CN118682102A - An integrated die-casting mold for new energy vehicle filters - Google Patents
An integrated die-casting mold for new energy vehicle filters Download PDFInfo
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- CN118682102A CN118682102A CN202411162377.7A CN202411162377A CN118682102A CN 118682102 A CN118682102 A CN 118682102A CN 202411162377 A CN202411162377 A CN 202411162377A CN 118682102 A CN118682102 A CN 118682102A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2092—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2218—Cooling or heating equipment for dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2236—Equipment for loosening or ejecting castings from dies
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Abstract
Description
技术领域Technical Field
本发明涉及压铸模具技术领域,具体为一种新能源汽车滤清器用一体化压铸模具。The invention relates to the technical field of die-casting dies, and in particular to an integrated die-casting die for a new energy vehicle filter.
背景技术Background Art
汽车滤清器是汽车发动机系统中非常重要的部件之一。汽车滤清器主要包括空气滤清器、机油滤清器和燃油滤清器。这些滤清器对于保持汽车发动机的良好性能、延长发动机使用寿命起着至关重要的作用。在新能源汽车中,滤清器在生产过程中需要用到压铸模具,这种模具常用于制造具有复杂形状和高精度要求的金属部件。Automobile filter is one of the most important components in automobile engine system. Automobile filter mainly includes air filter, oil filter and fuel filter. These filters play a vital role in maintaining the good performance of automobile engine and extending the service life of engine. In new energy vehicles, filter needs to use die casting mold in the production process, which is often used to manufacture metal parts with complex shapes and high precision requirements.
现有的技术中,例如在中国专利号为 CN212761050U 中公开的一种汽车滤清器压铸模具,包括第一固定板、冷却水道和顶出机构。具体来说,第一固定板的右侧面设有对称分布的导向杆,导向杆的右侧端头与第二固定板的左侧面固定连接。第二固定板的左侧面还固定连接有定模板,导向杆穿过定模板。定模板的左侧面中部设有电热板,电热板的左侧面固定连接有模仁。定模板的内部设有浇道,而第一固定板的内部则固定连接有对称分布的第二电动推杆,第二电动推杆的推杆右端固定连接有动模板。这种汽车滤清器压铸模具能够减小注射时对模腔内壁的冲击,实现快速均匀的散热,从而提高产品质量,使用方便,并且可以减少废料的产生,提高原料的利用率。In the existing technology, for example, a die-casting mold for an automobile filter disclosed in Chinese patent number CN212761050U includes a first fixed plate, a cooling water channel and an ejection mechanism. Specifically, the right side of the first fixed plate is provided with symmetrically distributed guide rods, and the right end of the guide rod is fixedly connected to the left side of the second fixed plate. The left side of the second fixed plate is also fixedly connected to a fixed mold plate, and the guide rod passes through the fixed mold plate. An electric heating plate is provided in the middle of the left side of the fixed mold plate, and a mold core is fixedly connected to the left side of the electric heating plate. A runner is provided inside the fixed mold plate, and a symmetrically distributed second electric push rod is fixedly connected inside the first fixed plate, and the right end of the push rod of the second electric push rod is fixedly connected to a moving mold plate. This automobile filter die-casting mold can reduce the impact on the inner wall of the mold cavity during injection, achieve rapid and uniform heat dissipation, thereby improving product quality, being easy to use, and reducing the generation of waste and improving the utilization rate of raw materials.
然而,在现有技术中,新能源汽车滤清器的底座通常是采用压铸的方式生产的。压铸的过程是将熔化的液态金属通过高温高压的方式注入模具内部,最终加工成型。但在压铸模具将滤清器底座加工成型后打开静模和动模时,会散发出大量的热气。这些热气源自高温熔化的金属,当它们向四周散发时,容易使操作中的工作人员受到烫伤。目前的设备中并没有有效的手段来控制热气的方向,这在加工过程中增大了安全隐患。However, in the prior art, the base of the new energy vehicle filter is usually produced by die casting. The die casting process is to inject the molten liquid metal into the mold through high temperature and high pressure, and finally process it into shape. However, when the static mold and the dynamic mold are opened after the die casting mold processes the filter base into shape, a large amount of hot air will be emitted. These hot gases come from the high-temperature molten metal. When they are emitted to the surroundings, it is easy to cause burns to the operating staff. There is no effective means to control the direction of the hot air in the current equipment, which increases the safety hazard during the processing process.
因此,我们提出了一种新能源汽车滤清器用一体化压铸模具,以解决上述问题。Therefore, we proposed an integrated die-casting mold for new energy vehicle filters to solve the above problems.
发明内容Summary of the invention
本发明所要解决的技术问题是针对现有技术的现状,而提供一种新能源汽车滤清器用一体化压铸模具。The technical problem to be solved by the present invention is to provide an integrated die-casting mold for a new energy vehicle filter in view of the current status of the prior art.
本发明解决上述技术问题所采用的技术方案为:提出一种新能源汽车滤清器用一体化压铸模具,包括支撑组件,所述支撑组件的顶部设置有动模组件和静模组件,所述动模组件包括有活动模具,所述支撑组件的中间处设置吹气组件,所述支撑组件包括有两个支撑底板,其中一个所述支撑底板的另一端和中间处均固定连接有第一固定板,两个所述第一固定板的相对之间固定连接有限位杆,另一个所述支撑底板的另一端和中间处均固定连接有第二固定板,两个所述第二固定板的相对之间转动嵌设有螺纹杆,其中一个所述第二固定板的外表面通过托板设置正反电机,所述正反电机的输出轴与螺纹杆的一端固定连接;所述吹气组件包括有进气通道,所述进气通道的一端固定连通有通气管,所述进气通道的另一端开设有多个用于喷设空气的喷气口,其中一个所述支撑底板的外表面固定连接有承载板,所述承载板的顶部设置风机,所述风机的出风端与通气管的一端固定连接。The technical solution adopted by the present invention to solve the above technical problems is as follows: an integrated die-casting mold for a new energy vehicle filter is proposed, including a support assembly, a movable mold assembly and a static mold assembly are arranged on the top of the support assembly, the movable mold assembly includes a movable mold, and a blowing assembly is arranged in the middle of the support assembly. The support assembly includes two support bottom plates, one of which is fixedly connected to a first fixed plate at the other end and the middle of the support bottom plate, and a limit rod is fixedly connected between the two first fixed plates, and the other end and the middle of the other support bottom plate are fixedly connected to a second fixed plate, and a threaded rod is rotatably embedded between the two second fixed plates, and a forward and reverse motor is arranged on the outer surface of one of the second fixed plates through a supporting plate, and the output shaft of the forward and reverse motor is fixedly connected to one end of the threaded rod; the blowing assembly includes an air intake channel, one end of the air intake channel is fixedly connected to a vent pipe, and the other end of the air intake channel is provided with a plurality of air jets for spraying air, and the outer surface of one of the support bottom plates is fixedly connected to a bearing plate, and a fan is arranged on the top of the bearing plate, and the air outlet end of the fan is fixedly connected to one end of the vent pipe.
