CN118675954A - Magnetic control manual brake separating system - Google Patents
Magnetic control manual brake separating system Download PDFInfo
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- CN118675954A CN118675954A CN202410988801.7A CN202410988801A CN118675954A CN 118675954 A CN118675954 A CN 118675954A CN 202410988801 A CN202410988801 A CN 202410988801A CN 118675954 A CN118675954 A CN 118675954A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/12—Automatic release mechanisms with or without manual release
- H01H71/24—Electromagnetic mechanisms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/02—Housings; Casings; Bases; Mountings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
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- Electromagnetism (AREA)
- Braking Arrangements (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及断路器分合技术领域,具体涉及一种磁控手动分闸系统。The invention relates to the technical field of circuit breaker opening and closing, and in particular to a magnetically controlled manual opening system.
背景技术Background Art
当电路中出现过载、短路、接地故障等异常情况时,断路器能够迅速切断故障电路,防止设备损坏和火灾等安全事故的发生,在某些紧急情况下,如设备突发故障、人员触电等,需要立即切断电源以减小损失或伤害。具有手动分闸的断路器可以迅速响应,实现电路的紧急断开。When an abnormal situation such as overload, short circuit, ground fault, etc. occurs in the circuit, the circuit breaker can quickly cut off the faulty circuit to prevent equipment damage and safety accidents such as fire. In some emergency situations, such as sudden equipment failure and electric shock, it is necessary to immediately cut off the power supply to reduce losses or injuries. The circuit breaker with manual opening can respond quickly to achieve emergency disconnection of the circuit.
手动分闸的断路器在分闸的过程中,多是通过拉动扳手带动主轴转动实现分闸的目的,但是在合闸的过程中,可能存在磁控机构需要带动主轴回转并同时带动扳手转动的情况,扳手力矩较大,增加了磁控开关合闸时的阻力,当磁控开关合阀的阻力增加时,由于需要克服更大的阻力来移动阀芯,因此会导致断路器的开关速度变慢,合阀阻力的增加还可能导致断路器在操作过程中影响稳定性以及可靠性。例如,在合阀过程中可能会出现卡顿、抖动或不完全关闭等问题,影响断路器的正常工作。During the opening process of a manually opened circuit breaker, the purpose of opening is mostly achieved by pulling the wrench to drive the main shaft to rotate. However, during the closing process, the magnetic control mechanism may need to drive the main shaft to rotate and drive the wrench to rotate at the same time. The wrench torque is large, which increases the resistance of the magnetic control switch when closing. When the resistance of the magnetic control switch closing valve increases, the switching speed of the circuit breaker will slow down because it needs to overcome greater resistance to move the valve core. The increase in the closing resistance may also affect the stability and reliability of the circuit breaker during operation. For example, during the closing process, problems such as jamming, jittering, or incomplete closure may occur, affecting the normal operation of the circuit breaker.
因此,发明一种磁控手动分闸系统来解决上述问题很有必要。Therefore, it is necessary to invent a magnetically controlled manual opening system to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种磁控手动分闸系统,通过更改传动结构,优化改善传动方式,达到减少磁控阀体闭合阻力,提高开关速度的目的。The purpose of the present invention is to provide a magnetically controlled manual opening system, which reduces the closing resistance of a magnetically controlled valve body and increases the switching speed by changing the transmission structure and optimizing and improving the transmission mode.
为达到此目的,本发明采用以下技术方案:To achieve this object, the present invention adopts the following technical solutions:
提供一种磁控手动分闸系统,包括壳体以及位于壳体顶端的多个绝缘极柱,所述壳体位于绝缘极柱所在位置的内表面可拆卸安装有多个永磁底板,所述永磁底板的一侧可拆卸安装有磁控机构,所述磁控机构包括可开合的下半盖,所述壳体的一侧壁安装有可转动的手动开合组件,所述手动开合组件的一端可拆卸连接有控制组件,所述控制组件的一端连接有传动主轴,所述传动主轴外侧壁安装有多个可带动下半盖分离的主轴拐臂,所述控制组件包括第二分闸轴,所述传动主轴的端部与第二分闸轴通过调节螺栓插设连接,所述第二分闸轴位于调节螺栓所在一侧开设有供传动主轴转动的弧形通孔。A magnetically controlled manual opening system is provided, comprising a shell and a plurality of insulating poles located at the top of the shell, wherein a plurality of permanent magnetic base plates are detachably mounted on the inner surface of the shell at the position of the insulating poles, a magnetic control mechanism is detachably mounted on one side of the permanent magnetic base plate, the magnetic control mechanism comprises an openable and closable lower half cover, a rotatable manual opening and closing component is mounted on one side wall of the shell, a control component is detachably connected to one end of the manual opening and closing component, a transmission main shaft is connected to one end of the control component, a plurality of main shaft crank arms that can drive the lower half cover to separate are mounted on the outer side wall of the transmission main shaft, the control component comprises a second opening shaft, an end of the transmission main shaft is connected to the second opening shaft by means of an adjusting bolt, and the second opening shaft is provided with an arc-shaped through hole for the transmission main shaft to rotate on the side where the adjusting bolt is located.
