CN118699166A - Aluminum single plate stamping forming equipment - Google Patents
Aluminum single plate stamping forming equipment Download PDFInfo
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- CN118699166A CN118699166A CN202411038966.4A CN202411038966A CN118699166A CN 118699166 A CN118699166 A CN 118699166A CN 202411038966 A CN202411038966 A CN 202411038966A CN 118699166 A CN118699166 A CN 118699166A
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- movable
- base
- aluminum veneer
- movable seat
- hole
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 64
- 238000004080 punching Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 238000001746 injection moulding Methods 0.000 claims 1
- 239000004411 aluminium Substances 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 11
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 208000011092 Hand injury Diseases 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及铝单板加工技术领域，尤其涉及一种铝单板冲压成型设备。The invention relates to the technical field of aluminum veneer processing, and in particular to an aluminum veneer stamping forming device.
背景技术Background Art
铝单板是指经过铬化等处理后，再采用氟碳喷涂技术，加工形成的建筑装饰材料，铝单板其构造主要由面板、加强筋和角码等部件组成；面板样式有多种，相对应的加工方式也有所不同，铝单板常多采用模具进行冲压成型。Aluminum veneer refers to a building decoration material that is processed through chroming and other treatments and then fluorocarbon spraying technology. The structure of aluminum veneer is mainly composed of panels, reinforcing ribs, corner brackets and other components. There are many styles of panels, and the corresponding processing methods are also different. Aluminum veneer is often stamped using molds.
目前现有的铝单板冲压成型设备在应用过程中，自动化程度普遍不高，需要人工手动将未成型的铝单板放置于模具内，待冲压成型完毕后，还需手动将成型后的铝单板从模具中取出，过程比较繁琐，加工效率低下，且对工作人员缺乏防护，容易造成手部夹伤状况的发生。The existing aluminum veneer stamping and forming equipment currently has a generally low degree of automation during its application. It is necessary to manually place the unformed aluminum veneer in the mold. After the stamping and forming is completed, the formed aluminum veneer needs to be manually removed from the mold. The process is relatively cumbersome, the processing efficiency is low, and there is a lack of protection for the workers, which can easily cause hand injuries.
发明内容Summary of the invention
本公开涉及一种铝单板冲压成型设备，解决了现有的铝单板冲压成型设备在应用过程中，自动化程度普遍不高，需要人工手动将未成型的铝单板放置于模具内，待冲压成型完毕后，还需手动将成型后的铝单板从模具中取出，过程比较繁琐，加工效率低下，且对工作人员缺乏防护，容易造成手部夹伤状况的问题。The present invention relates to an aluminum single plate stamping and forming device, which solves the problem that the existing aluminum single plate stamping and forming equipment generally has a low degree of automation during application, and needs to manually place the unformed aluminum single plate in a mold. After the stamping and forming is completed, the formed aluminum single plate needs to be manually taken out of the mold. The process is relatively cumbersome, the processing efficiency is low, and there is a lack of protection for the workers, which can easily cause hand injuries.
本公开第一方面，提供了一种铝单板冲压成型设备，具体包括：底座；所述底座顶部固定安装有定模，定模内部设有冲压槽，定模顶部设有导向柱，定模顶部连接有动模，动模内部设有导向孔，导向柱滑动贯穿于导向孔内，动模顶部与冲压机相连；所述底座顶部内安装有推板，推板位于定模底部，推板相对两端固定连接有U形件，动模相对两端固定连接有受力块，受力块与U形件相连；所述底座底部内连接有活动座，底座外部连接有传动轴，传动轴与活动座相连；所述底座外部固定安装有电机A，电机A外部连接有同步带，同步带与传动轴相连；所述活动座顶部安装有L形架，L形架顶部内安装有气缸；所述L形架顶部连接有活动架，气缸与活动架相连，活动架底部安装有吸盘；所述活动座顶部安装有电机B，电机B与L形架相连；所述动模底部安装有限位杆，限位杆与底座、定模和活动座相连。In a first aspect, the present disclosure provides an aluminum single plate stamping forming device, which specifically includes: a base; a fixed mold is fixedly installed on the top of the base, a stamping groove is arranged inside the fixed mold, a guide column is arranged on the top of the fixed mold, a movable mold is connected to the top of the fixed mold, a guide hole is arranged inside the movable mold, the guide column slides through the guide hole, and the top of the movable mold is connected to the stamping machine; a push plate is installed inside the top of the base, the push plate is located at the bottom of the fixed mold, U-shaped pieces are fixedly connected at opposite ends of the push plate, force blocks are fixedly connected at opposite ends of the movable mold, and the force blocks are connected to the U-shaped pieces; the bottom of the base is inside A movable seat is connected, a transmission shaft is connected to the outside of the base, and the transmission shaft is connected to the movable seat; a motor A is fixedly installed on the outside of the base, a synchronous belt is connected to the outside of motor A, and the synchronous belt is connected to the transmission shaft; an L-shaped frame is installed on the top of the movable seat, and a cylinder is installed inside the top of the L-shaped frame; a movable frame is connected to the top of the L-shaped frame, the cylinder is connected to the movable frame, and a suction cup is installed at the bottom of the movable frame; a motor B is installed on the top of the movable seat, and motor B is connected to the L-shaped frame; a limit rod is installed at the bottom of the movable mold, and the limit rod is connected to the base, the fixed mold and the movable seat.
