CN118675805A - High fire-retardant fire-resistant cable - Google Patents
High fire-retardant fire-resistant cable Download PDFInfo
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- CN118675805A CN118675805A CN202410744119.3A CN202410744119A CN118675805A CN 118675805 A CN118675805 A CN 118675805A CN 202410744119 A CN202410744119 A CN 202410744119A CN 118675805 A CN118675805 A CN 118675805A
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/32—Insulated conductors or cables characterised by their form with arrangements for indicating defects, e.g. breaks or leaks
- H01B7/324—Insulated conductors or cables characterised by their form with arrangements for indicating defects, e.g. breaks or leaks comprising temperature sensing means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
本发明涉及应用于电缆领域的一种高阻燃耐火型电缆,包括有缆芯层、绕织在缆芯层外侧的铠装层和套设在铠装层外侧的外防护层,采用上述左向阻隔卡、右向阻隔卡、张力条、热感填充介质和热感收缩丝束的设置,一方面能够在火灾发生时延长高阻燃耐火型电缆的使用寿命,保证其信号传输的有效性和持续性,另一方面能够在外防护层产生起火时,促使其产生剥离和截断的双动作用,在有效阻隔火势蔓延,起到减小火势作用的同时,还能够起到具有一定抑制效果的阻燃的作用,避免火焰持续对缆芯层造成的持续损伤,进一步促进高阻燃耐火型电缆的耐用性,提高其的使用性能,能够有效为火灾救援提供较长时间的辅助作用,以此提高其安全保障作用。
The present invention relates to a highly flame-retardant and fire-resistant cable used in the field of cables, comprising a cable core layer, an armor layer woven around the outside of the cable core layer, and an outer protective layer sleeved on the outside of the armor layer. The above-mentioned left-hand barrier card, right-hand barrier card, tension bar, heat-sensitive filling medium and heat-sensitive shrinkage bundle are arranged. On the one hand, the service life of the highly flame-retardant and fire-resistant cable can be extended when a fire occurs, and the effectiveness and continuity of its signal transmission can be ensured. On the other hand, when the outer protective layer catches fire, it can cause it to produce a dual action of peeling and cutting, which effectively blocks the spread of fire and reduces the fire. At the same time, it can also play a flame-retardant role with a certain inhibitory effect, avoiding continuous damage to the cable core layer caused by continuous flames, further promoting the durability of the highly flame-retardant and fire-resistant cable, improving its performance, and effectively providing a relatively long auxiliary role for fire rescue, thereby improving its safety guarantee role.
Description
技术领域Technical Field
本发明涉及的耐火型电缆,特别是涉及应用于电缆领域的一种高阻燃耐火型电缆。The invention relates to a fire-resistant cable, in particular to a highly flame-retardant and fire-resistant cable used in the cable field.
背景技术Background Art
耐火型电缆是一种特殊类型的电缆,它能够在火焰燃烧情况下保持一定时间安全运行。这种电缆广泛应用于高层建筑、地下铁道、大型电站等与防火安全和消防救生有关的地方,例如消防设备及紧急向导灯等应急设施的供电线路和控制线路。Fire-resistant cable is a special type of cable that can maintain safe operation for a certain period of time under flame conditions. This type of cable is widely used in high-rise buildings, subways, large power stations and other places related to fire safety and firefighting lifesaving, such as power supply lines and control lines for emergency facilities such as fire-fighting equipment and emergency guide lights.
耐火型电缆虽然能够在火焰燃烧的情况下保持一定时间的安全运行,但是火焰依然会通过其产生蔓延,造成火势的增大,进而在火焰不断蔓延的情况下,不仅会造成其自身安全运行性能的降低,造成其应用功能的损失,还会由于火势不断地增大,增加安全隐患,不利于对火势的抢救和抑制。Although fire-resistant cables can maintain safe operation for a certain period of time when flames are burning, the flames will still spread through them, causing the fire to grow. As the flames continue to spread, not only will their own safe operation performance be reduced and their application functions be lost, but the fire will continue to grow, increasing safety hazards and being unfavorable for fire rescue and suppression.
故,如何在保证耐火型电缆功能性的同时,能够使其具有阻止火焰蔓延的效果,避免火势的持续增大,为当前亟待解决的问题之一。Therefore, how to ensure the functionality of fire-resistant cables while enabling them to prevent the spread of flames and avoid the continued increase of fire is one of the problems that need to be solved urgently.
发明内容Summary of the invention
针对上述现有技术,本发明要解决的技术问题是如何在保证耐火型电缆功能性的同时,能够使其具有阻止火焰蔓延的效果。In view of the above-mentioned prior art, the technical problem to be solved by the present invention is how to ensure the functionality of the fire-resistant cable while enabling it to have the effect of preventing the spread of flames.
