CN118699221A - An electronic diode component pin bending and forming device - Google Patents
An electronic diode component pin bending and forming device Download PDFInfo
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- CN118699221A CN118699221A CN202411194807.3A CN202411194807A CN118699221A CN 118699221 A CN118699221 A CN 118699221A CN 202411194807 A CN202411194807 A CN 202411194807A CN 118699221 A CN118699221 A CN 118699221A
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- 238000005452 bending Methods 0.000 title claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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Abstract
Description
技术领域Technical Field
本发明涉及二极管加工技术领域,具体为一种电子二极管元器件引脚折弯成型设备。The invention relates to the technical field of diode processing, in particular to a device for bending and forming pins of electronic diode components.
背景技术Background Art
二极管是用半导体材料(硅、硒、锗等)制成的一种电子器件,给二极管两极间加上正向电压时,二极管导通,加上反向电压时,二极管截止。二极管的导通和截止,相当于开关的接通与断开。二极管是一种常见的半导体元件,二极管元件引脚折弯是为了方便安装、减少错误、节省空间和提高元件的机械强度和稳定性,是一种常见的生产实践,有利于电子元件在电路板上的应用和固定。A diode is an electronic device made of semiconductor materials (silicon, selenium, germanium, etc.). When a forward voltage is applied between the two poles of the diode, the diode is turned on, and when a reverse voltage is applied, the diode is turned off. The conduction and cutoff of a diode are equivalent to the on and off of a switch. A diode is a common semiconductor component. The bending of the pins of a diode component is to facilitate installation, reduce errors, save space, and improve the mechanical strength and stability of the component. It is a common production practice that is conducive to the application and fixation of electronic components on circuit boards.
现有的二极管引脚折弯设备工作时,一般是先将二极管放置到固定盒中,二极管两端的引脚露出在固定盒的外部,然后将二极管两端的引脚对齐,盖上固定盒的盒盖压紧二极管,之后再将固定盒送入到引脚折弯设备中,最后通过控制折弯设备推动引脚压块下移对二极管的引脚进行折弯,上述二极管引脚折弯步骤存在以下不足:1、需要人工先将二极管安装到固定盒中,然后再将固定盒安装到折弯设备中,最后操作折弯设备对二极管进行引脚折弯,固定盒的压紧和固定都需要人工进行控制,影响引脚折弯的效率;2、现有的固定盒在对二极管进行固定后,二极管两端引脚露出的长度是固定的,因此只能够进行特定长度引脚的弯折,当需要对引脚进行不同长度的弯折时,需要更换不同的固定盒,增加了引脚弯折的成本。When the existing diode pin bending equipment is working, the diode is generally placed in the fixing box first, and the pins at both ends of the diode are exposed outside the fixing box. Then, the pins at both ends of the diode are aligned, the box cover of the fixing box is closed to press the diode, and then the fixing box is sent into the pin bending equipment. Finally, the pins of the diode are bent by controlling the bending equipment to push the pin pressing block downward. The above-mentioned diode pin bending steps have the following shortcomings: 1. It is necessary to manually install the diode into the fixing box first, and then install the fixing box into the bending equipment, and finally operate the bending equipment to bend the pins of the diode. The pressing and fixing of the fixing box require manual control, which affects the efficiency of the pin bending; 2. After the existing fixing box fixes the diode, the exposed length of the pins at both ends of the diode is fixed, so only pins of a specific length can be bent. When the pins need to be bent to different lengths, different fixing boxes need to be replaced, which increases the cost of pin bending.
发明内容Summary of the invention
为了解决上述问题,本发明提供了一种电子二极管元器件引脚折弯成型设备,包括安装壳,所述安装壳内腔的底部安装有下固定机构,所述下固定机构的上方设置有与其结构相同且上下对称设置的上固定机构,所述安装壳内腔的顶部安装有驱动上固定机构移动的驱动机构,所述上固定机构的左右两侧均上下滑动安装有折弯机构,所述安装壳的左右外壁均安装有旋转对齐机构。In order to solve the above problems, the present invention provides an electronic diode component pin bending and forming device, including a mounting shell, a lower fixing mechanism is installed at the bottom of the inner cavity of the mounting shell, an upper fixing mechanism with the same structure as the lower fixing mechanism and symmetrically arranged up and down is arranged above the lower fixing mechanism, a driving mechanism for driving the upper fixing mechanism to move is installed on the top of the inner cavity of the mounting shell, bending mechanisms are installed on the left and right sides of the upper fixing mechanism for sliding up and down, and a rotating alignment mechanism is installed on the left and right outer walls of the mounting shell.
所述下固定机构包括安装在安装壳内腔底部的固定组件,所述固定组件中安装有若干伸缩组件,所述伸缩组件远离固定组件的一端固定连接有宽度调节组件。The lower fixing mechanism comprises a fixing assembly installed at the bottom of the inner cavity of the mounting shell, a plurality of telescopic assemblies are installed in the fixing assembly, and a width adjustment assembly is fixedly connected to one end of the telescopic assembly away from the fixing assembly.