优选的,所述活动模具的底部固定连接有移动块,所述限位杆的一端滑动贯穿移动块至外部,所述螺纹杆的一端螺纹贯穿移动块至外部。Preferably, a moving block is fixedly connected to the bottom of the movable mold, one end of the limiting rod slides through the moving block to the outside, and one end of the threaded rod threadably penetrates the moving block to the outside.
优选的,所述螺纹杆的另一端固定连接有主动齿轮,其中一个所述第一固定板的外表面固定连接有固定轴,所述固定轴的外表面转动套设有从动齿轮,所述从动齿轮的外表面和主动齿轮的外表面之间活动连接有传送链。Preferably, the other end of the threaded rod is fixedly connected to a driving gear, the outer surface of one of the first fixed plates is fixedly connected to a fixed shaft, the outer surface of the fixed shaft is rotatably sleeved with a driven gear, and a transmission chain is movably connected between the outer surface of the driven gear and the outer surface of the driving gear.
优选的,所述从动齿轮的一侧中心处固定连接有加强块,所述加强块的一侧中心处固定连接有密封块,所述密封块的一侧中间处固定连接有中心轴,所述中心轴的两侧外表面均固定连接有封闭阀,两个所述封闭阀呈对称设置,所述进气通道的一侧开设有密封孔,所述密封孔的内壁与密封块的外表面转动连接,所述进气通道的另一侧内壁固定连接有定位块,所述中心轴呈空心设置,且中心轴的一端转动套设在定位块的外部。Preferably, a reinforcement block is fixedly connected at the center of one side of the driven gear, a sealing block is fixedly connected at the center of one side of the reinforcement block, a central axis is fixedly connected at the middle of one side of the sealing block, and closing valves are fixedly connected to the outer surfaces of both sides of the central axis, and the two closing valves are symmetrically arranged, a sealing hole is opened on one side of the air intake channel, the inner wall of the sealing hole is rotatably connected to the outer surface of the sealing block, a positioning block is fixedly connected to the inner wall of the other side of the air intake channel, the central axis is hollow, and one end of the central axis is rotatably sleeved on the outside of the positioning block.
优选的,所述活动模具的一侧开设有成型腔,所述成型腔的内壁开设有喷料口,所述活动模具的另一侧固定连接有固定架,所述固定架的一侧设置液压缸,所述液压缸的一端固定连接有活塞,所述喷料口的一端固定连接有浇注管,所述浇注管的一端内壁与活塞的外表面滑动连接,所述浇注管的外表面靠近一端处固定连通有浇注口,所述浇注管的一端固定套设有加固架,所述加固架固定安装在固定架的顶部。Preferably, a molding cavity is provided on one side of the movable mold, a spray port is provided on the inner wall of the molding cavity, a fixed frame is fixedly connected to the other side of the movable mold, a hydraulic cylinder is arranged on one side of the fixed frame, a piston is fixedly connected to one end of the hydraulic cylinder, a pouring pipe is fixedly connected to one end of the spray port, an inner wall of one end of the pouring pipe is slidably connected to the outer surface of the piston, a pouring port is fixedly connected to the outer surface of the pouring pipe near one end, a reinforcement frame is fixedly sleeved on one end of the pouring pipe, and the reinforcement frame is fixedly installed on the top of the fixed frame.
优选的,两个所述支撑底板的一端之间固定连接有支撑架,所述支撑架的顶部固定连接有固定杆,所述固定杆的一端固定连接有固定盘,所述固定盘的外表面设置电动推杆,所述固定盘的外表面固定连接有多个加强板,多个所述加强板的一端均固定连接有支撑柱。Preferably, a support frame is fixedly connected between one ends of the two support base plates, a fixing rod is fixedly connected to the top of the support frame, one end of the fixing rod is fixedly connected to a fixing plate, an electric push rod is arranged on the outer surface of the fixing plate, a plurality of reinforcing plates are fixedly connected to the outer surface of the fixing plate, and one end of each of the plurality of reinforcing plates is fixedly connected to a support column.
优选的,所述静模组件包括有静止模具,多个所述支撑柱的一端均固定安装在静止模具的一侧,所述静止模具的一侧开设有滑动仓,所述滑动仓的内壁滑动连接有推网,所述电动推杆的一端与推网的外部中间处固定连接,所述推网的一侧固定连接有多个顶杆,所述滑动仓的内壁开设有安装区,所述安装区的内壁设置螺旋冷却管,所述螺旋冷却管的一端固定连通有连通管,所述螺旋冷却管的另一端固定连通有固定管。Preferably, the static mold assembly includes a static mold, one end of each of the plurality of support columns is fixedly mounted on one side of the static mold, a sliding bin is provided on one side of the static mold, the inner wall of the sliding bin is slidably connected to a pushing net, one end of the electric push rod is fixedly connected to the middle of the outer portion of the pushing net, one side of the pushing net is fixedly connected to a plurality of push rods, an installation area is provided on the inner wall of the sliding bin, a spiral cooling pipe is arranged on the inner wall of the installation area, one end of the spiral cooling pipe is fixedly connected to a connecting pipe, and the other end of the spiral cooling pipe is fixedly connected to a fixed pipe.
优选的,所述连通管的一端与固定管的一端均滑动贯穿静止模具至外部,所述静止模具的另一侧固定连接有成型块,所述成型块的外表面开设有多个顶出孔,每个所述顶杆分别在每个顶出孔的内部滑动,所述成型块的中间处固定嵌设有吸气管,所述吸气管的一端固定连接有防护网,所述吸气管的另一端滑动贯穿静止模具至外部。Preferably, one end of the connecting pipe and one end of the fixed pipe both slide through the stationary mold to the outside, and a forming block is fixedly connected to the other side of the stationary mold. A plurality of ejection holes are provided on the outer surface of the forming block, and each of the ejector rods slides inside each ejection hole respectively. An air intake pipe is fixedly embedded in the middle of the forming block, and one end of the air intake pipe is fixedly connected to a protective net, and the other end of the air intake pipe slides through the stationary mold to the outside.
