CN118681977A - A component cold extrusion forming device and method - Google Patents
A component cold extrusion forming device and method Download PDFInfo
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- CN118681977A CN118681977A CN202410955146.5A CN202410955146A CN118681977A CN 118681977 A CN118681977 A CN 118681977A CN 202410955146 A CN202410955146 A CN 202410955146A CN 118681977 A CN118681977 A CN 118681977A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Program-control arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明涉及挤压成型技术领域,且公开了一种零部件冷挤压成型装置及其方法,解决了目前市场上的零部件冷挤压成型装置的问题,其包括成型机架,成型机架的一侧固定连接有控制机体,成型机架的顶部固定连接有液压机体,液压机体的底部设置有液压杆,液压杆的底部固定连接有凸模;在凸模下降时同步带动两个侧成型板对原料的顶部与两侧进行同步挤压成型,可以提高零部件成型的精确性;通过收料箱对废料便携式收纳,同时通过分料网进行过滤分类,提高了废料收集的效率,下降的凸模同步带动收料箱向凹槽模的外侧移动,便于操作人员对收料箱内的废料进行收集;通过冷却液对凹槽模的内侧进行降温,提高了该挤压成型装置冷却的效率。The invention relates to the technical field of extrusion molding, and discloses a component cold extrusion molding device and a method thereof, which solve the problems of component cold extrusion molding devices currently on the market. The device comprises a molding frame, one side of the molding frame is fixedly connected with a control body, the top of the molding frame is fixedly connected with a hydraulic body, the bottom of the hydraulic body is provided with a hydraulic rod, and the bottom of the hydraulic rod is fixedly connected with a punch; when the punch descends, two side molding plates are synchronously driven to synchronously extrude and mold the top and both sides of the raw material, which can improve the accuracy of component molding; waste materials are portablely stored through a material collection box, and are filtered and classified through a material separation net, which improves the efficiency of waste collection; the descending punch synchronously drives the material collection box to move to the outside of a groove die, which is convenient for operators to collect the waste materials in the material collection box; the inner side of the groove die is cooled by a coolant, which improves the cooling efficiency of the extrusion molding device.
Description
技术领域Technical Field
本发明属于挤压成型技术领域,具体为一种零部件冷挤压成型装置及其方法。The invention belongs to the technical field of extrusion molding, and in particular relates to a component cold extrusion molding device and a method thereof.
背景技术Background Art
毛坯不经加热就进行挤压的工艺称为冷挤压。冷挤压是无切屑、少切屑零件加工工艺之一,因此在金属塑性加工中是一种先进的工艺方法,零部件冷挤压成型具体指的是将金属毛坯放在冷挤压模腔中,在室温下,通过压力机上固定的凸模向毛坯施加压力,使金属毛坯产生塑性变形而制得所需零件的加工方法,具有加工精度高、表面质量好等优点。The process of extruding the blank without heating is called cold extrusion. Cold extrusion is one of the chipless and low-chip parts processing processes, so it is an advanced process method in metal plastic processing. Parts cold extrusion molding specifically refers to placing the metal blank in the cold extrusion die cavity, applying pressure to the blank through the punch fixed on the press at room temperature, causing the metal blank to produce plastic deformation and obtain the required parts. It has the advantages of high processing accuracy and good surface quality.
在现有技术中,授权公开号“CN1 14713689A”公开了“一种具有清理功能的冷挤压成型装置”;本发明提供一种自动清理,自动下料和自动挤压的具有清理功能的冷挤压成型装置。一种具有清理功能的冷挤压成型装置,包括有支撑架、第一转轴、触摸开关、第二转轴、塑型机构和清扫机构,支撑架两侧均转动式设有两个第一转轴,支撑架上设有触摸开关,支撑架内转动式设有第二转轴,第一丝杆、第二丝杆和支撑架之间连接有塑型机构,支撑架内设有清扫机构。本发明通过第二减速电机输出轴与第二电动推杆伸缩杆的配合运作下,使得第一齿条带动第一齿轮转动,从而使得滚筒转动,实现了自动清理的效果,提高了工作效率。In the prior art, the authorization publication number "CN1 14713689A" discloses "a cold extrusion molding device with a cleaning function"; the present invention provides a cold extrusion molding device with a cleaning function that can automatically clean, unload and extrude. A cold extrusion molding device with a cleaning function includes a support frame, a first rotating shaft, a touch switch, a second rotating shaft, a molding mechanism and a cleaning mechanism. Two first rotating shafts are rotatably provided on both sides of the support frame, a touch switch is provided on the support frame, a second rotating shaft is rotatably provided inside the support frame, a molding mechanism is connected between the first screw rod, the second screw rod and the support frame, and a cleaning mechanism is provided inside the support frame. The present invention enables the first rack to drive the first gear to rotate through the coordinated operation of the second reduction motor output shaft and the second electric push rod telescopic rod, thereby rotating the drum, achieving the effect of automatic cleaning and improving work efficiency.
上述这种“一种具有清理功能的冷挤压成型装置”其仍旧存在一些缺点,例如:在进行冷挤压的过程中,会产生废料,废料需要人工后续进行单独清理,且废料会落在冷挤压模腔内,取出较为繁琐,且若清理不干净会对后续的冷挤压成型造成影响,同时传统的挤压装置往往只能提供单一方向的挤压力,在成型的过程中效率较低,且成型的过程中零部件会产生形变,成型效果不佳,在金属材料的塑性变形过程中,由于材料内部的摩擦和晶格变形,会产生热量,而散热的过程较长,降低了冷挤压成型的效果;The above-mentioned "a cold extrusion molding device with a cleaning function" still has some disadvantages. For example, waste will be generated during the cold extrusion process, and the waste needs to be cleaned separately manually later. The waste will fall into the cold extrusion mold cavity, which is cumbersome to remove. If it is not cleaned thoroughly, it will affect the subsequent cold extrusion molding. At the same time, traditional extrusion devices can only provide extrusion force in a single direction, which is less efficient during the molding process. In addition, parts will be deformed during the molding process, and the molding effect is not good. During the plastic deformation of metal materials, heat will be generated due to friction and lattice deformation inside the material, and the heat dissipation process is relatively long, which reduces the effect of cold extrusion molding.
为此这里提出了一种零部件冷挤压成型装置及其方法,以解决上述产生的问题。For this reason, a component cold extrusion forming device and method are proposed to solve the above-mentioned problems.
发明内容Summary of the invention
针对上述情况,为克服现有技术的缺陷,本发明提供一种零部件冷挤压成型装置及其方法,有效的解决了废料需要人工后续进行单独清理,且传统的挤压装置往往只能提供单一方向的挤压力,同时散热的过程较长,降低了冷挤压成型的效果的问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a component cold extrusion forming device and method, which effectively solves the problem that waste materials need to be manually cleaned up separately, and traditional extrusion devices can often only provide extrusion force in a single direction, and the heat dissipation process is relatively long, which reduces the effect of cold extrusion forming.