所述驱动机构包括固定连接在上固定机构顶部的缓冲组件,所述安装壳的内部固定安装有电动伸缩杆,所述电动伸缩杆的输出轴上安装有驱动缓冲组件向前和向下移动的下压组件。The driving mechanism comprises a buffer assembly fixedly connected to the top of the upper fixing mechanism, an electric telescopic rod is fixedly installed inside the mounting shell, and a pressing assembly for driving the buffer assembly to move forward and downward is installed on the output shaft of the electric telescopic rod.
所述旋转对齐机构包括转动安装在安装壳外壁上的对齐组件,所述安装壳的内部转动安装有驱动对齐组件的旋转组件,所述下压组件的左右两侧对称安装有驱动旋转组件的齿条。The rotation alignment mechanism comprises an alignment component rotatably mounted on the outer wall of the mounting shell, a rotation component for driving the alignment component is rotatably mounted inside the mounting shell, and racks for driving the rotation component are symmetrically mounted on the left and right sides of the pressing component.
在一种可能实施的方式中,所述安装壳的左右侧壁对称开设有水平槽,所述安装壳的内壁上固定连接有位于水平槽前端的挡条,所述安装壳的前端以及左右两侧均开设有窗口。In a possible implementation, horizontal grooves are symmetrically provided on the left and right side walls of the mounting shell, a retaining bar located at the front end of the horizontal groove is fixedly connected to the inner wall of the mounting shell, and windows are provided at the front end and left and right sides of the mounting shell.
在一种可能实施的方式中,所述固定组件包括固定安装在安装壳内腔底部的固定块,所述固定块的顶部开设有若干前后等距分布的放置槽,所述固定块的顶部开设有对称分布在放置槽左右两侧的引脚槽一。In one possible implementation, the fixing assembly includes a fixing block fixedly installed at the bottom of the inner cavity of the mounting shell, the top of the fixing block is provided with a plurality of placement grooves equidistantly distributed front and back, and the top of the fixing block is provided with a pin groove symmetrically distributed on the left and right sides of the placement groove.
在一种可能实施的方式中,所述伸缩组件包括转动安装在固定块内部的左右螺旋丝杠,所述左右螺旋丝杠的左右两端均螺纹套装有伸缩套,所述伸缩套左右滑动安装在固定块的内部,所述左右螺旋丝杠的中部固定套接有蜗轮,所述蜗轮的底部啮合有蜗杆,所述蜗杆转动安装在安装壳的内部,所述蜗杆的前端贯穿固定块的前端后固定连接有旋钮。In one possible implementation, the telescopic assembly includes left and right spiral screws rotatably mounted inside a fixed block, the left and right ends of the left and right spiral screws are threaded with telescopic sleeves, the telescopic sleeves are slidably mounted left and right inside the fixed block, the middle parts of the left and right spiral screws are fixedly sleeved with a worm wheel, the bottom of the worm wheel is meshed with a worm, the worm is rotatably mounted inside a mounting shell, and the front end of the worm passes through the front end of the fixed block and is fixedly connected to a knob.
在一种可能实施的方式中,所述宽度调节组件包括与伸缩套固定连接的调节板,所述调节板关于固定块左右对称分布,所述调节板的顶部开设有若干等距分布的引脚槽二,所述引脚槽二与引脚槽一位置一一对应。In one possible implementation, the width adjustment assembly includes an adjustment plate fixedly connected to the telescopic sleeve, the adjustment plate is symmetrically distributed about the fixed block, and a plurality of equally spaced pin grooves 2 are provided on the top of the adjustment plate, and the positions of the pin grooves 2 and the pin grooves 1 correspond one-to-one.
在一种可能实施的方式中,所述缓冲组件包括滑动安装在安装壳内部的顶板,所述顶板的底部固定连接有若干弹性伸缩杆一,所述弹性伸缩杆一的底端固定安装在上固定机构对应固定块的顶部。In one possible implementation, the buffer assembly includes a top plate slidably mounted inside the mounting shell, the bottom of the top plate is fixedly connected to a plurality of elastic telescopic rods, and the bottom ends of the elastic telescopic rods are fixedly mounted on the top of the corresponding fixed blocks of the upper fixing mechanism.
在一种可能实施的方式中,所述下压组件包括固定安装在顶板顶部且左右对称分布的固定板,所述固定板的内部开设有若干引导槽,所述引导槽的前端向上倾斜,所述电动伸缩杆的伸缩端固定连接有若干引导杆,所述引导杆滑动安装在引导槽的内部,所述电动伸缩杆伸缩端的前端固定连接有弹性伸缩杆二,所述顶板的顶部固定连接有竖直滑道,所述弹性伸缩杆二的前端滑动安装在竖直滑道的内部,所述引导杆远离电动伸缩杆的一端滑动安装在水平槽的内部。In one possible implementation, the pressing assembly includes a fixing plate fixedly mounted on the top of the top plate and symmetrically distributed on the left and right sides, a plurality of guide grooves are opened inside the fixing plate, the front ends of the guide grooves are inclined upward, the telescopic end of the electric telescopic rod is fixedly connected with a plurality of guide rods, the guide rods are slidably mounted inside the guide grooves, the front end of the telescopic end of the electric telescopic rod is fixedly connected with an elastic telescopic rod 2, the top of the top plate is fixedly connected with a vertical slide, the front end of the elastic telescopic rod 2 is slidably mounted inside the vertical slide, and the end of the guide rod away from the electric telescopic rod is slidably mounted inside the horizontal groove.
