CN118682210A - An angle-adjustable fixture for automobile gear machining - Google Patents
An angle-adjustable fixture for automobile gear machining Download PDFInfo
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- CN118682210A CN118682210A CN202410939581.9A CN202410939581A CN118682210A CN 118682210 A CN118682210 A CN 118682210A CN 202410939581 A CN202410939581 A CN 202410939581A CN 118682210 A CN118682210 A CN 118682210A
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- 238000003754 machining Methods 0.000 title 1
- 238000004140 cleaning Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000000227 grinding Methods 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000005498 polishing Methods 0.000 description 4
- 238000003801 milling Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/02—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种用于汽车齿轮加工的角度可调式夹具，属于汽车齿轮夹具技术领域。一种用于汽车齿轮加工的角度可调式夹具，包括工作台，所述工作台的外侧固定连接有立板，所述立板的外侧设置有调节组件，所述调节组件的输出端连接有活动板，所述活动板远离调节组件的一侧固定连接有夹持组件，所述立板的外侧设置有推进组件，所述推进组件与调节组件相连接。本用于汽车齿轮加工的角度可调式夹具，通过设置推进组件，使得该装置在对加工齿轮的齿面进行打磨时，能够自动控制齿轮从打磨装置处移动，从而以恒定的速度对齿轮的齿面进行打磨，避免由于工作人员手动移动，导致前后齿面的打磨效果不一致，从而提高了该装置对齿轮的打磨效果。
The present invention discloses an angle-adjustable clamp for automobile gear processing, which belongs to the technical field of automobile gear clamps. An angle-adjustable clamp for automobile gear processing comprises a workbench, a vertical plate is fixedly connected to the outer side of the workbench, an adjustment component is arranged on the outer side of the vertical plate, a movable plate is connected to the output end of the adjustment component, a clamping component is fixedly connected to the side of the movable plate away from the adjustment component, a propulsion component is arranged on the outer side of the vertical plate, and the propulsion component is connected to the adjustment component. The angle-adjustable clamp for automobile gear processing is provided with a propulsion component, so that when the device is grinding the tooth surface of the processed gear, it can automatically control the gear to move from the grinding device, so as to grind the tooth surface of the gear at a constant speed, so as to avoid the grinding effect of the front and rear tooth surfaces being inconsistent due to manual movement by the staff, thereby improving the grinding effect of the device on the gear.
Description
技术领域Technical Field
本发明涉及汽车齿轮夹具技术领域，更具体地说，涉及一种用于汽车齿轮加工的角度可调式夹具。The invention relates to the technical field of automobile gear clamps, and more specifically to an angle-adjustable clamp used for automobile gear processing.
背景技术Background Art
齿轮是能互相啮合的有齿的机械零件，它在机械传动及整个机械领域中的应用极其广泛，汽车齿轮通常硬度较高，一般通过铣削、打孔等步骤对其进行加工，由于铣削后的齿轮齿面会存在铣削痕迹，因此，需要对齿轮齿面进行打磨，以提高齿轮的使用效果，但是在现有技术中，对于齿轮的打磨一般都是工作人员手动控制齿轮齿面在打磨装置上移动，一方面安全系数较低，另一方面，由于手动控制，难以控制齿轮齿面在打磨装置上的移动速度，从而导致前后齿面的打磨效果不一致，降低了齿面的打磨效果，基于此，本发明设计了用于汽车齿轮加工的角度可调式夹具，以解决上述问题。Gears are mechanical parts with teeth that can mesh with each other. They are widely used in mechanical transmission and the entire mechanical field. Automobile gears are usually of high hardness and are generally processed by milling, drilling and other steps. Since there will be milling marks on the gear tooth surface after milling, it is necessary to grind the gear tooth surface to improve the use effect of the gear. However, in the prior art, the grinding of gears is generally done by workers manually controlling the movement of the gear tooth surface on the grinding device. On the one hand, the safety factor is low. On the other hand, due to manual control, it is difficult to control the moving speed of the gear tooth surface on the grinding device, which leads to inconsistent grinding effects on the front and rear tooth surfaces, thereby reducing the grinding effect of the tooth surface. Based on this, the present invention designs an angle-adjustable clamp for automobile gear processing to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种用于汽车齿轮加工的角度可调式夹具，以解决上述背景技术中提出的问题。The object of the present invention is to provide an angle-adjustable fixture for automobile gear processing to solve the problems raised in the above-mentioned background technology.