进一步的，所述底座顶部呈槽形，推板滑动连接于底座顶部内，底座顶部两侧设有导向槽，推板相对两端滑动连接于导向槽内，定模底部内设有推件孔，推件孔与冲压槽相连通，推板顶部设有推杆，推杆滑动连接于推件孔内。Furthermore, the top of the base is groove-shaped, the push plate is slidably connected to the top of the base, guide grooves are provided on both sides of the top of the base, the push plate is slidably connected to the guide grooves at opposite ends, a push piece hole is provided in the bottom of the fixed mold, the push piece hole is connected to the stamping groove, a push rod is provided on the top of the push plate, and the push rod is slidably connected to the push piece hole.
进一步的，所述受力块滑动连接于U形件内。Furthermore, the force-bearing block is slidably connected in the U-shaped member.
进一步的，所述底座内部设有滑槽，活动座滑动连接于滑槽内，活动座顶部设有上挡块，上挡块与底座相接触，活动座底部设有下挡块，下挡块与底座相接触。Furthermore, a slide groove is provided inside the base, the movable seat is slidably connected in the slide groove, an upper stopper is provided on the top of the movable seat, the upper stopper contacts the base, and a lower stopper is provided on the bottom of the movable seat, the lower stopper contacts the base.
进一步的，所述传动轴与底座转动连接，传动轴相对两端设有传动齿轮，活动座顶部相对两侧设有齿条，传动齿轮与齿条相啮合，传动轴一端设有大带轮，电机A的驱动轴上安装有小带轮，小带轮通过同步带与大带轮传动连接。Furthermore, the transmission shaft is rotatably connected to the base, transmission gears are provided at opposite ends of the transmission shaft, racks are provided on opposite sides of the top of the movable seat, the transmission gears are meshed with the racks, a large pulley is provided at one end of the transmission shaft, a small pulley is installed on the driving shaft of motor A, and the small pulley is connected to the large pulley through a synchronous belt.
进一步的，所述L形架与活动座转动连接，L形架底部设有大齿轮，电机B的驱动轴上安装有小齿轮，小齿轮与大齿轮相啮合。Furthermore, the L-shaped frame is rotatably connected to the movable seat, a large gear is provided at the bottom of the L-shaped frame, a small gear is installed on the driving shaft of the motor B, and the small gear is meshed with the large gear.
进一步的，所述L形架顶部设有竖导孔，气缸的缸体与L形架固定连接，活动架顶部设有竖导杆，竖导杆滑动连接于竖导孔内，气缸的活塞杆与活动架固定连接，吸盘通过管路与负压泵相连。Furthermore, a vertical guide hole is provided on the top of the L-shaped frame, the cylinder body of the cylinder is fixedly connected to the L-shaped frame, a vertical guide rod is provided on the top of the movable frame, the vertical guide rod is slidably connected in the vertical guide hole, the piston rod of the cylinder is fixedly connected to the movable frame, and the suction cup is connected to the negative pressure pump through a pipeline.
进一步的，所述底座内部设有下滑孔，下滑孔与滑槽相连通，定模内部设有上滑孔，上滑孔底部与下滑孔相连通，活动座相对两侧设有限位槽，限位槽与下滑孔相连通。Furthermore, a lower sliding hole is provided inside the base, which is connected to the sliding groove; an upper sliding hole is provided inside the fixed mold, and the bottom of the upper sliding hole is connected to the lower sliding hole; and limiting grooves are provided on opposite sides of the movable seat, which are connected to the lower sliding hole.
进一步的，所述动模内部设有连孔，限位杆顶端固定连接于连孔内，限位杆连接于连通状态的上滑孔、下滑孔和限位槽内，限位杆底端与齿条顶部滑动接触。Furthermore, a connecting hole is provided inside the movable mold, the top end of the limiting rod is fixedly connected to the connecting hole, the limiting rod is connected to the upper sliding hole, the lower sliding hole and the limiting groove in a connected state, and the bottom end of the limiting rod is in sliding contact with the top of the rack.