为实现上述目的,本发明提供如下技术方案:一种零部件冷挤压成型装置,包括成型机架,所述成型机架的一侧固定连接有控制机体,所述成型机架的顶部固定连接有液压机体,所述液压机体的底部设置有液压杆,所述液压杆的底部固定连接有凸模,所述成型机架的内侧设置有凹槽模,所述凸模的一侧活动连接有底传感垫,所述底传感垫的一侧活动连接有数据线,所述数据线的一侧活动连接有传感器,所述凸模的一侧固定连接有传动侧板,所述传动侧板的表面开设有侧螺纹孔,所述侧螺纹孔的内侧螺纹连接有螺纹柱,所述螺纹柱的顶部活动连接有顶轴承盘,所述螺纹柱的底部固定连接有底齿盘,所述底齿盘的一侧啮合连接有侧齿盘,所述侧齿盘的内侧固定连接有内连接杆,所述内连接杆的两端固定连接有底螺纹杆,所述底螺纹杆的表面螺纹连接有底螺纹孔,所述底螺纹孔的一侧固定连接有侧成型板。To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a component cold extrusion forming device comprises a forming frame, one side of the forming frame is fixedly connected with a control body, the top of the forming frame is fixedly connected with a hydraulic body, the bottom of the hydraulic body is provided with a hydraulic rod, the bottom of the hydraulic rod is fixedly connected with a punch, the inner side of the forming frame is provided with a groove die, one side of the punch is movably connected with a bottom sensing pad, one side of the bottom sensing pad is movably connected with a data line, one side of the data line is movably connected with a sensor, one side of the punch is fixedly connected with a transmission side plate, the surface of the transmission side plate is provided with a side threaded hole, the inner side of the side threaded hole is threadedly connected with a threaded column, the top of the threaded column is movably connected with a top bearing disk, the bottom of the threaded column is fixedly connected with a bottom toothed disk, one side of the bottom toothed disk is meshedly connected with a side toothed disk, the inner side of the side toothed disk is fixedly connected with an inner connecting rod, both ends of the inner connecting rod are fixedly connected with bottom threaded rods, the surface of the bottom threaded rod is threadedly connected with a bottom threaded hole, and one side of the bottom threaded hole is fixedly connected with a side forming plate.
优选的:所述凹槽模的底部滑动连接有底膜板,所述成型机架的一侧固定连接有侧支护杆,所述侧支护杆的一侧固定连接有侧电推杆,所述侧电推杆的一端固定连接在底膜板的一侧。Preferably: the bottom of the groove mold is slidably connected to a bottom membrane plate, one side of the forming frame is fixedly connected to a side support rod, one side of the side support rod is fixedly connected to a side electric push rod, and one end of the side electric push rod is fixedly connected to one side of the bottom membrane plate.
优选的:所述底螺纹杆的数量为两个,且两个所述底螺纹杆的一端均活动连接有底轴承盘,所述底轴承盘的一侧均活动连接有侧支撑板。Preferably, the number of the bottom threaded rods is two, and one end of each of the two bottom threaded rods is movably connected to a bottom bearing disk, and one side of each of the bottom bearing disks is movably connected to a side support plate.
优选的:所述底螺纹杆的一侧固定连接有顶齿轮,所述顶齿轮的表面啮合连接有齿带,所述齿带的内侧啮合连接有底齿轮,所述底齿轮的一侧固定连接有底传动杆,所述底传动杆的一端固定连接有传动螺杆,所述底传动杆的一端与传动螺杆的一端均活动连接有侧轴承盘,且所述侧轴承盘的一侧活动连接在侧支撑板的一侧。Preferably: one side of the bottom threaded rod is fixedly connected to a top gear, the surface of the top gear is meshingly connected to a toothed belt, the inner side of the toothed belt is meshingly connected to the bottom gear, one side of the bottom gear is fixedly connected to a bottom transmission rod, one end of the bottom transmission rod is fixedly connected to a transmission screw, one end of the bottom transmission rod and one end of the transmission screw are both movably connected to a side bearing disk, and one side of the side bearing disk is movably connected to one side of the side support plate.
优选的:所述传动螺杆的表面螺纹连接有螺纹筒,所述螺纹筒的一侧固定连接有连接侧架,所述连接侧架的一侧固定连接有收料箱,所述收料箱的内侧固定连接有分料网,所述收料箱的底部固定连接有水平轨,所述成型机架的底部开设有水平滑板,所述水平滑板的内侧与水平轨的底部滑动连接。Preferably: the surface of the transmission screw is threadedly connected with a threaded barrel, one side of the threaded barrel is fixedly connected with a connecting side frame, one side of the connecting side frame is fixedly connected with a material receiving box, the inner side of the material receiving box is fixedly connected with a material dividing net, the bottom of the material receiving box is fixedly connected with a horizontal rail, and a horizontal slide is provided at the bottom of the forming machine frame, and the inner side of the horizontal slide is slidably connected to the bottom of the horizontal rail.
优选的:所述成型机架的一侧固定连接有蓄液箱,所述蓄液箱的顶部固定连接有加液口,所述蓄液箱的一侧固定连接有水泵体,所述水泵体的表面设置有连通管,所述凹槽模的内侧开设有排液孔,所述排液孔的一侧与连通管的一端活动连接,所述凹槽模的内侧开设有降温槽。Preferably: a liquid storage tank is fixedly connected to one side of the forming machine frame, a liquid filling port is fixedly connected to the top of the liquid storage tank, a water pump body is fixedly connected to one side of the liquid storage tank, a connecting pipe is arranged on the surface of the water pump body, a drainage hole is opened on the inner side of the groove mold, one side of the drainage hole is movably connected to one end of the connecting pipe, and a cooling groove is opened on the inner side of the groove mold.
优选的:所述连接侧架的一侧固定连接有连接板,所述成型机架的一侧开设有侧连通轨,所述侧连通轨的一侧与连接板的一侧滑动连接。Preferably, a connecting plate is fixedly connected to one side of the connecting side frame, a side connecting rail is provided on one side of the forming machine frame, and one side of the side connecting rail is slidably connected to one side of the connecting plate.
优选的:所述传动侧板的一侧开设有底滑动轨,所述成型机架的一侧固定连接有底滑动块,所述底滑动块的一侧与底滑动轨的一侧滑动连接。Preferably, a bottom sliding rail is provided on one side of the transmission side plate, a bottom sliding block is fixedly connected to one side of the forming frame, and one side of the bottom sliding block is slidably connected to one side of the bottom sliding rail.
优选的:所述侧成型板的一侧固定连接有滑动侧架,所述成型机架的一侧开设有侧滑动轨,所述滑动侧架的一侧与侧滑动轨的内侧滑动连接。Preferably, one side of the side forming plate is fixedly connected with a sliding side frame, one side of the forming machine frame is provided with a side sliding rail, and one side of the sliding side frame is slidably connected with the inner side of the side sliding rail.