优选的,两个所述支撑底板的顶部之间固定连接有冷却组件,所述冷却组件包括有冷却箱,所述冷却箱的一侧固定连接有安装架,所述安装架的外表面设置液泵,所述液泵的输入端贯穿冷却箱至内部,所述液泵的输入端固定连通有输送管,所述输送管的一端与连通管的一端固定连通,所述固定管的一端固定连通有抽液管,所述抽液管的一端贯穿冷却箱至内部。Preferably, a cooling assembly is fixedly connected between the tops of the two supporting base plates, and the cooling assembly includes a cooling box, a mounting bracket is fixedly connected to one side of the cooling box, a liquid pump is arranged on the outer surface of the mounting bracket, the input end of the liquid pump passes through the cooling box to the interior, the input end of the liquid pump is fixedly connected to a delivery pipe, one end of the delivery pipe is fixedly connected to one end of a connecting pipe, one end of the fixed pipe is fixedly connected to a liquid extraction pipe, and one end of the liquid extraction pipe passes through the cooling box to the interior.
优选的,所述冷却箱的另一侧固定连接有安装板,所述安装板的外表面设置真空泵,所述真空泵的输出端固定连通有抽气管,所述抽气管的一端与吸气管的一端固定连通,所述进气通道固定安装在冷却箱的外表面。Preferably, a mounting plate is fixedly connected to the other side of the cooling box, a vacuum pump is arranged on the outer surface of the mounting plate, an output end of the vacuum pump is fixedly connected to an exhaust pipe, one end of the exhaust pipe is fixedly connected to one end of the intake pipe, and the air intake passage is fixedly mounted on the outer surface of the cooling box.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、在使用时,将熔化的液态金属倒入浇注口内,通过启动液压缸,使其快速伸长,从而使活塞快速将浇注管内部的液态金属向前推动,液体金属经过喷料口后到达成型腔,此时,由正反电机驱动螺纹杆转动,主动齿轮在传送链的连接作用下会带动从动齿轮同时转动,活动模具从紧贴静止模具移动到距离静止模具最远处时,此时螺纹杆和主动齿轮转动带动从动齿轮和封闭阀刚好打开封闭状态,反之,当活动模具与静止模具紧贴时,封闭阀是处于关闭状态的,通过启动风机,使得风机将外部的空气经过通气管进入进气通道的内部,强劲的气流从多个喷气口喷出,喷出方向是对着成型工件的位置的,可以在模具打开的第一时间将热气吹散,防止热气将人熏伤,具有安全保护的作用,其中,密封块在密封孔的内部转动,能够防止进气通道内部的气流从密封孔处大量漏出,便于将气流集中在喷气口处喷出。1. When in use, pour the molten liquid metal into the pouring port, and start the hydraulic cylinder to extend it quickly, so that the piston quickly pushes the liquid metal inside the pouring pipe forward. The liquid metal reaches the molding cavity after passing through the injection port. At this time, the threaded rod is driven by the forward and reverse motors to rotate, and the driving gear drives the driven gear to rotate at the same time under the connection of the transmission chain. When the movable mold moves from close to the static mold to the farthest distance from the static mold, the threaded rod and the driving gear rotate to drive the driven gear and the closing valve to just open the closed state. On the contrary, when the movable mold is close to the static mold, the closing valve is in a closed state. By starting the fan, the fan allows the external air to enter the interior of the air inlet channel through the vent pipe. Strong airflow is ejected from multiple jet ports, and the ejection direction is toward the position of the molded workpiece. The hot air can be blown away at the first time the mold is opened to prevent the hot air from fumigating people, which has a safety protection function. Among them, the sealing block rotates inside the sealing hole to prevent the airflow inside the air inlet channel from leaking out from the sealing hole in large quantities, so as to facilitate the airflow to be concentrated at the jet port for ejection.
2、在使用时,通过启动正反电机,使螺纹杆转动,在限位杆的限位作用下,移动块带动活动模具进行移动,将活动模具和静止模具合并在一起,螺旋冷却管设置在安装区内部,可以对压铸产生的热量进行冷却,将成型块表面传递到内部的热量通过冷却介质输送出去,从而达到加速冷却、便于脱模的好处,通过吸气管抽气的时候,防护网能够防止将液态金属吸入吸气管内部,通过启动电动推杆,使其伸长,能够使推网在滑动仓内部滑动,从而带动顶杆在顶出孔内部滑动,进而可以将冷却成型的滤清器底座顶出脱模。2. When in use, by starting the forward and reverse motors to rotate the threaded rod, under the limiting action of the limiting rod, the moving block drives the movable mold to move, and the movable mold and the stationary mold are merged together. The spiral cooling pipe is arranged inside the installation area, which can cool the heat generated by die-casting, and the heat transferred from the surface of the molding block to the inside is transported out through the cooling medium, so as to achieve the benefits of accelerated cooling and easy demoulding. When air is pumped through the suction pipe, the protective net can prevent the liquid metal from being sucked into the suction pipe. By starting the electric push rod and extending it, the push net can slide inside the sliding bin, thereby driving the ejector rod to slide inside the ejection hole, and then the cooled and molded filter base can be ejected and demoulded.
3、在使用时,通过启动真空泵产生吸力,便能够经过抽气管将吸气管连通的气体抽出,另外,在冷却箱的内部注入的是冰水,通过启动液泵,在液泵的加压下,经过输送管与连通管将冷却箱内部的冰水抽送到螺旋冷却管内部,然后经过固定管输送到抽液管内,最后输送到冷却箱内部,循环将冷却箱内部的冰水往螺旋冷却管内输送,达到了降温冷却的好处。3. When in use, by starting the vacuum pump to generate suction, the gas connected to the suction pipe can be extracted through the exhaust pipe. In addition, ice water is injected into the cooling box. By starting the liquid pump, under the pressure of the liquid pump, the ice water inside the cooling box is pumped into the spiral cooling pipe through the delivery pipe and the connecting pipe, and then transported to the liquid extraction pipe through the fixed pipe, and finally transported to the cooling box. The ice water inside the cooling box is circulated and transported to the spiral cooling pipe, thereby achieving the benefit of cooling.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种新能源汽车滤清器用一体化压铸模具的侧视立体图;FIG1 is a side perspective view of an integrated die-casting mold for a new energy vehicle filter according to the present invention;
图2为本发明一种新能源汽车滤清器用一体化压铸模具的另一角度立体图;FIG2 is a perspective view from another angle of an integrated die-casting mold for a new energy vehicle filter according to the present invention;
图3为本发明一种新能源汽车滤清器用一体化压铸模具的动模组件部分侧视立体图;FIG3 is a side perspective view of a movable mold component of an integrated die-casting mold for a new energy vehicle filter according to the present invention;
图4为本发明一种新能源汽车滤清器用一体化压铸模具的吹气组件部分结构展开剖视立体图;FIG4 is a perspective view of a blow assembly of an integrated die-casting mold for a new energy vehicle filter according to the present invention;
图5为本发明一种新能源汽车滤清器用一体化压铸模具的吹气组件部分俯视立体图;FIG5 is a top perspective view of a blowing component portion of an integrated die-casting mold for a new energy vehicle filter according to the present invention;
图6为本发明一种新能源汽车滤清器用一体化压铸模具的吹气组件部分另一角度剖视立体图;FIG6 is a cross-sectional perspective view of the blowing component of the integrated die-casting mold for a new energy vehicle filter according to the present invention from another angle;
图7为本发明一种新能源汽车滤清器用一体化压铸模具的进气通道部分结构展开剖视立体图;FIG7 is a perspective view of a cross-sectional view of the air intake passage structure of an integrated die-casting mold for a new energy vehicle filter according to the present invention;
图8为本发明一种新能源汽车滤清器用一体化压铸模具的支撑组件部分侧视立体图;FIG8 is a side perspective view of a supporting component portion of an integrated die-casting mold for a new energy vehicle filter according to the present invention;
图9为本发明图8中A处放大图;FIG9 is an enlarged view of point A in FIG8 of the present invention;
图10为本发明一种新能源汽车滤清器用一体化压铸模具的静模组件部分剖视立体图。FIG. 10 is a partial cross-sectional stereoscopic view of a static mold component of an integrated die-casting mold for a new energy vehicle filter according to the present invention.