为解决上述问题,本发明提供了一种高阻燃耐火型电缆,包括有缆芯层、绕织在缆芯层外侧的铠装层和套设在铠装层外侧的外防护层,外防护层上嵌接有多个均匀分布的左向阻隔卡,左向阻隔卡右端固定连接有嵌接在外防护层上的右向阻隔卡,相远离的左向阻隔卡和右向阻隔卡之间设置有与外防护层相配合的张力条,张力条内开设有张力腔,张力腔内填充有热感填充介质,张力腔左右两内壁之间固定连接有多个热感收缩丝束。In order to solve the above problems, the present invention provides a highly flame-retardant and fire-resistant cable, comprising a cable core layer, an armor layer woven around the outside of the cable core layer, and an outer protective layer sleeved on the outside of the armor layer, the outer protective layer is embedded with a plurality of evenly distributed left-hand barrier cards, the right end of the left-hand barrier card is fixedly connected with a right-hand barrier card embedded in the outer protective layer, a tension bar matching the outer protective layer is arranged between the left-hand barrier card and the right-hand barrier card which are far away from each other, a tension cavity is opened in the tension bar, the tension cavity is filled with a heat-sensitive filling medium, and a plurality of heat-sensitive shrinkage bundles are fixedly connected between the left and right inner walls of the tension cavity.
在上述高阻燃耐火型电缆中,在外防护层产生起火时,促使其产生剥离和截断的双动作作用,有效阻隔火势蔓延,能够有效为火灾救援提供较长时间的辅助作用,以此提高其安全保障作用。In the above-mentioned highly flame-retardant and fire-resistant cable, when the outer protective layer catches fire, it is prompted to produce a dual action of peeling and cutting, effectively blocking the spread of fire, and can effectively provide a relatively long period of auxiliary effect for fire rescue, thereby improving its safety protection function.
作为本申请的补充,左向阻隔卡和右向阻隔卡上均开设有与张力条相配合的牵引槽,且张力条固定设置在牵引槽靠近铠装层一侧内壁上。As a supplement to the present application, both the left-hand barrier card and the right-hand barrier card are provided with traction grooves matching with the tension strips, and the tension strips are fixedly arranged on the inner wall of the traction grooves close to the armor layer.
作为本申请的补充,张力条的数量至少为一个,且牵引槽与张力条相对应设置。As a supplement to the present application, the number of the tension strip is at least one, and the traction groove is arranged corresponding to the tension strip.
作为本申请的补充,外防护层包括有套装在铠装层外侧的外护绝缘层、套装在外护绝缘层外侧的耐火层和套装在耐火层外侧的外护套,左向阻隔卡和右向阻隔卡同时嵌接在外护套、耐火层和外护绝缘层内,张力条嵌接在外护绝缘层内,且外护套和耐火层对张力条形成包裹。As a supplement to the present application, the outer protective layer includes an outer insulating layer sleeved on the outside of the armor layer, a fire-resistant layer sleeved on the outside of the outer insulating layer, and an outer sheath sleeved on the outside of the fire-resistant layer. The left-hand blocking card and the right-hand blocking card are simultaneously embedded in the outer sheath, the fire-resistant layer and the outer insulating layer. The tension bar is embedded in the outer insulating layer, and the outer sheath and the fire-resistant layer wrap the tension bar.
作为本申请的补充,缆芯层包括有设置在铠装层内侧缆芯的绝缘层、设置在缆芯绝缘层内呈均匀分布的传输芯导体和填充在缆芯绝缘层内的填充层。As a supplement to the present application, the cable core layer includes an insulating layer of a cable core arranged inside the armor layer, a transmission core conductor evenly distributed in the cable core insulating layer, and a filling layer filled in the cable core insulating layer.
作为本申请的进一步改进,左向阻隔卡和右向阻隔卡下端均开设有释放开口,且释放开口的宽度小于等于张力条的宽度。As a further improvement of the present application, a release opening is provided at the lower end of the left-hand barrier card and the right-hand barrier card, and the width of the release opening is less than or equal to the width of the tension bar.
作为本申请的再进一步改进,热感填充介质为具有热胀作用的惰性气体。As a further improvement of the present application, the thermal-sensitive filling medium is an inert gas having a thermal expansion effect.
作为本申请的更进一步改进,张力腔上内壁开设有稳压长槽,且稳压长槽的槽深等于张力条壁厚的1/2。As a further improvement of the present application, a long pressure-stabilizing groove is provided on the inner wall of the tension chamber, and the groove depth of the long pressure-stabilizing groove is equal to 1/2 of the wall thickness of the tension bar.
作为本申请的又进一步改进,外护绝缘层内壁开设有多个引流槽,且引流槽与张力条相对应位置。As a further improvement of the present application, a plurality of drainage grooves are provided on the inner wall of the outer insulating layer, and the drainage grooves are located at positions corresponding to the tension bars.