作为一种磁控手动分闸系统的一种优选方案,所述手动开合组件包括贯穿壳体的第一分闸轴,所述第一分闸轴位于壳体外侧的部分设置有卡块,所述卡块可拆卸连接有用于分闸的扳手,所述壳体位于第一分闸轴所在的内侧安装有用于限位的第一限位销与第二限位销,所述第一分闸轴穿设有拉销,所述拉销在第一限位销与第二限位销内部摆动,所述拉销的一端设置有复位弹簧,所述复位弹簧的另一端连接有安装于壳体一侧的复位销,复位弹簧可以带动第一分闸轴移动至扳手下拉前所在的位置,所述第一分闸轴的一端与第二分闸轴卡接。As a preferred solution of a magnetically controlled manual opening system, the manual opening and closing component includes a first opening shaft that passes through a shell, a portion of the first opening shaft located outside the shell is provided with a clamping block, and the clamping block is detachably connected to a wrench for opening the switch, and a first limit pin and a second limit pin for limiting are installed on the inner side of the shell where the first opening shaft is located, a pull pin is passed through the first opening shaft, and the pull pin swings inside the first limit pin and the second limit pin, a reset spring is provided at one end of the pull pin, and the other end of the reset spring is connected to a reset pin installed on one side of the shell, and the reset spring can drive the first opening shaft to move to the position before the wrench is pulled down, and one end of the first opening shaft is clamped with the second opening shaft.
作为一种磁控手动分闸系统的一种优选方案,所述传动主轴可拆卸安装有多个拉动组件,所述拉动组件包括多个套设于传动主轴外侧的主轴拐臂,多个所述主轴拐臂均连接有可转动的吊耳,所述吊耳均可拆卸安装于下半盖的端面。As a preferred solution of a magnetically controlled manual opening system, the transmission main shaft is detachably installed with multiple pulling components, and the pulling components include multiple main shaft crank arms sleeved on the outside of the transmission main shaft, and the multiple main shaft crank arms are all connected with rotatable lifting ears, and the lifting ears can be detachably installed on the end surface of the lower half cover.
作为一种磁控手动分闸系统的一种优选方案,所述磁控机构与永磁底板所接触的位置还设置有上半盖,所述永磁底板的多个拐角均设置有用于支撑的机构支撑柱,所述机构支撑柱位于下半盖的一侧可拆卸安装有机构压板,所述机构压板开设有供吊耳纵向移动的通孔,多个所述机构压板顶端可拆卸安装有用于安装传动主轴或控制组件的主轴固定板。As a preferred solution of a magnetically controlled manual opening system, an upper half cover is further provided at the position where the magnetically controlled mechanism contacts the permanent magnetic base plate, and multiple corners of the permanent magnetic base plate are provided with mechanism support columns for support, and the mechanism support columns are located on one side of the lower half cover and are detachably installed with a mechanism pressure plate, and the mechanism pressure plate is provided with a through hole for the longitudinal movement of the lifting ear, and multiple spindle fixing plates for installing a transmission spindle or a control component are detachably installed on the top of the mechanism pressure plates.
作为一种磁控手动分闸系统的一种优选方案,所述第二分闸轴的一侧设置有第三分闸轴,所述第二分闸轴与第三分闸轴的外侧安装有相互啮合的主动齿轮,所述第三分闸轴开设有与第二分闸轴尺寸相同的弧形通孔,所述第三分闸轴的通过调节螺栓连接有辅助转轴。As a preferred solution of a magnetically controlled manual opening system, a third opening shaft is arranged on one side of the second opening shaft, and mutually meshing driving gears are installed on the outer sides of the second opening shaft and the third opening shaft. The third opening shaft is provided with an arc-shaped through hole with the same size as the second opening shaft, and the third opening shaft is connected to an auxiliary rotating shaft through an adjusting bolt.
作为一种磁控手动分闸系统的一种优选方案,所述传动主轴的外侧壁套设有多个第一辅助齿轮,所述辅助转轴的外侧壁安装有多个与第一辅助齿轮相互啮合的第二辅助齿轮,所述第一辅助齿轮与第二辅助齿轮的两侧均设置有缓冲组件,所述机构压板的顶端可拆卸安装有用于供辅助转轴转动的转轴固定板。As a preferred solution of a magnetically controlled manual opening system, the outer wall of the transmission main shaft is sleeved with a plurality of first auxiliary gears, the outer wall of the auxiliary rotating shaft is installed with a plurality of second auxiliary gears that mesh with the first auxiliary gears, buffer components are arranged on both sides of the first auxiliary gears and the second auxiliary gears, and a rotating shaft fixing plate for rotating the auxiliary rotating shaft is detachably installed on the top of the mechanism pressure plate.
作为一种磁控手动分闸系统的一种优选方案,所述缓冲组件包括多个可拆卸安装于下半盖外侧壁的绝缘连接板,所述绝缘连接板的端面可拆卸安装有用于降低下落冲击的齿条,所述第一辅助齿轮与第二辅助齿轮的两侧套设有与齿条相啮合的夹持齿轮。As a preferred solution of a magnetically controlled manual opening system, the buffer assembly includes a plurality of insulating connecting plates detachably mounted on the outer wall of the lower half cover, and the end faces of the insulating connecting plates are detachably mounted with racks for reducing the impact of falling, and the first auxiliary gear and the second auxiliary gear are provided with clamping gears meshing with the racks on both sides.
作为一种磁控手动分闸系统的一种优选方案,所述辅助转轴的一侧连接有用于显示磁控机构开合的指示组件,所述指示组件包括位于壳体外侧的指示面板以及可转动的指针,所述壳体侧壁穿设有可带动指针转动的指示转轴,所述指示面板的一侧设置有警示灯,所述壳体的内侧壁位于警示灯所在一侧安装有用于控制警示灯开启的开关。As a preferred solution for a magnetically controlled manual opening system, one side of the auxiliary shaft is connected to an indication component for displaying the opening and closing of the magnetically controlled mechanism, the indication component includes an indication panel located on the outside of the shell and a rotatable pointer, the side wall of the shell is penetrated by an indication shaft that can drive the pointer to rotate, a warning light is arranged on one side of the indication panel, and a switch for controlling the turning on of the warning light is installed on the inner wall of the shell at the side where the warning light is located.