图中:1、动模组件;101、活动模具;102、成型腔;103、喷料口;104、加固架;105、固定架;106、液压缸;107、浇注管;108、浇注口;109、活塞;2、静模组件;201、静止模具;202、成型块;203、吸气管;204、顶出孔;205、连通管;206、固定管;207、滑动仓;208、螺旋冷却管;209、安装区;210、顶杆;211、推网;212、防护网;3、支撑组件;301、支撑底板;302、支撑架;303、固定杆;304、固定盘;305、加强板;306、支撑柱;307、第一固定板;308、限位杆;309、第二固定板;310、螺纹杆;311、正反电机;312、移动块;313、电动推杆;4、冷却组件;401、冷却箱;402、安装架;403、液泵;404、抽液管;405、输送管;5、安装板;6、真空泵;7、抽气管;8、吹气组件;801、主动齿轮;802、传送链;803、固定轴;804、从动齿轮;805、加强块;806、封闭阀;807、承载板;808、进气通道;809、通气管;810、喷气口;811、风机;812、定位块;813、密封孔;814、中心轴;815、密封块。In the figure: 1. movable mold assembly; 101. movable mold; 102. molding cavity; 103. injection port; 104. reinforcement frame; 105. fixed frame; 106. hydraulic cylinder; 107. pouring pipe; 108. pouring port; 109. piston; 2. static mold assembly; 201. static mold; 202. molding block; 203. suction pipe; 204. ejection hole; 205. connecting pipe; 206. fixed pipe; 207. sliding bin; 208. spiral cooling pipe; 209. installation area; 210. ejector rod; 211. push net; 212. protective net; 3. support assembly; 301. support bottom plate; 302. support frame; 303. fixed rod; 304. fixed plate; 305. reinforcement plate; 306. support column; 307. first Fixed plate; 308, limit rod; 309, second fixed plate; 310, threaded rod; 311, forward and reverse motor; 312, moving block; 313, electric push rod; 4, cooling assembly; 401, cooling box; 402, mounting frame; 403, liquid pump; 404, liquid extraction pipe; 405, conveying pipe; 5, mounting plate; 6, vacuum pump; 7, exhaust pipe; 8, blowing assembly; 801, driving gear; 802, conveying chain; 803, fixed shaft; 804, driven gear; 805, reinforcement block; 806, closing valve; 807, bearing plate; 808, air inlet channel; 809, ventilation pipe; 810, jet nozzle; 811, fan; 812, positioning block; 813, sealing hole; 814, center axis; 815, sealing block.
具体实施方式DETAILED DESCRIPTION
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
实施例一Embodiment 1
参照图1-10所示,本发明提供一种技术方案:一种新能源汽车滤清器用一体化压铸模具,包括支撑组件3,支撑组件3的顶部设置有动模组件1和静模组件2,动模组件1包括有活动模具101,支撑组件3的中间处设置吹气组件8,支撑组件3包括有两个支撑底板301,其中一个支撑底板301的另一端和中间处均固定连接有第一固定板307,两个第一固定板307的相对之间固定连接有限位杆308,另一个支撑底板301的另一端和中间处均固定连接有第二固定板309,两个第二固定板309的相对之间转动嵌设有螺纹杆310,其中一个第二固定板309的外表面通过托板设置正反电机311,正反电机311的输出轴与螺纹杆310的一端固定连接;吹气组件8包括有进气通道808,进气通道808的一端固定连通有通气管809,进气通道808的另一端开设有多个用于喷射空气的喷气口810,其中一个支撑底板301的外表面固定连接有承载板807,承载板807的顶部设置风机811,风机811的出风端与通气管809的一端固定连接,活动模具101的底部固定连接有移动块312,限位杆308的一端滑动贯穿移动块312至外部,螺纹杆310的一端螺纹贯穿移动块312至外部,螺纹杆310的另一端固定连接有主动齿轮801,其中一个第一固定板307的外表面固定连接有固定轴803,固定轴803的外表面转动套设有从动齿轮804,从动齿轮804的外表面和主动齿轮801的外表面之间活动连接有传送链802,从动齿轮804的一侧中心处固定连接有加强块805,加强块805的一侧中心处固定连接有密封块815,密封块815的一侧中间处固定连接有中心轴814,中心轴814的两侧外表面均固定连接有封闭阀806,两个封闭阀806呈对称设置,进气通道808的一侧开设有密封孔813,密封孔813的内壁与密封块815的外表面转动连接,进气通道808的另一侧内壁固定连接有定位块812,中心轴814呈空心设置,且中心轴814的一端转动套设在定位块812的外部,活动模具101的一侧开设有成型腔102,成型腔102的内壁开设有喷料口103,活动模具101的另一侧固定连接有固定架105,固定架105的一侧设置液压缸106,液压缸106的一端固定连接有活塞109,喷料口103的一端固定连接有浇注管107,浇注管107的一端内壁与活塞109的外表面滑动连接,浇注管107的外表面靠近一端处固定连通有浇注口108,浇注管107的一端固定套设有加固架104,加固架104固定安装在固定架105的顶部。1-10, the present invention provides a technical solution: an integrated die-casting mold for a new energy vehicle filter, comprising a support assembly 3, a movable mold assembly 1 and a static mold assembly 2 are arranged on the top of the support assembly 3, the movable mold assembly 1 includes a movable mold 101, a blowing assembly 8 is arranged in the middle of the support assembly 3, and the support assembly 3 includes two support base plates 301, the other end and the middle of one of the support base plates 301 are fixedly connected to a first fixed plate 307, the two first fixed plates 307 are fixedly connected to a limiting rod 308 between the two first fixed plates 307, the other end and the middle of the other support base plate 301 are fixedly connected to a second fixed plate 309, a threaded rod 310 is rotatably embedded between the two second fixed plates 309, and the outer surface of one of the second fixed plates 309 is fixedly connected to the second fixed plate 309 by a threaded rod 310. The support plate is provided with a forward and reverse motor 311, and the output shaft of the forward and reverse motor 311 is fixedly connected to one end of the threaded rod 310; the blowing component 8 includes an air inlet channel 808, one end of the air inlet channel 808 is fixedly connected to a ventilation pipe 809, and the other end of the air inlet channel 808 is provided with a plurality of air jets 810 for spraying air, the outer surface of one of the supporting bottom plates 301 is fixedly connected to a bearing plate 807, a fan 811 is arranged on the top of the bearing plate 807, and the air outlet end of the fan 811 is fixedly connected to one end of the ventilation pipe 809, and the bottom of the movable mold 101 is fixedly connected to a moving block 312, one end of the limiting rod 308 slides through the moving block 312 to the outside, one end of the threaded rod 310 threadedly penetrates the moving block 312 to the outside, and the other end of the threaded rod 310 is fixedly