本发明提供了一种铝单板冲压成型设备，具有如下有益效果：The present invention provides an aluminum single plate stamping forming device, which has the following beneficial effects:
本发明在使用时，当动模向下移动过程中，推板受重力影响向下移动复位，使推杆顶端与冲压槽内侧平齐，受力块逐步移动至U形件底部，当动模向上移动过程中，受力块逐步移动至U形件顶部，受力块与U形件接触受力，受力块通过U形件带动推板向上移动，在动模移动至最顶端时，推板移动至最顶端，通过推杆将冲压槽内成型的铝单板顶出；当活动座移动至最内端时，上挡块与底座接触，阻止活动座向内继续移动，当活动座移动至最外端时，下挡块与底座接触，阻止活动座向外继续移动，起到对活动座移动行程限定效果。When the present invention is in use, when the movable mold moves downward, the push plate moves downward and resets under the influence of gravity, so that the top end of the push rod is flush with the inner side of the stamping groove, and the force block gradually moves to the bottom of the U-shaped part. When the movable mold moves upward, the force block gradually moves to the top of the U-shaped part, and the force block contacts and receives force with the U-shaped part. The force block drives the push plate to move upward through the U-shaped part. When the movable mold moves to the topmost end, the push plate moves to the topmost end, and the aluminum single plate formed in the stamping groove is ejected through the push rod; when the movable seat moves to the innermost end, the upper stopper contacts the base to prevent the movable seat from continuing to move inward, and when the movable seat moves to the outermost end, the lower stopper contacts the base to prevent the movable seat from continuing to move outward, thereby limiting the moving stroke of the movable seat.
此外，在单个铝单板冲压成型完毕后，动模移动至最顶端位置，L形架朝向定模方位，电机A带动活动座向内移动，活动架移动至动模下方，气缸带动活动架向下移动，使吸盘与冲压成型后的铝单板接触，起到对铝单板吸附固定效果，气缸带动活动架向上移动复位，电机A带动活动座向外移动，电机B带动L形架转动，使活动架移动至卸料放置工位上方，即可通过吸盘将铝单板放置在卸料工位上，实现自动卸料作业；当铝单板卸料完毕后，电机B带动L形架继续转动，将活动架移动至上料存放工位上方，通过吸盘对上料存放工位处的未成型的铝单板进行吸附固定，电机B带动L形架进一步转动，使L形架再次朝向定模方位，电机A带动活动座向内移动，活动架移动至动模下方，即可通过吸盘将未成型的铝单板放置于冲压槽内，实现自动上料作业；在动模向下移动对铝单板冲压成型前，电机A带动活动座向外移动，使活动架远离动模下方，避免对动模向下移动造成影响，全程自动化上下料，有效提升铝单板冲压成型加工效率。In addition, after a single aluminum sheet is stamped and formed, the movable mold moves to the topmost position, the L-shaped frame faces the fixed mold, the motor A drives the movable seat to move inward, the movable frame moves to the bottom of the movable mold, and the cylinder drives the movable frame downward, so that the suction cup contacts the aluminum sheet after stamping, which plays a role in adsorbing and fixing the aluminum sheet. The cylinder drives the movable frame to move upward and reset, the motor A drives the movable seat to move outward, and the motor B drives the L-shaped frame to rotate, so that the movable frame moves to the top of the unloading and placement station, and the aluminum sheet can be placed on the unloading station through the suction cup to realize automatic unloading operation. When the unloading of the aluminum sheet is completed, the motor B drives the L-shaped frame to continue rotating. The movable frame is moved to the top of the loading and storage station, and the unformed aluminum veneer at the loading and storage station is adsorbed and fixed by the suction cup. The motor B drives the L-shaped frame to rotate further, so that the L-shaped frame faces the fixed mold again. The motor A drives the movable seat to move inward, and the movable frame moves to the bottom of the movable mold. The unformed aluminum veneer can be placed in the stamping groove through the suction cup to realize automatic loading operation; before the movable mold moves downward to stamp the aluminum veneer, the motor A drives the movable seat to move outward to make the movable frame away from the bottom of the movable mold to avoid affecting the downward movement of the movable mold. The loading and unloading is fully automated, which effectively improves the efficiency of the aluminum veneer stamping processing.
此外，在动模上下移动过程中，限位杆活动于限位槽内，通过限位杆对活动座进行固定，阻止活动座移动，动模移动至最顶端时，限位杆从限位槽内分离，活动座解除移动限制；当活动座移动过程中，限位槽与下滑孔呈非连通状态，限位杆底端与齿条顶部滑动接触，通过限位杆对动模进行固定，阻止动模移动，活动座移动至最外端时，限位槽与下滑孔相连通，动模解除移动限制，有效避免动模与L形架发生碰撞，保障设备安全运行效果。In addition, during the up and down movement of the movable mold, the limit rod moves in the limit groove, and the movable seat is fixed by the limit rod to prevent the movable seat from moving. When the movable mold moves to the topmost end, the limit rod is separated from the limit groove, and the movable seat is released from the movement restriction; when the movable seat moves, the limit groove and the downward sliding hole are in a non-connected state, and the bottom end of the limit rod is in sliding contact with the top of the rack, and the movable mold is fixed by the limit rod to prevent the movable mold from moving. When the movable seat moves to the outermost end, the limit groove and the downward sliding hole are connected, and the movable mold is released from the movement restriction, which effectively avoids the collision between the movable mold and the L-shaped frame, thereby ensuring the safe operation of the equipment.
