Centralized collecting device for automobile wire harness
Technical Field
The invention relates to the technical field of charging piles, in particular to a centralized collecting device for automobile wire harnesses.
Background
At present, an electric automobile charging station is a station for charging an electric automobile, along with popularization of the electric automobile, the electric automobile charging station becomes an important point of development of automobile industry and energy industry, the electric automobile charging station can better solve the problem of quick charging, energy conservation and emission reduction are realized, a charging service mode refers to a mode that an electric automobile user selects a charging station at a fixed place and a charging pile to directly charge a battery of the automobile when the electric energy of the automobile is about to be consumed, longer charging cables are arranged in a new energy automobile charging station, and after the charging is completed, the cables are wound up;
in the existing winding process, a motor is generally adopted to drive a winding drum to wind the wire harness, when a winding cable is wound to the limit or blocked, the winding tension is too large, so that the wire harness is broken inside due to the too large winding force when concentrated collection is performed.
Disclosure of Invention
In order to achieve the above purpose, the invention is realized by the following technical scheme: a centralized collection device for automotive wiring harnesses, comprising:
A frame for supporting the structural assembly; the outer side of the frame is fixedly provided with a power transmission box, one side, far away from the power transmission box, of the outer side of the frame is fixedly provided with a motor, and the output end of the motor penetrates through the frame and extends into the frame;
The wire coiling mechanism is used for centralizing and collecting wire harnesses, a cable is coiled on the outer side of the wire coiling mechanism, one end of the cable is electrically connected with the power transmission box, and the other end of the cable is connected with the charging plug;
the wire pressing mechanism is used for limiting the wire harness when the wire is wound, and is arranged in the frame;
the wire guide mechanism is used for guiding the cable wire when the cable is wound, the wire guide mechanism is arranged in the frame, and the wire winding mechanism is positioned between the wire guide mechanism and the wire pressing mechanism;
Wherein the winding mechanism comprises a rotating shaft, one end of the rotating shaft is connected with the output end of the motor, a flange is fixedly arranged on the outer side of the rotating shaft, a supporting cylinder is fixedly connected with the rotating shaft through the flange, a rubber pad is fixedly arranged on the outer side of the supporting cylinder, the rubber pad is uniformly arranged along the circle center of the rotating shaft, a friction plate is fixedly arranged on the outer side of the rubber pad, friction lines are arranged on the outer side of the friction plate, a friction cylinder is arranged on the outer side of the friction plate, the inner wall of the friction cylinder is attached to the friction plate, the friction cylinder is driven to roll a cable through friction force between the friction cylinder and the friction plate, centralized collection is carried out on a wire harness, when the cable is wound to the limit or blocked, the friction cylinder is limited by the winding cylinder, make friction plate and rubber pad cooperate, make the rubber pad deformation, the friction plate can't drive the friction tube and rotate, guarantees that the reel keeps in safe range to the roll pulling force of cable conductor, prevents that the pencil from drawing force too big when concentrating the collection and causing inside fracture, just the outside fixed mounting of friction tube has the reel, the equal fixed mounting in both ends in the reel outside has the fender dish, spiral groove has evenly been seted up in the outside of reel, through the thread groove of the reel outside seting up, makes the line pressing in the line pressing mechanism when exerting pressure, makes the cable conductor appear slight deformation in spiral groove department, increases certain frictional force, avoids the cable harness to skid in the first summer of external insulation layer when concentrating the collection, causes unable concentrated collection of rolling.
Preferably, the wire pressing mechanism comprises a connecting plate, one side of the connecting plate is fixedly connected with the inner wall of the frame, the other side of the connecting plate is fixedly provided with a groove frame, the inner wall of the groove frame is fixedly provided with an elastic backing ring, the inner wall of the groove frame is slidably provided with a sliding block, one side of the sliding block is fixedly connected with the outer side of the elastic backing ring, the other side of the sliding block is rotationally provided with a clamping groove plate, one side of the top of the sliding block, which is close to the clamping groove plate, is fixedly provided with a rubber strip, the top of the outer side of the clamping groove plate is propped up by the rubber strip, the laminating force of the wire pressing strip to a cable wire is ensured in the winding process, the compacting force of the cable wire is ensured, the winding is ensured to be concentrated, meanwhile, the rubber deformation characteristic of the rubber strip can be buffered through the deformation characteristic when the cable is blocked, and the cable harness is protected.
