CN118701366A - An automatic and efficient wire-binding device for power cord production - Google Patents
An automatic and efficient wire-binding device for power cord production Download PDFInfo
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- CN118701366A CN118701366A CN202411012529.5A CN202411012529A CN118701366A CN 118701366 A CN118701366 A CN 118701366A CN 202411012529 A CN202411012529 A CN 202411012529A CN 118701366 A CN118701366 A CN 118701366A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000004804 winding Methods 0.000 claims abstract description 99
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- 238000000034 method Methods 0.000 claims abstract description 19
- 230000007723 transport mechanism Effects 0.000 claims abstract description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 46
- 230000005540 biological transmission Effects 0.000 claims description 42
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- 238000010008 shearing Methods 0.000 claims description 16
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/30—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/71—Arrangements for severing filamentary materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Basic Packing Technique (AREA)
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Abstract
本发明提供一种电源线生产用自动高效扎线装置,属于电源线生产技术领域,一种电源线生产用自动高效扎线装置,包括:设有四个支撑腿的底座;旋转机构,其设于底座上,其用以实现电源线的绕线操作;运输机构,其设于底座上,其用以实现绕线后电源线的运输;固定圆台,设于旋转机构上;调节机构,其设于放置壳体上,其用以实现对电源线绕线时高度和宽度的调整;第一支撑板,对称设有两个,两个第一支撑板对称地固定于底座顶部。本发明解决了对于电源线扎线前的绕线方式较为固定,无法做到均匀绕线,且对于电源线绕线后成圈的宽度限制较死,无法随意调整电源线绕线后的电源线圈的宽度,导致装置局限性较大的问题。
The present invention provides an automatic and efficient wire-binding device for power cord production, which belongs to the technical field of power cord production. The automatic and efficient wire-binding device for power cord production comprises: a base with four supporting legs; a rotating mechanism, which is arranged on the base, and is used to realize the winding operation of the power cord; a transport mechanism, which is arranged on the base, and is used to realize the transportation of the power cord after winding; a fixed round table, which is arranged on the rotating mechanism; an adjustment mechanism, which is arranged on the placement shell, and is used to realize the adjustment of the height and width of the power cord when winding; two first support plates are symmetrically arranged, and the two first support plates are symmetrically fixed to the top of the base. The present invention solves the problem that the winding method before the power cord is tied is relatively fixed, and it is impossible to achieve uniform winding, and the width of the coil after the power cord is wound is relatively restricted, and the width of the power coil after the power cord is wound cannot be adjusted at will, resulting in greater limitations of the device.
Description
技术领域Technical Field
本发明属于电源线生产技术领域,具体涉及一种电源线生产用自动高效扎线装置。The invention belongs to the technical field of power line production, and in particular relates to an automatic and efficient wire binding device for power line production.
背景技术Background Art
电源排插以及各种家用电器设备都带有一根较长的电源线,在出厂时,这些电源线必须绕卷好,然后用扎带扎好,否则拖着一根长长的电源线既不美观、不方便,也不安全,但现有技术对于电源线扎线前的绕线方式较为固定,无法做到均匀绕线,且对于电源线绕线后成圈的宽度限制较死,无法随意调整电源线绕线后的电源线圈的宽度。Power strips and various household electrical appliances are equipped with a long power cord. When leaving the factory, these power cords must be coiled and then tied with cable ties. Otherwise, dragging a long power cord is neither beautiful nor convenient nor safe. However, the prior art has a relatively fixed winding method for the power cord before tying, and it is impossible to achieve uniform winding. In addition, the width of the coil of the power cord after winding is strictly limited, and the width of the power coil after the power cord is wound cannot be adjusted at will.
现有技术中公开了申请号为CN201810580330.0的中国专利,公开了一种电源线自动捆扎设备及其捆扎方法,包括主体框架,其特征在于,所述主体框架呈匚字形,其下方固定有控制柜,上方固定有主导轨,所述控制柜的上方安装有操作平台,所述操作平台上从左往右依次安装有扎丝导向机构、扎丝进给机构、扎丝切断机构、扎丝机械手和绕线装置,所述扎丝机械手上安装有橡皮条,所述主导轨上从左往右依次连接有可旋转运动的扎线机械手和夹线机械手。The prior art discloses a Chinese patent with application number CN201810580330.0, which discloses an automatic power cord bundling device and a bundling method thereof, including a main frame, characterized in that the main frame is in the shape of a Chinese character "匚", a control cabinet is fixed at the bottom, a main guide rail is fixed at the top, an operating platform is installed above the control cabinet, and a wire binding guide mechanism, a wire binding feeding mechanism, a wire binding cutting mechanism, a wire binding manipulator and a winding device are installed on the operating platform from left to right in sequence, a rubber strip is installed on the wire binding manipulator, and a rotatable wire binding manipulator and a wire clamping manipulator are connected to the main guide rail in sequence from left to right.
上述发明通过自主研发设计的电源线自动捆扎设备,实现电源线生产过程中的自动绕线和扎线动作,可以有效的解决电源线在生产捆扎过程中效率低下的问题,提高生产效率;同时,扎线前自动进行扎丝的裁剪动作,扎一次减一次,避免了扎丝的浪费,降低生产成本,但上述装置对于电源线扎线前的绕线方式较为固定,无法做到均匀绕线,且对于电源线绕线后成圈的宽度限制较死,无法随意调整电源线绕线后的电源线圈的宽度,导致装置局限性较大。The above invention realizes automatic wire winding and binding in the production process of power cords through the independently developed and designed automatic power cord bundling equipment, which can effectively solve the problem of low efficiency in the production and bundling process of power cords and improve production efficiency. At the same time, the wire cutting action is automatically performed before binding, and the wire is reduced each time it is bound, thereby avoiding waste of wire and reducing production costs. However, the above device has a relatively fixed winding method for the power cord before binding, and cannot achieve uniform winding. In addition, the width of the coil formed after the power cord is wound is strictly restricted, and the width of the power coil after the power cord is wound cannot be adjusted at will, resulting in greater limitations of the device.
发明内容Summary of the invention
本发明的目的在于提供一种电源线生产用自动高效扎线装置,旨在解决现有技术中的对于电源线扎线前的绕线方式较为固定,无法做到均匀绕线,且对于电源线绕线后成圈的宽度限制较死,无法随意调整电源线绕线后的电源线圈的宽度,导致装置局限性较大的问题。The object of the present invention is to provide an automatic and efficient wire binding device for power cord production, aiming to solve the problem in the prior art that the winding method of the power cord before binding is relatively fixed, uniform winding cannot be achieved, and the width of the loop of the power cord after winding is strictly restricted, and the width of the power coil after the power cord is wound cannot be adjusted at will, resulting in large limitations of the device.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电源线生产用自动高效扎线装置,包括:An automatic and efficient wire-binding device for power line production, comprising:
设有四个支撑腿的底座;A base having four supporting legs;
旋转机构,其设于所述底座上,其用以实现电源线的绕线操作;A rotating mechanism, which is arranged on the base and is used to realize the winding operation of the power cord;
运输机构,其设于所述底座上,其用以实现绕线后电源线的运输;A transport mechanism, which is arranged on the base and is used to transport the power cord after winding;
固定圆台,设于所述旋转机构上;A fixed round table, arranged on the rotating mechanism;
调节机构,其设于所述放置壳体上,其用以实现对电源线绕线时高度和宽度的调整;An adjustment mechanism, which is arranged on the housing and is used to adjust the height and width of the power cord when it is wound;
第一支撑板,对称设有两个,两个所述第一支撑板对称地固定于所述底座顶部;Two first support plates are symmetrically provided, and the two first support plates are symmetrically fixed to the top of the base;
第一导轨,固定于两个所述第一支撑板之间;A first guide rail, fixed between the two first support plates;
第一导套,滑动套设于所述第一导轨外壁;A first guide sleeve, slidably sleeved on the outer wall of the first guide rail;
第一移动板,固定于所述第一导套顶部;A first movable plate, fixed to the top of the first guide sleeve;
限制顶盘,固定于所述第一移动板底部并与所述调节机构相互配合使用,其用以实现对调节机构的限位作用;A limiting top plate, fixed to the bottom of the first movable plate and used in cooperation with the adjusting mechanism, for realizing a limiting effect on the adjusting mechanism;
支撑柱,固定于所述底座顶部一端;A support column, fixed to one end of the top of the base;
第二U型板,固定于所述支撑柱顶部;以及A second U-shaped plate, fixed to the top of the support column; and
均匀绕线机构,其设于所述第二U型板上,其用以实现电源线的均匀绕线操作。The uniform winding mechanism is arranged on the second U-shaped plate and is used to realize the uniform winding operation of the power cord.