本发明的其他优点、目标和特征将部分通过下面的说明体现，部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明的实施例的技术方案，下面将对实施例的附图作简单地介绍。In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
下面描述中的附图仅仅涉及本发明的一些实施例，而非对本发明的限制。The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
在附图中：In the attached picture:
图1示出了本申请的铝单板上料状态下轴侧结构示意图；FIG1 is a schematic diagram showing the axial structure of the aluminum veneer in the feeding state of the present application;
图2示出了本申请的铝单板冲压成型状态下轴侧结构示意图；FIG2 shows a schematic diagram of the axial structure of the aluminum single plate in the present application in a stamping forming state;
图3示出了本申请的铝单板取件状态下轴侧结构示意图；FIG3 shows a schematic diagram of the axial structure of the aluminum single plate in the state of taking out the parts of the present application;
图4示出了本申请的铝单板卸料状态下轴侧结构示意图；FIG4 shows a schematic diagram of the shaft side structure of the aluminum single plate in the unloading state of the present application;
图5示出了本申请的底座、定模、动模和推板连接结构示意图；FIG5 shows a schematic diagram of the connection structure of the base, fixed mold, movable mold and push plate of the present application;
图6示出了本申请的底座与推板拆分结构示意图；FIG6 shows a schematic diagram of the split structure of the base and the push plate of the present application;
图7示出了本申请的定模、动模和限位杆拆分结构示意图；FIG. 7 shows a schematic diagram of the split structure of the fixed mold, the movable mold and the limit rod of the present application;
图8示出了本申请的活动座移动至最外端状态下底轴侧结构示意图；FIG8 is a schematic diagram showing the bottom shaft side structure when the movable seat of the present application is moved to the outermost end;
图9示出了本申请的活动座移动至最内端状态下顶轴侧结构示意图；FIG9 is a schematic diagram showing the top shaft side structure when the movable seat of the present application is moved to the innermost end;
图10示出了本申请的活动座轴侧结构示意图；FIG10 shows a schematic diagram of the shaft side structure of the movable seat of the present application;
图11示出了本申请的L形架与活动架拆分结构示意图。FIG. 11 shows a schematic diagram of the disassembled structure of the L-shaped frame and the movable frame of the present application.
附图标记列表Reference numerals list
1、底座；101、导向槽；102、滑槽；103、下滑孔；2、定模；201、导向柱；202、冲压槽；203、推件孔；204、上滑孔；3、动模；301、导向孔；302、连孔；4、推板；401、推杆；5、U形件；6、受力块；7、活动座；701、齿条；702、上挡块；703、下挡块；704、限位槽；8、传动轴；801、传动齿轮；802、大带轮；9、电机A；901、小带轮；10、同步带；11、L形架；1101、大齿轮；1102、竖导孔；12、气缸；13、活动架；1301、竖导杆；14、吸盘；15、电机B；1501、小齿轮；16、限位杆。1. Base; 101. Guide groove; 102. Slide groove; 103. Lower slide hole; 2. Fixed die; 201. Guide column; 202. Punching groove; 203. Pusher hole; 204. Upper slide hole; 3. Moving die; 301. Guide hole; 302. Connecting hole; 4. Push plate; 401. Push rod; 5. U-shaped piece; 6. Force block; 7. Movable seat; 701. Rack; 702. Upper stopper; 703 , lower block; 704, limiting groove; 8, transmission shaft; 801, transmission gear; 802, large pulley; 9, motor A; 901, small pulley; 10, synchronous belt; 11, L-shaped frame; 1101, large gear; 1102, vertical guide hole; 12, cylinder; 13, movable frame; 1301, vertical guide rod; 14, suction cup; 15, motor B; 1501, small gear; 16, limiting rod.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例的附图，对本发明实施例的技术方案进行清楚、完整地描述。显然，所描述的实施例是本发明的一部分实施例，而不是全部的实施例。基于所描述的本发明的实施例，本领域普通技术人员在无需创造性劳动的前提下所获得的所有其它实施例，都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
实施例一：请参考图1至图11：Embodiment 1: Please refer to Figures 1 to 11:
本发明提出了一种铝单板冲压成型设备，包括：底座1；底座1顶部固定安装有定模2，定模2内部设有冲压槽202，定模2顶部设有导向柱201，定模2顶部连接有动模3，动模3内部设有导向孔301，导向柱201滑动贯穿于导向孔301内，动模3顶部与冲压机相连；底座1顶部内安装有推板4，推板4位于定模2底部，推板4相对两端固定连接有U形件5，动模3相对两端固定连接有受力块6，受力块6与U形件5相连；底座1底部内连接有活动座7，底座1外部连接有传动轴8，传动轴8与活动座7相连；底座1外部固定安装有电机A9，电机A9外部连接有同步带10，同步带10与传动轴8相连；活动座7顶部安装有L形架11，L形架11顶部内安装有气缸12；L形架11顶部连接有活动架13，气缸12与活动架13相连，活动架13底部安装有吸盘14；活动座7顶部安装有电机B15，电机B15与L形架11相连；动模3底部安装有限位杆16，限位杆16与底座1、定模2和活动座7相连；底座1顶部呈槽形，推板4滑动连接于底座1顶部内，底座1顶部两侧设有导向槽101，推板4相对两端滑动连接于导向槽101内，定模2底部内设有推件孔203，推件孔203与冲压槽202相连通，推板4顶部设有推杆401，推杆401滑动连接于推件孔203内；受力块6滑动连接于U形件5内，当动模3向下移动过程中，推板4受重力影响向下移动复位，使推杆401顶端与冲压槽202内侧平齐，受力块6逐步移动至U形件5底部，当动模3向上移动过程中，受力块6逐步移动至U形件5顶部，受力块6与U形件5接触受力，受力块6通过U形件5带动推板4向上移动，在动模3移动至最顶端时，推板4移动至最顶端，通过推杆401将冲压槽202内成型的铝单板顶出。