CN118687447B - A size detection device for valve processing - Google Patents
A size detection device for valve processing Download PDFInfo
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- CN118687447B CN118687447B CN202411171720.4A CN202411171720A CN118687447B CN 118687447 B CN118687447 B CN 118687447B CN 202411171720 A CN202411171720 A CN 202411171720A CN 118687447 B CN118687447 B CN 118687447B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
- G01B5/12—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters internal diameters
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Abstract
Description
技术领域Technical Field
本发明涉及阀门检测技术领域,具体为一种阀门加工用尺寸检测装置。The invention relates to the technical field of valve detection, in particular to a size detection device for valve processing.
背景技术Background Art
阀门是控制流动的流体介质的流量、流向、压力、温度等的机械装置,阀门是管道系统中基本的部件;阀门管件在技术上与泵一样,常常作为一个单独的类别进行讨论;阀门分为直筒式,弯管式等,阀门可用手动或者手轮,手柄或踏板操作,也可以通过控制来改变流体介质的压力,温度和流量变化,阀门生产中需要对端口尺寸进行检测,参考中国专利,申请号为:“202022445309.5”的“一种阀门加工用尺寸标准检测装置”,该专利解决了现有的检测设备不便于操作,检测精度低的问题,但依然存在检测便捷性、适用性较差,以及在检测的过程中阀门缺少限位,导致在检测过程中位置出现偏移而影响检测效果,对此我们提出了一种阀门加工用尺寸检测装置来解决上述问题。A valve is a mechanical device that controls the flow rate, flow direction, pressure, temperature, etc. of a flowing fluid medium. A valve is a basic component in a piping system. Technically, valve fittings are the same as pumps and are often discussed as a separate category. Valves are divided into straight-tube and elbow types. Valves can be operated manually or with a handwheel, handle, or pedal, and can also be controlled to change the pressure, temperature, and flow rate of the fluid medium. The port size needs to be detected during valve production. Referring to the Chinese patent application number "202022445309.5", "A standard size detection device for valve processing", this patent solves the problem that the existing detection equipment is inconvenient to operate and has low detection accuracy. However, there are still problems such as poor detection convenience and applicability, as well as the lack of limit stops on the valve during the detection process, which results in position offset during the detection process and affects the detection effect. In this regard, we propose a size detection device for valve processing to solve the above problems.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种阀门加工用尺寸检测装置,解决了上述背景技术中提出的问题。In view of the deficiencies in the prior art, the present invention provides a dimension detection device for valve processing, which solves the problems raised in the above-mentioned background technology.
为实现以上目的,本发明通过以下技术方案予以实现:一种阀门加工用尺寸检测装置,包括机体,所述机体的内部下方转动安装有底部检测架,所述机体的内部上方滑动安装有顶部检测架,所述底部检测架与顶部检测架的外侧均固定套接有限位盘架,用于对待检测工件进行夹持限位;To achieve the above objectives, the present invention is implemented through the following technical solutions: A size detection device for valve processing, comprising a body, a bottom detection frame is rotatably installed at the lower part of the body, a top detection frame is slidably installed at the upper part of the body, and the outer sides of the bottom detection frame and the top detection frame are fixedly sleeved with a limit plate frame for clamping and limiting the workpiece to be detected;
所述底部检测架与顶部检测架的内侧均滑动有两个内测量板,用于对待检测工件的内径进行测量,所述底部检测架与顶部检测架的内侧端部均滑动安装有外测量板,用于对待检测工件的外径进行测量;The inner sides of the bottom detection frame and the top detection frame are both slidably provided with two inner measuring plates for measuring the inner diameter of the workpiece to be detected, and the inner ends of the bottom detection frame and the top detection frame are both slidably provided with outer measuring plates for measuring the outer diameter of the workpiece to be detected;
所述底部检测架与顶部检测架内侧均开设有限位槽,所述内测量板与外测量板均滑动在限位槽内部,且内测量板和外测量板与对应的限位槽之间均安装有波纹伸缩管,所述波纹伸缩管的外侧均套接有复位弹簧,所述底部检测架与顶部检测架内部均固定有负压模块,且负压模块与多个波纹伸缩管之间均连接有连通管。Limiting grooves are provided on the inner sides of the bottom detection frame and the top detection frame, the inner measuring plate and the outer measuring plate slide inside the limiting grooves, and bellows are installed between the inner measuring plate and the outer measuring plate and the corresponding limiting grooves, and return springs are sleeved on the outer sides of the bellows. Negative pressure modules are fixed inside the bottom detection frame and the top detection frame, and connecting pipes are connected between the negative pressure modules and the multiple bellows.
优选的,所述底部检测架与顶部检测架的内侧均固定有刻度板,所述内测量板和外测量板外侧均固定有与刻度板相适配的标示板。Preferably, scale plates are fixed to the inner sides of the bottom detection frame and the top detection frame, and marking plates matching the scale plates are fixed to the outer sides of the inner measurement plate and the outer measurement plate.
