CN118681452A - Device and method for preparing highly dispersible pearlescent pigment - Google Patents
Device and method for preparing highly dispersible pearlescent pigment Download PDFInfo
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- CN118681452A CN118681452A CN202411161435.4A CN202411161435A CN118681452A CN 118681452 A CN118681452 A CN 118681452A CN 202411161435 A CN202411161435 A CN 202411161435A CN 118681452 A CN118681452 A CN 118681452A
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- 239000000049 pigment Substances 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 115
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000002360 preparation method Methods 0.000 claims description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 18
- 238000001914 filtration Methods 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 8
- 239000003607 modifier Substances 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 229910000077 silane Inorganic materials 0.000 claims description 6
- 239000007822 coupling agent Substances 0.000 claims description 5
- 239000007900 aqueous suspension Substances 0.000 claims description 3
- 239000012065 filter cake Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 29
- 230000000694 effects Effects 0.000 description 15
- 239000000243 solution Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 229910044991 metal oxide Inorganic materials 0.000 description 5
- 150000004706 metal oxides Chemical class 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- MSRJTTSHWYDFIU-UHFFFAOYSA-N octyltriethoxysilane Chemical compound CCCCCCCC[Si](OCC)(OCC)OCC MSRJTTSHWYDFIU-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/402—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
- B01F33/4021—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements the gas being introduced through the shaft of the stirring element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/051—Stirrers characterised by their elements, materials or mechanical properties
- B01F27/054—Deformable stirrers, e.g. deformed by a centrifugal force applied during operation
- B01F27/0541—Deformable stirrers, e.g. deformed by a centrifugal force applied during operation with mechanical means to alter the position of the stirring elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/409—Parts, e.g. diffusion elements; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8364—Mixing plants; Combinations of mixers combining mixing with other treatments with drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/91—Heating or cooling systems using gas or liquid injected into the material, e.g. using liquefied carbon dioxide or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明公开了高分散性珠光颜料制备装置及方法,涉及珠光颜料制备技术领域,包括支架,所述支架上固定连接有罐体,所述罐体的内部滑动设置有推板,所述推板将罐体的内部分隔成上仓和下仓,所述上仓位于下仓的上方,所述罐体的侧壁内部开设有气室,所述罐体的底部开设有底室,所述底室与气室连通,所述底室通过第一通槽与下仓连通,所述第一通槽的内部固定安装有第一单向阀,所述底室的内部固定安装有加热装置,所述推板上贯穿开设有第二通槽,所述第二通槽的内部固定安装有第二单向阀。该高分散性珠光颜料制备装置,设置推板、下仓、上仓和升降机构等结构,可同时实现搅拌和烘干的功能,提高珠光颜料制备的效率。
The present invention discloses a device and method for preparing highly dispersible pearlescent pigments, and relates to the technical field of preparing pearlescent pigments, including a bracket, a tank body is fixedly connected to the bracket, a push plate is slidably arranged inside the tank body, the push plate divides the inside of the tank body into an upper bin and a lower bin, the upper bin is located above the lower bin, an air chamber is provided inside the side wall of the tank body, a bottom chamber is provided at the bottom of the tank body, the bottom chamber is connected to the air chamber, the bottom chamber is connected to the lower bin through a first through groove, a first one-way valve is fixedly installed inside the first through groove, a heating device is fixedly installed inside the bottom chamber, a second through groove is penetrated and opened on the push plate, and a second one-way valve is fixedly installed inside the second through groove. The device for preparing highly dispersible pearlescent pigments is provided with structures such as a push plate, a lower bin, an upper bin, and a lifting mechanism, and can simultaneously realize the functions of stirring and drying, thereby improving the efficiency of preparing pearlescent pigments.
Description
技术领域Technical Field
本发明涉及珠光颜料制备技术领域,特别涉及高分散性珠光颜料制备装置及方法。The invention relates to the technical field of pearlescent pigment preparation, and in particular to a device and method for preparing highly dispersible pearlescent pigment.
背景技术Background Art
珠光颜料包括片状基材和包覆在片状基材上的金属氧化物,可以根据所需要的珠光颜料选择包覆的金属氧化物的种类,如包覆具有高折射率的金属氧化物(如二氧化钛和氧化锆),则通过光折射的干涉作用得到珠光颜色,如在上述的金属氧化物中添加彩色颜料、染料或彩色的金属氧化物(如氧化铁和氧化铬),通过珠光颜料的折射则可以得到彩色的珠光颜色。Pearlescent pigments include a flaky substrate and a metal oxide coated on the flaky substrate. The type of coated metal oxide can be selected according to the desired pearlescent pigment. For example, if a metal oxide with a high refractive index (such as titanium dioxide and zirconium oxide) is coated, a pearlescent color can be obtained through the interference effect of light refraction. If color pigments, dyes or colored metal oxides (such as iron oxide and chromium oxide) are added to the above-mentioned metal oxides, colorful pearlescent colors can be obtained through the refraction of the pearlescent pigment.
在高分散性珠光颜料制备过程中,需要经过搅拌、抽滤、烘干等步骤。而现有制备过程中使用的搅拌装置功能较为单一,加工效率有待提升。In the preparation process of highly dispersed pearlescent pigments, it is necessary to go through the steps of stirring, filtration, drying, etc. However, the stirring device used in the existing preparation process has a relatively single function, and the processing efficiency needs to be improved.
因此,提出高分散性珠光颜料制备装置及方法来解决上述问题很有必要。Therefore, it is necessary to propose a highly dispersed pearlescent pigment preparation device and method to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供高分散性珠光颜料制备装置及方法,以解决在高分散性珠光颜料制备过程中,需要经过搅拌、抽滤、烘干等步骤。而现有制备过程中使用的搅拌装置功能较为单一,加工效率有待提升的问题。The purpose of the present invention is to provide a highly dispersible pearlescent pigment preparation device and method to solve the problem that the steps of stirring, filtration, drying, etc. are required in the preparation process of highly dispersible pearlescent pigment. However, the stirring device used in the existing preparation process has a relatively single function and the processing efficiency needs to be improved.
