CN118685224B - A circulating flow type grease smelting device - Google Patents
A circulating flow type grease smelting device Download PDFInfo
- Publication number
- CN118685224B CN118685224B CN202410790302.7A CN202410790302A CN118685224B CN 118685224 B CN118685224 B CN 118685224B CN 202410790302 A CN202410790302 A CN 202410790302A CN 118685224 B CN118685224 B CN 118685224B
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- Prior art keywords
- smelting
- fixedly connected
- bin
- box
- oil
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- 238000003723 Smelting Methods 0.000 title claims abstract description 172
- 239000004519 grease Substances 0.000 title claims description 50
- 239000002893 slag Substances 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000000926 separation method Methods 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000001914 filtration Methods 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 11
- 238000001179 sorption measurement Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 4
- 235000017491 Bambusa tulda Nutrition 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- 239000013049 sediment Substances 0.000 description 4
- 241001062472 Stokellia anisodon Species 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 235000019737 Animal fat Nutrition 0.000 description 2
- 241001417490 Sillaginidae Species 0.000 description 2
- 235000019197 fats Nutrition 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/001—Refining fats or fatty oils by a combination of two or more of the means hereafter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/008—Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/74—Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Microbiology (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明公开了一种循环流动式油脂熔炼装置，具体涉及油脂熔炼技术领域，包括：熔炼箱，熔炼箱内开设有熔炼仓和分离仓，熔炼仓内设有用于实现油脂流动熔炼的流动机构，分离仓内设有用于对油渣进行挤压的分离机构，出油口内设有用于对油进行过滤的过滤机构，熔炼仓内底部另一端设有用于对熔炼仓内底部残留的油渣进行清理的排渣机构，本发明的技术效果和优点：通过设置流动机构便于将熔炼后的油渣排出，并添加新的油脂进行熔炼操作，实现油脂的流动式熔炼；通过设置分离机构便于对熔炼后的油渣进行挤压操作，便于将油渣内吸附的油挤出；通过设置过滤机构便于在排出油时对油进行过滤，通过排渣机构便于将熔炼仓内底部残留的细小的油渣进行清理。
The invention discloses a circulating flow type oil smelting device, and specifically relates to the technical field of oil smelting, comprising: a smelting box, a smelting chamber and a separation chamber are provided in the smelting box, a flow mechanism for realizing oil flow smelting is provided in the smelting chamber, a separation mechanism for squeezing oil residue is provided in the separation chamber, a filtering mechanism for filtering oil is provided in the oil outlet, and a slag discharge mechanism for cleaning the oil residue remaining at the bottom of the smelting chamber is provided at the other end of the bottom of the smelting chamber. The technical effects and advantages of the invention are as follows: by arranging the flow mechanism, it is convenient to discharge the oil residue after smelting, and add new oil for smelting operation, so as to realize the flow type smelting of oil; by arranging the separation mechanism, it is convenient to squeeze the oil residue after smelting, and it is convenient to squeeze out the oil adsorbed in the oil residue; by arranging the filtering mechanism, it is convenient to filter the oil when discharging the oil, and by the slag discharge mechanism, it is convenient to clean the fine oil residue remaining at the bottom of the smelting chamber.
Description
Technical Field
The invention relates to the technical field of grease smelting, in particular to a circulating flow type grease smelting device.
Background
The animal fat is obtained from an animal, and when the animal fat is melted, the fat blocks after being cut, washed and dried are usually added into a melting pot, and the fat is melted by heating.
The utility model provides a grease smelting device convenient to use, including smelting jar, smelting jar is inside to be offered and to smelt the chamber, the lateral wall that smelts the jar is provided with first heating element, the top that smelts the chamber is fixed with the filter screen section of thick bamboo, the bottom of filter screen section of thick bamboo is connected with the scum pipe, the inside activity nestification of filter screen section of thick bamboo has heat conduction conveying component, the inside nestification of heat conduction conveying component has second heating element, wiper mechanism has been cup jointed in the outside of filter screen section of thick bamboo. According to the invention, the first heating assembly heats the grease from outside to inside, the second heating assembly heats the grease from inside to outside, so that the grease smelting effect is effectively improved, meanwhile, the heat conduction conveying assembly rotates to cut massive grease, the volume of the grease is reduced, meanwhile, the grease at the bottom is conveyed upwards, the grease accumulation is avoided, the grease heating effect is improved, and the grease smelting effect is improved.
The device is improved the heating effect of grease, has improved the grease smelting effect, but in the in-service use process, after the completion is smelted to the grease in the smelting pot, only with the oil sediment with smelt the oil discharge smelting pot that the smelting was gone out can go on continuing to carry out the grease smelting of next batch, greatly reduced work efficiency, and the device is inconvenient to carry out extrusion operation to the oil sediment when discharging the oil sediment, can mix a large amount of oil unable separation in the oil sediment that leads to, need carry out separation operation again in the later stage, not only increased working procedure, and increase the consumption of labour, lead to work efficiency greatly reduced.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a circulating flow type grease smelting device, which is used for continuously smelting grease in a flowing manner and simultaneously facilitating the separation of oil in oil residues so as to solve the problems in the prior art.
