CN118688304B - Tunnel is beaten and is detected and renovate platform truck device - Google Patents
Tunnel is beaten and is detected and renovate platform truck device Download PDFInfo
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Abstract
本发明涉及隧道检测技术领域,提供了一种隧道敲击检测与整治台车装置,包括承载机构、驱动总成、转动组件、传动组件、径向调节组件、载人检测组件和移动机构,承载机构包括机架、固定轴、固定齿轮和弧形架,固定轴和弧形架均与机架固定连接,固定齿轮与固定轴固定连接,转动组件中的转动管活动套设在固定轴表面,驱动总成与第一传动齿轮传动连接,载人检测组件中的第四传动齿轮与转轴固定连接,移动机构中的轮距调节组件与机架连接,驱动总成与轮距调节组件传动连接,移动组件与轮距调节组件连接,便于安全吊篮内的作业人员手持雷达检测探头或敲击工具对隧道表面进行检测,具备便于调节、使用灵活、适用于范围广和实用性强的特点。
The present invention relates to the technical field of tunnel detection, and provides a tunnel knocking detection and remediation trolley device, comprising a bearing mechanism, a driving assembly, a rotating component, a transmission component, a radial adjustment component, a manned detection component and a moving mechanism, wherein the bearing mechanism comprises a frame, a fixed shaft, a fixed gear and an arc frame, wherein the fixed shaft and the arc frame are both fixedly connected to the frame, the fixed gear is fixedly connected to the fixed shaft, a rotating tube in the rotating component is movably sleeved on the surface of the fixed shaft, the driving assembly is transmission-connected to the first transmission gear, the fourth transmission gear in the manned detection component is fixedly connected to the rotating shaft, the wheelbase adjustment component in the moving mechanism is connected to the frame, the driving assembly is transmission-connected to the wheelbase adjustment component, and the moving component is connected to the wheelbase adjustment component, so that an operator in a safety hanging basket can detect the tunnel surface by holding a radar detection probe or a knocking tool, and the device has the characteristics of easy adjustment, flexible use, wide applicability and strong practicality.
Description
技术领域Technical Field
本发明涉及隧道检测技术领域,具体是涉及一种隧道敲击检测与整治台车装置。The present invention relates to the technical field of tunnel detection, and in particular to a tunnel knocking detection and rectification trolley device.
背景技术Background Art
随着我国道路交通的发展,隧道修建成为其中重要的一环,无论是公路隧道、铁路隧道还是城市地铁隧道,其中衬砌是支撑起隧道稳定的主要结构,隧道在施工完成后,需要人工对隧道进行检测敲击,为此来对隧道的质量进行检测,目前对隧道进行检测时,一般是将隧道敲击检测台车移动至隧道内,通常是由站在隧道敲击检测台车上的工人手持小锤或雷达检测仪器探头对隧道进行多次敲击检测。With the development of road traffic in my country, tunnel construction has become an important part of it. Whether it is a highway tunnel, a railway tunnel or an urban subway tunnel, the lining is the main structure that supports the stability of the tunnel. After the construction of the tunnel is completed, it is necessary to manually inspect and knock the tunnel to detect the quality of the tunnel. At present, when inspecting the tunnel, the tunnel knocking inspection trolley is generally moved into the tunnel. Usually, workers standing on the tunnel knocking inspection trolley hold a small hammer or a radar detection instrument probe to perform multiple knocking inspections on the tunnel.
现有的隧道敲击检测台车装置在使用时还存在以下缺陷:一方面在检测时需要多人协作才能对单位长度的隧道进行全面检测,当隧道的尺寸出现变化时,还得需要每个工作人员调节自身的位置,尤其是需要对隧道某一点或区域进行检测时,无法通过单人完成测量以及根据不同尺寸的隧道快速调节检测人员自身位置;另一方面由于隧道内部存在铁轨等障碍物,检测台车的轮距都是固定的,工作人员无法根据障碍物的宽度自动控制台车的轮距。The existing tunnel knocking inspection trolley device has the following defects when in use: on the one hand, it requires the cooperation of multiple people to conduct a comprehensive inspection of a tunnel of a unit length. When the size of the tunnel changes, each staff member needs to adjust his or her own position. In particular, when it is necessary to inspect a certain point or area in the tunnel, it is impossible to complete the measurement by a single person and quickly adjust the position of the inspector himself or herself according to tunnels of different sizes; on the other hand, due to the presence of obstacles such as rails inside the tunnel, the wheelbase of the inspection trolley is fixed, and the staff cannot automatically control the wheelbase of the trolley according to the width of the obstacle.
发明内容Summary of the invention
本发明的目的在于提供一种隧道敲击检测与整治台车装置,旨在解决当使用现有的隧道敲击检测台车在使用时还存在的问题。The object of the present invention is to provide a tunnel knock detection and remediation trolley device, aiming to solve the problems that still exist when using the existing tunnel knock detection trolley.