Preferably, one side that the slider was kept away from to the rubber strip laminates with the top in the draw-in groove board outside, draw-in groove has been seted up at the top that slider one side was kept away from to the draw-in groove board, just the bottom fixed mounting that slider one side was kept away from to the draw-in groove board has arc noodless, draw-in groove department joint of draw-in groove board has a spout frame, the spout has been seted up in the outside of spout frame, the outside of arc noodless is the cambered surface and contacts with the outside of cable conductor, just the material of arc noodless is rubber material, spout department slidable mounting of spout frame has the line pressing, the outside of line pressing evenly is provided with the line pressing, just the top fixed mounting of line pressing has the spring board, continues to cooperate through the deformation of line pressing and spring board, and in the cable conductor rolling process, and when one deck was not rolled up, just set up next layer, makes the line pressing through the deformation of spring board slide in the spout frame, smooth the line pressing the collection of pencil, the line pressing down can be evenly rolled up to the assurance, the line pressing is put the symmetry along the axis center position of line pressing, the line pressing one end of line pressing frame is kept away from the line pressing the spring board and the center position fixed mounting at the top of spout frame.
Preferably, the wire mechanism includes fixed frame, the outside of fixed frame and the inner wall fixed connection of frame, just the both sides of fixed frame inner wall all rotate and install the curb plate, fixed mounting has the line ball pole between the curb plate, the frame groove has been seted up to the inner wall of fixed frame, just be provided with the threading section of thick bamboo in the frame groove of fixed frame, the through wires hole has been seted up in the outside of threading section of thick bamboo and has been used for the passing of cable conductor, just the connecting block is all installed to the upper and lower both sides of threading section of thick bamboo, the equal fixed mounting of inner wall of connecting block has the revolving post, the pulley is all installed in the both ends in the revolving post outside, the opposite side of pulley contacts with the upper and lower both sides of fixed frame, one side fixed mounting that is close to wire mechanism in the threading section of thick bamboo outside has the grooved pipe, the water guide groove has just one side rotation that the grooved pipe kept away from the threading section of thick bamboo has the sponge ring, supports the cable conductor through the sponge ring when the cable conductor passes, carries out the protection to the insulating layer of cable conductor at the in-process that the cable passes, utilizes the friction between the sponge ring and the cable conductor to guarantee clean dust of cable conductor and cable conductor on the surface simultaneously.
The invention provides a centralized collecting device for an automobile wire harness. The beneficial effects are as follows:
1. This automobile wire harness is with concentrating collection device, drive the winding reel through frictional force between friction tube and the friction plate and roll up the cable conductor, concentrate the collection to the pencil, when the cable conductor is rolled up to the limit or is blocked, the winding reel is restricted the friction tube, make friction plate and rubber pad cooperate, make the rubber pad deformation, the friction plate can't drive the friction tube and rotate, guarantee that the winding reel keeps in safe range to the roll-up pulling force of cable conductor, prevent that the pencil from concentrating when the collection pulling force is too big and causing inside fracture.
2. This automobile wire harness is with concentrating collection device, the thread groove of seting up through the reel outside makes the line pressing in the line pressing mechanism when exerting pressure, makes the cable conductor appear slight deformation in the spiral groove department, increases certain frictional force, avoids cable wire harness to skid in the early summer of the outside insulating layer when concentrating the collection, causes unable winding to concentrate the collection.
3. This automobile wire harness is with concentrating collection device pushes up at the top in the draw-in groove board outside through the rubber strip and moves, guarantees the laminating dynamics of line to the cable conductor in the rolling in-process, guarantees the dynamics of compressing tightly to the cable conductor, guarantees the going on that the rolling is concentrated, and the rubber deformation characteristic of rubber strip simultaneously, and the continuation can be when the cable is obstructed, can cushion through deformation characteristic, protection cable harness.