作为本发明一种优选的方案,所述旋转机构包括旋转电机、传动盘、连接柱以及放置壳体,所述旋转电机固定于所述底座底部,且所述旋转电机输出端转动贯穿所述底座,所述传动盘固定于所述旋转电机输出端,所述连接柱设有三个,三个所述连接柱呈圆周阵列固定于所述传动盘顶部,所述放置壳体固定于三个所述连接柱顶部,且所述固定圆台与所述放置壳体内壁固定连接。As a preferred solution of the present invention, the rotating mechanism includes a rotating motor, a transmission disk, a connecting column and a placement shell, the rotating motor is fixed to the bottom of the base, and the output end of the rotating motor rotates through the base, the transmission disk is fixed to the output end of the rotating motor, three connecting columns are provided, and the three connecting columns are fixed in a circular array on the top of the transmission disk, the placement shell is fixed to the top of the three connecting columns, and the fixed frustum is fixedly connected to the inner wall of the placement shell.
作为本发明一种优选的方案,所述运输机构,还包括:As a preferred solution of the present invention, the transportation mechanism further includes:
导向组件,其设于所述底座上并与所述旋转机构相互配合使用,其用以将绕线好的电源线圈导向运输至下一工序;A guide assembly, which is arranged on the base and cooperates with the rotating mechanism to guide and transport the wound power coil to the next process;
扎线组件,其设于所述底座上并与所述导向组件相互配合使用,其用以实现绕成线圈的电源线进行扎线处理。The wire-binding assembly is arranged on the base and cooperates with the guide assembly to realize wire-binding processing of the power line wound into a coil.
作为本发明一种优选的方案,所述导向组件包括第二支撑板、第二导轨、第二导套、第二移动板、L型辅助板、第三气缸以及夹爪,所述第二支撑板对称设有两个,两个所述第二支撑板对称地固定于所述底座顶部,所述第二导轨固定于两个所述第二支撑板之间并靠近顶部的位置,所述第二导套滑动设于所述第二导轨外壁,所述第二移动板固定于所述第二导套顶部,所述L型辅助板固定于所述第二移动板端部,所述第三气缸对称设有两个,两个所述第三气缸对称地固定于所述L型辅助板内壁顶部,所述夹爪对称设有两个,两个所述夹爪对称地固定于两个所述第三气缸底部输出端。As a preferred solution of the present invention, the guide assembly includes a second support plate, a second guide rail, a second guide sleeve, a second movable plate, an L-shaped auxiliary plate, a third cylinder and a clamp. The second support plates are symmetrically provided with two, and the two second support plates are symmetrically fixed to the top of the base. The second guide rail is fixed between the two second support plates and close to the top. The second guide sleeve is slidably provided on the outer wall of the second guide rail. The second movable plate is fixed to the top of the second guide sleeve. The L-shaped auxiliary plate is fixed to the end of the second movable plate. The third cylinders are symmetrically provided with two, and the two third cylinders are symmetrically fixed to the top of the inner wall of the L-shaped auxiliary plate. The clamps are symmetrically provided with two, and the two clamps are symmetrically fixed to the bottom output ends of the two third cylinders.
作为本发明一种优选的方案,所述扎线组件包括L型固定板、导线滑轮、导线电机、驱动滑轮、第一夹线块、第二夹线块、第四气缸、夹线手以及定位带,所述L型固定板固定于所述底座顶部,所述导线滑轮设有三组,每组对称设有两个,三组所述导线滑轮转动设于所述L型固定板侧壁,所述导线电机固定于所述L型固定板侧壁一端,且所述导线电机输出端转动贯穿所述L型固定板,所述驱动滑轮固定于所述导线电机输出端,所述第一夹线块固定于所述L型固定板侧壁,所述第四气缸固定于所述L型固定板侧壁,所述第二夹线块固定于所述第四气缸顶部输出端,且所述第一夹线块和第二夹线块相互配合使用,所述夹线手对称设有两个,两个所述夹线手对称地固定于所述底座顶部,所述定位带设有两个,两个所述定位带两端分别固定于两个所述夹线手两侧壁,且两个所述定位带与夹爪相互配合使用。As a preferred solution of the present invention, the wire binding assembly includes an L-shaped fixed plate, a wire pulley, a wire motor, a driving pulley, a first wire clamping block, a second wire clamping block, a fourth cylinder, a wire clamping hand and a positioning belt. The L-shaped fixed plate is fixed to the top of the base, and the wire pulley is provided with three groups, each group is symmetrically provided with two, and the three groups of wire pulleys are rotatably arranged on the side wall of the L-shaped fixed plate, the wire motor is fixed to one end of the side wall of the L-shaped fixed plate, and the output end of the wire motor rotates through the L-shaped fixed plate, the driving pulley is fixed to the output end of the wire motor, the first wire clamping block is fixed to the side wall of the L-shaped fixed plate, the fourth cylinder is fixed to the side wall of the L-shaped fixed plate, the second wire clamping block is fixed to the top output end of the fourth cylinder, and the first wire clamping block and the second wire clamping block are used in conjunction with each other, the wire clamping hands are symmetrically provided with two, and the two wire clamping hands are symmetrically fixed to the top of the base, and the positioning belts are provided with two, and the two ends of the two positioning belts are respectively fixed to the two side walls of the two wire clamping hands, and the two positioning belts and the clamping claws are used in conjunction with each other.
作为本发明一种优选的方案,所述调节机构,还包括:As a preferred solution of the present invention, the regulating mechanism further comprises:
驱动组件,其设于所述放置壳体上;A driving assembly, which is arranged on the placement shell;
移动组件,其设于所述放置壳体上并与所述驱动组件相互配合使用,其用以实现电源线圈绕线时高度和宽度的调节。The moving component is arranged on the placing shell and cooperates with the driving component to realize the adjustment of the height and width of the power coil when winding.
作为本发明一种优选的方案,所述驱动组件包括驱动电机、第一双向丝杆、第一锥形齿轮、第一U型板、转杆、第二锥形齿轮、第二双向丝杆、传动轮以及传动带,所述驱动电机固定于所述放置壳体外侧壁,所述第一双向丝杆一端转动设于所述放置壳体内侧壁,且其另一端固定于所述驱动电机输出端,所述第一锥形齿轮固定于所述第一双向丝杆外壁一端,所述第一U型板固定于所述放置壳体内侧壁,所述转杆两端分别转动贯穿所述第一U型板两侧壁,所述第二锥形齿轮固定于所述转杆外壁一端,且所述第二锥形齿轮和第一锥形齿轮相互啮合,所述第二双向丝杆两端转动设于所述放置壳体内壁两侧,所述传动轮设有两个,两个所述传动轮分别固定于所述转杆和第二双向丝杆的外壁一端,所述传动带两端分别转动套设于两个所述传动轮外壁。As a preferred scheme of the present invention, the driving assembly includes a driving motor, a first bidirectional screw, a first bevel gear, a first U-shaped plate, a rotating rod, a second bevel gear, a second bidirectional screw, a transmission wheel and a transmission belt. The driving motor is fixed to the outer wall of the placement shell, one end of the first bidirectional screw is rotatably arranged on the inner wall of the placement shell, and the other end thereof is fixed to the output end of the driving motor, the first bevel gear is fixed to one end of the outer wall of the first bidirectional screw, the first U-shaped plate is fixed to the inner wall of the placement shell, two ends of the rotating rod are respectively rotated to pass through the two side walls of the first U-shaped plate, the second bevel gear is fixed to one end of the outer wall of the rotating rod, and the second bevel gear and the first bevel gear are meshed with each other, two ends of the second bidirectional screw are rotatably arranged on both sides of the inner wall of the placement shell, and two transmission wheels are provided. The two transmission wheels are respectively fixed to one end of the outer wall of the rotating rod and the second bidirectional screw, and the two ends of the transmission belt are respectively rotatably sleeved on the outer walls of the two transmission wheels.