为实现上述目的,本发明提供如下技术方案一种隧道敲击检测与整治台车装置,包括承载机构,所述承载机构包括机架、固定轴、固定齿轮和弧形架,所述固定轴和弧形架均与机架固定连接,所述固定齿轮与固定轴固定连接,还包括:To achieve the above-mentioned object, the present invention provides the following technical solution: a tunnel knocking detection and treatment trolley device, comprising a bearing mechanism, the bearing mechanism comprising a frame, a fixed shaft, a fixed gear and an arc frame, the fixed shaft and the arc frame are both fixedly connected to the frame, the fixed gear is fixedly connected to the fixed shaft, and further comprising:
与机架连接的驱动总成;A drive assembly connected to the frame;
转动组件,所述转动组件包括纵向导轨、转动管和第一传动齿轮,所述纵向导轨和第一传动齿轮均与转动管固定连接,所述转动管活动套设在固定轴表面,所述驱动总成与第一传动齿轮传动连接;A rotating assembly, the rotating assembly comprising a longitudinal guide rail, a rotating tube and a first transmission gear, the longitudinal guide rail and the first transmission gear are both fixedly connected to the rotating tube, the rotating tube is movably sleeved on the surface of the fixed shaft, and the driving assembly is transmission-connected to the first transmission gear;
传动组件,所述传动组件包括传动管、第二传动齿轮、传动杆、第三传动齿轮和限位筋,所述传动杆活动连接在传动管内,所述传动杆表面和传动管内壁分别设置有限位筋和限位槽,所述限位筋滑动连接在限位槽内,所述第二传动齿轮和第三传动齿轮分别与传动管和传动杆固定连接,所述传动管与纵向导轨固定连接,所述固定齿轮与第二传动齿轮传动连接;A transmission assembly, the transmission assembly comprising a transmission tube, a second transmission gear, a transmission rod, a third transmission gear and a limiting rib, the transmission rod is movably connected in the transmission tube, the surface of the transmission rod and the inner wall of the transmission tube are respectively provided with limiting ribs and limiting grooves, the limiting ribs are slidably connected in the limiting grooves, the second transmission gear and the third transmission gear are respectively fixedly connected to the transmission tube and the transmission rod, the transmission tube is fixedly connected to the longitudinal guide rail, and the fixed gear is transmission-connected to the second transmission gear;
径向调节组件,所述径向调节组件包括径向伸缩件和纵向滑板,所述纵向滑板与纵向导轨滑动连接;A radial adjustment assembly, the radial adjustment assembly comprising a radial telescopic member and a longitudinal slide, the longitudinal slide being slidably connected to the longitudinal guide rail;
载人检测组件,所述载人检测组件包括安全吊篮、转轴、第四传动齿轮、红外感应探头和雷达检测探头,所述安全吊篮固定连接有转轴,所述纵向滑板与转轴连接,所述第四传动齿轮与转轴固定连接,所述第三传动齿轮和第四传动齿轮传动连接,所述红外感应探头和雷达检测探头均与安全吊篮连接;A manned detection component, the manned detection component comprises a safety hanging basket, a rotating shaft, a fourth transmission gear, an infrared sensing probe and a radar detection probe, the safety hanging basket is fixedly connected to the rotating shaft, the longitudinal slide is connected to the rotating shaft, the fourth transmission gear is fixedly connected to the rotating shaft, the third transmission gear and the fourth transmission gear are transmission-connected, and the infrared sensing probe and the radar detection probe are both connected to the safety hanging basket;
移动机构,所述移动机构包括轮距调节组件和移动组件,所述轮距调节组件与机架连接,所述径向伸缩件一端与纵向导轨连接,所述径向伸缩件另一端与纵向滑板一侧连接,所述驱动总成与轮距调节组件传动连接,所述移动组件与轮距调节组件连接。The moving mechanism comprises a wheel-track adjustment component and a moving component, the wheel-track adjustment component is connected to the frame, one end of the radial telescopic member is connected to the longitudinal guide rail, the other end of the radial telescopic member is connected to one side of the longitudinal slide plate, the driving assembly is transmission-connected to the wheel-track adjustment component, and the moving component is connected to the wheel-track adjustment component.
作为本发明的进一步方案,所述驱动总成包括驱动模块,所述驱动模块还包括驱动电机、驱动齿轮、横向伸缩件、移动架和驱动销轴,所述驱动电机连接有驱动销轴,所述驱动齿轮与驱动销轴固定连接,所述第一传动齿轮和轮距调节组件均与驱动齿轮传动连接,所述驱动电机与移动架固定连接,所述横向伸缩件一端与机架固定连接,所述移动架与横向伸缩件另一端固定连接。As a further solution of the present invention, the drive assembly includes a drive module, and the drive module also includes a drive motor, a drive gear, a transverse telescopic member, a movable frame and a drive pin. The drive motor is connected to the drive pin, and the drive gear is fixedly connected to the drive pin. The first transmission gear and the wheelbase adjustment assembly are both transmission-connected to the drive gear, the drive motor is fixedly connected to the movable frame, one end of the transverse telescopic member is fixedly connected to the frame, and the movable frame is fixedly connected to the other end of the transverse telescopic member.
作为本发明的进一步方案,所述轮距调节组件包括蜗杆、第五传动齿轮、蜗轮、双向螺杆和转动杆,所述蜗杆和第五传动齿轮均与转动杆固定连接,所述转动杆和双向螺杆均与机架连接,所述蜗轮与双向螺杆固定连接,所述驱动齿轮与第五传动齿轮传动连接,所述蜗杆与蜗轮传动连接。As a further solution of the present invention, the wheelbase adjustment assembly includes a worm, a fifth transmission gear, a worm wheel, a bidirectional screw and a rotating rod, the worm and the fifth transmission gear are fixedly connected to the rotating rod, the rotating rod and the bidirectional screw are connected to the frame, the worm wheel is fixedly connected to the bidirectional screw, the drive gear is transmission connected to the fifth transmission gear, and the worm is transmission connected to the worm wheel.
作为本发明的进一步方案,所述移动组件包括螺母架、自驱轮组、升降板和纵向伸缩件,所述螺母架与双向螺杆螺纹连接,所述纵向伸缩件一端与螺母架固定连接,所述升降板与纵向伸缩件另一端固定连接,所述自驱轮组与升降板连接。As a further solution of the present invention, the moving assembly includes a nut rack, a self-driving wheel group, a lifting plate and a longitudinal telescopic member. The nut rack is threadedly connected to the bidirectional screw, one end of the longitudinal telescopic member is fixedly connected to the nut rack, the lifting plate is fixedly connected to the other end of the longitudinal telescopic member, and the self-driving wheel group is connected to the lifting plate.