为实现上述目的,本发明提供如下技术方案:高分散性珠光颜料制备装置及方法,包括支架,所述支架上固定连接有罐体,所述罐体的内部滑动设置有推板,所述推板将罐体的内部分隔成上仓和下仓,所述上仓位于下仓的上方,所述罐体的侧壁内部开设有气室,所述罐体的底部开设有底室,所述底室与气室连通,所述底室通过第一通槽与下仓连通,所述第一通槽的内部固定安装有第一单向阀,所述底室的内部固定安装有加热装置,所述推板上贯穿开设有第二通槽,所述第二通槽的内部固定安装有第二单向阀,所述罐体内壁的顶部开设有气孔,所述上仓通过气孔与气室连通,所述推板上转动连接有竖筒,所述竖筒与下仓连通,所述竖筒上固定连接有搅拌盒,所述罐体的底部设置有与推板配合的升降机构,所述竖筒与罐体之间设置有带动竖筒转动的驱动机构。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a highly dispersible pearlescent pigment preparation device and method, comprising a bracket, a tank body is fixedly connected to the bracket, a push plate is slidably arranged inside the tank body, the push plate divides the inside of the tank body into an upper warehouse and a lower warehouse, the upper warehouse is located above the lower warehouse, an air chamber is opened inside the side wall of the tank body, a bottom chamber is opened at the bottom of the tank body, the bottom chamber is communicated with the air chamber, the bottom chamber is communicated with the lower warehouse through a first through groove, a first one-way valve is fixedly installed inside the first through groove, a heating device is fixedly installed inside the bottom chamber, a second through groove is penetrated and opened on the push plate, a second one-way valve is fixedly installed inside the second through groove, an air hole is opened on the top of the inner wall of the tank body, the upper warehouse is communicated with the air chamber through the air hole, a vertical cylinder is rotatably connected to the push plate, the vertical cylinder is communicated with the lower warehouse, a stirring box is fixedly connected to the vertical cylinder, a lifting mechanism cooperating with the push plate is arranged at the bottom of the tank body, and a driving mechanism for driving the vertical cylinder to rotate is arranged between the vertical cylinder and the tank body.
优选的,所述第二通槽设置为多个。Preferably, the second through groove is provided in plurality.
优选的,所述升降机构包括电动推杆,所述电动推杆设置为两个,两个电动推杆关于罐体的轴心均匀分布,所述电动推杆固定连接在罐体的下表面,所述罐体的底部开设有供电动推杆伸缩端穿过的圆孔,所述电动推杆的伸缩端固定连接在推板上。Preferably, the lifting mechanism includes an electric push rod, which is provided with two electric push rods, which are evenly distributed about the axis of the tank body, and the electric push rod is fixedly connected to the lower surface of the tank body. A circular hole is opened at the bottom of the tank body for the telescopic end of the electric push rod to pass through, and the telescopic end of the electric push rod is fixedly connected to the push plate.
优选的,所述驱动机构包括转轴、滑槽、限位板和电机,所述转轴转动连接在罐体的底部,所述滑槽开设在竖筒的内壁上,所述限位板滑动连接在滑槽的内部,所述限位板固定连接在转轴上,所述电机固定连接在罐体底部的下表面,所述转轴固定连接在电机的驱动轴上。Preferably, the driving mechanism includes a rotating shaft, a slide groove, a limit plate and a motor, the rotating shaft is rotatably connected to the bottom of the tank body, the slide groove is opened on the inner wall of the vertical cylinder, the limit plate is slidably connected to the inside of the slide groove, the limit plate is fixedly connected to the rotating shaft, the motor is fixedly connected to the lower surface of the bottom of the tank body, and the rotating shaft is fixedly connected to the driving shaft of the motor.
优选的,所述搅拌盒的内部滑动连接有滑板,所述滑板将搅拌盒的内部分隔成第一气腔和第二气腔,所述第一气腔位于搅拌盒靠近竖筒的一端,所述搅拌盒远离竖筒的一端滑动连接有搅拌板,所述搅拌板与滑板固定连接。Preferably, the interior of the stirring box is slidably connected to a slide plate, and the slide plate divides the interior of the stirring box into a first air cavity and a second air cavity, the first air cavity is located at one end of the stirring box close to the vertical cylinder, and the end of the stirring box away from the vertical cylinder is slidably connected to a stirring plate, and the stirring plate is fixedly connected to the slide plate.
优选的,所述搅拌板的内部开设有第一气槽,所述第一气槽位于搅拌板靠近滑板的一端,所述第一气槽与第二气腔连通,所述搅拌板的上下两端均开设有第二气槽,所述第二气槽与第一气槽连通,所述第二气槽位于搅拌板远离滑板的一端,所述第二气槽呈倾斜状分布,所述第二气槽的内部滑动搅拌杆。Preferably, a first air groove is provided inside the stirring plate, the first air groove is located at one end of the stirring plate close to the slide board, the first air groove is connected to the second air cavity, second air grooves are provided at both the upper and lower ends of the stirring plate, the second air grooves are connected to the first air grooves, the second air grooves are located at one end of the stirring plate away from the slide board, the second air grooves are distributed in an inclined shape, and a stirring rod is slid inside the second air groove.
优选的,所述气室的底部固定连接有挡环,所述挡环的顶部与气室的内壁之间固定连接有活性炭环,所述挡环、活性炭环的外径均由下而上逐渐变小,所述罐体外壁的底部固定连接有出水管,所述出水管与气室连通,所述出水管上固定安装有电磁阀。Preferably, a baffle ring is fixedly connected to the bottom of the air chamber, an activated carbon ring is fixedly connected between the top of the baffle ring and the inner wall of the air chamber, the outer diameters of the baffle ring and the activated carbon ring gradually decrease from bottom to top, and a water outlet pipe is fixedly connected to the bottom of the outer wall of the tank body, the water outlet pipe is connected to the air chamber, and a solenoid valve is fixedly installed on the water outlet pipe.
优选的,所述罐体的顶部密封配合有盖板,所述罐体侧壁的底部开设有出料口,所述出料口的内壁密封配合有封板。Preferably, the top of the tank body is sealed with a cover plate, the bottom of the side wall of the tank body is provided with a discharge port, and the inner wall of the discharge port is sealed with a sealing plate.
本发明还公开了高分散性珠光颜料制备方法,包括上述高分散性珠光颜料制备装置,还包括以下步骤:The present invention also discloses a method for preparing a highly dispersible pearlescent pigment, comprising the above-mentioned highly dispersible pearlescent pigment preparation device, and further comprising the following steps:
S1、珠光颜料粉末、水倒入罐体混合搅拌均匀,并进行无机包膜处理;S1. Pour pearlescent pigment powder and water into a tank, mix and stir evenly, and perform inorganic coating treatment;
S2、抽滤、清洗、烘干,得到颜料基材;S2, filtering, washing, and drying to obtain a pigment substrate;
S3、将得到的颜料基材制备成水性悬浮液,并加入改性溶液;S3, preparing the obtained pigment substrate into an aqueous suspension, and adding the modified solution;
S4、搅拌、放料抽干和烘干滤饼。S4, stirring, draining and drying the filter cake.