connected to a driving gear 80 1, a fixed shaft 803 is fixedly connected to the outer surface of one of the first fixed plates 307, a driven gear 804 is rotatably sleeved on the outer surface of the fixed shaft 803, a transmission chain 802 is movably connected between the outer surface of the driven gear 804 and the outer surface of the driving gear 801, a reinforcing block 805 is fixedly connected to the center of one side of the driven gear 804, a sealing block 815 is fixedly connected to the center of one side of the reinforcing block 805, a central shaft 814 is fixedly connected to the middle of one side of the sealing block 815, both sides of the central shaft 814 are fixedly connected to the outer surfaces of the two sides of the central shaft 814, and the two closing valves 806 are symmetrically arranged, a sealing hole 813 is opened on one side of the air inlet channel 808, the inner wall of the sealing hole 813 is rotatably connected to the outer surface of the sealing block 815, and the inner wall of the other side of the air inlet channel 808 is fixed It is connected to a positioning block 812, the central axis 814 is hollow, and one end of the central axis 814 is rotatably sleeved on the outside of the positioning block 812, a molding cavity 102 is opened on one side of the movable mold 101, and a spray port 103 is opened on the inner wall of the molding cavity 102, and a fixed frame 105 is fixedly connected to the other side of the movable mold 101, a hydraulic cylinder 106 is set on one side of the fixed frame 105, and a piston 109 is fixedly connected to one end of the hydraulic cylinder 106, and a pouring pipe 107 is fixedly connected to one end of the spray port 103, and the inner wall of one end of the pouring pipe 107 is slidably connected to the outer surface of the piston 109, and a pouring port 108 is fixedly connected to the outer surface of the pouring pipe 107 near one end, and a reinforcement frame 104 is fixedly sleeved on one end of the pouring pipe 107, and the reinforcement frame 104 is fixedly installed on the top of the fixed frame 105.
本实施例中,在使用时,将动模组件1和静模组件2合并,然后将浇注口108与液态金属的输送容器相连,使熔化的液态金属倒入浇注口108内,通过启动液压缸106,使其快速伸长,从而使活塞109快速将浇注管107内部的液态金属向前推动,液体金属经过喷料口103后到达成型腔102,此时,由正反电机311驱动螺纹杆310转动,当螺纹杆310在转动时会带动主动齿轮801同时转动,在传送链802的连接作用下,从动齿轮804会同时转动,由于主动齿轮801的外径小,从动齿轮804的外径大,当主动齿轮801跟随螺纹杆310转动时转速较快,而从动齿轮804转动时的转速较慢,从动齿轮804在转动时会带动封闭阀806在进气通道808内部转动,活动模具101从紧贴静止模具201移动到距离静止模具201最远处时,此时螺纹杆310和主动齿轮801转动带动从动齿轮804和封闭阀806刚好打开封闭状态,反之,当活动模具101与静止模具201紧贴时,封闭阀806是处于关闭状态的,通过启动风机811,使得风机811将外部的空气经过通气管809进入进气通道808的内部,强劲的气流从多个喷气口810喷出,喷出方向是对着成型工件的位置的,可以在模具打开的第一时间将热气吹散,防止热气将人熏伤,具有安全保护的作用,其中,密封块815在密封孔813的内部转动,能够防止进气通道808内部的气流从密封孔813处大量漏出,便于将气流集中在喷气口810处喷出。In this embodiment, when in use, the movable mold assembly 1 and the static mold assembly 2 are combined, and then the pouring port 108 is connected to the liquid metal conveying container, so that the molten liquid metal is poured into the pouring port 108, and the hydraulic cylinder 106 is started to extend rapidly, so that the piston 109 quickly pushes the liquid metal inside the pouring pipe 107 forward, and the liquid metal reaches the molding cavity 102 after passing through the injection port 103. At this time, the threaded rod 310 is driven to rotate by the forward and reverse motors 311. When the threaded rod 310 rotates, it will drive the driving gear 801 to rotate at the same time. Under the connection of the transmission chain 802, the driven gear 804 will rotate at the same time. Since the outer diameter of the driving gear 801 is small and the outer diameter of the driven gear 804 is large, when the driving gear 801 rotates following the threaded rod 310, the speed is faster, while the speed of the driven gear 804 is slower. When the driven gear 804 rotates, it will drive the closing valve 806 in the air inlet channel 80 8 rotates inside, when the movable mold 101 moves from being close to the static mold 201 to being farthest from the static mold 201, the threaded rod 310 and the driving gear 801 rotate to drive the driven gear 804 and the closing valve 806 to just open the closed state. On the contrary, when the movable mold 101 is close to the static mold 201, the closing valve 806 is in a closed state. By starting the fan 811, the fan 811 allows the external air to enter the interior of the air inlet channel 808 through the vent pipe 809, and a strong airflow is ejected from multiple air jets 810, and the ejection direction is toward the position of the molded workpiece. The hot air can be blown away at the first time the mold is opened to prevent the hot air from fumigating people, which has a safety protection function. Among them, the sealing block 815 rotates inside the sealing hole 813, which can prevent the airflow inside the air inlet channel 808 from leaking out from the sealing hole 813 in large quantities, so as to facilitate the airflow to be concentrated at the air jet 810 for ejection.