一种用于汽车齿轮加工的角度可调式夹具，包括工作台，所述工作台的外侧固定连接有立板，所述立板的外侧设置有调节组件，所述调节组件的输出端连接有活动板，所述活动板远离调节组件的一侧固定连接有夹持组件，所述立板的外侧设置有推进组件，所述推进组件与调节组件相连接，所述工作台的上方设置有清理组件，所述清理组件贯穿立板并与调节组件相连接。An angle-adjustable fixture for automobile gear processing comprises a workbench, a vertical plate is fixedly connected to the outer side of the workbench, an adjustment component is arranged on the outer side of the vertical plate, a movable plate is connected to the output end of the adjustment component, a clamping component is fixedly connected to the side of the movable plate away from the adjustment component, a propulsion component is arranged on the outer side of the vertical plate, the propulsion component is connected to the adjustment component, and a cleaning component is arranged above the workbench, the cleaning component passes through the vertical plate and is connected to the adjustment component.
优选的，所述夹持组件包括固定连接在活动板外侧的夹持箱，所述夹持箱远离活动板的一侧开设有导向槽，且夹持箱的内腔转动连接有转动杆，所述转动杆的外侧开设有螺纹线一和螺纹线二，所述螺纹线一和螺纹线二的螺纹方向相反，且螺纹线一和螺纹线二的外侧均螺纹连接有螺纹块，所述螺纹块贯穿导向槽并固定连接有夹持块，所述转动杆贯穿夹持箱并固定连接有连接轴，所述连接轴的外侧固定连接有转盘。Preferably, the clamping assembly includes a clamping box fixedly connected to the outer side of the movable plate, a guide groove is provided on the side of the clamping box away from the movable plate, and the inner cavity of the clamping box is rotatably connected to a rotating rod, a thread line 1 and a thread line 2 are provided on the outer side of the rotating rod, the thread directions of the thread line 1 and the thread line 2 are opposite, and the outer sides of the thread line 1 and the thread line 2 are both threadedly connected with a thread block, the thread block passes through the guide groove and is fixedly connected to the clamping block, the rotating rod passes through the clamping box and is fixedly connected to a connecting shaft, and the outer side of the connecting shaft is fixedly connected to a turntable.
优选的，所述调节组件包括固定连接在活动板外侧的从动齿轮，所述从动齿轮与推进组件相连接，且从动齿轮的外侧啮合有主动齿轮，所述主动齿轮的外侧固定连接有连接杆，所述连接杆远离主动齿轮的一端与立板转动连接，且连接杆的外侧固定连接有从动轮一，所述从动轮一的外侧套设有皮带一，且从动轮一通过皮带一连接有主动轮一，所述主动轮一的外侧固定连接有转动轴，所述转动轴与立板转动连接，且转动轴的外侧设置有驱动组件。Preferably, the adjusting assembly includes a driven gear fixedly connected to the outer side of the movable plate, the driven gear is connected to the propulsion assembly, and the outer side of the driven gear is meshed with a driving gear, the outer side of the driving gear is fixedly connected to a connecting rod, the end of the connecting rod away from the driving gear is rotatably connected to the vertical plate, and the outer side of the connecting rod is fixedly connected to a driven wheel 1, the outer side of the driven wheel 1 is sleeved with a belt 1, and the driven wheel 1 is connected to the driving wheel 1 through the belt 1, the outer side of the driving wheel 1 is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the vertical plate, and a driving assembly is provided on the outer side of the rotating shaft.
优选的，所述驱动组件包括固定连接在立板外侧的固定板，所述固定板的外侧固定安装有电机，所述电机的输出轴上固定连接有驱动轴，所述驱动轴贯穿立板并固定连接有残齿轮，所述残齿轮的外侧啮合有全齿轮一，所述全齿轮一与转动轴固定连接。Preferably, the driving assembly includes a fixed plate fixedly connected to the outer side of the vertical plate, a motor is fixedly installed on the outer side of the fixed plate, a driving shaft is fixedly connected to the output shaft of the motor, the driving shaft passes through the vertical plate and is fixedly connected to a residual gear, a full gear 1 is meshed on the outer side of the residual gear, and the full gear 1 is fixedly connected to the rotating shaft.
优选的，所述推进组件包括固定连接在立板外侧的固定杆，所述固定杆的外侧滑动连接有滑动套筒，所述滑动套筒的外侧滑动连接有滑轨，所述滑轨与从动齿轮固定连接，且滑轨的外侧滑动连接有螺纹套筒，所述螺纹套筒的外侧螺纹连接有螺纹杆一，所述螺纹杆一靠近立板的一端固定连接有横杆，所述横杆的外侧设置有传动组件，且横杆与立板转动连接。Preferably, the propulsion assembly includes a fixed rod fixedly connected to the outer side of the vertical plate, a sliding sleeve is slidably connected to the outer side of the fixed rod, a sliding rail is slidably connected to the outer side of the sliding sleeve, the sliding rail is fixedly connected to the driven gear, and a threaded sleeve is slidably connected to the outer side of the slide rail, a threaded rod 1 is threadedly connected to the outer side of the threaded sleeve, a cross bar is fixedly connected to one end of the threaded rod 1 close to the vertical plate, a transmission assembly is arranged on the outer side of the cross bar, and the cross bar is rotatably connected to the vertical plate.
