CN118700496A - A three-layer co-extrusion device - Google Patents
A three-layer co-extrusion device Download PDFInfo
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- CN118700496A CN118700496A CN202410336670.4A CN202410336670A CN118700496A CN 118700496 A CN118700496 A CN 118700496A CN 202410336670 A CN202410336670 A CN 202410336670A CN 118700496 A CN118700496 A CN 118700496A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/275—Recovery or reuse of energy or materials
- B29C48/276—Recovery or reuse of energy or materials of energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/141—Insulating conductors or cables by extrusion of two or more insulating layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3462—Cables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本申请涉及电缆生产技术领域,尤其是涉及一种三层共挤装置。The present application relates to the technical field of cable production, and in particular to a three-layer co-extrusion device.
背景技术Background Art
三层共挤是一种塑料加工工艺,它涉及通过三个挤出机分别挤出三种不同的熔融物料,并在同一模头内形成三层联合层,目前三层共挤技术在电缆生产作业中已经是一种常见的应用技术,通过三层共挤技术可以防止在主绝缘层、导体屏蔽层、绝缘屏蔽层之间引入外界杂质,在制造过程中也可以防止导体屏蔽和主绝缘层可能发生的意外损伤。Three-layer co-extrusion is a plastic processing technology that involves extruding three different molten materials through three extruders respectively and forming three joint layers in the same die head. At present, three-layer co-extrusion technology is already a common application technology in cable production operations. The three-layer co-extrusion technology can prevent the introduction of foreign impurities between the main insulation layer, the conductor shielding layer, and the insulation shielding layer. It can also prevent possible accidental damage to the conductor shielding and the main insulation layer during the manufacturing process.
现有技术中的电缆生产的三层共挤装置通常包括共挤模头以及三种不同型号且分别用于装载不同物料的挤出机;其中,共挤模头内部设置有第一、第二、第三液体橡胶通道,三种挤出机分别与三组液体橡胶通道相连通,从而实现在共挤模头内形成三层联合层,且三层联合层在电缆线芯穿过共挤模头的过程中包裹在电缆线芯外周,从而实现电缆生产过程中的三层共挤工序。The three-layer co-extrusion device for cable production in the prior art usually includes a co-extrusion die and three extruders of different models, each used to load different materials. The co-extrusion die is provided with a first, a second and a third liquid rubber channel, and the three extruders are respectively connected to the three groups of liquid rubber channels, thereby forming a three-layer joint layer in the co-extrusion die, and the three-layer joint layer is wrapped around the outer periphery of the cable core when the cable core passes through the co-extrusion die, thereby realizing the three-layer co-extrusion process in the cable production process.
现有技术中的三种挤出机均各自配备有用于实现挤出工序所需的组成部件,且三种挤出机相互独立设置、相互独立工作。但是,三种挤出机的组成部件之间无法实现资源共用,导致三种挤出机之间存在挤出效果不均匀的问题,从而影响电缆的质量;因此,可作进一步改进。The three extruders in the prior art are each equipped with components required for implementing the extrusion process, and the three extruders are independently set and work independently of each other. However, the components of the three extruders cannot share resources, resulting in uneven extrusion effects among the three extruders, thereby affecting the quality of the cable; therefore, further improvements can be made.
发明内容Summary of the invention
为了实现热源共用,提高电缆的生产质量,本申请提供一种三层共挤装置。In order to achieve heat source sharing and improve the production quality of cables, the present application provides a three-layer co-extrusion device.
一种三层共挤装置,包括共挤模头,共挤模头内部设置有三组液体橡胶通道;三种挤出机,三种挤出机均包括挤出主体以及料斗机构,三种所述挤出主体输出端分别连通于三组液体橡胶通道输入端,三种所述料斗机构输出端分别连通于三种挤出主体输入端;预热模块,预热模块包括三组余热回收机构以及热源分配机构,三组所述余热回收机构分别设置于三种挤出主体,所述热源分配机构输入端连通于三组余热回收机构,所述热源分配机构输出端连通于三种料斗机构。A three-layer co-extrusion device comprises a co-extrusion die head, wherein three groups of liquid rubber channels are arranged inside the co-extrusion die head; three extruders, wherein the three extruders all comprise an extrusion body and a hopper mechanism, wherein the output ends of the three extrusion bodies are respectively connected to the input ends of the three groups of liquid rubber channels, and the output ends of the three hopper mechanisms are respectively connected to the input ends of the three extrusion bodies; and a preheating module, wherein the preheating module comprises three groups of waste heat recovery mechanisms and a heat source distribution mechanism, wherein the three groups of waste heat recovery mechanisms are respectively arranged on the three extrusion bodies, wherein the input ends of the heat source distribution mechanisms are connected to the three groups of waste heat recovery mechanisms, and the output ends of the heat source distribution mechanisms are connected to the three hopper mechanisms.
可选的,所述余热回收机构包括集热组件以及送风组件,所述集热组件套设于挤出主体且形成集热空腔,所述送风组件连通于集热组件输出端以及热源分配机构输入端之间。Optionally, the waste heat recovery mechanism includes a heat collecting component and an air supply component, the heat collecting component is sleeved on the extruded body to form a heat collecting cavity, and the air supply component is connected between the output end of the heat collecting component and the input end of the heat source distribution mechanism.