综上,通过左向阻隔卡、右向阻隔卡、张力条、热感填充介质和热感收缩丝束的设置,一方面能够在火灾发生时延长高阻燃耐火型电缆的使用寿命,保证其信号传输的有效性和持续性,另一方面能够在外防护层产生起火时,促使其产生剥离和截断的双动作用,在有效阻隔火势蔓延,起到减小火势作用的同时,还能够起到具有一定抑制效果的阻燃的作用,避免火焰持续对缆芯层造成的持续损伤,进一步促进高阻燃耐火型电缆的耐用性,提高其的使用性能,能够有效为火灾救援提供较长时间的辅助作用,以此提高其安全保障作用,并且若在高阻燃耐火型电缆应用过程中出现散热不良等产生较高温度的异常问题时,热感填充介质的热胀作用会使得张力条对外防护层形成移动的鼓包作用,致使维护人员在对高阻燃耐火型电缆进行检修时,能够及时观察到异常状况,并对异常进行处理,进一步促进了高阻燃耐火型电缆的功能性。In summary, through the arrangement of left-hand barrier card, right-hand barrier card, tension bar, heat-sensitive filling medium and heat-sensitive shrinkage bundle, on the one hand, the service life of the high flame retardant and fire-resistant cable can be extended when a fire occurs, and the effectiveness and continuity of its signal transmission can be ensured. On the other hand, when the outer protective layer catches fire, it can be prompted to produce a dual action of stripping and cutting, which effectively blocks the spread of fire and reduces the fire. At the same time, it can also play a flame retardant role with a certain inhibitory effect, avoiding the continuous damage to the cable core layer caused by the flame, further promoting the durability of the high flame retardant and fire-resistant cable, improving its performance, and effectively providing a long-term auxiliary role for fire rescue, thereby improving its safety protection role. In addition, if abnormal problems such as poor heat dissipation and high temperature occur during the application of the high flame retardant and fire-resistant cable, the thermal expansion of the heat-sensitive filling medium will cause the tension bar to form a mobile bulging effect on the outer protective layer, so that maintenance personnel can observe abnormal conditions in time when inspecting the high flame retardant and fire-resistant cable, and deal with the abnormalities, further promoting the functionality of the high flame retardant and fire-resistant cable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请第1种和第2种实施方式的高阻燃耐火型电缆轴测图;FIG1 is an axonometric diagram of a highly flame-retardant and fire-resistant cable according to the first and second embodiments of the present application;
图2为本申请第1种和第2种实施方式的外防护层、左向阻隔卡和张力条配合截面图;FIG2 is a cross-sectional view of the outer protective layer, the left-hand barrier card and the tension strip in the first and second embodiments of the present application;
图3为本申请第1种和第2种实施方式的正常状态下高阻燃耐火型电缆主视图;FIG3 is a front view of the highly flame-retardant and fire-resistant cable in the normal state of the first and second embodiments of the present application;
图4为本申请第1种和第2种实施方式的正常状态下张力条局部剖面图;FIG4 is a partial cross-sectional view of the tension strip in the normal state of the first and second embodiments of the present application;
图5为本申请第1种和第2种实施方式的热胀状态下高阻燃耐火型电缆主视图;FIG5 is a front view of a highly flame-retardant and fire-resistant cable in a thermally expanded state according to the first and second embodiments of the present application;
图6为本申请第1种和第2种实施方式的热胀状态下张力条局部剖面图;FIG6 is a partial cross-sectional view of the tension strip in the thermal expansion state of the first and second embodiments of the present application;
图7为本申请第1种和第2种实施方式的剥离状态下高阻燃耐火型电缆主视图;FIG7 is a front view of the highly flame-retardant and fire-resistant cable in the peeled state according to the first and second embodiments of the present application;
图8为本申请第1种和第2种实施方式的剥离状态下张力条局部剖面图;FIG8 is a partial cross-sectional view of the tension strip in the peeling state of the first and second embodiments of the present application;
图9为本申请第1种和第2种实施方式的左向阻隔卡、右向阻隔卡和张力条配合轴测图;FIG9 is an axonometric diagram of the left-hand barrier card, the right-hand barrier card and the tension bar in the first and second embodiments of the present application;
图10为本申请第1种和第2种实施方式的左向阻隔卡、右向阻隔卡和张力条进行阻燃保护作用时状态变化图;FIG10 is a diagram showing the state changes of the left-hand barrier card, the right-hand barrier card and the tension strip in the first and second embodiments of the present application when performing flame retardant protection;
图11为本申请第1种和第2种实施方式的高阻燃耐火型电缆在火灾时应用轴测图。FIG. 11 is an axonometric diagram of the first and second embodiments of the highly flame-retardant and fire-resistant cables of the present application in use during a fire.