优选的,所述内测量板与外测量板的端部均固定有滑块,所述滑块滑动在对应的限位槽内部。Preferably, sliders are fixed to the ends of the inner measuring plate and the outer measuring plate, and the sliders slide inside the corresponding limiting grooves.
优选的,所述机体的内部下方固定有伺服电机,所述底部检测架的底部转动安装有驱动轴,且驱动轴与机体内部转动连接,所述驱动轴的外侧与伺服电机的输出端均固定套接有传动齿轮,两个所述传动齿轮相互啮合。Preferably, a servo motor is fixed at the lower part of the body, a drive shaft is rotatably installed at the bottom of the bottom detection frame, and the drive shaft is rotatably connected to the inside of the body, and a transmission gear is fixedly sleeved on the outer side of the drive shaft and the output end of the servo motor, and the two transmission gears are meshed with each other.
优选的,所述限位盘架的内侧均滑动安装有多个限位块,多个所述限位块分别位于待检测工件的上下两端,并与待检测工件的两端相互贴合,用于对待检测工件进行夹持,多个限位块的内部均固定有拍摄模块,多个所述拍摄模块的安装位置分别与底部检测架和顶部检测架保持对应,所述机体的外侧固定有显示模块以及控制模块,所述拍摄模块与显示模块和控制模块之间电性连接。Preferably, a plurality of limit blocks are slidably installed on the inner side of the limit disk frame, and the plurality of limit blocks are respectively located at the upper and lower ends of the workpiece to be inspected, and are in contact with the two ends of the workpiece to be inspected, so as to clamp the workpiece to be inspected, and shooting modules are fixed inside the plurality of limit blocks, and the installation positions of the plurality of shooting modules respectively correspond to the bottom detection frame and the top detection frame, and a display module and a control module are fixed on the outer side of the body, and the shooting module is electrically connected to the display module and the control module.
优选的,所述限位盘架的内部开设有多个滑槽,且滑槽的内部均滑动有滑杆,所述滑杆的端部均套接有相互啮合的定位栓,且滑杆与对应的滑槽之间均固定有支撑弹簧,所述滑杆远离定位栓的一端固定连接至对应的限位块。Preferably, a plurality of slide grooves are provided inside the limit plate rack, and slide rods are slid inside the slide grooves, the ends of the slide rods are sleeved with mutually meshing positioning bolts, and support springs are fixed between the slide rods and the corresponding slide grooves, and one end of the slide rod away from the positioning bolt is fixedly connected to the corresponding limit block.
优选的,位于所述机体上方的限位盘架两侧均固定有滑动板,并通过滑动板与机体滑动连接,所述机体内侧顶部固定有液压缸,所述液压缸的活塞端固定连接至顶部检测架。Preferably, sliding plates are fixed on both sides of the limiting disc frame located above the body and are slidably connected to the body through the sliding plates. A hydraulic cylinder is fixed on the top inner side of the body, and the piston end of the hydraulic cylinder is fixedly connected to the top detection frame.
优选的,位于所述机体内侧下方的两个内测量板的内侧均固定安装有防滑片。Preferably, anti-slip sheets are fixedly mounted on the inner sides of the two inner measuring plates located below the inner side of the machine body.
本发明提供了一种阀门加工用尺寸检测装置。与现有技术相比具备以下有益效果:The present invention provides a size detection device for valve processing. Compared with the prior art, it has the following beneficial effects:
(1)、该阀门加工用尺寸检测装置,通过底部检测架与顶部检测架的配合,当待检测工件放置完成后,通过底部检测架下移使得内测量板插入待检测工件端部,而后随着内测量板向外侧滑动,同时外测量板向内侧滑动,实现对待检测工件两端的内径和外径的测量作业,较与传统的检测方式,提升了设备的检测精准性和便捷性。(1) The dimension detection device for valve processing cooperates with the bottom detection frame and the top detection frame. When the workpiece to be detected is placed, the bottom detection frame is moved downward to allow the inner measuring plate to be inserted into the end of the workpiece to be detected. Then, as the inner measuring plate slides outward, the outer measuring plate slides inward at the same time, thereby realizing the measurement of the inner diameter and outer diameter of the two ends of the workpiece to be detected. Compared with the traditional detection method, the detection accuracy and convenience of the equipment are improved.
(2)、该阀门加工用尺寸检测装置,通过限位盘架的配合,当待检测工件放置完成后,通过上方的限位盘架下移,能够完成对待检测工件的限位,避免后续待检测工件检测的过程中出现偏移等现象而影响检测效果。(2) The size detection device for valve processing, through the cooperation of the limit disk rack, after the workpiece to be detected is placed, the upper limit disk rack is moved down to complete the limit of the workpiece to be detected, so as to avoid the phenomenon of displacement and the like in the subsequent detection process of the workpiece to be detected, which affects the detection effect.