可选的,所述热源分配机构包括分配组件、三组执行组件、三组检测组件以及控制组件,所述分配组件输入端连通于集热组件输出端,所述分配组件输出端连通于三种料斗机构输入端,三组所述执行组件分别设置于三种料斗机构输入端,三组所述检测组件分别设置于三种料斗机构内部,所述控制组件电信号连接于三组执行组件与三组检测组件之间。Optionally, the heat source distribution mechanism includes a distribution component, three groups of execution components, three groups of detection components and a control component. The input end of the distribution component is connected to the output end of the heat collection component, and the output end of the distribution component is connected to the input ends of three hopper mechanisms. The three groups of execution components are respectively arranged at the input ends of the three hopper mechanisms, and the three groups of detection components are respectively arranged inside the three hopper mechanisms. The electrical signals of the control component are connected between the three groups of execution components and the three groups of detection components.
可选的,所述料斗机构包括料斗主体、干燥组件以及翻料组件,所述料斗主体输出端连通于挤出主体输入端,所述料斗主体内部由上至下依次设置有第一隔板以及第二隔板,且所述第一隔板设置有第一料孔,所述第二隔板设置有第二料孔,以令料斗主体内腔分隔形成由上至下依次分布且相连通的存储腔、预干燥腔以及再干燥腔,所述检测组件设置于再干燥腔,所述分配组件输出端连通于预干燥腔,且所述分配组件输出端对准第一料孔下方区域;所述干燥组件输出端连通于再干燥腔,所述翻料组件设置于料斗主体内部且用于对再干燥腔区域的物料进行翻转。Optionally, the hopper mechanism includes a hopper body, a drying component and a turning component, the output end of the hopper body is connected to the input end of the extrusion body, the inside of the hopper body is provided with a first partition and a second partition in sequence from top to bottom, and the first partition is provided with a first material hole, and the second partition is provided with a second material hole, so that the inner cavity of the hopper body is divided into a storage chamber, a pre-drying chamber and a re-drying chamber which are distributed and connected in sequence from top to bottom, the detection component is arranged in the re-drying chamber, the output end of the distribution component is connected to the pre-drying chamber, and the output end of the distribution component is aligned with the area below the first material hole; the output end of the drying component is connected to the re-drying chamber, and the turning component is arranged inside the hopper body and is used to turn over the material in the re-drying chamber area.
可选的,所述翻料组件包括翻转主轴、翻转叶片以及驱动器,所述翻转主轴转动设置于料斗主体,所述翻转叶片位于再干燥腔区域,且所述翻转叶片固定设置于翻转主轴,所述驱动器固定设置于料斗主体输出端外周,所述驱动器输出端贯穿至料斗主体输出端内周,且所述驱动器输出端与翻转主轴之间设置有传动结构。Optionally, the material turning assembly includes a turning spindle, a turning blade and a driver, the turning spindle is rotatably arranged on the hopper body, the turning blade is located in the re-drying chamber area, and the turning blade is fixedly arranged on the turning spindle, the driver is fixedly arranged on the outer periphery of the output end of the hopper body, the output end of the driver passes through the inner periphery of the output end of the hopper body, and a transmission structure is arranged between the output end of the driver and the turning spindle.
可选的,所述传动结构包括固定设置于驱动器输出端的主动齿轮以及固定设置于翻转主轴底部的从动齿轮,所述主动齿轮与从动齿轮相啮合,且所述从动齿轮齿形面朝向存储腔。Optionally, the transmission structure includes a driving gear fixedly arranged at the output end of the driver and a driven gear fixedly arranged at the bottom of the flip spindle, the driving gear is meshed with the driven gear, and the tooth surface of the driven gear faces the storage cavity.
可选的,所述翻转主轴固定设置有辅助叶片,所述辅助叶片位于预干燥腔区域,且所述辅助叶片随翻转主轴转动至第一料孔下方区域时,所述辅助叶片的转动方向与分配组件输出端方向相同。Optionally, the flip main shaft is fixedly provided with an auxiliary blade, the auxiliary blade is located in the pre-drying chamber area, and when the auxiliary blade rotates with the flip main shaft to the area below the first material hole, the rotation direction of the auxiliary blade is the same as the direction of the output end of the distribution component.
可选的,所述第一隔板底部转动设置有转动轴,所述转动轴固定设置有用于封盖第一料孔的封盖板,且所述转动轴与第一隔板之间设置有用于带动转动轴转动以令封盖板封盖于第一料孔的弹性件;所述转动轴固定设置有与封盖板垂直布置的掰杆,且所述掰杆远离封盖板一端与辅助叶片在水平方向上相互重叠布置。Optionally, a rotating shaft is rotatably provided at the bottom of the first partition, a covering plate for covering the first material hole is fixedly provided on the rotating shaft, and an elastic member for driving the rotating shaft to rotate so that the covering plate covers the first material hole is provided between the rotating shaft and the first partition; a breaking rod is fixedly provided on the rotating shaft and is arranged perpendicular to the covering plate, and the breaking rod is arranged to overlap with the auxiliary blade in the horizontal direction at one end away from the covering plate.
可选的,所述料斗主体输出端外周设置有预热组件,所述翻转主轴固定设置有推进叶片,所述推进叶片位于料斗主体输出端区域。Optionally, a preheating assembly is provided on the periphery of the output end of the hopper body, and a propulsion blade is fixedly provided on the flip spindle, and the propulsion blade is located in the output end area of the hopper body.