本发明还公开了一种零部件冷挤压成型装置的使用方法,包括以下步骤:The present invention also discloses a method for using a component cold extrusion forming device, comprising the following steps:
S1、首先将需要进行冷挤压成型的模具放置在凹槽模的内侧后,此时通过控制机体的控制后,可以通过控制机体控制液压机体启动后,通过液压机体驱动液压杆向下垂直移动,通过液压杆向下垂直移动后会带动凸模向下移动,持续驱动凸模向下移动并利用凸模对凹槽模的内侧进行挤压,将物料在凹槽模内进行冷挤压成型,在挤压成型的过程中,通过凸模一侧的底传感垫可以实时监控挤压过程中的压力和位移变化,并通过数据线将数据进行接收并传输至控制机体内;S1. First, place the mold to be cold extruded on the inner side of the groove mold. At this time, after the control of the control body, the control body can control the hydraulic body to start, and the hydraulic rod is driven by the hydraulic body to move vertically downward. After the hydraulic rod moves vertically downward, the punch is driven downward, and the punch is continuously driven to move downward and the inner side of the groove mold is extruded by the punch to perform cold extrusion molding of the material in the groove mold. During the extrusion molding process, the pressure and displacement changes in the extrusion process can be monitored in real time through the bottom sensor pad on one side of the punch, and the data is received and transmitted to the control body through the data line;
S2、凸模在下降的过程中,会带动传动侧板同步垂直向下移动,通过侧螺纹孔与螺纹柱的螺纹连接,可以在传动侧板带动侧螺纹孔垂直向下移动时,驱动螺纹柱沿着顶轴承盘的底部螺纹旋转,且传动侧板在下降的过程中,会通过传动侧板一侧的底滑动轨沿着底滑动块的表面垂直滑动,通过底滑动块与底滑动轨的垂直滑动,可以提高传动侧板垂直移动的稳定性,减少了传动侧板垂直移动产生的偏移,提高了传动侧板移动的稳定性,同时提高了螺纹柱旋转的稳定性,通过螺纹柱的稳定旋转,可以带动底齿盘进行同步转动,底齿盘的同步旋转会带动侧齿盘进行啮合同步旋转,侧齿盘在旋转的过程中会带动内连接杆进行旋转,而内连接杆的两端均固定连接有底螺纹杆,两个底螺纹杆在内连接杆的两端呈对称连接,两个底螺纹杆的螺纹方向相反,两个底螺纹杆在旋转的过程中均会通过一端的底轴承盘活动连接支撑在侧支撑板的一侧,两个底螺纹杆通过螺纹连接底螺纹孔,可以在底螺纹杆旋转时带动侧成型板进行水平移动;S2. During the descent process, the punch will drive the transmission side plate to move vertically downward synchronously. Through the threaded connection between the side threaded hole and the threaded column, when the transmission side plate drives the side threaded hole to move vertically downward, the threaded column can be driven to rotate along the bottom thread of the top bearing disk. In the descent process, the transmission side plate will slide vertically along the surface of the bottom sliding block through the bottom sliding rail on one side of the transmission side plate. The vertical sliding of the bottom sliding block and the bottom sliding rail can improve the stability of the vertical movement of the transmission side plate, reduce the deviation caused by the vertical movement of the transmission side plate, improve the stability of the movement of the transmission side plate, and at the same time improve the stability of the rotation of the threaded column. The stable rotation of the threaded column can drive the bottom gear plate to rotate synchronously, and the synchronous rotation of the bottom gear plate will drive the side gear plates to engage and rotate synchronously. The side gear plates will drive the inner connecting rod to rotate during the rotation, and both ends of the inner connecting rod are fixedly connected with bottom threaded rods. The two bottom threaded rods are symmetrically connected at both ends of the inner connecting rod. The thread directions of the two bottom threaded rods are opposite. During the rotation, the two bottom threaded rods are movably connected and supported on one side of the side support plate through the bottom bearing plate at one end. The two bottom threaded rods are connected to the bottom threaded holes through threads, and can drive the side forming plate to move horizontally when the bottom threaded rods rotate.
S3、在成型后此时凸模会上升,并同步带动两个侧成型板离开凹槽模的表面,此时通过侧支护杆一侧的侧电推杆启动后,可以通过侧电推杆驱动底膜板沿着凹槽模的底部水平移动,通过将底膜板沿着凹槽模的底部抽出后,可以将凹槽模的底部打开,在挤压过程中产生的废料会沿着凹槽模的底部向下掉落;S3. After forming, the punch will rise and simultaneously drive the two side forming plates to leave the surface of the groove die. At this time, after the side electric push rod on one side of the side support rod is started, the side electric push rod can be used to drive the bottom film plate to move horizontally along the bottom of the groove die. After the bottom film plate is pulled out along the bottom of the groove die, the bottom of the groove die can be opened, and the waste generated during the extrusion process will fall down along the bottom of the groove die;
S4、在底螺纹杆旋转时会带动顶齿轮进行旋转,顶齿轮进行旋转的过程中会带动齿带进行同步转动,通过齿带的啮合,可以在顶齿轮进行旋转时同步带动底齿轮进行转动,底齿轮旋转时会带动底传动杆进行转动,底传动杆进行旋转的过程中会带动传动螺杆进行持续旋转,且底传动杆与传动螺杆进行旋转的过程中会通过两端的侧轴承盘活动连接在侧支撑板的表面进行活动支撑,通过侧轴承盘的连接可以保持底传动杆与传动螺杆进行稳定的旋转,通过传动螺杆与螺纹筒的螺纹连接,可以在传动螺杆旋转时带动连接侧架进行水平移动,且连接侧架水平移动的过程中会带动连接板沿着侧连通轨的内侧滑动,可以提高连接侧架滑动的稳定性,通过凸模在上升时带动连接侧架稳定的水平移动,可以将收料箱水平移动至凹槽模的底部,并通过收料箱底部的水平轨沿着水平滑板的内侧滑动,可以提高收料箱移动的稳定性,收料箱在移动至凹槽模的底部后,通过侧电推杆驱动底膜板沿着凹槽模的底部抽出后,下落的废料会进入收料箱内;S4. When the bottom threaded rod rotates, it will drive the top gear to rotate. During the rotation of the top gear, it will drive the toothed belt to rotate synchronously. Through the meshing of the toothed belt, the bottom gear can be driven to rotate synchronously when the top gear rotates. When the bottom gear rotates, it will drive the bottom transmission rod to rotate. During the rotation of the bottom transmission rod, it will drive the transmission screw to rotate continuously. During the rotation of the bottom transmission rod and the transmission screw, the side bearing disks at both ends are movably connected to the surface of the side support plate for movably support. The connection of the side bearing disks can keep the bottom transmission rod and the transmission screw rotating stably. The threaded connection of the groove cylinder can drive the connecting side frame to move horizontally when the transmission screw rotates, and the connecting plate will be driven to slide along the inner side of the side connecting rail during the horizontal movement of the connecting side frame, which can improve the sliding stability of the connecting side frame. The connecting side frame is driven to move horizontally stably when the punch rises, so that the material receiving box can be moved horizontally to the bottom of the groove mold, and slide along the inner side of the horizontal slide plate through the horizontal rail at the bottom of the material receiving box, which can improve the movement stability of the material receiving box. After the material receiving box moves to the bottom of the groove mold, the bottom film plate is driven by the side electric push rod to be pulled out along the bottom of the groove mold, and the falling waste will enter the material receiving box;