在一种可能实施的方式中,所述折弯机构包括开设在上固定机构对应调节板内部的滑槽,所述滑槽的内部上下滑动安装有滑块,所述滑块的底面与滑槽的底壁之间固定连接有复位弹簧,所述滑块远离调节板的一侧固定连接有折弯板。In one possible implementation, the bending mechanism includes a slide groove opened inside the upper fixing mechanism corresponding to the adjustment plate, a slider is installed inside the slide groove for sliding up and down, a return spring is fixedly connected between the bottom surface of the slider and the bottom wall of the slide groove, and a bending plate is fixedly connected to the side of the slider away from the adjustment plate.
在一种可能实施的方式中,所述对齐组件包括通过圆杆转动安装在安装壳外壁上呈L型的转动杆,所述转动杆远离安装壳的一端固定连接有对齐板,所述转动杆向下转动九十度时,所述对齐板移动至与下固定机构上的引脚槽二同一高度。In one possible implementation, the alignment assembly includes an L-shaped rotating rod that is rotatably mounted on the outer wall of the mounting shell through a round rod, and an alignment plate is fixedly connected to one end of the rotating rod away from the mounting shell. When the rotating rod is rotated downward by ninety degrees, the alignment plate moves to the same height as the second pin groove on the lower fixing mechanism.
在一种可能实施的方式中,所述旋转组件包括转动安装在安装壳内部的转轴,所述转轴的外部固定套接有齿轮,所述齿轮位于挡条的下方,所述转轴通过锥齿轮组与圆杆传动连接,所述齿轮的顶部啮合有齿条,所述齿条固定连接在引导杆远离电动伸缩杆的一端。In one possible implementation, the rotating assembly includes a rotating shaft rotatably mounted inside a mounting shell, a gear is fixedly sleeved on the outside of the rotating shaft, the gear is located below the baffle bar, the rotating shaft is transmission-connected to a round rod via a bevel gear set, a rack is meshed on the top of the gear, and the rack is fixedly connected to one end of the guide rod away from the electric telescopic rod.
本发明的有益效果:1、本发明通过单一驱动源电动伸缩杆推动上固定机构向前向下移动与下固定机构配合对二极管进行固定,在上固定机构向下移动的同时,下压组件还能够通过齿条带动旋转组件驱动对齐组件向下转动,使对齐组件能够对二极管两端的引脚进行挤压对齐,在上固定机构压紧二极管后,电动伸缩杆还能够推动缓冲组件继续向下移动并推动折弯机构向下移动对二极管的引脚进行弯折,缩短二极管固定、对齐和折弯所要花费的时间,提高了二极管引脚弯折的效率。The beneficial effects of the present invention are as follows: 1. The present invention uses a single driving source, the electric telescopic rod, to push the upper fixing mechanism forward and downward to cooperate with the lower fixing mechanism to fix the diode. While the upper fixing mechanism moves downward, the lower pressing component can also drive the rotating component to drive the alignment component to rotate downward through the rack, so that the alignment component can squeeze and align the pins at both ends of the diode. After the upper fixing mechanism presses the diode, the electric telescopic rod can also push the buffer component to continue moving downward and push the bending mechanism to move downward to bend the pins of the diode, thereby shortening the time required for fixing, aligning and bending the diode and improving the efficiency of bending the diode pins.
2、本发明通过驱动机构和旋转对齐机构的配合使用,利用对齐组件对二极管两端的引脚进行压平对齐,能够使所有的二极管都能够居中放置,能够保持二极管两端引脚等长,使二极管两端的引脚能够弯折相同的长度,提高了二极管引脚弯折的准确度。2. The present invention uses a driving mechanism and a rotating alignment mechanism in coordination, and utilizes an alignment component to flatten and align the pins at both ends of the diode, so that all the diodes can be placed in the center, and the pins at both ends of the diode can be kept at the same length, so that the pins at both ends of the diode can be bent to the same length, thereby improving the accuracy of the bending of the diode pins.