可选的,所述第二隔板呈漏斗状结构,所述第二料孔位于第二隔板底部,且所述第二料孔在竖直方向上与第一料孔、翻转主轴相互错开布置。Optionally, the second partition has a funnel-shaped structure, the second material hole is located at the bottom of the second partition, and the second material hole is staggered with the first material hole and the flip axis in the vertical direction.
综上所述,本申请至少包括以下有益技术效果:In summary, this application at least includes the following beneficial technical effects:
集热组件将挤出主体散发的热量进行回收留存,尽量避免散发在周围环境中导致生产车间酷热难耐,热量在送风组件的作用下输送至热源分配机构,实现余热回收机构对挤出主体散发的热量进行回收流转的功能;The heat collecting component recovers and retains the heat emitted by the extruded body, and tries to avoid dissipating it in the surrounding environment, which causes unbearable heat in the production workshop. The heat is transported to the heat source distribution mechanism under the action of the air supply component, and the waste heat recovery mechanism realizes the function of recovering and circulating the heat emitted by the extruded body;
热量由余热回收机构输送至热源分配机构后,由热源分配机构输送至料斗机构,使热量对材料表面残留的水分进行预干燥;在此过程中,湿度感应器对料斗机构内部的湿度进行实时监测,且将湿度情况反馈至控制组件,当湿度低于预设值时,反映出相应的料斗机构无需再进行预干燥,控制组件即可控制执行组件切换为闭路状态,使热量集中分配至其他料斗机构,加快其他料斗机构的预干燥速度,从而实现预热模块用于对三种挤出机的余热回收以及再分配,实现热源共用,从而提高电缆的生产质量。After the heat is transported from the waste heat recovery mechanism to the heat source distribution mechanism, the heat is transported from the heat source distribution mechanism to the hopper mechanism, so that the heat pre-dries the residual moisture on the surface of the material; in this process, the humidity sensor monitors the humidity inside the hopper mechanism in real time, and feeds back the humidity conditions to the control component. When the humidity is lower than the preset value, it reflects that the corresponding hopper mechanism no longer needs to be pre-dried. The control component can control the execution component to switch to a closed-loop state, so that the heat is concentrated and distributed to other hopper mechanisms, and the pre-drying speed of other hopper mechanisms is accelerated, thereby realizing the preheating module for the recovery and redistribution of waste heat from the three extruders, realizing the sharing of heat sources, and thus improving the production quality of the cable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请中共挤模头、挤出机的连接结构示意图。FIG. 1 is a schematic diagram of the connection structure of the co-extrusion die head and the extruder in the present application.
图2是本申请中预热模块的连接结构示意图。FIG. 2 is a schematic diagram of the connection structure of the preheating module in the present application.
图3是本申请中料斗机构的整体结构剖视图。FIG. 3 is a cross-sectional view of the overall structure of the hopper mechanism in the present application.
图4是本申请中转动轴、封盖板、弹性件、掰杆的连接结构示意图。FIG. 4 is a schematic diagram of the connection structure of the rotating shaft, the covering plate, the elastic member, and the breaking rod in the present application.
图5是本申请中辅助叶片的俯视图。FIG. 5 is a top view of the auxiliary blade in the present application.
附图标记说明:1、共挤模头;2、挤出机;21、挤出主体;22、料斗机构;221、料斗主体;222、干燥组件;223、翻料组件;2231、翻转主轴;2232、翻转叶片;2233、驱动器;2234、传动结构;3、预热模块;31、余热回收机构;311、集热组件;312、送风组件;313、集热空腔;32、热源分配机构;321、分配组件;322、执行组件;323、检测组件;324、控制组件;41、第一隔板;411、第一料孔;42、第二隔板;421、第二料孔;51、存储腔;52、预干燥腔;53、再干燥腔;6、辅助叶片;71、转动轴;72、封盖板;73、弹性件;74、掰杆;81、预热组件;82、推进叶片。Description of reference numerals: 1. co-extrusion die head; 2. extruder; 21. extrusion body; 22. hopper mechanism; 221. hopper body; 222. drying assembly; 223. turning assembly; 2231. turning spindle; 2232. turning blade; 2233. driver; 2234. transmission structure; 3. preheating module; 31. waste heat recovery mechanism; 311. heat collection assembly; 312. air supply assembly; 313. heat collection cavity; 32. Heat source distribution mechanism; 321, distribution component; 322, execution component; 323, detection component; 324, control component; 41, first partition; 411, first material hole; 42, second partition; 421, second material hole; 51, storage chamber; 52, pre-drying chamber; 53, re-drying chamber; 6, auxiliary blade; 71, rotating shaft; 72, cover plate; 73, elastic member; 74, breaking rod; 81, preheating component; 82, propulsion blade.
具体实施方式DETAILED DESCRIPTION
以下结合附图1至5对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1 to 5.
本申请公开了一种三层共挤装置。The present application discloses a three-layer co-extrusion device.
