CN118682091A - Pipe joint casting equipment - Google Patents
Pipe joint casting equipment Download PDFInfo
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- CN118682091A CN118682091A CN202411177993.XA CN202411177993A CN118682091A CN 118682091 A CN118682091 A CN 118682091A CN 202411177993 A CN202411177993 A CN 202411177993A CN 118682091 A CN118682091 A CN 118682091A
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- 238000005266 casting Methods 0.000 title claims abstract description 112
- 238000003032 molecular docking Methods 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 26
- 239000010959 steel Substances 0.000 claims description 26
- 210000000078 claw Anatomy 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 6
- 238000003825 pressing Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000009750 centrifugal casting Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005493 welding type Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/04—Centrifugal casting; Casting by using centrifugal force of shallow solid or hollow bodies, e.g. wheels or rings, in moulds rotating around their axis of symmetry
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本发明属于五金铸造技术领域，具体的说是一种管接头铸造设备，包括：加工台及活动套接在加工台顶部内侧壁面上的铸造模具，可拆卸式安装在加工台顶部外侧壁面上的电机一，可拆卸式安装在加工台内侧中间位置上的电机二，所述加工台的一侧表面上固定安装有设置在电机一外侧表面上的液压伸缩机，所述电机一的输出端上固定连接有模具快速卡接单元。本发明配合液压伸缩机对对接套头进行下降，将对接套头底表面套接在铸造模具的顶部外侧表面，配合摆动臂内侧底部表面上的斜槽贴合在滑槽的表面上，随着摆动臂持续下滑的同时利用滑槽的倾斜面将摆动臂向外侧进行扩展，随着摆动臂的不断下降，配合摆动臂外侧表面上的弹力丝会对摆动臂进行反向推动。
The present invention belongs to the field of hardware casting technology, specifically a pipe joint casting device, including: a processing table and a casting mold movably sleeved on the inner wall surface of the top of the processing table, a motor 1 detachably mounted on the outer wall surface of the top of the processing table, a motor 2 detachably mounted on the middle position of the inner side of the processing table, a hydraulic telescopic machine arranged on the outer surface of the motor 1 is fixedly mounted on one side surface of the processing table, and a mold quick clamping unit is fixedly connected to the output end of the motor 1. The present invention cooperates with the hydraulic telescopic machine to lower the docking sleeve, sleeves the bottom surface of the docking sleeve on the outer surface of the top of the casting mold, cooperates with the inclined groove on the inner bottom surface of the swing arm to fit on the surface of the slide slot, and as the swing arm continues to slide down, the swing arm is expanded outward by using the inclined surface of the slide slot, and as the swing arm continues to drop, the elastic wire on the outer surface of the swing arm will push the swing arm in the opposite direction.
Description
技术领域Technical Field
本发明属于五金铸造技术领域，具体的说是一种管接头铸造设备。The invention belongs to the technical field of hardware casting, in particular to a pipe joint casting device.
背景技术Background Art
管接头铸造是液压系统中连接管路或将管路装在液压元件上的零件，这是一种在流体通路中能装拆的连接件的总称，主要包括：焊接式、卡套式、扣压式和扩口式，管接头铸造在铸铁和铸钢领域都有较大范围的应用，在铸造过程中，浇注完成的铸件需要从型筒中取出来，然后对大型筒的内表面进行清理、冷却以及喷涂等工序，以保证后续的浇注过程正常进行，而且现有的五金产品的种类很多，且很多的五金产品的形状比较怪异内部有很多的孔洞，以至于五金产品在进行浇注的时候，需要离心机对模具进行转动，将溶液在模具的内部进行均匀混合成型。Pipe fitting casting is a part that connects pipes in hydraulic systems or installs pipes on hydraulic components. It is a general term for connectors that can be installed and removed in fluid passages, mainly including: welding type, ferrule type, crimping type and flaring type. Pipe fitting casting has a wide range of applications in the fields of cast iron and cast steel. During the casting process, the cast casting needs to be taken out of the mold cylinder, and then the inner surface of the large cylinder is cleaned, cooled and sprayed to ensure the normal subsequent pouring process. In addition, there are many types of existing hardware products, and many hardware products have strange shapes and many holes inside, so that when the hardware products are poured, a centrifuge is required to rotate the mold to evenly mix the solution inside the mold.
公开号为CN104884190B的一项中国专利公开了一种离心铸造装置，铸型支架，其紧固在旋转自如的旋转工作台上；以及铸型，其放入于所述铸型支架而被保持，所述铸型支架具有：译有底筒状的铸型支架主体，其由金属材料形成；译隔热部件，其设置于所述铸型支架主体的内周面以及底面；以及铸型定位部件，所述铸型具有：铸型主体，其具有供金属熔液注入的空腔且由氧化物形成；以及铸型台，其设置于所述铸型主体，并具有能够使所述铸型定位部件插入而卡合的铸型定位部件插入孔，且由氧化物形成，在现有的离心铸造装置中，对于铸型的安装而言，进行了如下方法：将铸型插入配置于旋转工作台上的圆筒管内并向圆筒管与铸型的缝隙填充陶瓷隔热材料等从而将铸型定位固定的方法；利用带等捆绑固定铸型来将铸型定位固定在旋转工作台上的方法。A Chinese patent with publication number CN104884190B discloses a centrifugal casting device, a mold support, which is fastened to a freely rotatable rotating worktable; and a mold, which is placed in the mold support and held, the mold support having: a bottomed cylindrical mold support body, which is formed of a metal material; a heat insulating component, which is arranged on the inner circumference and bottom surface of the mold support body; and a mold positioning component, the mold having: a mold body, which has a cavity for injecting molten metal and is formed of an oxide; and a mold table, which is arranged on the mold body and has a mold positioning component insertion hole that enables the mold positioning component to be inserted and engaged, and is formed of an oxide. In the existing centrifugal casting device, the following methods are used for installing the mold: a method of inserting the mold into a cylindrical tube arranged on the rotating worktable and filling the gap between the cylindrical tube and the mold with ceramic heat insulating materials, etc. to position and fix the mold; a method of using a belt or the like to bind and fix the mold to position and fix the mold on the rotating worktable.