3、本发明通过伸缩组件和宽度调节组件的配合使用,利用伸缩移动的伸缩组件推动宽度调节组件向远离固定组件的方向移动,能够调节宽度调节组件与固定组件的间距,从而对引脚的不同位置进行支撑,使折弯机构能够在引脚的不同长度处进行折弯,满足二极管引脚不同长度的折弯,不需要更换不同的固定盒,有利于降低二极管折弯的成本。3. The present invention uses a telescopic component and a width adjustment component in coordination. The telescopic component that moves telescopically pushes the width adjustment component to move in a direction away from the fixed component. The distance between the width adjustment component and the fixed component can be adjusted, thereby supporting different positions of the pins. The bending mechanism can bend the pins at different lengths to meet the bending needs of diode pins of different lengths. There is no need to replace different fixing boxes, which is beneficial to reducing the cost of diode bending.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2是本发明正立面的平面结构示意图。FIG. 2 is a schematic diagram of the planar structure of the front elevation of the present invention.
图3是本发明二极管放置在下固定机构上时的立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the diode of the present invention when it is placed on the lower fixing mechanism.
图4是本发明下固定机构局部剖视的立体结构示意图。FIG. 4 is a schematic diagram of a three-dimensional structure of a partial cross-section of the lower fixing mechanism of the present invention.
图5是本发明安装架剖开时的立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the mounting frame of the present invention when it is cut open.
图6是本发明驱动机构的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the driving mechanism of the present invention.
图7是本发明折弯机构的平面结构示意图。FIG. 7 is a schematic diagram of the planar structure of the bending mechanism of the present invention.
图8是本发明旋转组件的立体结构示意图。FIG. 8 is a schematic diagram of the three-dimensional structure of the rotating assembly of the present invention.
图中:1、安装壳;11、水平槽;12、挡条;2、下固定机构;21、固定组件;211、固定块;212、放置槽;213、引脚槽一;22、伸缩组件;221、左右螺旋丝杠;222、伸缩套;223、蜗轮;224、蜗杆;225、旋钮;23、宽度调节组件;231、调节板;232、引脚槽二;3、上固定机构;4、驱动机构;41、缓冲组件;411、顶板;412、弹性伸缩杆一;42、电动伸缩杆;43、下压组件;431、固定板;432、引导槽;433、引导杆;434、弹性伸缩杆二;435、竖直滑道;5、折弯机构;51、滑槽;52、滑块;53、复位弹簧;54、折弯板;6、旋转对齐机构;61、对齐组件;611、转动杆;612、对齐板;62、旋转组件;621、转轴;622、齿轮;63、齿条;7、二极管。In the figure: 1, mounting shell; 11, horizontal groove; 12, stop bar; 2, lower fixing mechanism; 21, fixing assembly; 211, fixing block; 212, placement groove; 213, pin groove one; 22, telescopic assembly; 221, left and right spiral screws; 222, telescopic sleeve; 223, worm gear; 224, worm; 225, knob; 23, width adjustment assembly; 231, adjustment plate; 232, pin groove two; 3, upper fixing mechanism; 4, driving mechanism; 41, buffer assembly; 411, top plate; 41 2. Elastic telescopic rod 1; 42. Electric telescopic rod; 43. Pressing assembly; 431. Fixed plate; 432. Guide groove; 433. Guide rod; 434. Elastic telescopic rod 2; 435. Vertical slide; 5. Bending mechanism; 51. Slide groove; 52. Sliding block; 53. Return spring; 54. Bending plate; 6. Rotating alignment mechanism; 61. Alignment assembly; 611. Rotating rod; 612. Alignment plate; 62. Rotating assembly; 621. Rotating shaft; 622. Gear; 63. Rack; 7. Diode.
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于下面所描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施方式的限制。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
请参阅图1和图2,一种电子二极管元器件引脚折弯成型设备,包括安装壳1,安装壳1内腔的底部安装有下固定机构2,下固定机构2的上方设置有与其结构相同且上下对称设置的上固定机构3,安装壳1内腔的顶部安装有驱动上固定机构3移动的驱动机构4,上固定机构3的左右两侧均上下滑动安装有折弯机构5,安装壳1的左右外壁均安装有旋转对齐机构6。Please refer to Figures 1 and 2, an electronic diode component pin bending and forming device includes a mounting shell 1, a lower fixing mechanism 2 is installed at the bottom of the inner cavity of the mounting shell 1, an upper fixing mechanism 3 with the same structure and symmetrically arranged above and below is arranged above the lower fixing mechanism 2, a driving mechanism 4 for driving the upper fixing mechanism 3 to move is installed at the top of the inner cavity of the mounting shell 1, bending mechanisms 5 are installed on the left and right sides of the upper fixing mechanism 3 for sliding up and down, and a rotating alignment mechanism 6 is installed on the left and right outer walls of the mounting shell 1.
请参阅图1和图3,下固定机构2包括安装在安装壳1内腔底部的固定组件21,固定组件21中安装有若干伸缩组件22,伸缩组件22远离固定组件21的一端固定连接有宽度调节组件23。Please refer to Figures 1 and 3. The lower fixing mechanism 2 includes a fixing component 21 installed at the bottom of the inner cavity of the mounting shell 1. A plurality of telescopic components 22 are installed in the fixing component 21. One end of the telescopic component 22 away from the fixing component 21 is fixedly connected to a width adjustment component 23.