参照图1-3,三层共挤装置包括共挤模头1、三种挤出机2以及预热模块3;其中,共挤模头1内部设置有三组液体橡胶通道,三种挤出机2均包括挤出主体21以及料斗机构22,三种挤出主体21输出端分别连通于三组液体橡胶通道输入端,三种料斗机构22输出端分别连通于三种挤出主体21输入端;三种挤出机2分别装载主绝缘层、导体屏蔽层、绝缘屏蔽层所需材料,且三种挤出机2分别与三组液体橡胶通道相连通,从而实现在共挤模头1内形成三层联合层,且三层联合层在电缆线芯穿过共挤模头1的过程中包裹在电缆线芯外周,从而实现电缆生产过程中的三层共挤工序。1-3, the three-layer co-extrusion device includes a co-extrusion die 1, three extruders 2 and a preheating module 3; wherein, three groups of liquid rubber channels are arranged inside the co-extrusion die 1, and the three extruders 2 include an extrusion body 21 and a hopper mechanism 22, the output ends of the three extrusion bodies 21 are respectively connected to the input ends of the three groups of liquid rubber channels, and the output ends of the three hopper mechanisms 22 are respectively connected to the input ends of the three extrusion bodies 21; the three extruders 2 are respectively loaded with the materials required for the main insulation layer, the conductor shielding layer, and the insulation shielding layer, and the three extruders 2 are respectively connected to the three groups of liquid rubber channels, thereby forming a three-layer combined layer in the co-extrusion die 1, and the three-layer combined layer is wrapped around the outer periphery of the cable core in the process of the cable core passing through the co-extrusion die 1, thereby realizing the three-layer co-extrusion process in the cable production process.
上述的三种挤出机2以及共挤模头1的设置基于现有技术结构以及原理实现,此处不再赘述;值得一提的是,挤出机2的挤出主体21采用加热方式对所装载的材料加热至熔融状态实现挤出工序,且在挤出过程中,挤出主体21自身热量散发至周围环境中;上述的预热模块3主要目的在于实现三种挤出机2的挤出主体21的余热回收以及再分配,实现热源共用。The above-mentioned three extruders 2 and the co-extrusion die head 1 are arranged based on the existing technical structure and principle, which will not be repeated here; it is worth mentioning that the extrusion body 21 of the extruder 2 adopts a heating method to heat the loaded material to a molten state to realize the extrusion process, and during the extrusion process, the heat of the extrusion body 21 itself is dissipated into the surrounding environment; the above-mentioned preheating module 3 mainly aims to realize the waste heat recovery and redistribution of the extrusion body 21 of the three extruders 2, so as to realize the sharing of heat source.
在本实施例中,预热模块3具体包括三组余热回收机构31以及热源分配机构32;其中,三组余热回收机构31分别设置于三种挤出主体21外侧,且余热回收机构31与挤出主体21之间形成集热空腔313,使挤出主体21散发的热量留存在集热空腔313,尽量避免散发在周围环境中导致生产车间酷热难耐;热源分配机构32内部设置有气流管路以及控制开关,热源分配机构32输入端连通于三组余热回收机构31的集热空腔313,热源分配机构32输出端连通于三种料斗机构22,使热源分配机构32能够将三组余热回收机构31留存的热量分配输送至其中一种/其中两种/三种料斗机构22。余热回收机构31将挤出主体21散发的热量进行回收,尽量避免散发在周围环境中导致生产车间酷热难耐,热源分配机构32将余热回收机构31回收的热量进行分配输送至所需的料斗机构22,热量能够对材料(比如塑料颗粒)生产过程中残留于表面的水分进行预干燥,从而提高电缆的生产质量。In the present embodiment, the preheating module 3 specifically includes three groups of waste heat recovery mechanisms 31 and a heat source distribution mechanism 32; wherein, the three groups of waste heat recovery mechanisms 31 are respectively arranged on the outside of the three extrusion bodies 21, and a heat collection cavity 313 is formed between the waste heat recovery mechanism 31 and the extrusion body 21, so that the heat emitted by the extrusion body 21 is retained in the heat collection cavity 313, and it is avoided as much as possible from being emitted into the surrounding environment and causing unbearable heat in the production workshop; the heat source distribution mechanism 32 is internally provided with an air flow pipeline and a control switch, the input end of the heat source distribution mechanism 32 is connected to the heat collection cavity 313 of the three groups of waste heat recovery mechanisms 31, and the output end of the heat source distribution mechanism 32 is connected to the three hopper mechanisms 22, so that the heat source distribution mechanism 32 can distribute and transport the heat retained by the three groups of waste heat recovery mechanisms 31 to one/two/three of the hopper mechanisms 22. The waste heat recovery mechanism 31 recovers the heat emitted by the extrusion body 21, and tries to avoid dissipating it in the surrounding environment and causing unbearable heat in the production workshop. The heat source distribution mechanism 32 distributes the heat recovered by the waste heat recovery mechanism 31 and transmits it to the required hopper mechanism 22. The heat can pre-dry the moisture remaining on the surface of the material (such as plastic particles) during the production process, thereby improving the production quality of the cable.