S5、凹槽模在成型的过程中,通过加液口可以沿着蓄液箱内添加冷却液,两个水泵体启动后,通过两个水泵体驱动连通管将蓄液箱内的液体抽出至降温槽内,同时冷却液可以通过排液孔进入降温槽内。S5. During the forming process of the groove mold, coolant can be added into the liquid storage tank through the liquid filling port. After the two water pump bodies are started, the connecting pipes are driven by the two water pump bodies to pump the liquid in the liquid storage tank into the cooling tank. At the same time, the coolant can enter the cooling tank through the drain hole.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1)、在该零部件冷挤压成型装置及其方法工作中,在挤压成型的过程中,通过凸模一侧的底传感垫可以实时监控挤压过程中的压力和位移变化,并通过数据线将数据进行接收并传输至控制机体内,此时控制机体内的系统能够根据这些数据动态调整液压机体的挤压速度和力度,保证成型过程的稳定性和产品质量;1) During the operation of the component cold extrusion molding device and method, during the extrusion molding process, the pressure and displacement changes during the extrusion process can be monitored in real time through the bottom sensing pad on one side of the punch, and the data can be received and transmitted to the control body through the data line. At this time, the system in the control body can dynamically adjust the extrusion speed and strength of the hydraulic body according to these data to ensure the stability of the molding process and the product quality;
2)、在该零部件冷挤压成型装置及其方法工作中,两个呈相向运动的侧成型板会朝向凹槽模运动,并在凸模下降对凹槽模顶部的原料进行冷成型时,两个侧成型板会同步与凹槽模内侧的原料两侧进行贴合挤压,可以在凸模下降时同步带动两个侧成型板对原料的顶部与两侧进行同步挤压成型,可以提高零部件成型的精确性,同时提高了成型的效率;2) When the component cold extrusion forming device and method are working, the two side forming plates moving in opposite directions will move toward the groove die, and when the punch descends to cold-form the raw material on the top of the groove die, the two side forming plates will be synchronously pressed against the two sides of the raw material inside the groove die. When the punch descends, the two side forming plates can be synchronously driven to synchronously extrude the top and both sides of the raw material, which can improve the accuracy of component forming and the efficiency of forming;
3)、在该零部件冷挤压成型装置及其方法工作中,通过将底膜板沿着凹槽模的底部抽出后,可以将凹槽模的底部打开,此时在挤压过程中产生的废料会沿着凹槽模的底部向下掉落,并进入收料箱内进行收纳,且进入收料箱内的废料会通过分料网进行过滤分类,将较大的废料停留在分料网的表面,较小的废料会进入收料箱的底部,提高了废料收集的效率,便于操作人员进行分类处理;3) During the operation of the component cold extrusion molding device and method, the bottom of the groove die can be opened after the bottom film plate is pulled out along the bottom of the groove die. At this time, the waste generated during the extrusion process will fall down along the bottom of the groove die and enter the receiving box for collection. The waste entering the receiving box will be filtered and classified through the material separation net, and the larger waste will remain on the surface of the material separation net, and the smaller waste will enter the bottom of the receiving box, thereby improving the efficiency of waste collection and facilitating the operator to carry out classification and processing;
4)、在该零部件冷挤压成型装置及其方法工作中,通过传动螺杆与螺纹筒的螺纹连接,可以在传动螺杆旋转时带动连接侧架进行水平移动,对物料进行挤压成型的过程中,此时下降的凸模会传动带动收料箱向凹槽模的外侧移动,此时便于操作人员对收料箱内的废料进行收集,提高了收集废料的便携性;4) During the operation of the component cold extrusion forming device and method, the threaded connection between the transmission screw and the threaded barrel can drive the connecting side frame to move horizontally when the transmission screw rotates. During the extrusion forming process of the material, the descending punch will drive the material receiving box to move to the outside of the groove die, which is convenient for the operator to collect the waste in the material receiving box, thereby improving the portability of collecting waste;
5)、在该零部件冷挤压成型装置及其方法工作中,通过两个水泵体启动后,可以通过两个水泵体驱动连通管将蓄液箱内的液体抽出至降温槽内,通过冷却液对凹槽模的内侧进行降温,可以减少在进行挤压成型过程中凹槽模内产生热量后散热较慢的情况,提高了该挤压成型装置冷却的效率。5) During the operation of the component cold extrusion molding device and method thereof, after the two water pump bodies are started, the connecting pipes can be driven by the two water pump bodies to pump the liquid in the liquid storage tank into the cooling tank, and the inner side of the groove mold is cooled by the coolant, which can reduce the slow heat dissipation after the heat generated in the groove mold during the extrusion molding process, thereby improving the cooling efficiency of the extrusion molding device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1为本发明的整体外观结构示意图;FIG1 is a schematic diagram of the overall appearance structure of the present invention;
图2为本发明的液压杆结构示意图;FIG2 is a schematic diagram of the hydraulic rod structure of the present invention;
图3为本发明的整体外观分离示意图;FIG3 is a schematic diagram of the overall appearance separation of the present invention;
图4为本发明的传感器外观示意图;FIG4 is a schematic diagram of the appearance of a sensor of the present invention;
图5为本发明的底滑动块结构示意图;FIG5 is a schematic diagram of the bottom sliding block structure of the present invention;
图6为本发明的螺纹柱结构示意图;FIG6 is a schematic diagram of the structure of a threaded column of the present invention;
图7为本发明的蓄液箱结构示意图;FIG7 is a schematic diagram of the structure of the liquid storage tank of the present invention;
图8为本发明的降温槽结构示意图;FIG8 is a schematic diagram of the cooling tank structure of the present invention;
图9为本发明的收料箱结构示意图;FIG9 is a schematic diagram of the structure of the material receiving box of the present invention;
图10为本发明的侧支撑板结构示意图;FIG10 is a schematic diagram of the structure of a side support plate of the present invention;
图11为本发明的传动螺杆结构示意图;FIG11 is a schematic diagram of the transmission screw structure of the present invention;
图12为本发明的底膜板结构示意图。FIG. 12 is a schematic diagram of the bottom membrane plate structure of the present invention.