请参阅图1、图5和图6,驱动机构4包括固定连接在上固定机构3顶部的缓冲组件41,安装壳1的内部固定安装有电动伸缩杆42,电动伸缩杆42的输出轴上安装有驱动缓冲组件41向前和向下移动的下压组件43。Please refer to Figures 1, 5 and 6. The driving mechanism 4 includes a buffer assembly 41 fixedly connected to the top of the upper fixing mechanism 3, an electric telescopic rod 42 is fixedly installed inside the mounting shell 1, and a pressing assembly 43 for driving the buffer assembly 41 to move forward and downward is installed on the output shaft of the electric telescopic rod 42.
请参阅图1、图5和图8,旋转对齐机构6包括转动安装在安装壳1外壁上的对齐组件61,安装壳1的内部转动安装有驱动对齐组件61的旋转组件62,下压组件43的左右两侧对称安装有驱动旋转组件62的齿条63。Please refer to Figures 1, 5 and 8. The rotational alignment mechanism 6 includes an alignment component 61 rotatably mounted on the outer wall of the mounting shell 1, a rotation component 62 for driving the alignment component 61 is rotatably mounted inside the mounting shell 1, and racks 63 for driving the rotation component 62 are symmetrically mounted on the left and right sides of the pressing component 43.
请参阅图1、图2和图5,安装壳1的左右侧壁对称开设有水平槽11,安装壳1的内壁上固定连接有位于水平槽11前端的挡条12,安装壳1的前端以及左右两侧均开设有窗口。1, 2 and 5, the left and right side walls of the installation shell 1 are symmetrically provided with horizontal grooves 11, the inner wall of the installation shell 1 is fixedly connected with a blocking bar 12 located at the front end of the horizontal groove 11, and the front end and left and right sides of the installation shell 1 are provided with windows.
水平槽11对下压组件43起到引导和支撑的作用,便于下压组件43的移动;通过安装壳1左右两侧开设的窗口方便将二极管7放置到下固定机构2上。The horizontal groove 11 guides and supports the pressing assembly 43 , facilitating the movement of the pressing assembly 43 ; the diode 7 is conveniently placed on the lower fixing mechanism 2 through the windows opened on the left and right sides of the mounting shell 1 .
请参阅图1、图3和图4,固定组件21包括固定安装在安装壳1内腔底部的固定块211,固定块211的顶部开设有若干前后等距分布的放置槽212,固定块211的顶部开设有对称分布在放置槽212左右两侧的引脚槽一213。Please refer to Figures 1, 3 and 4. The fixing component 21 includes a fixing block 211 fixedly installed at the bottom of the inner cavity of the mounting shell 1. The top of the fixing block 211 is provided with a plurality of placement grooves 212 equidistantly distributed front and back. The top of the fixing block 211 is provided with a pin groove 213 symmetrically distributed on the left and right sides of the placement groove 212.
放置槽212用来盛放二极管7,对二极管7起到限位的作用,二极管7两端的引脚从引脚槽一213露出到固定块211的外部。The placement groove 212 is used to hold the diode 7 and limit the position of the diode 7. The pins at both ends of the diode 7 are exposed to the outside of the fixing block 211 from the pin groove 1 213.
请参阅图1、图3和图4,伸缩组件22包括转动安装在固定块211内部的左右螺旋丝杠221,左右螺旋丝杠221的左右两端均螺纹套装有伸缩套222,伸缩套222左右滑动安装在固定块211的内部,左右螺旋丝杠221的中部固定套接有蜗轮223,蜗轮223的底部啮合有蜗杆224,蜗杆224转动安装在安装壳1的内部,蜗杆224的前端贯穿固定块211的前端后固定连接有旋钮225。Please refer to Figures 1, 3 and 4. The telescopic assembly 22 includes left and right spiral screws 221 rotatably installed inside the fixed block 211. The left and right ends of the left and right spiral screws 221 are threaded with telescopic sleeves 222. The telescopic sleeves 222 are slidably installed inside the fixed block 211. The middle part of the left and right spiral screws 221 is fixedly sleeved with a worm wheel 223. The bottom of the worm wheel 223 is meshed with a worm 224. The worm 224 is rotatably installed inside the mounting shell 1. The front end of the worm 224 passes through the front end of the fixed block 211 and is fixedly connected to a knob 225.
请参阅图1、图3和图4,宽度调节组件23包括与伸缩套222固定连接的调节板231,调节板231关于固定块211左右对称分布,调节板231的顶部开设有若干等距分布的引脚槽二232,引脚槽二232与引脚槽一213位置一一对应。Please refer to Figures 1, 3 and 4. The width adjustment component 23 includes an adjustment plate 231 fixedly connected to the telescopic sleeve 222. The adjustment plate 231 is symmetrically distributed about the fixed block 211. A plurality of equally spaced pin grooves 232 are provided on the top of the adjustment plate 231. The pin grooves 232 correspond to the pin grooves 1 213 in one-to-one position.