在本实施例中,余热回收机构31具体包括集热组件311以及送风组件312;其中,集热组件311为两个横截面呈C字形且两端封闭的罩体结构,其中一个罩体结构固定套设于挤出主体21外侧,且两个罩体结构一侧相铰接,另一侧相锁紧,即可形成包围在挤出主体21外侧的圆筒结构,且集热组件311与挤出主体21之间形成上述的集热空腔313,用于供热量留存(为了平衡集热空腔313的压力避免形成真空状态,集热组件311设置有少量的进风孔);送风组件312为抽风机,抽风机的输入端通过预设的管道连通于集热组件311的集热空腔313,抽风机的输出端通过预设的管道连通于热源分配机构32输入端。集热组件311对热量进行留存,热量在送风组件312的作用下输送至热源分配机构32,从而实现余热回收机构31对挤出主体21散发的热量进行回收流转的功能。In this embodiment, the waste heat recovery mechanism 31 specifically includes a heat collecting component 311 and an air supply component 312; wherein the heat collecting component 311 is a cover structure with two C-shaped cross-sections and closed at both ends, wherein one of the cover structures is fixedly sleeved on the outside of the extruded main body 21, and the two cover structures are hinged on one side and locked on the other side, so as to form a cylindrical structure surrounded by the outside of the extruded main body 21, and the above-mentioned heat collecting cavity 313 is formed between the heat collecting component 311 and the extruded main body 21 for heat retention (in order to balance the pressure of the heat collecting cavity 313 and avoid forming a vacuum state, the heat collecting component 311 is provided with a small number of air inlet holes); the air supply component 312 is an exhaust fan, and the input end of the exhaust fan is connected to the heat collecting cavity 313 of the heat collecting component 311 through a preset pipeline, and the output end of the exhaust fan is connected to the input end of the heat source distribution mechanism 32 through a preset pipeline. The heat collecting component 311 retains the heat, and the heat is transported to the heat source distribution mechanism 32 under the action of the air supply component 312, so that the waste heat recovery mechanism 31 can recover and circulate the heat emitted by the extrusion body 21.
在本实施例中,热源分配机构32具体包括分配组件321、三组执行组件322、三组检测组件323以及控制组件324;其中,分配组件321为矩形空腔结构,分配组件321两侧分别设置有开口作为输入端以及输出端,分配组件321输入端通过三根并排设置的管道连通于集热组件311输出端,分配组件321输出端通过三根并排设置的管道连通于三种料斗机构22输入端;执行组件322为电磁阀,三组执行组件322分别串联设置于三种料斗机构22输入端,用于控制分配组件321输出端与相应的料斗机构22输入端之间形成通路/闭路;检测组件323为湿度感应器,三组检测组件323分别设置于三种料斗机构22内部,用于检测料斗机构22内部的湿度,从而判断材料表面残留水分的预干燥效果;控制组件324为现有技术中的PLC控制器,控制组件324通过预设的导线电信号连接于三组执行组件322与三组检测组件323之间。热量由余热回收机构31输送至热源分配机构32后,由热源分配机构32输送至料斗机构22,使热量对材料表面残留的水分进行预干燥;在此过程中,湿度感应器对料斗机构22内部的湿度进行实时监测,且将湿度情况反馈至控制组件324,当湿度低于预设值时,反映出相应的料斗机构22无需再进行预干燥,控制组件324即可控制执行组件322切换为闭路状态,使热量集中分配至其他料斗机构22,加快其他料斗机构22的预干燥速度,从而实现预热模块3用于对三种挤出机2的余热回收以及再分配,实现热源共用,从而提高电缆的生产质量。In this embodiment, the heat source distribution mechanism 32 specifically includes a distribution component 321, three groups of execution components 322, three groups of detection components 323 and a control component 324; wherein the distribution component 321 is a rectangular cavity structure, and openings are respectively arranged on both sides of the distribution component 321 as an input end and an output end, and the input end of the distribution component 321 is connected to the output end of the heat collection component 311 through three pipes arranged side by side, and the output end of the distribution component 321 is connected to the input ends of the three hopper mechanisms 22 through three pipes arranged side by side; the execution component 322 is a solenoid valve, and the three groups of execution components 322 They are respectively arranged in series at the input ends of the three hopper mechanisms 22, and are used to control the formation of a passage/closed circuit between the output end of the distribution component 321 and the corresponding input end of the hopper mechanism 22; the detection component 323 is a humidity sensor, and the three groups of detection components 323 are respectively arranged inside the three hopper mechanisms 22, and are used to detect the humidity inside the hopper mechanism 22, so as to judge the pre-drying effect of the residual moisture on the surface of the material; the control component 324 is a PLC controller in the prior art, and the control component 324 is connected between the three groups of execution components 322 and the three groups of detection components 323 through a preset wire electrical signal. After the heat is transported from the waste heat recovery mechanism 31 to the heat source distribution mechanism 32, the heat is transported from the heat source distribution mechanism 32 to the hopper mechanism 22, so that the heat pre-dries the residual moisture on the surface of the material; in this process, the humidity sensor monitors the humidity inside the hopper mechanism 22 in real time, and feeds back the humidity conditions to the control component 324. When the humidity is lower than the preset value, it reflects that the corresponding hopper mechanism 22 does not need to be pre-dried. The control component 324 can control the execution component 322 to switch to a closed-loop state, so that the heat is concentrated and distributed to other hopper mechanisms 22, thereby accelerating the pre-drying speed of other hopper mechanisms 22, thereby realizing the preheating module 3 for the recovery and redistribution of waste heat of the three extruders 2, realizing the sharing of heat sources, and thus improving the production quality of the cable.