目前现有技术中，现有的浇筑模具内部会一次性浇筑多个五金产品，每次浇筑完后，为保障模具内部的钢液可以覆盖到模具内部的各个角落中去，需要采用离心机对模具进行离心旋转，使得钢液可以有效的附着进模具的内部空间，由于模具在离心旋转后，内部的钢液还未完全凝固，需要等待时间，在等待的时间内部，离心机就会处于完全空闲状态，为了提高离心机的使用频率，则需要将离心机输出端上的模具进行更换下来，而模具的每次移动都需要员工将离心机输出端上的固定设备安装在模具的表面上，从而将离心机和模具通过固定设备固定在一起，在使用的整个过程中，离心机输出端上的固定设备需要人工反复进行拆卸、安装、固定处理，进而使得整体过程繁琐，时间都被浪费在拆卸、安装上，无法使得离心机输出端上的固定设备可以快速的拆卸、安装在模具的表面上，进而导致工作效率低下的问题。In the current prior art, multiple hardware products are cast at one time inside the existing casting mold. After each casting, in order to ensure that the molten steel inside the mold can cover every corner inside the mold, a centrifuge is needed to centrifugally rotate the mold so that the molten steel can effectively adhere to the internal space of the mold. Since the molten steel inside the mold has not completely solidified after centrifugal rotation, a waiting time is required. During the waiting time, the centrifuge will be in a completely idle state. In order to increase the frequency of use of the centrifuge, the mold on the output end of the centrifuge needs to be replaced, and each movement of the mold requires an employee to install the fixing device on the output end of the centrifuge on the surface of the mold, so that the centrifuge and the mold are fixed together through the fixing device. During the entire process of use, the fixing device on the output end of the centrifuge needs to be manually disassembled, installed, and fixed repeatedly, which makes the overall process cumbersome, and time is wasted on disassembly and installation. The fixing device on the output end of the centrifuge cannot be quickly disassembled and installed on the surface of the mold, which leads to the problem of low work efficiency.
为此，本发明提供一种管接头铸造设备。To this end, the present invention provides a pipe joint casting device.
发明内容Summary of the invention
为了弥补现有技术的不足，解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
本发明解决其技术问题所采用的技术方案是：本发明所述的一种管接头铸造设备，包括：加工台及活动套接在加工台顶部内侧壁面上的铸造模具，可拆卸式安装在加工台顶部外侧壁面上的电机一，可拆卸式安装在加工台内侧中间位置上的电机二，所述加工台的一侧表面上固定安装有设置在电机一外侧表面上的液压伸缩机，所述电机一的输出端上固定连接有模具快速卡接单元，所述模具快速卡接单元包括固定连接在电机一输出端上的对接套头，所述对接套头的外侧表面上摆动套接有摆动臂，所述摆动臂的内侧壁面且位于中间位置上开设有内陷凹槽，配合液压伸缩机对对接套头进行下降，将对接套头底表面套接在铸造模具的顶部外侧表面，配合摆动臂内侧底部表面上的斜槽贴合在滑槽的表面上，随着摆动臂持续下滑的同时利用滑槽的倾斜面将摆动臂向外侧进行扩展，所述内陷凹槽的内侧底部边缘位置上固定连接有倒扣，所述摆动臂的内侧壁面且位于内陷凹槽一侧面的底部边缘位置上设置有斜槽，随着摆动臂的不断下降，配合摆动臂外侧表面上的弹力丝会对摆动臂进行反向推动，将摆动臂外侧表面上的内陷凹槽套接到卡扣套圈的底部外侧表面上，通过液压伸缩机对摆动臂重新向上进行抬升，使得卡扣套圈的底部表面与倒扣的表面进行贴合推动，当铸造模具的表面被完全夹持住后，利用多块摆动臂对铸造模具的外侧表面进行多方位夹持限定，快速安装定位模具的效果，所述摆动臂的内侧壁面且位于内陷凹槽一侧面的顶部边缘位置上设置有下滑槽，使得滑槽从内陷凹槽的内部脱落出来，再通过液压伸缩机对摆动臂进行上升，在电机二的转动下将铸造模具移开，使得电机一对另一组铸造模具进行卡接旋转，达到了对多个铸造模具进行多次可持续拆装的效果；The technical solution adopted by the present invention to solve its technical problems is: a pipe joint casting equipment described in the present invention comprises: a processing table and a casting mold movably sleeved on the inner wall surface of the top of the processing table, a motor 1 detachably mounted on the outer wall surface of the top of the processing table, and a motor 2 detachably mounted on the middle position of the inner side of the processing table. A hydraulic telescopic machine arranged on the outer surface of the motor 1 is fixedly mounted on one side surface of the processing table, and a mold quick clamping unit is fixedly connected to the output end of the motor 1, and the mold quick clamping unit comprises a docking sleeve fixedly connected to the output end of the motor 1, a swing arm is swingably sleeved on the outer surface of the docking sleeve, and an inner wall surface of the swing arm and a recessed groove are provided in the middle position, and the docking sleeve is lowered in cooperation with the hydraulic telescopic machine, and the bottom surface of the docking sleeve is sleeved on the outer surface of the top of the casting mold, and the inclined groove on the inner bottom surface of the swing arm is fitted on the surface of the slide slot, and as the swing arm continues to slide down, the swing arm is expanded outward by using the inclined surface of the slide slot, and the recessed groove The inner bottom edge position of the inner side of the swing arm is fixedly connected with an undercut, and the inner wall surface of the swing arm and the bottom edge position of one side of the sunken groove are provided with an inclined groove. As the swing arm continues to descend, the elastic wire on the outer surface of the swing arm will push the swing arm in the opposite direction, so that the sunken groove on the outer surface of the swing arm is sleeved on the bottom outer surface of the buckle ring, and the swing arm is lifted upward again by the hydraulic telescopic machine, so that the bottom surface of the buckle ring and the surface of the undercut are pushed in contact with each other. When the surface of the casting mold is completely clamped, multiple swing arms are used to clamp and limit the outer surface of the casting mold in multiple directions, so as to quickly install and position the mold, and the inner wall surface of the swing arm and the top edge position of one side of the sunken groove are provided with a sliding groove, so that the slide groove falls off from the inside of the sunken groove, and then the swing arm is raised by the hydraulic telescopic machine, and the casting mold is moved away under the rotation of the motor 2, so that the motor 1 can clamp and rotate another group of casting molds, thereby achieving the effect of multiple continuous disassembly and assembly of multiple casting molds.