The present invention proposes an aluminum single plate stamping forming device, comprising: a base 1; a fixed die 2 is fixedly installed on the top of the base 1, a stamping groove 202 is arranged inside the fixed die 2, a guide column 201 is arranged on the top of the fixed die 2, a movable die 3 is connected to the top of the fixed die 2, a guide hole 301 is arranged inside the movable die 3, the guide column 201 slides through the guide hole 301, and the top of the movable die 3 is connected to the stamping machine; a push plate 4 is installed on the top of the base 1, the push plate 4 is located at the bottom of the fixed die 2, U-shaped pieces 5 are fixedly connected to the opposite ends of the push plate 4, and force blocks 6 are fixedly connected to the opposite ends of the movable die 3 , the force block 6 is connected to the U-shaped member 5; a movable seat 7 is connected to the bottom of the base 1, and a transmission shaft 8 is connected to the outside of the base 1, and the transmission shaft 8 is connected to the movable seat 7; a motor A9 is fixedly installed on the outside of the base 1, and a synchronous belt 10 is connected to the outside of the motor A9, and the synchronous belt 10 is connected to the transmission shaft 8; an L-shaped frame 11 is installed on the top of the movable seat 7, and a cylinder 12 is installed on the top of the L-shaped frame 11; a movable frame 13 is connected to the top of the L-shaped frame 11, and the cylinder 12 is connected to the movable frame 13, and a suction cup 14 is installed at the bottom of the movable frame 13; a motor is installed on the top of the movable seat 7 B15, the motor B15 is connected to the L-shaped frame 11; a limit rod 16 is installed at the bottom of the movable mold 3, and the limit rod 16 is connected to the base 1, the fixed mold 2 and the movable seat 7; the top of the base 1 is groove-shaped, and the push plate 4 is slidably connected to the top of the base 1. Guide grooves 101 are provided on both sides of the top of the base 1. The push plate 4 is slidably connected to the guide grooves 101 at opposite ends. A push hole 203 is provided in the bottom of the fixed mold 2, and the push hole 203 is connected to the stamping groove 202. A push rod 401 is provided on the top of the push plate 4, and the push rod 401 is slidably connected to the push hole 203; the force block 6 slides It is dynamically connected in the U-shaped part 5. When the movable mold 3 moves downward, the push plate 4 moves downward and resets due to the influence of gravity, so that the top of the push rod 401 is flush with the inner side of the stamping groove 202, and the force block 6 gradually moves to the bottom of the U-shaped part 5. When the movable mold 3 moves upward, the force block 6 gradually moves to the top of the U-shaped part 5. The force block 6 contacts and receives force from the U-shaped part 5. The force block 6 drives the push plate 4 to move upward through the U-shaped part 5. When the movable mold 3 moves to the top, the push plate 4 moves to the top, and the aluminum single plate formed in the stamping groove 202 is ejected through the push rod 401.
本公开实施例中，底座1内部设有滑槽102，活动座7滑动连接于滑槽102内，活动座7顶部设有上挡块702，上挡块702与底座1相接触，活动座7底部设有下挡块703，下挡块703与底座1相接触；采用上述技术方案，当活动座7移动至最内端时，上挡块702与底座1接触，阻止活动座7向内继续移动，当活动座7移动至最外端时，下挡块703与底座1接触，阻止活动座7向外继续移动，起到对活动座7移动行程限定效果。In the disclosed embodiment, a slide groove 102 is provided inside the base 1, and the movable seat 7 is slidably connected in the slide groove 102. An upper stop block 702 is provided on the top of the movable seat 7, and the upper stop block 702 contacts the base 1. A lower stop block 703 is provided at the bottom of the movable seat 7, and the lower stop block 703 contacts the base 1. By adopting the above technical scheme, when the movable seat 7 moves to the innermost end, the upper stop block 702 contacts the base 1 to prevent the movable seat 7 from continuing to move inward. When the movable seat 7 moves to the outermost end, the lower stop block 703 contacts the base 1 to prevent the movable seat 7 from continuing to move outward, thereby limiting the moving stroke of the movable seat 7.