参照图3-5,在本实施例中,料斗机构22包括料斗主体221、干燥组件222以及翻料组件223;其中,料斗主体221呈空心筒状体结构,料斗主体221的顶部设置有用于添加材料(比如塑料颗粒)的进料口,料斗主体221输出端连通于挤出主体21输入端,料斗主体221内壁通过密封焊接方式固设有由上至下依次分布的第一隔板41以及第二隔板42,以令料斗主体221内腔分隔形成由上至下依次分布的存储腔51、预干燥腔52以及再干燥腔53;第一隔板41设置有第一料孔411,第二隔板42设置有第二料孔421,使得由进料口添加的材料依次在存储腔51、预干燥腔52以及再干燥腔53进行流转;干燥组件222采用风机、风管、电热丝相互配合的方式产生热风,并将热风通入至料斗主体221的再干燥腔53,通过热风对材料表面的水分进行干燥;另外,分配组件321输出端连通于料斗主体221的预干燥腔52,并将回收的热量通入至料斗主体221的预干燥腔52,且分配组件321输出端对准第一料孔411下方区域,用于将材料吹散以增大干燥接粗面;另外,检测组件323的检测探头位于再干燥腔53,且用于检测再干燥腔53内部的湿度情况;翻料组件223电机驱动螺旋叶片翻转的形式,用于对再干燥腔53区域的物料进行翻转,便于提高材料的干燥均匀度。3-5, in the present embodiment, the hopper mechanism 22 comprises a hopper body 221, a drying assembly 222 and a turning assembly 223; wherein the hopper body 221 is a hollow cylindrical structure, a feed port for adding materials (such as plastic particles) is arranged at the top of the hopper body 221, the output end of the hopper body 221 is connected to the input end of the extrusion body 21, and the inner wall of the hopper body 221 is fixedly provided with a first partition plate 41 and a second partition plate 42 which are sequentially distributed from top to bottom by sealing welding, so that the inner cavity of the hopper body 221 is divided into a storage chamber 51, a pre-drying chamber 52 and a re-drying chamber 53 which are sequentially distributed from top to bottom; the first partition plate 41 is provided with a first material hole 411, and the second partition plate 42 is provided with a second material hole 421, so that the material added from the feed port is sequentially stored in the storage chamber 51, the pre-drying chamber 52 and the re-drying chamber 53. The re-drying chamber 53 circulates; the drying component 222 uses a fan, an air duct, and an electric heating wire to cooperate with each other to generate hot air, and passes the hot air into the re-drying chamber 53 of the hopper body 221, so as to dry the moisture on the surface of the material by the hot air; in addition, the output end of the distribution component 321 is connected to the pre-drying chamber 52 of the hopper body 221, and the recovered heat is passed into the pre-drying chamber 52 of the hopper body 221, and the output end of the distribution component 321 is aligned with the area below the first material hole 411, so as to blow the material away to increase the drying surface; in addition, the detection probe of the detection component 323 is located in the re-drying chamber 53, and is used to detect the humidity inside the re-drying chamber 53; the turning component 223 motor drives the spiral blade to turn over, so as to turn over the material in the re-drying chamber 53 area, so as to improve the drying uniformity of the material.
翻料组件223具体包括翻转主轴2231、翻转叶片2232以及驱动器2233;其中,翻转主轴2231转动设置于料斗主体221,翻转叶片2232为螺旋叶片,翻转叶片2232位于再干燥腔53区域,且翻转叶片2232固定设置于翻转主轴2231;驱动器2233为驱动电机,驱动器2233固定设置于料斗主体221输出端外周,驱动器2233输出端贯穿至料斗主体221输出端内周,且驱动器2233输出端与翻转主轴2231之间设置有传动结构2234。驱动器2233通过传动结构2234驱动翻转主轴2231转动的过程中,翻转叶片2232带动再干燥腔53的材料进行翻转,便于提高材料的干燥均匀度。The material turning assembly 223 specifically includes a turning spindle 2231, a turning blade 2232 and a driver 2233; wherein the turning spindle 2231 is rotatably arranged on the hopper body 221, the turning blade 2232 is a spiral blade, the turning blade 2232 is located in the area of the re-drying chamber 53, and the turning blade 2232 is fixedly arranged on the turning spindle 2231; the driver 2233 is a driving motor, the driver 2233 is fixedly arranged on the outer periphery of the output end of the hopper body 221, the output end of the driver 2233 penetrates to the inner periphery of the output end of the hopper body 221, and a transmission structure 2234 is arranged between the output end of the driver 2233 and the turning spindle 2231. When the driver 2233 drives the turning spindle 2231 to rotate through the transmission structure 2234, the turning blade 2232 drives the material in the re-drying chamber 53 to turn over, so as to improve the drying uniformity of the material.
在本实施例中,料斗主体221输出端外周设置有预热组件81,预热组件81采用的是现有技术中的加热圈进行加热,使位于料斗主体221输出端内腔的材料能够受热出现预融化。翻转主轴2231底部延伸至料斗主体221输出端内腔,且位于料斗主体221输出端内腔区域的翻转主轴2231外周固设有推进叶片82,推进叶片82为螺旋片,使翻转主轴2231能够通过推进叶片82对料斗主体221输出端内腔融化的材料产生推进作用。In this embodiment, a preheating assembly 81 is provided at the periphery of the output end of the hopper body 221. The preheating assembly 81 uses a heating ring in the prior art to heat the material in the inner cavity of the output end of the hopper body 221 so that the material can be heated and pre-melted. The bottom of the flip spindle 2231 extends to the inner cavity of the output end of the hopper body 221, and a propulsion blade 82 is fixedly provided at the periphery of the flip spindle 2231 located in the inner cavity area of the output end of the hopper body 221. The propulsion blade 82 is a spiral blade, so that the flip spindle 2231 can propel the melted material in the inner cavity of the output end of the hopper body 221 through the propulsion blade 82.