The oil-free smelting device comprises a smelting box, wherein a smelting bin is arranged on one side in the smelting box, a separation bin is arranged on the other side in the smelting box, a flow mechanism for realizing grease flow smelting is arranged in the smelting bin, a separation mechanism for extruding oil residues is arranged in the separation bin, an oil outlet is arranged at one end of the bottom in the smelting bin, a filtering mechanism for filtering oil is arranged in the oil outlet, and a slag discharging mechanism for cleaning residual oil residues in the bottom in the smelting bin is arranged at the other end of the bottom in the smelting bin.
In a preferred embodiment, the flow mechanism comprises an inclined plate which is obliquely and fixedly connected in a smelting bin, one end of the smelting bin, which is positioned below the inclined plate, is horizontally and rotatably connected with a rotating roller, the side wall of the rotating roller is circumferentially and fixedly connected with a plurality of slag collecting plates, one sides of the surfaces of the slag collecting plates, which are far away from the rotating roller, are fixedly connected with side plates, the top surface of the smelting box is fixedly connected with an L-shaped mounting plate, the top of the L-shaped mounting plate is fixedly connected with a first motor, the bottom surface of the top of the L-shaped mounting plate is positioned below the first motor and is rotatably connected with a second gear, the output end of the first motor penetrates through the top surface of the L-shaped mounting plate and is fixedly connected with the second gear, one end of the bottom surface of the top of the L-shaped mounting plate is rotatably connected with the first gear, the first gear is in meshed connection with the second gear, the top surface of the smelting box is positioned below the first gear and is provided with a charging port, the bottom of the charging hole penetrates through the top surface of the smelting box and is fixedly connected with a material guide pipe, the bottom end of the material guide pipe penetrates through the inclined plate and extends into the smelting bin, a material conveying screw rod is rotationally connected with the material guide pipe, a second rotating rod is vertically and fixedly connected with the top end of the material conveying screw rod, the top of the second rotating rod is fixedly connected with the bottom end of a first gear, the bottom end of the second gear is vertically and fixedly connected with the first rotating rod, the top surface in the smelting box is rotationally connected with a second bevel gear in a relative position of the first rotating rod, the bottom end of the first rotating rod penetrates through the top surface of the smelting box and is fixedly connected with the second bevel gear, one side of the second bevel gear is meshed and connected with a first bevel gear, one side of the smelting box is rotationally connected with a second driving wheel in a relative position of the first bevel gear, one end of the second driving wheel penetrates through the side wall of the smelting box through a connecting rod and is fixedly connected with one end of the first bevel gear, the smelting box is characterized in that a first driving wheel is rotatably connected to one side of the smelting box at the relative position of the rotating roller, one end of the first driving wheel penetrates through the side wall of the smelting box through a connecting rod to be fixedly connected with one end of the rotating roller, the first driving wheel is connected with a second driving wheel through belt transmission, a discharge hole is formed in one side of the smelting bin at the relative position of the rotating roller in a penetrating mode, and a plurality of heating plates are embedded in the side wall of the smelting bin.
In a preferred embodiment, a plurality of holes are formed through the surfaces of the slag collecting plates.
In a preferred embodiment, the smelting bin is rotationally connected with a stirring rod, the top end of the stirring rod penetrates through the inclined plate and is fixedly connected with the bottom surface of the two bevel gears, and the stirring rod is rotationally connected to the inclined plate.
In a preferred embodiment, the separating mechanism comprises a separating box fixedly connected to one side in the separating bin, the separating box is located at the opposite position of the discharge opening, the separating opening is formed in the bottom of the separating box in a penetrating mode, a first filter plate is horizontally and fixedly connected to the top in the separating opening, an extrusion block is arranged above the first filter plate in the separating box, the top surface of the smelting box is fixedly connected with a cylinder in the opposite position of the extrusion block, the output end of the cylinder penetrates through the top surface of the smelting box and is fixedly connected with the top of the extrusion block, an oil collecting box is fixedly connected to the bottom of the separating box below the separating opening, an oil leakage pipe is obliquely and fixedly connected to one side of the oil collecting box, and one end of the oil leakage pipe penetrates through the side wall of the smelting box and extends to the outside of the smelting box.
In a preferred implementation mode, the inner bottom of the separation bin is located below the separation bin and is slidably connected with a collecting box, one end of the collecting box penetrates through the side wall of the smelting bin and is slidably connected with the smelting bin, one side bottom of the separation bin is provided with a slag discharging port in a penetrating mode, a baffle is slidably connected with the slag discharging port, the bottom of the other side of the separation bin is provided with a containing groove, the push plate is slidably connected with a push plate in the containing groove, the bottom surface of the push plate is slidably connected with the surface of a first filter plate, two ends of the bottom of one side, close to each other, of the push plate and the baffle are horizontally fixedly connected with a mounting rod, the middle end of the bottom of one side of the push plate is horizontally connected with a first screw in a penetrating mode, the opposite position of the inner bottom of the containing groove is fixedly connected with a second motor, one end of the second motor is fixedly connected with one end of the first screw in a penetrating mode, one end of the top surface of the extrusion block is vertically fixedly connected with an L-shaped driving rod, the top surface of the L-shaped driving rod extends to the upper side of the smelting bin, a switch is arranged below the L-shaped driving rod, and the switch is electrically connected with the second motor.
In a preferred embodiment, a transparent observation window is vertically formed on one side of the smelting box at the opposite position of the separation box.