图中:1、成型机架;2、液压机体;3、控制机体;4、液压杆;5、凸模;6、凹槽模;701、底传感垫;702、数据线;703、传感器;801、底膜板;802、侧电推杆;803、侧支护杆;901、顶轴承盘;902、螺纹柱;903、传动侧板;904、侧螺纹孔;905、底滑动轨;906、底滑动块;907、底齿盘;908、侧齿盘;909、底螺纹杆;9010、侧成型板;9011、底螺纹孔;9012、底轴承盘;9013、侧支撑板;9014、滑动侧架;9015、侧滑动轨;9016、内连接杆;1001、顶齿轮;1002、齿带;1003、底齿轮;1004、侧轴承盘;1005、底传动杆;1006、传动螺杆;1007、连接侧架;1008、螺纹筒;1009、连接板;1010、侧连通轨;1011、收料箱;1012、分料网;1013、水平轨;1014、水平滑板;1101、蓄液箱;1102、加液口;1103、连通管;1104、水泵体;1105、降温槽;1106、排液孔。In the figure: 1, forming frame; 2, hydraulic body; 3, control body; 4, hydraulic rod; 5, punch; 6, groove die; 701, bottom sensing pad; 702, data line; 703, sensor; 801, bottom diaphragm plate; 802, side electric push rod; 803, side support rod; 901, top bearing plate; 902, threaded column; 903, transmission side plate; 904, side threaded hole; 905, bottom sliding rail; 906, bottom sliding block; 907, bottom gear plate; 908, side gear plate; 909, bottom threaded rod; 9010, side forming plate; 9011, bottom threaded hole; 9012, bottom bearing plate; 9013, side support plate; 90 14. Sliding side frame; 9015. Side sliding rail; 9016. Inner connecting rod; 1001. Top gear; 1002. Toothed belt; 1003. Bottom gear; 1004. Side bearing plate; 1005. Bottom transmission rod; 1006. Transmission screw; 1007. Connecting side frame; 1008. Threaded barrel; 1009. Connecting plate; 1010. Side connecting rail; 1011. Material collecting box; 1012. Material dividing net; 1013. Horizontal rail; 1014. Horizontal slide plate; 1101. Liquid storage tank; 1102. Liquid filling port; 1103. Connecting pipe; 1104. Water pump body; 1105. Cooling tank; 1106. Drain hole.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
本实施例,由图1-图12给出,本发明提供如下技术方案:In this embodiment, as shown in Figures 1 to 12, the present invention provides the following technical solutions:
一种零部件冷挤压成型装置,包括成型机架1,成型机架1的一侧固定连接有控制机体3,成型机架1的顶部固定连接有液压机体2,液压机体2的底部设置有液压杆4,液压杆4的底部固定连接有凸模5,成型机架1的内侧设置有凹槽模6,凸模5的一侧活动连接有底传感垫701,底传感垫701的一侧活动连接有数据线702,数据线702的一侧活动连接有传感器703,凸模5的一侧固定连接有传动侧板903,传动侧板903的表面开设有侧螺纹孔904,侧螺纹孔904的内侧螺纹连接有螺纹柱902,螺纹柱902的顶部活动连接有顶轴承盘901,螺纹柱902的底部固定连接有底齿盘907,底齿盘907的一侧啮合连接有侧齿盘908,侧齿盘908的内侧固定连接有内连接杆9016,内连接杆9016的两端固定连接有底螺纹杆909,底螺纹杆909的表面螺纹连接有底螺纹孔9011,底螺纹孔9011的一侧固定连接有侧成型板9010。A component cold extrusion forming device comprises a forming frame 1, a control body 3 is fixedly connected to one side of the forming frame 1, a hydraulic body 2 is fixedly connected to the top of the forming frame 1, a hydraulic rod 4 is arranged at the bottom of the hydraulic body 2, a punch 5 is fixedly connected to the bottom of the hydraulic rod 4, a groove die 6 is arranged on the inner side of the forming frame 1, a bottom sensing pad 701 is movably connected to one side of the punch 5, a data line 702 is movably connected to one side of the bottom sensing pad 701, a sensor 703 is movably connected to one side of the data line 702, a transmission side plate 903 is fixedly connected to one side of the punch 5, and the transmission side plate 903 A side threaded hole 904 is provided on the surface, the inner side of the side threaded hole 904 is threadedly connected with a threaded column 902, the top of the threaded column 902 is movably connected with a top bearing disk 901, the bottom of the threaded column 902 is fixedly connected with a bottom toothed disk 907, one side of the bottom toothed disk 907 is meshingly connected with a side toothed disk 908, the inner side of the side toothed disk 908 is fixedly connected with an inner connecting rod 9016, both ends of the inner connecting rod 9016 are fixedly connected with bottom threaded rods 909, the surface of the bottom threaded rod 909 is threadedly connected with a bottom threaded hole 9011, and one side of the bottom threaded hole 9011 is fixedly connected with a side forming plate 9010.
需要说明的是,在凸模5下降对凹槽模6顶部的原料进行冷成型时,两个侧成型板9010会同步与凹槽模6内侧的原料两侧进行贴合挤压,可以在凸模5下降时同步带动两个侧成型板9010对原料的顶部与两侧进行同步挤压成型,可以提高零部件成型的精确性,同时提高了成型的效率。It should be noted that when the punch 5 descends to cold-form the raw material on the top of the groove die 6, the two side forming plates 9010 will be synchronously extruded with the two sides of the raw material inside the groove die 6. When the punch 5 descends, the two side forming plates 9010 can be synchronously driven to extrude the top and both sides of the raw material, which can improve the accuracy of component forming and at the same time improve the forming efficiency.
在本实施例中,凹槽模6的底部滑动连接有底膜板801,成型机架1的一侧固定连接有侧支护杆803,侧支护杆803的一侧固定连接有侧电推杆802,侧电推杆802的一端固定连接在底膜板801的一侧。In this embodiment, the bottom of the groove mold 6 is slidably connected to the bottom membrane plate 801, one side of the forming frame 1 is fixedly connected to the side support rod 803, one side of the side support rod 803 is fixedly connected to the side electric push rod 802, and one end of the side electric push rod 802 is fixedly connected to one side of the bottom membrane plate 801.
需要说明的是,通过侧电推杆802驱动底膜板801沿着凹槽模6的底部抽出后,下落的废料会进入收料箱1011内,并在凸模5下降进行成型时,通过侧电推杆802驱动底膜板801进入凹槽模6的底部,对物料进行挤压成型的过程中,此时下降的凸模5会传动带动收料箱1011向凹槽模6的外侧移动,此时便于操作人员对收料箱1011内的废料进行收集,提高了收集废料的便携性。It should be noted that after the bottom film plate 801 is driven to be pulled out along the bottom of the groove mold 6 by the side electric push rod 802, the falling waste will enter the material receiving box 1011, and when the punch 5 descends for forming, the bottom film plate 801 is driven by the side electric push rod 802 to enter the bottom of the groove mold 6, and in the process of extruding the material, the descending punch 5 will drive the material receiving box 1011 to move toward the outside of the groove mold 6, which is convenient for the operator to collect the waste in the material receiving box 1011, thereby improving the portability of collecting waste.
在本实施例中,底螺纹杆909的数量为两个,且两个底螺纹杆909的一端均活动连接有底轴承盘9012,底轴承盘9012的一侧均活动连接有侧支撑板9013。In this embodiment, there are two bottom threaded rods 909 , and one end of each of the two bottom threaded rods 909 is movably connected to a bottom bearing disk 9012 , and one side of each of the bottom bearing disks 9012 is movably connected to a side support plate 9013 .
需要说明的是,底螺纹杆909在旋转的过程中均会通过一端的底轴承盘9012活动连接支撑在侧支撑板9013的一侧,两个底螺纹杆909通过螺纹连接底螺纹孔9011,可以在底螺纹杆909旋转时带动侧成型板9010进行水平移动,且侧成型板9010水平移动的过程中会通过滑动侧架9014沿着侧滑动轨9015的内侧滑动,可以提高侧成型板9010移动的稳定性。It should be noted that during the rotation process, the bottom threaded rod 909 will be movably connected and supported on one side of the side support plate 9013 through the bottom bearing disk 9012 at one end. The two bottom threaded rods 909 are threadedly connected to the bottom threaded hole 9011, which can drive the side forming plate 9010 to move horizontally when the bottom threaded rod 909 rotates. During the horizontal movement of the side forming plate 9010, it will slide along the inner side of the side sliding rail 9015 through the sliding side frame 9014, which can improve the stability of the movement of the side forming plate 9010.