在本实施例中,传动结构2234具体包括主动齿轮以及从动齿轮,主动齿轮以及从动齿轮为锥齿轮配合形式,主动齿轮固定设置于驱动器2233输出端,从动齿轮固定设置于翻转主轴2231底部,主动齿轮与从动齿轮相啮合,且从动齿轮齿形面朝向存储腔51。驱动器2233通过齿轮啮合方式驱动翻转主轴2231进行转动,且齿轮啮合传动过程中,可对部分的处于半融化的材料产生研磨作用,有利于加快该部分材料的融化速度。In this embodiment, the transmission structure 2234 specifically includes a driving gear and a driven gear, and the driving gear and the driven gear are in the form of bevel gear matching. The driving gear is fixedly arranged at the output end of the driver 2233, and the driven gear is fixedly arranged at the bottom of the flip main shaft 2231. The driving gear is meshed with the driven gear, and the toothed surface of the driven gear faces the storage cavity 51. The driver 2233 drives the flip main shaft 2231 to rotate by gear meshing, and during the gear meshing transmission process, a grinding effect can be generated on part of the semi-melted material, which is conducive to accelerating the melting speed of this part of the material.
在本实施例中,翻转主轴2231固定设置有辅助叶片6,辅助叶片6为四个竖直板状体结构,四个辅助叶片6沿翻转主轴2231外周均匀分布,辅助叶片6位于预干燥腔52区域,且辅助叶片6随翻转主轴2231转动至第一料孔411下方的区域时,辅助叶片6的转动方向与分配组件321输出端方向相同。热量由热源分配机构32输送至料斗机构22对材料进行预干燥过程中,辅助叶片6在热源分配机构32的风力作用下具有一定的动能,由于辅助叶片6随翻转主轴2231转动至第一料孔411下方的区域时,辅助叶片6的转动方向与分配组件321输出端方向相同,使该动能有利于翻转主轴2231的转动,从而使该动能有利于减轻驱动器2233的负荷,进而使驱动器2233的功率选择范围更大,提高挤出机2整体的适用性。In this embodiment, the turning main shaft 2231 is fixedly provided with auxiliary blades 6, which are four vertical plate-shaped structures. The four auxiliary blades 6 are evenly distributed along the outer periphery of the turning main shaft 2231. The auxiliary blades 6 are located in the pre-drying chamber 52 area, and when the auxiliary blades 6 rotate to the area below the first material hole 411 with the turning main shaft 2231, the rotation direction of the auxiliary blades 6 is the same as the output direction of the distribution component 321. In the process of heat being transported from the heat source distribution mechanism 32 to the hopper mechanism 22 to pre-dry the material, the auxiliary blades 6 have a certain kinetic energy under the wind force of the heat source distribution mechanism 32. When the auxiliary blades 6 rotate to the area below the first material hole 411 with the turning main shaft 2231, the rotation direction of the auxiliary blades 6 is the same as the output direction of the distribution component 321, so that the kinetic energy is conducive to the rotation of the turning main shaft 2231, so that the kinetic energy is conducive to reducing the load of the driver 2233, thereby making the power selection range of the driver 2233 larger, and improving the overall applicability of the extruder 2.
在本实施例中,第一隔板41底面固设有两个转动座,两个转动座位于第一料孔411的一侧,且两个转动座转动设置有转动轴71,转动轴71外周固设有板状体结构的封盖板72,且转动轴71外周与转动座之间设有用于驱动转动轴71转动以令封盖板72封盖于第一料孔411的弹性件73,弹性件73为扭簧,转动轴71外周在距离每个转动座五厘米的位置处均固定设置有一凸块,弹性件73套设在转动轴71外周,弹性件73一端固设于凸块,另一端固设于转动座,使封盖板72能够在弹性件73的扭力作用下转动封盖在第一料孔411处;转动轴71外周固设有与封盖板72垂直布置的掰杆74,且掰杆74远离封盖板72一端与辅助叶片6在水平方向上相互重叠布置。当翻转主轴2231带动辅助叶片6转动的过程中,由于掰杆74底部与辅助叶片6顶部在水平方向上相互重叠布置,使辅助叶片6顶部能够掰动掰杆74底部,以令掰杆74带动转动轴71、封盖板72克服弹性件73的扭力作用进行转动,使得封盖板72无法封盖在第一料孔411处,从而使材料间歇性由存储腔51流转至预干燥腔52。此时,材料的导入速度跟翻转主轴2231的转动速度成正比关系,翻转叶片2232的搅拌速度跟翻转主轴2231的转动速度成正比关系,推进叶片82的推进效率也跟翻转主轴2231的转动速度成正比关系。在翻转主轴2231的转动速度较快时能够相对应的加快材料的自动导入速度、翻转叶片2232的搅拌速度、推进叶片82的推进效率,提高生产效率,在翻转主轴2231的转动速度较慢时能够相对应的减慢材料的自动导入速度、翻转叶片2232的搅拌速度、推进叶片82的推进效率,降低挤出机2能耗。另外,封盖板72在弹性件73的回弹作用下拍打在第一隔板41底部且产生振动,能够有利于防止材料在第一料孔411处出现堵塞的情况。In the present embodiment, two rotating seats are fixedly provided on the bottom surface of the first partition plate 41, and the two rotating seats are located on one side of the first material hole 411, and a rotating shaft 71 is rotatably provided on the two rotating seats, and a sealing plate 72 of a plate-like structure is fixedly provided on the outer periphery of the rotating shaft 71, and an elastic member 73 for driving the rotating shaft 71 to rotate so that the sealing plate 72 covers the first material hole 411 is provided between the outer periphery of the rotating shaft 71 and the rotating seat, and the elastic member 73 is a torsion spring, and a protrusion is fixedly provided on the outer periphery of the rotating shaft 71 at a position five centimeters away from each rotating seat, and the elastic member 73 is sleeved on the outer periphery of the rotating shaft 71, and one end of the elastic member 73 is fixedly provided on the protrusion, and the other end is fixedly provided on the rotating seat, so that the sealing plate 72 can rotate and cover the first material hole 411 under the torsion force of the elastic member 73; a breaking rod 74 arranged perpendicular to the sealing plate 72 is fixedly provided on the outer periphery of the rotating shaft 71, and the breaking rod 74 is arranged to overlap with the auxiliary blade 6 in the horizontal direction at one end away from the sealing plate 72. When the turning