(3)、该阀门加工用尺寸检测装置,通过内测量板内侧安装的防滑片,能够便于对不同型号的待检测工件进行夹持、检测,同时通过伺服电机的运行能够带动底部检测架以及夹持的待检测工件转动,实现对待检测工件端部环壁的检测作业,提升了设备的检测效果。(3) The dimension detection device for valve processing can facilitate the clamping and detection of different types of workpieces to be detected through the anti-slip sheet installed on the inner side of the inner measuring plate. At the same time, the operation of the servo motor can drive the bottom detection frame and the clamped workpiece to be detected to rotate, thereby realizing the detection operation of the end ring wall of the workpiece to be detected, thereby improving the detection effect of the equipment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明图1剖视结构示意图;FIG2 is a schematic cross-sectional view of the structure of FIG1 of the present invention;
图3为本发明图2中A点放大结构示意图;FIG3 is a schematic diagram of the enlarged structure of point A in FIG2 of the present invention;
图4为本发明图2正视图;FIG4 is a front view of FIG2 of the present invention;
图5为本发明图4中B点放大结构示意图;FIG5 is a schematic diagram of the enlarged structure of point B in FIG4 of the present invention;
图6为本发明结顶部检测架与限位盘架剖视构示意图;6 is a schematic cross-sectional view of the top detection frame and the limit plate frame of the present invention;
图7为本发明图6中C点放大结构示意图;FIG7 is a schematic diagram of the enlarged structure of point C in FIG6 of the present invention;
图8为本发明底部检测架与限位盘架结构示意图;FIG8 is a schematic diagram of the structure of the bottom detection frame and the limit plate frame of the present invention;
图9为本发明与限位盘架结构示意图。FIG. 9 is a schematic diagram of the present invention and the limiting disk rack structure.
图中:1、机体;101、显示模块;2、控制模块;3、液压缸;4、待检测工件;5、底部检测架;6、顶部检测架;7、限位盘架;701、滑槽;702、滑杆;703、定位栓;704、支撑弹簧;705、滑动板;8、限位块;801、拍摄模块;9、外测量板;901、标示板;902、滑块;10、内测量板;1001、防滑片;11、驱动轴;12、伺服电机;13、传动齿轮;14、负压模块;1401、连通管;15、刻度板;16、限位槽;17、波纹伸缩管;18、复位弹簧。In the figure: 1. body; 101. display module; 2. control module; 3. hydraulic cylinder; 4. workpiece to be detected; 5. bottom detection frame; 6. top detection frame; 7. limit plate frame; 701. slide groove; 702. slide bar; 703. positioning bolt; 704. support spring; 705. sliding plate; 8. limit block; 801. shooting module; 9. outer measuring plate; 901. marking plate; 902. slider; 10. inner measuring plate; 1001. anti-slip sheet; 11. driving shaft; 12. servo motor; 13. transmission gear; 14. negative pressure module; 1401. connecting pipe; 15. scale plate; 16. limit groove; 17. bellows expansion tube; 18. reset spring.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图9,本发明提供两种技术方案,具体包括以下实施例:Please refer to Figures 1 to 9. The present invention provides two technical solutions, specifically including the following embodiments:
实施例一:Embodiment 1:
本发明实施例中,参考图1、图2,一种阀门加工用尺寸检测装置,包括机体1,机体1的内部下方转动安装有底部检测架5,机体1的内部上方滑动安装有顶部检测架6,底部检测架5与顶部检测架6的外侧均固定套接有限位盘架7,用于对待检测工件4进行夹持限位,上述待检测工件4为直筒式阀体,当将待检测工件4放入机体1内部后,通过顶部检测架6下移带动对应的限位盘架7下移,通过两个限位盘架7对待检测工件4进行夹持限位;In the embodiment of the present invention, referring to FIG. 1 and FIG. 2, a size detection device for valve processing includes a body 1, a bottom detection frame 5 is rotatably installed at the lower part of the body 1, a top detection frame 6 is slidably installed at the upper part of the body 1, and the outer sides of the bottom detection frame 5 and the top detection frame 6 are fixedly sleeved with a limit disc frame 7 for clamping and limiting the workpiece 4 to be detected. The above-mentioned workpiece 4 to be detected is a straight-cylinder valve body. When the workpiece 4 to be detected is placed in the body 1, the top detection frame 6 moves downward to drive the corresponding limit disc frame 7 to move downward, and the workpiece 4 to be detected is clamped and limited by two limit disc frames 7;
本发明实施例中,具体的,参考图6-图8,底部检测架5与顶部检测架6的内侧均滑动有两个内测量板10,用于对待检测工件4的内径进行测量,底部检测架5与顶部检测架6的内侧端部均滑动安装有外测量板9,用于对待检测工件4的外径进行测量,当待检测工件4放入机体1内部下方的限位盘架7,而后通过顶部检测架6下移,使得两个限位盘架7完成对待检测工件4的夹持限位,此时底部检测架5与顶部检测架6内侧的内测量板10能够分别插入待检测工件4的端部,测量时通过两个内测量板10向外侧滑动,而后分别与待检测工件4的内壁两侧贴合,即可通过两个内测量板10之间的距离得出待检测工件4的内径,测量时通过两个外测量板9向内滑动直至与待检测工件4的外壁贴合,即可通过外测量板9与内测量板10之间的距离得出待检测工件4的管壁厚度;In the embodiment of the present invention, specifically, referring to Figures 6 to 8, two inner measuring plates 10 are slidably mounted on the inner sides of the bottom detection frame 5 and the top detection frame 6 for measuring the inner diameter of the workpiece 4 to be detected, and outer measuring plates 9 are slidably mounted on the inner ends of the bottom detection frame 5 and the top detection frame 6 for measuring the outer diameter of the workpiece 4 to be detected. When the workpiece 4 to be detected is placed in the limit plate rack 7 at the lower part of the body 1, and then the top detection frame 6 is moved downward, so that the two limit plate racks 7 complete the clamping and limiting of the workpiece 4 to be detected, at this time, the inner measuring plates 10 on the inner sides of the bottom detection frame 5 and the top detection frame 6 can be respectively inserted into the ends of the workpiece 4 to be detected. When measuring, the two inner measuring plates 10 slide outward and then respectively fit with the two sides of the inner wall of the workpiece 4 to be detected, and the inner diameter of the workpiece 4 to be detected can be obtained by the distance between the two inner measuring plates 10. When measuring, the two outer measuring plates 9 slide inward until they fit with the outer wall of the workpiece 4 to be detected, and the pipe wall thickness of the workpiece 4 to be detected can be obtained by the distance between the outer measuring plates 9 and the inner measuring plates 10.