图中标号说明:Description of the numbers in the figure:
1外防护层、11外护套、12耐火层、13外护绝缘层、2铠装层、3缆芯层、31传输芯导体、32填充层、33缆芯绝缘层、4左向阻隔卡、41右向阻隔卡、42牵引槽、43释放开口、5张力条、51热感填充介质、52热感收缩丝束。1 outer protective layer, 11 outer sheath, 12 fire-resistant layer, 13 outer insulating layer, 2 armor layer, 3 cable core layer, 31 transmission core conductor, 32 filling layer, 33 cable core insulating layer, 4 left-hand blocking card, 41 right-hand blocking card, 42 traction groove, 43 release opening, 5 tension bar, 51 thermally sensitive filling medium, 52 thermally sensitive shrinkable tow.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本申请的两种实施方式作详细说明。Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
第1种实施方式:The first implementation method:
图1-图11示出高阻燃耐火型电缆,有缆芯层3、绕织在缆芯层3外侧的铠装层2和套设在铠装层2外侧的外防护层1,外防护层1上嵌接有多个均匀分布的左向阻隔卡4,左向阻隔卡4右端固定连接有嵌接在外防护层1上的右向阻隔卡41,相远离的左向阻隔卡4和右向阻隔卡41之间设置有与外防护层1相配合的张力条5,张力条5内开设有张力腔,张力腔内填充有热感填充介质51,张力腔左右两内壁之间固定连接有多个热感收缩丝束52,通过左向阻隔卡4、右向阻隔卡41、张力条5、热感填充介质51和热感收缩丝束52的设置,一方面能够在火灾发生时延长高阻燃耐火型电缆的使用寿命,保证其信号传输的有效性和持续性,另一方面能够在外防护层1产生起火时,促使其产生剥离和截断的双动作作用,在有效阻隔火势蔓延,起到减小火势作用的同时,还能够起到具有一定抑制效果的阻燃的作用,避免火焰持续对缆芯层3造成的持续损伤,进一步促进高阻燃耐火型电缆的耐用性,提高其的使用性能,能够有效为火灾救援提供较长时间的辅助作用,以此提高其安全保障作用,并且若在高阻燃耐火型电缆应用过程中出现散热不良等产生较高温度的异常问题时,热感填充介质51的热胀作用会使得张力条5对外防护层1形成移动的鼓包作用,致使维护人员在对高阻燃耐火型电缆进行检修时,能够及时观察到异常状况,并对异常进行处理,进一步促进了高阻燃耐火型电缆的功能性。Fig. 1 to Fig. 11 show a highly flame retardant and fire resistant cable, which comprises a cable core layer 3, an armor layer 2 woven around the outside of the cable core layer 3 and an outer protective layer 1 sleeved on the outside of the armor layer 2, a plurality of evenly distributed left-hand barrier cards 4 are embedded in the outer protective layer 1, a right-hand barrier card 41 embedded in the outer protective layer 1 is fixedly connected to the right end of the left-hand barrier card 4, a tension bar 5 matched with the outer protective layer 1 is arranged between the left-hand barrier card 4 and the right-hand barrier card 41 which are far away from each other, a tension bar 5 is arranged in the tension bar 5, a tension cavity is opened in the tension bar 5, the tension cavity is filled with a heat-sensitive filling medium 51, and a plurality of heat-sensitive shrinkage bundles 52 are fixedly connected between the left and right inner walls of the tension cavity, by arranging the left-hand barrier card 4, the right-hand barrier card 41, the tension bar 5, the heat-sensitive filling medium 51 and the heat-sensitive shrinkage bundles 52, on the one hand, the service life of the highly flame retardant and fire resistant cable can be extended in case of fire to ensure the effectiveness and continuity of its signal transmission, and on the other hand, On the one hand, when the outer protective layer 1 catches fire, it can cause it to produce a dual action of peeling and cutting, which can effectively block the spread of fire and reduce the fire. At the same time, it can also play a flame retardant role with a certain inhibitory effect, avoiding the continuous damage to the cable core layer 3 caused by the flame, further promoting the durability of the highly flame retardant and fire-resistant cable, improving its performance, and can effectively provide a long-term auxiliary role for fire rescue, thereby improving its safety protection role. In addition, if abnormal problems such as poor heat dissipation that produce high temperatures occur during the application of the highly flame retardant and fire-resistant cable, the thermal expansion of the thermally sensitive filling medium 51 will cause the tension bar 5 to form a mobile bulging effect on the outer protective layer 1, so that maintenance personnel can observe abnormal conditions in time when inspecting the highly flame retardant and fire-resistant cable, and deal with the abnormalities, further promoting the functionality of the highly flame retardant and fire-resistant cable.
图1-图11示出左向阻隔卡4和右向阻隔卡41上均开设有与张力条5相配合的牵引槽42,且张力条5固定设置在牵引槽42靠近铠装层2一侧内壁上,牵引槽42的设置一方面能够对张力条5的形变作用进行导向引导和限制作用,保证张力条5在外防护层1起火后的对其产生剥离的作用效果,另一方面能够使得相远离的右向阻隔卡41和牵引槽42能够在后续外防护层1剥离后在热感收缩丝束52的作用下产生相靠近的形变动作,有效实现对起火位置进行截断和阻隔的作用,有效避免火势在高阻燃耐火型电缆的持续蔓延,降低安全隐患的产生,促进对火势的救援和抑制的辅助作用。Figures 1 to 11 show that both the left-hand barrier card 4 and the right-hand barrier card 41 are provided with a traction groove 42 that matches the tension bar 5, and the tension bar 5 is fixedly arranged on the inner wall of the traction groove 42 close to the armor layer 2. The setting of the traction groove 42 can, on the one hand, guide and limit the deformation of the tension bar 5, thereby ensuring that the tension bar 5 has a peeling effect on the outer protective layer 1 after the fire. On the other hand, it can enable the right-hand barrier card 41 and the traction groove 42 that are far away from each other to produce a close deformation action under the action of the heat-sensitive shrinkage bundle 52 after the subsequent peeling of the outer protective layer 1, thereby effectively realizing the effect of cutting off and blocking the fire location, effectively avoiding the continuous spread of fire in the highly flame-retardant and fire-resistant cable, reducing the generation of safety hazards, and promoting the auxiliary role of rescue and suppression of the fire.