本公开实施例中，传动轴8与底座1转动连接，传动轴8相对两端设有传动齿轮801，活动座7顶部相对两侧设有齿条701，传动齿轮801与齿条701相啮合，传动轴8一端设有大带轮802，电机A9的驱动轴上安装有小带轮901，小带轮901通过同步带10与大带轮802传动连接，L形架11与活动座7转动连接，L形架11底部设有大齿轮1101，电机B15的驱动轴上安装有小齿轮1501，小齿轮1501与大齿轮1101相啮合，L形架11顶部设有竖导孔1102，气缸12的缸体与L形架11固定连接，活动架13顶部设有竖导杆1301，竖导杆1301滑动连接于竖导孔1102内，气缸12的活塞杆与活动架13固定连接，吸盘14通过管路与负压泵相连；采用上述技术方案，在单个铝单板冲压成型完毕后，动模3移动至最顶端位置，L形架11朝向定模2方位，电机A9带动活动座7向内移动，活动架13移动至动模3下方，气缸12带动活动架13向下移动，使吸盘14与冲压成型后的铝单板接触，起到对铝单板吸附固定效果，气缸12带动活动架13向上移动复位，电机A9带动活动座7向外移动，电机B15带动L形架11转动，使活动架13移动至卸料放置工位上方，即可通过吸盘14将铝单板放置在卸料工位上，实现自动卸料作业；当铝单板卸料完毕后，电机B15带动L形架11继续转动，将活动架13移动至上料存放工位上方，通过吸盘14对上料存放工位处的未成型的铝单板进行吸附固定，电机B15带动L形架11进一步转动，使L形架11再次朝向定模2方位，电机A9带动活动座7向内移动，活动架13移动至动模3下方，即可通过吸盘14将未成型的铝单板放置于冲压槽202内，实现自动上料作业；在动模3向下移动对铝单板冲压成型前，电机A9带动活动座7向外移动，使活动架13远离动模3下方，避免对动模3向下移动造成影响，全程自动化上下料，有效提升铝单板冲压成型加工效率。In the disclosed embodiment, the transmission shaft 8 is rotatably connected to the base 1, and transmission gears 801 are provided at opposite ends of the transmission shaft 8. Racks 701 are provided on opposite sides of the top of the movable seat 7. The transmission gear 801 meshes with the rack 701. A large pulley 802 is provided at one end of the transmission shaft 8. A small pulley 901 is installed on the driving shaft of the motor A9. The small pulley 901 is connected to the large pulley 802 through a synchronous belt 10. The L-shaped frame 11 is rotatably connected to the movable seat 7. A large gear 1101 is provided at the bottom of the L-shaped frame 11. A small gear 1501 is installed on the driving shaft of the motor B15. The small gear 1501 is connected to the large gear 1 101 is meshed, a vertical guide hole 1102 is provided on the top of the L-shaped frame 11, the cylinder body of the cylinder 12 is fixedly connected to the L-shaped frame 11, a vertical guide rod 1301 is provided on the top of the movable frame 13, the vertical guide rod 1301 is slidably connected in the vertical guide hole 1102, the piston rod of the cylinder 12 is fixedly connected to the movable frame 13, and the suction cup 14 is connected to the negative pressure pump through a pipeline; adopting the above technical scheme, after the stamping and forming of a single aluminum single plate is completed, the movable mold 3 moves to the topmost position, the L-shaped frame 11 faces the fixed mold 2, the motor A9 drives the movable seat 7 to move inward, the movable frame 13 moves to the bottom of the movable mold 3, and the cylinder 12 drives the movable seat 7 to move inward. The movable frame 13 moves downward, so that the suction cup 14 contacts the aluminum veneer after stamping, and plays the effect of adsorbing and fixing the aluminum veneer. The cylinder 12 drives the movable frame 13 to move upward and reset, the motor A9 drives the movable seat 7 to move outward, and the motor B15 drives the L-shaped frame 11 to rotate, so that the movable frame 13 moves to the top of the unloading and placing station, and the aluminum veneer can be placed on the unloading station through the suction cup 14 to realize automatic unloading operation; when the unloading of the aluminum veneer is completed, the motor B15 drives the L-shaped frame 11 to continue to rotate, and moves the movable frame 13 to the top of the loading and storage station, and the unfinished aluminum veneer at the loading and storage station is sucked by the suction cup 14. The unformed aluminum veneer is adsorbed and fixed, and the motor B15 drives the L-shaped frame 11 to rotate further, so that the L-shaped frame 11 is oriented to the fixed mold 2 again, and the motor A9 drives the movable seat 7 to move inward, and the movable frame 13 moves to the bottom of the movable mold 3, so that the unformed aluminum veneer can be placed in the stamping groove 202 through the suction cup 14, and automatic loading and unloading operation is realized; before the movable mold 3 moves downward to stamp the aluminum veneer, the motor A9 drives the movable seat 7 to move outward, so that the movable frame 13 is away from the bottom of the movable mold 3 to avoid affecting the downward movement of the movable mold 3. The whole process of loading and unloading is automated, which effectively improves the efficiency of the aluminum veneer stamping processing.