本发明实施例中,具体的,参考图6、图7,底部检测架5与顶部检测架6内侧均开设有限位槽16,内测量板10与外测量板9均滑动在限位槽16内部,且内测量板10和外测量板9与对应的限位槽16之间均安装有波纹伸缩管17,波纹伸缩管17的外侧均套接有复位弹簧18,底部检测架5与顶部检测架6内部均固定有负压模块14,且负压模块14与多个波纹伸缩管17之间均连接有连通管1401,负压模块14为现有的负压装置,能够通过抽气、充气作业,带动波纹伸缩管17伸缩,在充气的过程中,波纹伸缩管17能够受压伸展,从而带动对应的内测量板10和外测量板9,分别与待检测工件4的内壁和外壁贴合,实现测量作业,在抽气的过程中,波纹伸缩管17回缩,能够带动对应的内测量板10和外测量板9复位,完成测量作业;In the embodiment of the present invention, specifically, referring to Figures 6 and 7, the inner sides of the bottom detection frame 5 and the top detection frame 6 are both provided with limit grooves 16, the inner measuring plate 10 and the outer measuring plate 9 are both slid inside the limit grooves 16, and a bellows telescopic tube 17 is installed between the inner measuring plate 10 and the outer measuring plate 9 and the corresponding limit grooves 16, and the outer side of the bellows telescopic tube 17 is sleeved with a return spring 18, and the bottom detection frame 5 and the top detection frame 6 are both fixed with a negative pressure module 14, and the negative pressure module 14 and the plurality of bellows telescopic tubes 17 are connected to each other. 7 are connected with a connecting pipe 1401, the negative pressure module 14 is an existing negative pressure device, which can drive the bellows expansion and contraction of the bellows 17 through the operation of exhausting and inflating. During the inflation process, the bellows expansion and contraction can be compressed and stretched, thereby driving the corresponding inner measuring plate 10 and outer measuring plate 9 to fit the inner wall and outer wall of the workpiece 4 to be detected, respectively, to achieve the measurement operation. During the process of exhausting, the bellows expansion and contraction tube 17 can retract and drive the corresponding inner measuring plate 10 and outer measuring plate 9 to reset and complete the measurement operation;
本发明实施例中,进一步的,参考图7,底部检测架5与顶部检测架6的内侧均固定有刻度板15,内测量板10和外测量板9外侧均固定有与刻度板15相适配的标示板901,内测量板10和外测量板9在滑动时,能够带动对应的标示板901沿着刻度板15平移,便于进行观测记录;In the embodiment of the present invention, further, referring to FIG7 , a scale plate 15 is fixed to the inner side of the bottom detection frame 5 and the top detection frame 6, and a marking plate 901 adapted to the scale plate 15 is fixed to the outer side of the inner measuring plate 10 and the outer measuring plate 9. When the inner measuring plate 10 and the outer measuring plate 9 slide, they can drive the corresponding marking plate 901 to translate along the scale plate 15, so as to facilitate observation and recording;
本发明实施例中,具体的,参考图7,内测量板10与外测量板9的端部均固定有滑块902,滑块902滑动在对应的限位槽16内部,内测量板10与外测量板9始终保持与底部检测架5和顶部检测架6垂直;In the embodiment of the present invention, specifically, referring to FIG. 7 , the ends of the inner measuring plate 10 and the outer measuring plate 9 are fixed with sliders 902 , and the sliders 902 slide inside the corresponding limit grooves 16 , so that the inner measuring plate 10 and the outer measuring plate 9 always remain perpendicular to the bottom detection frame 5 and the top detection frame 6 ;
本发明实施例中,具体的,参考图8,图9,限位盘架7的内侧均滑动安装有多个限位块8,多个限位块8分别位于待检测工件4的上下两端,并与待检测工件4的两端相互贴合,用于对待检测工件4进行夹持,待检测工件4放置时保持与下方的限位盘架7同轴,通过上方的限位盘架7带动限位块8下移,实现对待检测工件4的夹持,多个限位块8的内部均固定有拍摄模块801,多个拍摄模块801的安装位置分别与底部检测架5和顶部检测架6保持对应,拍摄模块801为现有机构,能够进行图像的拍摄、传输,机体1的外侧固定有显示模块101以及控制模块2,显示模块101为LED显示屏,控制模块2基于现有的PLC控制器,拍摄模块801与显示模块101和控制模块2之间电性连接,在测量的过程中,通过拍摄模块801能够将测量画面传输至显示模块101,便于进行记录,判定待检测工件4是否合格;In the embodiment of the present invention, specifically, referring to Figures 8 and 9, a plurality of limit blocks 8 are slidably installed on the inner side of the limit disk rack 7, and the plurality of limit blocks 8 are respectively located at the upper and lower ends of the workpiece 4 to be detected, and fit together with the two ends of the workpiece 4 to be detected, and are used to clamp the workpiece 4 to be detected. When the workpiece 4 to be detected is placed, it is kept coaxial with the limit disk rack 7 below, and the limit block 