作为本发明一种优选的方案,所述移动组件包括限位槽、第一移动套、第二移动套、绕线杆、第一气缸、连接板、抵触板以及升降槽,所述限位槽设有四个,四个所述限位槽呈圆周阵列开设于所述固定圆台顶部并贯穿至底部,所述第一移动套对称设有两个,两个所述第一移动套对称地螺纹套设于所述第二双向丝杆圆周表面,所述第二移动套对称设有两个,两个所述第二移动套对称地螺纹套设于所述第一双向丝杆圆周表面,所述绕线杆设有四个,四个所述绕线杆分别固定于两个所述第一移动套和第二移动套顶部,且四个所述绕线杆底部与四个所述限位槽相互配合使用,所述第一气缸设有四个,四个所述第一气缸分别固定于四个所述绕线杆内部,所述连接板设有四个,四个所述连接板分别固定于四个所述第一气缸顶部输出端,所述抵触板设有四个,四个所述抵触板分别固定于四个所述连接板端部,所述升降槽设有四个,四个所述升降槽分别开设于四个所述绕线杆侧壁,且四个所述升降槽和连接板相互配合使用。As a preferred solution of the present invention, the moving assembly includes a limit groove, a first moving sleeve, a second moving sleeve, a winding rod, a first cylinder, a connecting plate, a contact plate and a lifting groove, wherein the limit grooves are provided with four, and the four limit grooves are arranged in a circular array at the top of the fixed truncated table and penetrate to the bottom, the first moving sleeve is symmetrically provided with two, and the two first moving sleeves are symmetrically threadedly sleeved on the circumferential surface of the second bidirectional screw rod, the second moving sleeve is symmetrically provided with two, and the two second moving sleeves are symmetrically threadedly sleeved on the circumferential surface of the first bidirectional screw rod, the winding rod is provided with four, and the four winding The wire rod is respectively fixed to the top of the two first movable sleeves and the second movable sleeve, and the bottom of the four winding rods cooperates with the four limiting grooves. There are four first cylinders, which are respectively fixed inside the four winding rods. There are four connecting plates, which are respectively fixed to the output ends of the tops of the four first cylinders. There are four resistance plates, which are respectively fixed to the ends of the four connecting plates. There are four lifting grooves, which are respectively opened on the side walls of the four winding rods, and the four lifting grooves and connecting plates cooperate with each other.
作为本发明一种优选的方案,所述均匀绕线机构包括第二气缸、连接座、夹紧板、滑杆、往复电机、往复丝杆、往复板、导线板、顶板、第三U型板、伸缩杆以及剪切刀,所述第二气缸固定于所述固定圆台顶部,所述连接座固定于所述固定圆台顶部,所述夹紧板转动套设于所述连接座连接杆外壁,且所述第二气缸输出端与所述夹紧板侧壁固定连接,所述滑杆两端分别固定于所述第二U型板内壁顶部和底部,所述往复电机固定于所述第二U型板顶部,所述往复丝杆一端固定于所述往复电机输出端,且其另一端转动设于所述第二U型板内壁底部,所述往复板一端螺纹套设于所述往复丝杆圆周表面,且其另一端滑动套设于所述滑杆圆周表面,所述导线板固定于所述往复板侧壁,所述顶板固定于所述导线板顶部一端,所述第三U型板固定于所述顶板底部一端,所述伸缩杆对称设有两个,两个所述伸缩杆对称地固定于所述第三U型板两侧壁,且两个所述伸缩杆伸缩端均贯穿所述第三U型板一侧壁,所述剪切刀设有两个,两个所述剪切刀分别固定于两个所述伸缩杆伸缩端。As a preferred solution of the present invention, the uniform winding mechanism includes a second cylinder, a connecting seat, a clamping plate, a sliding rod, a reciprocating motor, a reciprocating screw rod, a reciprocating plate, a wire plate, a top plate, a third U-shaped plate, a telescopic rod and a shearing knife. The second cylinder is fixed to the top of the fixed truncated table, the connecting seat is fixed to the top of the fixed truncated table, the clamping plate is rotatably sleeved on the outer wall of the connecting rod of the connecting seat, and the output end of the second cylinder is fixedly connected to the side wall of the clamping plate, the two ends of the sliding rod are respectively fixed to the top and bottom of the inner wall of the second U-shaped plate, the reciprocating motor is fixed to the top of the second U-shaped plate, one end of the reciprocating screw rod is fixed to the reciprocating The motor output end, and the other end is rotatably arranged at the bottom of the inner wall of the second U-shaped plate, one end of the reciprocating plate is threadedly sleeved on the circumferential surface of the reciprocating screw rod, and the other end is slidably sleeved on the circumferential surface of the sliding rod, the wire plate is fixed to the side wall of the reciprocating plate, the top plate is fixed to one end of the top of the wire plate, the third U-shaped plate is fixed to one end of the bottom of the top plate, the telescopic rods are symmetrically provided with two, the two telescopic rods are symmetrically fixed to the two side walls of the third U-shaped plate, and the telescopic ends of the two telescopic rods both penetrate one side wall of the third U-shaped plate, and the shearing knives are provided with two, and the two shearing knives are respectively fixed to the telescopic ends of the two telescopic rods.