main shaft 2231 drives the auxiliary blade 6 to rotate, since the bottom of the breaking rod 74 and the top of the auxiliary blade 6 overlap each other in the horizontal direction, the top of the auxiliary blade 6 can break the bottom of the breaking rod 74, so that the breaking rod 74 drives the rotating shaft 71 and the sealing plate 72 to rotate to overcome the torsion of the elastic member 73, so that the sealing plate 72 cannot cover the first material hole 411, so that the material intermittently flows from the storage chamber 51 to the pre-drying chamber 52. At this time, the material introduction speed is proportional to the rotation speed of the turning main shaft 2231, the stirring speed of the turning blade 2232 is proportional to the rotation speed of the turning main shaft 2231, and the propulsion efficiency of the propulsion blade 82 is also proportional to the rotation speed of the turning main shaft 2231. When the rotation speed of the flip main shaft 2231 is fast, the material automatic introduction speed, the stirring speed of the flip blade 2232, and the propulsion efficiency of the propulsion blade 82 can be correspondingly accelerated to improve production efficiency. When the rotation speed of the flip main shaft 2231 is slow, the material automatic introduction speed, the stirring speed of the flip blade 2232, and the propulsion efficiency of the propulsion blade 82 can be correspondingly slowed down to reduce the energy consumption of the extruder 2. In addition, the cover plate 72 slaps the bottom of the first partition plate 41 under the rebound effect of the elastic member 73 and generates vibration, which can help prevent the material from being blocked at the first material hole 411.
在本实施例中,第二隔板42呈漏斗状结构,第二料孔421位于第二隔板42底部,且第二料孔421在竖直方向上与第一料孔411、翻转主轴2231相互错开布置,即,第二隔板42呈非正规的漏斗状结构,其锥形部与其中心线相互错开设置。当材料由第一料孔411流转至预干燥腔52的过程中,材料掉落在第二隔板42顶面,并以滚动形式汇集到第二料孔421,材料颗粒与第二隔板42之间的碰撞有利于材料的分散,从而有利于干燥组件222对材料进行烘干。In this embodiment, the second partition 42 is a funnel-shaped structure, the second material hole 421 is located at the bottom of the second partition 42, and the second material hole 421 is staggered with the first material hole 411 and the turning main shaft 2231 in the vertical direction, that is, the second partition 42 is an irregular funnel-shaped structure, and its conical part and its center line are staggered. When the material flows from the first material hole 411 to the pre-drying chamber 52, the material falls on the top surface of the second partition 42 and gathers to the second material hole 421 in a rolling form. The collision between the material particles and the second partition 42 is conducive to the dispersion of the material, thereby facilitating the drying component 222 to dry the material.
实施原理:Implementation principle:
集热组件311将挤出主体21散发的热量进行回收留存,尽量避免散发在周围环境中导致生产车间酷热难耐,热量在送风组件312的作用下输送至热源分配机构32,实现余热回收机构31对挤出主体21散发的热量进行回收流转的功能;热量由余热回收机构31输送至热源分配机构32后,由热源分配机构32输送至料斗机构22,使热量对材料表面残留的水分进行预干燥;在此过程中,湿度感应器对料斗机构22内部的湿度进行实时监测,且将湿度情况反馈至控制组件324,当湿度低于预设值时,反映出相应的料斗机构22无需再进行预干燥,控制组件324即可控制执行组件322切换为闭路状态,使热量集中分配至其他料斗机构22,加快其他料斗机构22的预干燥速度,从而实现预热模块3用于对三种挤出机2的余热回收以及再分配,实现热源共用,从而提高电缆的生产质量。The heat collecting component 311 recovers and retains the heat emitted by the extrusion body 21, and tries to avoid emitting it in the surrounding environment, which causes unbearable heat in the production workshop. The heat is transported to the heat source distribution mechanism 32 under the action of the air supply component 312, so that the waste heat recovery mechanism 31 can recover and circulate the heat emitted by the extrusion body 21; after the heat is transported from the waste heat recovery mechanism 31 to the heat source distribution mechanism 32, it is transported to the hopper mechanism 22 by the heat source distribution mechanism 32, so that the heat can pre-dry the residual moisture on the surface of the material; in this process, the humidity sensor monitors the humidity inside the hopper mechanism 22 in real time, and feeds back the humidity to the control component 324. When the humidity is lower than the preset value, it reflects that the corresponding hopper mechanism 22 does not need to be pre-dried. The control component 324 can control the execution component 322 to switch to a closed-circuit state, so that the heat is concentratedly distributed to other hopper mechanisms 22, and the pre-drying speed of other hopper mechanisms 22 is accelerated, so that the preheating module 3 is used to recover and redistribute the waste heat of the three extruders 2, and the heat source is shared, thereby improving the production quality of the cable.
本具体实施方式的实施例均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之上内。The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
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