实施例二，在实施例一的基础上，底座1内部设有下滑孔103，下滑孔103与滑槽102相连通，定模2内部设有上滑孔204，上滑孔204底部与下滑孔103相连通，活动座7相对两侧设有限位槽704，限位槽704与下滑孔103相连通，动模3内部设有连孔302，限位杆16顶端固定连接于连孔302内，限位杆16连接于连通状态的上滑孔204、下滑孔103和限位槽704内，限位杆16底端与齿条701顶部滑动接触；采用上述技术方案，在动模3上下移动过程中，限位杆16活动于限位槽704内，通过限位杆16对活动座7进行固定，阻止活动座7移动，动模3移动至最顶端时，限位杆16从限位槽704内分离，活动座7解除移动限制，当活动座7移动过程中，限位槽704与下滑孔103呈非连通状态，限位杆16底端与齿条701顶部滑动接触，通过限位杆16对动模3进行固定，阻止动模3移动，活动座7移动至最外端时，限位槽704与下滑孔103相连通，动模3解除移动限制，有效避免动模3与L形架11发生碰撞，保障设备安全运行效果。Embodiment 2, on the basis of embodiment 1, a lower slide hole 103 is provided inside the base 1, the lower slide hole 103 is connected with the slide groove 102, an upper slide hole 204 is provided inside the fixed mold 2, the bottom of the upper slide hole 204 is connected with the lower slide hole 103, the movable seat 7 is provided with limiting grooves 704 on opposite sides, the limiting grooves 704 are connected with the lower slide hole 103, a connecting hole 302 is provided inside the movable mold 3, the top end of the limiting rod 16 is fixedly connected to the connecting hole 302, the limiting rod 16 is connected to the upper slide hole 204, the lower slide hole 103 and the limiting groove 704 in the connected state, and the bottom end of the limiting rod 16 is in sliding contact with the top of the rack 701; adopting the above technical solution, during the up and down movement of the movable mold 3, the limiting rod 16 is fixedly connected to the upper slide hole 204, the lower slide hole 103 and the limiting groove 704, and the bottom end of the limiting rod 16 is in sliding contact with the top of the rack 701. The positioning rod 16 moves in the limiting groove 704, and the movable seat 7 is fixed by the limiting rod 16 to prevent the movable seat 7 from moving. When the movable mold 3 moves to the top, the limiting rod 16 is separated from the limiting groove 704, and the movable seat 7 is released from the movement restriction. When the movable seat 7 moves, the limiting groove 704 and the sliding hole 103 are not connected, and the bottom end of the limiting rod 16 is in sliding contact with the top of the rack 701. The movable mold 3 is fixed by the limiting rod 16 to prevent the movable mold 3 from moving. When the movable seat 7 moves to the outermost end, the limiting groove 704 is connected with the sliding hole 103, and the movable mold 3 is released from the movement restriction, which effectively avoids the collision between the movable mold 3 and the L-shaped frame 11, thereby ensuring the safe operation of the equipment.
本实施例的工作原理：动模3移动至最顶端位置，活动架13移动至上料存放工位上方，通过吸盘14对上料存放工位处的未成型的铝单板进行吸附固定，电机B15带动L形架11转动，使L形架11朝向定模2方位，电机A9带动活动座7向内移动，活动架13移动至动模3下方，即可通过吸盘14将未成型的铝单板放置于冲压槽202内；接下来电机A9带动活动座7向外移动，使活动架13远离动模3下方，避免对动模3向下移动造成影响；冲压机带动动模3向下移动，推板4受重力影响向下移动复位，使推杆401顶端与冲压槽202内侧平齐，受力块6逐步移动至U形件5底部，通过动模3将未成型的铝单板压入冲压槽202内，实现对铝单板冲压成型作业；而后冲压机带动动模3向上移动，受力块6逐步移动至U形件5顶部，受力块6与U形件5接触受力，受力块6通过U形件5带动推板4向上移动，在动模3移动至最顶端时，推板4移动至最顶端，通过推杆401将冲压槽202内成型的铝单板顶出；电机A9带动活动座7向内移动，活动架13移动至动模3下方，气缸12带动活动架13向下移动，使吸盘14与冲压成型后的铝单板接触，起到对铝单板吸附固定效果，气缸12带动活动架13向上移动复位，电机A9带动活动座7向外移动，电机B15带动L形架11转动，使活动架13移动至卸料放置工位上方，即可通过吸盘14将铝单板放置在卸料工位上；在铝单板卸料完毕后，电机B15带动L形架11继续转动，即可将活动架13移动至上料存放工位上方；在动模3上下移动过程中，限位杆16活动于限位槽704内，通过限位杆16对活动座7进行固定，阻止活动座7移动，动模3移动至最顶端时，限位杆16从限位槽704内分离，活动座7解除移动限制；当活动座7移动过程中，限位槽704与下滑孔103呈非连通状态，限位杆16底端与齿条701顶部滑动接触，通过限位杆16对动模3进行固定，阻止动模3移动，活动座7移动至最外端时，限位槽704与下滑孔103相连通，动模3解除移动限制。The working principle of this embodiment is as follows: the movable mold 3 moves to the topmost position, the movable frame 13 moves to the top of the loading and storage station, and the unformed aluminum single plate at the loading and storage station is adsorbed and fixed by the suction cup 14. The motor B15 drives the L-shaped frame 11 to rotate, so that the L-shaped frame 11 faces the fixed mold 2. The motor A9 drives the movable seat 7 to move inward, and the movable frame 13 moves to the bottom of the movable mold 3, and the unformed aluminum single plate can be placed in the stamping groove 202 through the suction cup 14; then the motor A9 drives the movable seat 7 to move outward, so that the movable frame 13 is away from the bottom of the movable mold 3 to avoid affecting the downward movement of the movable mold 3; the stamping machine drives the movable seat 7 to move outward, so that the movable frame 13 is away from the bottom of the movable mold 3 to avoid affecting the downward movement of the movable mold 3. The mold 3 moves downward, and the push plate 4 moves downward and resets under the influence of gravity, so that the top of