在本实施例中,底螺纹杆909的一侧固定连接有顶齿轮1001,顶齿轮1001的表面啮合连接有齿带1002,齿带1002的内侧啮合连接有底齿轮1003,底齿轮1003的一侧固定连接有底传动杆1005,底传动杆1005的一端固定连接有传动螺杆1006,底传动杆1005的一端与传动螺杆1006的一端均活动连接有侧轴承盘1004,且侧轴承盘1004的一侧活动连接在侧支撑板9013的一侧。In this embodiment, one side of the bottom threaded rod 909 is fixedly connected to the top gear 1001, the surface of the top gear 1001 is meshingly connected to the toothed belt 1002, the inner side of the toothed belt 1002 is meshingly connected to the bottom gear 1003, one side of the bottom gear 1003 is fixedly connected to the bottom transmission rod 1005, one end of the bottom transmission rod 1005 is fixedly connected to the transmission screw 1006, one end of the bottom transmission rod 1005 and one end of the transmission screw 1006 are both movably connected to the side bearing disk 1004, and one side of the side bearing disk 1004 is movably connected to one side of the side support plate 9013.
需要说明的是,底传动杆1005与传动螺杆1006进行旋转的过程中会通过两端的侧轴承盘1004活动连接在侧支撑板9013的表面进行活动支撑,通过侧轴承盘1004的连接可以保持底传动杆1005与传动螺杆1006进行稳定的旋转。It should be noted that during the rotation of the bottom transmission rod 1005 and the transmission screw 1006, they will be movably connected to the surface of the side support plate 9013 through the side bearing plates 1004 at both ends for movably support. The connection of the side bearing plates 1004 can maintain the stable rotation of the bottom transmission rod 1005 and the transmission screw 1006.
在本实施例中,传动螺杆1006的表面螺纹连接有螺纹筒1008,螺纹筒1008的一侧固定连接有连接侧架1007,连接侧架1007的一侧固定连接有收料箱1011,收料箱1011的内侧固定连接有分料网1012,收料箱1011的底部固定连接有水平轨1013,成型机架1的底部开设有水平滑板1014,水平滑板1014的内侧与水平轨1013的底部滑动连接。In this embodiment, the surface of the transmission screw 1006 is threadedly connected to a threaded barrel 1008, one side of the threaded barrel 1008 is fixedly connected to a connecting side frame 1007, one side of the connecting side frame 1007 is fixedly connected to a material receiving box 1011, the inner side of the material receiving box 1011 is fixedly connected to a material dividing net 1012, the bottom of the material receiving box 1011 is fixedly connected to a horizontal rail 1013, and a horizontal slide 1014 is provided at the bottom of the forming machine frame 1, and the inner side of the horizontal slide 1014 is slidably connected to the bottom of the horizontal rail 1013.
需要说明的是,通过收料箱1011底部的水平轨1013沿着水平滑板1014的内侧滑动,可以提高收料箱1011移动的稳定性。It should be noted that, by sliding the horizontal rail 1013 at the bottom of the material receiving box 1011 along the inner side of the horizontal slide plate 1014, the stability of the movement of the material receiving box 1011 can be improved.
在本实施例中,成型机架1的一侧固定连接有蓄液箱1101,蓄液箱1101的顶部固定连接有加液口1102,蓄液箱1101的一侧固定连接有水泵体1104,水泵体1104的表面设置有连通管1103,凹槽模6的内侧开设有排液孔1106,排液孔1106的一侧与连通管1103的一端活动连接,凹槽模6的内侧开设有降温槽1105。In this embodiment, a liquid storage tank 1101 is fixedly connected to one side of the forming frame 1, a liquid filling port 1102 is fixedly connected to the top of the liquid storage tank 1101, a water pump body 1104 is fixedly connected to one side of the liquid storage tank 1101, a connecting pipe 1103 is arranged on the surface of the water pump body 1104, a drainage hole 1106 is opened on the inner side of the groove mold 6, one side of the drainage hole 1106 is movably connected to one end of the connecting pipe 1103, and a cooling groove 1105 is opened on the inner side of the groove mold 6.
需要说明的是,通过两个水泵体1104驱动连通管1103将蓄液箱1101内的液体抽出至降温槽1105内,冷却液在通过排液孔1106进入降温槽1105内后,此时可以通过冷却液对凹槽模6的内侧进行降温,可以减少在进行挤压成型过程中凹槽模6内产生热量后散热较慢的情况。It should be noted that the connecting pipe 1103 is driven by two water pump bodies 1104 to pump the liquid in the liquid storage tank 1101 into the cooling tank 1105. After the coolant enters the cooling tank 1105 through the drain hole 1106, the inner side of the groove mold 6 can be cooled by the coolant, which can reduce the slow heat dissipation after the heat generated in the groove mold 6 during the extrusion molding process.
在本实施例中,连接侧架1007的一侧固定连接有连接板1009,成型机架1的一侧开设有侧连通轨1010,侧连通轨1010的一侧与连接板1009的一侧滑动连接。In this embodiment, a connecting plate 1009 is fixedly connected to one side of the connecting side frame 1007 , a side connecting rail 1010 is provided on one side of the forming machine frame 1 , and one side of the side connecting rail 1010 is slidably connected to one side of the connecting plate 1009 .
需要说明的是,通过传动螺杆1006与螺纹筒1008的螺纹连接,可以在传动螺杆1006旋转时带动连接侧架1007进行水平移动,且连接侧架1007水平移动的过程中会带动连接板1009沿着侧连通轨1010的内侧滑动,可以提高连接侧架1007滑动的稳定性。It should be noted that, through the threaded connection between the transmission screw 1006 and the threaded barrel 1008, the connecting side frame 1007 can be driven to move horizontally when the transmission screw 1006 rotates, and during the horizontal movement of the connecting side frame 1007, the connecting plate 1009 will be driven to slide along the inner side of the side connecting rail 1010, which can improve the sliding stability of the connecting side frame 1007.
在本实施例中,传动侧板903的一侧开设有底滑动轨905,成型机架1的一侧固定连接有底滑动块906,底滑动块906的一侧与底滑动轨905的一侧滑动连接。In this embodiment, a bottom sliding rail 905 is provided on one side of the transmission side plate 903 , a bottom sliding block 906 is fixedly connected to one side of the forming frame 1 , and one side of the bottom sliding block 906 is slidably connected to one side of the bottom sliding rail 905 .
需要说明的是,传动侧板903在下降的过程中,会通过传动侧板903一侧的底滑动轨905沿着底滑动块906的表面垂直滑动,通过底滑动块906与底滑动轨905的垂直滑动,可以提高传动侧板903垂直移动的稳定性,减少了传动侧板903垂直移动产生的偏移,提高了传动侧板903移动的稳定性。It should be noted that, during the descending process, the transmission side plate 903 will slide vertically along the surface of the bottom sliding block 906 through the bottom sliding rail 905 on one side of the transmission side plate 903. The vertical sliding of the bottom sliding block 906 and the bottom sliding rail 905 can improve the stability of the vertical movement of the transmission side plate 903, reduce the deviation caused by the vertical movement of the transmission side plate 903, and improve the stability of the movement of the transmission side plate 903.