作为一种磁控手动分闸系统的一种优选方案,靠近指示组件所在的所述第二辅助齿轮一侧啮合连接有第一从动齿轮,所述第一从动齿轮安装于齿轮轴的外侧壁,所述机构压板的顶端设置有供齿轮轴转动的定位块,所述齿轮轴的一侧安装有第二锥齿轮,所述指示转轴的一端设置有与第二锥齿轮相互啮合的第一锥齿轮。As a preferred solution of a magnetically controlled manual opening system, a first driven gear is meshed and connected to one side of the second auxiliary gear close to the indicating component, and the first driven gear is installed on the outer wall of the gear shaft. A positioning block for the gear shaft to rotate is provided at the top of the mechanism pressure plate, a second bevel gear is installed on one side of the gear shaft, and a first bevel gear meshing with the second bevel gear is provided at one end of the indicating shaft.
作为一种磁控手动分闸系统的一种优选方案,所述指示转轴位于壳体内部的一侧套设有拨叉,所述开关位于拨叉所在的凹槽内部。As a preferred solution of a magnetically controlled manual opening system, a shift fork is sleeved on one side of the indicating shaft located inside the housing, and the switch is located inside a groove where the shift fork is located.
本发明的有益效果:通过对控制组件的优化,在第二分闸轴中开设了弧形通孔,弧形通孔可以实现在磁控机构分离的过程中,扳手带动第二分闸轴进行转动,弧形通孔的一端首先与传动主轴的一端相贴合,后带动传动主轴进行转动,拉动组件带动磁控机构分离,实现断路的目的。在手动分闸完成之后,第一分闸轴与第二分闸轴会在复位弹簧的作用下,带动扳手进行复位,而磁控机构仍然处于开合状态,便于后续在磁控机构闭合后再次通过扳手进行手动开合,降低了产品的使用难度,增加了产品的适用范围。Beneficial effects of the present invention: by optimizing the control component, an arc-shaped through hole is opened in the second opening shaft, and the arc-shaped through hole can realize that during the separation process of the magnetic control mechanism, the wrench drives the second opening shaft to rotate, one end of the arc-shaped through hole first fits with one end of the transmission main shaft, and then drives the transmission main shaft to rotate, and the pulling component drives the magnetic control mechanism to separate, so as to achieve the purpose of circuit breaking. After the manual opening is completed, the first opening shaft and the second opening shaft will drive the wrench to reset under the action of the reset spring, while the magnetic control mechanism is still in the open and closed state, which is convenient for the subsequent manual opening and closing by the wrench again after the magnetic control mechanism is closed, reducing the difficulty of using the product and increasing the scope of application of the product.
在通过磁控装置带动磁控机构进复位时,第二分闸轴与扳手保持静止状态,传动转轴由弧形滑槽的一端移动至另一端,磁控机构由分离状态转为闭合状态,从而实现在磁控闭合的过程中,在转动过程中避免抬升扳手增加的断路器阻力,影响断路器的开关速度,避免出现抖动或不完全关闭等问题,保证了产品的稳定性以及可靠性。When the magnetic control device drives the magnetic control mechanism to reset, the second opening shaft and the wrench remain stationary, the transmission shaft moves from one end of the arc-shaped slide groove to the other end, and the magnetic control mechanism changes from a separated state to a closed state, thereby achieving the process of magnetic control closing and avoiding the increase in circuit breaker resistance caused by lifting the wrench during rotation, affecting the switching speed of the circuit breaker, and avoiding problems such as jitter or incomplete closure, thereby ensuring the stability and reliability of the product.
由于传动主轴由一端开始同时带动三处拉动组件进行转动,传动主轴位于末端的第三处拉动组件承受最大的力,多次使用后因受力不均可能导致传动主轴出现扭曲,导致三处拉动组件可能无法同时实现开合的目的,造成安全隐患,通过辅助转轴,第三分闸轴,主动齿轮以及第二辅助齿轮的设置,能够有效的分散传动主轴中多段位置所承受的力,从而避免传动主轴扭曲,导致断路器无法同步闭合的问题。Since the transmission main shaft drives the three pulling components to rotate simultaneously starting from one end, the third pulling component at the end of the transmission main shaft bears the greatest force. After repeated use, the transmission main shaft may be twisted due to uneven force, resulting in the three pulling components possibly being unable to achieve the purpose of opening and closing at the same time, causing a safety hazard. The auxiliary rotating shaft, the third opening shaft, the driving gear and the second auxiliary gear are arranged to effectively disperse the forces borne by multiple positions in the transmission main shaft, thereby avoiding the problem of the transmission main shaft being twisted and the circuit breaker being unable to close synchronously.