作为本发明的进一步方案,所述转动组件还包括第一支架、第二支架、第一活动销和方孔套,所述第一支架和第二支架均与纵向导轨固定连接,所述第一活动销安装在第一支架一侧,所述方孔套固定镶嵌在第一支架另一侧,所述第一支架和第二支架均与传动管连接,所述径向伸缩件一端与第一活动销连接。As a further solution of the present invention, the rotating assembly also includes a first bracket, a second bracket, a first movable pin and a square hole sleeve, the first bracket and the second bracket are both fixedly connected to the longitudinal guide rail, the first movable pin is installed on one side of the first bracket, and the square hole sleeve is fixedly embedded on the other side of the first bracket, the first bracket and the second bracket are both connected to the transmission tube, and one end of the radial telescopic member is connected to the first movable pin.
作为本发明的进一步方案,所述承载机构还包括圆孔和方孔,所述机架表面设置有连通的圆孔和方孔,所述方孔位于靠近方孔套的一侧,所述转动管、方孔套、圆孔和方孔的轴线一致。As a further solution of the present invention, the bearing mechanism also includes a round hole and a square hole, the frame surface is provided with a connected round hole and a square hole, the square hole is located on the side close to the square hole sleeve, and the axes of the rotating tube, the square hole sleeve, the round hole and the square hole are consistent.
作为本发明的进一步方案,所述驱动总成还包括锁紧模块,所述锁紧模块包括限位块、转动轴、活动架、套环和固定板,所述限位块与转动轴一端固定连接,所述转动轴另一端与固定板转动连接,所述套环与活动架一端固定连接,所述套环活动套设在驱动销轴表面,所述固定板与活动架另一端固定连接,所述活动架贯穿机架表面,所述转动轴贯穿圆孔。As a further solution of the present invention, the drive assembly also includes a locking module, which includes a limit block, a rotating shaft, a movable frame, a ring and a fixed plate. The limit block is fixedly connected to one end of the rotating shaft, the other end of the rotating shaft is rotatably connected to the fixed plate, the ring is fixedly connected to one end of the movable frame, the ring is movably sleeved on the surface of the driving pin shaft, the fixed plate is fixedly connected to the other end of the movable frame, the movable frame passes through the surface of the frame, and the rotating shaft passes through the circular hole.
作为本发明的进一步方案,所述驱动齿轮与第五传动齿轮传动连接时,所述第一传动齿轮与驱动齿轮脱离,所述限位块同时位于方孔套和方孔内,所述驱动齿轮与第一传动齿轮传动连接时,所述第五传动齿轮与驱动齿轮脱离,所述限位块完全位于方孔套内。As a further solution of the present invention, when the driving gear is connected to the fifth transmission gear, the first transmission gear is disengaged from the driving gear, and the limit block is located in the square hole sleeve and the square hole at the same time; when the driving gear is connected to the first transmission gear, the fifth transmission gear is disengaged from the driving gear, and the limit block is completely located in the square hole sleeve.
作为本发明的进一步方案,所述径向调节组件还包括第三支架和第二活动销,所述纵向滑板与第三支架固定连接,所述第二活动销与第三支架连接,所述传动杆与第三支架连接。As a further solution of the present invention, the radial adjustment assembly also includes a third bracket and a second movable pin, the longitudinal slide is fixedly connected to the third bracket, the second movable pin is connected to the third bracket, and the transmission rod is connected to the third bracket.
作为本发明的进一步方案,所述载人检测组件还包括位移传感器和第四支架,所述位移传感器和第四支架均与安全吊篮固定连接,所述转轴与第四支架固定连接,所述第三支架与转轴转动连接。As a further solution of the present invention, the manned detection component also includes a displacement sensor and a fourth bracket, the displacement sensor and the fourth bracket are both fixedly connected to the safety hanging basket, the rotating shaft is fixedly connected to the fourth bracket, and the third bracket is rotatably connected to the rotating shaft.
本发明的有益效果是:本申请利用承载机构、驱动总成、转动组件、传动组件、径向调节组件和载人检测组件相配合的结构设计,将驱动总成作为唯一的驱动力,不仅能够以转动管为轴线根据隧道的弧形截面实时调节安全吊篮的作业角度和径向位置,还能够在转动过程中安全吊篮始终处于水平状态,并且还能够根据隧道内部铁轨等障碍物的宽度调节两组移动组件的间距,便于安全吊篮内的作业人员手持雷达检测探头或敲击工具对隧道表面进行检测,并且当需要对隧道某一点或区域进行检测,本申请能够快速将安全吊篮调节至该位置,具备便于调节、使用灵活、适用于范围广和实用性强的特点。The beneficial effects of the present invention are as follows: the present application utilizes a structural design that cooperates with a bearing mechanism, a driving assembly, a rotating component, a transmission component, a radial adjustment component and a manned detection component, and uses the driving assembly as the only driving force. It can not only adjust the operating angle and radial position of the safety hanging basket in real time according to the arc-shaped cross-section of the tunnel with the rotating tube as the axis, but also can keep the safety hanging basket in a horizontal state at all times during the rotation process, and can also adjust the spacing between the two groups of moving components according to the width of obstacles such as rails inside the tunnel, so that the operators in the safety hanging basket can detect the tunnel surface with handheld radar detection probes or knocking tools, and when it is necessary to detect a certain point or area in the tunnel, the present application can quickly adjust the safety hanging basket to that position, and has the characteristics of easy adjustment, flexible use, wide applicability and strong practicality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例一种隧道敲击检测与整治台车装置的立体图。FIG1 is a three-dimensional diagram of a tunnel knock detection and remediation trolley device according to an embodiment of the present invention.