In a preferred implementation mode, the filtering mechanism comprises a second filter plate which is connected in the oil outlet in a sliding mode, a storage bin is formed in the opposite position of the second filter plate on one side in the oil outlet, one end of the second filter plate is connected in the storage bin in a sliding mode, a sliding groove is formed in the side wall of the bottom of the smelting box and located above the storage bin, one end of the sliding groove is communicated with one end of the storage bin, a spring is fixedly connected to one end of the second filter plate at the bottom, one end of the spring is away from one end of the second filter plate and one side of the storage bin in a fixedly connected mode, a rope is fixedly connected to the upper portion of the spring, a sliding magnetic block is connected in the sliding groove in a sliding mode, one end of the second filter plate is away from one end of the rope and one side of the sliding magnetic block in a fixedly connected mode, a discharge hopper is communicated with the bottom of the oil outlet, and an oil discharge pipe is obliquely formed in the bottom of one side of the discharge hopper.
In a preferred implementation mode, the slag discharging mechanism comprises a scraping block which is connected with the inner bottom surface of the smelting bin in a sliding mode, an L-shaped push rod is fixedly connected with the bottom part of the middle end of one side, far away from the oil outlet, of the scraping block, the L-shaped push rod is connected with the inner bottom surface of the smelting bin in a sliding mode, a driving bin is arranged at the opposite position of the L-shaped push rod in the side wall of the bottom of the smelting bin, one end of the L-shaped push rod stretches into the driving bin to be in sliding connection with the inner side wall of the driving bin, one end of the L-shaped push rod is positioned in the driving bin and horizontally penetrates through a threaded connection with a second screw rod, one side of the driving bin is fixedly connected with a third motor in a embedded mode, one end of the second screw rod is far away from the third motor and is in rotating connection with the inner side wall of the driving bin, one end of the bottom surface of the L-shaped push rod is fixedly connected with an adsorption magnetic block in an embedded mode, and the adsorption magnetic block is attracted with the sliding magnetic block.
The invention has the technical effects and advantages that:
1. The flow mechanism is arranged to facilitate the discharge of the smelted oil residues, and new grease is added for smelting operation, so that the flow smelting of the grease is realized, the shutdown of the device is not required, and the grease smelting efficiency is greatly improved;
2. The separation mechanism is arranged to facilitate extrusion operation of smelted oil residues, facilitate extrusion of oil adsorbed in the oil residues, and separate the oil from the oil residues without a subsequent additional process, thereby greatly improving the working efficiency and reducing the labor consumption;
3. The filter mechanism is convenient for filter oil when discharging oil, so that tiny oil residues are prevented from being doped in the oil, and the slag discharging mechanism is convenient for cleaning tiny oil residues remained in the bottom of the smelting bin after the oil is discharged completely.
Drawings
Fig. 1 is a schematic view of an inner view structure of the present invention.
Fig. 2 is a schematic view of the front cut-away structure of the present invention.
Fig. 3 is a schematic view of the backside structure of the present invention.
Fig. 4 is a schematic diagram of a connection structure of the slag collecting plate of the present invention.
Fig. 5 is a schematic view of a baffle connection structure according to the present invention.
Fig. 6 is a schematic view of a leak pipe connection structure according to the present invention.
Fig. 7 is a schematic view of the connection structure of the oil drain pipe of the present invention.
Fig. 8 is an enlarged schematic view of the structure of fig. 2 a according to the present invention.
Fig. 9 is an enlarged view of the structure of fig. 2B according to the present invention.
Fig. 10 is an enlarged view of fig. 2C according to the present invention.
The reference sign is 1, smelting box; 2, a smelting bin; 3, separating a bin; 4, a flow mechanism, 5, a separation mechanism, 6, an oil outlet, 7, a filtering mechanism, 8, a slag discharging mechanism, 9, a rotating roller, 10, a slag collecting plate, 11, a drain hole, 12, a side plate, 13, a first driving wheel, 14, a second driving wheel, 15, a first bevel gear, 16, a second bevel gear, 17, an L-shaped mounting plate, 18, a first motor, 19, a first rotating rod, 20, a discharge port, 21, a sloping plate, 22, a stirring rod, 23, a first gear, 24, a second gear, 25, a second rotating rod, 26, a charging port, 27, a guide pipe, 28, a feed screw, 29, a heating plate, 30, a separation box, 31, an extrusion block, 32, an air cylinder, 33, a separation port, 34, a first filter plate, 35, an oil collecting box, 36, a drain pipe, 37, an L-shaped driving rod, 38, a switch, 39, a receiving slot, 40, a push plate, 41, a slag discharging port, 42, a baffle plate, 43, a second motor, 44, a first screw, 45, a mounting rod, a hopper, 46, a hopper, a 47, a guide pipe, a filter plate, 28, a material conveying screw, 29, a heating plate, 30, a separation box, a 31, an extrusion block, 32, a cylinder, 33, a separation block, a 33, a filter plate, a 33, a cylinder, a 33, a filter plate, a 33, a storage box, a filter plate, a storage box, a filter, a 33, a storage box, a filter boxes, a 33, a storage box, a, a.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The circulating flow type grease smelting device shown in the attached drawings 1-10 comprises a smelting box 1, a smelting bin 2 is arranged on one side in the smelting box 1, a separation bin 3 is arranged on the other side in the smelting box 1, a flow mechanism 4 for realizing grease flow smelting is arranged in the smelting bin 2, a separation mechanism 5 for extruding oil residues is arranged in the separation bin 3, an oil outlet 6 is arranged at one end in the smelting bin 2, a filtering mechanism 7 for filtering oil is arranged in the oil outlet 6, and a slag discharging mechanism 8 for cleaning the residual oil residues in the smelting bin 2 is arranged at the other end in the bottom in the smelting bin 2.