一种电源线生产用自动高效扎线装置,包括如下步骤:An automatic and efficient wire binding device for power line production comprises the following steps:
S1.首先准备工作,启动驱动电机调动第一双向丝杆上的第一锥形齿轮进行转动,且第一锥形齿轮和第二锥形齿轮相互啮合,这样就会调动第一U型板进行转动,而第一U型板转动又可以通过传动轮和传动带的传动带动第二双向丝杆进行转动,这样就会带动螺纹套设于第一双向丝杆和第二双向丝杆圆周表面的第一移动套和第二移动套控制绕线杆在限位槽内壁进行移动,可以有效控制电源线本体绕成线圈的宽度;S1. First, prepare the work, start the drive motor to mobilize the first bevel gear on the first bidirectional screw to rotate, and the first bevel gear and the second bevel gear are meshed with each other, so that the first U-shaped plate is mobilized to rotate, and the rotation of the first U-shaped plate can drive the second bidirectional screw to rotate through the transmission of the transmission wheel and the transmission belt, so that the first movable sleeve and the second movable sleeve threaded sleeves on the circumferential surfaces of the first bidirectional screw and the second bidirectional screw control the winding rod to move on the inner wall of the limit groove, which can effectively control the width of the coil wound by the power cord body;
S2.通过启动第一气缸控制与连接板固定连接的抵触板在升降槽内壁进行升降移动,可以有效调整电源线本体绕成线圈的高度;S2. By starting the first cylinder to control the contact plate fixedly connected to the connecting plate to move up and down on the inner wall of the lifting groove, the height of the coil of the power cord body can be effectively adjusted;
S3.接着经过人工手动将电源线本体端部从导线板内壁穿过,然后放置在第二气缸顶部,接着通过启动第二气缸带动夹紧板在连接座连接杆外壁转动,最后压在电源线本体上方,经过第二气缸和夹紧板的配合实现对电源线本体端部的压紧操作;S3. Then, the end of the power cord body is manually passed through the inner wall of the wire board, and then placed on the top of the second cylinder. Then, the second cylinder is started to drive the clamping plate to rotate on the outer wall of the connecting rod of the connecting seat, and finally pressed on the top of the power cord body. The second cylinder and the clamping plate cooperate to achieve the clamping operation of the end of the power cord body;
S4.然后经过第一导轨和第一导套的滑动配合,控制与第一移动板固定连接的限制顶盘进行平移移动,将第一导套移动至第一导轨的端部后停下,那么限制顶盘就会位于四个绕线杆的顶部,实现对电源线本体绕线时的限位;S4. Then, through the sliding cooperation of the first guide rail and the first guide sleeve, the limiting top plate fixedly connected to the first movable plate is controlled to move in translation, and the first guide sleeve is moved to the end of the first guide rail and then stops, so that the limiting top plate will be located at the top of the four winding rods, so as to limit the winding of the power cord body;
S5.准备工作做好后,就可以通过启动旋转电机带动传动盘进行旋转,而连接柱和放置壳体为固定连接,固定圆台固定设于放置壳体内壁,这样就会可以带动进行绕线杆旋转,进而实现对电源线本体的绕线操作;S5. After the preparation work is done, the transmission disk can be driven to rotate by starting the rotating motor, and the connecting column and the placement housing are fixedly connected, and the fixed round table is fixedly arranged on the inner wall of the placement housing, so that the winding rod can be driven to rotate, thereby realizing the winding operation of the power cord body;
S6.在电源线本体绕线的过程中,通过启动往复电机带动螺纹套设于往复丝杆圆周表面的往复板进行升降运动,且往复板与导线板固定连接,这样可以有效控制电源线本体在绕线过程中的均匀绕线操作,当电源线本体绕线完毕后,通过伸缩杆和剪切刀的配合,可以实现对电源线本体一端的剪切作用,方便后续的运输操作;S6. During the winding process of the power cord body, the reciprocating motor is started to drive the reciprocating plate with a thread sleeve on the circumferential surface of the reciprocating screw rod to perform lifting and lowering movements, and the reciprocating plate is fixedly connected to the wire plate, so that the uniform winding operation of the power cord body during the winding process can be effectively controlled. When the power cord body is wound, the telescopic rod and the shearing knife can cooperate to achieve the shearing effect on one end of the power cord body, which is convenient for subsequent transportation operations;
S7.当需要将绕线好的电源线本体移动至扎线设备时,可以按照上述步骤将限制顶盘移走,经过第二导轨和第二导套的相互配合控制与第二移动板固定连接的L型辅助板进行移动,将L型辅助板移动至电源线本体上方通过第三气缸和夹爪的相互配合对电源线本体进行抓取操作,然后再次控制第二导套将电源线本体移动至夹线手上方;S7. When it is necessary to move the wound power cord body to the wire binding device, the limiting top plate can be removed according to the above steps, and the L-shaped auxiliary plate fixedly connected to the second movable plate is moved by the cooperation of the second guide rail and the second guide sleeve, and the L-shaped auxiliary plate is moved above the power cord body, and the power cord body is grasped by the cooperation of the third cylinder and the clamping claw, and then the second guide sleeve is controlled again to move the power cord body above the clamping hand;
S8.接着经过第三气缸和夹爪的配合将电源线本体两端放置在两个夹线手内部,经过夹线手和定位带的配合夹持住电源线本体两端,最后通过夹爪跟扎线本体的旋转配合实现扎紧操作,将扎紧好的电源线本体取出即可,而扎线本体的补线操作通过导线电机和驱动滑轮的配合实现补充,第一夹线块、第二夹线块以及第四气缸的配合实现对扎线本体的夹断处理。S8. Then, the two ends of the power cord body are placed inside the two wire clamps through the cooperation of the third cylinder and the clamps, and the two ends of the power cord body are clamped through the cooperation of the clamps and the positioning belts. Finally, the tightening operation is achieved through the rotation cooperation of the clamps and the wire tying body, and the tightened power cord body can be taken out. The wire supplementing operation of the wire tying body is supplemented by the cooperation of the conductor motor and the driving pulley, and the first wire clamping block, the second wire clamping block and the fourth cylinder cooperate to achieve the clamping and cutting processing of the wire tying body.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本方案中,通过驱动电机调动第一双向丝杆上的第一锥形齿轮进行转动,且第一锥形齿轮和第二锥形齿轮相互啮合,这样就会调动第一U型板进行转动,而第一U型板转动又可以通过传动轮和传动带的传动带动第二双向丝杆进行转动,这样就会带动螺纹套设于第一双向丝杆和第二双向丝杆圆周表面的第一移动套和第二移动套控制绕线杆在限位槽内壁进行移动,可以有效控制电源线本体绕成线圈的宽度,第一气缸控制与连接板固定连接的抵触板在升降槽内壁进行升降移动,可以有效调整电源线本体绕成线圈的高度,有效实现对电源线圈绕线后的高度和宽度进行调节,有效降低装置整体的局限性。1. In the present scheme, the first bevel gear on the first bidirectional screw is mobilized to rotate by driving the motor, and the first bevel gear and the second bevel gear are meshed with each other, so that the first U-shaped plate is mobilized to rotate, and the rotation of the first U-shaped plate can drive the second bidirectional screw to rotate through the transmission of the transmission wheel and the transmission belt, so that the first movable sleeve and the second movable sleeve threaded sleeves arranged on the circumferential surfaces of the first bidirectional screw and the second bidirectional screw control the winding rod to move on the inner wall of the limiting groove, which can effectively control the width of the coil wound by the power cord body, and the first cylinder controls the contact plate fixedly connected to the connecting plate to move up and down on the inner wall of the lifting groove, which can effectively adjust the height of the coil wound by the power cord body, effectively realize the adjustment of the height and width of the power coil after winding, and effectively reduce the overall limitations of the device.
2、本方案中,通过将电源线本体端部从导线板内壁穿过,然后放置在第二气缸顶部,接着通过启动第二气缸带动夹紧板在连接座连接杆外壁转动,最后压在电源线本体上方,经过第二气缸和夹紧板的配合实现对电源线本体端部的压紧操作,在电源线本体绕线的过程中,通过启动往复电机带动螺纹套设于往复丝杆圆周表面的往复板进行升降运动,且往复板与导线板固定连接,这样可以有效控制电源线本体在绕线过程中的均匀绕线操作,当电源线本体绕线完毕后,通过伸缩杆和剪切刀的配合,可以实现对电源线本体一端的剪切作用,有效实现电源线在绕线时的均匀绕线操作,提升电源线圈绕线后整体的美观性。2. In this solution, the end of the power cord body is passed through the inner wall of the wire board and then placed on the top of the second cylinder. The second cylinder is then started to drive the clamping plate to rotate on the outer wall of the connecting rod of the connecting seat, and finally pressed on the top of the power cord body. The second cylinder and the clamping plate cooperate to achieve the clamping operation of the end of the power cord body. During the winding process of the power cord body, the reciprocating plate threaded on the circumferential surface of the reciprocating screw rod is driven to move up and down by starting the reciprocating motor, and the reciprocating plate is fixedly connected to the wire board. In this way, the uniform winding operation of the power cord body during the winding process can be effectively controlled. When the power cord body is wound, the cooperation of the telescopic rod and the shearing knife can achieve the shearing effect on one end of the power cord body, effectively achieving the uniform winding operation of the power cord during winding, and improving the overall aesthetics of the power coil after winding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
在附图中:In the attached picture:
图1为一种电源线生产用自动高效扎线装置的第一视角立体图;FIG1 is a perspective view from a first perspective of an automatic and efficient wire-binding device for power cord production;
图2为一种电源线生产用自动高效扎线装置的绕线设备第一视角立体图;FIG2 is a perspective view of a winding device of an automatic and efficient wire-binding device for power cord production from a first perspective;
图3为一种电源线生产用自动高效扎线装置的绕线设备第一视角立体剖视图;FIG3 is a perspective sectional view of a winding device of an automatic and efficient wire-binding device for power cord production from a first perspective;
图4为一种电源线生产用自动高效扎线装置的绕线设备第一视角立体爆炸图;FIG4 is a first-view exploded perspective view of a winding device of an automatic and efficient wire-binding device for power cord production;
图5为一种电源线生产用自动高效扎线装置的绕线设备第二视角立体爆炸图;FIG5 is a second perspective exploded view of a winding device of an automatic and efficient wire binding device for power cord production;
图6为一种电源线生产用自动高效扎线装置的扎线设备第一视角立体图;FIG6 is a perspective view of a wire-binding device of an automatic and efficient wire-binding device for power line production from a first perspective;
图7为一种电源线生产用自动高效扎线装置的上线设备第一视角立体图;FIG7 is a perspective view of a first-view threading device of an automatic and efficient wire-binding device for power cord production;
图8为一种电源线生产用自动高效扎线装置的上线设备第一视角立体爆炸图。FIG8 is a first-person perspective exploded view of a line-laying device of an automatic and efficient wire-binding device for power cord production.