图2为本发明实施例一种隧道敲击检测与整治台车装置的爆炸图。FIG. 2 is an exploded view of a tunnel knock detection and remediation trolley device according to an embodiment of the present invention.
图3为本发明实施例承载机构的立体图。FIG. 3 is a three-dimensional diagram of a carrying mechanism according to an embodiment of the present invention.
图4为本发明实施例承载机构的剖视图。FIG. 4 is a cross-sectional view of the supporting mechanism according to an embodiment of the present invention.
图5为本发明实施例驱动总成的拆分示意图。FIG. 5 is a schematic diagram of a disassembled drive assembly according to an embodiment of the present invention.
图6为本发明实施例驱动总成的局部剖视图。FIG. 6 is a partial cross-sectional view of the drive assembly according to an embodiment of the present invention.
图7为本发明实施例转动组件的立体图。FIG. 7 is a perspective view of a rotating assembly according to an embodiment of the present invention.
图8为本发明实施例传动组件的立体图。FIG. 8 is a perspective view of a transmission assembly according to an embodiment of the present invention.
图9为本发明实施例径向调节组件的立体图。FIG. 9 is a three-dimensional view of a radial adjustment assembly according to an embodiment of the present invention.
图10为本发明实施例载人检测组件的立体图。FIG. 10 is a perspective view of a manned detection assembly according to an embodiment of the present invention.
图11为本发明实施例转动组件、传动组件、径向调节组件和载人检测组件的装配图。11 is an assembly diagram of the rotating assembly, the transmission assembly, the radial adjustment assembly and the manned detection assembly according to an embodiment of the present invention.
图12为本发明实施例移动机构的立体图。FIG. 12 is a three-dimensional diagram of the moving mechanism according to an embodiment of the present invention.
图13为本发明实施例一种隧道敲击检测与整治台车装置的测试图。FIG. 13 is a test diagram of a tunnel knock detection and remediation trolley device according to an embodiment of the present invention.
图14为本发明图13中a处的局部放大图。FIG. 14 is a partial enlarged view of point a in FIG. 13 of the present invention.
图15为本发明实施例驱动齿轮和第一传动齿轮啮合时的局部放大图。FIG. 15 is a partial enlarged view of the driving gear and the first transmission gear when meshing according to an embodiment of the present invention.
图16为本发明用于检测隧道的第一平面示意图。FIG. 16 is a first schematic plan view of the present invention for detecting tunnels.
图17为本发明用于检测隧道的第二平面示意图。FIG. 17 is a second schematic plan view of the present invention for detecting tunnels.
附图标记:1-承载机构、11-机架、12-固定轴、13-固定齿轮、14-弧形架、15-圆孔、16-方孔、2-驱动总成、21-驱动模块、211-驱动电机、212-驱动齿轮、213-横向伸缩件、214-移动架、215-驱动销轴、22-锁紧模块、221-限位块、222-转动轴、223-活动架、224-套环、225-固定板、3-转动组件、31-纵向导轨、32-转动管、33-第一传动齿轮、34-第一支架、35-第二支架、36-第一活动销、37-方孔套、4-传动组件、41-传动管、42-第二传动齿轮、43-传动杆、44-第三传动齿轮、45-限位筋、46-环形槽、5-径向调节组件、51-径向伸缩件、52-纵向滑板、53-第三支架、54-第二活动销、6-载人检测组件、61-安全吊篮、62-转轴、63-第四传动齿轮、64-红外感应探头、65-位移传感器、66-雷达检测探头、67-第四支架、7-移动机构、71-轮距调节组件、711-蜗杆、712-第五传动齿轮、713-蜗轮、714-双向螺杆、715-转动杆、72-移动组件、721-螺母架、722-自驱轮组、723-升降板、724-纵向伸缩件、8-隧道。Figure numerals: 1-carrying mechanism, 11-frame, 12-fixed shaft, 13-fixed gear, 14-arc frame, 15-round hole, 16-square hole, 2-drive assembly, 21-drive module, 211-drive motor, 212-drive gear, 213-lateral telescopic member, 214-movable frame, 215-drive pin, 22-locking module, 221-limiting block, 222-rotating shaft, 223-movable frame, 224-ring, 225-fixed plate, 3-rotating assembly, 31-longitudinal guide rail, 32-rotating tube, 33-first transmission gear, 34-first bracket, 35-second bracket, 36-first movable pin, 37-square hole sleeve, 4-transmission assembly, 41-transmission tube, 42-second transmission gear, 43 - transmission rod, 44- third transmission gear, 45- limiting rib, 46- annular groove, 5- radial adjustment component, 51- radial telescopic member, 52- longitudinal slide plate, 53- third bracket, 54- second movable pin, 6- manned detection component, 61- safety hanging basket, 62- rotating shaft, 63- fourth transmission gear, 64- infrared sensing probe, 65- displacement sensor, 66- radar detection probe, 67- fourth bracket, 7- moving mechanism, 71- wheelbase adjustment component, 711- worm, 712- fifth transmission gear, 713- worm wheel, 714- bidirectional screw, 715- rotating rod, 72- moving component, 721- nut rack, 722- self-driving wheel set, 723- lifting plate, 724- longitudinal telescopic member, 8- tunnel.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清晰,以下结合附图及具体实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
请参阅图1至图17,本发明的一个实施例中一种隧道敲击检测与整治台车装置,包括承载机构1,所述承载机构1包括机架11、固定轴12、固定齿轮13和弧形架14,所述固定轴12和弧形架14均与机架11固定连接,所述固定齿轮13与固定轴12固定连接,还包括:Please refer to Figures 1 to 17. In one embodiment of the present invention, a tunnel knocking detection and treatment trolley device includes a bearing mechanism 1, the bearing mechanism 1 includes a frame 11, a fixed shaft 12, a fixed gear 13 and an arc frame 14, the fixed shaft 12 and the arc frame 14 are both fixedly connected to the frame 11, the fixed gear 13 is fixedly connected to the fixed shaft 12, and further includes:
与机架11连接的驱动总成2;A drive assembly 2 connected to the frame 11;
转动组件3,所述转动组件3包括纵向导轨31、转动管32和第一传动齿轮33,所述纵向导轨31和第一传动齿轮33均与转动管32固定连接,所述转动管32活动套设在固定轴12表面,所述驱动总成2与第一传动齿轮33传动连接;The rotating assembly 3 includes a longitudinal guide rail 31, a rotating tube 32 and a first transmission gear 33. The longitudinal guide rail 31 and the first transmission gear 33 are fixedly connected to the rotating tube 32. The rotating tube 32 is movably sleeved on the surface of the fixed shaft 12. The driving assembly 2 is in transmission connection with the first transmission gear 33.