在本实施例中,侧成型板9010的一侧固定连接有滑动侧架9014,成型机架1的一侧开设有侧滑动轨9015,滑动侧架9014的一侧与侧滑动轨9015的内侧滑动连接。In this embodiment, a sliding side frame 9014 is fixedly connected to one side of the side forming plate 9010 , a side sliding rail 9015 is provided on one side of the forming machine frame 1 , and one side of the sliding side frame 9014 is slidably connected to the inner side of the side sliding rail 9015 .
需要说明的是,侧成型板9010水平移动的过程中会通过滑动侧架9014沿着侧滑动轨9015的内侧滑动,可以提高侧成型板9010移动的稳定性,减少侧成型板9010移动时受到外力产生的偏移。It should be noted that during the horizontal movement of the side forming plate 9010, it will slide along the inner side of the side sliding rail 9015 through the sliding side frame 9014, which can improve the stability of the movement of the side forming plate 9010 and reduce the displacement caused by external force when the side forming plate 9010 moves.
实施例2Example 2
本实施例2提供了一种零部件冷挤压成型装置的方法,用于更好地对上述实施例1提供的零部件冷挤压成型装置的工作过程或原理作进一步的说明,其具体如下:This embodiment 2 provides a method of a component cold extrusion molding device, which is used to further illustrate the working process or principle of the component cold extrusion molding device provided in the above embodiment 1, and the details are as follows:
一种零部件冷挤压成型装置的使用方法,包括如下步骤:A method for using a component cold extrusion molding device comprises the following steps:
S1、首先将需要进行冷挤压成型的模具放置在凹槽模6的内侧后,此时通过控制机体3的控制后,可以通过控制机体3控制液压机体2启动后,通过液压机体2驱动液压杆4向下垂直移动,通过液压杆4向下垂直移动后会带动凸模5向下移动,持续驱动凸模5向下移动并利用凸模5对凹槽模6的内侧进行挤压,将物料在凹槽模6内进行冷挤压成型,在挤压成型的过程中,通过凸模5一侧的底传感垫701可以实时监控挤压过程中的压力和位移变化,并通过数据线702将数据进行接收并传输至控制机体3内,此时控制机体3内的系统能够根据这些数据动态调整液压机体2的挤压速度和力度,保证成型过程的稳定性和产品质量;S1. First, place the mold to be cold extruded on the inner side of the groove die 6. At this time, after the control of the control body 3, the control body 3 can control the hydraulic body 2 to start, and then drive the hydraulic rod 4 to move vertically downward through the hydraulic body 2. After the hydraulic rod 4 moves vertically downward, it will drive the punch 5 to move downward, and continue to drive the punch 5 to move downward and use the punch 5 to extrude the inner side of the groove die 6, so that the material is cold extruded in the groove die 6. During the extrusion process, the bottom sensor pad 701 on one side of the punch 5 can monitor the pressure and displacement changes in the extrusion process in real time, and receive and transmit the data to the control body 3 through the data line 702. At this time, the system in the control body 3 can dynamically adjust the extrusion speed and strength of the hydraulic body 2 according to these data to ensure the stability of the molding process and the quality of the product;
S2、同时凸模5在下降的过程中,会带动传动侧板903同步垂直向下移动,通过侧螺纹孔904与螺纹柱902的螺纹连接,可以在传动侧板903带动侧螺纹孔904垂直向下移动时,驱动螺纹柱902沿着顶轴承盘901的底部螺纹旋转,且传动侧板903在下降的过程中,会通过传动侧板903一侧的底滑动轨905沿着底滑动块906的表面垂直滑动,通过底滑动块906与底滑动轨905的垂直滑动,可以提高传动侧板903垂直移动的稳定性,减少了传动侧板903垂直移动产生的偏移,提高了传动侧板903移动的稳定性,同时提高了螺纹柱902旋转的稳定性,通过螺纹柱902的稳定旋转,可以带动底齿盘907进行同步转动,底齿盘907的同步旋转会带动侧齿盘908进行啮合同步旋转,侧齿盘908在旋转的过程中会带动内连接杆9016进行旋转,而内连接杆9016的两端均固定连接有底螺纹杆909,两个底螺纹杆909在内连接杆9016的两端呈对称连接,两个底螺纹杆909的螺纹方向相反,两个底螺纹杆909在旋转的过程中均会通过一端的底轴承盘9012活动连接支撑在侧支撑板9013的一侧,两个底螺纹杆909通过螺纹连接底螺纹孔9011,可以在底螺纹杆909旋转时带动侧成型板9010进行水平移动,且侧成型板9010水平移动的过程中会通过滑动侧架9014沿着侧滑动轨9015的内侧滑动,可以提高侧成型板9010移动的稳定性,减少侧成型板9010移动时受到外力产生的偏移,两个呈相向运动的侧成型板9010会朝向凹槽模6运动,并在凸模5下降对凹槽模6顶部的原料进行冷成型时,两个侧成型板9010会同步与凹槽模6内侧的原料两侧进行贴合挤压,可以在凸模5下降时同步带动两个侧成型板9010对原料的顶部与两侧进行同步挤压成型,可以提高零部件成型的精确性,同时提高了成型的效率;S2. At the same time, during the descent process, the punch 5 will drive the transmission side plate 903 to move vertically downward synchronously. Through the threaded connection between the side threaded hole 904 and the threaded column 902, when the transmission side plate 903 drives the side threaded hole 904 to move vertically downward, the threaded column 902 can be driven to rotate along the bottom thread of the top bearing plate 901. In the process of the descent of the transmission side plate 903, the bottom sliding rail 905 on one side of the transmission side plate 903 will slide vertically along the surface of the bottom sliding block 906. The vertical sliding of the bottom sliding block 906 and the bottom sliding rail 905 can improve The stability of the vertical movement of the transmission side plate 903 reduces the deviation caused by the vertical movement of the transmission side plate 903, improves the stability of the movement of the transmission side plate 903, and at the same time improves the stability of the rotation of the threaded column 902. The stable rotation of the threaded column 902 can drive the bottom gear plate 907 to rotate synchronously, and the synchronous rotation of the bottom gear plate 907 will drive the side gear plate 908 to engage and rotate synchronously. During the rotation process, the side gear plate 908 will drive the inner connecting rod 9016 to rotate, and both ends of the inner connecting rod 9016 are fixedly connected with the bottom threaded rod 909. The threaded rods 909 are symmetrically connected at both ends of the inner connecting rod 9016. The thread directions of the two bottom threaded rods 909 are opposite. During the rotation process, the two bottom threaded rods 909 are movably connected and supported on one side of the side support plate 9013 through the bottom bearing disk 9012 at one end. The two bottom threaded rods 909 are threadedly connected to the bottom threaded holes 9011, which can drive the side forming plate 9010 to move horizontally when the bottom threaded rods 909 rotate. During the horizontal movement of the side forming plate 9010, it will slide along the inner side of the side sliding rail 9015 through the sliding side frame 9014. The stability of the movement of the side forming plates 9010 can be improved, and the deviation caused by the external force when the side forming plates 9010 move can be reduced. The two side forming plates 9010 moving in opposite directions will move toward the groove die 6, and when the punch 5 descends to cold-form the raw material on the top of the groove die 6, the two side forming plates 9010 will be synchronously pressed against the two sides of the raw material inside the groove die 6. When the punch 5 descends, the two side forming plates 9010 can be synchronously driven to synchronously extrude the top and both sides of the raw material, which can improve the accuracy of component forming and improve the forming efficiency.