The flow mechanism 4 comprises an inclined plate 21 which is obliquely and fixedly connected in the smelting bin 2, the rotating roller 9 is horizontally and rotatably connected to one end of the smelting bin 2 below the inclined plate 21, a plurality of slag collecting plates 10 are fixedly connected to the side wall of the rotating roller 9 in a circumference manner, a plurality of side plates 12 are respectively and fixedly connected to one side, far away from the rotating roller 9, of the surfaces of the slag collecting plates 10, the rotating roller 9 drives the slag collecting plates 10 to rotate so as to conveniently drag up and collect floating slag, the L-shaped mounting plate 17 is fixedly connected to the top surface of the smelting box 1, a first motor 18 is fixedly connected to the top of the L-shaped mounting plate 17, a second gear 24 is rotatably connected to the bottom surface of the top of the L-shaped mounting plate 17 and is positioned below the first motor 18, the output end of the first motor 18 penetrates through the top surface of the L-shaped mounting plate 17 and is fixedly connected with the second gear 24, the first gear 23 is rotatably connected to the top bottom surface of the L-shaped mounting plate 17 and is positioned at one end of the second gear 24, the first gear 23 is meshed with the second gear 24, the charging hole 26 is arranged on the top surface of the smelting box 1 and is positioned below the first gear 23, the bottom of the charging hole 26 penetrates through the top surface of the smelting box 1 and is fixedly connected with a material guide pipe 27, the bottom end of the material guide pipe 27 penetrates through the inclined plate 21 and stretches into the smelting bin 2, a material conveying screw 28 is rotationally connected in the material guide pipe 27, a second rotating rod 25 is vertically and fixedly connected with the top end of the material conveying screw 28, the bottom end of the first gear 23 is fixedly connected with the top end of the second rotating rod 25, grease in the charging hole 26 is conveniently conveyed into the smelting bin 2 through the rotation of the material conveying screw 28, the first rotating rod 19 is vertically and fixedly connected with the bottom end of the second gear 24, the second bevel gear 16 is rotationally connected with the inner top surface of the smelting box 1 and is positioned at the opposite position of the first rotating rod 19, the bottom end of the first rotating rod 19 penetrates through the top surface of the smelting box 1 and is fixedly connected with the second bevel gear 16, the first bevel gear 15 is meshed and connected to one side of the second bevel gear 16, the second driving wheel 14 is rotatably connected to one side of the smelting box 1 and located at the opposite position of the first bevel gear 15, one end of the second driving wheel 14 penetrates through the side wall of the smelting box 1 through a connecting rod and is fixedly connected with one end of the first bevel gear 15, the first driving wheel 13 is rotatably connected to one side of the smelting box 1 and located at the opposite position of the rotating roller 9, one end of the first driving wheel 13 penetrates through the side wall of the smelting box 1 through a connecting rod and is fixedly connected with one end of the rotating roller 9, the first driving wheel 13 and the second driving wheel 14 are connected through belt transmission, a discharge hole 20 penetrates through and is formed in one side of the smelting bin 2 and located at the opposite position of the rotating roller 9, and a plurality of heating plates 29 are embedded and installed in the side wall of the smelting bin 2.
The plurality of leak holes 11 are all arranged on the surfaces of the slag collecting plates 10 in a penetrating way, and the plurality of leak holes 11 are convenient for filtering the fished oil when the fished oil is fried.
The puddler 22 rotates to be connected in smelting storehouse 2, and puddler 22 top runs through swash plate 21 and two bevel gears 16 bottom surface fixed connection, and puddler 22 rotates to be connected on swash plate 21, is convenient for stir the grease in the smelting storehouse 2 through puddler 22, avoids the grease to smelt and bonds together.
The embodiment is that the flow mechanism 4 is arranged to facilitate the discharge of the smelted oil residues, and new grease is added for smelting operation, so that the flow smelting of the grease is realized, the shutdown of the device is not needed, and the grease smelting efficiency is greatly improved.
As shown in fig. 1, fig. 2, fig. 3, fig. 5, fig. 6, fig. 8 and fig. 9, the separating mechanism 5 comprises a separating box 30 fixedly connected to one side in the separating bin 3, the separating box 30 is located at the opposite position of the discharge port 20, the separating port 33 is arranged at the bottom of the separating box 30 in a penetrating manner, a first filter plate 34 is horizontally and fixedly connected to the inner top of the separating port 33, an extrusion block 31 is arranged in the separating box 30 and above the first filter plate 34, a cylinder 32 is fixedly connected to the top surface of the smelting box 1 and is located at the opposite position of the extrusion block 31, the output end of the cylinder 32 penetrates through the top surface of the smelting box 1 and is fixedly connected to the top of the extrusion block 31, an oil collecting box 35 is fixedly connected to the bottom of the separating box 30 and is located below the separating port 33, an oil leakage pipe 36 is obliquely and fixedly connected to one side of the oil collecting box 35, one end of the oil leakage pipe 36 penetrates through the side wall of the smelting box 1 and extends to the outside of the smelting box 1, oil in the oil residue is conveniently extruded through the downward pressure of the extrusion block 31, and is discharged through the oil leakage pipe 36.