传动组件4,所述传动组件4包括传动管41、第二传动齿轮42、传动杆43、第三传动齿轮44和限位筋45,所述传动杆43活动连接在传动管41内,所述传动杆43表面和传动管41内壁分别设置有限位筋45和限位槽,所述限位筋45滑动连接在限位槽内,所述第二传动齿轮42和第三传动齿轮44分别与传动管41和传动杆43固定连接,所述传动管41与纵向导轨31固定连接,所述固定齿轮13与第二传动齿轮42传动连接;The transmission assembly 4 comprises a transmission tube 41, a second transmission gear 42, a transmission rod 43, a third transmission gear 44 and a limiting rib 45. The transmission rod 43 is movably connected in the transmission tube 41. The surface of the transmission rod 43 and the inner wall of the transmission tube 41 are respectively provided with limiting ribs 45 and limiting grooves. The limiting rib 45 is slidably connected in the limiting grooves. The second transmission gear 42 and the third transmission gear 44 are respectively fixedly connected to the transmission tube 41 and the transmission rod 43. The transmission tube 41 is fixedly connected to the longitudinal guide rail 31. The fixed gear 13 is transmission-connected to the second transmission gear 42.
径向调节组件5,所述径向调节组件5包括径向伸缩件51和纵向滑板52,所述纵向滑板52与纵向导轨31滑动连接;A radial adjustment assembly 5, the radial adjustment assembly 5 comprising a radial telescopic member 51 and a longitudinal slide 52, the longitudinal slide 52 being slidably connected to the longitudinal guide rail 31;
载人检测组件6,所述载人检测组件6包括安全吊篮61、转轴62、第四传动齿轮63、红外感应探头64和雷达检测探头66,所述安全吊篮61固定连接有转轴62,所述纵向滑板52与转轴62连接,所述第四传动齿轮63与转轴62固定连接,所述第三传动齿轮44和第四传动齿轮63传动连接,所述红外感应探头64和雷达检测探头66均与安全吊篮61连接;A manned detection component 6, the manned detection component 6 comprises a safety hanging basket 61, a rotating shaft 62, a fourth transmission gear 63, an infrared sensing probe 64 and a radar detection probe 66, the safety hanging basket 61 is fixedly connected to the rotating shaft 62, the longitudinal slide 52 is connected to the rotating shaft 62, the fourth transmission gear 63 is fixedly connected to the rotating shaft 62, the third transmission gear 44 is transmission-connected to the fourth transmission gear 63, and the infrared sensing probe 64 and the radar detection probe 66 are both connected to the safety hanging basket 61;
移动机构7,所述移动机构7包括轮距调节组件71和移动组件72,所述轮距调节组件71与机架11连接,所述径向伸缩件51一端与纵向导轨31连接,所述径向伸缩件51另一端与纵向滑板52一侧连接,所述驱动总成2与轮距调节组件71传动连接,所述移动组件72与轮距调节组件71连接。The moving mechanism 7 includes a wheel-track adjustment component 71 and a moving component 72. The wheel-track adjustment component 71 is connected to the frame 11. One end of the radial telescopic member 51 is connected to the longitudinal guide rail 31. The other end of the radial telescopic member 51 is connected to one side of the longitudinal slide 52. The driving assembly 2 is transmission-connected to the wheel-track adjustment component 71. The moving component 72 is connected to the wheel-track adjustment component 71.
请参阅图7和图11,进一步的,所述转动组件3还包括第一支架34、第二支架35、第一活动销36和方孔套37,所述第一支架34和第二支架35均与纵向导轨31固定连接,所述第一活动销36安装在第一支架34一侧,所述第一支架34和第二支架35均与传动管41连接,所述径向伸缩件51一端与第一活动销36连接,所述第二支架35与弧形架14滑动接触,用于起到支撑整个载人检测组件6的作用。Please refer to Figures 7 and 11. Furthermore, the rotating assembly 3 also includes a first bracket 34, a second bracket 35, a first movable pin 36 and a square hole sleeve 37. The first bracket 34 and the second bracket 35 are both fixedly connected to the longitudinal guide rail 31. The first movable pin 36 is installed on one side of the first bracket 34. The first bracket 34 and the second bracket 35 are both connected to the transmission tube 41. One end of the radial telescopic member 51 is connected to the first movable pin 36. The second bracket 35 is in sliding contact with the arc frame 14 to support the entire manned detection assembly 6.