所述对接套头的外侧表面且位于摆动臂的外侧边缘位置上固定连接有C型套壳，所述C型套壳的内侧壁面上固定连接有设置在摆动臂外侧表面上的弹力丝，所述电机一的外侧表面上设置有伸缩剥离单元，所述伸缩剥离单元包括小型液压杆，所述小型液压杆的输出端上固定连接有活动套接在对接套头外侧表面上的三角下压板，当铸造模具内部的钢液凝固后，配合液压伸缩机对电机一进行下降，使得倒扣与滑槽的底部表面松弛开来，此时通过小型液压杆对三角下压板进行下降，利用三角下压板外侧表面与下滑槽的表面相互贴合在一起，随着三角下压板的不断下降，三角下压板表面的斜面会对摆动臂进行推动，使得摆动臂向外界进行摆动扩展；The outer surface of the docking sleeve is fixedly connected with a C-shaped sleeve at the outer edge position of the swing arm, and the inner wall surface of the C-shaped sleeve is fixedly connected with an elastic wire arranged on the outer surface of the swing arm. A telescopic stripping unit is arranged on the outer surface of the motor 1, and the telescopic stripping unit comprises a small hydraulic rod, and a triangular lower pressure plate movably sleeved on the outer surface of the docking sleeve is fixedly connected to the output end of the small hydraulic rod. When the molten steel inside the casting mold solidifies, the hydraulic telescopic machine is cooperated to lower the motor 1, so that the undercut and the bottom surface of the slide groove are relaxed. At this time, the triangular lower pressure plate is lowered by the small hydraulic rod, and the outer surface of the triangular lower pressure plate and the surface of the slide groove are used to fit each other. As the triangular lower pressure plate continues to descend, the inclined surface of the triangular lower pressure plate surface will push the swing arm, so that the swing arm swings and expands to the outside.
所述铸造模具的外侧表面且位于顶部边缘位置上固定连接有活动套接在内陷凹槽内部的卡扣套圈，所述卡扣套圈的外侧表面上设置有滑槽。A buckle ring movably sleeved in the inner recessed groove is fixedly connected to the outer surface of the casting mold at the top edge position, and a slide groove is arranged on the outer surface of the buckle ring.
优选的，所述电机一的外侧表面上固定连接有设置在小型液压杆顶部外侧表面上的模具套接圈。Preferably, a mold sleeve ring arranged on the outer surface of the top of the small hydraulic rod is fixedly connected to the outer surface of the motor 1.
优选的，所述三角下压板的顶部表面且位于小型液压杆的两侧边缘位置上固定连接有限位杆，且所述限位杆的外侧表面活动套接在对接套头外侧表面。Preferably, the top surface of the triangular lower pressure plate is fixedly connected to a limiting rod located at both side edge positions of the small hydraulic rod, and the outer surface of the limiting rod is movably sleeved on the outer surface of the docking sleeve.
优选的，所述摆动臂的外侧表面且位于下滑槽的两侧边缘位置对称固定连接有限位板。Preferably, the outer surface of the swing arm is symmetrically fixedly connected to a limiting plate at both side edges of the lower sliding groove.
优选的，所述加工台的另一侧表面上设置有滑槽台，所述加工台的顶部表面上固定连接有多组支撑杆。Preferably, a slide table is provided on the other side surface of the processing table, and a plurality of groups of support rods are fixedly connected to the top surface of the processing table.
优选的，两组所述支撑杆的一端上固定连接有钢水灌注器，四组所述支撑杆的一端上固定连接有限位套圈，且所述限位套圈的底部表面与加工台的顶部表面之间设置有凹槽一。Preferably, a molten steel pouring device is fixedly connected to one end of the two groups of support rods, a limiting ring is fixedly connected to one end of the four groups of support rods, and a groove is provided between the bottom surface of the limiting ring and the top surface of the processing table.
优选的，所述加工台的内侧壁面和限位套圈的外侧表面之间设置有空腔，所述铸造模具的外侧表面活动套接在空腔内侧壁面。Preferably, a cavity is provided between the inner wall surface of the processing table and the outer surface of the limiting ring, and the outer surface of the casting mold is movably sleeved on the inner wall surface of the cavity.
优选的，所述电机二的输出端表面上固定连接有活动套接在凹槽一内部的支撑臂，所述支撑臂的一端上固定连接有活动套接在铸造模具外侧表面上的C型套圈爪。Preferably, a support arm movably sleeved inside groove one is fixedly connected to the output end surface of motor two, and a C-shaped ring claw movably sleeved on the outer surface of the casting mold is fixedly connected to one end of the support arm.
优选的，所述C型套圈爪的内侧壁面上开设有凹槽二，所述凹槽二的内侧壁面上设置有防滑条。Preferably, a second groove is provided on the inner wall surface of the C-shaped ferrule claw, and an anti-slip strip is provided on the inner wall surface of the second groove.