4. This automobile wire harness is with concentrating collection device continues the cooperation through the deformation of line ball strip and springboard, at cable conductor rolling in-process, and one deck is not rolled up full, when just seting up the next floor, makes the line of pressing slide in the spout frame through the deformation of springboard, smoothes the pencil, guarantees that the pencil can the even roll collection of returning.
5. This automobile wire harness is with concentrating collection device supports the cable conductor when the cable conductor passes through the sponge ring, protects the insulating layer of cable at the in-process that the cable passed, utilizes the frictional force between sponge ring and the cable conductor simultaneously, and is clean with water stain and the dust on cable conductor surface, guarantees the clean and tidy of cable conductor.
Drawings
FIG. 1 is a schematic view of the external structure of a centralized collection device for automobile wire harnesses according to the present invention;
FIG. 2 is a sectional view showing the structure of a centralized collecting device for automobile wire harnesses;
FIG. 3 is a schematic diagram of the positions of the wire winding mechanism, the wire pressing mechanism and the wire guiding mechanism according to the present invention;
FIG. 4 is a schematic diagram of a winding mechanism according to the present invention;
FIG. 5 is a sectional view showing the structure of the winding mechanism of the present invention;
FIG. 6 is a schematic view of a wire pressing mechanism according to the present invention;
FIG. 7 is a side view of the structure of the wire pressing mechanism of the present invention;
fig. 8 is a schematic structural diagram of a wire guiding mechanism according to the present invention:
fig. 9 is a schematic view of a portion of a wire guide mechanism according to the present invention.
In the figure: 1. a frame; 2. a winding mechanism; 3. a wire pressing mechanism; 4. a wire guide mechanism; 5. a power transmission box; 6. a cable; 7. a charging plug; 8. a motor; 21. a rotating shaft; 22. a baffle disc; 23. a spool; 24. a flange plate; 25. a support cylinder; 26. a rubber pad; 27. a friction plate; 28. a friction cylinder; 301. a connecting plate; 302. an elastic backing ring; 303. a slide block; 304. a rubber strip; 305. a slot frame; 306. a slot plate; 307. arc noodles; 308. a chute frame; 309. pressing lines; 310. a spring plate; 41. a fixed frame; 42. a threading tube; 43. a side plate; 44. a wire pressing rod; 45. a connecting block; 46. a rotating column; 47. a pulley; 48. a groove pipe; 49. a sponge ring.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
In a first embodiment, as shown in fig. 1 to 5, the present invention provides a technical solution: a centralized collection device for automotive wiring harnesses, comprising:
A frame 1, the frame 1 for supporting a structural assembly; the power transmission box 5 is fixedly arranged on the outer side of the frame 1, the motor 8 is fixedly arranged on one side, far away from the power transmission box 5, of the outer side of the frame 1, and the output end of the motor 8 penetrates through the frame 1 and extends into the frame;
the wire winding mechanism 2 is used for centralizing and collecting wire harnesses, a cable 6 is wound on the outer side of the wire winding mechanism 2, one end of the cable 6 is electrically connected with the power transmission box 5, and the other end of the cable 6 is connected with a charging plug 7;
a wire pressing mechanism 3, wherein the wire pressing mechanism 3 is used for limiting a wire harness when the wire is wound, and the wire pressing mechanism 3 is arranged inside the frame 1;
A wire guide mechanism 4, wherein the wire guide mechanism 4 is used for guiding the cable 6 when the wire is wound, the wire guide mechanism 4 is arranged inside the frame 1, and the wire winding mechanism 2 is positioned between the wire guide mechanism 4 and the wire pressing mechanism 3;
Wherein the winding mechanism 2 comprises a rotating shaft 21, one end of the rotating shaft 21 is connected with the output end of a motor 8, a flange 24 is fixedly arranged on the outer side of the rotating shaft 21, a supporting cylinder 25 is fixedly connected with the rotating shaft 21 through the flange 24, a rubber pad 26 is fixedly arranged on the outer side of the supporting cylinder 25, the rubber pad 26 is uniformly arranged along the circle center of the rotating shaft 21, a friction plate 27 is fixedly arranged on the outer side of the rubber pad 26, friction lines are arranged on the outer side of the friction plate 27, a friction cylinder 28 is arranged on the outer side of the friction plate 27, the rotating shaft 21 drives the supporting cylinder 