优选的,所述改性溶液包括硅烷类表面改性剂和偶联剂。Preferably, the modification solution comprises a silane surface modifier and a coupling agent.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明通过设置推板、下仓、上仓和升降机构等结构,可同时实现搅拌和烘干的功能,提高珠光颜料制备的效率;1. The present invention can realize the functions of stirring and drying at the same time by arranging structures such as a push plate, a lower bin, an upper bin and a lifting mechanism, thereby improving the efficiency of preparing pearlescent pigments;
2、气体由第二通槽向上吹向上仓,进而使得堆积在推板上的物料向上翻动,并与搅拌盒配合,可对物料进行充分混合搅拌,提高混合搅拌的均匀性;2. The gas is blown upward from the second slot to the upper bin, which causes the materials accumulated on the push plate to flip upward and cooperate with the stirring box to fully mix and stir the materials, thereby improving the uniformity of mixing and stirring;
3、风力与高温热量的共同作用于物料,在搅拌盒、搅拌板、搅拌杆等结构的配合下,提高物料烘干的效率;3. The combined effect of wind force and high temperature heat on the material, with the cooperation of the stirring box, stirring plate, stirring rod and other structures, improves the drying efficiency of the material;
4、通过推板在罐体的内部上下移动,并与竖筒、搅拌盒等结构配合,使得搅拌板往复伸缩,提高搅拌的均匀性;4. The push plate moves up and down inside the tank and cooperates with the vertical cylinder, stirring box and other structures to make the stirring plate reciprocate and extend to improve the uniformity of stirring;
5、通过设置第一气槽、第二气槽等结构,并与滑板配合,使得搅拌杆往复伸缩,进一步提高搅拌的均匀性;5. By setting the first air groove, the second air groove and other structures and cooperating with the slide plate, the stirring rod can be reciprocated and extended, further improving the uniformity of stirring;
6、推板在罐体的内部向上移动时,会将位于罐体内部的上半段的高温水汽由气孔压入气室,且高温水汽在气室的内部自上而下流动,达到对罐体保温的效果,提高热量能源的利用效率;6. When the push plate moves upward inside the tank, the high-temperature water vapor in the upper half of the tank will be pressed into the air chamber through the air hole, and the high-temperature water vapor will flow from top to bottom inside the air chamber, achieving the effect of heat preservation of the tank and improving the utilization efficiency of heat energy;
7、电动推杆的伸缩端伸出,使得推板在罐体的内部向上移动,推板可将罐体内壁上附着的物料向上推刮,并推刮至罐体的上半段,便于操作人员清理;7. The telescopic end of the electric push rod extends out, so that the push plate moves upward inside the tank. The push plate can push and scrape the materials attached to the inner wall of the tank upward and to the upper half of the tank, which is convenient for the operator to clean;
8、滤除水分后的气体进入底室内部,且气体具备一定的热量,可被加热装置快速加热到指定温度,达到降低能耗的效果;8. The gas after filtering out moisture enters the bottom chamber, and the gas has a certain amount of heat, which can be quickly heated to the specified temperature by the heating device, achieving the effect of reducing energy consumption;
9、制备操作结束后,由于滤除水分的作用,活性炭环会为湿润状态,加热装置的余温热量,可传递至活性炭环,使其快速烘干,便于后续使用;9. After the preparation operation is completed, the activated carbon ring will be in a moist state due to the effect of filtering out moisture. The residual heat of the heating device can be transferred to the activated carbon ring to quickly dry it for subsequent use;
10、制备操作结束后,推板在罐体的内部向上移动,滑板朝竖筒方向滑动,搅拌板和搅拌杆均滑动回收,缩小搅拌结构的面积,可便于操作人员清理。10. After the preparation operation is completed, the push plate moves upward inside the tank, the slide plate slides toward the vertical cylinder, and the stirring plate and stirring rod slide back to reduce the area of the stirring structure, which is convenient for operators to clean.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明高分散性珠光颜料制备装置结构示意图。FIG1 is a schematic diagram of the structure of a device for preparing highly dispersible pearlescent pigments according to the present invention.
图2为本发明高分散性珠光颜料制备装置剖视结构示意图。FIG. 2 is a schematic cross-sectional view of the structure of the device for preparing highly dispersible pearlescent pigments of the present invention.
图3为本发明图2中A处结构放大示意图。FIG. 3 is an enlarged schematic diagram of the structure at point A in FIG. 2 of the present invention.
图4为本发明图2中B处结构放大结构示意图。FIG. 4 is a schematic diagram of an enlarged structure of the structure at B in FIG. 2 of the present invention.
图5为本发明图2中C处结构放大结构示意图。FIG. 5 is a schematic diagram of an enlarged structure of the structure at point C in FIG. 2 of the present invention.
图6为本发明图2中D处结构放大结构示意图。FIG. 6 is an enlarged schematic diagram of the structure at point D in FIG. 2 of the present invention.
图7为本发明搅拌盒、第一气腔和第二气腔结构示意图。FIG. 7 is a schematic diagram of the structure of the stirring box, the first air cavity and the second air cavity of the present invention.
图8为本发明图7中E处结构放大示意图。FIG8 is an enlarged schematic diagram of the structure at point E in FIG7 of the present invention.
图中:1、支架;2、罐体;3、推板;4、下仓;5、上仓;6、气室;7、底室;8、第一通槽;9、第一单向阀;10、加热装置;11、第二通槽;12、第二单向阀;13、气孔;14、挡环;15、活性炭环;16、出水管;17、电磁阀;18、电动推杆;19、竖筒;20、搅拌盒;21、第一气腔;22、第二气腔;23、搅拌板;24、第一气槽;25、滑板;26、第二气槽;27、搅拌杆;28、转轴;29、滑槽;30、限位板;31、电机;32、盖板;33、出料口;34、封板。In the figure: 1. bracket; 2. tank body; 3. push plate; 4. lower warehouse; 5. upper warehouse; 6. air chamber; 7. bottom chamber; 8. first through groove; 9. first one-way valve; 10. heating device; 11. second through groove; 12. second one-way valve; 13. air hole; 14. retaining ring; 15. activated carbon ring; 16. water outlet pipe; 17. solenoid valve; 18. electric push rod; 19. vertical cylinder; 20. stirring box; 21. first air cavity; 22. second air cavity; 23. stirring plate; 24. first air groove; 25. slide plate; 26. second air groove; 27. stirring rod; 28. rotating shaft; 29. slide groove; 30. limit plate; 31. motor; 32. cover plate; 33. discharge port; 34. sealing plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚;完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clarify the technical solutions in the embodiments of the present invention; it is clearly described in detail that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明提供了如图1~图8所示的高分散性珠光颜料制备装置,包括支架1,支架1上固定连接有罐体2。罐体2的顶部密封配合有盖板32,罐体2侧壁的底部开设有出料口33,出料口33的内壁密封配合有封板34。具体使用时,打开盖板32,将珠光颜料粉末、水倒入罐体2内,然后闭合盖板32;制备完成后,打开封板34,物料由出料口33排出。The present invention provides a highly dispersible pearlescent pigment preparation device as shown in FIGS. 1 to 8 , comprising a bracket 1, to which a tank body 2 is fixedly connected. The top of the tank body 2 is sealed with a cover plate 32, a discharge port 33 is provided at the bottom of the side wall of the tank body 2, and a sealing plate 34 is sealed on the inner wall of the discharge port 33. When in use, the cover plate 32 is opened, pearlescent pigment powder and water are poured into the tank body 2, and then the cover plate 32 is closed; after the preparation is completed, the sealing plate 34 is opened, and the material is discharged from the discharge port 33.