优选的，所述三角下压板的外侧表面活动贴合在下滑槽的外侧表面，所述滑槽的外侧表面活动贴合在斜槽的外侧表面。Preferably, the outer side surface of the triangular lower pressing plate is movably fitted on the outer side surface of the lower sliding groove, and the outer side surface of the sliding groove is movably fitted on the outer side surface of the inclined groove.
本发明的有益效果如下：The beneficial effects of the present invention are as follows:
1.本发明所述的一种管接头铸造设备，配合液压伸缩机对对接套头进行下降，将对接套头底表面套接在铸造模具的顶部外侧表面，配合摆动臂内侧底部表面上的斜槽贴合在滑槽的表面上，随着摆动臂持续下滑的同时利用滑槽的倾斜面将摆动臂向外侧进行扩展，随着摆动臂的不断下降，配合摆动臂外侧表面上的弹力丝会对摆动臂进行反向推动，将摆动臂外侧表面上的内陷凹槽套接到卡扣套圈的底部外侧表面上，通过液压伸缩机对摆动臂重新向上进行抬升，使得卡扣套圈的底部表面与倒扣的表面进行贴合推动，当铸造模具的表面被完全夹持住后，利用多块摆动臂对铸造模具的外侧表面进行多方位夹持限定，快速安装定位模具的效果；1. A pipe joint casting device described in the present invention cooperates with a hydraulic telescopic machine to lower the butt sleeve, so that the bottom surface of the butt sleeve is sleeved on the top outer surface of the casting mold, and cooperates with the inclined groove on the inner bottom surface of the swing arm to fit on the surface of the slide groove. As the swing arm continues to slide down, the swing arm is expanded outward by using the inclined surface of the slide groove. As the swing arm continues to descend, the elastic wire on the outer surface of the swing arm pushes the swing arm in the opposite direction, so that the sunken groove on the outer surface of the swing arm is sleeved on the bottom outer surface of the buckle ring. The swing arm is lifted upward again by the hydraulic telescopic machine, so that the bottom surface of the buckle ring is fitted and pushed with the undercut surface. When the surface of the casting mold is completely clamped, multiple swing arms are used to clamp and limit the outer surface of the casting mold in multiple directions, so as to quickly install and position the mold.
2.本发明所述的一种管接头铸造设备，将铸造模具套接到C型套圈爪的内侧壁面上，利用C型套圈爪包裹在铸造模具的外侧表面上，对铸造模具的位置进行限定，再通过电机二对支撑臂进行转动，使得铸造模具在限位套圈和加工台之间的空腔内部进行移动，配合钢水灌注器对铸造模具的内部进行灌注钢水，随着电机二的不断移动下，配合电机一对铸造模具进行离心旋转，对铸造模具内部的钢液进行覆盖到铸造模具内部不同的角度壁面上，随着铸造模具在后续的不断移动下，使得铸造模具内部的钢液进行自然冷却凝固，当铸造模具移动至滑槽台的出入口处，将铸造模具剥离下来并更换新的铸造模具，实现对铸造模具进行持续性灌注钢液、离心覆盖、冷却凝固、快速拆卸的效果；2. A pipe joint casting device described in the present invention sleeves the casting mold onto the inner wall surface of the C-shaped ferrule claw, and uses the C-shaped ferrule claw to wrap around the outer surface of the casting mold to limit the position of the casting mold, and then rotates the support arm through the second motor, so that the casting mold moves inside the cavity between the limiting ferrule and the processing table, and cooperates with the molten steel pouring device to pour molten steel into the inside of the casting mold. With the continuous movement of the second motor, the casting mold is centrifugally rotated in cooperation with the first motor, and the molten steel inside the casting mold is covered on the wall surfaces at different angles inside the casting mold. With the subsequent continuous movement of the casting mold, the molten steel inside the casting mold is naturally cooled and solidified. When the casting mold moves to the entrance and exit of the slide table, the casting mold is peeled off and replaced with a new casting mold, so as to achieve the effects of continuous pouring of molten steel, centrifugal covering, cooling and solidification, and rapid disassembly of the casting mold;
3.本发明所述的一种管接头铸造设备，当铸造模具内部的钢液凝固后，配合液压伸缩机对电机一进行下降，使得倒扣与滑槽的底部表面松弛开来，此时通过小型液压杆对三角下压板进行下降，利用三角下压板外侧表面与下滑槽的表面相互贴合在一起，随着三角下压板的不断下降，三角下压板表面的斜面会对摆动臂进行推动，使得摆动臂向外界进行摆动扩展，使得滑槽从内陷凹槽的内部脱落出来，再通过液压伸缩机对摆动臂进行上升，在电机二的转动下将铸造模具移开，使得电机一对另一组铸造模具进行卡接旋转，达到了对多个铸造模具进行多次可持续拆装的效果。3. A pipe joint casting device described in the present invention, when the molten steel inside the casting mold solidifies, the motor one is lowered with the help of a hydraulic telescopic machine, so that the bottom surface of the undercut and the slide groove are relaxed, and at this time the triangular lower pressure plate is lowered by a small hydraulic rod, and the outer surface of the triangular lower pressure plate is fitted with the surface of the lower slide groove, and as the triangular lower pressure plate continues to descend, the inclined surface of the triangular lower pressure plate surface pushes the swing arm, so that the swing arm swings and expands to the outside, so that the slide groove falls off from the inside of the sunken groove, and then the swing arm is raised by the hydraulic telescopic machine, and the casting mold is moved away under the rotation of the motor two, so that the motor one is clamped and rotated with another group of casting molds, thereby achieving the effect of multiple sustainable disassembly and assembly of multiple casting molds.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体图；Fig. 1 is a perspective view of the present invention;
图2是本发明的加工台立体结构示意图；FIG2 is a schematic diagram of the three-dimensional structure of a processing table according to the present invention;
图3是本发明的加工台剖视立体结构示意图；FIG3 is a schematic diagram of a sectional three-dimensional structure of a processing table according to the present invention;
图4是本发明的电机二立体结构示意图；FIG4 is a schematic diagram of the three-dimensional structure of a motor 2 of the present invention;
图5是本发明的电机一立体结构示意图；FIG5 is a schematic diagram of a three-dimensional structure of a motor according to the present invention;
图6是本发明的电机一展开剖视立体结构示意图；FIG6 is a schematic diagram of a three-dimensional structure of a motor according to the present invention;
图7是本发明的摆动臂剖视摆动立体结构示意图；FIG7 is a schematic diagram of a sectional swing stereoscopic structure of a swing arm of the present invention;
图8是本发明的对接套头局部剖视立体结构示意图。FIG8 is a schematic diagram of a partially cutaway three-dimensional structure of a butt joint sleeve of the present invention.
