CN118671033A - A device for detecting the surface reflectivity of a crystalline silicon solar cell silicon wafer - Google Patents
A device for detecting the surface reflectivity of a crystalline silicon solar cell silicon wafer Download PDFInfo
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Abstract
本发明公开了一种晶硅太阳能电池硅片表面反光率检测装置,涉及半导体检测技术领域,旨在解决现有装置无法满足现阶段硅片检测要求的技术问题,包括检测基台,本发明通过在承载架上设置升降机构,在升降机构上吊装动态调距机构,在动态调距机构上连接若干个柔性避光机构,本发明通过动态调距机构使得若干个柔性避光机构对若干个晶硅太阳能电池硅片进行柔性夹持检测,通过分散压力、减小接触面积,显著降低了对硅片表面的潜在损伤风险,避免了因压力不均导致的局部形变,从而提高了反光率检测的精度,柔性夹持硅片表面形成紧密的贴合,减少光线的泄露,良好的密封性有助于在检测过程中保持检测区域的遮光效果,从而提高反光率检测的准确性。
The present invention discloses a device for detecting the surface reflectivity of a silicon wafer of a crystalline silicon solar cell, relates to the technical field of semiconductor detection, and aims to solve the technical problem that existing devices cannot meet the current requirements for silicon wafer detection. The device comprises a detection base, wherein a lifting mechanism is arranged on a carrier frame, a dynamic distance adjustment mechanism is hoisted on the lifting mechanism, and a plurality of flexible light-shielding mechanisms are connected to the dynamic distance adjustment mechanism. The present invention enables the plurality of flexible light-shielding mechanisms to perform flexible clamping detection on a plurality of crystalline silicon solar cell silicon wafers through the dynamic distance adjustment mechanism, significantly reduces the potential risk of damage to the surface of the silicon wafer by dispersing pressure and reducing the contact area, avoids local deformation caused by uneven pressure, thereby improving the accuracy of reflectivity detection, forms a tight fit on the surface of the flexibly clamped silicon wafer, reduces light leakage, and good sealing helps to maintain the shading effect of the detection area during the detection process, thereby improving the accuracy of reflectivity detection.
Description
技术领域Technical Field
本发明涉及半导体检测技术领域,更具体地说,涉及一种晶硅太阳能电池硅片表面反光率检测装置。The present invention relates to the field of semiconductor detection technology, and more specifically to a device for detecting the surface reflectivity of a crystalline silicon solar cell silicon wafer.
背景技术Background Art
晶硅太阳能电池硅片表面反光率的检测,本质上是通过测量硅片对特定波长光线的反射能力来评估其光学性能。理想的检测装置应能高效、准确地获取这一数据,同时避免对硅片造成任何物理损伤。然而,现有的检测方式在设计上存在明显不足,晶硅太阳能电池硅片通常具有较薄的厚度,这使得它们极易在受到外力作用时发生破裂或形变。The detection of the reflectivity of the silicon wafer surface of a crystalline silicon solar cell is essentially to evaluate its optical performance by measuring the ability of the silicon wafer to reflect light of a specific wavelength. An ideal detection device should be able to obtain this data efficiently and accurately while avoiding any physical damage to the silicon wafer. However, the existing detection methods have obvious design deficiencies. Crystalline silicon solar cell silicon wafers are usually thin, which makes them very easy to break or deform when subjected to external forces.
而现有的检测方式,在将硅片置于两个压板之间以进行测量时,即使压力控制得相当精确,也难免会对硅片产生一定的挤压应力,从而增加其损坏的风险。现有的上下压合的检测方式在检测效率上也存在明显不足。由于需要逐个对硅片进行压合、测量和释放操作,这一过程耗时较长,且难以实现自动化和批量化处理。随着太阳能电池产业规模的不断扩大,对生产效率的要求也越来越高,传统的检测方式已难以满足现代化生产线的需求。However, in the existing detection method, when the silicon wafer is placed between two pressure plates for measurement, even if the pressure is controlled quite accurately, it is inevitable that a certain amount of extrusion stress will be generated on the silicon wafer, thereby increasing the risk of damage. The existing upper and lower pressing detection method also has obvious shortcomings in detection efficiency. Since the silicon wafers need to be pressed, measured and released one by one, this process is time-consuming and difficult to automate and batch process. With the continuous expansion of the scale of the solar cell industry, the requirements for production efficiency are also getting higher and higher. Traditional detection methods can no longer meet the needs of modern production lines.
且,在进行反射率检测时,通常需要进行避光处理。避光处理的主要原因在于减少外部环境光线的干扰。外部光线可能会与检测光源相互作用,导致测量结果不准确。例如,如果在检测过程中周围环境存在强烈的杂散光,这些光线可能会被检测样品反射或散射,从而混入到测量的反射光中,使得最终测得的反射率偏高。再比如,在实验室环境中,如果没有做好避光,窗户透进来的自然光或者室内的灯光都可能对检测结果产生影响。同时,反光率检测仪长时间曝光可能会产生一些影响。首先,长时间曝光可能会导致仪器内部的感光元件过热,从而影响其性能和准确性。感光元件在持续工作并接收大量光线时,产生的热量可能超出正常工作范围,这可能导致测量结果出现偏差。其次,长时间曝光还会加速仪器的老化和损耗。鉴于此,我们提出一种晶硅太阳能电池硅片表面反光率检测装置。Moreover, when performing reflectivity detection, light-shielding treatment is usually required. The main reason for light-shielding treatment is to reduce the interference of external ambient light. External light may interact with the detection light source, resulting in inaccurate measurement results. For example, if there is strong stray light in the surrounding environment during the detection process, these lights may be reflected or scattered by the detection sample, and thus mixed into the measured reflected light, making the final measured reflectivity higher. For example, in a laboratory environment, if light-shielding is not done well, natural light coming through the window or indoor lights may affect the test results. At the same time, long-term exposure of the reflectivity detector may have some effects. First, long-term exposure may cause the photosensitive element inside the instrument to overheat, thereby affecting its performance and accuracy. When the photosensitive element works continuously and receives a large amount of light, the heat generated may exceed the normal working range, which may cause deviations in the measurement results. Secondly, long-term exposure will also accelerate the aging and loss of the instrument. In view of this, we propose a device for detecting the surface reflectivity of a crystalline silicon solar cell silicon wafer.
发明内容Summary of the invention
本发明的目的在于提供一种晶硅太阳能电池硅片表面反光率检测装置,以解决现有装置无法满足现阶段硅片检测要求的技术问题。The purpose of the present invention is to provide a device for detecting the surface reflectivity of a crystalline silicon solar cell silicon wafer, so as to solve the technical problem that the existing device cannot meet the current silicon wafer detection requirements.