罐体2的内部滑动设置有推板3,推板3可使用但不限于碳化硅等导热材料。且可在推板3的外圈上设置有橡胶圈,提高推板3上下滑动的密封性,同时可降低推板3与罐体2之间的磨损;推板3将罐体2的内部分隔成上仓5和下仓4,上仓5位于下仓4的上方。当推板3在罐体2的内部向上滑动时,可挤压上仓5,使其内部压力变大,进而气体排出;同时下仓4内部形成负压状态,具有一定的吸力。A push plate 3 is provided inside the tank body 2 for sliding. The push plate 3 may be made of, but not limited to, heat-conducting materials such as silicon carbide. A rubber ring may be provided on the outer ring of the push plate 3 to improve the sealing of the push plate 3 when sliding up and down, and to reduce the wear between the push plate 3 and the tank body 2. The push plate 3 divides the inside of the tank body 2 into an upper bin 5 and a lower bin 4, and the upper bin 5 is located above the lower bin 4. When the push plate 3 slides upward inside the tank body 2, it can squeeze the upper bin 5, increase its internal pressure, and then discharge the gas. At the same time, a negative pressure state is formed inside the lower bin 4, which has a certain suction force.
罐体2的底部设置有与推板3配合的升降机构,升降机构包括电动推杆18,电动推杆18设置为两个,两个电动推杆18关于罐体2的轴心均匀分布。电动推杆18固定连接在罐体2的下表面,罐体2的底部开设有供电动推杆18伸缩端穿过的圆孔,电动推杆18的伸缩端固定连接在推板3上。需要说明的是,也可使用其他具有升降效果的结构带动推板3上下移动。The bottom of the tank body 2 is provided with a lifting mechanism that cooperates with the push plate 3, and the lifting mechanism includes an electric push rod 18, and two electric push rods 18 are provided, and the two electric push rods 18 are evenly distributed about the axis of the tank body 2. The electric push rod 18 is fixedly connected to the lower surface of the tank body 2, and a circular hole is opened at the bottom of the tank body 2 for the telescopic end of the electric push rod 18 to pass through, and the telescopic end of the electric push rod 18 is fixedly connected to the push plate 3. It should be noted that other structures with lifting effects can also be used to drive the push plate 3 to move up and down.
具体的,当电动推杆18的伸缩端伸出,使得推板3在罐体2的内部向上移动;当电动推杆18的伸缩端回收时,推板3在罐体2的内部向下移动。Specifically, when the telescopic end of the electric push rod 18 is extended, the push plate 3 moves upward inside the tank body 2 ; when the telescopic end of the electric push rod 18 is retracted, the push plate 3 moves downward inside the tank body 2 .
罐体2的侧壁内部开设有气室6,气室6呈环形状结构,罐体2内壁的顶部开设有气孔13,气孔13设置多个,上仓5通过气孔13与气室6连通。罐体2的底部开设有底室7,底室7与气室6连通。底室7通过第一通槽8与下仓4连通,第一通槽8的内部固定安装有第一单向阀9,设置第一单向阀9,使得底室7内部的气体可由第一通槽8进入下仓4,而不会反向流动。推板3上贯穿开设有第二通槽11,第二通槽11设置为多个,第二通槽11的内部固定安装有第二单向阀12,设置第二单向阀12,使得下仓4内部的气体可由第二通槽11进入上仓5,而不会反向流动。An air chamber 6 is provided inside the side wall of the tank body 2, and the air chamber 6 is in a ring-shaped structure. An air hole 13 is provided on the top of the inner wall of the tank body 2, and a plurality of air holes 13 are provided. The upper chamber 5 is connected to the air chamber 6 through the air hole 13. A bottom chamber 7 is provided at the bottom of the tank body 2, and the bottom chamber 7 is connected to the air chamber 6. The bottom chamber 7 is connected to the lower chamber 4 through a first through groove 8, and a first one-way valve 9 is fixedly installed inside the first through groove 8. The first one-way valve 9 is provided so that the gas inside the bottom chamber 7 can enter the lower chamber 4 through the first through groove 8 without reverse flow. A second through groove 11 is provided through the push plate 3, and a plurality of second through grooves 11 are provided. A second one-way valve 12 is fixedly installed inside the second through groove 11, and the second one-way valve 12 is provided so that the gas inside the lower chamber 4 can enter the upper chamber 5 through the second through groove 11 without reverse flow.
底室7的内部固定安装有加热装置10,加热装置10可设置为多个,加热装置10包括加热块等结构,加热装置10可使得经过底室7的气体能够快速升温。具体使用时,还可在气室6的内部也设置有加热装置10,提高加热的效率。当需要在一定温度下制备时,加热装置10可进行加热操作。A heating device 10 is fixedly installed inside the bottom chamber 7. The heating device 10 can be set in multiples. The heating device 10 includes a heating block and other structures. The heating device 10 can quickly heat up the gas passing through the bottom chamber 7. When used specifically, a heating device 10 can also be set inside the gas chamber 6 to improve the heating efficiency. When preparation at a certain temperature is required, the heating device 10 can perform a heating operation.
推板3上转动连接有竖筒19,竖筒19与下仓4连通,竖筒19上固定连接有搅拌盒20。而推板3上下移动过程中,会带动竖筒19同步上下移动,且竖筒19转动会带动搅拌盒20转动,进而对物料进行混合搅拌。The push plate 3 is rotatably connected with a vertical cylinder 19, which is connected with the lower bin 4, and a mixing box 20 is fixedly connected to the vertical cylinder 19. When the push plate 3 moves up and down, the vertical cylinder 19 will be driven to move up and down synchronously, and the rotation of the vertical cylinder 19 will drive the mixing box 20 to rotate, thereby mixing and stirring the materials.
竖筒19与罐体2之间设置有带动竖筒19转动的驱动机构,驱动机构包括转轴28、滑槽29、限位板30和电机31。转轴28转动连接在罐体2的底部,滑槽29开设在竖筒19的内壁上,限位板30滑动连接在滑槽29的内部,限位板30固定连接在转轴28上,设置限位板30和滑槽29,即使竖筒19上下移动,其位置发生改变,转轴28都能带动竖筒19转动。电机31固定连接在罐体2底部的下表面,转轴28固定连接在电机31的驱动轴上。具体的,电机31转动带动转轴28转动,并在滑槽29与限位板30的配合下,带动竖筒19转动,进而使得搅拌盒20对物料进行混合搅拌,实现搅拌的功能。A driving mechanism for driving the vertical cylinder 19 to rotate is provided between the vertical cylinder 19 and the tank body 2, and the driving mechanism includes a rotating shaft 28, a chute 29, a limit plate 30 and a motor 31. The rotating shaft 28 is rotatably connected to the bottom of the tank body 2, the chute 29 is provided on the inner wall of the vertical cylinder 19, the limit plate 30 is slidably connected inside the chute 29, and the limit plate 30 is fixedly connected to the rotating shaft 28. The limit plate 30 and the chute 29 are provided, so that even if the vertical cylinder 19 moves up and down and its position changes, the rotating shaft 28 can drive the vertical cylinder 19 to rotate. The motor 31 is fixedly connected to the lower surface of the bottom of the tank body 2, and the rotating shaft 28 is fixedly connected to the driving shaft of the motor 31. Specifically, the rotation of the motor 31 drives the rotating shaft 28 to rotate, and under the cooperation of the chute 29 and the limit plate 30, drives the vertical cylinder 19 to rotate, so that the stirring box 20 mixes and stirs the materials to achieve the stirring function.