图中：11、加工台；111、滑槽台；112、支撑杆；113、钢水灌注器；114、限位套圈；115、液压伸缩机；116、凹槽一；12、铸造模具；121、卡扣套圈；122、滑槽；13、电机一；131、模具套接圈；132、对接套头；133、小型液压杆；134、限位杆；135、C型套壳；136、弹力丝；137、三角下压板；138、摆动臂；a1、限位板；a2、下滑槽；a3、内陷凹槽；a4、倒扣；a5、斜槽；14、电机二；141、支撑臂；142、C型套圈爪；143、凹槽二；144、防滑条。In the figure: 11, processing table; 111, slide table; 112, support rod; 113, molten steel pouring device; 114, limit ring; 115, hydraulic telescopic machine; 116, groove one; 12, casting mold; 121, buckle ring; 122, slide; 13, motor one; 131, mold sleeve ring; 132, docking sleeve; 133, small hydraulic rod; 134, limit rod; 135, C-type shell; 136, elastic wire; 137, triangular lower pressure plate; 138, swing arm; a1, limit plate; a2, lower slide groove; a3, sunken groove; a4, undercut; a5, inclined groove; 14, motor two; 141, support arm; 142, C-type ring claw; 143, groove two; 144, anti-slip strip.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1至图8所示，本发明实施例的一种管接头铸造设备，包括：加工台11及活动套接在加工台11顶部内侧壁面上的铸造模具12，可拆卸式安装在加工台11顶部外侧壁面上的电机一13，可拆卸式安装在加工台11内侧中间位置上的电机二14，加工台11的一侧表面上固定安装有设置在电机一13外侧表面上的液压伸缩机115，电机一13的输出端上固定连接有模具快速卡接单元，模具快速卡接单元包括固定连接在电机一13输出端上的对接套头132，对接套头132的外侧表面上摆动套接有摆动臂138，摆动臂138的内侧壁面且位于中间位置上开设有内陷凹槽a3，内陷凹槽a3的内侧底部边缘位置上固定连接有倒扣a4，摆动臂138的内侧壁面且位于内陷凹槽a3一侧面的底部边缘位置上设置有斜槽a5，摆动臂138的内侧壁面且位于内陷凹槽a3一侧面的顶部边缘位置上设置有下滑槽a2；对接套头132的外侧表面且位于摆动臂138的外侧边缘位置上固定连接有C型套壳135，C型套壳135的内侧壁面上固定连接有设置在摆动臂138外侧表面上的弹力丝136，电机一13的外侧表面上设置有伸缩剥离单元，伸缩剥离单元包括小型液压杆133，小型液压杆133的输出端上固定连接有活动套接在对接套头132外侧表面上的三角下压板137；铸造模具12的外侧表面且位于顶部边缘位置上固定连接有活动套接在内陷凹槽a3内部的卡扣套圈121，卡扣套圈121的外侧表面上设置有滑槽122。As shown in Figures 1 to 8, a pipe joint casting device according to an embodiment of the present invention comprises: a processing table 11 and a casting mold 12 movably sleeved on the inner wall surface of the top of the processing table 11, a motor 13 detachably mounted on the outer wall surface of the top of the processing table 11, a motor 2 14 detachably mounted on the middle position of the inner side of the processing table 11, a hydraulic telescopic machine 115 arranged on the outer surface of the motor 13 is fixedly mounted on one side surface of the processing table 11, a mold quick clamping unit is fixedly connected to the output end of the motor 13, and the mold quick clamping unit comprises a docking sleeve 132 fixedly connected to the output end of the motor 13, a swing arm 138 is swingably sleeved on the outer surface of the docking sleeve 132, an inner wall surface of the swing arm 138 and located in the middle position is provided with an indented groove a3, an inner bottom edge position of the indented groove a3 is fixedly connected with an undercut a4, and the inner wall surface of the swing arm 138 and located in the middle position is provided with an indented groove a3, an inner bottom edge position of the indented groove a3 is fixedly connected with an undercut a4, and the inner wall surface of the swing arm 138 and located in the middle position is provided with an undercut a4. An inclined groove a5 is provided at the bottom edge position of one side of the sunken groove a3, and a lower sliding groove a2 is provided on the inner wall surface of the swing arm 138 and at the top edge position of one side of the sunken groove a3; a C-shaped shell 135 is fixedly connected to the outer surface of the docking sleeve 132 and at the outer edge position of the swing arm 138, and an elastic wire 136 arranged on the outer surface of the swing arm 138 is fixedly connected to the inner wall surface of the C-shaped shell 135; a telescopic peeling unit is provided on the outer surface of the motor 13, and the telescopic peeling unit includes a small hydraulic rod 133, and a triangular lower pressure plate 137 movably sleeved on the outer surface of the docking sleeve 132 is fixedly connected to the output end of the small hydraulic rod 133; a snap ring 121 movably sleeved inside the sunken groove a3 is fixedly connected to the outer surface of the casting mold 12 and at the top edge position, and a slide groove 122 is provided on the outer surface of the snap ring 121.