优选的，所述传动组件包括固定连接在横杆外侧的从动轮二，所述从动轮二的外侧套设有皮带二，且从动轮二通过皮带二连接有主动轮二，所述主动轮二的外侧固定连接有安装杆，所述安装杆与立板转动连接，且安装杆的外侧固定连接有全齿轮二，所述全齿轮二与残齿轮相啮合。Preferably, the transmission assembly includes a driven wheel 2 fixedly connected to the outside of the cross bar, a belt 2 is sleeved on the outside of the driven wheel 2, and the driven wheel 2 is connected to the driving wheel 2 through the belt 2, a mounting rod is fixedly connected to the outside of the driving wheel 2, the mounting rod is rotatably connected to the vertical plate, and a full gear 2 is fixedly connected to the outside of the mounting rod, and the full gear 2 is meshed with the residual gear.
优选的，所述清理组件包括固定连接在工作台上方的固定座，所述固定座的外侧固定连接有导向杆，所述导向杆的外侧滑动连接有导向座，所述导向座的外侧固定连接有安装板，所述安装板的一侧固定连接有毛刷，且安装板的另一侧固定连接有螺纹座，所述螺纹座的外侧设置有联动组件。Preferably, the cleaning assembly includes a fixed seat fixedly connected above the workbench, a guide rod fixedly connected to the outer side of the fixed seat, a guide seat slidably connected to the outer side of the guide rod, a mounting plate fixedly connected to the outer side of the guide seat, a brush fixedly connected to one side of the mounting plate, and a threaded seat fixedly connected to the other side of the mounting plate, and a linkage assembly is arranged on the outer side of the threaded seat.
优选的，所述联动组件包括与螺纹座螺纹连接的螺纹杆二，所述螺纹杆二的一端转动连接有轴承座，所述轴承座与工作台固定连接，且固定座和轴承座的外侧均固定连接有保护罩，所述螺纹杆二的另一端贯穿立板并固定连接有联动轴，所述联动轴的外侧固定连接有从动轮三，所述从动轮三的外侧套设有皮带三，且从动轮三通过皮带三连接有主动轮三，所述主动轮三与固定板的输出轴固定连接。Preferably, the linkage assembly includes a threaded rod two threadedly connected to a threaded seat, one end of the threaded rod two is rotatably connected to a bearing seat, the bearing seat is fixedly connected to the workbench, and the outer sides of the fixed seat and the bearing seat are fixedly connected to a protective cover, the other end of the threaded rod two passes through the vertical plate and is fixedly connected to a linkage shaft, the outer side of the linkage shaft is fixedly connected to a driven wheel three, the outer side of the driven wheel three is sleeved with a belt three, and the driven wheel three is connected to a driving wheel three through the belt three, and the driving wheel three is fixedly connected to the output shaft of the fixed plate.
优选的，所述工作台的上方开设有收集口，且工作台的内腔活动连接有收集盒。Preferably, a collecting port is provided above the workbench, and a collecting box is movably connected to the inner cavity of the workbench.
相比于现有技术，本发明的优点在于：Compared with the prior art, the advantages of the present invention are:
1）、本发明中，通过设置夹持组件，使得该装置在对需要加工的齿轮进行齿面打磨时，能够通过转动杆转动，带动两个夹持块相向移动，从而使得该装置能够对直径的齿轮进行打磨加工，同时，通过将夹持块设置成L型，使得该装置能够对外齿轮和内齿轮进行夹持，从而提高了该装置的适用性。1) In the present invention, by setting a clamping assembly, when the device is grinding the tooth surface of the gear to be processed, the rotating rod can be rotated to drive the two clamping blocks to move toward each other, so that the device can grind the gear of the diameter. At the same time, by setting the clamping block into an L shape, the device can clamp the external gear and the internal gear, thereby improving the applicability of the device.
2）、本发明中，通过设置调节组件，使得该装置在对齿轮的第一个齿面打磨完成之后，能够自动控制从动齿轮转动，从动齿轮在转动时就会通过活动板带动夹持组件同步转动，从而使得夹持组件对加工齿轮的角度进行调节，以便于对齿轮的下一齿面继续打磨，从而提高了该装置的实用性能。2) In the present invention, by setting an adjustment component, the device can automatically control the rotation of the driven gear after the first tooth surface of the gear is polished. When the driven gear rotates, it will drive the clamping component to rotate synchronously through the movable plate, so that the clamping component can adjust the angle of the processed gear to facilitate the next tooth surface of the gear to continue polishing, thereby improving the practical performance of the device.