请参阅图9和图11,进一步的,所述径向调节组件5还包括第三支架53和第二活动销54,所述纵向滑板52与第三支架53固定连接,所述第二活动销54与第三支架53连接,所述传动杆43与第三支架53连接,传动杆43靠近第三传动齿轮44的位置设置有环形槽46,第三支架53一侧设置有套管(未在图中标记),套管套设在环形槽46表面,传动杆43能够和第三支架53一起移动。Please refer to Figures 9 and 11. Furthermore, the radial adjustment assembly 5 also includes a third bracket 53 and a second movable pin 54. The longitudinal slide 52 is fixedly connected to the third bracket 53, the second movable pin 54 is connected to the third bracket 53, and the transmission rod 43 is connected to the third bracket 53. The transmission rod 43 is provided with an annular groove 46 near the third transmission gear 44, and a sleeve (not marked in the figure) is provided on one side of the third bracket 53. The sleeve is sleeved on the surface of the annular groove 46, and the transmission rod 43 can move together with the third bracket 53.
请参阅图10和图11,进一步的,所述载人检测组件6还包括位移传感器65和第四支架67,所述位移传感器65和第四支架67均与安全吊篮61固定连接,所述转轴62与第四支架67固定连接,所述第三支架53与转轴62转动连接。Please refer to Figures 10 and 11. Furthermore, the manned detection component 6 also includes a displacement sensor 65 and a fourth bracket 67. The displacement sensor 65 and the fourth bracket 67 are both fixedly connected to the safety hanging basket 61, the rotating shaft 62 is fixedly connected to the fourth bracket 67, and the third bracket 53 is rotatably connected to the rotating shaft 62.
在本发明实施例中,雷达检测探头66具体是挂靠在或插接在安全吊篮61表面的,便于工作人员取放,雷达检测探头66用于探测隧道8表面及内部缺陷,红外感应探头64用于自动感应周围障碍物,防止安全吊篮61和工作人员与障碍物发生碰撞,位移传感器65用于实时监测安全吊篮61的位置坐标。In an embodiment of the present invention, the radar detection probe 66 is specifically hung on or plugged into the surface of the safety basket 61, which is convenient for the staff to take and place. The radar detection probe 66 is used to detect surface and internal defects of the tunnel 8. The infrared sensing probe 64 is used to automatically sense surrounding obstacles to prevent the safety basket 61 and the staff from colliding with obstacles. The displacement sensor 65 is used to monitor the position coordinates of the safety basket 61 in real time.
请参阅图5、图6、图14和图15,本发明的一个实施例中,所述驱动总成2包括驱动模块21,所述驱动模块21还包括驱动电机211、驱动齿轮212、横向伸缩件213、移动架214和驱动销轴215,所述驱动电机211连接有驱动销轴215,所述驱动齿轮212与驱动销轴215固定连接,所述第一传动齿轮33和轮距调节组件71均与驱动齿轮212传动连接,所述驱动电机211与移动架214固定连接,所述横向伸缩件213一端与机架11固定连接,所述移动架214与横向伸缩件213另一端固定连接。Please refer to Figures 5, 6, 14 and 15. In one embodiment of the present invention, the drive assembly 2 includes a drive module 21, and the drive module 21 also includes a drive motor 211, a drive gear 212, a transverse telescopic member 213, a movable frame 214 and a drive pin 215. The drive motor 211 is connected to the drive pin 215, and the drive gear 212 is fixedly connected to the drive pin 215. The first transmission gear 33 and the wheelbase adjustment assembly 71 are both transmission-connected to the drive gear 212, the drive motor 211 is fixedly connected to the movable frame 214, one end of the transverse telescopic member 213 is fixedly connected to the frame 11, and the movable frame 214 is fixedly connected to the other end of the transverse telescopic member 213.
在本发明实施例中,横向伸缩件213为气缸,用于控制驱动齿轮212的位置。In the embodiment of the present invention, the transverse telescopic member 213 is a cylinder, which is used to control the position of the driving gear 212 .
请参阅图12、图14和图15,本发明的一个实施例中,所述轮距调节组件71包括蜗杆711、第五传动齿轮712、蜗轮713、双向螺杆714和转动杆715,所述蜗杆711和第五传动齿轮712均与转动杆715固定连接,所述转动杆715和双向螺杆714均与机架11连接,所述蜗轮713与双向螺杆714固定连接,所述驱动齿轮212与第五传动齿轮712传动连接,所述蜗杆711与蜗轮713传动连接。Please refer to Figures 12, 14 and 15. In one embodiment of the present invention, the wheelbase adjustment assembly 71 includes a worm 711, a fifth transmission gear 712, a worm wheel 713, a bidirectional screw 714 and a rotating rod 715. The worm 711 and the fifth transmission gear 712 are fixedly connected to the rotating rod 715, the rotating rod 715 and the bidirectional screw 714 are connected to the frame 11, the worm wheel 713 is fixedly connected to the bidirectional screw 714, the driving gear 212 is transmission-connected to the fifth transmission gear 712, and the worm 711 is transmission-connected to the worm wheel 713.
请参阅图12,进一步的,所述移动组件72包括螺母架721、自驱轮组722、升降板723和纵向伸缩件724,所述螺母架721与双向螺杆714螺纹连接,所述纵向伸缩件724一端与螺母架721固定连接,所述升降板723与纵向伸缩件724另一端固定连接,所述自驱轮组722与升降板723连接。Please refer to Figure 12. Further, the moving component 72 includes a nut frame 721, a self-driving wheel group 722, a lifting plate 723 and a longitudinal telescopic member 724. The nut frame 721 is threadedly connected to the bidirectional screw 714, one end of the longitudinal telescopic member 724 is fixedly connected to the nut frame 721, the lifting plate 723 is fixedly connected to the other end of the longitudinal telescopic member 724, and the self-driving wheel group 722 is connected to the lifting plate 723.