图中标号说明:1、底座;2、支撑腿;3、旋转电机;4、传动盘;5、连接柱;6、放置壳体;7、驱动电机;8、第一双向丝杆;9、第一锥形齿轮;10、第一U型板;11、转杆;12、第二锥形齿轮;13、第二双向丝杆;14、传动轮;15、传动带;16、固定圆台;17、限位槽;18、第一移动套;19、第二移动套;20、绕线杆;21、第一气缸;22、连接板;23、抵触板;24、升降槽;25、第一支撑板;26、第一导轨;27、第一导套;28、第一移动板;29、限制顶盘;30、第二气缸;31、连接座;32、夹紧板;33、支撑柱;34、第二U型板;35、滑杆;36、往复电机;37、往复丝杆;38、往复板;39、导线板;40、顶板;41、第三U型板;42、伸缩杆;43、剪切刀;44、电源线本体;45、第二支撑板;46、第二导轨;47、第二导套;48、第二移动板;49、L型辅助板;50、第三气缸;51、夹爪;52、L型固定板;53、导线滑轮;54、导线电机;55、驱动滑轮;56、第一夹线块;57、第二夹线块;58、第四气缸;59、夹线手;60、定位带;61、扎线本体。Explanation of the numbers in the figure: 1. base; 2. support leg; 3. rotating motor; 4. transmission plate; 5. connecting column; 6. placing shell; 7. driving motor; 8. first bidirectional screw; 9. first bevel gear; 10. first U-shaped plate; 11. rotating rod; 12. second bevel gear; 13. second bidirectional screw; 14. transmission wheel; 15. transmission belt; 16. fixed round table; 17. limiting groove; 18. first moving sleeve; 19. second moving sleeve; 20. winding rod; 21. first cylinder; 22. connecting plate; 23. contact plate; 24. lifting groove; 25. first supporting plate; 26. first guide rail; 27. first guide sleeve; 28. first moving plate; 29. limiting top plate; 30. second cylinder; 31 , connecting seat; 32, clamping plate; 33, supporting column; 34, second U-shaped plate; 35, sliding rod; 36, reciprocating motor; 37, reciprocating screw rod; 38, reciprocating plate; 39, wire plate; 40, top plate; 41, third U-shaped plate; 42, telescopic rod; 43, shear knife; 44, power cord body; 45, second supporting plate; 46, second guide rail; 47, second guide sleeve; 48, second moving plate; 49, L-shaped auxiliary plate; 50, third cylinder; 51, clamping claw; 52, L-shaped fixing plate; 53, wire pulley; 54, wire motor; 55, driving pulley; 56, first clamping block; 57, second clamping block; 58, fourth cylinder; 59, clamping hand; 60, positioning belt; 61, wire binding body.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例Example
请参阅图1-8,本实施例提供的技术方案如下:Please refer to Figures 1-8, the technical solution provided by this embodiment is as follows:
一种电源线生产用自动高效扎线装置,其由设有四个支撑腿2的底座1、旋转机构、运输机构、固定圆台16、调节机构、第一支撑板25、第一导轨26、第一导套27、第一移动板28、限制顶盘29、支撑柱33、第二U型板34以及均匀绕线机构构成,具体阐述如下:An automatic and efficient wire binding device for power line production, which is composed of a base 1 with four support legs 2, a rotating mechanism, a transport mechanism, a fixed round table 16, an adjustment mechanism, a first support plate 25, a first guide rail 26, a first guide sleeve 27, a first movable plate 28, a limiting top plate 29, a support column 33, a second U-shaped plate 34 and a uniform winding mechanism, which is specifically described as follows:
请参阅图1,设有四个支撑腿2的底座1;Please refer to FIG1 , which shows a base 1 having four supporting legs 2;
请参阅图2,旋转机构其设于底座1上,其用以实现电源线的绕线操作,具体的,旋转机构包括旋转电机3、传动盘4、连接柱5以及放置壳体6,旋转电机3固定于底座1底部,且旋转电机3输出端转动贯穿底座1,传动盘4固定于旋转电机3输出端,连接柱5设有三个,三个连接柱5呈圆周阵列固定于传动盘4顶部,放置壳体6固定于三个连接柱5顶部,且固定圆台16与放置壳体6内壁固定连接;Please refer to FIG. 2 , the rotating mechanism is arranged on the base 1, which is used to realize the winding operation of the power cord. Specifically, the rotating mechanism includes a rotating motor 3, a transmission disk 4, a connecting column 5 and a placement shell 6. The rotating motor 3 is fixed to the bottom of the base 1, and the output end of the rotating motor 3 rotates through the base 1. The transmission disk 4 is fixed to the output end of the rotating motor 3. There are three connecting columns 5, and the three connecting columns 5 are fixed to the top of the transmission disk 4 in a circular array. The placement shell 6 is fixed to the top of the three connecting columns 5, and the fixed truncated table 16 is fixedly connected to the inner wall of the placement shell 6;
请参阅图3,运输机构其设于底座1上,其用以实现绕线后电源线的运输,具体的,运输机构,还包括:Please refer to FIG3 , the transport mechanism is disposed on the base 1 , and is used to transport the wound power cord. Specifically, the transport mechanism also includes:
请参阅图4,导向组件其设于底座1上并与旋转机构相互配合使用,其用以将绕线好的电源线圈导向运输至下一工序,具体的,导向组件包括第二支撑板45、第二导轨46、第二导套47、第二移动板48、L型辅助板49、第三气缸50以及夹爪51,第二支撑板45对称设有两个,两个第二支撑板45对称地固定于底座1顶部,第二导轨46固定于两个第二支撑板45之间并靠近顶部的位置,第二导套47滑动设于第二导轨46外壁,第二移动板48固定于第二导套47顶部,L型辅助板49固定于第二移动板48端部,第三气缸50对称设有两个,两个第三气缸50对称地固定于L型辅助板49内壁顶部,夹爪51对称设有两个,两个夹爪51对称地固定于两个第三气缸50底部输出端;Please refer to Figure 4. The guide assembly is arranged on the base 1 and cooperates with the rotating mechanism to guide and transport the wound power coil to the next process. Specifically, the guide assembly includes a second support plate 45, a second guide rail 46, a second guide sleeve 47, a second movable plate 48, an L-shaped auxiliary plate 49, a third cylinder 50 and a clamping jaw 51. The second support plate 45 is symmetrically provided with two, and the two second support plates 45 are symmetrically fixed to the top of the base 1. The second guide rail 46 is fixed between the two second support plates 45 and close to the top. The second guide sleeve 47 is slidably provided on the outer wall of the second guide rail 46. The second movable plate 48 is fixed to the top of the second guide sleeve 47. The L-shaped auxiliary plate 49 is fixed to the end of the second movable plate 48. The third cylinder 50 is symmetrically provided with two, and the two third cylinders 50 are symmetrically fixed to the top of the inner wall of the L-shaped auxiliary plate 49. The clamping jaw 51 is symmetrically provided with two, and the two clamping jaws 51 are symmetrically fixed to the bottom output ends of the two third cylinders 50.