在分闸的过程中,由于产品采用磁控装置进行自动分闸与合闸,这会导致上半盖与下半盖采用金属材质,具有较大的质量,在分闸的过程中,下半盖多次自由下落,可能会对主轴拐臂进行冲击,造成主轴拐臂的松动,产生抖动的影响,同步率下降,影响磁控机构的同步分闸,因此设置有绝缘连接板,齿条以及夹持齿轮,通过缓冲组件的设置有效减缓下半盖下落的冲击,同时绝缘连接板的设置能够增加多个下半盖同步闭合开启的能力,提高同步率。During the opening process, since the product uses a magnetic control device for automatic opening and closing, the upper cover and the lower cover are made of metal and have a large mass. During the opening process, the lower cover falls freely multiple times, which may impact the main shaft crank arm, causing the main shaft crank arm to loosen, resulting in shaking, and the synchronization rate decreases, affecting the synchronous opening of the magnetic control mechanism. Therefore, an insulating connecting plate, a rack and a clamping gear are provided. The impact of the lower cover falling is effectively reduced through the setting of a buffer component. At the same time, the setting of the insulating connecting plate can increase the ability of multiple lower covers to close and open synchronously, thereby improving the synchronization rate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单的介绍。显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required to be used in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1是本发明所述的一种磁控手动分闸系统整体结构示意图。FIG1 is a schematic diagram of the overall structure of a magnetically controlled manual opening system according to the present invention.
图2是本发明去除壳体后整体装配示意图。FIG. 2 is a schematic diagram of the overall assembly of the present invention after removing the shell.
图3是本发明去除壳体后仰视结构示意图。FIG. 3 is a schematic diagram of the structure of the present invention when the shell is removed and viewed from above.
图4是本发明传动主轴装配结构示意图。FIG. 4 is a schematic diagram of the assembly structure of the transmission main shaft of the present invention.
图5是本发明辅助转轴装配结构示意图。FIG. 5 is a schematic diagram of the auxiliary shaft assembly structure of the present invention.
图6是本发明手动开合组件结构示意图。FIG. 6 is a schematic diagram of the structure of the manual opening and closing assembly of the present invention.
图7是图4中A处放大结构示意图。FIG. 7 is a schematic diagram of the enlarged structure of point A in FIG. 4 .
图8是图5中B处放大结构示意图。FIG8 is an enlarged structural schematic diagram of point B in FIG5 .
图9是本发明指示组件结构示意图。FIG. 9 is a schematic diagram of the structure of the indicator assembly of the present invention.
图10是图9中C处放大结构示意图。FIG. 10 is a schematic diagram of the enlarged structure of point C in FIG. 9 .
图中:1、壳体;2、手动开合组件;201、扳手;202、卡块;203、复位弹簧;204、第一分闸轴;205、第一限位销;206、第二限位销;207、复位销;208、拉销;In the figure: 1, housing; 2, manual opening and closing assembly; 201, wrench; 202, block; 203, reset spring; 204, first opening shaft; 205, first limit pin; 206, second limit pin; 207, reset pin; 208, pull pin;
3、绝缘极柱;4、指示组件;401、指针;402、指示面板;403、拨叉;404、第一锥齿轮;405、第二锥齿轮;406、第一从动齿轮;407、齿轮轴;408、定位块;409、指示转轴;3. Insulated pole; 4. Indicator assembly; 401. Pointer; 402. Indicator panel; 403. Fork; 404. First bevel gear; 405. Second bevel gear; 406. First driven gear; 407. Gear shaft; 408. Positioning block; 409. Indicator shaft;
5、控制组件;501、弧形通孔;502、调节螺栓;503、第二分闸轴;504、第三分闸轴;5. Control assembly; 501. Arc-shaped through hole; 502. Adjusting bolt; 503. Second opening shaft; 504. Third opening shaft;
6、传动主轴;601、第一辅助齿轮;602、主轴固定板;603、机构压板;604、永磁底板;605、机构支撑柱;6. Transmission main shaft; 601. First auxiliary gear; 602. Main shaft fixing plate; 603. Mechanism pressure plate; 604. Permanent magnetic bottom plate; 605. Mechanism support column;
7、磁控机构;701、上半盖;702、下半盖;8、拉动组件;801、主轴拐臂;802、吊耳;9、辅助转轴;901、主动齿轮;902、转轴固定板;903、第二辅助齿轮;7. Magnetic control mechanism; 701. Upper half cover; 702. Lower half cover; 8. Pulling assembly; 801. Spindle crank arm; 802. Lifting ear; 9. Auxiliary rotating shaft; 901. Driving gear; 902. Rotating shaft fixing plate; 903. Second auxiliary gear;
10、缓冲组件;1001、夹持齿轮;1002、齿条;1003、绝缘连接板;11、警示灯;1101、开关。10. Buffer assembly; 1001. Clamping gear; 1002. Rack; 1003. Insulating connecting plate; 11. Warning light; 1101. Switch.