the push rod 401 is flush with the inner side of the stamping groove 202, and the force block 6 gradually moves to the bottom of the U-shaped part 5, and the unformed aluminum single plate is pressed into the stamping groove 202 through the movable mold 3, so as to realize the stamping and forming operation of the aluminum single plate; then the stamping machine drives the movable mold 3 to move upward, and the force block 6 gradually moves to the top of the U-shaped part 5, and the force block 6 contacts and receives force with the U-shaped part 5, and the force block 6 drives the push plate 4 to move upward through the U-shaped part 5. When the movable mold 3 moves to the top, the push plate 4 moves to the top, and the aluminum single plate formed in the stamping groove 202 is ejected through the push rod 401; the motor A9 drives the movable seat 7 to move inward, and the movable frame 13 moves to the bottom of the movable mold 3. The cylinder 12 drives the movable frame 13 to move downward, so that the suction cup 14 contacts the aluminum veneer after stamping, and plays the effect of adsorbing and fixing the aluminum veneer. The cylinder 12 drives the movable frame 13 to move upward and reset. The motor A9 drives the movable seat 7 to move outward. The motor B15 drives the L-shaped frame 11 to rotate, so that the movable frame 13 moves to the top of the unloading and placing station, and the aluminum veneer can be placed on the unloading station through the suction cup 14; after the unloading of the aluminum veneer is completed, the motor B15 drives the L-shaped frame 11 to continue to rotate, and the movable frame 13 can be moved to the top of the loading and storage station. ; During the up and down movement of the movable mold 3, the limit rod 16 moves in the limit groove 704, and the movable seat 7 is fixed by the limit rod 16 to prevent the movable seat 7 from moving. When the movable mold 3 moves to the topmost end, the limit rod 16 is separated from the limit groove 704, and the movable seat 7 is released from the movement restriction; when the movable seat 7 moves, the limit groove 704 and the downward sliding hole 103 are in a non-connected state, and the bottom end of the limit rod 16 is in sliding contact with the top of the rack 701, and the movable mold 3 is fixed by the limit rod 16 to prevent the movable mold 3 from moving. When the movable seat 7 moves to the outermost end, the limit groove 704 is connected with the downward sliding hole 103, and the movable mold 3 is released from the movement restriction.
本文中，有以下几点需要注意：In this article, there are several points to note:
1.本公开实施例附图只涉及到与本公开实施例涉及到的结构，其它结构可参考通常设计。1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
2.在不冲突的情况下，本公开的实施例及实施例中的特征可以相互组合以得到新的实施例。2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
以上，仅为本公开的具体实施方式，但本公开的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本公开揭露的技术范围内，可轻易想到变化或替换，都应涵盖在本公开的保护范围之内。因此，本公开的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims (9)
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| CN202411038966.4A CN118699166B (en) | 2024-07-31 | 2024-07-31 | Aluminum single plate stamping forming equipment |
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| CN202411038966.4A CN118699166B (en) | 2024-07-31 | 2024-07-31 | Aluminum single plate stamping forming equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118893099A (en) * | 2024-10-08 | 2024-11-05 | 南通博瑞智能科技有限公司 | A hot extrusion die for processing aluminum alloy heat dissipation pipes for refrigerators |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213256756U (en) * | 2020-09-17 | 2021-05-25 | 苏州凯盛仪表科技有限公司 | Pressure forming machine |
| CN218692960U (en) * | 2022-11-16 | 2023-03-24 | 泰州中科扭力铰链有限公司 | Metal accessory stamping device |
| CN116550886A (en) * | 2023-04-24 | 2023-08-08 | 无锡市振华汽车部件股份有限公司 | A reinforced plate positioning cold punching mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213256756U (en) * | 2020-09-17 | 2021-05-25 | 苏州凯盛仪表科技有限公司 | Pressure forming machine |
| CN218692960U (en) * | 2022-11-16 | 2023-03-24 | 泰州中科扭力铰链有限公司 | Metal accessory stamping device |
| CN116550886A (en) * | 2023-04-24 | 2023-08-08 | 无锡市振华汽车部件股份有限公司 | A reinforced plate positioning cold punching mechanism |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118893099A (en) * | 2024-10-08 | 2024-11-05 | 南通博瑞智能科技有限公司 | A hot extrusion die for processing aluminum alloy heat dissipation pipes for refrigerators |
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