实施例二Embodiment 2
图1、图2、图4-6和图8-10所示,支撑组件3包括有两个支撑底板301,两个支撑底板301的一端之间固定连接有支撑架302,支撑架302的顶部固定连接有固定杆303,固定杆303的一端固定连接有固定盘304,固定盘304的外表面设置电动推杆313,固定盘304的外表面固定连接有多个加强板305,多个加强板305的一端均固定连接有支撑柱306,活动模具101的底部固定连接有移动块312,其中一个支撑底板301的另一端和中间处均固定连接有第一固定板307,两个第一固定板307的相对之间固定连接有限位杆308,限位杆308的一端滑动贯穿移动块312至外部,另一个支撑底板301的另一端和中间处均固定连接有第二固定板309,两个第二固定板309的相对之间转动嵌设有螺纹杆310,螺纹杆310的一端螺纹贯穿移动块312至外部,其中一个第二固定板309的外表面通过托板设置正反电机311,正反电机311的输出轴与螺纹杆310的一端固定连接,静模组件2包括有静止模具201,多个支撑柱306的一端均固定安装在静止模具201的一侧,静止模具201的一侧开设有滑动仓207,滑动仓207的内壁滑动连接有推网211,电动推杆313的一端与推网211的外部中间处固定连接,推网211的一侧固定连接有多个顶杆210,滑动仓207的内壁开设有安装区209,安装区209的内壁设置螺旋冷却管208,螺旋冷却管208的一端固定连通有连通管205,螺旋冷却管208的另一端固定连通有固定管206,连通管205的一端与固定管206的一端均滑动贯穿静止模具201至外部,静止模具201的另一侧固定连接有成型块202,成型块202的外表面开设有多个顶出孔204,每个顶杆210分别在每个顶出孔204的内部滑动,成型块202的中间处固定嵌设有吸气管203,吸气管203的一端固定连接有防护网212,吸气管203的另一端滑动贯穿静止模具201至外部。As shown in Figures 1, 2, 4-6 and 8-10, the support assembly 3 includes two support base plates 301, a support frame 302 is fixedly connected between one end of the two support base plates 301, a fixing rod 303 is fixedly connected to the top of the support frame 302, one end of the fixing rod 303 is fixedly connected to a fixing plate 304, an electric push rod 313 is arranged on the outer surface of the fixing plate 304, a plurality of reinforcing plates 305 are fixedly connected to the outer surface of the fixing plate 304, one end of the plurality of reinforcing plates 305 are fixedly connected to a support column 306, a moving block 312 is fixedly connected to the bottom of the movable mold 101, and one of the support base plates 301 is fixedly connected to the bottom of the movable mold 101. The other end and the middle of the plate 301 are fixedly connected with a first fixed plate 307, and the two first fixed plates 307 are fixedly connected to each other with a limiting rod 308, and one end of the limiting rod 308 slides through the moving block 312 to the outside, and the other end and the middle of the other supporting base plate 301 are fixedly connected with a second fixed plate 309, and a threaded rod 310 is rotatably embedded between the two second fixed plates 309, and one end of the threaded rod 310 is threadedly inserted through the moving block 312 to the outside, and a forward and reverse motor 311 is set on the outer surface of one of the second fixed plates 309 through a supporting plate, and the output shaft of the forward and reverse motor 311 is connected to the One end of the threaded rod 310 is fixedly connected, the static mold assembly 2 includes a static mold 201, one end of a plurality of support columns 306 are fixedly installed on one side of the static mold 201, a sliding bin 207 is provided on one side of the static mold 201, and a push net 211 is slidably connected to the inner wall of the sliding bin 207, one end of the electric push rod 313 is fixedly connected to the outer middle of the push net 211, and a plurality of push rods 210 are fixedly connected to one side of the push net 211, an installation area 209 is provided on the inner wall of the sliding bin 207, and a spiral cooling pipe 208 is arranged on the inner wall of the installation area 209, and one end of the spiral cooling pipe 208 is fixedly connected to a connecting The through pipe 205 and the other end of the spiral cooling pipe 208 are fixedly connected to the fixed pipe 206. One end of the connecting pipe 205 and one end of the fixed pipe 206 both slide through the stationary mold 201 to the outside. The other side of the stationary mold 201 is fixedly connected to the forming block 202. The outer surface of the forming block 202 is provided with a plurality of ejection holes 204. Each ejector rod 210 slides inside each ejection hole 204 respectively. An air intake pipe 203 is fixedly embedded in the middle of the forming block 202. One end of the air intake pipe 203 is fixedly connected to a protective net 212. The other end of the air intake pipe 203 slides through the stationary mold 201 to the outside.
本实施例中,在使用时,通过支撑底板301和支撑架302形成支撑的底架,固定盘304和加强板305组合形成形似船舵的固定结构,并由固定杆303进行连接,具有稳固性,此时,通过多个支撑柱306同时连接静止模具201,使得静止模具201能够被固定在稳定的位置,当活动模具101需要活动时,通过启动正反电机311,使其输出轴转动,从而带动螺纹杆310转动,在限位杆308的限位作用下,移动块312会在螺纹杆310的转动下进行移动,从而带动活动模具101进行移动,进而将活动模具101和静止模具201合并在一起,在压铸的过程当中会产生很多热量,此时螺旋冷却管208设置在安装区209内部,可以对压铸产生的热量进行冷却,将成型块202表面传递到内部的热量通过冷却介质输送出去,从而达到加速冷却、便于脱模的好处,在浇注液态金属的时候,会快速挤出成型腔102和成型块202之间的气体,那么容易使压铸成型的滤清器底座内部混有气泡,对工件质量有不利影响,通过吸气管203能够提前将成型腔102和成型块202之间的气体抽出,一方面可以防止气泡的产生,另一方面可以辅助液态金属的进入,在抽气的时候,防护网212能够防止将液态金属吸入吸气管203内部,通过启动电动推杆313,使其伸长,能够使推网211在滑动仓207内部滑动,从而带动顶杆210在顶出孔204内部滑动,进而可以将冷却成型的滤清器底座顶出脱模。In this embodiment, when in use, a supporting base frame is formed by supporting the bottom plate 301 and the supporting frame 302, and the fixing plate 304 and the reinforcing plate 305 are combined to form a fixed structure shaped like a rudder, and are connected by the fixing rod 303, which has stability. At this time, the stationary mold 201 is connected to the stationary mold 201 at the same time through multiple support columns 306, so that the stationary mold 201 can be fixed in a stable position. When the movable mold 101 needs to be movable, the forward and reverse motors 311 are started to rotate the output shaft, thereby driving the threaded rod 310 to rotate. Under the limiting action of the limiting rod 308, the moving block 312 will move under the rotation of the threaded rod 310, thereby driving the movable mold 101 to move, and then the movable mold 101 and the stationary mold 201 are merged together. A lot of heat will be generated during the die-casting process. At this time, the spiral cooling pipe 208 is arranged inside the installation area 209, which can be used for die-casting products. The heat generated is cooled, and the heat transferred from the surface of the molding block 202 to the inside is transported out through the cooling medium, so as to achieve the benefits of accelerated cooling and easy demoulding. When pouring liquid metal, the gas between the molding cavity 102 and the molding block 202 will be quickly squeezed out, which will easily cause bubbles to be mixed inside the die-cast filter base, which will have an adverse effect on the quality of the workpiece. The gas between the molding cavity 102 and the molding block 202 can be extracted in advance through the suction pipe 203. On the one hand, it can prevent the generation of bubbles, and on the other hand, it can assist the entry of liquid metal. When exhausting, the protective net 212 can prevent the liquid metal from being sucked into the suction pipe 203. By starting the electric push rod 313 and extending it, the push net 211 can slide inside the sliding bin 207, thereby driving the ejector rod 210 to slide inside the ejection hole 204, and then the cooled and molded filter base can be ejected and demoulded.