The collecting box 46 is slidably connected to the bottom of the separating bin 3 below the separating bin 30, one end of the collecting box 46 penetrates through the side wall of the smelting bin 1 to be slidably connected with the smelting bin 1, the deslagging port 41 penetrates through the bottom of one side of the separating bin 30, the baffle plate 42 is slidably connected to the deslagging port 41, oil can be prevented from being discharged from the deslagging port 41 through blocking of the baffle plate 42, the accommodating groove 39 is formed in the bottom of the other side of the separating bin 30, the push plate 40 is slidably connected to the accommodating groove 39, the bottom surface of the push plate 40 is slidably connected with the surface of the first filter plate 34, two mounting rods 45 are horizontally fixedly connected to two ends of one side bottom of the push plate 40 and the baffle plate 42, a first screw 44 penetrates through threads to be connected to the middle end of one side of the push plate 40, a second motor 43 is fixedly connected to the inner bottom of the accommodating groove 39 at the opposite position of the first screw 44, the output end of the second motor 43 is fixedly connected with one end of the first screw 44, oil residue can be conveniently pushed into the collecting box 46 by the push plate 40 to be collected, the top surface of the L-shaped driving rod 37 is vertically fixedly connected to one end of the top surface of the extruding block 31, the top of the L-shaped driving rod 37 penetrates through the top of the smelting bin 1, the top of the first driving rod 38 to extend to the top of the smelting bin 1 to the top of the first side of the motor 38, the first motor 38 is horizontally connected to the second motor 38 is electrically connected to the second motor 43, and the second motor 43 is electrically connected to the second motor 43 and the second motor 43 is connected to the second motor 43 and the upper switch 43 is electrically connected to the upper switch 43.
The transparent observation window 60 is vertically arranged at one side of the smelting tank 1 and positioned at the relative position of the separation tank 30, so that the oil residue in the separation tank 30 can be observed conveniently through the transparent observation window 60, and the extrusion block 31 can be conveniently and timely driven to extrude.
The embodiment is particularly characterized in that the separation mechanism 5 is arranged to facilitate extrusion operation of smelted oil residues, facilitate extrusion of oil adsorbed in the oil residues, and the separation operation of the oil and the oil residues is not needed to be carried out in a subsequent increased process, so that the working efficiency is greatly improved, and the consumption of labor force is reduced.
As shown in fig. 1, fig. 2, fig. 7, fig. 9 and fig. 10, the filtering mechanism 7 comprises a second filter plate 59 slidably connected in the oil outlet 6, the storage bin 49 is arranged at a position opposite to the second filter plate 59 on one side in the oil outlet 6, one end of the second filter plate 59 is slidably connected in the storage bin 49, the chute 51 is arranged on the upper side of the storage bin 49 in the side wall of the bottom of the smelting box 1, one end of the chute 51 is communicated with one end of the storage bin 49, the spring 61 is fixedly connected to the bottom of one end of the second filter plate 59, one end of the spring 61, which is far away from the second filter plate 59, is fixedly connected to one end of the second filter plate 59 above the spring 61, the sliding magnetic block 52 is slidably connected in the chute 51, the other end of the rope 50 is fixedly connected to one side of the sliding magnetic block 52, the discharge hopper 47 is communicated to the bottom of the oil outlet 6, and the discharge pipe 48 is obliquely arranged at the bottom of one side of the discharge hopper 47, so that the discharged oil is conveniently filtered by the second filter plate 59.
The slag discharging mechanism 8 comprises a scraping block 53 which is slidably connected to the inner bottom surface of the smelting bin 2, an L-shaped push rod 54 is horizontally and fixedly connected to the middle end bottom of one side, far away from the oil outlet 6, of the scraping block 53, the L-shaped push rod 54 is slidably connected to the inner bottom surface of the smelting bin 2, a driving bin 55 is arranged at the opposite position of the L-shaped push rod 54 in the side wall of the bottom of the smelting bin 1, one end of the L-shaped push rod 54 stretches into the driving bin 55 to be slidably connected with the inner side wall of the driving bin 55, a second screw rod 56 is horizontally and fixedly connected to the inner side of the driving bin 55 through threads, the output end of the third motor 57 is fixedly connected with one end of the second screw rod 56, one end, far away from the third motor 57, of the second screw rod 56 is rotatably connected with the inner side wall of the driving bin 55, an adsorption magnetic block 58 is fixedly connected to one end of the bottom surface of the L-shaped push rod 54 in a sleeved mode, the adsorption magnetic block 58 is magnetically attracted with the sliding magnetic block 52, residual slag on the inner bottom surface of the smelting bin 2 is conveniently pushed into the inner side 6 through the horizontal sliding of the scraping block 53, the adsorption magnetic block 58 is magnetically attracted with the sliding magnetic block 52, and a second filter plate 59 is conveniently controlled through the cooperation of a spring 61.