为解决上述技术问题,本发明提供如下技术方案:一种晶硅太阳能电池硅片表面反光率检测装置,包括检测基台,所述检测基台上设有带式输送机,所述检测基台上靠近所述带式输送机背面的位置设有承载架,所述承载架上位于所述带式输送机正上方的位置设有升降机构,所述升降机构上吊装有动态调距机构,所述动态调距机构上连接有若干柔性避光机构;In order to solve the above technical problems, the present invention provides the following technical solutions: a device for detecting the surface reflectivity of a crystalline silicon solar cell silicon wafer, comprising a detection base, a belt conveyor is provided on the detection base, a bearing frame is provided on the detection base near the back of the belt conveyor, a lifting mechanism is provided on the bearing frame at a position directly above the belt conveyor, a dynamic distance adjustment mechanism is suspended on the lifting mechanism, and a plurality of flexible light-shielding mechanisms are connected to the dynamic distance adjustment mechanism;
其中,所述动态调距机构致使若干所述柔性避光机构呈水平对向柔性夹持检测,且,所述柔性避光机构具有检测避光及空窗避光两种避光状态。The dynamic distance adjustment mechanism causes a plurality of the flexible light-shielding mechanisms to be horizontally opposed to each other for flexible clamping detection, and the flexible light-shielding mechanism has two light-shielding states: detection light-shielding and window light-shielding.
优选地,所述升降机构包括气缸、吊杆、滑杆及吊连块,所述气缸设于所述承载架位于所述带式输送机正上方的位置,所述吊杆连接于所述气缸输出端,所述滑杆对称设于所述承载架上,所述吊连块一端连接于所述吊杆及所述滑杆上,所述吊连块另一端连接于所述动态调距机构上。Preferably, the lifting mechanism includes a cylinder, a suspension rod, a sliding rod and a suspension block, the cylinder is arranged at a position where the carrier is located directly above the belt conveyor, the suspension rod is connected to the output end of the cylinder, the sliding rod is symmetrically arranged on the carrier, one end of the suspension block is connected to the suspension rod and the sliding rod, and the other end of the suspension block is connected to the dynamic distance adjustment mechanism.
优选地,所述动态调距机构包括壳体组件、驱动组件及动态组件,所述壳体组件连接于所述吊连块底端,所述驱动组件设于所述壳体组件内部,所述动态组件连接于所述壳体组件上靠近所述驱动组件的位置,所述柔性避光机构连接于所述动态组件上。Preferably, the dynamic distance adjustment mechanism includes a shell assembly, a drive assembly and a dynamic assembly, the shell assembly is connected to the bottom end of the suspension block, the drive assembly is arranged inside the shell assembly, the dynamic assembly is connected to a position on the shell assembly close to the drive assembly, and the flexible light-shielding mechanism is connected to the dynamic assembly.
优选地,所述壳体组件包括外壳、背板、第一变距板、第二变距板、变距槽及齿槽,所述背板连接于所述吊连块底端,所述外壳安装于所述背板上,所述驱动组件连接于所述外壳内部一端,所述第一变距板连接于所述背板内部另一端,所述第二变距板连接于所述背板底端,所述变距槽开设于所述第一变距板及所述第二变距板上,所述齿槽开设于所述第二变距板上。Preferably, the shell assembly includes an outer shell, a back plate, a first pitch variable plate, a second pitch variable plate, a pitch variable groove and a tooth groove, the back plate is connected to the bottom end of the suspension block, the outer shell is installed on the back plate, the drive assembly is connected to one end inside the outer shell, the first pitch variable plate is connected to the other end inside the back plate, the second pitch variable plate is connected to the bottom end of the back plate, the pitch variable groove is opened on the first pitch variable plate and the second pitch variable plate, and the tooth groove is opened on the second pitch variable plate.
优选地,所述驱动组件包括安装块、伺服电机、皮带及移动丝杆,所述安装块连接于所述外壳远离所述第一变距板一端,所述伺服电机设于所述安装块一端,所述移动丝杆转动连接于所述安装块另一端,所述皮带一端连接于所述伺服电机输出端,所述皮带另一端连接于所述移动丝杆上,所述动态组件连接于所述移动丝杆上。Preferably, the driving assembly includes a mounting block, a servo motor, a belt and a movable screw, the mounting block is connected to one end of the housing away from the first pitch variable plate, the servo motor is arranged at one end of the mounting block, the movable screw is rotatably connected to the other end of the mounting block, one end of the belt is connected to the output end of the servo motor, the other end of the belt is connected to the movable screw, and the dynamic assembly is connected to the movable screw.
优选地,所述动态组件包括移动块、滑轨A、滑轨B及滑吊块,所述移动块活动连接于所述移动丝杆上,所述滑轨A连接于所述移动块上,所述滑轨B滑动连接于所述滑轨A,所述滑吊块滑动连接于所述滑轨B上,所述滑轨A呈竖向垂直布置,所述滑轨B呈横向水平布置;所述滑吊块上靠近所述第一变距板的位置设有限位杆,所述限位杆滑动连接于所述变距槽上,所述滑吊块底端还连接有安装柱,所述柔性避光机构连接于所述安装柱上。Preferably, the dynamic component includes a moving block, a slide rail A, a slide rail B and a sliding block, the moving block is movably connected to the moving screw, the slide rail A is connected to the moving block, the slide rail B is slidably connected to the slide rail A, the sliding block is slidably connected to the slide rail B, the slide rail A is arranged vertically, and the slide rail B is arranged horizontally; a limit rod is provided on the sliding block near the first pitch change plate, the limit rod is slidably connected to the pitch change groove, the bottom end of the sliding block is also connected to a mounting column, and the flexible light-shielding mechanism is connected to the mounting column.
优选地,所述柔性避光机构包括柔性夹持组件、避光调节组件及气塞组件,所述柔性夹持组件顶端连接于所述安装柱上,所述柔性夹持组件背面活动插设于所述第二变距板上,所述避光调节组件设于所述柔性夹持组件上,所述气塞组件设于所述柔性夹持组件上。Preferably, the flexible light-shielding mechanism includes a flexible clamping component, a light-shielding adjustment component and an air plug component, the top end of the flexible clamping component is connected to the mounting column, the back end of the flexible clamping component is movably inserted on the second variable pitch plate, the light-shielding adjustment component is arranged on the flexible clamping component, and the air plug component is arranged on the flexible clamping component.