图1-图11示出张力条5的数量至少为一个,且牵引槽42与张力条5相对应设置,根据高阻燃耐火型电缆的线径,可以选择合适数量的张力条5进行设置,以此保证在外防护层1产生燃烧时的剥离和截断的作用,有效保证张力条5的作用效果,起到很好的阻燃和耐火的作用,提高高阻燃耐火型电缆的性能,并且还能够有效控制高阻燃耐火型电缆的制造成本,增加其的市场适用性,提高高阻燃耐火型电缆制备的经济效益。Figures 1 to 11 show that the number of tension bars 5 is at least one, and the traction groove 42 is arranged corresponding to the tension bar 5. According to the wire diameter of the highly flame retardant and fire resistant cable, a suitable number of tension bars 5 can be selected for setting, so as to ensure the peeling and cutting effect when the outer protective layer 1 is burned, effectively ensure the effect of the tension bar 5, play a good flame retardant and fire resistant role, improve the performance of the highly flame retardant and fire resistant cable, and can also effectively control the manufacturing cost of the highly flame retardant and fire resistant cable, increase its market applicability, and improve the economic benefits of the preparation of highly flame retardant and fire resistant cables.
图3-图11示出外防护层1包括有套装在铠装层2外侧的外护绝缘层13、套装在外护绝缘层13外侧的耐火层12和套装在耐火层12外侧的外护套11,左向阻隔卡4和右向阻隔卡41同时嵌接在外护套11、耐火层12和外护绝缘层13内,张力条5嵌接在外护绝缘层13内,且外护套11和耐火层12对张力条5形成包裹,张力条5在正常状态下设置在外护绝缘层13内,通过外护套11和耐火层12的包裹保护,有效避免在高阻燃耐火型电缆敷设或者日常应用的过程中对其造成损伤,有效保证张力条5功能的有效性。Figures 3 to 11 show that the outer protective layer 1 includes an outer insulating layer 13 sleeved on the outside of the armor layer 2, a fire-resistant layer 12 sleeved on the outside of the outer insulating layer 13, and an outer sheath 11 sleeved on the outside of the fire-resistant layer 12. The left-hand blocking card 4 and the right-hand blocking card 41 are simultaneously embedded in the outer sheath 11, the fire-resistant layer 12 and the outer insulating layer 13. The tension bar 5 is embedded in the outer insulating layer 13, and the outer sheath 11 and the fire-resistant layer 12 wrap the tension bar 5. The tension bar 5 is normally arranged in the outer insulating layer 13. Through the wrapping protection of the outer sheath 11 and the fire-resistant layer 12, it is effectively avoided to be damaged during the laying or daily use of the highly flame-retardant and fire-resistant cable, and the effectiveness of the tension bar 5 function is effectively guaranteed.
图1-图11示出缆芯层3包括有设置在铠装层2内侧缆芯的绝缘层33、设置在缆芯绝缘层33内呈均匀分布的传输芯导体31和填充在缆芯绝缘层33内的填充层32,填充层32能够有效将多个传输芯导体31之间以及传输芯导体31和缆芯绝缘层33之间进行填充保持和隔离防护作用,有效保证高阻燃耐火型电缆信号传输的有效性。Figures 1 to 11 show that the cable core layer 3 includes an insulating layer 33 arranged on the cable core inside the armor layer 2, a transmission core conductor 31 evenly distributed in the cable core insulation layer 33, and a filling layer 32 filled in the cable core insulation layer 33. The filling layer 32 can effectively fill, retain and isolate and protect between multiple transmission core conductors 31 and between the transmission core conductor 31 and the cable core insulation layer 33, effectively ensuring the effectiveness of signal transmission of the highly flame-retardant and fire-resistant cable.
需要说明的是,外护绝缘层13和缆芯绝缘层33通常由耐高温的无机材料或高性能的有机材料制成。例如,可以使用云母、氧化镁等无机材料,这些材料能够在高温下保持稳定的绝缘性能,防止短路或漏电现象发生;耐火层12通常由多层云母带绕包而成,云母带能够承受高温,并且在高温下仍然保持绝缘性能;外护套11采用阻燃聚氯乙烯、氟塑料、交联聚乙烯或其他高性能聚合物材料制成;铠装层2为钢带或金属丝编织的铠装层,以提高阻燃耐火型电缆抗压和抗冲击能力;填充层32由阻燃剂处理过的材料制成,有助于提高电缆的整体阻燃能力;左向阻隔卡4、右向阻隔卡41和张力条5可采用具有高阻燃性能的材料制成,如阻燃型聚烯烃材料;热感收缩丝束52为多个记忆金属丝绕制而成的束条,能够在高温下产生收缩作用,在温度恢复后产生恢复形变。It should be noted that the outer insulating layer 13 and the cable core insulating layer 33 are usually made of high temperature resistant inorganic materials or high performance organic materials. For example, inorganic materials such as mica and magnesium oxide can be used, which can maintain stable insulation performance at high temperatures to prevent short circuit or leakage. The fire-resistant layer 12 is usually wrapped with multiple layers of mica tape, which can withstand high temperatures and still maintain insulation performance at high temperatures. The outer sheath 11 is made of flame-retardant polyvinyl chloride, fluoroplastics, cross-linked polyethylene or other high-performance polymer materials. The armor layer 2 is an armor layer woven of steel strips or metal wires to improve the compression and impact resistance of the flame-retardant and fire-resistant cable. The filling layer 32 is made of a material treated with a flame retardant, which helps to improve the overall flame retardancy of the cable. The left-hand barrier card 4, the right-hand barrier card 41 and the tension bar 5 can be made of materials with high flame retardancy, such as flame retardant polyolefin materials. The heat-sensitive shrinkable wire bundle 52 is a bundle of multiple memory metal wires, which can produce a shrinking effect at high temperatures and recover after the temperature is restored.