The embodiment is that the filtering mechanism 7 is arranged to facilitate the filtration of the oil during the oil discharge, so as to avoid the doping of fine oil residues in the oil, and the slag discharging mechanism 8 is arranged to facilitate the cleaning of the fine oil residues remained in the bottom of the smelting bin 2 after the oil is discharged completely.
The working principle of the invention is as follows: during operation, firstly, grease to be smelted is poured into a feed inlet 26, then a first motor 18 drives a second gear 24 to rotate through a first rotating rod 19, the second gear 24 drives a second rotating rod 25 to rotate through a first gear 23, the second rotating rod 25 drives a conveying screw 28 to rotate, the grease in the feed inlet 26 is led into a smelting bin 2 through a material guiding pipe 27, then the smelting bin 2 is heated through a heating plate 29, the smelting operation of the grease is realized, part of hot oil is poured into the smelting bin 2 before smelting, the grease smelting efficiency is improved, the first rotating rod 19 drives a stirring rod 22 to rotate during smelting, the grease is convenient to stir, the grease smelting is prevented from being sticky, the grease discharging efficiency is prevented from being influenced, after the grease is smelted into grease slag, because the density of the grease slag is less than that of the oil, the oil residue at this time floats on the oil surface, the oil residue can be close to one side of the rotating roller 9 by being matched with the guide of the inclined plate 21, when oil is not required to be added into the smelting bin 2, the first motor 18 reversely rotates, the material conveying screw 28 can reversely rotate, namely, oil is not conveyed into the smelting bin 2 any more, the reverse rotation of the first motor 18 drives the second bevel gear 16 to rotate through the first rotating rod 19, the second bevel gear 16 drives the second driving wheel 14 to rotate through the first bevel gear 15, the second driving wheel 14 drives the first driving wheel 13 to rotate through a belt, the first driving wheel 13 drives the rotating roller 9 to rotate clockwise, the oil residue on the oil surface is conveniently fished through the cooperation of the plurality of slag collecting plates 10 and the plurality of side plates 12, the fished oil residue falls into the discharge port 20 through the rotation of the rotating roller 9, then into the separator tank 30;
When the oil slag in the separation box 30 is piled up to a certain height, the extrusion block 31 is driven to descend through the air cylinder 32, the oil slag is pressed, the oil in the oil slag can overflow after being pressed, the overflowed oil leaks into the oil collecting box 35 through the first filter plate 34 and is discharged through the oil leakage pipe 36, when the extrusion block 31 descends to the lowest height, the extrusion block 31 drives the L-shaped driving rod 37 to press the switch 38, then the air cylinder 32 drives the extrusion block 31 to rapidly ascend to the initial position, the pressed switch 38 controls the second motor 43 to perform the forward and backward rotation of one cycle, the second motor 43 drives the first screw 44 to perform the forward rotation, the push plate 40 drives the baffle 42 to slide to one side, the oil slag is conveniently pushed to the slag discharging port 41 through the push plate 40, the oil slag falls into the collecting box 46 through the slag discharging port 41, when the push plate 40 moves to the tail end of the first screw 44, the second motor 43 drives the first screw 44 to reversely rotate, the baffle 42 returns to the initial position, the baffle 42 is positioned in the slag discharging port 41, the slag discharging port 41 is conveniently to completely clean the oil slag in the melting box 46, and the oil slag is completely separated from the melting box 46, and the oil slag is completely removed from the oil box is completely and the oil slag is completely separated and is completely removed from the oil box 46, and is completely removed from the oil box is completely and is completely removed from the oil box by the oil box;
The oil after smelting is conveniently discharged through the oil discharge pipe 48, when the device is not used when finishing smelting work, the oil discharge pipe 48 is opened to completely discharge the oil in the smelting bin 2, the part of tiny oil residues doped in the oil is conveniently filtered through the No. two filter plates 59, the cleanliness of the smelted oil is improved, after the oil is completely discharged, the No. three motor 57 drives the No. two screw 56 to rotate, the L-shaped push rod 54 drives the scraping block 53 to extend out of the driving bin 55 and slide towards the side of the No. two filter plates 59, the residual oil residues in the bottom of the smelting bin 2 are conveniently pushed towards the side of the No. two filter plates 59 through the scraping block 53 in the process, and when the L-shaped push rod 54 drives the adsorption magnetic block 58 to be close to the No. two filter plates 59, the adsorption magnetic block 58 adsorbs the sliding magnetic block 52 and drives the sliding magnetic block 52 to slide, the sliding magnetic block 52 can pull the second filter plate 59 through the rope 50 in the sliding process of the sliding magnetic block 52, the second filter plate 59 is contained in the containing bin 49, the oil outlet 6 is opened at the moment, then the residual oil residues can be pushed into the oil outlet 6 completely through the pushing of the scraping block 53 and discharged from the oil discharge pipe 48 through the discharge hopper 47, when the third motor 57 drives the second screw 56 to reversely rotate, the scraping block 53 returns to the initial position, the adsorption magnetic block 58 drives the sliding magnetic block 52 to slide to the initial position at the moment, and the second filter plate 59 returns to the initial position through the rebound of the spring 61 and reenters the oil outlet 6.