3）、本发明中，通过设置推进组件，使得该装置在对加工齿轮的齿面进行打磨时，能够自动控制齿轮从打磨装置处移动，从而以恒定的速度对齿轮的齿面进行打磨，避免由于工作人员手动移动，导致前后齿面的打磨效果不一致，从而提高了该装置对齿轮的打磨效果。3) In the present invention, by setting a propulsion component, the device can automatically control the gear to move from the grinding device when grinding the tooth surface of the processed gear, so as to grind the tooth surface of the gear at a constant speed, avoiding inconsistent grinding effects of the front and rear tooth surfaces due to manual movement by the staff, thereby improving the grinding effect of the device on the gear.
4）、本发明中，通过设置清理组件，使得该装置在对加工齿轮进行打磨的同时，能够自动控制螺纹杆二转动，从而使得安装板带动毛刷在工作台的上方进行移动，以便于对打磨产生的废料进行收集，避免需要工作人员手动对工作台进行清理，从而降低了工作人员的劳动强度。4) In the present invention, by setting a cleaning component, the device can automatically control the rotation of the threaded rod 2 while grinding the processing gear, so that the mounting plate drives the brush to move above the workbench, so as to collect the waste generated by grinding, avoiding the need for the staff to manually clean the workbench, thereby reducing the labor intensity of the staff.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图；Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构另一视角示意图；FIG2 is a schematic diagram of the overall structure of the present invention from another viewing angle;
图3为本发明的夹持组件结构示意图；FIG3 is a schematic diagram of the structure of the clamping assembly of the present invention;
图4为本发明的图3中A处结构放大图；FIG4 is an enlarged view of the structure at A in FIG3 of the present invention;
图5为本发明的夹持箱结构剖视图；FIG5 is a cross-sectional view of the clamping box structure of the present invention;
图6为本发明的清理组件结构示意图；FIG6 is a schematic diagram of the structure of a cleaning assembly of the present invention;
图7为本发明的调节组件结构示意图；FIG7 is a schematic diagram of the structure of the adjustment assembly of the present invention;
图8为本发明的图7中B处结构放大图。FIG8 is an enlarged view of the structure at point B in FIG7 of the present invention.
图中标号说明：1、工作台；2、立板；3、调节组件；31、从动齿轮；33、主动齿轮；34、连接杆；35、从动轮一；36、皮带一；37、主动轮一；38、转动轴；39、固定板；310、电机；311、驱动轴；312、残齿轮；313、全齿轮一；4、活动板；5、夹持组件；51、夹持箱；52、导向槽；53、转动杆；54、螺纹线一；55、螺纹线二；56、螺纹块；57、夹持块；59、连接轴；510、转盘；6、推进组件；61、固定杆；62、滑动套筒；63、滑轨；64、螺纹套筒；65、螺纹杆一；66、横杆；67、从动轮二；68、皮带二；69、主动轮二；610、安装杆；611、全齿轮二；7、清理组件；71、固定座；72、导向杆；73、导向座；74、安装板；75、毛刷；76、螺纹座；77、螺纹杆二；78、轴承座；79、保护罩；710、联动轴；711、从动轮三；712、皮带三；713、主动轮三；8、收集口；9、收集盒。Explanation of the numbers in the figure: 1. Workbench; 2. Vertical plate; 3. Adjustment assembly; 31. Driven gear; 33. Driving gear; 34. Connecting rod; 35. Driven wheel 1; 36. Belt 1; 37. Driving wheel 1; 38. Rotating shaft; 39. Fixed plate; 310. Motor; 311. Drive shaft; 312. Residual gear; 313. Full gear 1; 4. Movable plate; 5. Clamping assembly; 51. Clamping box; 52. Guide groove; 53. Rotating rod; 54. Thread line 1; 55. Thread line 2; 56. Thread block; 57. Clamping block; 59. Connecting shaft; 510. Turntable; 6. Propelling group 61. Fixed rod; 62. Sliding sleeve; 63. Slide rail; 64. Threaded sleeve; 65. Threaded rod one; 66. Cross bar; 67. Driven wheel two; 68. Belt two; 69. Driving wheel two; 610. Mounting rod; 611. Full gear two; 7. Cleaning assembly; 71. Fixed seat; 72. Guide rod; 73. Guide seat; 74. Mounting plate; 75. Brush; 76. Threaded seat; 77. Threaded rod two; 78. Bearing seat; 79. Protective cover; 710. Linkage shaft; 711. Driven wheel three; 712. Belt three; 713. Driving wheel three; 8. Collection port; 9. Collection box.