图9示出左向阻隔卡4和右向阻隔卡41下端均开设有释放开口43,且释放开口43的宽度小于等于张力条5的宽度,释放开口43的设置能够增加外防护层1的整体性,以及外防护层1的防护作用。9 shows that the left-hand barrier card 4 and the right-hand barrier card 41 have release openings 43 at their lower ends, and the width of the release openings 43 is less than or equal to the width of the tension strip 5 . The provision of the release openings 43 can increase the integrity of the outer protective layer 1 and the protective effect of the outer protective layer 1 .
图1-图11示出热感填充介质51为具有热胀作用的惰性气体,惰性气体可以选用为氦、氖、氩、氪和氙,且其中氦为最优选,不仅能够在温度升高后产生热胀作用,且在高温下具有较好的稳定性,能够在其溢出后稀释周围氧气的浓度,减缓火焰燃烧的速度,并且在其溢出在铠装层2和外防护层1之间时,还能够起到隔绝氧气,阻止火势蔓延的效果。Figures 1 to 11 show that the thermal-sensitive filling medium 51 is an inert gas with thermal expansion effect. The inert gas can be selected from helium, neon, argon, krypton and xenon, and helium is the most preferred. It can not only produce thermal expansion after the temperature rises, but also has good stability at high temperatures. After it overflows, it can dilute the concentration of surrounding oxygen and slow down the burning speed of the flame. When it overflows between the armor layer 2 and the outer protective layer 1, it can also isolate oxygen and prevent the spread of fire.
图1-图11示出在高阻燃耐火型电缆应用过程中,若出现局部温度过高或者散热不良的问题,张力条5内的热感填充介质51吸收热量产生热胀作用,进而张力条5在牵引槽42的引导下产生形变作用,进而对外护套11和耐火层12进行顶起形变,致使高阻燃耐火型电缆从外观上能够形成一个长鼓包,在后续维护人员对高阻燃耐火型电缆进行维护检修时,能够有效观察到其的异常状况,便于及时对高阻燃耐火型电缆进行维护和维修。Figures 1 to 11 show that during the application of highly flame-retardant and fire-resistant cables, if there is a problem of excessive local temperature or poor heat dissipation, the thermal-sensitive filling medium 51 in the tension bar 5 absorbs heat to generate thermal expansion, and then the tension bar 5 is deformed under the guidance of the traction groove 42, and then the outer sheath 11 and the fire-resistant layer 12 are lifted and deformed, resulting in a long bulge in the appearance of the highly flame-retardant and fire-resistant cable. When subsequent maintenance personnel perform maintenance and repair on the highly flame-retardant and fire-resistant cables, their abnormal conditions can be effectively observed, which is convenient for timely maintenance and repair of the highly flame-retardant and fire-resistant cables.
高阻燃耐火型电缆在起火时,外防护层1、左向阻隔卡4、右向阻隔卡41本身材料具有一定的耐火和阻燃特性,进而能够在火势初期保证其自身的安全性,能够有效保证其信号的正常传输作用,为救援行动提供辅助作用,在火势不断蔓延造成外护套11和耐火层12产生燃烧时,由于温度的不断作用,会使得热感填充介质51不断吸热产生胀大作用,张力条5在牵引槽42的引导下不断胀大,对外护套11和耐火层12产生顶起形变作用,又在外护套11和耐火层12的燃烧作用下,致使张力条5会对外护套11和耐火层12产生撕破作用,进而致使外护套11、耐火层12和外护绝缘层13产生缺口,促进其从铠装层2上的剥离作用,阻隔外护套11和耐火层12上的火焰对铠装层2的作用性,并且在高温持续作用下,张力条5会产生破裂,致使其内部的热感填充介质51溢出,热感填充介质51在溢出时一方面能够稀释高阻燃耐火型电缆附近的氧气,起到减缓火焰燃烧的作用,另一方面由于热感填充介质51的溢出,致使张力条5失去胀大作用力,热感收缩丝束52在吸热后产生热收缩形变,会带动位于张力条5左右两侧的左向阻隔卡4和右向阻隔卡41产生相靠近的作用,在高温以及张力条5收缩的作用下,原固定连接的左向阻隔卡4和右向阻隔卡41会产生分离,并且在位于张力条5左右两侧的左向阻隔卡4和右向阻隔卡41产生相靠近的作用以及外护套11和耐火层12燃烧的作用下,左向阻隔卡4和右向阻隔卡41会对外护套11、耐火层12和外护绝缘层13产生截断作用,有效避免了火焰的持续蔓延作用,避免火势在轴线上的持续蔓延和发展,进而能够有效起到阻燃的效果,进一步促进高阻燃耐火型电缆的耐用性,提高其的使用性能,能够有效为火灾救援提供较长时间的辅助作用,以此提高其安全保障作用。When a highly flame-retardant and fire-resistant cable is on fire, the outer protective layer 1, the left-hand barrier card 4, and the right-hand barrier card 41 have certain fire-resistant and flame-retardant properties, which can ensure their own safety in the early stage of the fire, effectively ensure the normal transmission of their signals, and provide auxiliary functions for rescue operations. When the fire continues to spread and causes the outer sheath 11 and the fire-resistant layer 12 to burn, the heat-sensitive filling medium 51 will continue to absorb heat and expand due to the continuous effect of temperature. The tension bar 5 will continue to expand under the guidance of the traction groove 42, and the outer sheath 11 and The fire-resistant layer 12 is deformed by lifting, and under the burning action of the outer sheath 11 and the fire-resistant layer 12, the tension bar 5 will tear the outer sheath 11 and the fire-resistant layer 12, thereby causing gaps in the outer sheath 11, the fire-resistant layer 12 and the outer insulating layer 13, promoting the peeling action from the armor layer 2, blocking the action of the flame on the outer sheath 11 and the fire-resistant layer 12 on the armor layer 2, and under the continuous action of high temperature, the