在本发明实施例中,驱动电机211通过驱动齿轮212和第五传动齿轮712控制蜗杆711旋转,旋转的蜗杆711通过蜗轮713控制双向螺杆714旋转,旋转的双向螺杆714通过螺母架721控制两组移动组件72朝着相互靠近或远离的方向移动,用于根据障碍物调节自驱轮组722的间距,纵向伸缩件724则用于调节机架11的离地间隙,从而使其顺利通过障碍物。In an embodiment of the present invention, the driving motor 211 controls the rotation of the worm 711 through the driving gear 212 and the fifth transmission gear 712. The rotating worm 711 controls the rotation of the bidirectional screw 714 through the worm wheel 713. The rotating bidirectional screw 714 controls the two groups of moving components 72 to move towards or away from each other through the nut rack 721, which is used to adjust the spacing of the self-driving wheel group 722 according to the obstacles. The longitudinal telescopic member 724 is used to adjust the ground clearance of the frame 11 so that it can pass through obstacles smoothly.
请参阅图5和图6,本发明的一个实施例中,所述驱动总成2还包括锁紧模块22,所述锁紧模块22包括限位块221、转动轴222、活动架223、套环224和固定板225,所述限位块221与转动轴222一端固定连接,所述转动轴222另一端与固定板225转动连接,所述套环224与活动架223一端固定连接,所述套环224活动套设在驱动销轴215表面,所述固定板225与活动架223另一端固定连接,所述活动架223贯穿机架11表面,所述转动轴222贯穿圆孔15。Please refer to Figures 5 and 6. In one embodiment of the present invention, the driving assembly 2 also includes a locking module 22, and the locking module 22 includes a limit block 221, a rotating shaft 222, a movable frame 223, a collar 224 and a fixed plate 225. The limit block 221 is fixedly connected to one end of the rotating shaft 222, and the other end of the rotating shaft 222 is rotatably connected to the fixed plate 225. The collar 224 is fixedly connected to one end of the movable frame 223, and the collar 224 is movably sleeved on the surface of the driving pin shaft 215. The fixed plate 225 is fixedly connected to the other end of the movable frame 223. The movable frame 223 passes through the surface of the frame 11, and the rotating shaft 222 passes through the circular hole 15.
请参阅图14和图15,进一步的,所述承载机构1还包括圆孔15和方孔16,所述机架11表面设置有连通的圆孔15和方孔16,所述方孔16位于靠近方孔套37的一侧,所述方孔套37固定镶嵌在第一支架34另一侧,所述转动管32、方孔套37、圆孔15和方孔16的轴线一致。Please refer to Figures 14 and 15. Furthermore, the supporting mechanism 1 also includes a round hole 15 and a square hole 16. The surface of the frame 11 is provided with a connected round hole 15 and a square hole 16. The square hole 16 is located on a side close to the square hole sleeve 37. The square hole sleeve 37 is fixedly embedded on the other side of the first bracket 34. The axes of the rotating tube 32, the square hole sleeve 37, the round hole 15 and the square hole 16 are consistent.
在本发明实施例中,驱动齿轮212与第五传动齿轮712传动连接时,第一传动齿轮33与驱动齿轮212脱离,限位块221同时位于方孔套37和方孔16内,驱动齿轮212与第一传动齿轮33传动连接时,第五传动齿轮712与驱动齿轮212脱离,所述限位块221完全位于方孔套37内。In the embodiment of the present invention, when the driving gear 212 is connected to the fifth transmission gear 712, the first transmission gear 33 is disengaged from the driving gear 212, and the limit block 221 is simultaneously located in the square hole sleeve 37 and the square hole 16; when the driving gear 212 is connected to the first transmission gear 33, the fifth transmission gear 712 is disengaged from the driving gear 212, and the limit block 221 is completely located in the square hole sleeve 37.
工作原理: 检测时,首先根据隧道8宽度将承载机构1或固定轴12移动至隧道8的中间或中心位置,然后驱动电机211通过驱动齿轮212和第一传动齿轮33控制转动组件3、传动组件4、径向调节组件5和载人检测组件6一起围绕转动管32轴线旋转,从而将安全吊篮61调节至最低高度,由于第二传动齿轮42和第三传动齿轮44分别与固定齿轮13和第四传动齿轮63传动连接,因此,围绕转动管32轴线旋转的安全吊篮61还能够围绕转轴62转动,从而确保安全吊篮61在整个转动的过程中始终处于水平状态,从而能够确保工作人员乘坐和检测过程中的稳定性,在检测过程中,当需要根据隧道8表面实时调节雷达检测探头66的位置时,径向伸缩件51带动纵向滑板52、第三支架53、传动杆43和载人检测组件6一起沿着纵向导轨31做直线或径向运动,红外感应探头64用于自动感应周围障碍物,防止安全吊篮61和工作人员与障碍物发生碰撞,位移传感器65用于实时监测安全吊篮61的位置坐标,当工作人员在围绕固定轴12轴线旋转的安全吊篮61内部手持雷达检测探头66或敲击工具能够连续对隧道8表面进行检测,通过控制自驱轮组722沿着隧道8轴线前进,即可自动对一定长度的隧道8表面进行敲击检测。Working principle: During detection, first move the supporting mechanism 1 or the fixed shaft 12 to the middle or center position of the tunnel 8 according to the width of the tunnel 8, and then drive the motor 211 to control the rotating assembly 3, the transmission assembly 4, the radial adjustment assembly 5 and the manned detection assembly 6 to rotate around the axis of the rotating tube 32 through the driving gear 212 and the first transmission gear 33, so as to adjust the safety hanging basket 61 to the lowest height. Since the second transmission gear 42 and the third transmission gear 44 are respectively connected to the fixed gear 13 and the fourth transmission gear 63, the safety hanging basket 61 rotating around the axis of the rotating tube 32 can also rotate around the rotating shaft 62, thereby ensuring that the safety hanging basket 61 is always in a horizontal state during the entire rotation process, thereby ensuring the stability of the staff during riding and detection. During the detection process, when it is necessary to adjust the position of the radar detection probe 66 in real time according to the surface of the tunnel 8, the radial telescopic member 51 drives the longitudinal slide 52, the third bracket 53, the transmission rod 43 and the manned detection component 6 to move linearly or radially along the longitudinal guide rail 31. The infrared sensing probe 64 is used to automatically sense surrounding obstacles to prevent the safety basket 61 and the staff from colliding with obstacles. The displacement sensor 65 is used to monitor the position coordinates of the safety basket 61 in real time. When the staff holds the radar detection probe 66 or the knocking tool inside the safety basket 61 rotating around the fixed axis 12, the surface of the tunnel 8 can be continuously detected. By controlling the self-driving wheel group 722 to move along the axis of the tunnel 8, the surface of the tunnel 8 of a certain length can be automatically knocked for detection.