In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, where "up," "down," "left," "right," etc. are merely used to indicate relative positional relationships, and when the absolute position of an object to be described changes, the relative positional relationships may change;
In the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other without conflict;
Finally, the foregoing description of the preferred embodiment of the invention is provided for the purpose of illustration only, and is not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Claims (7)
1. The circulating flow type grease smelting device comprises a smelting box (1) and is characterized in that a smelting bin (2) is arranged on one side in the smelting box (1), a separation bin (3) is arranged on the other side in the smelting box (1), a flow mechanism (4) for realizing grease flow smelting is arranged in the smelting bin (2), a separation mechanism (5) for extruding oil residues is arranged in the separation bin (3), an oil outlet (6) is arranged at one end in the inner bottom of the smelting bin (2), a filtering mechanism (7) for filtering oil is arranged in the oil outlet (6), and a slag discharging mechanism (8) for cleaning the residual oil residues in the inner bottom of the smelting bin (2) is arranged at the other end in the smelting bin (2);
The filter mechanism (7) comprises a second filter plate (59) which is connected in the oil outlet (6) in a sliding manner, a storage bin (49) is formed in the opposite position of the second filter plate (59) on one side in the oil outlet (6), one end of the second filter plate (59) is connected in the storage bin (49) in a sliding manner, a chute (51) is formed in the side wall of the bottom of the smelting box (1) above the storage bin (49), one end of the chute (51) is communicated with one end of the storage bin (49), a spring (61) is fixedly connected to the bottom of one end of the second filter plate (59), one end of the spring (61) far away from the second filter plate (59) is fixedly connected with one side in the storage bin (49), a rope (50) is fixedly connected to one end of the second filter plate (59) far away from the second filter plate (61), a sliding magnetic block (52) is connected in a sliding manner, a discharge hopper (47) is communicated with the bottom of the oil outlet (6), and a discharge hopper (47) is formed in one side of the bottom of the oil pipe (47);
The slag discharging mechanism (8) comprises a scraping block (53) which is slidingly connected to the inner bottom surface of the smelting bin (2), an L-shaped push rod (54) is horizontally fixedly connected to the bottom part of one side of the scraping block (53) away from the oil outlet (6), the L-shaped push rod (54) is slidingly connected to the inner bottom surface of the smelting bin (2), a driving bin (55) is arranged at the opposite position of the L-shaped push rod (54) in the side wall of the bottom of the smelting bin (1), one end of the L-shaped push rod (54) stretches into the driving bin (55) and is slidingly connected with the inner side wall of the driving bin (55), one end of the L-shaped push rod (54) is horizontally connected with a second screw rod (56) in a penetrating thread manner, one side of the driving bin (55) is fixedly connected with a third motor (57), the output end of the third motor (57) is fixedly connected with one end of the second screw rod (56), one end of the second screw rod (56) is rotationally connected with the inner side wall of the driving bin (55), one end of the L-shaped push rod (54) is fixedly connected with an adsorption block (58) in the bottom surface, and the adsorption block (58) is magnetically attracted.
2. The circulating flow type grease smelting device according to claim 1, wherein the flow mechanism (4) comprises an inclined plate (21) which is obliquely and fixedly connected to the smelting bin (2), one end of the smelting bin (2) positioned below the inclined plate (21) is horizontally and rotatably connected with a rotating roller (9), the side wall of the rotating roller (9) is fixedly connected with a plurality of slag collecting plates (10) in a circumference manner, one side, far away from the rotating roller (9), of the surfaces of the slag collecting plates (10) is fixedly connected with a side plate (12), the top surface of the smelting box (1) is fixedly connected with an L-shaped mounting plate (17), the top of the L-shaped mounting plate (17) is fixedly connected with a first motor (18), the bottom surface of the top of the L-shaped mounting plate (17) is positioned below the first motor (18) and is rotatably connected with a second gear (24), the output end of the first motor (18) penetrates through the top surface of the L-shaped mounting plate (17) and is fixedly connected with the second gear (24), the top surface of the L-shaped mounting plate (17) is rotatably connected with the first gear (23), the first gear (23) is rotatably connected with the second gear (23), the top surface of the first motor (23) is meshed with the second gear (23), the second motor (23) is meshed with the first gear (23), the bottom of the charging hole (26) penetrates through the top surface of the smelting box (1) and is fixedly connected with a material guide pipe (27), the bottom end of the material guide pipe (27) penetrates through the inclined plate (21) and stretches into the smelting bin (2), a material conveying screw (28) is rotationally connected to the bottom end of the material conveying screw (28), a second rotating rod (25) is vertically fixedly connected to the top end of the material conveying screw (28), the top end of the second rotating rod (25) is fixedly connected with the bottom end of a first gear (23), a first rotating rod (19) is vertically fixedly connected to the bottom end of the second gear (24), the inner top surface of the smelting box (1) is rotatably connected with a second bevel gear (16) at the relative position of the first rotating rod (19), the bottom end of the first rotating rod (19) penetrates through the top surface of the smelting box (1) and is fixedly connected with the second bevel gear (16), one side of the second bevel gear (16) is in meshed connection with a first bevel gear (15), one side of the second bevel gear (15) is rotatably connected with a second driving wheel (14) at the relative position of the second bevel gear (15), one end of the second driving wheel (14) is rotatably connected with one side of the first bevel gear (13) through the first rotating rod (13) at the relative position of the first rotating rod (13), one end of the first driving wheel (13) penetrates through the side wall of the smelting box (1) through a connecting rod to be fixedly connected with one end of the rotating roller (9), the first driving wheel (13) and the second driving wheel (14) are connected through belt transmission, a discharge opening (20) is formed in the position, opposite to the rotating roller (9), of one side of the smelting bin (2) in a penetrating mode, and a plurality of heating plates (29) are embedded in the side wall of the smelting bin (2).