8 is driven downward by the upper limit disk rack 7 to achieve the clamping of the workpiece 4 to be detected. The interior of the plurality of limit blocks 8 is fixed with a shooting module 801, and the installation positions of the plurality of shooting modules 801 are divided into The camera module 801 is an existing mechanism that can shoot and transmit images. The display module 101 and the control module 2 are fixed on the outside of the body 1. The display module 101 is an LED display screen. The control module 2 is based on an existing PLC controller. The camera module 801 is electrically connected to the display module 101 and the control module 2. During the measurement process, the measurement screen can be transmitted to the display module 101 through the camera module 801, which is convenient for recording and determining whether the workpiece 4 to be inspected is qualified.
本发明实施例中,具体的,参考图2、图3、图9,限位盘架7的内部开设有多个滑槽701,且滑槽701的内部均滑动有滑杆702,滑杆702的端部均套接有相互啮合的定位栓703,且滑杆702与对应的滑槽701之间均固定有支撑弹簧704,滑杆702远离定位栓703的一端固定连接至对应的限位块8,在对不同尺寸的待检测工件4进行检测时,能够通过松动定位栓703调节滑杆702的位置,即可完成对多个限位块8的位置调节,使限位块8能够适用于对不同尺寸的待检测工件4进行夹持作业;In the embodiment of the present invention, specifically, referring to Figures 2, 3, and 9, a plurality of slide grooves 701 are provided inside the limit plate rack 7, and slide rods 702 are slid inside the slide grooves 701, and mutually meshing positioning bolts 703 are sleeved at the ends of the slide rods 702, and support springs 704 are fixed between the slide rods 702 and the corresponding slide grooves 701, and one end of the slide rod 702 away from the positioning bolt 703 is fixedly connected to the corresponding limit block 8. When inspecting workpieces 4 to be inspected of different sizes, the position of the slide rod 702 can be adjusted by loosening the positioning bolt 703, so that the position adjustment of the plurality of limit blocks 8 can be completed, so that the limit blocks 8 can be suitable for clamping workpieces 4 to be inspected of different sizes;
本发明实施例中,具体的,参考图2、图3,位于机体1上方的限位盘架7两侧均固定有滑动板705,并通过滑动板705与机体1滑动连接,机体1内侧顶部固定有液压缸3,液压缸3的活塞端固定连接至顶部检测架6,液压缸3用于带动顶部检测架6以及上方的限位盘架7上下滑动;In the embodiment of the present invention, specifically, referring to FIG. 2 and FIG. 3 , sliding plates 705 are fixed on both sides of the limit plate frame 7 located above the machine body 1, and the limit plate frame 7 is slidably connected to the machine body 1 through the sliding plates 705. A hydraulic cylinder 3 is fixed on the top of the inner side of the machine body 1, and the piston end of the hydraulic cylinder 3 is fixedly connected to the top detection frame 6. The hydraulic cylinder 3 is used to drive the top detection frame 6 and the limit plate frame 7 above to slide up and down;
本发明实施例中,进一步的,参考图8,位于机体1内侧下方的两个内测量板10的内侧均固定安装有防滑片1001,防滑片1001用于对不同型号的待检测工件4进行夹持,例如弯管形状的待检测工件4,放置时首先通过内测量板10向外侧移动,而后将待检测工件4放置在底部检测架5上方,放置时使待检测的端头与上方的顶部检测架6保持平行,而后通过内测量板10向内滑动,通过防滑片1001将待检测工件4进行夹持,即可对待检测工件4的端头进行检测;In the embodiment of the present invention, further, referring to FIG8 , the inner sides of the two inner measuring plates 10 located at the lower inner side of the body 1 are fixedly installed with anti-slip sheets 1001, and the anti-slip sheets 1001 are used to clamp different types of workpieces 4 to be detected. For example, the workpiece 4 to be detected in the shape of a curved pipe is first moved outward through the inner measuring plate 10 when placed, and then the workpiece 4 to be detected is placed above the bottom detection frame 5, and the end to be detected is kept parallel to the top detection frame 6 above, and then the inner measuring plate 10 is slid inward, and the workpiece 4 to be detected is clamped by the anti-slip sheet 1001, and the end of the workpiece 4 to be detected can be detected;