调节板231起到支撑二极管7引脚的作用,通过旋转旋钮225能够带动蜗杆224转动,再由蜗杆224带动蜗轮223和左右螺旋丝杠221转动,能够使伸缩套222沿着左右螺旋丝杠221向外移动,从而推动调节板231远离固定块211,能够调节调节板231与固定块211的间距,进而调整二极管7引脚露出调节板231外部的长度,同理可对上固定机构3进行调整,便于对二极管7引脚进行不同长度的折弯。The adjusting plate 231 supports the pin of the diode 7. The worm 224 can be driven to rotate by rotating the knob 225, and the worm 224 drives the worm wheel 223 and the left and right spiral screws 221 to rotate, so that the telescopic sleeve 222 can move outward along the left and right spiral screws 221, thereby pushing the adjusting plate 231 away from the fixing block 211, and adjusting the distance between the adjusting plate 231 and the fixing block 211, thereby adjusting the length of the pin of the diode 7 exposed outside the adjusting plate 231. Similarly, the upper fixing mechanism 3 can be adjusted to facilitate bending the pin of the diode 7 to different lengths.
请参阅图1、图2和图7,缓冲组件41包括滑动安装在安装壳1内部的顶板411,顶板411的底部固定连接有若干弹性伸缩杆一412,弹性伸缩杆一412的底端固定安装在上固定机构3对应固定块211的顶部。Please refer to Figures 1, 2 and 7. The buffer assembly 41 includes a top plate 411 slidably mounted inside the mounting shell 1, and a plurality of elastic telescopic rods 412 are fixedly connected to the bottom of the top plate 411. The bottom ends of the elastic telescopic rods 412 are fixedly mounted on the top of the corresponding fixed blocks 211 of the upper fixing mechanism 3.
请参阅图1、图5、图6和图8,下压组件43包括固定安装在顶板411顶部且左右对称分布的固定板431,固定板431的内部开设有若干引导槽432,引导槽432的前端向上倾斜,电动伸缩杆42的伸缩端固定连接有若干引导杆433,引导杆433滑动安装在引导槽432的内部,电动伸缩杆42伸缩端的前端固定连接有弹性伸缩杆二434,顶板411的顶部固定连接有竖直滑道435,弹性伸缩杆二434的前端滑动安装在竖直滑道435的内部,引导杆433远离电动伸缩杆42的一端滑动安装在水平槽11的内部。Please refer to Figures 1, 5, 6 and 8. The pressing assembly 43 includes a fixing plate 431 which is fixedly mounted on the top of the top plate 411 and is symmetrically distributed on the left and right sides. A plurality of guide grooves 432 are opened inside the fixing plate 431. The front ends of the guide grooves 432 are inclined upward. The telescopic ends of the electric telescopic rods 42 are fixedly connected with a plurality of guide rods 433. The guide rods 433 are slidably mounted inside the guide grooves 432. The front ends of the telescopic ends of the electric telescopic rods 42 are fixedly connected with elastic telescopic rod 2 434. A vertical slide 435 is fixedly connected to the top of the top plate 411. The front ends of the elastic telescopic rod 2 434 are slidably mounted inside the vertical slide 435. The end of the guide rod 433 away from the electric telescopic rod 42 is slidably mounted inside the horizontal groove 11.
通过电动伸缩杆42推动引导杆433向前移动,由于受到弹性伸缩杆二434的弹性阻挡,电动伸缩杆42会推动下压组件43和缓冲组件41一起向前移动,将上固定机构3从后方移动到下固定机构2的正上方,当固定板431触碰到挡条12时,缓冲组件41无法继续向前移动,这时电动伸缩杆42会推动引导杆433继续向前移动并压缩弹性伸缩杆二434,使得引导杆433沿着引导槽432移动,通过引导槽432的引导推动缓冲组件41和上固定机构3向下移动,使上固定机构3能够压紧在下固定机构2的顶部对二极管7进行压紧固定,之后顶板411继续向下移动并压缩弹性伸缩杆一412,这时顶板411会推动折弯机构5向下移动对二极管7的引脚进行折弯。The guide rod 433 is pushed forward by the electric telescopic rod 42. Due to the elastic obstruction of the elastic telescopic rod 434, the electric telescopic rod 42 will push the pressing assembly 43 and the buffer assembly 41 to move forward together, and move the upper fixing mechanism 3 from the rear to just above the lower fixing mechanism 2. When the fixing plate 431 touches the baffle bar 12, the buffer assembly 41 cannot continue to move forward. At this time, the electric telescopic rod 42 will push the guide rod 433 to continue to move forward and compress the elastic telescopic rod 434, so that the guide rod 433 moves along the guide groove 432. The buffer assembly 41 and the upper fixing mechanism 3 are pushed downward by the guidance of the guide groove 432, so that the upper fixing mechanism 3 can be pressed against the top of the lower fixing mechanism 2 to press and fix the diode 7. After that, the top plate 411 continues to move downward and compresses the elastic telescopic rod 1 412. At this time, the top plate 411 will push the bending mechanism 5 to move downward to bend the pin of the diode 7.