tension bar 5 will rupture, causing the thermal filling medium 51 inside it to overflow. When the thermal filling medium 51 overflows, on the one hand, It can dilute the oxygen near the highly flame-retardant and fire-resistant cable to slow down the burning of the flame. On the other hand, due to the overflow of the heat-sensitive filling medium 51, the tension bar 5 loses its expansion force, and the heat-sensitive shrinkage bundle 52 produces heat shrinkage deformation after absorbing heat, which will drive the left-hand barrier card 4 and the right-hand barrier card 41 on the left and right sides of the tension bar 5 to come closer. Under the action of high temperature and the contraction of the tension bar 5, the left-hand barrier card 4 and the right-hand barrier card 41 originally fixedly connected will separate, and the left-hand barrier card 4 and the right-hand barrier card 41 on the left and right sides of the tension bar 5 will separate. Under the effect of the right-hand barrier card 41 coming close to each other and the outer sheath 11 and the fire-resistant layer 12 burning, the left-hand barrier card 4 and the right-hand barrier card 41 will have a cutting effect on the outer sheath 11, the fire-resistant layer 12 and the outer insulating layer 13, effectively avoiding the continuous spread of the flame, and avoiding the continuous spread and development of the fire on the axis, thereby effectively playing a flame retardant effect, further promoting the durability of the highly flame-retardant and fire-resistant cable, improving its performance, and being able to effectively provide a longer period of auxiliary effect for fire rescue, thereby improving its safety protection function.
第2种实施方式:Second implementation method:
图1-图11示出高阻燃耐火型电缆,在第1种实施方式的基础上,还做了改进,张力腔上内壁开设有稳压长槽,且稳压长槽的槽深等于张力条5壁厚的1/2,通过稳压长槽的设置作用,能够进一步保证高阻燃耐火型电缆在应用时的安全性,在热感填充介质51热胀至一定压力后,能够通过稳压长槽的作用使得张力条5产生破裂,致使热感填充介质51的溢出,一方面能够通过溢出的热感填充介质51在外防护层1未被张力条5撕破时,能够促进外防护层1从铠装层2上的剥离作用,通过溢出的热感填充介质51在铠装层2和外防护层1之间形成保护阻隔层,在外防护层1被张力条5撕破后,溢出的热感填充介质51能够对火势进行抑制的作用,避免火势的增强,起到有效地阻燃和保护的效果,另一方面能够在热感填充介质51溢出致使张力条5失压后,热感收缩丝束52能够产生热收缩的形变,致使张力条5带动左向阻隔卡4和右向阻隔卡41对外防护层1产生截断作用,进而避免火势的持续蔓延动作,并且稳压长槽致使张力条5的破裂动作,能够有效避免由于张力条5压力持续增大造成的后续的风险,进一步保证高阻燃耐火型电缆应用过程中的安全性。Fig. 1 to Fig. 11 show a highly flame retardant and fire resistant cable. On the basis of the first embodiment, an improvement is made. A voltage stabilizing groove is provided on the inner wall of the tension chamber, and the groove depth of the voltage stabilizing groove is equal to 1/2 of the wall thickness of the tension bar 5. The setting of the voltage stabilizing groove can further ensure the safety of the highly flame retardant and fire resistant cable during application. After the thermal-sensitive filling medium 51 expands to a certain pressure, the tension bar 5 can be ruptured by the voltage stabilizing groove, causing the thermal-sensitive filling medium 51 to overflow. On the one hand, when the outer protective layer 1 is not torn by the tension bar 5, the overflowing thermal-sensitive filling medium 51 can promote the peeling of the outer protective layer 1 from the armor layer 2. The overflowing thermal-sensitive filling medium 51 can be used to peel off the armor layer 2 and the outer protective layer 1. A protective barrier layer is formed between the protective layers 1. After the outer protective layer 1 is torn by the tension bar 5, the overflowing heat-sensitive filling medium 51 can suppress the fire and prevent the fire from intensifying, thereby effectively achieving flame retardant and protective effects. On the other hand, after the heat-sensitive filling medium 51 overflows and causes the tension bar 5 to lose pressure, the heat-sensitive shrinkable wire bundle 52 can produce heat shrinkage deformation, causing the tension bar 5 to drive the left-hand barrier card 4 and the right-hand barrier card 41 to cut off the outer protective layer 1, thereby preventing the fire from continuing to spread. The voltage-stabilizing long groove causes the tension bar 5 to rupture, which can effectively avoid subsequent risks caused by the continuous increase in the pressure of the tension bar 5, thereby further ensuring the safety of the highly flame-retardant and fire-resistant cables during application.