S3、在成型后此时凸模5会上升,并同步带动两个侧成型板9010离开凹槽模6的表面,此时通过侧支护杆803一侧的侧电推杆802启动后,可以通过侧电推杆802驱动底膜板801沿着凹槽模6的底部水平移动,通过将底膜板801沿着凹槽模6的底部抽出后,可以将凹槽模6的底部打开,此时在挤压过程中产生的废料会沿着凹槽模6的底部向下掉落,并进入收料箱1011内进行收纳,且进入收料箱1011内的废料会通过分料网1012进行过滤分类,将较大的废料停留在分料网1012的表面,较小的废料会进入收料箱1011的底部,提高了废料收集的效率,便于操作人员进行分类处理;S3. After forming, the punch 5 will rise and synchronously drive the two side forming plates 9010 to leave the surface of the groove die 6. At this time, after the side electric push rod 802 on one side of the side support rod 803 is started, the side electric push rod 802 can drive the bottom film plate 801 to move horizontally along the bottom of the groove die 6. After the bottom film plate 801 is pulled out along the bottom of the groove die 6, the bottom of the groove die 6 can be opened. At this time, the waste generated during the extrusion process will fall downward along the bottom of the groove die 6 and enter the material receiving box 1011 for storage. The waste entering the material receiving box 1011 will be filtered and classified through the material dividing net 1012, and the larger waste will remain on the surface of the material dividing net 1012, and the smaller waste will enter the bottom of the material receiving box 1011, thereby improving the efficiency of waste collection and facilitating the operator to carry out classification and processing;
S4、同时在底螺纹杆909旋转时会带动顶齿轮1001进行旋转,顶齿轮1001进行旋转的过程中会带动齿带1002进行同步转动,通过齿带1002的啮合,可以在顶齿轮1001进行旋转时同步带动底齿轮1003进行转动,底齿轮1003旋转时会带动底传动杆1005进行转动,底传动杆1005进行旋转的过程中会带动传动螺杆1006进行持续旋转,且底传动杆1005与传动螺杆1006进行旋转的过程中会通过两端的侧轴承盘1004活动连接在侧支撑板9013的表面进行活动支撑,通过侧轴承盘1004的连接可以保持底传动杆1005与传动螺杆1006进行稳定的旋转,通过传动螺杆1006与螺纹筒1008的螺纹连接,可以在传动螺杆1006旋转时带动连接侧架1007进行水平移动,且连接侧架1007水平移动的过程中会带动连接板1009沿着侧连通轨1010的内侧滑动,可以提高连接侧架1007滑动的稳定性,通过凸模5在上升时带动连接侧架1007稳定的水平移动,可以将收料箱1011水平移动至凹槽模6的底部,并通过收料箱1011底部的水平轨1013沿着水平滑板1014的内侧滑动,可以提高收料箱1011移动的稳定性,收料箱1011在移动至凹槽模6的底部后,通过侧电推杆802驱动底膜板801沿着凹槽模6的底部抽出后,下落的废料会进入收料箱1011内,并在凸模5下降进行成型时,通过侧电推杆802驱动底膜板801进入凹槽模6的底部,对物料进行挤压成型的过程中,此时下降的凸模5会传动带动收料箱1011向凹槽模6的外侧移动,此时便于操作人员对收料箱1011内的废料进行收集,提高了收集废料的便携性;S4. At the same time, when the bottom threaded rod 909 rotates, it will drive the top gear 1001 to rotate. During the rotation of the top gear 1001, it will drive the toothed belt 1002 to rotate synchronously. Through the engagement of the toothed belt 1002, the bottom gear 1003 can be driven to rotate synchronously when the top gear 1001 rotates. When the bottom gear 1003 rotates, it will drive the bottom transmission rod 1005 to rotate. During the rotation of the bottom transmission rod 1005, it will drive the transmission screw 1006 to rotate continuously, and the bottom transmission rod During the rotation of the transmission screw 1006, the side bearing plates 1004 at both ends are movably connected to the surface of the side support plate 9013 for movably support. The connection of the side bearing plates 1004 can keep the bottom transmission rod 1005 and the transmission screw 1006 in stable rotation. The threaded connection between the transmission screw 1006 and the threaded barrel 1008 can drive the connecting side frame 1007 to move horizontally when the transmission screw 1006 rotates, and the horizontal movement of the connecting side frame 1007 is During the process, the connecting plate 1009 will be driven to slide along the inner side of the side connecting rail 1010, which can improve the sliding stability of the connecting side frame 1007. When the convex mold 5 rises, the connecting side frame 1007 can be driven to move horizontally stably, so that the material receiving box 1011 can be horizontally moved to the bottom of the groove mold 6, and the horizontal rail 1013 at the bottom of the material receiving box 1011 can slide along the inner side of the horizontal slide plate 1014, which can improve the movement stability of the material receiving box 1011. After the material receiving box 1011 moves to the bottom of the groove mold 6, After the bottom film plate 801 is driven to be drawn out along the bottom of the groove die 6 by the side electric push rod 802, the falling waste will enter the material receiving box 1011, and when the punch 5 descends for forming, the bottom film plate 801 is driven by the side electric push rod 802 to enter the bottom of the groove die 6, and the material is extruded and formed. At this time, the descending punch 5 will drive the material receiving box 1011 to move to the outside of the groove die 6, which is convenient for the operator to collect the waste in the material receiving box 1011, thereby improving the portability of collecting waste;
S5、同时凹槽模6在成型的过程中,首先通过加液口1102可以沿着蓄液箱1101内添加冷却液,此时通过两个水泵体1104启动后,可以通过两个水泵体1104驱动连通管1103将蓄液箱1101内的液体抽出至降温槽1105内,冷却液在通过排液孔1106进入降温槽1105内后,此时可以通过冷却液对凹槽模6的内侧进行降温,可以减少在进行挤压成型过程中凹槽模6内产生热量后散热较慢的情况,提高了该挤压成型装置冷却的效率;S5. During the forming process of the groove die 6, first, coolant can be added into the liquid storage tank 1101 through the liquid filling port 1102. At this time, after the two water pump bodies 1104 are started, the connecting pipe 1103 can be driven by the two water pump bodies 1104 to extract the liquid in the liquid storage tank 1101 into the cooling tank 1105. After the coolant enters the cooling tank 1105 through the drain hole 1106, the inner side of the groove die 6 can be cooled by the coolant, which can reduce the situation where the heat generated in the groove die 6 during the extrusion forming process is slowly dissipated, thereby improving the cooling efficiency of the extrusion forming device;
需要进行说明的是:本发明中的控制机体3、液压机体2、底传感垫701、数据线702、传感器703、侧电推杆802以及水泵体1104均为现有技术,可以根据实际需求选择相对应的型号,上述零件内部构造以及运行原理亦属于本领域技术人员的公知常识,对此不作过多阐述。It should be noted that the control body 3, hydraulic body 2, bottom sensor pad 701, data cable 702, sensor 703, side electric push rod 802 and water pump body 1104 in the present invention are all prior arts, and corresponding models can be selected according to actual needs. The internal structure and operating principle of the above parts are also common knowledge of technicians in this field, and no further elaboration will be made on this.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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