优选地,所述柔性夹持组件包括安装主杆、转动块、驱动轴杆、齿轮、转动轴杆及橡胶吸盘,所述安装主杆连接于所述安装柱上,所述转动块转动连接于所述安装主杆底端,所述驱动轴杆一端活动插设于所述第二变距板上,所述驱动轴杆另一端穿设过所述安装主杆连接于所述转动块上,所述齿轮设于所述驱动轴杆靠近所述第二变距板一端,所述齿轮与所述齿槽啮合配合,所述转动轴杆转动连接于所述转动块远离所述驱动轴杆一端,所述橡胶吸盘连接于所述转动轴杆远离所述转动块一端,所述气塞组件设于所述橡胶吸盘上。Preferably, the flexible clamping assembly includes an installation main rod, a rotating block, a driving shaft, a gear, a rotating shaft and a rubber suction cup, the installation main rod is connected to the installation column, the rotating block is rotatably connected to the bottom end of the installation main rod, one end of the driving shaft is movably inserted on the second pitch change plate, the other end of the driving shaft passes through the installation main rod and is connected to the rotating block, the gear is provided at one end of the driving shaft close to the second pitch change plate, the gear is meshed with the tooth groove, the rotating shaft is rotatably connected to one end of the rotating block away from the driving shaft, the rubber suction cup is connected to one end of the rotating shaft away from the rotating block, and the air plug assembly is provided on the rubber suction cup.
优选地,所述避光调节组件包括齿环槽、齿条板及伞齿轮A,所述齿环槽开设于所述转动轴杆上,所述齿条板设于所述安装主杆上,所述齿环槽与所述齿条板适配,所述伞齿轮A设于所述转动块靠近所述驱动轴杆一端。Preferably, the light-shielding adjustment component includes a gear ring groove, a rack plate and a bevel gear A, the gear ring groove is opened on the rotating shaft, the rack plate is arranged on the mounting main rod, the gear ring groove is adapted to the rack plate, and the bevel gear A is arranged on the rotating block near one end of the driving shaft.
优选地,所述橡胶吸盘上开设有气塞孔,所述气塞组件设于所述气塞孔上;所述气塞组件包括气塞筒、内螺纹、气塞柱、气孔槽、外螺纹、伞齿轮B及挡块,所述气塞筒设于所述气塞孔上,所述内螺纹开设于所述气塞筒内部,所述气塞柱插设于所述气塞筒上,所述气孔槽呈环形等间距开设于所述气塞柱外壁一端,所述外螺纹开设于所述气塞柱外壁另一端,所述伞齿轮B设于所述气塞柱一侧,所述挡块设于所述气塞柱另一侧,所述伞齿轮B与所述伞齿轮A适配。Preferably, an air plug hole is provided on the rubber suction cup, and the air plug assembly is arranged on the air plug hole; the air plug assembly includes an air plug cylinder, an internal thread, an air plug column, an air hole groove, an external thread, a bevel gear B and a stopper, the air plug cylinder is provided on the air plug hole, the internal thread is provided inside the air plug cylinder, the air plug column is inserted into the air plug cylinder, the air hole groove is provided in a circular shape at equal intervals on one end of the outer wall of the air plug column, the external thread is provided on the other end of the outer wall of the air plug column, the bevel gear B is provided on one side of the air plug column, the stopper is provided on the other side of the air plug column, and the bevel gear B is adapted to the bevel gear A.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明通过对现有的晶硅太阳能电池硅片表面反光率检测装置的结构进行改进,通过在检测基台上设置带式输送机,在带式输送机背面设置承载架,在承载架上设置升降机构,在升降机构上吊装动态调距机构,在动态调距机构上连接若干个柔性避光机构,本发明通过动态调距机构使得若干个柔性避光机构对若干个晶硅太阳能电池硅片进行柔性夹持检测,通过分散压力、减小接触面积,显著降低了对硅片表面的潜在损伤风险,避免了因压力不均导致的局部形变,从而提高了反光率检测的精度,柔性夹持硅片表面形成紧密的贴合,减少光线的泄露,良好的密封性有助于在检测过程中保持检测区域的遮光效果,从而提高反光率检测的准确性。1. The present invention improves the structure of an existing device for detecting the surface reflectance of silicon wafers of crystalline silicon solar cells. A belt conveyor is arranged on a detection base, a carrier frame is arranged on the back of the belt conveyor, a lifting mechanism is arranged on the carrier frame, a dynamic distance adjustment mechanism is hoisted on the lifting mechanism, and a plurality of flexible light-shielding mechanisms are connected to the dynamic distance adjustment mechanism. The present invention enables a plurality of flexible light-shielding mechanisms to perform flexible clamping detection on a plurality of crystalline silicon solar cell silicon wafers through the dynamic distance adjustment mechanism, and significantly reduces the potential risk of damage to the surface of the silicon wafer by dispersing pressure and reducing the contact area, avoids local deformation caused by uneven pressure, thereby improving the accuracy of reflectance detection, and forms a tight fit on the surface of the flexibly clamped silicon wafer to reduce light leakage. Good sealing helps to maintain the shading effect of the detection area during the detection process, thereby improving the accuracy of reflectance detection.
2、本发明将移动块活动套设在移动丝杆上,驱动伺服电机旋转带动皮带旋转,皮带拉动移动丝杆旋转,移动丝杆旋转使得其套设在移动丝杆上的移动块产生垂直方向的移动,移动块带动滑轨A移动,由于滑轨A上还连接有滑轨B,滑轨B上滑动连接有若干个滑吊块,滑吊块上设置有限位杆,限位杆活动插设在变距槽上,使得滑轨A竖向移动时,由于限位杆及变距槽的限位使得滑吊块在滑轨B上移动,滑吊块底端连接有安装柱,安装柱上连接有柔性避光机构,使得柔性避光机构产生位置的移动,变距功能允许夹持装置根据硅片的实际尺寸进行调整,确保每个硅片都能被稳定且紧密地夹持,这对于处理不同批次或设计要求的硅片尤为重要。2. The present invention movably sleeves the moving block on the moving screw rod, drives the servo motor to rotate and drives the belt to rotate, and the belt pulls the moving screw rod to rotate. The rotation of the moving screw rod causes the moving block sleeved on the moving screw rod to move in the vertical direction, and the moving block drives the slide rail A to move. Since the slide rail A is also connected to the slide rail B, a number of sliding blocks are slidably connected to the slide rail B. A limiting rod is provided on the sliding block, and the limiting rod is movably inserted in the pitch variable groove. When the slide rail A moves vertically, the sliding block moves on the slide rail B due to the limiting of the limiting rod and the pitch variable groove. The bottom end of the sliding block is connected to a mounting column, and a flexible light-shielding mechanism is connected to the mounting column, so that the flexible light-shielding mechanism moves in position. The pitch variable function allows the clamping device to be adjusted according to the actual size of the silicon wafer to ensure that each silicon wafer can be stably and tightly clamped, which is particularly important for processing silicon wafers of different batches or design requirements.