本发明提供的模具快速卡接单元和伸缩剥离单元在使用时，配合液压伸缩机115带动对接套头132进行下降，将对接套头132底表面套接在铸造模具12的顶部外侧表面，配合摆动臂138内侧底部表面上的斜槽a5贴合在滑槽122的表面上，随着摆动臂138持续下滑的同时利用滑槽122的斜面与摆动臂138外侧表面上的斜槽a5进行贴合，利用卡扣套圈121的翘起角度对摆动臂138向外进行挤压推动，使得摆动臂138进行翻转向外扩展，进而利用摆动臂138对弹力丝136的一端进行推动压缩，随着摆动臂138的不断下降，当卡扣套圈121与内陷凹槽a3处于同一水平角度时，摆动臂138的内侧壁面没有了卡扣套圈121在位置上的限定，摆动臂138外侧表面上的弹力丝136会对摆动臂138进行反向推动，将摆动臂138外侧表面上的内陷凹槽a3套接到卡扣套圈121的底部外侧表面上，通过液压伸缩机115对摆动臂138重新向上进行抬升，使得卡扣套圈121的底部表面与倒扣a4的表面进行贴合推动，当铸造模具12的表面被完全夹持住后，多块摆动臂138可以对铸造模具12的外侧表面进行多方位夹持限定，快速安装定位模具的效果，悬空后的铸造模具12再配合电机一13对铸造模具12进行旋转，利用铸造模具12旋转时产生的离心力，将铸造模具12内部的钢液填充到铸造模具12内部的不同角落；When in use, the mold quick clamping unit and the telescopic stripping unit provided by the present invention cooperate with the hydraulic telescopic machine 115 to drive the docking sleeve 132 to descend, and the bottom surface of the docking sleeve 132 is sleeved on the top outer surface of the casting mold 12, and the inclined groove a5 on the inner bottom surface of the swing arm 138 is fitted on the surface of the slide groove 122. As the swing arm 138 continues to slide down, the inclined surface of the slide groove 122 is fitted with the inclined groove a5 on the outer surface of the swing arm 138, and the tilting angle of the buckle ring 121 is used to squeeze and push the swing arm 138 outward, so that the swing arm 138 is turned over and expanded outward, and then the swing arm 138 is used to push and compress one end of the elastic wire 136. As the swing arm 138 continues to descend, when the buckle ring 121 and the sunken groove a3 are at the same horizontal angle, the inner wall surface of the swing arm 138 Without the position restriction of the buckle ring 121, the elastic wire 136 on the outer surface of the swing arm 138 will push the swing arm 138 in the opposite direction, so that the sunken groove a3 on the outer surface of the swing arm 138 is sleeved onto the bottom outer surface of the buckle ring 121, and the swing arm 138 is lifted upward again by the hydraulic telescopic machine 115, so that the bottom surface of the buckle ring 121 and the surface of the undercut a4 are pushed together. When the surface of the casting mold 12 is completely clamped, the multiple swing arms 138 can clamp and restrict the outer surface of the casting mold 12 in multiple directions, and the effect of quickly installing and positioning the mold is achieved. The suspended casting mold 12 cooperates with the motor 13 to rotate the casting mold 12, and the centrifugal force generated when the casting mold 12 rotates is used to fill the molten steel inside the casting mold 12 into different corners inside the casting mold 12;
当铸造模具12内部的钢液凝固后，配合液压伸缩机115对电机一13进行下降，使得倒扣a4与滑槽122的底部表面松弛开来，此时通过小型液压杆133带动三角下压板137进行下降，利用三角下压板137外侧表面与下滑槽a2的表面相互贴合在一起，随着三角下压板137的不断下降，三角下压板137表面的斜面会对摆动臂138进行推动，使得摆动臂138向外界进行摆动扩展，使得滑槽122从内陷凹槽a3的内部脱落出来，再通过液压伸缩机115带动摆动臂138进行上升，在电机二14的转动下将铸造模具12移开，使得电机一13对另一组铸造模具12的顶端进行卡接，随后利用电机一13对铸造模具12进行离心旋转，实现对多个铸造模具12进行快速更换，而离心机就无需等待模具拆模、合膜、浇筑钢液的时间，增加了持续加工处理模具的效果。When the molten steel inside the casting mold 12 solidifies, the motor 13 is lowered with the hydraulic telescopic machine 115, so that the undercut a4 and the bottom surface of the slide groove 122 are relaxed. At this time, the triangular lower pressure plate 137 is driven to descend by the small hydraulic rod 133, and the outer surface of the triangular lower pressure plate 137 is attached to the surface of the lower slide groove a2. As the triangular lower pressure plate 137 continues to descend, the inclined surface of the triangular lower pressure plate 137 pushes the swing arm 138, so that the swing arm 138 swings toward the outside. The expansion makes the slide groove 122 fall out from the inside of the sunken groove a3, and then the swing arm 138 is driven to rise by the hydraulic telescopic machine 115, and the casting mold 12 is moved away under the rotation of the motor 2 14, so that the motor 13 clamps the top of another group of casting molds 12, and then the motor 13 is used to centrifugally rotate the casting mold 12 to realize the rapid replacement of multiple casting molds 12, and the centrifuge does not need to wait for the time of mold demolding, film closing, and pouring molten steel, which increases the effect of continuous processing of the mold.