具体实施方式DETAILED DESCRIPTION
实施例：请参阅图1-8，一种用于汽车齿轮加工的角度可调式夹具，包括工作台1，所述工作台1的外侧固定连接有立板2，所述立板2的外侧设置有调节组件3，所述调节组件3的输出端连接有活动板4，所述活动板4远离调节组件3的一侧固定连接有夹持组件5，所述立板2的外侧设置有推进组件6，所述推进组件6与调节组件3相连接，所述工作台1的上方设置有清理组件7，所述清理组件7贯穿立板2并与调节组件3相连接，其中，为了便于对打磨的废料进行收集，所述工作台1的上方开设有收集口8，且工作台1的内腔活动连接有收集盒9。Embodiment: Please refer to Figures 1-8, an angle-adjustable clamp for automobile gear processing, including a workbench 1, a vertical plate 2 is fixedly connected to the outer side of the workbench 1, an adjusting component 3 is arranged on the outer side of the vertical plate 2, an output end of the adjusting component 3 is connected to a movable plate 4, a clamping component 5 is fixedly connected to the side of the movable plate 4 away from the adjusting component 3, a propulsion component 6 is arranged on the outer side of the vertical plate 2, the propulsion component 6 is connected to the adjusting component 3, a cleaning component 7 is arranged above the workbench 1, the cleaning component 7 passes through the vertical plate 2 and is connected to the adjusting component 3, wherein, in order to facilitate the collection of polished waste, a collecting port 8 is opened above the workbench 1, and a collecting box 9 is movably connected to the inner cavity of the workbench 1.
所述夹持组件5包括固定连接在活动板4外侧的夹持箱51，所述夹持箱51远离活动板4的一侧开设有导向槽52，且夹持箱51的内腔转动连接有转动杆53，所述转动杆53的外侧开设有螺纹线一54和螺纹线二55，所述螺纹线一54和螺纹线二55的螺纹方向相反，且螺纹线一54和螺纹线二55的外侧均螺纹连接有螺纹块56，所述螺纹块56贯穿导向槽52并固定连接有夹持块57，所述转动杆53贯穿夹持箱51并固定连接有连接轴59，所述连接轴59的外侧固定连接有转盘510。The clamping assembly 5 includes a clamping box 51 fixedly connected to the outer side of the movable plate 4, a guide groove 52 is provided on the side of the clamping box 51 away from the movable plate 4, and a rotating rod 53 is rotatably connected to the inner cavity of the clamping box 51, a thread line 1 54 and a thread line 2 55 are provided on the outer side of the rotating rod 53, the thread directions of the thread line 1 54 and the thread line 2 55 are opposite, and the outer sides of the thread line 1 54 and the thread line 2 55 are both threadedly connected with a thread block 56, the thread block 56 passes through the guide groove 52 and is fixedly connected to the clamping block 57, the rotating rod 53 passes through the clamping box 51 and is fixedly connected to a connecting shaft 59, and the outer side of the connecting shaft 59 is fixedly connected to a turntable 510.
通过设置夹持组件5，使得该装置在对需要加工的齿轮进行齿面打磨时，能够通过转动杆53转动，带动两个夹持块57相向移动，从而使得该装置能够对直径的齿轮进行打磨加工，同时，通过将夹持块57设置成L型，使得该装置能够对外齿轮和内齿轮进行夹持，从而提高了该装置的适用性。By setting up the clamping assembly 5, when the device is grinding the tooth surface of the gear to be processed, the rotating rod 53 can be rotated to drive the two clamping blocks 57 to move toward each other, so that the device can grind the gear of the diameter. At the same time, by setting the clamping block 57 to be L-shaped, the device can clamp the external gear and the internal gear, thereby improving the applicability of the device.
所述调节组件3包括固定连接在活动板4外侧的从动齿轮31，所述从动齿轮31与推进组件6相连接，且从动齿轮31的外侧啮合有主动齿轮33，所述主动齿轮33的外侧固定连接有连接杆34，所述连接杆34远离主动齿轮33的一端与立板2转动连接，且连接杆34的外侧固定连接有从动轮一35，所述从动轮一35的外侧套设有皮带一36，且从动轮一35通过皮带一36连接有主动轮一37，所述主动轮一37的外侧固定连接有转动轴38，所述转动轴38与立板2转动连接，且转动轴38的外侧设置有驱动组件，所述驱动组件包括固定连接在立板2外侧的固定板39，所述固定板39的外侧固定安装有电机310，所述电机310的输出轴上固定连接有驱动轴311，所述驱动轴311贯穿立板2并固定连接有残齿轮312，所述残齿轮312的外侧啮合有全齿轮一313，所述全齿轮一313与转动轴38固定连接。The adjusting assembly 3 includes a driven gear 31 fixedly connected to the outer side of the movable plate 4, the driven gear 31 is connected to the propulsion assembly 6, and the outer side of the driven gear 31 is meshed with a driving gear 33, the outer side of the driving gear 33 is fixedly connected with a connecting rod 34, the end of the connecting rod 34 away from the driving gear 33 is rotatably connected to the vertical plate 2, and the outer side of the connecting rod 34 is fixedly connected with a driven wheel 35, the outer side of the driven wheel 35 is sleeved with a belt 36, and the driven wheel 35 is connected to a driving wheel 37 through the belt 36, and the driving wheel 37 is fixedly connected to the outer side of the connecting rod 34. A rotating shaft 38 is fixedly connected to the outer side of 37, and the rotating shaft 38 is rotatably connected to the vertical plate 2, and a driving assembly is arranged on the outer side of the rotating shaft 38, and the driving assembly includes a fixed plate 39 fixedly connected to the outer side of the vertical plate 2, and a motor 310 is fixedly installed on the outer side of the fixed plate 39, and a driving shaft 311 is fixedly connected to the output shaft of the motor 310, and the driving shaft 311 passes through the vertical plate 2 and is fixedly connected to a residual gear 312, and a full gear 1 313 is meshed on the outer side of the residual gear 312, and the full gear 1 313 is fixedly connected to the rotating shaft 38.