请参阅图1、图2和图7,折弯机构5包括开设在上固定机构3对应调节板231内部的滑槽51,滑槽51的内部上下滑动安装有滑块52,滑块52的底面与滑槽51的底壁之间固定连接有复位弹簧53,滑块52远离调节板231的一侧固定连接有折弯板54。Please refer to Figures 1, 2 and 7. The bending mechanism 5 includes a slide groove 51 opened inside the upper fixing mechanism 3 corresponding to the adjustment plate 231, a slider 52 is installed inside the slide groove 51 for sliding up and down, a return spring 53 is fixedly connected between the bottom surface of the slider 52 and the bottom wall of the slide groove 51, and a bending plate 54 is fixedly connected to the side of the slider 52 away from the adjustment plate 231.
折弯板54顶部的高度高于上固定机构3顶部的高度,折弯板54与调节板231之间预留有与二极管7引脚直径相等的间距;复位弹簧53给予滑块52向上的弹力,使滑块52的初始位置能够保持在滑槽51的顶部,折弯板54底部靠近调节板231的一侧设置有斜角,有利于折弯板54下移时逐渐对二极管7的引脚进行折弯,在折弯板54下移前,折弯板54的底部高于引脚槽二232,便于二极管7的引脚从引脚槽二232露出。The height of the top of the bending plate 54 is higher than the height of the top of the upper fixing mechanism 3, and a spacing equal to the diameter of the pin of the diode 7 is reserved between the bending plate 54 and the adjusting plate 231; the reset spring 53 gives the slider 52 an upward elastic force, so that the initial position of the slider 52 can be maintained at the top of the slide groove 51, and an oblique angle is set on the side of the bottom of the bending plate 54 close to the adjusting plate 231, which is conducive to gradually bending the pin of the diode 7 when the bending plate 54 moves downward. Before the bending plate 54 moves downward, the bottom of the bending plate 54 is higher than the second pin groove 232, which facilitates the pin of the diode 7 to be exposed from the second pin groove 232.
请参阅图1、图2和图8,对齐组件61包括通过圆杆转动安装在安装壳1外壁上呈L型的转动杆611,转动杆611远离安装壳1的一端固定连接有对齐板612,转动杆611向下转动九十度时,对齐板612移动至与下固定机构2上的引脚槽二232同一高度。Please refer to Figures 1, 2 and 8. The alignment component 61 includes an L-shaped rotating rod 611 that is rotatably mounted on the outer wall of the mounting shell 1 through a round rod. The end of the rotating rod 611 away from the mounting shell 1 is fixedly connected to an alignment plate 612. When the rotating rod 611 is rotated downward by ninety degrees, the alignment plate 612 moves to the same height as the pin groove 232 on the lower fixing mechanism 2.
请参阅图1和图8,旋转组件62包括转动安装在安装壳1内部的转轴621,转轴621的外部固定套接有齿轮622,齿轮622位于挡条12的下方,转轴621通过锥齿轮组与圆杆传动连接,齿轮622的顶部啮合有齿条63,齿条63固定连接在引导杆433远离电动伸缩杆42的一端。Please refer to Figures 1 and 8. The rotating assembly 62 includes a rotating shaft 621 rotatably installed inside the mounting shell 1. A gear 622 is fixedly sleeved on the outside of the rotating shaft 621. The gear 622 is located below the baffle bar 12. The rotating shaft 621 is connected to the round rod through a bevel gear set. A rack 63 is meshed on the top of the gear 622. The rack 63 is fixedly connected to one end of the guide rod 433 away from the electric telescopic rod 42.
引导杆433向前移动时会带动齿条63一起移动,当齿条63与齿轮622啮合使用会带动转轴621转动,然后转轴621通过锥齿轮组带动圆杆转动,使转动杆611和对齐板612围绕圆杆向下旋转九十度,利用对齐板612对二极管7进行居中整平,左右两个对齐板612之间的间距刚好等于二极管7的长度,以便将所有的二极管7折弯相同的长度。When the guide rod 433 moves forward, it will drive the rack 63 to move together. When the rack 63 is engaged with the gear 622, it will drive the rotating shaft 621 to rotate. Then the rotating shaft 621 drives the round rod to rotate through the bevel gear set, so that the rotating rod 611 and the alignment plate 612 rotate downward ninety degrees around the round rod. The diode 7 is centered and leveled using the alignment plate 612. The distance between the left and right alignment plates 612 is just equal to the length of the diode 7, so that all diodes 7 can be bent to the same length.
具体使用时,步骤一:根据二极管7引脚弯折的需要调整固定块211和调节板231之间的间距,通过旋转旋钮225带动蜗杆224转动,再由蜗杆224带动蜗轮223和左右螺旋丝杠221旋转,使伸缩套222沿着左右螺旋丝杠221推动调节板231向远离固定块211的方向移动,使二极管7引脚能够露出调节板231外部的长度等于需要折弯的长度,调整好下固定机构2后采用相同的方式对上固定机构3进行调整。When in use, step one: adjust the spacing between the fixed block 211 and the adjustment plate 231 according to the need for bending the pin of the diode 7, rotate the knob 225 to drive the worm 224 to rotate, and then the worm 224 drives the worm wheel 223 and the left and right spiral screws 221 to rotate, so that the telescopic sleeve 222 pushes the adjustment plate 231 along the left and right spiral screws 221 to move away from the fixed block 211, so that the length of the pin of the diode 7 that can be exposed outside the adjustment plate 231 is equal to the length that needs to be bent. After adjusting the lower fixing mechanism 2, the upper fixing mechanism 3 is adjusted in the same way.