3、本发明中当安装主杆产生位置的移动时,活动插设在第二变距板上的驱动轴杆及齿轮在变距槽上滑动,齿轮啮合齿槽使得驱动轴杆转动,驱动轴杆带动转动块转动,转动块转动转动180度后,转动轴杆上的齿环槽与顶端的齿条板啮合,使得转动轴杆带动橡胶吸盘转动成对向状态,由于第二变距板的变距槽使得橡胶吸盘再次合并,在橡胶吸盘合并前,伞齿轮A转动驱动气塞组件的气塞柱上的伞齿轮B转动,伞齿轮B转动带动气塞柱旋转,气塞柱上的外螺纹与气塞筒的内螺纹螺纹配合,使得气塞柱旋出螺纹部分漏出气孔槽,由于气孔槽使得橡胶吸盘内部进入空气,导致其无法产生吸力,便于橡胶吸盘从硅片上脱离的同时,在分离后使得两个橡胶吸盘再次合并的检测空窗期也无法产生吸力,空窗期合并吸盘的目的是减少长时间曝光导致仪器内部的感光元件过热从而影响其性能和准确性的情况产生,提高设备使用寿命且提高检测质量及效率。3. In the present invention, when the main rod is installed to move, the driving shaft and the gear movably inserted on the second pitch-changing plate slide on the pitch-changing groove, and the gear meshes with the tooth groove to rotate the driving shaft, and the driving shaft drives the rotating block to rotate. After the rotating block rotates 180 degrees, the tooth ring groove on the rotating shaft meshes with the rack plate at the top, so that the rotating shaft drives the rubber suction cup to rotate into an opposing state. Due to the pitch-changing groove of the second pitch-changing plate, the rubber suction cup is merged again. Before the rubber suction cup is merged, the bevel gear A rotates to drive the bevel gear B on the air plug column of the air plug assembly to rotate, and the bevel gear B rotates The air plug column is driven to rotate, and the external thread on the air plug column cooperates with the internal thread of the air plug tube, so that the air plug column is screwed out of the threaded part and leaks out of the air hole groove. Due to the air hole groove, air enters the rubber suction cup, resulting in it being unable to generate suction, which facilitates the rubber suction cup to separate from the silicon wafer. At the same time, it is also unable to generate suction during the detection window period when the two rubber suction cups are merged again after separation. The purpose of merging the suction cups during the window period is to reduce the situation where the photosensitive elements inside the instrument are overheated due to long-term exposure, thereby affecting its performance and accuracy, thereby increasing the service life of the equipment and improving the detection quality and efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的正视结构示意图;FIG2 is a front view of the structure of the present invention;
图3为本发明的升降机构及动态调距机构的背面结构示意图;FIG3 is a schematic diagram of the back structure of the lifting mechanism and the dynamic distance adjustment mechanism of the present invention;
图4为本发明的动态调距机构及柔性避光机构结构示意图;FIG4 is a schematic structural diagram of a dynamic distance adjustment mechanism and a flexible light shielding mechanism of the present invention;
图5为本发明的动态调距机构拆分正面结构示意图;FIG5 is a schematic diagram of the front structure of the dynamic pitch adjustment mechanism of the present invention;
图6为本发明的动态调距机构拆分背面结构示意图;FIG6 is a schematic diagram of the structure of the back side of the dynamic distance adjustment mechanism of the present invention;
图7为本发明的第二变距板及柔性避光机构结构示意图;FIG7 is a schematic structural diagram of a second pitch-variable plate and a flexible light-shielding mechanism of the present invention;
图8为本发明的反光率检测状态的示意图;FIG8 is a schematic diagram of a reflectivity detection state of the present invention;
图9为本发明的检测仪空窗期避光状态示意图;FIG9 is a schematic diagram of a light-shielding state of a detector during a window period of the present invention;
图10为本发明的橡胶吸盘及气塞组件结构示意图;FIG10 is a schematic diagram of the structure of the rubber suction cup and the air plug assembly of the present invention;
图11为本发明的A处结构放大图;FIG11 is an enlarged view of the structure at A of the present invention;
图中标号说明:Description of the numbers in the figure:
1、检测基台;2、带式输送机;3、承载架;4、升降机构;5、动态调距机构;6、柔性避光机构;1. Detection base; 2. Belt conveyor; 3. Carrying frame; 4. Lifting mechanism; 5. Dynamic distance adjustment mechanism; 6. Flexible light-shielding mechanism;
401、气缸;402、吊杆;403、滑杆;404、吊连块;401, cylinder; 402, suspension rod; 403, slide rod; 404, suspension connecting block;
501、壳体组件; 502、驱动组件; 503、动态组件;501, housing component; 502, drive component; 503, dynamic component;
601、柔性夹持组件; 602、避光调节组件; 603、气塞组件;601. Flexible clamping assembly; 602. Light-shielding adjustment assembly; 603. Air plug assembly;
5011、外壳;5012、背板;5013、第一变距板;5014、第二变距板;5015、变距槽;5016、齿槽;5011, housing; 5012, back plate; 5013, first pitch-changing plate; 5014, second pitch-changing plate; 5015, pitch-changing slot; 5016, tooth slot;
5021、安装块;5022、伺服电机;5023、皮带;5024、移动丝杆;5021, mounting block; 5022, servo motor; 5023, belt; 5024, moving screw;
5031、移动块;5032、滑轨A;5033、滑轨B;5034、滑吊块;5035、限位杆;5036、安装柱;5031, moving block; 5032, slide rail A; 5033, slide rail B; 5034, sliding block; 5035, limit rod; 5036, mounting column;
6011、安装主杆;6012、转动块;6013、驱动轴杆;6014、齿轮;6015、转动轴杆;6016、橡胶吸盘;6017、气塞孔;6011, install the main rod; 6012, rotate the block; 6013, drive the shaft; 6014, gear; 6015, rotate the shaft; 6016, rubber suction cup; 6017, air plug hole;
6021、齿环槽;6022、齿条板;6023、伞齿轮A;6021, gear ring groove; 6022, rack plate; 6023, bevel gear A;
6031、气塞筒;6032、内螺纹;6033、气塞柱;6034、气孔槽;6035、外螺纹;6036、伞齿轮B;6037、挡块。6031, air plug cylinder; 6032, internal thread; 6033, air plug column; 6034, air hole groove; 6035, external thread; 6036, bevel gear B; 6037, stopper.