实施例三Embodiment 3
图1和图2所示,两个支撑底板301的顶部之间固定连接有冷却组件4,冷却组件4包括有冷却箱401,冷却箱401的一侧固定连接有安装架402,安装架402的外表面设置液泵403,液泵403的输入端贯穿冷却箱401至内部,液泵403的输入端固定连通有输送管405,输送管405的一端与连通管205的一端固定连通,固定管206的一端固定连通有抽液管404,抽液管404的一端贯穿冷却箱401至内部,冷却箱401的另一侧固定连接有安装板5,安装板5的外表面设置真空泵6,真空泵6的输出端固定连通有抽气管7,抽气管7的一端与吸气管203的一端固定连通,进气通道808固定安装在冷却箱401的外表面。As shown in Figures 1 and 2, a cooling component 4 is fixedly connected between the tops of the two supporting base plates 301, and the cooling component 4 includes a cooling box 401, a mounting frame 402 is fixedly connected to one side of the cooling box 401, a liquid pump 403 is arranged on the outer surface of the mounting frame 402, the input end of the liquid pump 403 passes through the cooling box 401 to the inside, the input end of the liquid pump 403 is fixedly connected with a delivery pipe 405, one end of the delivery pipe 405 is fixedly connected with one end of the connecting pipe 205, one end of the fixed pipe 206 is fixedly connected with a liquid extraction pipe 404, one end of the liquid extraction pipe 404 passes through the cooling box 401 to the inside, and the other side of the cooling box 401 is fixedly connected with a mounting plate 5, a vacuum pump 6 is arranged on the outer surface of the mounting plate 5, the output end of the vacuum pump 6 is fixedly connected with an exhaust pipe 7, one end of the exhaust pipe 7 is fixedly connected with one end of the intake pipe 203, and the air intake channel 808 is fixedly installed on the outer surface of the cooling box 401.
本实施例中,在使用时,通过启动真空泵6产生吸力,便能够经过抽气管7将吸气管203连通的气体抽出,另外,在冷却箱401的内部注入的是冰水,通过启动液泵403,在液泵403的加压下,经过输送管405与连通管205将冷却箱401内部的冰水抽送到螺旋冷却管208内部,然后经过固定管206输送到抽液管404内,最后输送到冷却箱401内部,循环将冷却箱401内部的冰水往螺旋冷却管208内输送,达到了降温冷却的好处,通过冷却箱401能够完成对进气通道808的安装,使其能够稳定工作。In this embodiment, when in use, by starting the vacuum pump 6 to generate suction, the gas connected to the suction pipe 203 can be extracted through the exhaust pipe 7. In addition, ice water is injected into the cooling box 401. By starting the liquid pump 403, under the pressure of the liquid pump 403, the ice water inside the cooling box 401 is pumped into the spiral cooling pipe 208 through the delivery pipe 405 and the connecting pipe 205, and then transported to the liquid extraction pipe 404 through the fixed pipe 206, and finally transported to the cooling box 401. The ice water inside the cooling box 401 is circulated and transported to the spiral cooling pipe 208, thereby achieving the benefit of cooling. The installation of the air intake channel 808 can be completed through the cooling box 401, so that it can work stably.