进一步地，如图1－图8所示，摆动臂138的外侧表面且位于下滑槽a2的两侧边缘位置对称固定连接有限位板a1，三角下压板137的外侧表面活动贴合在下滑槽a2的外侧表面，滑槽122的外侧表面活动贴合在斜槽a5的外侧表面，电机一13的外侧表面上固定连接有设置在小型液压杆133顶部外侧表面上的模具套接圈131，三角下压板137的顶部表面且位于小型液压杆133的两侧边缘位置上固定连接有限位杆134，且限位杆134的外侧表面活动套接在对接套头132外侧表面，加工台11的另一侧表面上设置有滑槽台111，加工台11的顶部表面上固定连接有多组支撑杆112，两组支撑杆112的一端上固定连接有钢水灌注器113，四组支撑杆112的一端上固定连接有限位套圈114，且限位套圈114的底部表面与加工台11的顶部表面之间设置有凹槽一116，加工台11的内侧壁面和限位套圈114的外侧表面之间设置有空腔，铸造模具12的外侧表面活动套接在空腔内侧壁面，电机二14的输出端表面上固定连接有活动套接在凹槽一116内部的支撑臂141，支撑臂141的一端上固定连接有活动套接在铸造模具12外侧表面上的C型套圈爪142，C型套圈爪142的内侧壁面上开设有凹槽二143，凹槽二143的内侧壁面上设置有防滑条144。Further, as shown in Figures 1 to 8, the outer surface of the swing arm 138 is symmetrically fixedly connected to the limit plate a1 at the edge positions on both sides of the sliding groove a2, the outer surface of the triangular lower pressure plate 137 is movably fitted on the outer surface of the sliding groove a2, the outer surface of the slide groove 122 is movably fitted on the outer surface of the inclined groove a5, and the outer surface of the motor 13 is fixedly connected with a mold sleeve ring 131 arranged on the outer surface of the top of the small hydraulic rod 133, the top surface of the triangular lower pressure plate 137 is fixedly connected to the limit rod 134 at the edge positions on both sides of the small hydraulic rod 133, and the outer surface of the limit rod 134 is movably sleeved on the outer surface of the docking sleeve 132, and the other side surface of the processing table 11 is provided with a slide table 111, and a plurality of support rods 1 are fixedly connected to the top surface of the processing table 11 12, a molten steel pouring device 113 is fixedly connected to one end of the two groups of support rods 112, a limiting ring 114 is fixedly connected to one end of the four groups of support rods 112, and a groove 116 is arranged between the bottom surface of the limiting ring 114 and the top surface of the processing table 11, a cavity is arranged between the inner wall surface of the processing table 11 and the outer surface of the limiting ring 114, the outer surface of the casting mold 12 is movably sleeved on the inner wall surface of the cavity, a support arm 141 movably sleeved inside the groove 116 is fixedly connected to the output end surface of the motor 14, a C-shaped ring claw 142 movably sleeved on the outer surface of the casting mold 12 is fixedly connected to one end of the support arm 141, a groove 143 is opened on the inner wall surface of the C-shaped ring claw 142, and an anti-slip strip 144 is arranged on the inner wall surface of the groove 143.
本发明提供的支撑臂141、C型套圈爪142、滑槽台111、钢水灌注器113、限位套圈114和铸造模具12在使用时，将铸造模具12套接到C型套圈爪142的内侧壁面上，利用C型套圈爪142包裹在铸造模具12的外侧表面上，对铸造模具12的位置进行限定，再通过电机二14对支撑臂141进行转动，使得铸造模具12在限位套圈114和加工台11之间的空腔内部进行移动，配合钢水灌注器113对铸造模具12的内部进行灌注钢水，灌注满钢水后配合电机二14继续进行转动下，带动铸造模具12在滑槽台11的内部继续进行移动，致使铸造模具12移动到电机一13的底部，使得铸造模具12和电机一13之间处于同一垂直角度下，配合电机一13对铸造模具12进行离心旋转，将铸造模具12内部的钢液覆盖到铸造模具12内部不同的角度壁面上，随着铸造模具12在后续的不断移动下，使得铸造模具12内部的钢液进行自然冷却凝固，当铸造模具12移动至滑槽台111的出入口处，对铸造模具12进行拆卸下来更换新的铸造模具12，达到了对铸造模具12进行持续性灌注钢液、离心覆盖、冷却凝固、快速拆卸的效果；When the support arm 141, C-shaped collar claw 142, chute table 111, molten steel pouring device 113, limiting collar 114 and casting mold 12 provided by the present invention are used, the casting mold 12 is sleeved on the inner wall surface of the C-shaped collar claw 142, and the C-shaped collar claw 142 is used to wrap around the outer surface of the casting mold 12 to limit the position of the casting mold 12, and then the support arm 141 is rotated by the motor 14 to make the casting mold 12 move inside the cavity between the limiting collar 114 and the processing table 11, and the molten steel pouring device 113 is used to pour molten steel into the interior of the casting mold 12. After the molten steel is poured, the motor 14 continues to rotate to drive the casting mold 12 in the chute The inside of the table 11 continues to move, causing the casting mold 12 to move to the bottom of the motor 13, so that the casting mold 12 and the motor 13 are at the same vertical angle, and the motor 13 cooperates to centrifugally rotate the casting mold 12, so that the molten steel inside the casting mold 12 is covered on the wall surfaces of different angles inside the casting mold 12. As the casting mold 12 continues to move in the future, the molten steel inside the casting mold 12 is naturally cooled and solidified. When the casting mold 12 moves to the entrance and exit of the chute table 111, the casting mold 12 is disassembled and replaced with a new casting mold 12, thereby achieving the effects of continuous infusion of molten steel, centrifugal covering, cooling and solidification, and rapid disassembly of the casting mold 12;
通过小型液压杆133带动三角下压板137进行下降，利用三角下压板137外侧表面与下滑槽a2的表面相互贴合在一起，当三角下压板137和下滑槽a2进行贴合时，配合限位板a1对三角下压板137的两侧表面进行位置上的限定，使得三角下压板137与下滑槽a2之间进行直接贴合接触，并且将三角下压板137的推力直接传递到下滑槽a2表面，并且对三角下压板137位置进行限定的效果，The triangular pressing plate 137 is driven to descend by the small hydraulic rod 133, and the outer surface of the triangular pressing plate 137 is fitted with the surface of the sliding groove a2. When the triangular pressing plate 137 and the sliding groove a2 are fitted, the limiting plate a1 is used to limit the position of the two side surfaces of the triangular pressing plate 137, so that the triangular pressing plate 137 and the sliding groove a2 are directly fitted and contacted, and the thrust of the triangular pressing plate 137 is directly transmitted to the surface of the sliding groove a2, and the position of the triangular pressing plate 137 is limited.