25 to rotate through the flange 24 when the rotating shaft 21 drives the friction plate 27 to rotate through the rubber pad 26 on the outer side of the supporting cylinder 25, the friction cylinder 28 is driven to rotate through friction force between the friction plate 27 and the inner wall of the friction cylinder 28, the winding cylinder 23 is driven to rotate through the friction cylinder 28, through the helicla flute outside reel 23 and line ball mechanism 3 cooperation, guarantee the sufficient frictional force with cable wire 6 in the in-process of rolling cable wire 6, the inner wall of friction tube 28 is laminated mutually with friction plate 27, and the outside fixed mounting of friction tube 28 has reel 23, the both ends outside of reel 23 are all fixed mounting to have fender dish 22, when the rolling is hindered, compress tightly cable wire 6 to the outside of reel 23 through line ball mechanism 3, there is great frictional force between cable wire 6 and the reel 23 when cable wire 6 is in place or cable wire 6 is hindered, restrict the reel 23 rotation, friction tube 28 inwards oppresses friction plate 27, make rubber pad 26 deformation, make the resistance reach the back of a certain extent, unable transmission between friction plate 27 and the friction tube 28, the helicla flute has evenly been seted up to the outside of reel 23.
In the second embodiment, as shown in fig. 6 to 7, based on the first embodiment, the wire pressing mechanism 3 includes a connecting plate 301, one side of the connecting plate 301 is fixedly connected with the inner wall of the frame 1, the other side of the connecting plate 301 is fixedly provided with a slot frame 305, the inner wall of the slot frame 305 is fixedly provided with an elastic backing ring 302, the inner wall of the slot frame 305 is slidably provided with a sliding block 303, one side of the sliding block 303 is fixedly connected with the outer side of the elastic backing ring 302, the other side of the sliding block 303 is rotatably provided with a slot plate 306, the connecting plate 301 is fixed in the frame 1, and meanwhile, the elastic backing ring 302 pushes the sliding block 303 towards the wire winding mechanism 2, so that the sliding block 303 drives the slot plate 306, the cable 6 is pressed towards the outer side of the wire winding drum 23 through the slot plate 306 by driving the slot frame 308, and one side of the top of the sliding block 303, which is close to the slot plate 306, is fixedly provided with a rubber strip 304.
The side that the rubber strip 304 kept away from slider 303 is laminated with the top in draw-in groove board 306 outside mutually, the draw-in groove has been seted up at the top that draw-in groove board 306 kept away from slider 303 one side, and draw-in groove board 306 is kept away from the bottom fixed mounting in slider 303 one side and is had arc noodless 307, draw-in groove department joint of draw-in groove board 306 has spout frame 308, the spout has been seted up in spout frame 308's outside, the outside of arc noodless 307 is the cambered surface and contacts with the outside of cable 6, and the material of arc noodless 307 is rubber material, the spout department slidable mounting of spout frame 308 has the line 309, the outside of line 309 evenly is provided with the line, and the top fixed mounting of line 309 has spring plate 310, spring plate 310 is along the central position symmetry of line 309's axis, in the in-process of oppression, rubber strip 304 is pressed down the slant with draw-in groove board 306 the top in the outside of draw-in groove board 306, the cambered surface of arc noodless 307 and cable contact, the one end that line 309 kept away from line 309 and the central position fixed mounting at spout frame 308.
In the third embodiment, as shown in fig. 8 to 9, based on the first and second embodiments, the wire guide mechanism 4 includes a fixed frame 41, the outer side of the fixed frame 41 is fixedly connected with the inner wall of the frame 1, two sides of the inner wall of the fixed frame 41 are rotatably provided with side plates 43, a wire pressing rod 44 is fixedly installed between the side plates 43, a frame slot is provided in the inner wall of the fixed frame 41, a wire through tube 42 is provided in the frame slot of the fixed frame 41, a wire through hole is provided in the outer side of the wire through tube 42 for the cable 6 to pass through, when the wire through tube 42 is wound, the cable 6 is conducted inwards, after passing through the wire through tube 42, the cable 6 enters a slot tube 48, in the process of passing through the cable 6, the cable 6 passes through a sponge ring 49 inside, and connecting blocks 45 are installed on the upper side and the lower side of the wire through tube 42.