通过设置调节组件3，使得该装置在对齿轮的第一个齿面打磨完成之后，能够自动控制从动齿轮31转动，从动齿轮31在转动时就会通过活动板4带动夹持组件5同步转动，从而使得夹持组件5对加工齿轮的角度进行调节，以便于对齿轮的下一齿面继续打磨，从而提高了该装置的实用性能。By setting the adjustment component 3, the device can automatically control the rotation of the driven gear 31 after the first tooth surface of the gear is polished. When the driven gear 31 rotates, it will drive the clamping component 5 to rotate synchronously through the movable plate 4, so that the clamping component 5 can adjust the angle of the processed gear to facilitate the continued polishing of the next tooth surface of the gear, thereby improving the practical performance of the device.
所述推进组件6包括固定连接在立板2外侧的固定杆61，所述固定杆61的外侧滑动连接有滑动套筒62，所述滑动套筒62的外侧滑动连接有滑轨63，所述滑轨63与从动齿轮31固定连接，且滑轨63的外侧滑动连接有螺纹套筒64，所述螺纹套筒64的外侧螺纹连接有螺纹杆一65，所述螺纹杆一65靠近立板2的一端固定连接有横杆66，所述横杆66的外侧设置有传动组件，且横杆66与立板2转动连接，所述传动组件包括固定连接在横杆66外侧的从动轮二67，所述从动轮二67的外侧套设有皮带二68，且从动轮二67通过皮带二68连接有主动轮二69，所述主动轮二69的外侧固定连接有安装杆610，所述安装杆610与立板2转动连接，且安装杆610的外侧固定连接有全齿轮二611，所述全齿轮二611与残齿轮312相啮合。The propulsion assembly 6 includes a fixed rod 61 fixedly connected to the outside of the vertical plate 2, a sliding sleeve 62 is slidably connected to the outside of the fixed rod 61, a slide rail 63 is slidably connected to the outside of the sliding sleeve 62, the slide rail 63 is fixedly connected to the driven gear 31, and a threaded sleeve 64 is slidably connected to the outside of the slide rail 63, a threaded rod 65 is threadedly connected to the outside of the threaded sleeve 64, a cross bar 66 is fixedly connected to one end of the threaded rod 65 close to the vertical plate 2, and a transmission gear is arranged on the outside of the cross bar 66. The assembly comprises a driven wheel 67 fixedly connected to the outside of the cross bar 66, a belt 68 is sleeved on the outside of the driven wheel 67, and the driven wheel 67 is connected to a driving wheel 69 through the belt 68, a mounting rod 610 is fixedly connected to the outside of the driving wheel 69, the mounting rod 610 is rotationally connected to the vertical plate 2, and a full gear 611 is fixedly connected to the outside of the mounting rod 610, and the full gear 611 is meshed with the residual gear 312.
通过设置推进组件6，使得该装置在对加工齿轮的齿面进行打磨时，能够自动控制齿轮从打磨装置处移动，从而以恒定的速度对齿轮的齿面进行打磨，避免由于工作人员手动移动，导致前后齿面的打磨效果不一致，从而提高了该装置对齿轮的打磨效果。By setting up the propulsion assembly 6, the device can automatically control the gear to move away from the grinding device when grinding the tooth surface of the processed gear, so as to grind the tooth surface of the gear at a constant speed, avoiding inconsistent grinding effects on the front and rear tooth surfaces due to manual movement by the staff, thereby improving the grinding effect of the device on the gear.