请参阅图5,扎线组件其设于底座1上并与导向组件相互配合使用,其用以实现绕成线圈的电源线进行扎线处理,具体的,扎线组件包括L型固定板52、导线滑轮53、导线电机54、驱动滑轮55、第一夹线块56、第二夹线块57、第四气缸58、夹线手59以及定位带60,L型固定板52固定于底座1顶部,导线滑轮53设有三组,每组对称设有两个,三组导线滑轮53转动设于L型固定板52侧壁,导线电机54固定于L型固定板52侧壁一端,且导线电机54输出端转动贯穿L型固定板52,驱动滑轮55固定于导线电机54输出端,第一夹线块56固定于L型固定板52侧壁,第四气缸58固定于L型固定板52侧壁,第二夹线块57固定于第四气缸58顶部输出端,且第一夹线块56和第二夹线块57相互配合使用,夹线手59对称设有两个,两个夹线手59对称地固定于底座1顶部,定位带60设有两个,两个定位带60两端分别固定于两个夹线手59两侧壁,且两个定位带60与夹爪51相互配合使用;Please refer to Figure 5. The wire tying assembly is arranged on the base 1 and cooperates with the guide assembly to realize the wire tying processing of the power line wound into a coil. Specifically, the wire tying assembly includes an L-shaped fixing plate 52, a wire pulley 53, a wire motor 54, a driving pulley 55, a first clamping block 56, a second clamping block 57, a fourth cylinder 58, a clamping hand 59 and a positioning belt 60. The L-shaped fixing plate 52 is fixed to the top of the base 1. The wire pulley 53 is provided with three groups, each group is symmetrically provided with two, and the three groups of wire pulleys 53 are rotatably arranged on the side wall of the L-shaped fixing plate 52. The wire motor 54 is fixed to one end of the side wall of the L-shaped fixing plate 52, and the wire The output end of the motor 54 rotates and passes through the L-shaped fixed plate 52, the driving pulley 55 is fixed to the output end of the conductor motor 54, the first clamping block 56 is fixed to the side wall of the L-shaped fixed plate 52, the fourth cylinder 58 is fixed to the side wall of the L-shaped fixed plate 52, the second clamping block 57 is fixed to the top output end of the fourth cylinder 58, and the first clamping block 56 and the second clamping block 57 are used in conjunction with each other, two clamping hands 59 are symmetrically provided, and the two clamping hands 59 are symmetrically fixed to the top of the base 1, and two positioning belts 60 are provided, and the two ends of the two positioning belts 60 are respectively fixed to the two side walls of the two clamping hands 59, and the two positioning belts 60 and the clamping claws 51 are used in conjunction with each other;
请参阅图6,固定圆台16设于旋转机构上;Please refer to FIG6 , the fixed truncated table 16 is disposed on the rotating mechanism;
请参阅图7,调节机构其设于放置壳体6上,其用以实现对电源线绕线时高度和宽度的调整,具体的,调节机构,还包括:Please refer to FIG. 7 , the adjustment mechanism is disposed on the housing 6 , and is used to adjust the height and width of the power cord when it is wound. Specifically, the adjustment mechanism also includes:
请参阅图8,驱动组件其设于放置壳体6上,具体的,驱动组件包括驱动电机7、第一双向丝杆8、第一锥形齿轮9、第一U型板10、转杆11、第二锥形齿轮12、第二双向丝杆13、传动轮14以及传动带15,驱动电机7固定于放置壳体6外侧壁,第一双向丝杆8一端转动设于放置壳体6内侧壁,且其另一端固定于驱动电机7输出端,第一锥形齿轮9固定于第一双向丝杆8外壁一端,第一U型板10固定于放置壳体6内侧壁,转杆11两端分别转动贯穿第一U型板10两侧壁,第二锥形齿轮12固定于转杆11外壁一端,且第二锥形齿轮12和第一锥形齿轮9相互啮合,第二双向丝杆13两端转动设于放置壳体6内壁两侧,传动轮14设有两个,两个传动轮14分别固定于转杆11和第二双向丝杆13的外壁一端,传动带15两端分别转动套设于两个传动轮14外壁;Please refer to Figure 8. The drive assembly is arranged on the placement shell 6. Specifically, the drive assembly includes a drive motor 7, a first bidirectional screw 8, a first bevel gear 9, a first U-shaped plate 10, a rotating rod 11, a second bevel gear 12, a second bidirectional screw 13, a transmission wheel 14 and a transmission belt 15. The drive motor 7 is fixed to the outer wall of the placement shell 6. One end of the first bidirectional screw 8 is rotatably arranged on the inner wall of the placement shell 6, and the other end thereof is fixed to the output end of the drive motor 7. The first bevel gear 9 is fixed to one end of the outer wall of the first bidirectional screw 8. The first U-shaped plate 10 is fixed to the inner wall of the housing 6, the two ends of the rotating rod 11 rotate and penetrate the two side walls of the first U-shaped plate 10 respectively, the second bevel gear 12 is fixed to one end of the outer wall of the rotating rod 11, and the second bevel gear 12 and the first bevel gear 9 are meshed with each other, the two ends of the second bidirectional screw rod 13 are rotatably arranged on both sides of the inner wall of the housing 6, and two transmission wheels 14 are provided, and the two transmission wheels 14 are respectively fixed to one end of the outer wall of the rotating rod 11 and the second bidirectional screw rod 13, and the two ends of the transmission belt 15 are respectively rotatably sleeved on the outer walls of the two transmission wheels 14;
请参阅图3,移动组件其设于放置壳体6上并与驱动组件相互配合使用,其用以实现电源线圈绕线时高度和宽度的调节,具体的,移动组件包括限位槽17、第一移动套18、第二移动套19、绕线杆20、第一气缸21、连接板22、抵触板23以及升降槽24,限位槽17设有四个,四个限位槽17呈圆周阵列开设于固定圆台16顶部并贯穿至底部,第一移动套18对称设有两个,两个第一移动套18对称地螺纹套设于第二双向丝杆13圆周表面,第二移动套19对称设有两个,两个第二移动套19对称地螺纹套设于第一双向丝杆8圆周表面,绕线杆20设有四个,四个绕线杆20分别固定于两个第一移动套18和第二移动套19顶部,且四个绕线杆20底部与四个限位槽17相互配合使用,第一气缸21设有四个,四个第一气缸21分别固定于四个绕线杆20内部,连接板22设有四个,四个连接板22分别固定于四个第一气缸21顶部输出端,抵触板23设有四个,四个抵触板23分别固定于四个连接板22端部,升降槽24设有四个,四个升降槽24分别开设于四个绕线杆20侧壁,且四个升降槽24和连接板22相互配合使用;Please refer to Figure 3. The moving component is arranged on the placement shell 6 and is used in conjunction with the driving component to realize the adjustment of the height and width of the power coil when winding. Specifically, the moving component includes a limiting groove 17, a first moving sleeve 18, a second moving sleeve 19, a winding rod 20, a first cylinder 21, a connecting plate 22, a contact plate 23 and a lifting groove 24. There are four limiting grooves 17, and the four limiting grooves 17 are arranged in a circular array at the top of the fixed truncated table 16 and pass through the bottom. The first moving sleeve 18 is symmetrically provided with two, and the two first moving sleeves 18 are symmetrically threadedly sleeved on the circumferential surface of the second bidirectional screw rod 13. The second moving sleeve 19 is symmetrically provided with two, and the two second moving sleeves 19 are symmetrically threadedly sleeved on the first A bidirectional screw rod 8 has a circumferential surface, four winding rods 20 are provided, the four winding rods 20 are respectively fixed to the tops of the two first movable sleeves 18 and the second movable sleeves 19, and the bottoms of the four winding rods 20 cooperate with the four limiting grooves 17, four first cylinders 21 are provided, the four first cylinders 21 are respectively fixed inside the four winding rods 20, four connecting plates 22 are provided, the four connecting plates 22 are respectively fixed to the output ends of the tops of the four first cylinders 21, four abutment plates 23 are provided, the four abutment plates 23 are respectively fixed to the ends of the four connecting plates 22, four lifting grooves 24 are provided, the four lifting grooves 24 are respectively opened on the side walls of the four winding rods 20, and the four lifting grooves 24 and the connecting plates 22 cooperate with each other;