本发明实施例中,进一步的,参考图4、图5,机体1的内部下方固定有伺服电机12,底部检测架5的底部转动安装有驱动轴11,且驱动轴11与机体1内部转动连接,驱动轴11的外侧与伺服电机12的输出端均固定套接有传动齿轮13,两个传动齿轮13相互啮合,在通过防滑片1001将待检测工件4进行夹持后进行检测时,能够通过伺服电机12的运行,带动传动齿轮13与驱动轴11运行,使得底部检测架5随着驱动轴11运行,从而带动夹持的待检测工件4转动,从而能够通过内测量板10和外测量板9的配合,对待检测工件4的端部环壁厚度进行检测,提升了检测精准性;In the embodiment of the present invention, further, referring to Figures 4 and 5, a servo motor 12 is fixed at the lower part of the body 1, a driving shaft 11 is rotatably installed at the bottom of the bottom detection frame 5, and the driving shaft 11 is rotatably connected to the inside of the body 1, and a transmission gear 13 is fixedly sleeved on the outer side of the driving shaft 11 and the output end of the servo motor 12, and the two transmission gears 13 are meshed with each other. When the workpiece 4 to be detected is clamped by the anti-slip sheet 1001 and then tested, the servo motor 12 can be used to drive the transmission gear 13 and the driving shaft 11 to run, so that the bottom detection frame 5 runs with the driving shaft 11, thereby driving the clamped workpiece 4 to be detected to rotate, so that the end ring wall thickness of the workpiece 4 to be detected can be detected through the cooperation of the inner measuring plate 10 and the outer measuring plate 9, thereby improving the detection accuracy;
本发明实施例中,具体的,在对待检测工件4进行夹持检测时,上方的限位盘架7下移时,使限位块8与待检测工件4之间留有缝隙,只需内测量板10插入待检测工件4的端部即可,使得待检测工件4能够随着底部检测架5转动;In the embodiment of the present invention, specifically, when the workpiece 4 to be inspected is clamped and inspected, when the upper limit plate frame 7 moves downward, a gap is left between the limit block 8 and the workpiece 4 to be inspected, and the inner measuring plate 10 only needs to be inserted into the end of the workpiece 4 to be inspected, so that the workpiece 4 to be inspected can rotate with the bottom inspection frame 5;
实施例二:Embodiment 2:
基于实施例一,本发明实施例中,参考图1、图2,一种阀门加工用尺寸检测装置,包括机体1,机体1的内部下方转动安装有底部检测架5,机体1的内部上方滑动安装有顶部检测架6,底部检测架5与顶部检测架6的外侧均固定套接有限位盘架7,用于对待检测工件4进行夹持限位,上述待检测工件4为直筒式阀体,当将待检测工件4放入机体1内部后,通过顶部检测架6下移带动对应的限位盘架7下移,通过两个限位盘架7对待检测工件4进行夹持限位;Based on the first embodiment, in the embodiment of the present invention, referring to FIG. 1 and FIG. 2, a size detection device for valve processing includes a body 1, a bottom detection frame 5 is rotatably installed at the lower part of the body 1, and a top detection frame 6 is slidably installed at the upper part of the body 1. The outer sides of the bottom detection frame 5 and the top detection frame 6 are fixedly sleeved with a limit disc frame 7 for clamping and limiting the workpiece 4 to be detected. The above-mentioned workpiece 4 to be detected is a straight-cylinder valve body. When the workpiece 4 to be detected is placed in the body 1, the top detection frame 6 moves downward to drive the corresponding limit disc frame 7 to move downward, and the workpiece 4 to be detected is clamped and limited by two limit disc frames 7;
本发明实施例中,具体的,参考图6-图8,底部检测架5与顶部检测架6的内侧均滑动有两个内测量板10,用于对待检测工件4的内径进行测量,底部检测架5与顶部检测架6的内侧端部均滑动安装有外测量板9,用于对待检测工件4的外径进行测量,当待检测工件4放入机体1内部下方的限位盘架7,而后通过顶部检测架6下移,使得两个限位盘架7完成对待检测工件4的夹持限位,此时底部检测架5与顶部检测架6内侧的内测量板10能够分别插入待检测工件4的端部,测量时通过两个内测量板10向外侧滑动,而后分别与待检测工件4的内壁两侧贴合,即可通过两个内测量板10之间的距离得出待检测工件4的内径,测量时通过两个外测量板9向内滑动直至与待检测工件4的外壁贴合,即可通过外测量板9与内测量板10之间的距离得出待检测工件4的管壁厚度;In the embodiment of the present invention, specifically, referring to Figures 6 to 8, two inner measuring plates 10 are slidably mounted on the inner sides of the bottom detection frame 5 and the top detection frame 6 for measuring the inner diameter of the workpiece 4 to be detected, and outer measuring plates 9 are slidably mounted on the inner ends of the bottom detection frame 5 and the top detection frame 6 for measuring the outer diameter of the workpiece 4 to be detected. When the workpiece 4 to be detected is placed in the limit plate rack 7 at the lower part of the body 1, and then the top detection frame 6 is moved downward, so that the two limit plate racks 7 complete the clamping and limiting of the workpiece 4 to be detected, at this time, the inner measuring plates 10 on the inner sides of the bottom detection frame 5 and the top detection frame 6 can be respectively inserted into