所述清理组件7包括固定连接在工作台1上方的固定座71，所述固定座71的外侧固定连接有导向杆72，所述导向杆72的外侧滑动连接有导向座73，所述导向座73的外侧固定连接有安装板74，所述安装板74的一侧固定连接有毛刷75，且安装板74的另一侧固定连接有螺纹座76，所述螺纹座76的外侧设置有联动组件，所述联动组件包括与螺纹座76螺纹连接的螺纹杆二77，所述螺纹杆二77的一端转动连接有轴承座78，所述轴承座78与工作台1固定连接，且固定座71和轴承座78的外侧均固定连接有保护罩79，所述螺纹杆二77的另一端贯穿立板2并固定连接有联动轴710，所述联动轴710的外侧固定连接有从动轮三711，所述从动轮三711的外侧套设有皮带三712，且从动轮三711通过皮带三712连接有主动轮三713，所述主动轮三713与固定板39的输出轴固定连接。The cleaning assembly 7 includes a fixed seat 71 fixedly connected above the workbench 1, a guide rod 72 is fixedly connected to the outer side of the fixed seat 71, a guide seat 73 is slidably connected to the outer side of the guide rod 72, a mounting plate 74 is fixedly connected to the outer side of the guide seat 73, a brush 75 is fixedly connected to one side of the mounting plate 74, and a threaded seat 76 is fixedly connected to the other side of the mounting plate 74, a linkage assembly is arranged on the outer side of the threaded seat 76, and the linkage assembly includes a threaded rod 77 threadedly connected to the threaded seat 76, and the threaded rod 77 is threadedly connected to the outer side of the threaded rod 77. One end is rotatably connected to a bearing seat 78, and the bearing seat 78 is fixedly connected to the workbench 1, and the outer sides of the fixed seat 71 and the bearing seat 78 are fixedly connected with a protective cover 79, the other end of the threaded rod 77 passes through the vertical plate 2 and is fixedly connected to a linkage shaft 710, and the outer side of the linkage shaft 710 is fixedly connected to a driven wheel 3 711, and the outer side of the driven wheel 3 711 is sleeved with a belt 3 712, and the driven wheel 3 711 is connected to a driving wheel 3 713 through the belt 3 712, and the driving wheel 3 713 is fixedly connected to the output shaft of the fixed plate 39.
通过设置清理组件7，使得该装置在对加工齿轮进行打磨的同时，能够自动控制螺纹杆二77转动，从而使得安装板74带动毛刷75在工作台1的上方进行移动，以便于对打磨产生的废料进行收集，避免需要工作人员手动对工作台1进行清理，从而降低了工作人员的劳动强度。By setting up the cleaning component 7, the device can automatically control the rotation of the threaded rod 77 while grinding the processing gear, so that the mounting plate 74 drives the brush 75 to move above the workbench 1, so as to collect the waste generated by grinding, avoiding the need for the staff to manually clean the workbench 1, thereby reducing the labor intensity of the staff.
本发明工作原理：Working principle of the present invention:
首先，控制转盘510转动，使得转盘510带动与其固定连接的连接轴59转动，从而使得连接轴59带动与其固定连接的转动杆53转动，转动杆53在转动时就会带动其外侧开设的螺纹线一54和螺纹线二55同步转动，从而控制两个螺纹块56相向移动，螺纹块56在移动时就会带动与其固定连接的夹持块57同步移动，从而对需要加工的齿轮进行夹持；First, the rotating disk 510 is controlled to rotate, so that the rotating disk 510 drives the connecting shaft 59 fixedly connected thereto to rotate, thereby causing the connecting shaft 59 to drive the rotating rod 53 fixedly connected thereto to rotate. When the rotating rod 53 rotates, it drives the thread line 1 54 and the thread line 2 55 provided on the outer side thereof to rotate synchronously, thereby controlling the two thread blocks 56 to move toward each other. When the thread block 56 moves, it drives the clamping block 57 fixedly connected thereto to move synchronously, thereby clamping the gear to be processed;
然后控制电机310工作，使得电机310带动与其输出轴固定连接的驱动轴311转动，驱动轴311在转动时就会带动与其固定连接的残齿轮312转动，此时，残齿轮312就会与全齿轮二611啮合，从而使得全齿轮二611带动与其固定连接的安装杆610转动，安装杆610在转动时就会带动与其固定连接的主动轮二69转动，从而使得主动轮二69通过皮带二68带动从动轮二67转动，从动轮二67在转动时就会带动与其固定连接的横杆66转动，从而使得横杆66带动与其固定连接的螺纹杆一65转动，螺纹杆一65在转动时就会带动与其螺纹连接的螺纹套筒64移动，从而使得螺纹套筒64带动滑轨63同步移动，滑轨63在移动时就会带动活动板4移动，从而使得活动板4带动夹持组件5移动，以便对齿轮的齿面进行打磨；Then, the motor 310 is controlled to work, so that the motor 310 drives the driving shaft 311 fixedly connected to its output shaft to rotate, and the driving shaft 311 will drive the residual gear 312 fixedly connected to it to rotate when it rotates. At this time, the residual gear 312 will mesh with the full gear 2 611, so that the full gear 2 611 drives the mounting rod 610 fixedly connected to it to rotate, and the mounting rod 610 will drive the driving wheel 2 69 fixedly connected to it to rotate when it rotates, so that the driving wheel 2 69 drives the driven wheel 2 67 to rotate through the belt 2 68, and the driven wheel 2 67 will drive the cross bar 66 fixedly connected to it to rotate when it rotates, so that the cross bar 66 drives the threaded rod 1 65 fixedly connected to it to rotate, and the threaded rod 1 65 will drive the threaded sleeve 64 threadedly connected to it to move when it rotates, so that the threaded sleeve 64 drives the slide rail 63 to move synchronously, and the slide rail 63 will drive the movable plate 4 to move when it moves, so that the movable plate 4 drives the clamping assembly 5 to move, so as to grind the tooth surface of the gear;