请参阅图4,第一支撑板25对称设有两个,两个第一支撑板25对称地固定于底座1顶部;Please refer to FIG. 4 , two first support plates 25 are symmetrically provided, and the two first support plates 25 are symmetrically fixed to the top of the base 1;
请参阅图5,第一导轨26固定于两个第一支撑板25之间;Please refer to FIG. 5 , the first guide rail 26 is fixed between the two first support plates 25 ;
请参阅图5,第一导套27滑动套设于第一导轨26外壁;Please refer to FIG. 5 , the first guide sleeve 27 is slidably sleeved on the outer wall of the first guide rail 26 ;
请参阅图6,第一移动板28固定于第一导套27顶部;Please refer to FIG6 , the first movable plate 28 is fixed to the top of the first guide sleeve 27;
请参阅图7,限制顶盘29固定于第一移动板28底部并与调节机构相互配合使用,其用以实现对调节机构的限位作用;Please refer to FIG. 7 , the limiting top plate 29 is fixed to the bottom of the first movable plate 28 and cooperates with the adjusting mechanism to realize the limiting effect on the adjusting mechanism;
请参阅图8,支撑柱33固定于底座1顶部一端;Please refer to FIG8 , the support column 33 is fixed to one end of the top of the base 1 ;
请参阅图7,第二U型板34固定于支撑柱33顶部;以及Please refer to FIG. 7 , the second U-shaped plate 34 is fixed to the top of the support column 33 ; and
请参阅图6,均匀绕线机构其设于第二U型板34上,其用以实现电源线的均匀绕线操作,具体的,均匀绕线机构包括第二气缸30、连接座31、夹紧板32、滑杆35、往复电机36、往复丝杆37、往复板38、导线板39、顶板40、第三U型板41、伸缩杆42以及剪切刀43,第二气缸30固定于固定圆台16顶部,连接座31固定于固定圆台16顶部,夹紧板32转动套设于连接座31连接杆外壁,且第二气缸30输出端与夹紧板32侧壁固定连接,滑杆35两端分别固定于第二U型板34内壁顶部和底部,往复电机36固定于第二U型板34顶部,往复丝杆37一端固定于往复电机36输出端,且其另一端转动设于第二U型板34内壁底部,往复板38一端螺纹套设于往复丝杆37圆周表面,且其另一端滑动套设于滑杆35圆周表面,导线板39固定于往复板38侧壁,顶板40固定于导线板39顶部一端,第三U型板41固定于顶板40底部一端,伸缩杆42对称设有两个,两个伸缩杆42对称地固定于第三U型板41两侧壁,且两个伸缩杆42伸缩端均贯穿第三U型板41一侧壁,剪切刀43设有两个,两个剪切刀43分别固定于两个伸缩杆42伸缩端。Please refer to Figure 6. The uniform winding mechanism is arranged on the second U-shaped plate 34, which is used to realize the uniform winding operation of the power cord. Specifically, the uniform winding mechanism includes a second cylinder 30, a connecting seat 31, a clamping plate 32, a slide bar 35, a reciprocating motor 36, a reciprocating screw rod 37, a reciprocating plate 38, a wire plate 39, a top plate 40, a third U-shaped plate 41, a telescopic rod 42 and a shear knife 43. The second cylinder 30 is fixed to the top of the fixed truncated table 16, the connecting seat 31 is fixed to the top of the fixed truncated table 16, the clamping plate 32 is rotatably sleeved on the outer wall of the connecting rod of the connecting seat 31, and the output end of the second cylinder 30 is fixedly connected to the side wall of the clamping plate 32, the two ends of the slide bar 35 are respectively fixed to the top and bottom of the inner wall of the second U-shaped plate 34, and the reciprocating motor 36 is fixed. At the top of the second U-shaped plate 34, one end of the reciprocating screw rod 37 is fixed to the output end of the reciprocating motor 36, and the other end thereof is rotatably arranged at the bottom of the inner wall of the second U-shaped plate 34, one end of the reciprocating plate 38 is threadedly sleeved on the circumferential surface of the reciprocating screw rod 37, and the other end thereof is slidably sleeved on the circumferential surface of the sliding rod 35, the wire plate 39 is fixed to the side wall of the reciprocating plate 38, the top plate 40 is fixed to one end of the top of the wire plate 39, the third U-shaped plate 41 is fixed to one end of the bottom of the top plate 40, two telescopic rods 42 are symmetrically provided, the two telescopic rods 42 are symmetrically fixed to the two side walls of the third U-shaped plate 41, and the telescopic ends of the two telescopic rods 42 both penetrate through one side wall of the third U-shaped plate 41, and two shear knives 43 are provided, and the two shear knives 43 are respectively fixed to the telescopic ends of the two telescopic rods 42.
在本发明的具体实施例中:通过驱动电机7调动第一双向丝杆8上的第一锥形齿轮9进行转动,且第一锥形齿轮9和第二锥形齿轮12相互啮合,这样就会调动第一U型板10进行转动,而第一U型板10转动又可以通过传动轮14和传动带15的传动带动第二双向丝杆13进行转动,这样就会带动螺纹套设于第一双向丝杆8和第二双向丝杆13圆周表面的第一移动套18和第二移动套19控制绕线杆20在限位槽17内壁进行移动,可以有效控制电源线本体44绕成线圈的宽度,第一气缸21控制与连接板22固定连接的抵触板23在升降槽24内壁进行升降移动,可以有效调整电源线本体44绕成线圈的高度,有效实现对电源线圈绕线后的高度和宽度进行调节,有效降低装置整体的局限性。In a specific embodiment of the present invention: the first bevel gear 9 on the first bidirectional screw 8 is mobilized to rotate by driving the motor 7, and the first bevel gear 9 and the second bevel gear 12 are meshed with each other, so that the first U-shaped plate 10 is mobilized to rotate, and the rotation of the first U-shaped plate 10 can drive the second bidirectional screw 13 to rotate through the transmission of the transmission wheel 14 and the transmission belt 15, so that the first movable sleeve 18 and the second movable sleeve 19 threadedly sleeved on the circumferential surface of the first bidirectional screw 8 and the second bidirectional screw 13 control the winding rod 20 to move on the inner wall of the limiting groove 17, which can effectively control the width of the coil wound by the power cord body 44, and the first cylinder 21 controls the contact plate 23 fixedly connected to the connecting plate 22 to move up and down on the inner wall of the lifting groove 24, which can effectively adjust the height of the coil wound by the power cord body 44, effectively realize the adjustment of the height and width of the power coil after winding, and effectively reduce the overall limitations of the device.
通过将电源线本体44端部从导线板39内壁穿过,然后放置在第二气缸30顶部,接着通过启动第二气缸30带动夹紧板32在连接座31连接杆外壁转动,最后压在电源线本体44上方,经过第二气缸30和夹紧板32的配合实现对电源线本体44端部的压紧操作,在电源线本体44绕线的过程中,通过启动往复电机36带动螺纹套设于往复丝杆37圆周表面的往复板38进行升降运动,且往复板38与导线板39固定连接,这样可以有效控制电源线本体44在绕线过程中的均匀绕线操作,当电源线本体44绕线完毕后,通过伸缩杆42和剪切刀43的配合,可以实现对电源线本体44一端的剪切作用,有效实现电源线在绕线时的均匀绕线操作,提升电源线圈绕线后整体的美观性。The end of the power cord body 44 is passed through the inner wall of the wire plate 39 and then placed on the top of the second cylinder 30, and then the second cylinder 30 is started to drive the clamping plate 32 to rotate on the outer wall of the connecting rod of the connecting seat 31, and finally pressed on the top of the power cord body 44. The second cylinder 30 and the clamping plate 32 cooperate to achieve the clamping operation of the end of the power cord body 44. During the winding process of the power cord body 44, the reciprocating plate 38 threadedly sleeved on the circumferential surface of the reciprocating screw rod 37 is driven to move up and down by starting the reciprocating motor 36, and the reciprocating plate 38 is fixedly connected to the wire plate 39. In this way, the uniform winding operation of the power cord body 44 during the winding process can be effectively controlled. When the power cord body 44 is wound, the telescopic rod 42 and the shearing knife 43 cooperate to achieve the shearing effect on one end of the power cord body 44, so as to effectively achieve the uniform winding operation of the power cord during winding, and improve the overall aesthetics of the power coil after winding.