具体实施方式DETAILED DESCRIPTION
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若出现术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear to indicate the orientation or position relationship, it is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
在本发明的描述中,除非另有明确的规定和限定,若出现术语“连接”等指示部件之间的连接关系,该术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个部件内部的连通或两个部件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
参考图1至图10,本发明实例提供一种磁控手动分闸系统,包括壳体1以及位于壳体1顶端的多个绝缘极柱3,所述壳体1位于绝缘极柱3所在位置的内表面可拆卸安装有多个永磁底板604,所述永磁底板604的一侧可拆卸安装有磁控机构7,所述磁控机构7包括可开合的下半盖702,所述壳体1的一侧壁安装有可转动的手动开合组件2,所述手动开合组件2的一端可拆卸连接有控制组件5,所述控制组件5的一端连接有传动主轴6,所述传动主轴6外侧壁安装有多个可带动下半盖702分离的主轴拐臂801,所述控制组件5包括第二分闸轴503,所述传动主轴6的端部与第二分闸轴503通过调节螺栓502插设连接,所述第二分闸轴503位于调节螺栓502所在一侧开设有供传动主轴6转动的弧形通孔501,传动主轴6的转动行程与弧形通孔501的开设相适配,当传动主轴6带动下半盖702闭合时,传动主轴6一端所插设的调节螺栓502由弧形通孔501的一端移动至另一端面,使下半盖702闭合的过程中,实现减少磁控机构合阀7时的阻力。With reference to FIGS. 1 to 10 , an example of the present invention provides a magnetically controlled manual opening system, comprising a housing 1 and a plurality of insulating poles 3 located at the top of the housing 1, wherein the inner surface of the housing 1 located at the position of the insulating poles 3 is detachably mounted with a plurality of permanent magnetic base plates 604, and a magnetic control mechanism 7 is detachably mounted on one side of the permanent magnetic base plate 604, wherein the magnetic control mechanism 7 comprises an openable lower half cover 702, and a rotatable manual opening and closing component 2 is mounted on one side wall of the housing 1, and a control component 5 is detachably connected to one end of the manual opening and closing component 2, and a transmission main shaft 6 is connected to one end of the control component 5, and a plurality of drive shafts 6 are mounted on the outer side wall of the transmission main shaft 6. 702 separates the main shaft crank arm 801, the control component 5 includes a second opening shaft 503, the end of the transmission main shaft 6 is connected to the second opening shaft 503 by means of an adjusting bolt 502, the second opening shaft 503 is located on the side where the adjusting bolt 502 is located, and is provided with an arc-shaped through hole 501 for the transmission main shaft 6 to rotate, the rotation stroke of the transmission main shaft 6 is matched with the opening of the arc-shaped through hole 501, when the transmission main shaft 6 drives the lower half cover 702 to close, the adjusting bolt 502 inserted at one end of the transmission main shaft 6 moves from one end of the arc-shaped through hole 501 to the other end face, so that in the process of closing the lower half cover 702, the resistance of the magnetic control mechanism when closing the valve 7 is reduced.
所述手动开合组件2包括贯穿壳体1的第一分闸轴204,所述第一分闸轴204位于壳体1外侧的部分设置有卡块202,所述卡块202可拆卸连接有用于分闸的扳手201,所述壳体1位于第一分闸轴204所在的内侧安装有用于限位的第一限位销205与第二限位销206,所述第一分闸轴204穿设有拉销208,所述拉销208在第一限位销205与第二限位销206内部摆动,所述拉销208的一端设置有复位弹簧203,所述复位弹簧203的另一端连接有安装于壳体1一侧的复位销207,复位弹簧203可以带动第一分闸轴204移动至扳手201下拉前所在的位置,所述第一分闸轴204的一端与第二分闸轴503卡接,通过拉销208以及第一限位销205以及第二限位销206的设置,有效的控制第一分闸轴204的转动角度,便于对第一分闸轴204以及第二分闸轴503的行程进行限定,避免影响拉动组件8的开阀效果。The manual opening and closing assembly 2 includes a first opening brake shaft 204 that passes through the shell 1. The first opening brake shaft 204 is provided with a block 202 on the outer side of the shell 1. The block 202 is detachably connected with a wrench 201 for opening the brake. The shell 1 is provided with a first limit pin 205 and a second limit pin 206 for limiting the position on the inner side of the first opening brake shaft 204. The first opening brake shaft 204 is penetrated by a pull pin 208. The pull pin 208 swings inside the first limit pin 205 and the second limit pin 206. A reset spring is provided at one end of the pull pin 208. 203, the other end of the reset spring 203 is connected to a reset pin 207 installed on one side of the shell 1, and the reset spring 203 can drive the first opening gate shaft 204 to move to the position before the wrench 201 is pulled down, and one end of the first opening gate shaft 204 is clamped with the second opening gate shaft 503. Through the setting of the pull pin 208 and the first limit pin 205 and the second limit pin 206, the rotation angle of the first opening gate shaft 204 is effectively controlled, which is convenient for limiting the stroke of the first opening gate shaft 204 and the second opening gate shaft 503, so as to avoid affecting the valve opening effect of the pulling component 8.
所述传动主轴6可拆卸安装有多个拉动组件8,所述拉动组件8包括多个套设于传动主轴6外侧的主轴拐臂801,多个所述主轴拐臂801均连接有可转动的吊耳802,所述吊耳802均可拆卸安装于下半盖702的端面,通过多个主轴拐臂801的同轴设置,实现多个磁控机构7的同步开合,确保产品的响应效果。The transmission main shaft 6 is detachably mounted with a plurality of pulling assemblies 8, and the pulling assemblies 8 include a plurality of main shaft crank arms 801 sleeved on the outside of the transmission main shaft 6, and the plurality of main shaft crank arms 801 are all connected with rotatable lifting ears 802, and the lifting ears 802 are detachably mounted on the end surface of the lower half cover 702. By coaxially arranging the plurality of main shaft crank arms 801, the synchronous opening and closing of the plurality of magnetic control mechanisms 7 is achieved, thereby ensuring the response effect of the product.