具体实施方式DETAILED DESCRIPTION
如图1至图11所示,本发明涉及的一种晶硅太阳能电池硅片表面反光率检测装置,包括检测基台1,检测基台1上设有带式输送机2,检测基台1上靠近带式输送机2背面的位置设有承载架3,承载架3上位于带式输送机2正上方的位置设有升降机构4,升降机构4上吊装有动态调距机构5,动态调距机构5上连接有若干柔性避光机构6;其中,动态调距机构5致使若干柔性避光机构6呈水平对向柔性夹持检测,且,柔性避光机构6具有检测避光及空窗避光两种避光状态。本发明通过对现有的晶硅太阳能电池硅片表面反光率检测装置的结构进行改进,通过在检测基台1上设置带式输送机2,在带式输送机2背面设置承载架3,在承载架3上设置升降机构4,在升降机构4上吊装动态调距机构5,在动态调距机构5上连接若干个柔性避光机构6,本发明通过动态调距机构5使得若干个柔性避光机构6对若干个晶硅太阳能电池硅片进行柔性夹持检测,通过分散压力、减小接触面积,显著降低了对硅片表面的潜在损伤风险,避免了因压力不均导致的局部形变,从而提高了反光率检测的精度,柔性夹持硅片表面形成紧密的贴合,减少光线的泄露,良好的密封性有助于在检测过程中保持检测区域的遮光效果,从而提高反光率检测的准确性。As shown in Figures 1 to 11, the present invention relates to a device for detecting the surface reflectance of a crystalline silicon solar cell silicon wafer, comprising a detection base 1, a belt conveyor 2 being provided on the detection base 1, a carrier frame 3 being provided on the detection base 1 near the back of the belt conveyor 2, a lifting mechanism 4 being provided on the carrier frame 3 directly above the belt conveyor 2, a dynamic distance adjusting mechanism 5 being suspended on the lifting mechanism 4, and a plurality of flexible light-shielding mechanisms 6 being connected to the dynamic distance adjusting mechanism 5; wherein the dynamic distance adjusting mechanism 5 causes the plurality of flexible light-shielding mechanisms 6 to be in horizontally opposite flexible clamping detection, and the flexible light-shielding mechanisms 6 have two light-shielding states: detection light-shielding and window light-shielding. The present invention improves the structure of an existing device for detecting the surface reflectance of silicon wafers of crystalline silicon solar cells. A belt conveyor 2 is arranged on a detection base 1, a carrier frame 3 is arranged on the back of the belt conveyor 2, a lifting mechanism 4 is arranged on the carrier frame 3, a dynamic distance adjusting mechanism 5 is hoisted on the lifting mechanism 4, and a plurality of flexible light-shielding mechanisms 6 are connected to the dynamic distance adjusting mechanism 5. The present invention enables a plurality of flexible light-shielding mechanisms 6 to perform flexible clamping detection on a plurality of crystalline silicon solar cell silicon wafers through the dynamic distance adjusting mechanism 5, and significantly reduces the potential risk of damage to the surface of the silicon wafer by dispersing pressure and reducing the contact area, avoids local deformation caused by uneven pressure, thereby improving the accuracy of reflectance detection, and forms a tight fit with the surface of the flexibly clamped silicon wafer to reduce light leakage. Good sealing helps to maintain the shading effect of the detection area during the detection process, thereby improving the accuracy of reflectance detection.
在本发明的实施例中,升降机构4包括气缸401、吊杆402、滑杆403及吊连块404,气缸401设于承载架3位于带式输送机2正上方的位置,吊杆402连接于气缸401输出端,滑杆403对称设于承载架3上,吊连块404一端连接于吊杆402及滑杆403上,吊连块404另一端连接于动态调距机构5上。本发明中在承载架3位于带式输送机2正上方的位置设置气缸401,气缸401冲程及回程带动吊杆402及三个吊连块404下降或上升,其中一个吊连块404连接在吊杆402及动态调距机构5上,其中外侧的两个吊连块404底端连接在动态调距机构5上其本身活动穿设在滑杆403上,起到提高稳定性的效果,防止升降的过程中检测仪器由于偏移无法水平校准,导致夹持压力不均匀的情况产生。In an embodiment of the present invention, the lifting mechanism 4 includes a cylinder 401, a suspension rod 402, a slide rod 403 and a suspension block 404. The cylinder 401 is arranged at a position where the carrier frame 3 is directly above the belt conveyor 2. The suspension rod 402 is connected to the output end of the cylinder 401. The slide rod 403 is symmetrically arranged on the carrier frame 3. One end of the suspension block 404 is connected to the suspension rod 402 and the slide rod 403, and the other end of the suspension block 404 is connected to the dynamic distance adjustment mechanism 5. In the present invention, a cylinder 401 is arranged at a position where the carrier frame 3 is located directly above the belt conveyor 2. The stroke and return stroke of the cylinder 401 drive the suspension rod 402 and three suspension blocks 404 to descend or ascend. One of the suspension blocks 404 is connected to the suspension rod 402 and the dynamic distance adjustment mechanism 5. The bottom ends of the two outer suspension blocks 404 are connected to the dynamic distance adjustment mechanism 5, and they themselves are movably arranged on the slide rod 403, which improves the stability and prevents the detection instrument from being unable to be horizontally calibrated due to offset during the lifting process, resulting in uneven clamping pressure.
在本发明的实施例中,动态调距机构5包括壳体组件501、驱动组件502及动态组件503,壳体组件501连接于吊连块404底端,驱动组件502设于壳体组件501内部,动态组件503连接于壳体组件501上靠近驱动组件502的位置,柔性避光机构6连接于动态组件503上。本发明中壳体组件501为说明书附图4及说明书附图5所示的外壳,驱动组件502及动态组件503均设置在壳体组件501内部,柔性避光机构6连接于动态组件503伸出壳体组件501的部分。In the embodiment of the present invention, the dynamic distance adjustment mechanism 5 includes a housing component 501, a driving component 502 and a dynamic component 503. The housing component 501 is connected to the bottom end of the suspension block 404, the driving component 502 is arranged inside the housing component 501, the dynamic component 503 is connected to the housing component 501 at a position close to the driving component 502, and the flexible light-shielding mechanism 6 is connected to the dynamic component 503. In the present invention, the housing component 501 is the housing shown in Figures 4 and 5 of the specification, the driving component 502 and the dynamic component 503 are both arranged inside the housing component 501, and the flexible light-shielding mechanism 6 is connected to the portion of the dynamic component 503 extending out of the housing component 501.