The inner wall of connecting block 45 is all fixed mounting has post 46, the pulley 47 is all installed in the both ends of post 46 outside rotation, pulley 47's opposite side contacts with the upper and lower both sides of fixed frame 41, one side fixed mounting that is close to wire coiling mechanism 2 in the threading section of thick bamboo 42 outside has slotted tube 48, contact with the outside of cable wire 6 through sponge ring 49, the in-process that cable wire 6 passed, dust water stain outside clearance cable wire 6 through sponge ring 49, after passing slotted tube 48, wire pressing rod 44 is with cable wire 6 down oppression, the guiding gutter has been seted up in the outside of slotted tube 48, and one side that the threading section of thick bamboo 42 was kept away from to slotted tube 48 inner wall rotates and installs sponge ring 49.
During the use, the circular telegram of passing through transmission box 5 and cable conductor 6 makes electric power pass through cable conductor 6 and transmits charging plug 7, charges the car through charging plug 7, before charging, motor 8 clockwise rotation drives wire winding mechanism 2 and releases cable conductor 6, derive cable conductor 6, after the completion of charging, drive wire winding mechanism 2 through motor 8 anticlockwise rotation, make cable conductor 6 drive the rolling concentrate collection, wire pressing mechanism 3 compresses tightly the restriction to cable conductor 6 when wire winding mechanism 2 rotates simultaneously, leads cable conductor 6 through wire guide mechanism 4 simultaneously.
When the cable 6 is rolled by the winding mechanism 2, the rotating shaft 21 is driven to rotate by the motor 8, the rotating shaft 21 drives the supporting cylinder 25 to rotate by the flange 24, the friction plate 27 is driven to rotate by the rubber pad 26 on the outer side of the supporting cylinder 25, the friction plate 27 is driven to rotate by the friction force between the friction plate 27 and the inner wall of the friction cylinder 28, the friction cylinder 28 is driven to rotate by the friction cylinder 28, the spiral groove on the outer side of the winding cylinder 23 is matched with the wire pressing mechanism 3, enough friction force between the cable 6 and the cable 6 is ensured in the process of winding the cable 6, meanwhile, when winding is blocked, the cable 6 is pressed to the outer side of the winding cylinder 23 by the wire pressing mechanism 3, and when the cable 6 is wound in place or the cable 6 is blocked, larger friction force exists between the cable 6 and the winding cylinder 23, the friction plate 27 is pressed inwards by the friction cylinder 28, the rubber pad 26 is deformed, and after the resistance reaches a certain degree, the cable 6 and the friction plate 28 cannot be driven.
In the process of winding and centralized collection, a connecting plate 301 in a wire pressing mechanism 3 is fixed in the frame 1, meanwhile, an elastic backing ring 302 pushes a sliding block 303 to the direction of a wire winding mechanism 2, the sliding block 303 drives a clamping groove plate 306, a pressing line 309 is driven by the clamping groove plate 306 through a sliding groove frame 308 to press a cable 6 to the outer side of a winding drum 23, meanwhile, in the pressing process, a rubber strip 304 presses the clamping groove plate 306 obliquely downwards at the top of the outer side of the clamping groove plate 306, and meanwhile, the cambered surface of a cambered surface strip 307 at the bottom of the clamping groove plate 306 is in contact with the cable.
When the line pressing mechanism 3 and the line coiling mechanism 2 are matched to roll and concentrate the collection cable, the cable 6 is conducted from the outer side to the inner side through the line pressing mechanism 4, when the line pressing mechanism rolls, the cable 6 passes through the threading cylinder 42 to conduct inwards, after passing through the threading cylinder 42, the cable 6 enters the groove pipe 48, in the process that the cable 6 passes, the cable 6 passes through the sponge ring 49 internally, the cable 6 contacts with the outer side of the cable 6 through the sponge ring 49, in the process that the cable 6 passes, dust and water stains on the outer side of the cable 6 are cleaned through the sponge ring 49, and after passing through the groove pipe 48, the line pressing rod 44 presses the cable 6 downwards.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.