所述磁控机构7与永磁底板604所接触的位置还设置有上半盖701,所述永磁底板604的多个拐角均设置有用于支撑的机构支撑柱605,所述机构支撑柱605位于下半盖702的一侧可拆卸安装有机构压板603,所述机构压板603开设有供吊耳802纵向移动的通孔,多个所述机构压板603顶端可拆卸安装有用于安装传动主轴6或控制组件5的主轴固定板602,机构压板603以及主轴固定板602的设置,为传动主轴6拉动下半盖702提供支点,同时对磁控机构7进行限位。An upper half cover 701 is also provided at the position where the magnetron mechanism 7 contacts the permanent magnet base plate 604, and multiple corners of the permanent magnet base plate 604 are provided with mechanism support columns 605 for support. The mechanism support column 605 is located on one side of the lower half cover 702 and is detachably mounted with a mechanism pressure plate 603. The mechanism pressure plate 603 is provided with a through hole for the longitudinal movement of the lifting ear 802. A spindle fixing plate 602 for mounting the transmission spindle 6 or the control component 5 is detachably mounted on the top of multiple mechanism pressure plates 603. The arrangement of the mechanism pressure plate 603 and the spindle fixing plate 602 provides a fulcrum for the transmission spindle 6 to pull the lower half cover 702, and at the same time limits the magnetron mechanism 7.
所述第二分闸轴503的一侧设置有第三分闸轴504,所述第二分闸轴503与第三分闸轴504的外侧安装有相互啮合的主动齿轮901,所述第三分闸轴504开设有与第二分闸轴503尺寸相同的弧形通孔501,所述第三分闸轴504的通过调节螺栓502连接有辅助转轴9,第三分闸轴504所开设的弧形通孔501与第二分闸轴503的相对应,确保在磁控机构7闭合时,第三分闸轴504与第二分闸轴503处于静止的状态。A third opening shaft 504 is arranged on one side of the second opening shaft 503, and mutually meshing driving gears 901 are installed on the outer sides of the second opening shaft 503 and the third opening shaft 504. The third opening shaft 504 is provided with an arc-shaped through hole 501 of the same size as the second opening shaft 503, and the third opening shaft 504 is connected to the auxiliary rotating shaft 9 through an adjusting bolt 502. The arc-shaped through hole 501 provided on the third opening shaft 504 corresponds to that of the second opening shaft 503, ensuring that when the magnetic control mechanism 7 is closed, the third opening shaft 504 and the second opening shaft 503 are in a stationary state.
所述传动主轴6的外侧壁套设有多个第一辅助齿轮601,所述辅助转轴9的外侧壁安装有多个与第一辅助齿轮601相互啮合的第二辅助齿轮903,所述第一辅助齿轮601与第二辅助齿轮903的两侧均设置有缓冲组件10,所述机构压板603的顶端可拆卸安装有用于供辅助转轴9转动的转轴固定板902,缓冲组件10的设置用于分散下半盖702下落时的冲击力,避免主轴拐臂801出现松动,齿条1002的设置用于保证下半盖702的平稳下落,避免出现偏移对传动主轴6造成损伤。The outer wall of the transmission main shaft 6 is sleeved with a plurality of first auxiliary gears 601, and the outer wall of the auxiliary rotating shaft 9 is installed with a plurality of second auxiliary gears 903 meshing with the first auxiliary gears 601. Buffer components 10 are arranged on both sides of the first auxiliary gears 601 and the second auxiliary gears 903. A rotating shaft fixing plate 902 for rotating the auxiliary rotating shaft 9 is detachably installed on the top of the mechanism pressure plate 603. The buffer component 10 is arranged to disperse the impact force when the lower half cover 702 falls to avoid loosening of the main shaft crank arm 801. The rack 1002 is arranged to ensure the smooth falling of the lower half cover 702 to avoid damage to the transmission main shaft 6 due to deviation.
所述缓冲组件10包括多个可拆卸安装于下半盖702外侧壁的绝缘连接板1003,所述绝缘连接板1003的端面可拆卸安装有用于降低下落冲击的齿条1002,所述第一辅助齿轮601与第二辅助齿轮903的两侧套设有与齿条1002相啮合的夹持齿轮1001,绝缘连接板1003的设置有助于下半盖702同步下落与闭合,避免出现设备过热、烧毁或系统不稳定等问题,可能会产生火花、电弧等危险情况。The buffer assembly 10 includes a plurality of insulating connecting plates 1003 detachably mounted on the outer wall of the lower half cover 702, and a rack 1002 for reducing the impact of falling is detachably mounted on the end face of the insulating connecting plate 1003. The first auxiliary gear 601 and the second auxiliary gear 903 are sleeved on both sides with clamping gears 1001 meshing with the rack 1002. The provision of the insulating connecting plates 1003 helps the lower half cover 702 to fall and close synchronously, avoiding problems such as equipment overheating, burning or system instability, which may cause dangerous situations such as sparks and arcs.
所述辅助转轴9的一侧连接有用于显示磁控机构7开合的指示组件4,所述指示组件4包括位于壳体1外侧的指示面板402以及可转动的指针401,所述壳体1侧壁穿设有可带动指针401转动的指示转轴409,所述指示面板402的一侧设置有警示灯11,所述壳体1的内侧壁位于警示灯11所在一侧安装有用于控制警示灯11开启的开关1101,通过设置指示组件4实时对磁控机构7的闭合状态进行监控,当磁控机构7处于分离的状态时,警示灯11会发出光亮,用于在昏暗的环境下,同样可以了解磁控机构7的分离情况。One side of the auxiliary shaft 9 is connected to an indication component 4 for displaying the opening and closing of the magnetic control mechanism 7. The indication component 4 includes an indication panel 402 located on the outside of the shell 1 and a rotatable pointer 401. The side wall of the shell 1 is penetrated by an indication shaft 409 that can drive the pointer 401 to rotate. A warning light 11 is arranged on one side of the indication panel 402. A switch 1101 for controlling the turning on of the warning light 11 is installed on the inner wall of the shell 1 at the side where the warning light 11 is located. By setting the indication component 4, the closing state of the magnetic control mechanism 7 is monitored in real time. When the magnetic control mechanism 7 is in a separated state, the warning light 11 will emit light, which can also be used to understand the separation state of the magnetic control mechanism 7 in a dim environment.