作为本发明的另一实施例,壳体组件501包括外壳5011、背板5012、第一变距板5013、第二变距板5014、变距槽5015及齿槽5016,背板5012连接于吊连块404底端,外壳5011安装于背板5012上,驱动组件502连接于外壳5011内部一端,第一变距板5013连接于背板5012内部另一端,第二变距板5014连接于背板5012底端,变距槽5015开设于第一变距板5013及第二变距板5014上,齿槽5016开设于第二变距板5014上。本发明中驱动组件502连接于外壳5011内部其中一端,第一变距板5013连接于背板5012内部另一端,第一变距板5013为固定连接于外壳5011上的,当驱动组件502使得动态组件503移动时,动态组件503由于变距槽5015的限位使得,动态组件503上的柔性避光机构6的夹持开合距离发生改变,使得适配晶硅太阳能电池硅片的尺寸和形状,通过其灵活性和可调性,能够轻松适应不同尺寸和形状的硅片,而无需更换夹具或进行复杂的调整。As another embodiment of the present invention, the shell assembly 501 includes an outer shell 5011, a back plate 5012, a first pitch change plate 5013, a second pitch change plate 5014, a pitch change slot 5015 and a tooth groove 5016. The back plate 5012 is connected to the bottom end of the suspension block 404, the outer shell 5011 is installed on the back plate 5012, the drive assembly 502 is connected to one end inside the outer shell 5011, the first pitch change plate 5013 is connected to the other end inside the back plate 5012, the second pitch change plate 5014 is connected to the bottom end of the back plate 5012, the pitch change slot 5015 is opened on the first pitch change plate 5013 and the second pitch change plate 5014, and the tooth groove 5016 is opened on the second pitch change plate 5014. In the present invention, the driving component 502 is connected to one end of the inside of the shell 5011, and the first pitch plate 5013 is connected to the other end of the inside of the back plate 5012. The first pitch plate 5013 is fixedly connected to the shell 5011. When the driving component 502 causes the dynamic component 503 to move, the dynamic component 503 is limited by the pitch groove 5015, so that the clamping opening and closing distance of the flexible light-shielding mechanism 6 on the dynamic component 503 changes, so as to adapt to the size and shape of the silicon wafer of the crystalline silicon solar cell. Through its flexibility and adjustability, it can easily adapt to silicon wafers of different sizes and shapes without replacing the fixture or making complicated adjustments.
作为本发明的另一实施例,驱动组件502包括安装块5021、伺服电机5022、皮带5023及移动丝杆5024,安装块5021连接于外壳5011远离第一变距板5013一端,伺服电机5022设于安装块5021一端,移动丝杆5024转动连接于安装块5021另一端,皮带5023一端连接于伺服电机5022输出端,皮带5023另一端连接于移动丝杆5024上,动态组件503连接于移动丝杆5024上。本发明中在外壳5011远离第一变距板5013一端对称设置安装块5021,在安装块5021上设置伺服电机5022,驱动伺服电机5022旋转带动皮带5023旋转,皮带5023拉动移动丝杆5024旋转,移动丝杆5024旋转使得其套设在移动丝杆5024上的动态组件503产生运动。As another embodiment of the present invention, the driving component 502 includes a mounting block 5021, a servo motor 5022, a belt 5023 and a moving screw 5024. The mounting block 5021 is connected to one end of the housing 5011 away from the first pitch plate 5013, the servo motor 5022 is arranged at one end of the mounting block 5021, the moving screw 5024 is rotatably connected to the other end of the mounting block 5021, one end of the belt 5023 is connected to the output end of the servo motor 5022, the other end of the belt 5023 is connected to the moving screw 5024, and the dynamic component 503 is connected to the moving screw 5024. In the present invention, a mounting block 5021 is symmetrically arranged at one end of the housing 5011 away from the first pitch plate 5013, and a servo motor 5022 is arranged on the mounting block 5021. The servo motor 5022 is driven to rotate to drive the belt 5023 to rotate, and the belt 5023 pulls the moving screw rod 5024 to rotate. The rotation of the moving screw rod 5024 causes the dynamic component 503 mounted on the moving screw rod 5024 to move.
作为本发明的另一实施例,动态组件503包括移动块5031、滑轨A5032、滑轨B5033及滑吊块5034,移动块5031活动连接于移动丝杆5024上,滑轨A5032连接于移动块5031上,滑轨B5033滑动连接于滑轨A5032,滑吊块5034滑动连接于滑轨B5033上,滑轨A5032呈竖向垂直布置,滑轨B5033呈横向水平布置;滑吊块5034上靠近第一变距板5013的位置设有限位杆5035,限位杆5035滑动连接于变距槽5015上,滑吊块5034底端还连接有安装柱5036,柔性避光机构6连接于安装柱5036上。本发明将移动块5031活动套设在移动丝杆5024上,驱动伺服电机5022旋转带动皮带5023旋转,皮带5023拉动移动丝杆5024旋转,移动丝杆5024旋转使得其套设在移动丝杆5024上的移动块5031产生垂直方向的移动,移动块5031带动滑轨A5032移动,由于滑轨A5032上还连接有滑轨B5033,滑轨B5033上滑动连接有若干个滑吊块5034,滑吊块5034上设置有限位杆5035,限位杆5035活动插设在变距槽5015上,使得滑轨A5032竖向移动时,由于限位杆5035及变距槽5015的限位使得滑吊块5034在滑轨B5033上移动,滑吊块5034底端连接有安装柱5036,安装柱5036上连接有柔性避光机构6,使得柔性避光机构6产生位置的移动,变距功能允许夹持装置根据硅片的实际尺寸进行调整,确保每个硅片都能被稳定且紧密地夹持,这对于处理不同批次或设计要求的硅片尤为重要。As another embodiment of the present invention, the dynamic component 503 includes a moving block 5031, a slide rail A5032, a slide rail B5033 and a sliding block 5034. The moving block 5031 is movably connected to the moving screw rod 5024, the slide rail A5032 is connected to the moving block 5031, the slide rail B5033 is slidably connected to the slide rail A5032, and the sliding block 5034 is slidably connected to the slide rail B5033. The slide rail A5032 is arranged vertically, and the slide rail B5033 is arranged horizontally. A limit rod 5035 is provided on the sliding block 5034 near the first pitch change plate 5013. The limit rod 5035 is slidably connected to the pitch change groove 5015. The bottom end of the sliding block 5034 is also connected to a mounting column 5036, and the flexible light-shielding mechanism 6 is connected to the mounting column 5036. In the present invention, the moving block 5031 is movably mounted on the moving screw rod 5024, and the servo motor 5022 is driven to rotate to drive the belt 5023 to rotate. The belt 5023 pulls the moving screw rod 5024 to rotate. The moving screw rod 5024 rotates to make the moving block 5031 mounted on the moving screw rod 5024 move in the vertical direction. The moving block 5031 drives the slide rail A5032 to move. Since the slide rail A5032 is also connected to the slide rail B5033, the slide rail B5033 is slidably connected to a plurality of sliding blocks 5034, and a limit rod 5035 is provided on the sliding block 5034. The positioning rod 5035 is movably inserted in the variable pitch groove 5015, so that when the slide rail A5032 moves vertically, the sliding block 5034 moves on the slide rail B5033 due to the limitation of the limiting rod 5035 and the variable pitch groove 5015. The bottom end of the sliding block 5034 is connected to the mounting column 5036, and the mounting column 5036 is connected to the flexible light-shielding mechanism 6, so that the flexible light-shielding mechanism 6 moves in position. The variable pitch function allows the clamping device to be adjusted according to the actual size of the silicon wafer, ensuring that each silicon wafer can be clamped stably and tightly, which is particularly important for processing silicon wafers of different batches or design requirements.