the ends of the workpiece 4 to be detected. When measuring, the two inner measuring plates 10 slide outward and then respectively fit with the two sides of the inner wall of the workpiece 4 to be detected, and the inner diameter of the workpiece 4 to be detected can be obtained by the distance between the two inner measuring plates 10. When measuring, the two outer measuring plates 9 slide inward until they fit with the outer wall of the workpiece 4 to be detected, and the pipe wall thickness of the workpiece 4 to be detected can be obtained by the distance between the outer measuring plates 9 and the inner measuring plates 10.
本发明实施例中,具体的,参考图6、图7,底部检测架5与顶部检测架6内侧均开设有限位槽16,内测量板10与外测量板9均滑动在限位槽16内部,且内测量板10和外测量板9与对应的限位槽16之间均安装有波纹伸缩管17,波纹伸缩管17的外侧均套接有复位弹簧18,底部检测架5与顶部检测架6内部均固定有负压模块14,且负压模块14与多个波纹伸缩管17之间均连接有连通管1401,负压模块14为现有的负压装置,能够通过抽气、充气作业,带动波纹伸缩管17伸缩,在充气的过程中,波纹伸缩管17能够受压伸展,从而带动对应的内测量板10和外测量板9,分别与待检测工件4的内壁和外壁贴合,实现测量作业,在抽气的过程中,波纹伸缩管17回缩,能够带动对应的内测量板10和外测量板9复位,完成测量作业;In the embodiment of the present invention, specifically, referring to Figures 6 and 7, the inner sides of the bottom detection frame 5 and the top detection frame 6 are both provided with limit grooves 16, the inner measuring plate 10 and the outer measuring plate 9 are both slid inside the limit grooves 16, and a bellows telescopic tube 17 is installed between the inner measuring plate 10 and the outer measuring plate 9 and the corresponding limit grooves 16, and the outer side of the bellows telescopic tube 17 is sleeved with a return spring 18, and the bottom detection frame 5 and the top detection frame 6 are both fixed with a negative pressure module 14, and the negative pressure module 14 and the plurality of bellows telescopic tubes 17 are connected to each other. 7 are connected with a connecting pipe 1401, the negative pressure module 14 is an existing negative pressure device, which can drive the bellows expansion and contraction of the bellows 17 through the operation of exhausting and inflating. During the inflation process, the bellows expansion and contraction can be compressed and stretched, thereby driving the corresponding inner measuring plate 10 and outer measuring plate 9 to fit the inner wall and outer wall of the workpiece 4 to be detected, respectively, to achieve the measurement operation. During the process of exhausting, the bellows expansion and contraction tube 17 can retract and drive the corresponding inner measuring plate 10 and outer measuring plate 9 to reset and complete the measurement operation;
本发明实施例中,进一步的,参考图7,底部检测架5与顶部检测架6的内侧均固定有刻度板15,内测量板10和外测量板9外侧均固定有与刻度板15相适配的标示板901,内测量板10和外测量板9在滑动时,能够带动对应的标示板901沿着刻度板15平移,便于进行观测记录;In the embodiment of the present invention, further, referring to FIG7 , a scale plate 15 is fixed to the inner side of the bottom detection frame 5 and the top detection frame 6, and a marking plate 901 adapted to the scale plate 15 is fixed to the outer side of the inner measuring plate 10 and the outer measuring plate 9. When the inner measuring plate 10 and the outer measuring plate 9 slide, they can drive the corresponding marking plate 901 to translate along the scale plate 15, so as to facilitate observation and recording;
本发明实施例中,具体的,参考图7,内测量板10与外测量板9的端部均固定有滑块902,滑块902滑动在对应的限位槽16内部,内测量板10与外测量板9始终保持与底部检测架5和顶部检测架6垂直;In the embodiment of the present invention, specifically, referring to FIG. 7 , the ends of the inner measuring plate 10 and the outer measuring plate 9 are fixed with sliders 902 , and the sliders 902 slide inside the corresponding limit grooves 16 , so that the inner measuring plate 10 and the outer measuring plate 9 always remain perpendicular to the bottom detection frame 5 and the top detection frame 6 ;