本发明提供的工作原理：配合液压伸缩机115对对接套头132进行下降，将对接套头132底表面套接在铸造模具12的顶部外侧表面，配合摆动臂138内侧底部表面上的斜槽a5贴合在滑槽122的表面上，随着摆动臂138持续下滑的同时利用滑槽122的斜面与摆动臂138外侧表面上的斜槽a5进行贴合，利用卡扣套圈121的翘起角度对摆动臂138向外进行挤压推动，使得摆动臂138进行翻转向外扩展，进而利用摆动臂138对弹力丝136的一端进行推动压缩，随着摆动臂138的不断下降，当卡扣套圈121与内陷凹槽a3处于同一水平角度时，摆动臂138的内侧壁面没有了卡扣套圈121在位置上的限定，摆动臂138外侧表面上的弹力丝136会对摆动臂138进行反向推动，将摆动臂138外侧表面上的内陷凹槽a3套接到卡扣套圈121的底部外侧表面上，通过液压伸缩机115对摆动臂138重新向上进行抬升，使得卡扣套圈121的底部表面与倒扣a4的表面进行贴合推动，当铸造模具12的表面被完全夹持住后，多块摆动臂138可以对铸造模具12的外侧表面进行多方位夹持限定，悬空后的铸造模具12再配合电机一13对铸造模具12进行旋转，利用铸造模具12旋转时产生的离心力，将铸造模具12内部的钢液填充到铸造模具12内部的不同角落；The working principle provided by the present invention is as follows: the docking sleeve 132 is lowered in cooperation with the hydraulic telescopic machine 115, and the bottom surface of the docking sleeve 132 is sleeved on the top outer surface of the casting mold 12, and the inclined groove a5 on the inner bottom surface of the swing arm 138 is fitted on the surface of the slide groove 122. As the swing arm 138 continues to slide down, the inclined surface of the slide groove 122 is fitted with the inclined groove a5 on the outer surface of the swing arm 138, and the tilting angle of the buckle ring 121 is used to squeeze and push the swing arm 138 outward, so that the swing arm 138 is turned over and expanded outward, and then the swing arm 138 is used to push and compress one end of the elastic wire 136. As the swing arm 138 continues to descend, when the buckle ring 121 and the sunken groove a3 are at the same horizontal angle, the inner wall surface of the swing arm 138 is not The position of the buckle ring 121 is limited, and the elastic wire 136 on the outer surface of the swing arm 138 will push the swing arm 138 in the opposite direction, so that the sunken groove a3 on the outer surface of the swing arm 138 is sleeved onto the bottom outer surface of the buckle ring 121, and the swing arm 138 is lifted upward again by the hydraulic telescopic machine 115, so that the bottom surface of the buckle ring 121 and the surface of the undercut a4 are pushed together. When the surface of the casting mold 12 is completely clamped, the multiple swing arms 138 can clamp and limit the outer surface of the casting mold 12 in multiple directions. The suspended casting mold 12 cooperates with the motor 13 to rotate the casting mold 12, and the centrifugal force generated when the casting mold 12 rotates is used to fill the molten steel inside the casting mold 12 into different corners inside the casting mold 12;
当铸造模具12内部的钢液凝固后，配合液压伸缩机115对电机一13进行下降，使得倒扣a4与滑槽122的底部表面松弛开来，此时通过小型液压杆133对三角下压板137进行下降，利用三角下压板137外侧表面与下滑槽a2的表面相互贴合在一起，随着三角下压板137的不断下降，三角下压板137表面的斜面会对摆动臂138进行推动，使得摆动臂138向外界进行摆动扩展，使得滑槽122从内陷凹槽a3的内部脱落出来，再通过液压伸缩机115对摆动臂138进行上升，在电机二14的转动下将铸造模具12移开，使得电机一13对另一组铸造模具12进行卡接旋转。When the molten steel inside the casting mold 12 solidifies, the hydraulic telescopic machine 115 is used to lower the motor 13, so that the undercut a4 and the bottom surface of the slide groove 122 are relaxed. At this time, the triangular lower pressure plate 137 is lowered by the small hydraulic rod 133, and the outer surface of the triangular lower pressure plate 137 is used to fit together with the surface of the lower slide groove a2. As the triangular lower pressure plate 137 continues to descend, the inclined surface of the triangular lower pressure plate 137 surface will push the swing arm 138, so that the swing arm 138 swings and expands to the outside, so that the slide groove 122 falls off from the inside of the sunken groove a3, and then the swing arm 138 is raised by the hydraulic telescopic machine 115, and the casting mold 12 is moved away under the rotation of the motor 2 14, so that the motor 13 is engaged and rotated with another group of casting molds 12.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN118527615A (en) * | 2024-07-26 | 2024-08-23 | 兴化市万佳机械有限公司 | Hardware casting centrifuge |
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| CN102672863A (en) * | 2012-04-01 | 2012-09-19 | 宁波拓普集团股份有限公司 | Semiautomatic trimming machine for rubber parts |
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