当隧道8内部有铁轨等障碍物时,首先横向伸缩件213控制活动架223、驱动电机211和驱动齿轮212移动,从而使驱动齿轮212与第五传动齿轮712传动连接时,第一传动齿轮33与驱动齿轮212脱离,限位块221同时位于方孔套37和方孔16内,当驱动电机211通过驱动齿轮212和第五传动齿轮712控制蜗杆711旋转时,同时位于方孔套37和方孔16内的限位块221能够防止安全吊篮61出现松动或掉落的问题,旋转的蜗杆711通过蜗轮713控制双向螺杆714旋转,旋转的双向螺杆714通过螺母架721控制两组移动组件72朝着相互靠近或远离的方向移动,用于根据障碍物调节自驱轮组722的间距,纵向伸缩件724则用于调节机架11的离地间隙,从而使其顺利通过障碍物,以达到高效完成隧道8的敲击检测工作。When there are obstacles such as rails inside the tunnel 8, first, the transverse telescopic member 213 controls the movable frame 223, the driving motor 211 and the driving gear 212 to move, so that the driving gear 212 is connected to the fifth transmission gear 712, the first transmission gear 33 is disengaged from the driving gear 212, and the limit block 221 is located in the square hole sleeve 37 and the square hole 16 at the same time. When the driving motor 211 controls the worm 711 to rotate through the driving gear 212 and the fifth transmission gear 712, the worm 711 is located in the square hole sleeve 37 and the square hole 16 at the same time. The internal limit block 221 can prevent the safety hanging basket 61 from loosening or falling. The rotating worm 711 controls the rotation of the bidirectional screw 714 through the worm gear 713. The rotating bidirectional screw 714 controls the two groups of moving components 72 to move towards or away from each other through the nut frame 721, which is used to adjust the spacing of the self-driving wheel group 722 according to the obstacles. The longitudinal telescopic member 724 is used to adjust the ground clearance of the frame 11, so that it can pass through obstacles smoothly, so as to achieve efficient completion of the knocking detection work in the tunnel 8.
综上所述,本申请利用承载机构1、驱动总成2、转动组件3、传动组件4、径向调节组件5和载人检测组件6相配合的结构设计,将驱动总成2作为唯一的驱动力,不仅能够以转动管32为轴线根据隧道8的弧形截面实时调节安全吊篮61的作业角度和径向位置,还能够在转动过程中安全吊篮61始终处于水平状态,并且还能够根据隧道8内部铁轨等障碍物的宽度调节两组移动组件72的间距,便于安全吊篮61内的作业人员手持雷达检测探头66或敲击工具对隧道8表面进行检测,并且当需要对隧道某一点或区域进行检测,本申请能够快速将安全吊篮调节至该位置,具备便于调节、使用灵活、适用于范围广和实用性强的特点。In summary, the present application utilizes a structural design that cooperates with a bearing mechanism 1, a driving assembly 2, a rotating component 3, a transmission component 4, a radial adjustment component 5 and a manned detection component 6, and uses the driving assembly 2 as the only driving force. It can not only adjust the operating angle and radial position of the safety hanging basket 61 in real time according to the arc-shaped cross-section of the tunnel 8 with the rotating tube 32 as the axis, but also can keep the safety hanging basket 61 in a horizontal state during the rotation process, and can also adjust the spacing between the two groups of moving components 72 according to the width of obstacles such as rails inside the tunnel 8, so that the operators in the safety hanging basket 61 can use handheld radar detection probes 66 or knocking tools to detect the surface of the tunnel 8, and when it is necessary to detect a certain point or area in the tunnel, the present application can quickly adjust the safety hanging basket to that position, and has the characteristics of easy adjustment, flexible use, wide applicability and strong practicality.
对于本领域技术人员而言,虽然说明了本发明的几个实施方式以及实施例,但这些实施方式以及实施例是作为例子而提出的,并不意图限定发明的范围。这些新的实施方式能够以其他各种方式实施,在不脱离发明的主旨的范围内能够进行各种省略、替换、变更。For those skilled in the art, although several embodiments and examples of the present invention have been described, these embodiments and examples are provided as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in various other ways, and various omissions, substitutions, and changes can be made without departing from the scope of the main purpose of the invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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| CN116297842A (en) * | 2023-03-13 | 2023-06-23 | 天宇工程咨询有限公司 | A multifunctional detection device for construction supervision |
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