步骤二:将二极管7放置到放置槽212中,使二极管7两端的引脚从引脚槽一213和引脚槽二232露出至调节板231的外部。Step 2: Place the diode 7 into the placement groove 212 , so that the pins at both ends of the diode 7 are exposed from the pin groove 1 213 and the pin groove 232 to the outside of the adjustment plate 231 .
步骤三:通过电动伸缩杆42推动引导杆433向前移动,由于受到弹性伸缩杆二434的弹性阻挡,引导杆433会推动固定板431和顶板411一起向前移动,当固定板431触碰到挡条12时,顶板411无法继续向前移动,这时电动伸缩杆42会推动引导杆433继续向前移动并压缩弹性伸缩杆二434,使得引导杆433沿着引导槽432移动,通过引导槽432的引导推动缓冲组件41和上固定机构3向下移动,使上固定机构3能够压紧在下固定机构2的顶部对二极管7进行压紧固定。Step three: Push the guide rod 433 forward through the electric telescopic rod 42. Due to the elastic obstruction of the elastic telescopic rod 434, the guide rod 433 will push the fixed plate 431 and the top plate 411 to move forward together. When the fixed plate 431 touches the baffle bar 12, the top plate 411 cannot move forward any further. At this time, the electric telescopic rod 42 will push the guide rod 433 to continue moving forward and compress the elastic telescopic rod 434, so that the guide rod 433 moves along the guide groove 432. The guide groove 432 guides the buffer assembly 41 and the upper fixing mechanism 3 to move downward, so that the upper fixing mechanism 3 can be pressed against the top of the lower fixing mechanism 2 to press and fix the diode 7.
步骤四:在引导杆433推挤固定板431向下移动的同时,引导杆433会带动齿条63与齿轮622啮合,利用齿轮622带动齿轮622和转轴621转动,转轴621通过锥齿轮组带动圆杆转动,使转动杆611和对齐板612能够向下转动对二极管7引脚的两端进行整平。Step 4: While the guide rod 433 pushes the fixed plate 431 to move downward, the guide rod 433 drives the rack 63 to engage with the gear 622, and the gear 622 drives the gear 622 and the rotating shaft 621 to rotate. The rotating shaft 621 drives the round rod to rotate through the bevel gear set, so that the rotating rod 611 and the alignment plate 612 can rotate downward to level the two ends of the diode 7 pin.
步骤五:顶板411继续向下移动并压缩弹性伸缩杆一412,这时顶板411与折弯板54的顶部接触并会推动折弯板54向下移动,使折弯板54的底部对二极管7的引脚进行折弯。Step 5: The top plate 411 continues to move downward and compresses the elastic telescopic rod 412. At this time, the top plate 411 contacts the top of the bending plate 54 and pushes the bending plate 54 to move downward, so that the bottom of the bending plate 54 bends the pin of the diode 7.
步骤六:折弯完成后,电动伸缩杆42拉动引导杆433向后移动,然后引导杆433带动固定板431向上移动,这时顶板411先松开对折弯板54的压紧,折弯板54在复位弹簧53的作用下向上移动复位,之后顶板411带动上固定机构3向上移动解除对二极管7的固定,在上固定机构3上移的过程中,齿条63带动齿轮622反向转动,使对齐组件61向上转动,当引导杆433移动到引导槽432的后端后,引导杆433会带动固定板431一起向后移动,将上固定机构3移动到下固定机构2的后方,最后将折弯后的二极管7取出。Step 6: After the bending is completed, the electric telescopic rod 42 pulls the guide rod 433 to move backward, and then the guide rod 433 drives the fixing plate 431 to move upward. At this time, the top plate 411 first releases the pressure on the bending plate 54, and the bending plate 54 moves upward and resets under the action of the reset spring 53. Then the top plate 411 drives the upper fixing mechanism 3 to move upward to release the fixation of the diode 7. During the upward movement of the upper fixing mechanism 3, the rack 63 drives the gear 622 to rotate in the opposite direction, so that the alignment assembly 61 rotates upward. When the guide rod 433 moves to the rear end of the guide groove 432, the guide rod 433 will drive the fixing plate 431 to move backward together, move the upper fixing mechanism 3 to the rear of the lower fixing mechanism 2, and finally take out the bent diode 7.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,或滑动连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依据本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
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| CN115673155A (en) * | 2022-11-01 | 2023-02-03 | 浙江领晨科技有限公司 | Semiconductor diode pin bending forming device |
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