工作时,电动推杆18的伸缩端伸出,使得推板3在罐体2的内部向上移动,而推板3会将罐体2内部上半段的气体由气孔13依次压入气室6、底室7,并由第一通槽8进入下仓4的内部。During operation, the telescopic end of the electric push rod 18 extends, causing the push plate 3 to move upward inside the tank body 2, and the push plate 3 will press the gas in the upper half of the tank body 2 into the air chamber 6 and the bottom chamber 7 through the air hole 13 in sequence, and enter the interior of the lower warehouse 4 through the first through groove 8.
进一步的,当电动推杆18的伸缩端回收时,推板3在罐体2的内部向下移动,并在第一单向阀9、第二单向阀12的配合下,气体由第二通槽11向上吹向上仓5,进而使得堆积在推板3上的物料向上翻动,并与搅拌盒20配合,可对物料进行充分混合搅拌,提高混合搅拌的均匀性;Furthermore, when the telescopic end of the electric push rod 18 is retracted, the push plate 3 moves downward inside the tank body 2, and with the cooperation of the first one-way valve 9 and the second one-way valve 12, the gas is blown upward from the second through groove 11 to the upper bin 5, thereby causing the material accumulated on the push plate 3 to flip upward, and cooperate with the stirring box 20 to fully mix and stir the material, thereby improving the uniformity of the mixing and stirring;
此时若打开加热装置10,加热装置10可使得经过底室7的气体能够快速升温。高温气体由第二通槽11向上吹向上仓5,进而使得堆积在推板3上的物料向上翻动,同时热量传导至上仓5内部,风力与高温热量的共同作用于物料,实现烘干的功能。If the heating device 10 is turned on at this time, the heating device 10 can quickly heat up the gas passing through the bottom chamber 7. The high-temperature gas is blown upward from the second through groove 11 to the upper bin 5, thereby causing the materials accumulated on the push plate 3 to flip upward, and at the same time, the heat is conducted to the inside of the upper bin 5. The wind force and the high-temperature heat act together on the materials to achieve the drying function.
本发明通过设置推板3、下仓4、上仓5和升降机构等结构,可同时实现搅拌和烘干的功能,提高珠光颜料制备的效率。The present invention can realize the functions of stirring and drying at the same time by arranging the push plate 3, the lower bin 4, the upper bin 5 and the lifting mechanism, thereby improving the efficiency of preparing the pearlescent pigment.
同时,风力与高温热量的共同作用于物料,在搅拌盒20、搅拌板23、搅拌杆27等结构的配合下,提高物料烘干的效率。At the same time, the wind force and high temperature heat act together on the material, and with the cooperation of the stirring box 20, the stirring plate 23, the stirring rod 27 and other structures, the efficiency of drying the material is improved.
需要说明的是,由于气体在下仓4、上仓5等结构之间循环,存在一定的气体损耗,可在罐体2上设置有与下仓4或者上仓5配合的压力装置,包括压力表等结构,可进行补气或者泄压,保证装置的正常运行,压力装置为现有常见技术,在此不做赘述。It should be noted that since the gas circulates between the lower warehouse 4, the upper warehouse 5 and other structures, there is a certain amount of gas loss. A pressure device that cooperates with the lower warehouse 4 or the upper warehouse 5 can be provided on the tank body 2, including a pressure gauge and other structures, which can replenish gas or relieve pressure to ensure the normal operation of the device. The pressure device is an existing common technology and will not be elaborated here.
此外,在物料制备结束后,会有残留物料附着在罐体2的内壁上,考虑到罐体2具有一定的深度,若由人工进行清理,尤其是罐体2的下半段,会给操作人员带来不便。而电动推杆18的伸缩端伸出,使得推板3在罐体2的内部向上移动,推板3可将罐体2内壁上附着的物料向上推刮,并推刮至罐体2的上半段,便于操作人员清理;In addition, after the material preparation is completed, there will be residual materials attached to the inner wall of the tank body 2. Considering that the tank body 2 has a certain depth, if it is cleaned manually, especially the lower half of the tank body 2, it will bring inconvenience to the operator. The telescopic end of the electric push rod 18 extends, so that the push plate 3 moves upward inside the tank body 2. The push plate 3 can push and scrape the materials attached to the inner wall of the tank body 2 upward and push and scrape to the upper half of the tank body 2, which is convenient for the operator to clean;
且设置有行程距离较长的升降机构时,可直接将残留的物料推刮至罐体2的顶部开口。When a lifting mechanism with a long travel distance is provided, the remaining materials can be directly pushed and scraped to the top opening of the tank body 2.
需要说明的是,也可设置有其他设备与该装置配合,进行抽滤等操作,抽滤为现有常见技术,在此不作赘述。It should be noted that other equipment may also be provided to cooperate with the device to perform operations such as filtration. Filtration is a common existing technology and will not be described in detail here.
考虑到在烘干过程中,蒸发的高温水汽会漂浮在罐体2内部的上半段。而推板3在罐体2的内部向上移动时,会将位于罐体2内部的上半段的高温水汽由气孔13压入气室6,且高温水汽在气室6的内部自上而下流动,达到对罐体2保温的效果,提高热量能源的利用效率。Considering that during the drying process, the evaporated high-temperature water vapor will float in the upper half of the tank body 2. When the push plate 3 moves upward inside the tank body 2, the high-temperature water vapor in the upper half of the tank body 2 will be pressed into the air chamber 6 through the air hole 13, and the high-temperature water vapor flows from top to bottom inside the air chamber 6, achieving the effect of heat preservation of the tank body 2 and improving the utilization efficiency of heat energy.
考虑到高温水汽中具有一定的水分,若直接进入底室7的内部,会降低加热装置10的加热效率,同时可能再次进入上仓5,因此在气室6的底部固定连接有挡环14,挡环14的顶部与气室6的内壁之间固定连接有活性炭环15,活性炭环15采用活性炭材质压制而成,可滤除气体中的水分,使得水分不会进入底室7的内部。即使有少量的水分进入底室7的内部,也会被加热装置10产生的热量快速烘干,同时也可在底室7内设置有干燥剂等,与活性炭环15配合,提高干燥的效果。Considering that there is a certain amount of moisture in the high-temperature water vapor, if it directly enters the interior of the bottom chamber 7, it will reduce the heating efficiency of the heating device 10 and may enter the upper warehouse 5 again. Therefore, a baffle ring 14 is fixedly connected to the bottom of the air chamber 6, and an activated carbon ring 15 is fixedly connected between the top of the baffle ring 14 and the inner wall of the air chamber 6. The activated carbon ring 15 is pressed from activated carbon material and can filter out moisture in the gas so that moisture does not enter the interior of the bottom chamber 7. Even if a small amount of moisture enters the interior of the bottom chamber 7, it will be quickly dried by the heat generated by the heating device 10. At the same time, a desiccant or the like can be arranged in the bottom chamber 7 to cooperate with the activated carbon ring 15 to improve the drying effect.