本发明实施例中,具体的,参考图8,图9,限位盘架7的内侧均滑动安装有多个限位块8,多个限位块8分别位于待检测工件4的上下两端,并与待检测工件4的两端相互贴合,用于对待检测工件4进行夹持,待检测工件4放置时保持与下方的限位盘架7同轴,通过上方的限位盘架7带动限位块8下移,实现对待检测工件4的夹持,多个限位块8的内部均固定有拍摄模块801,多个拍摄模块801的安装位置分别与底部检测架5和顶部检测架6保持对应,拍摄模块801为现有机构,能够进行图像的拍摄、传输,机体1的外侧固定有显示模块101以及控制模块2,显示模块101为LED显示屏,控制模块2基于现有的PLC控制器,拍摄模块801与显示模块101和控制模块2之间电性连接,在测量的过程中,通过拍摄模块801能够将测量画面传输至显示模块101,便于进行记录,判定待检测工件4是否合格;In the embodiment of the present invention, specifically, referring to Figures 8 and 9, a plurality of limit blocks 8 are slidably installed on the inner side of the limit disk rack 7, and the plurality of limit blocks 8 are respectively located at the upper and lower ends of the workpiece 4 to be detected, and fit together with the two ends of the workpiece 4 to be detected, and are used to clamp the workpiece 4 to be detected. When the workpiece 4 to be detected is placed, it is kept coaxial with the limit disk rack 7 below, and the limit block 8 is driven downward by the upper limit disk rack 7 to achieve the clamping of the workpiece 4 to be detected. The interior of the plurality of limit blocks 8 is fixed with a shooting module 801, and the installation positions of the plurality of shooting modules 801 are divided into The camera module 801 is an existing mechanism that can shoot and transmit images. The display module 101 and the control module 2 are fixed on the outside of the body 1. The display module 101 is an LED display screen. The control module 2 is based on an existing PLC controller. The camera module 801 is electrically connected to the display module 101 and the control module 2. During the measurement process, the measurement screen can be transmitted to the display module 101 through the camera module 801, which is convenient for recording and determining whether the workpiece 4 to be inspected is qualified.
本发明实施例中,具体的,参考图2、图3、图9,限位盘架7的内部开设有多个滑槽701,且滑槽701的内部均滑动有滑杆702,滑杆702的端部均套接有相互啮合的定位栓703,且滑杆702与对应的滑槽701之间均固定有支撑弹簧704,滑杆702远离定位栓703的一端固定连接至对应的限位块8,在对不同尺寸的待检测工件4进行检测时,能够通过松动定位栓703调节滑杆702的位置,即可完成对多个限位块8的位置调节,使限位块8能够适用于对不同尺寸的待检测工件4进行夹持作业;In the embodiment of the present invention, specifically, referring to Figures 2, 3, and 9, a plurality of slide grooves 701 are provided inside the limit plate rack 7, and slide rods 702 are slid inside the slide grooves 701, and mutually meshing positioning bolts 703 are sleeved at the ends of the slide rods 702, and support springs 704 are fixed between the slide rods 702 and the corresponding slide grooves 701, and one end of the slide rod 702 away from the positioning bolt 703 is fixedly connected to the corresponding limit block 8. When inspecting workpieces 4 to be inspected of different sizes, the position of the slide rod 702 can be adjusted by loosening the positioning bolt 703, so that the position adjustment of the plurality of limit blocks 8 can be completed, so that the limit blocks 8 can be suitable for clamping workpieces 4 to be inspected of different sizes;
本发明实施例中,具体的,参考图2、图3,位于机体1上方的限位盘架7两侧均固定有滑动板705,并通过滑动板705与机体1滑动连接,机体1内侧顶部固定有液压缸3,液压缸3的活塞端固定连接至顶部检测架6,液压缸3用于带动顶部检测架6以及上方的限位盘架7上下滑动,对待检测工件4进行限位、检测作业,以上待检测工件4针对直筒式阀体进行检测。In the embodiment of the present invention, specifically, referring to Figures 2 and 3, sliding plates 705 are fixed on both sides of the limit disk rack 7 located above the body 1, and are slidably connected to the body 1 through the sliding plates 705. A hydraulic cylinder 3 is fixed on the top of the inner side of the body 1, and the piston end of the hydraulic cylinder 3 is fixedly connected to the top detection frame 6. The hydraulic cylinder 3 is used to drive the top detection frame 6 and the upper limit disk rack 7 to slide up and down, and perform limit and detection operations on the workpiece 4 to be detected. The above workpiece 4 to be detected is detected against the straight cylinder valve body.
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
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| CN214250781U (en) * | 2020-11-25 | 2021-09-21 | 云南乾天机床设备有限公司 | Part measuring tool for vertical lathe machining |
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| CN214250781U (en) * | 2020-11-25 | 2021-09-21 | 云南乾天机床设备有限公司 | Part measuring tool for vertical lathe machining |
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