图4-图8示出外护绝缘层13内壁开设有多个引流槽,且引流槽与张力条5相对应位置,引流槽的设置能够在张力条5未对外防护层1撕破后,张力条5破裂致使热感填充介质51溢出后,溢出的热感填充介质51能够在引流槽的引流下,在铠装层2和外护绝缘层13之间形成防护气隔层,一方面继续通过其气胀的作用持续对外防护层1进行撕破促进其剥离的作用,另一方面能够避免外防护层1上的火势持续蔓延至铠装层2上,起到有效地抑制阻燃的效果。4 to 8 show that a plurality of drainage grooves are provided on the inner wall of the outer insulating layer 13, and the drainage grooves are located at positions corresponding to the tension strips 5. The arrangement of the drainage grooves enables the thermal filling medium 51 to overflow after the tension strips 5 have not torn the outer protective layer 1. The overflowed thermal filling medium 51 can form a protective air barrier between the armor layer 2 and the outer insulating layer 13 under the drainage of the drainage grooves after the tension strips 5 have ruptured and caused the thermal filling medium 51 to overflow. On the one hand, the protective air barrier can be continuously torn and peeled off the outer protective layer 1 through the effect of its air expansion. On the other hand, the fire on the outer protective layer 1 can be prevented from continuously spreading to the armor layer 2, thereby effectively suppressing the flame retardancy.
图1-图11示出高阻燃耐火型电缆在起火时,由于稳压长槽的设置,在张力条5被热感填充介质51热胀作用下产生胀大形变时,张力条5在对外护套11和耐火层12产生顶起形变促进其撕破的同时,还会对其自身稳压长槽处形成压力,故若在张力条5未对外护套11和耐火层12进行完全撕破时,张力条5在稳压长槽处的形变致使其自身优先破裂时,其内的热感填充介质51会优先溢出,溢出的热感填充介质51会充斥在铠装层2、外护绝缘层13和耐火层12之间,并且在外护绝缘层13上引流槽的引导下,会在铠装层2和外护绝缘层13之间形成气隔层,在后续外护套11和耐火层12被烧破后,能够隔绝氧气的作用,阻止火势朝向铠装层2的蔓延,避免火势在径线上的蔓延,避免了火焰对铠装层2和缆芯层3造成的持续损伤,进而延长高阻燃耐火型电缆的应用时效,为救援信号争取时间,若在张力条5对外护套11和耐火层12进行完全撕破后,张力条5在稳压长槽处的形变致使其自身破裂时,其内的热感填充介质51会溢出四散在外护套11、耐火层12和外护绝缘层13的周测,有效起到稀释氧气浓度的作用,对火焰燃烧进行抑制作用,然后在后续热感收缩丝束52的热收缩过程中,实现对外护套11、耐火层12和外护绝缘层13的轴线方向上的截断作用,起到有效的阻燃效果。Figures 1 to 11 show that when a highly flame-retardant and fire-resistant cable is on fire, due to the setting of the voltage-stabilizing long groove, when the tension bar 5 is expanded and deformed by the thermal expansion of the heat-sensitive filling medium 51, the tension bar 5 will not only lift up the outer sheath 11 and the fire-resistant layer 12 to promote their tearing, but also form pressure on its own voltage-stabilizing long groove. Therefore, if the tension bar 5 has not completely torn the outer sheath 11 and the fire-resistant layer 12, the deformation of the tension bar 5 at the voltage-stabilizing long groove causes it to rupture first, and the heat-sensitive filling medium 51 therein will overflow first. The overflowed heat-sensitive filling medium 51 will fill between the armor layer 2, the outer insulating layer 13 and the fire-resistant layer 12, and under the guidance of the drainage groove on the outer insulating layer 13, an air barrier will be formed between the armor layer 2 and the outer insulating layer 13, and when the outer sheath 11 and the fire-resistant layer 12 are subsequently burned After breaking, it can isolate the oxygen, prevent the fire from spreading toward the armor layer 2, avoid the spread of fire on the radial line, and avoid the continuous damage caused by the flame to the armor layer 2 and the cable core layer 3, thereby extending the application time of the highly flame retardant and fire-resistant cable, and buying time for the rescue signal. If after the tension bar 5 completely tears the outer sheath 11 and the fire-resistant layer 12, the deformation of the tension bar 5 at the voltage-stabilizing long groove causes it to rupture itself, the thermal-sensitive filling medium 51 therein will overflow and scatter around the outer sheath 11, the fire-resistant layer 12 and the outer insulating layer 13, effectively diluting the oxygen concentration and suppressing the flame combustion. Then, in the subsequent heat shrinkage process of the thermal-sensitive shrinkable filament bundle 52, the outer sheath 11, the fire-resistant layer 12 and the outer insulating layer 13 are cut off in the axial direction, thereby achieving an effective flame retardant effect.
结合当前实际需求,本申请采用的上述实施方式,保护范围并不局限于此,在本领域技术人员所具备的知识范围内,不脱离本申请构思作出的各种变化,仍落在本发明的保护范围。In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
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