而滤除水分后的气体进入底室7内部,且气体具备一定的热量,可被加热装置10快速加热到指定温度,达到降低能耗的效果。The gas after the water is filtered out enters the bottom chamber 7, and the gas has a certain amount of heat, and can be quickly heated to a specified temperature by the heating device 10, thereby achieving the effect of reducing energy consumption.
挡环14、活性炭环15的外径均由下而上逐渐变小,被过滤掉的水分沿着活性炭环15、挡环14的倾斜外壁下滑,堆积在挡环14与气室6壁体之间。罐体2外壁的底部固定连接有出水管16,出水管16与气室6连通,出水管16上固定安装有电磁阀17,可打开电磁阀17降积水由出水管16排出。The outer diameters of the baffle ring 14 and the activated carbon ring 15 gradually decrease from bottom to top, and the filtered water slides down along the inclined outer walls of the activated carbon ring 15 and the baffle ring 14, and accumulates between the baffle ring 14 and the wall of the air chamber 6. A water outlet pipe 16 is fixedly connected to the bottom of the outer wall of the tank body 2, and the water outlet pipe 16 is connected to the air chamber 6. A solenoid valve 17 is fixedly installed on the water outlet pipe 16, and the solenoid valve 17 can be opened to discharge the accumulated water from the water outlet pipe 16.
制备操作结束后,由于滤除水分的作用,活性炭环15会为湿润状态,加热装置10的余温热量,可传递至活性炭环15,使其快速烘干,便于后续使用。After the preparation operation is completed, the activated carbon ring 15 will be in a moist state due to the effect of filtering out moisture, and the residual heat of the heating device 10 can be transferred to the activated carbon ring 15 to quickly dry it for subsequent use.
考虑到提高搅拌的效果,搅拌盒20的内部滑动连接有滑板25,滑板25将搅拌盒20的内部分隔成第一气腔21和第二气腔22,第一气腔21位于搅拌盒20靠近竖筒19的一端。搅拌盒20远离竖筒19的一端滑动连接有搅拌板23,搅拌板23与滑板25固定连接。In order to improve the stirring effect, a slide plate 25 is slidably connected to the inside of the stirring box 20, and the slide plate 25 divides the inside of the stirring box 20 into a first air cavity 21 and a second air cavity 22. The first air cavity 21 is located at one end of the stirring box 20 close to the vertical cylinder 19. A stirring plate 23 is slidably connected to the end of the stirring box 20 away from the vertical cylinder 19, and the stirring plate 23 is fixedly connected to the slide plate 25.
推板3在罐体2的内部向上移动时,下仓4内部形成负压状态,具有一定的吸力,可通过竖筒19对第一气腔21进行抽吸,使得滑板25朝竖筒19方向滑动,搅拌板23回收;推板3在罐体2的内部向下移动时,部分气体会由竖筒19进入搅拌盒20内部的第一气腔21,并推动滑板25朝背向竖筒19的方向滑动,使得搅拌板23伸出,扩大搅拌半径。When the push plate 3 moves upward inside the tank body 2, a negative pressure state is formed inside the lower chamber 4, which has a certain suction force and can suck the first air cavity 21 through the vertical tube 19, so that the slide plate 25 slides toward the vertical tube 19 and the stirring plate 23 is recovered; when the push plate 3 moves downward inside the tank body 2, part of the gas will enter the first air cavity 21 inside the stirring box 20 from the vertical tube 19, and push the slide plate 25 to slide in the direction away from the vertical tube 19, so that the stirring plate 23 extends to expand the stirring radius.
通过推板3在罐体2的内部上下移动,并与竖筒19、搅拌盒20等结构配合,使得搅拌板23往复伸缩,提高搅拌的均匀性。The push plate 3 moves up and down inside the tank body 2 and cooperates with the vertical cylinder 19, the stirring box 20 and other structures to make the stirring plate 23 reciprocate and extend, thereby improving the uniformity of stirring.
而进入竖筒19、搅拌盒20内的高温气体,使得结构自身温度升高,也具备烘干的效果,且推板3上设置有多个第二通槽11,可扩大导热面积,进一步提高物料烘干的效率。The high-temperature gas entering the vertical cylinder 19 and the stirring box 20 increases the temperature of the structure itself, which also has a drying effect. In addition, a plurality of second through grooves 11 are provided on the push plate 3 to expand the heat conduction area and further improve the efficiency of material drying.
搅拌板23的内部开设有第一气槽24,第一气槽24位于搅拌板23靠近滑板25的一端,第一气槽24与第二气腔22连通。搅拌板23的上下两端均开设有第二气槽26,第二气槽26与第一气槽24连通,第二气槽26位于搅拌板23远离滑板25的一端,第二气槽26呈倾斜状分布。第二气槽26的内部滑动搅拌杆27。A first air groove 24 is provided inside the stirring plate 23. The first air groove 24 is located at one end of the stirring plate 23 close to the slide plate 25. The first air groove 24 is connected to the second air cavity 22. Second air grooves 26 are provided at both upper and lower ends of the stirring plate 23. The second air grooves 26 are connected to the first air grooves 24. The second air grooves 26 are located at one end of the stirring plate 23 away from the slide plate 25. The second air grooves 26 are distributed in an inclined shape. A stirring rod 27 is slidable inside the second air groove 26.
滑板25朝竖筒19方向滑动时,搅拌板23回收,使得第二气腔22内部呈负压状态,通过第二气腔22、第一气槽24、第二气槽26对搅拌杆27进行抽吸,使得搅拌杆27回收进第二气槽26的内部;滑板25朝背向竖筒19的方向滑动,搅拌板23伸出,滑板25滑动过程中会挤压第二气腔22,使得第二气腔22内的气体由第一气槽24进入第二气槽26内,推动搅拌杆27向外滑出。When the slide plate 25 slides toward the vertical cylinder 19, the stirring plate 23 is retracted, so that the interior of the second air cavity 22 is in a negative pressure state, and the stirring rod 27 is sucked through the second air cavity 22, the first air groove 24, and the second air groove 26, so that the stirring rod 27 is retracted into the interior of the second air groove 26; the slide plate 25 slides in the direction away from the vertical cylinder 19, and the stirring plate 23 extends. During the sliding process of the slide plate 25, the second air cavity 22 is squeezed, so that the gas in the second air cavity 22 enters the second air groove 26 from the first air groove 24, pushing the stirring rod 27 to slide out.