一种电源线生产用自动高效扎线装置,包括如下步骤:An automatic and efficient wire binding device for power line production comprises the following steps:
S1.首先准备工作,启动驱动电机7调动第一双向丝杆8上的第一锥形齿轮9进行转动,且第一锥形齿轮9和第二锥形齿轮12相互啮合,这样就会调动第一U型板10进行转动,而第一U型板10转动又可以通过传动轮14和传动带15的传动带动第二双向丝杆13进行转动,这样就会带动螺纹套设于第一双向丝杆8和第二双向丝杆13圆周表面的第一移动套18和第二移动套19控制绕线杆20在限位槽17内壁进行移动,可以有效控制电源线本体44绕成线圈的宽度;S1. First, prepare the work, start the drive motor 7 to mobilize the first bevel gear 9 on the first bidirectional screw 8 to rotate, and the first bevel gear 9 and the second bevel gear 12 are meshed with each other, so that the first U-shaped plate 10 is mobilized to rotate, and the rotation of the first U-shaped plate 10 can drive the second bidirectional screw 13 to rotate through the transmission of the transmission wheel 14 and the transmission belt 15, so that the first movable sleeve 18 and the second movable sleeve 19 threaded sleeves on the circumferential surfaces of the first bidirectional screw 8 and the second bidirectional screw 13 control the winding rod 20 to move on the inner wall of the limit groove 17, which can effectively control the width of the coil formed by the power cord body 44;
S2.通过启动第一气缸21控制与连接板22固定连接的抵触板23在升降槽24内壁进行升降移动,可以有效调整电源线本体44绕成线圈的高度;S2. By starting the first cylinder 21 to control the contact plate 23 fixedly connected to the connecting plate 22 to move up and down on the inner wall of the lifting groove 24, the height of the power cord body 44 wound into a coil can be effectively adjusted;
S3.接着经过人工手动将电源线本体44端部从导线板39内壁穿过,然后放置在第二气缸30顶部,接着通过启动第二气缸30带动夹紧板32在连接座31连接杆外壁转动,最后压在电源线本体44上方,经过第二气缸30和夹紧板32的配合实现对电源线本体44端部的压紧操作;S3. Then, the end of the power cord body 44 is manually passed through the inner wall of the wire plate 39, and then placed on the top of the second cylinder 30. Then, the second cylinder 30 is started to drive the clamping plate 32 to rotate on the outer wall of the connecting rod of the connecting seat 31, and finally pressed on the top of the power cord body 44. The second cylinder 30 and the clamping plate 32 cooperate to achieve the clamping operation of the end of the power cord body 44.
S4.然后经过第一导轨26和第一导套27的滑动配合,控制与第一移动板28固定连接的限制顶盘29进行平移移动,将第一导套27移动至第一导轨26的端部后停下,那么限制顶盘29就会位于四个绕线杆20的顶部,实现对电源线本体44绕线时的限位;S4. Then, through the sliding cooperation of the first guide rail 26 and the first guide sleeve 27, the limiting top plate 29 fixedly connected to the first movable plate 28 is controlled to move in translation, and the first guide sleeve 27 is moved to the end of the first guide rail 26 and then stopped, so that the limiting top plate 29 will be located at the top of the four winding rods 20, so as to limit the power cord body 44 when winding;
S5.准备工作做好后,就可以通过启动旋转电机3带动传动盘4进行旋转,而连接柱5和放置壳体6为固定连接,固定圆台16固定设于放置壳体6内壁,这样就会可以带动进行绕线杆20旋转,进而实现对电源线本体44的绕线操作;S5. After the preparation work is done, the transmission disk 4 can be rotated by starting the rotating motor 3, and the connecting column 5 and the placement housing 6 are fixedly connected, and the fixed round table 16 is fixedly arranged on the inner wall of the placement housing 6, so that the winding rod 20 can be driven to rotate, thereby realizing the winding operation of the power cord body 44;
S6.在电源线本体44绕线的过程中,通过启动往复电机36带动螺纹套设于往复丝杆37圆周表面的往复板38进行升降运动,且往复板38与导线板39固定连接,这样可以有效控制电源线本体44在绕线过程中的均匀绕线操作,当电源线本体44绕线完毕后,通过伸缩杆42和剪切刀43的配合,可以实现对电源线本体44一端的剪切作用,方便后续的运输操作;S6. During the winding process of the power cord body 44, the reciprocating motor 36 is started to drive the reciprocating plate 38 threadedly sleeved on the circumferential surface of the reciprocating screw rod 37 to perform lifting and lowering movements, and the reciprocating plate 38 is fixedly connected to the wire plate 39, so that the uniform winding operation of the power cord body 44 during the winding process can be effectively controlled. When the power cord body 44 is wound, the telescopic rod 42 and the shearing knife 43 cooperate to achieve the shearing effect on one end of the power cord body 44, which is convenient for subsequent transportation operations;
S7.当需要将绕线好的电源线本体44移动至扎线设备时,可以按照上述步骤将限制顶盘29移走,经过第二导轨46和第二导套47的相互配合控制与第二移动板48固定连接的L型辅助板49进行移动,将L型辅助板49移动至电源线本体44上方通过第三气缸50和夹爪51的相互配合对电源线本体44进行抓取操作,然后再次控制第二导套47将电源线本体44移动至夹线手59上方;S7. When it is necessary to move the wound power cord body 44 to the wire binding device, the limiting top plate 29 can be removed according to the above steps, and the L-shaped auxiliary plate 49 fixedly connected to the second movable plate 48 is moved through the cooperation of the second guide rail 46 and the second guide sleeve 47, and the L-shaped auxiliary plate 49 is moved above the power cord body 44, and the power cord body 44 is grasped by the cooperation of the third cylinder 50 and the clamping claw 51, and then the second guide sleeve 47 is controlled again to move the power cord body 44 above the clamping hand 59;
S8.接着经过第三气缸50和夹爪51的配合将电源线本体44两端放置在两个夹线手59内部,经过夹线手59和定位带60的配合夹持住电源线本体44两端,最后通过夹爪51跟扎线本体61的旋转配合实现扎紧操作,将扎紧好的电源线本体44取出即可,而扎线本体61的补线操作通过导线电机54和驱动滑轮55的配合实现补充,第一夹线块56、第二夹线块57以及第四气缸58的配合实现对扎线本体61的夹断处理。S8. Then, through the cooperation of the third cylinder 50 and the clamping jaws 51, the two ends of the power cord body 44 are placed inside the two clamping hands 59, and the two ends of the power cord body 44 are clamped through the cooperation of the clamping hands 59 and the positioning belt 60. Finally, the tightening operation is realized through the rotation cooperation of the clamping jaws 51 and the binding body 61, and the tightened power cord body 44 can be taken out. The wire supplementing operation of the binding body 61 is realized through the cooperation of the conductor motor 54 and the driving pulley 55, and the first clamping block 56, the second clamping block 57 and the fourth cylinder 58 cooperate to realize the clamping and cutting processing of the binding body 61.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120081254A (en) * | 2025-05-06 | 2025-06-03 | 苏州卡西特工业科技有限公司 | A medical fully automatic wire winding, bundling and cutting integrated equipment |
| CN120987139A (en) * | 2025-10-21 | 2025-11-21 | 南通永祥机电有限公司 | A wire winding mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120081254A (en) * | 2025-05-06 | 2025-06-03 | 苏州卡西特工业科技有限公司 | A medical fully automatic wire winding, bundling and cutting integrated equipment |
| CN120987139A (en) * | 2025-10-21 | 2025-11-21 | 南通永祥机电有限公司 | A wire winding mechanism |
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