作为本发明的另一实施例,柔性避光机构6包括柔性夹持组件601、避光调节组件602及气塞组件603,柔性夹持组件601顶端连接于安装柱5036上,柔性夹持组件601背面活动插设于第二变距板5014上,避光调节组件602设于柔性夹持组件601上,气塞组件603设于柔性夹持组件601上。本发明中在安装柱5036上连接柔性夹持组件601,柔性夹持组件601上设置有避光调节组件602及气塞组件603,柔性夹持组件601背面活动插设于第二变距板5014上,使得在柔性夹持组件601位置产生移动时,通过第二变距板5014的限位使得柔性夹持组件601通过避光调节组件602实现状态的调节。As another embodiment of the present invention, the flexible light-shielding mechanism 6 includes a flexible clamping component 601, a light-shielding adjustment component 602 and an air plug component 603. The top of the flexible clamping component 601 is connected to the mounting column 5036. The back of the flexible clamping component 601 is movably inserted on the second pitch-changing plate 5014. The light-shielding adjustment component 602 is arranged on the flexible clamping component 601. The air plug component 603 is arranged on the flexible clamping component 601. In the present invention, the flexible clamping component 601 is connected to the mounting column 5036, the light-shielding adjustment component 602 and the air plug component 603 are arranged on the flexible clamping component 601, and the back of the flexible clamping component 601 is movably inserted on the second pitch-changing plate 5014, so that when the position of the flexible clamping component 601 moves, the second pitch-changing plate 5014 limits the position of the flexible clamping component 601 so that the state of the flexible clamping component 601 can be adjusted through the light-shielding adjustment component 602.
作为本发明的另一实施例,柔性夹持组件601包括安装主杆6011、转动块6012、驱动轴杆6013、齿轮6014、转动轴杆6015及橡胶吸盘6016,安装主杆6011连接于安装柱5036上,转动块6012转动连接于安装主杆6011底端,驱动轴杆6013一端活动插设于第二变距板5014上,驱动轴杆6013另一端穿设过安装主杆6011连接于转动块6012上,齿轮6014设于驱动轴杆6013靠近第二变距板5014一端,齿轮6014与齿槽5016啮合配合,转动轴杆6015转动连接于转动块6012远离驱动轴杆6013一端,橡胶吸盘6016连接于转动轴杆6015远离转动块6012一端,气塞组件603设于橡胶吸盘6016上。本发明中在安装柱5036上连接安装主杆6011,安装主杆6011上连接有转动轴杆6015,转动轴杆6015上连接有转动块6012,在转动轴杆6015上连接有橡胶吸盘6016,安装柱5036带动安装主杆6011移动,安装主杆6011带动转动轴杆6015、转动块6012及橡胶吸盘6016形成对向夹持,从而起到固定硅片的效果。As another embodiment of the present invention, the flexible clamping assembly 601 includes a mounting main rod 6011, a rotating block 6012, a driving shaft 6013, a gear 6014, a rotating shaft 6015 and a rubber suction cup 6016. The mounting main rod 6011 is connected to the mounting column 5036, the rotating block 6012 is rotatably connected to the bottom end of the mounting main rod 6011, one end of the driving shaft 6013 is movably inserted into the second pitch change plate 5014, and the other end of the driving shaft 6013 is It passes through the installation main rod 6011 and is connected to the rotating block 6012. The gear 6014 is arranged at the end of the driving shaft 6013 close to the second pitch change plate 5014. The gear 6014 is meshed with the tooth groove 5016. The rotating shaft 6015 is rotatably connected to the end of the rotating block 6012 away from the driving shaft 6013. The rubber suction cup 6016 is connected to the end of the rotating shaft 6015 away from the rotating block 6012. The air plug assembly 603 is arranged on the rubber suction cup 6016. In the present invention, the main rod 6011 is connected to the mounting column 5036, the main rod 6011 is connected to the rotating shaft 6015, the rotating shaft 6015 is connected to the rotating block 6012, and the rotating shaft 6015 is connected to the rubber suction cup 6016. The mounting column 5036 drives the main rod 6011 to move, and the main rod 6011 drives the rotating shaft 6015, the rotating block 6012 and the rubber suction cup 6016 to form opposite clamping, thereby achieving the effect of fixing the silicon wafer.
本发明的柔性避光机构6的橡胶吸盘6016内部安装有反光率检测仪,该检测仪为公开号为CN112304904B的中国发明公开的一种基于滤波阵列的硅片反射率检测方法所使用的检测仪器及原理。A reflectivity detector is installed inside the rubber suction cup 6016 of the flexible light-shielding mechanism 6 of the present invention. The detector is a detection instrument and principle used in a silicon chip reflectivity detection method based on a filter array disclosed in Chinese Invention Publication No. CN112304904B.
作为本发明的另一实施例,避光调节组件602包括齿环槽6021、齿条板6022及伞齿轮A6023,齿环槽6021开设于转动轴杆6015上,齿条板6022设于安装主杆6011上,齿环槽6021与齿条板6022适配,伞齿轮A6023设于转动块6012靠近驱动轴杆6013一端。As another embodiment of the present invention, the light-shielding adjustment component 602 includes a gear ring groove 6021, a rack plate 6022 and a bevel gear A6023. The gear ring groove 6021 is opened on the rotating shaft 6015, the rack plate 6022 is arranged on the mounting main rod 6011, the gear ring groove 6021 is adapted to the rack plate 6022, and the bevel gear A6023 is arranged on one end of the rotating block 6012 close to the driving shaft 6013.