3. The circulating flow type grease smelting device according to claim 2, wherein a plurality of leakage holes (11) are formed on the surfaces of the slag collecting plates (10) in a penetrating manner.
4. The circulating flow type grease smelting device according to claim 2, wherein the smelting bin (2) is rotatably connected with a stirring rod (22), the top end of the stirring rod (22) penetrates through the inclined plate (21) and is fixedly connected with the bottom surface of the two-number bevel gear (16), and the stirring rod (22) is rotatably connected to the inclined plate (21).
5. The circulating flow type grease smelting device according to claim 1, wherein the separating mechanism (5) comprises a separating box (30) fixedly connected to one side in the separating bin (3), the separating box (30) is located at the opposite position of the discharge port (20), a separating port (33) is formed in the bottom of the separating box (30) in a penetrating mode, a first filter plate (34) is horizontally and fixedly connected to the top of the separating port (33), an extrusion block (31) is arranged above the first filter plate (34) in the separating box (30), a cylinder (32) is fixedly connected to the upper surface of the smelting box (1) at the opposite position of the extrusion block (31), the output end of the cylinder (32) penetrates through the upper surface of the smelting box (1) and is fixedly connected to the top of the extrusion block (31), an oil collecting box (35) is fixedly connected to the bottom of the separating box (30), an oil pipe (36) is obliquely and fixedly connected to one side of the oil collecting box (35), and one end of the oil pipe (36) penetrates through the side wall of the smelting box (1) to extend to the outside of the smelting box (1).
6. The circulating flow type grease smelting device according to claim 5, wherein the separating bin (3) is characterized in that a collecting box (46) is slidingly connected below the separating box (30), one end of the collecting box (46) penetrates through the side wall of the smelting box (1) and is slidingly connected with the smelting box (1), a slag discharging port (41) is arranged at the bottom of one side in the separating box (30), a baffle plate (42) is slidingly connected with the slag discharging port (41), a containing groove (39) is arranged at the bottom of the other side in the separating box (30), a push plate (40) is slidingly connected with the containing groove (39), the bottom surface of the push plate (40) is slidingly connected with the surface of a first filter plate (34), two ends of the bottom of one side, which are close to each other, of the push plate (40) and the baffle plate (42) are horizontally and fixedly connected with a mounting rod (45), a first screw (44) is horizontally and penetratingly connected with the middle end of one side of the push plate (40), a second motor (43) is fixedly connected with the bottom of the first screw (44), a second motor (43) is fixedly connected with the top surface of the first screw (37) and the second screw (43) is fixedly connected with the top surface of the upper surface of the first screw (37), the top surface of the smelting box (1) is positioned below the L-shaped driving rod (37) and is provided with a switch (38), and the switch (38) is electrically connected with a second motor (43).
7. The circulating-flow type grease smelting device according to claim 5, wherein a transparent observation window (60) is vertically formed on one side of the smelting box (1) at the opposite position of the separating box (30).
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| CN202410790302.7A CN118685224B (en) | 2024-06-19 | 2024-06-19 | A circulating flow type grease smelting device |
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| CN202410790302.7A CN118685224B (en) | 2024-06-19 | 2024-06-19 | A circulating flow type grease smelting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112403102A (en) * | 2020-10-28 | 2021-02-26 | 青海汉尧农副产品有限责任公司 | Grain oil and oil residue separation device and method |
| CN116538802A (en) * | 2023-05-06 | 2023-08-04 | 驻马店恒久新型耐磨材料有限公司 | Smelting device with rapid slag discharging function |
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| CN116970435B (en) * | 2023-06-21 | 2024-01-26 | 连云港威勒斯新能源科技有限公司 | Animal fat smelting equipment and method |
| CN116656422A (en) * | 2023-07-01 | 2023-08-29 | 安徽润和食品有限公司 | An easy-to-use oil melting device |
| CN220808624U (en) * | 2023-09-12 | 2024-04-19 | 新疆中茂卓旭生物科技有限责任公司 | Squeezing device for edible oil production |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112403102A (en) * | 2020-10-28 | 2021-02-26 | 青海汉尧农副产品有限责任公司 | Grain oil and oil residue separation device and method |
| CN116538802A (en) * | 2023-05-06 | 2023-08-04 | 驻马店恒久新型耐磨材料有限公司 | Smelting device with rapid slag discharging function |
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Effective date of registration: 20250207 Address after: 529000 Sanjiang Baimiao Industrial Zone, Xinhui District, Jiangmen City, Guangdong Province Applicant after: GUANGDONG XINHUI JIALI GREASE CO.,LTD. Country or region after: China Address before: 112000 No. 15, Xiyi street, high tech Industrial Development Zone, Tieling City, Liaoning Province Applicant before: Liaoning Muhe Food Technology Co.,Ltd. Country or region before: China |
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