本装置的使用方法及工作原理:在使用时,通过支撑底板301和支撑架302形成支撑的底架,固定盘304和加强板305组合形成形似船舵的固定结构,并由固定杆303进行连接,具有稳固性,此时,通过多个支撑柱306同时连接静止模具201,使得静止模具201能够被固定在稳定的位置,当活动模具101需要活动时,通过启动正反电机311,使其输出轴转动,从而带动螺纹杆310转动,在限位杆308的限位作用下,移动块312会在螺纹杆310的转动下进行移动,从而带动活动模具101进行移动,进而将活动模具101和静止模具201合并在一起,在压铸的过程当中会产生很多热量,此时螺旋冷却管208设置在安装区209内部,可以对压铸产生的热量进行冷却,将成型块202表面传递到内部的热量通过冷却介质输送出去,在浇注液态金属的时候,会快速挤出成型腔102和成型块202之间的气体,那么容易使压铸成型的滤清器底座内部混有气泡,对工件质量有不利影响,通过吸气管203能够提前将成型腔102和成型块202之间的气体抽出,一方面可以防止气泡的产生,另一方面可以辅助液态金属的进入,在抽气的时候,防护网212能够防止将液态金属吸入吸气管203内部,通过启动电动推杆313,使其伸长,能够使推网211在滑动仓207内部滑动,从而带动顶杆210在顶出孔204内部滑动,进而可以将冷却成型的滤清器底座顶出脱模,在使用时,将动模组件1和静模组件2合并,然后将浇注口108与液态金属的输送容器相连,使熔化的液态金属倒入浇注口108内,通过启动液压缸106,使其快速伸长,从而使活塞109快速将浇注管107内部的液态金属向前推动,液体金属经过喷料口103后到达成型腔102,此时,由正反电机311驱动螺纹杆310转动,当螺纹杆310在转动时会带动主动齿轮801同时转动,在传送链802的连接作用下,从动齿轮804会同时转动,由于主动齿轮801的外径小,从动齿轮804的外径大,当主动齿轮801跟随螺纹杆310转动时转速较快,而从动齿轮804转动时的转速较慢,从动齿轮804在转动时会带动封闭阀806在进气通道808内部转动,活动模具101从紧贴静止模具201移动到距离静止模具201最远处时,此时螺纹杆310和主动齿轮801转动带动从动齿轮804和封闭阀806刚好打开封闭状态,反之,当活动模具101与静止模具201紧贴时,封闭阀806是处于关闭状态的,通过启动风机811,使得风机811将外部的空气经过通气管809进入进气通道808的内部,强劲的气流从多个喷气口810喷出,喷出方向是对着成型工件的位置的,可以在模具打开的第一时间将热气吹散,其中,密封块815在密封孔813的内部转动,能够防止进气通道808内部的气流从密封孔813处大量漏出,便于将气流集中在喷气口810处喷出,在使用时,通过启动真空泵6产生吸力,便能够经过抽气管7将吸气管203连通的气体抽出,另外,在冷却箱401的内部注入的是冰水,通过启动液泵403,在液泵403的加压下,经过输送管405与连通管205将冷却箱401内部的冰水抽送到螺旋冷却管208内部,然后经过固定管206输送到抽液管404内,最后输送到冷却箱401内部,循环将冷却箱401内部的冰水往螺旋冷却管208内输送,通过冷却箱401能够完成对进气通道808的安装,使其能够稳定工作。The use method and working principle of the present device: When in use, a supporting base frame is formed by supporting the bottom plate 301 and the supporting frame 302, and the fixing plate 304 and the reinforcing plate 305 are combined to form a fixed structure shaped like a rudder, and are connected by the fixing rod 303, which has stability. At this time, the static mold 201 is connected to the static mold 201 through multiple supporting columns 306 at the same time, so that the static mold 201 can be fixed in a stable position. When the movable mold 101 needs to be movable, the forward and reverse motors 311 are started to rotate its output shaft, thereby driving the threaded rod 310 to rotate. Under the limiting action of the limiting rod 308, the moving block 312 will move under the rotation of the threaded rod 310, thereby driving the movable mold 101 to move, and then the movable mold 101 and the static mold 201 are merged together. A lot of heat is generated during the die-casting process. At this time, the spiral cooling pipe 208 is arranged inside the installation area 209, which can cool the heat generated by the die-casting, and the heat transferred from the surface of the molding block 202 to the inside is transported out through the cooling medium. When pouring liquid metal When the air is drawn out, the gas between the molding cavity 102 and the molding block 202 will be quickly squeezed out, which will easily cause bubbles to be mixed in the die-cast filter base, which will have an adverse effect on the quality of the workpiece. The air suction pipe 203 can be used to extract the gas between the molding cavity 102 and the molding block 202 in advance. On the one hand, it can prevent the generation of bubbles, and on the other hand, it can assist the entry of liquid metal. When the air is drawn out, the protective net 212 can prevent the liquid metal from being sucked into the interior of the suction pipe 203. By starting the electric push rod 313, it is stretched The push net 211 is long, which can make the push net 211 slide inside the sliding chamber 207, thereby driving the ejector rod 210 to slide inside the ejection hole 204, and then the cooled and formed filter base can be ejected and demolded. When in use, the movable mold assembly 1 and the static mold assembly 2 are combined, and then the pouring port 108 is connected to the liquid metal conveying container, so that the molten liquid metal is poured into the pouring port 108, and the hydraulic cylinder 106 is started to extend it quickly, so that the piston 109 quickly pushes the liquid metal inside the pouring pipe 107 forward, and the liquid metal After passing through the injection port 103, the material reaches the molding cavity 102. At this time, the forward and reverse motors 311 drive the threaded rod 310 to rotate. When the threaded rod 310 rotates, it drives the driving gear 801 to rotate at the same time. Under the connection of the transmission chain 802, the driven gear 804 will rotate at the same time. Since the outer diameter of the driving gear 801 is small and the outer diameter of the driven gear 804 is large, when the driving gear 801 rotates with the threaded rod 310, the speed is faster, while the speed of the driven gear 804 is slower. When the driven gear 804 rotates, The closing valve 806 is driven to rotate inside the air inlet passage 808. When the movable mold 101 moves from being close to the stationary mold 201 to being farthest from the stationary mold 201, the threaded rod 310 and the driving gear 801 rotate to drive the driven gear 804 and the closing valve 806 to just open the closed state. On the contrary, when the movable mold 101 is close to the stationary mold 201, the closing valve 806 is in a closed state. By starting the fan 811, the fan 811 drives the external air into the air inlet passage through the ventilation pipe 809. Inside the mold 808, a strong airflow is ejected from a plurality of air jets 810, and the ejection direction is toward the position of the molded workpiece, so that the hot air can be blown away at the first time the mold is opened. Among them, the sealing block 815 rotates inside the sealing hole 813, which can prevent the airflow inside the air inlet channel 808 from leaking out from the sealing hole 813 in large quantities, and is convenient for concentrating the airflow at the air jets 810 for ejection. When in use, by starting the vacuum pump 6 to generate suction, the gas connected to the suction pipe 203 can be extracted through the suction pipe 7. In addition, Ice water is injected into the cooling box 401. By starting the liquid pump 403, the ice water inside the cooling box 401 is pumped into the spiral cooling tube 208 through the delivery pipe 405 and the connecting pipe 205 under the pressure of the liquid pump 403, and then transported to the liquid extraction pipe 404 through the fixed pipe 206, and finally transported to the cooling box 401. The ice water inside the cooling box 401 is circulated and transported to the spiral cooling tube 208. The installation of the air intake channel 808 can be completed through the cooling box 401, so that it can work stably.
本发明中的液压缸106、正反电机311、电动推杆313、液泵403、真空泵6和风机811的接线图属于本领域的公知常识,其工作原理是已经公知的技术,其型号根据实际使用选择合适的型号,所以对液压缸106、正反电机311、电动推杆313、液泵403、真空泵6和风机811不再详细解释控制方式和接线布置。The wiring diagram of the hydraulic cylinder 106, forward and reverse motor 311, electric push rod 313, liquid pump 403, vacuum pump 6 and fan 811 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring layout of the hydraulic cylinder 106, forward and reverse motor 311, electric push rod 313, liquid pump 403, vacuum pump 6 and fan 811 will not be explained in detail.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
另外,在本发明中如涉及“第一”、“第二”、“一”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present invention, descriptions such as "first", "second", "one", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神所定义的范围。The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the scope defined by the spirit of the present invention.
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