通过设置第一气槽24、第二气槽26等结构,并与滑板25配合,使得搅拌杆27往复伸缩,进一步提高搅拌的均匀性。By providing the first air groove 24, the second air groove 26 and other structures, and cooperating with the slide plate 25, the stirring rod 27 can be reciprocated and extended, thereby further improving the uniformity of stirring.
具体使用时,还可设置有弹簧等结构与滑板25、搅拌杆27配合,辅助其快速复位,如:滑板25朝背向竖筒19的方向滑动时,拉伸弹簧,而滑板25朝竖筒19方向滑动时,弹簧的复位弹力可辅助滑板25快速复位,弹簧复位为现有常见技术,在此不做赘述。During specific use, a spring or other structure may be provided to cooperate with the slide plate 25 and the stirring rod 27 to assist in their rapid reset. For example, when the slide plate 25 slides in the direction away from the vertical cylinder 19, the spring is stretched, and when the slide plate 25 slides in the direction of the vertical cylinder 19, the reset elastic force of the spring may assist in the rapid reset of the slide plate 25. Spring reset is a common existing technology and will not be elaborated here.
此外,制备操作结束后,推板3在罐体2的内部向上移动,滑板25朝竖筒19方向滑动,搅拌板23和搅拌杆27均滑动回收,缩小搅拌结构的面积,可便于操作人员清理。In addition, after the preparation operation is completed, the push plate 3 moves upward inside the tank body 2, the slide plate 25 slides toward the vertical cylinder 19, and the stirring plate 23 and the stirring rod 27 are both slid back to reduce the area of the stirring structure, which is convenient for operators to clean.
在本发明中还包括高分散性珠光颜料制备方法,包括上述的高分散性珠光颜料制备装置,还包括以下步骤:The present invention also includes a method for preparing a highly dispersible pearlescent pigment, including the above-mentioned device for preparing a highly dispersible pearlescent pigment, and further including the following steps:
S1、珠光颜料粉末、水倒入罐体2混合搅拌均匀,并进行无机包膜处理,包膜处理具体为:依次加入铝盐溶液进行Al2O3包膜和硅酸盐溶液进行SiO2包膜;且上述溶液均采用匀速滴加的方式,且期间保持pH酸碱度保持在7~9之间,其水解产物逐渐包覆在珠光颜料粒子的表面。S1. Pour pearlescent pigment powder and water into tank 2, mix and stir evenly, and perform inorganic coating treatment. The coating treatment is specifically as follows: add aluminum salt solution for Al2O3 coating and silicate solution for SiO2 coating in sequence; and the above solutions are all added dropwise at a uniform speed, and the pH value is maintained between 7 and 9 during the process, and the hydrolysis products are gradually coated on the surface of the pearlescent pigment particles.
S2、抽滤、清洗、烘干,得到颜料基材,可使用上述装置进行制备;S2, filtering, washing, and drying to obtain a pigment substrate, which can be prepared using the above-mentioned device;
S3、将得到的颜料基材制备成水性悬浮液,并加入改性溶液;S3, preparing the obtained pigment substrate into an aqueous suspension, and adding the modified solution;
S4、搅拌、放料抽干和烘干滤饼,得到改性的珠光颜料。S4, stirring, discharging, draining and drying the filter cake to obtain a modified pearlescent pigment.
改性溶液包括硅烷类表面改性剂和偶联剂。表面改性剂可使用但不限于NQ-9171,其中硅烷表面改性剂能够改善粉体表面的润湿性,进而提高粉体在溶剂中的分散性,制成高分散性珠光颜料。The modified solution includes a silane surface modifier and a coupling agent. The surface modifier may be, but is not limited to, NQ-9171, wherein the silane surface modifier can improve the wettability of the powder surface, thereby improving the dispersibility of the powder in the solvent, and preparing a highly dispersible pearlescent pigment.
偶联剂可使用但不限于正辛基三乙氧基硅烷。通过使用表面改性剂来改变颜料粒子在溶剂体系中的再分散性;而硅烷类表面改性剂与偶联剂共同作用,在沉积氧化层的外表形成的复合硅烷改性层,其表面润湿性能优异,可有效增强珠光颜料粒子的再分散性,同时又不改变其现有的珠光光泽度。The coupling agent may be, but is not limited to, n-octyltriethoxysilane. The redispersibility of the pigment particles in the solvent system is changed by using a surface modifier; the silane surface modifier and the coupling agent work together to form a composite silane modified layer on the surface of the deposited oxide layer, which has excellent surface wetting properties and can effectively enhance the redispersibility of the pearlescent pigment particles without changing their existing pearlescent glossiness.
工作原理:将珠光颜料粉末、水倒入罐体2内。此时,推板3贴合在罐体2的底壁上。接着,启动电机31,电机31转动带动转轴28转动,并在滑槽29与限位板30的配合下,带动竖筒19转动,进而使得搅拌盒20对物料进行混合搅拌。Working principle: Pour pearlescent pigment powder and water into the tank body 2. At this time, the push plate 3 is attached to the bottom wall of the tank body 2. Then, the motor 31 is started, and the motor 31 rotates to drive the rotating shaft 28 to rotate, and under the cooperation of the chute 29 and the limit plate 30, the vertical cylinder 19 is driven to rotate, so that the stirring box 20 mixes and stirs the materials.
启动电动推杆18,电动推杆18的伸缩端伸出,使得推板3在罐体2的内部向上移动,而推板3会将罐体2内部上半段的气体由气孔13依次压入气室6、底室7,并由第一通槽8进入下仓4的内部;下仓4形成负压状态,具有一定的吸力,会通过竖筒19对第一气腔21进行抽吸,使得滑板25朝竖筒19方向滑动,搅拌板23回收;同时,滑板25滑动过程中会通过第二气腔22、第一气槽24、第二气槽26对搅拌杆27进行抽吸,使得搅拌杆27回收进第二气槽26的内部;The electric push rod 18 is started, and the telescopic end of the electric push rod 18 is extended, so that the push plate 3 moves upward inside the tank body 2, and the push plate 3 presses the gas in the upper half of the tank body 2 into the air chamber 6 and the bottom chamber 7 through the air hole 13 in sequence, and enters the interior of the lower warehouse 4 through the first through groove 8; the lower warehouse 4 forms a negative pressure state with a certain suction force, and the first air cavity 21 is sucked through the vertical cylinder 19, so that the slide plate 25 slides toward the vertical cylinder 19, and the stirring plate 23 is recovered; at the same time, during the sliding process of the slide plate 25, the stirring rod 27 is sucked through the second air cavity 22, the first air groove 24, and the second air groove 26, so that the stirring rod 27 is recovered into the interior of the second air groove 26;
当电动推杆18的伸缩端回收时,推板3在罐体2的内部向下移动,并在第一单向阀9、第二单向阀12的配合下,部分气体由第二通槽11向上吹向上仓5,进而使得堆积在推板3上的物料向上翻动,并与搅拌盒20配合,可对物料进行充分混合搅拌;When the telescopic end of the electric push rod 18 is retracted, the push plate 3 moves downward inside the tank body 2, and with the cooperation of the first one-way valve 9 and the second one-way valve 12, part of the gas is blown upward from the second through groove 11 to the upper bin 5, thereby causing the material accumulated on the push plate 3 to flip upward, and cooperate with the stirring box 20 to fully mix and stir the material;
而另外部分气体会由竖筒19进入搅拌盒20内部的第一气腔21,并推动滑板25朝背向竖筒19的方向滑动,使得搅拌板23伸出,扩大搅拌半径;同时,滑板25滑动过程中会挤压第二气腔22,使得第二气腔22内的气体由第一气槽24进入第二气槽26内,推动搅拌杆27向外滑出,扩大搅拌范围,进而提高搅拌的效率。The other part of the gas will enter the first air cavity 21 inside the stirring box 20 from the vertical tube 19, and push the slide plate 25 to slide in the direction away from the vertical tube 19, so that the stirring plate 23 extends to expand the stirring radius; at the same time, the slide plate 25 will squeeze the second air cavity 22 during the sliding process, so that the gas in the second air cavity 22 enters the second air groove 26 from the first air groove 24, pushing the stirring rod 27 to slide outward, expanding the stirring range, and thus improving the stirring efficiency.