当对齿轮的第一个齿面打磨完之后，残齿轮312就会与全齿轮一313啮合，从而使得全齿轮一313带动与其固定连接的转动轴38转动，转动轴38在转动时就会带动与其固定连接的主动轮一37转动，从而使得主动轮一37通过皮带一36带动从动轮一35转动，从动轮一35在转动时就会带动与其固定连接的连接杆34转动，从而使得连接杆34带动与其固定连接的主动齿轮33转动，主动齿轮33在转动时就会带动与其啮合的从动齿轮31转动，从而使得从动齿轮31带动与其固定连接的活动板4转动，以便于将下一个齿面转动至打磨装置处进行打磨；After the first tooth surface of the gear is polished, the residual gear 312 will mesh with the full gear 1 313, so that the full gear 1 313 drives the rotating shaft 38 fixedly connected to it to rotate, and the rotating shaft 38 will drive the driving wheel 1 37 fixedly connected to it to rotate when rotating, so that the driving wheel 1 37 drives the driven wheel 1 35 to rotate through the belt 1 36, and the driven wheel 1 35 will drive the connecting rod 34 fixedly connected to it to rotate when rotating, so that the connecting rod 34 drives the driving gear 33 fixedly connected to it to rotate, and the driving gear 33 will drive the driven gear 31 meshed with it to rotate when rotating, so that the driven gear 31 drives the movable plate 4 fixedly connected to it to rotate, so that the next tooth surface can be rotated to the polishing device for polishing;
电机310在工作时就会带动与其输出轴固定连接的主动轮三713转动，从而使得主动轮三713通过皮带三712带动从动轮三711转动，从动轮三711在转动时就会带动与其固定连接的联动轴710转动，从而使得联动轴710带动与其固定连接的螺纹杆二77转动，螺纹杆二77在转动时就会带动与其螺纹连接的螺纹座76移动，从而使得螺纹座76带动与其固定连接的安装板74移动，安装板74在移动时就会带动与其固定连接的毛刷75移动，从而使得毛刷75将打磨产生的废料扫动至收集盒9中，以便对废料进行收集处理。When the motor 310 is working, it will drive the driving wheel three 713 fixedly connected to its output shaft to rotate, so that the driving wheel three 713 drives the driven wheel three 711 to rotate through the belt three 712. When the driven wheel three 711 rotates, it will drive the linkage shaft 710 fixedly connected to it to rotate, so that the linkage shaft 710 drives the threaded rod two 77 fixedly connected to it to rotate. When the threaded rod two 77 rotates, it will drive the threaded seat 76 threadedly connected to it to move, so that the threaded seat 76 drives the mounting plate 74 fixedly connected to it to move. When the mounting plate 74 moves, it will drive the brush 75 fixedly connected to it to move, so that the brush 75 sweeps the waste generated by grinding into the collection box 9 for collection and treatment of the waste.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的仅为本发明的优选例，并不用来限制本发明，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN119351977A (en) * | 2024-12-20 | 2025-01-24 | 合肥东昇智能装备股份有限公司 | A device for coating a polymer protective layer on the surface of a capacitor metallized film |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213969349U (en) * | 2020-09-29 | 2021-08-17 | 太原宇成机械制造有限公司 | Clamp for gear machining |
| CN214417852U (en) * | 2020-11-19 | 2021-10-19 | 襄阳精利达机电有限公司 | Gear sleeve machining device |
| CN219986432U (en) * | 2023-06-07 | 2023-11-10 | 台州莱德齿条有限公司 | Efficient gear grinding device |
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2024
- 2024-07-15 CN CN202410939581.9A patent/CN118682210B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213969349U (en) * | 2020-09-29 | 2021-08-17 | 太原宇成机械制造有限公司 | Clamp for gear machining |
| CN214417852U (en) * | 2020-11-19 | 2021-10-19 | 襄阳精利达机电有限公司 | Gear sleeve machining device |
| CN219986432U (en) * | 2023-06-07 | 2023-11-10 | 台州莱德齿条有限公司 | Efficient gear grinding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119351977A (en) * | 2024-12-20 | 2025-01-24 | 合肥东昇智能装备股份有限公司 | A device for coating a polymer protective layer on the surface of a capacitor metallized film |
| CN119351977B (en) * | 2024-12-20 | 2025-04-18 | 合肥东昇智能装备股份有限公司 | Capacitor metallized film surface polymer protective layer coating device |
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| Publication number | Publication date |
|---|---|
| CN118682210B (en) | 2024-12-20 |
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