靠近指示组件4所在的所述第二辅助齿轮903一侧啮合连接有第一从动齿轮406,所述第一从动齿轮406安装于齿轮轴407的外侧壁,所述机构压板603的顶端设置有供齿轮轴407转动的定位块408,所述齿轮轴407的一侧安装有第二锥齿轮405,所述指示转轴409的一端设置有与第二锥齿轮405相互啮合的第一锥齿轮404,通过第一从动齿轮406与第二辅助齿轮903的啮合,以及第二锥齿轮405与第一锥齿轮404的啮合,实现在下半盖702分离时,指示转轴409进行转动,带动指针401进行转动,实现实时监控磁控机构7的目的。A first driven gear 406 is meshedly connected to one side of the second auxiliary gear 903 near the indicating component 4, and the first driven gear 406 is installed on the outer wall of the gear shaft 407. A positioning block 408 for the gear shaft 407 to rotate is provided at the top of the mechanism pressure plate 603, and a second bevel gear 405 is installed on one side of the gear shaft 407. A first bevel gear 404 meshing with the second bevel gear 405 is provided at one end of the indicating shaft 409. Through the meshing of the first driven gear 406 and the second auxiliary gear 903, and the meshing of the second bevel gear 405 and the first bevel gear 404, when the lower half cover 702 is separated, the indicating shaft 409 rotates, driving the pointer 401 to rotate, thereby achieving the purpose of real-time monitoring of the magnetic control mechanism 7.
所述指示转轴409位于壳体1内部的一侧套设有拨叉403,所述开关1101位于拨叉403所在的凹槽内部,拨叉403在指示转轴409带动下,实现扳动开关1101控制警示灯11发出光亮的目的,满足昏暗条件下的使用场景。The indicating shaft 409 is sleeved with a shift fork 403 on one side inside the housing 1, and the switch 1101 is located inside the groove where the shift fork 403 is located. Driven by the indicating shaft 409, the shift fork 403 achieves the purpose of turning the switch 1101 to control the warning light 11 to emit light, meeting the usage scenario under dim conditions.
本发明,通过对控制组件5的优化,在第二分闸轴503中开设了弧形通孔501,弧形通孔501可以实现在磁控机构7分离的过程中,扳手201带动第二分闸轴503进行转动,弧形通孔501的一端首先与传动主轴6的一端相贴合,后带动传动主轴6进行转动,拉动组件8带动磁控机构7分离,实现断路的目的。在手动分闸完成之后,第一分闸轴204与第二分闸轴503会在复位弹簧203的作用下,带动扳手201进行复位,而磁控机构7仍然处于开合状态,便于后续在磁控机构7闭合后再次通过扳手201进行手动开合,降低了产品的使用难度,增加了产品的适用范围。The present invention, through the optimization of the control component 5, opens an arc through hole 501 in the second opening shaft 503, and the arc through hole 501 can realize that during the separation process of the magnetic control mechanism 7, the wrench 201 drives the second opening shaft 503 to rotate, and one end of the arc through hole 501 first fits with one end of the transmission main shaft 6, and then drives the transmission main shaft 6 to rotate, and the pulling component 8 drives the magnetic control mechanism 7 to separate, so as to achieve the purpose of breaking the circuit. After the manual opening is completed, the first opening shaft 204 and the second opening shaft 503 will drive the wrench 201 to reset under the action of the reset spring 203, while the magnetic control mechanism 7 is still in the open and closed state, which is convenient for the subsequent manual opening and closing by the wrench 201 again after the magnetic control mechanism 7 is closed, thereby reducing the difficulty of using the product and increasing the scope of application of the product.
在通过磁控装置带动磁控机构7进复位时,第二分闸轴503与扳手201保持静止状态,传动转轴由弧形滑槽的一端移动至另一端,磁控机构7由分离状态转为闭合状态,从而实现在磁控闭合的过程中,在转动过程中避免抬升扳手201增加的断路器阻力,影响断路器的开合速度,避免出现抖动或不完全关闭等问题,保证了产品的稳定性以及可靠性。When the magnetic control device drives the magnetic control mechanism 7 to reset, the second opening shaft 503 and the wrench 201 remain stationary, the transmission shaft moves from one end of the arc-shaped slide groove to the other end, and the magnetic control mechanism 7 changes from a separated state to a closed state, thereby achieving the process of magnetic control closing, avoiding the increase in circuit breaker resistance caused by lifting the wrench 201 during rotation, affecting the opening and closing speed of the circuit breaker, avoiding jitter or incomplete closing, and ensuring the stability and reliability of the product.
由于传动主轴6由一端开始同时带动三处拉动组件8进行转动,传动主轴6位于末端的第三处拉动组件8承受最大的力,多次使用后因受力不均可能导致传动主轴6出现扭曲,导致三处拉动组件8可能无法同时实现开合的目的,造成安全隐患,通过辅助转轴9,第三分闸轴504,主动齿轮901以及第二辅助齿轮903的设置,能够有效的分散传动主轴6中多段位置所承受的力,从而避免传动主轴6扭曲,导致断路器无法同步闭合的问题。Since the transmission main shaft 6 drives the three pulling components 8 to rotate simultaneously starting from one end, the third pulling component 8 at the end of the transmission main shaft 6 bears the greatest force. After repeated use, the transmission main shaft 6 may be twisted due to uneven force, resulting in the three pulling components 8 possibly being unable to achieve the purpose of opening and closing at the same time, causing a safety hazard. Through the arrangement of the auxiliary rotating shaft 9, the third opening shaft 504, the driving gear 901 and the second auxiliary gear 903, the forces borne by multiple positions in the transmission main shaft 6 can be effectively dispersed, thereby avoiding the problem that the transmission main shaft 6 is twisted and the circuit breaker cannot be closed synchronously.