按照上述步骤,电动推杆18的伸缩端往复伸缩多次,气体由第二通槽11向上吹向上仓5,使得物料向上翻动;同时搅拌板23、搅拌杆27往复收缩,进而使得物料能够高效地搅拌,提高加工的效率。According to the above steps, the telescopic end of the electric push rod 18 reciprocates and retracts multiple times, and the gas is blown upward from the second through groove 11 to the upper bin 5, causing the material to flip upward; at the same time, the stirring plate 23 and the stirring rod 27 reciprocate and contract, thereby enabling the material to be efficiently stirred, thereby improving the processing efficiency.
而需要进行烘干操作时,打开加热装置10,加热装置10可使得经过底室7的气体能够快速升温。启动电动推杆18,电动推杆18的伸缩端伸出,使得推板3在罐体2的内部向上移动,而推板3会将罐体2内部上半段的气体由气孔13依次压入气室6、底室7,而加热装置10使经过底室7的气体快速升温,升温后的气体由第一通槽8进入下仓4的内部;当电动推杆18的伸缩端回收时,推板3在罐体2的内部向下移动,并在第一单向阀9、第二单向阀12的配合下,部分高温气体由第二通槽11向上吹向上仓5,进而使得堆积在推板3上的物料向上翻动,同时热量传导至上仓5内部,风力与高温热量的共同作用于物料,同时在搅拌盒20、搅拌板23、搅拌杆27等结构的配合下,提高物料烘干的效率。When drying operation is required, the heating device 10 is turned on, and the heating device 10 can quickly heat up the gas passing through the bottom chamber 7. The electric push rod 18 is started, and the telescopic end of the electric push rod 18 is extended, so that the push plate 3 moves upward inside the tank body 2, and the push plate 3 presses the gas in the upper half of the tank body 2 into the air chamber 6 and the bottom chamber 7 through the air hole 13 in sequence, and the heating device 10 quickly heats up the gas passing through the bottom chamber 7, and the heated gas enters the lower bin 4 through the first through groove 8; when the telescopic end of the electric push rod 18 is recovered, the push plate 3 moves downward inside the tank body 2, and with the cooperation of the first one-way valve 9 and the second one-way valve 12, part of the high-temperature gas is blown upward from the second through groove 11 to the upper bin 5, thereby causing the materials accumulated on the push plate 3 to flip upward, and at the same time, the heat is conducted to the inside of the upper bin 5, and the wind force and high-temperature heat act together on the materials, and at the same time, with the cooperation of the stirring box 20, the stirring plate 23, the stirring rod 27 and other structures, the efficiency of material drying is improved.
而进入竖筒19、搅拌盒20内的高温气体,使得结构自身温度升高,也具备烘干的效果,且推板3上设置有多个第二通槽11,可扩大导热面积,进一步提高物料烘干的效率。The high-temperature gas entering the vertical cylinder 19 and the stirring box 20 increases the temperature of the structure itself, which also has a drying effect. In addition, a plurality of second through grooves 11 are provided on the push plate 3 to expand the heat conduction area and further improve the efficiency of material drying.
考虑到在烘干过程中,蒸发的高温水汽会漂浮在罐体2内部的上半段,而推板3在罐体2的内部向上移动时,会将位于罐体2内部的上半段的高温水汽由气孔13压入气室6,且高温水汽在气室6的内部自上而下流动,达到对罐体2保温的效果,提高热量能源的利用效率。Considering that during the drying process, the evaporated high-temperature water vapor will float in the upper half of the tank body 2, when the push plate 3 moves upward inside the tank body 2, the high-temperature water vapor located in the upper half of the tank body 2 will be pressed into the air chamber 6 through the air hole 13, and the high-temperature water vapor flows from top to bottom inside the air chamber 6, thereby achieving the effect of keeping the tank body 2 warm and improving the utilization efficiency of heat energy.
而活性炭环15会过滤掉高温水汽中的水分,滤除水分后的气体进入底室7内部,且气体具备一定的热量,可被加热装置10快速加热到指定温度,达到降低能耗的效果。The activated carbon ring 15 will filter out the moisture in the high-temperature water vapor, and the gas after the moisture is filtered out will enter the bottom chamber 7. The gas has a certain amount of heat and can be quickly heated to a specified temperature by the heating device 10, thereby achieving the effect of reducing energy consumption.
而被过滤掉的水分沿着活性炭环15、挡环14的倾斜外壁下滑,堆积在挡环14与气室6壁体之间,可打开电磁阀17降积水由出水管16排出。The filtered water slides down along the inclined outer walls of the activated carbon ring 15 and the baffle ring 14 and accumulates between the baffle ring 14 and the wall of the air chamber 6. The electromagnetic valve 17 can be opened to reduce the accumulated water and discharge it through the water outlet pipe 16.
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| WO2023190519A1 (en) * | 2022-03-31 | 2023-10-05 | 株式会社ノリタケカンパニーリミテド | Production apparatus for calcium carbonate and production method for calcium carbonate |
| CN115445507A (en) * | 2022-10-25 | 2022-12-09 | 双乐颜料股份有限公司 | Pigment mixing device with double propellers and mixing method |
| CN220091183U (en) * | 2023-06-29 | 2023-11-28 | 浙江胜达祥伟化工有限公司 | Diazonium cauldron of preparation beverage can application pigment |
| CN117925037A (en) * | 2024-01-24 | 2024-04-26 | 青岛国工金承高新材料有限公司 | Metal protection spraying material for chemical storage tank and production process thereof |
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|---|---|
| CN118681452B (en) | 2024-10-29 |
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