在分闸的过程中,由于产品采用磁控装置进行自动分闸与合闸,这会导致上半盖701与下半盖702采用金属材质,具有较大的质量,在分闸的过程中,下半盖702多次自由下落,可能会对主轴拐臂801进行冲击,造成主轴拐臂801的松动,产生抖动的影响,同步率下降,影响磁控机构7的同步分闸,因此设置有绝缘连接板1003,齿条1002以及夹持齿轮1001,通过缓冲组件10的设置有效减缓下半盖702下落的冲击,同时绝缘连接板1003的设置能够增加多个下半盖702同步闭合开启的能力,提高同步率。During the opening process, since the product adopts a magnetic control device for automatic opening and closing, this will cause the upper half cover 701 and the lower half cover 702 to be made of metal and have a large mass. During the opening process, the lower half cover 702 falls freely multiple times, which may impact the main shaft crank arm 801, causing the main shaft crank arm 801 to loosen, resulting in shaking, reducing the synchronization rate, and affecting the synchronous opening of the magnetic control mechanism 7. Therefore, an insulating connecting plate 1003, a rack 1002 and a clamping gear 1001 are provided. The setting of the buffer component 10 can effectively reduce the impact of the lower half cover 702 falling. At the same time, the setting of the insulating connecting plate 1003 can increase the ability of multiple lower half covers 702 to close and open synchronously, thereby improving the synchronization rate.
需要声明的是,上述具体实施方式仅仅为本发明的较佳实施例及所运用技术原理。本领域技术人员应该明白,还可以对本发明做各种修改、等同替换、变化等等。但是,这些变换只要未背离本发明的精神,都应在本发明的保护范围之内。另外,本申请说明书和权利要求书所使用的一些术语并不是限制,仅仅是为了便于描述。It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410988801.7A CN118675954B (en) | 2024-07-23 | 2024-07-23 | A magnetically controlled manual opening system |
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| CN204516677U (en) * | 2015-03-30 | 2015-07-29 | 浙江华仪电器科技有限公司 | A kind of single-pole vacuum circuit breaker |
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| WO2016008251A1 (en) * | 2014-07-17 | 2016-01-21 | 谢翠斌 | Modular breaker |
| CN106158500A (en) * | 2016-07-21 | 2016-11-23 | 新疆特变电工自控设备有限公司 | Carry the permanent-magnet breaker of manual closing mechanism |
| WO2021057521A1 (en) * | 2019-09-29 | 2021-04-01 | 中天电气技术有限公司 | High-reliability and long-service-life gas-insulated switchgear circuit breaker |
| CN114783825A (en) * | 2022-05-13 | 2022-07-22 | 俊郎电气有限公司 | Three-phase column type vacuum circuit breaker |
| CN115274349A (en) * | 2022-09-01 | 2022-11-01 | 长园电力技术有限公司 | Magnetic control circuit breaker on primary and secondary deep fusion complete column |
-
2024
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Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3859611A (en) * | 1972-10-30 | 1975-01-07 | Hazemeijer Bv | Electric switching apparatus |
| CN101127281A (en) * | 2007-07-16 | 2008-02-20 | 王光顺 | A vacuum breaker for dual stabilized permanent magnetic machine |
| CN201289814Y (en) * | 2008-08-25 | 2009-08-12 | 童建朋 | Permanent magnet type vacuum circuit-breaker |
| CN102097225A (en) * | 2009-12-10 | 2011-06-15 | 浙宝电气(杭州)集团有限公司 | Breaker with permanent magnet mechanism |
| WO2016008251A1 (en) * | 2014-07-17 | 2016-01-21 | 谢翠斌 | Modular breaker |
| CN104715964A (en) * | 2015-03-30 | 2015-06-17 | 浙江华仪电器科技有限公司 | Monopole vacuum circuit breaker |
| CN204516677U (en) * | 2015-03-30 | 2015-07-29 | 浙江华仪电器科技有限公司 | A kind of single-pole vacuum circuit breaker |
| CN105006402A (en) * | 2015-07-23 | 2015-10-28 | 亚洲电力设备(深圳)股份有限公司 | Permanent-magnet vacuum circuit breaker switch |
| CN106158500A (en) * | 2016-07-21 | 2016-11-23 | 新疆特变电工自控设备有限公司 | Carry the permanent-magnet breaker of manual closing mechanism |
| WO2021057521A1 (en) * | 2019-09-29 | 2021-04-01 | 中天电气技术有限公司 | High-reliability and long-service-life gas-insulated switchgear circuit breaker |
| CN114783825A (en) * | 2022-05-13 | 2022-07-22 | 俊郎电气有限公司 | Three-phase column type vacuum circuit breaker |
| CN115274349A (en) * | 2022-09-01 | 2022-11-01 | 长园电力技术有限公司 | Magnetic control circuit breaker on primary and secondary deep fusion complete column |
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|---|---|
| CN118675954B (en) | 2025-01-28 |
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