橡胶吸盘6016上开设有气塞孔6017,气塞组件603设于气塞孔6017上;气塞组件603包括气塞筒6031、内螺纹6032、气塞柱6033、气孔槽6034、外螺纹6035、伞齿轮B6036及挡块6037,气塞筒6031设于气塞孔6017上,内螺纹6032开设于气塞筒6031内部,气塞柱6033插设于气塞筒6031上,气孔槽6034呈环形等间距开设于气塞柱6033外壁一端,外螺纹6035开设于气塞柱6033外壁另一端,伞齿轮B6036设于气塞柱6033一侧,挡块6037设于气塞柱6033另一侧,伞齿轮B6036与伞齿轮A6023适配。本发明中所采用的气塞组件603实现了两种避光效果,一种是检测状态下的避光,另外一种是检测空窗期检测仪的避光,分别达到提升检测质量与提高设备使用寿命的效果,本发明中的气塞组件603既使得吸盘失去吸力也不会影响其空窗期的避光效果,进一步提升使用寿命,便于后期的保养维护。The rubber suction cup 6016 is provided with an air plug hole 6017, and the air plug assembly 603 is provided on the air plug hole 6017; the air plug assembly 603 includes an air plug cylinder 6031, an internal thread 6032, an air plug column 6033, an air hole groove 6034, an external thread 6035, a bevel gear B6036 and a stopper 6037. The air plug cylinder 6031 is provided on the air plug hole 6017, and the internal thread 6032 is provided on the air plug cylinder 6 031, the air plug column 6033 is inserted on the air plug tube 6031, the air hole groove 6034 is annularly arranged at one end of the outer wall of the air plug column 6033 at equal intervals, the external thread 6035 is arranged at the other end of the outer wall of the air plug column 6033, the bevel gear B6036 is arranged on one side of the air plug column 6033, the stopper 6037 is arranged on the other side of the air plug column 6033, and the bevel gear B6036 is adapted to the bevel gear A6023. The air plug assembly 603 used in the present invention realizes two light-shielding effects, one is light-shielding in the detection state, and the other is light-shielding of the detector during the detection window period, respectively achieving the effects of improving the detection quality and improving the service life of the equipment. The air plug assembly 603 in the present invention not only makes the suction cup lose suction but also does not affect its light-shielding effect during the window period, further improving the service life and facilitating later maintenance.
本发明中当安装主杆6011产生位置的移动时,活动插设在第二变距板5014上的驱动轴杆6013及齿轮6014在变距槽5015上滑动,齿轮6014啮合齿槽5016使得驱动轴杆6013转动,驱动轴杆6013带动转动块6012转动,转动块6012转动转动180度后,转动轴杆6015上的齿环槽6021与顶端的齿条板6022啮合,使得转动轴杆6015带动橡胶吸盘6016转动成对向状态,由于第二变距板5014的变距槽5015使得橡胶吸盘6016再次合并,在橡胶吸盘6016合并前,伞齿轮A6023转动驱动气塞组件603的气塞柱6033上的伞齿轮B6036转动,伞齿轮B6036转动带动气塞柱6033旋转,气塞柱6033上的外螺纹6035与气塞筒6031的内螺纹6032螺纹配合,使得气塞柱6033旋出螺纹部分漏出气孔槽6034,由于气孔槽6034使得橡胶吸盘6016内部进入空气,导致其无法产生吸力,便于橡胶吸盘6016从硅片上脱离的同时,在分离后使得两个橡胶吸盘6016再次合并的检测空窗期也无法产生吸力,空窗期合并吸盘的目的是减少长时间曝光导致仪器内部的感光元件过热从而影响其性能和准确性的情况产生,提高设备使用寿命且提高检测质量及效率。In the present invention, when the main rod 6011 is installed to move its position, the driving shaft 6013 and the gear 6014 movably inserted on the second pitch-changing plate 5014 slide on the pitch-changing groove 5015, and the gear 6014 engages with the tooth groove 5016 to rotate the driving shaft 6013, and the driving shaft 6013 drives the rotating block 6012 to rotate. After the rotating block 6012 rotates 180 degrees, the tooth ring groove 6021 on the rotating shaft 6015 engages with the rack plate 6022 at the top, so that the rotating shaft 6015 drives the rubber suction cup 6016 to rotate into a facing state. Due to the pitch-changing groove 5015 of the second pitch-changing plate 5014, the rubber suction cup 6016 is merged again. Before the rubber suction cup 6016 is merged, the bevel gear A6023 rotates the air plug column of the driving air plug assembly 603 The bevel gear B6036 on 6033 rotates, and the rotation of the bevel gear B6036 drives the air plug column 6033 to rotate, and the external thread 6035 on the air plug column 6033 cooperates with the internal thread 6032 of the air plug cylinder 6031, so that the air plug column 6033 is screwed out of the threaded part and leaks out of the air hole groove 6034. Due to the air hole groove 6034, air enters the rubber suction cup 6016, which makes it unable to generate suction, so that the rubber suction cup 6016 is detached from the silicon wafer. At the same time, the two rubber suction cups 6016 are merged again after separation. The purpose of merging the suction cups during the window period is to reduce the situation where the photosensitive elements inside the instrument are overheated due to long-term exposure, thereby affecting its performance and accuracy, thereby increasing the service life of the equipment and improving the detection quality and efficiency.
工作原理:本实施例提供的一种晶硅太阳能电池硅片表面反光率检测装置,在使用时,首先将布置有太阳能电池硅片的石英舟放置在带式输送机2上,带式输送机2将硅片运送至升降机构4下方,升降机构4的气缸401冲程带动吊连块404下降,吊连块404带动背板5012下降,驱动伺服电机5022旋转带动皮带5023旋转,皮带5023拉动移动丝杆5024旋转,移动丝杆5024旋转使得其套设在移动丝杆5024上的移动块5031产生垂直方向的移动,移动块5031带动滑轨A5032移动,由于滑轨A5032上还连接有滑轨B5033,滑轨B5033上滑动连接有若干个滑吊块5034,滑吊块5034上设置有限位杆5035,限位杆5035活动插设在变距槽5015上,使得滑轨A5032竖向移动时,由于限位杆5035及变距槽5015的限位使得滑吊块5034在滑轨B5033上移动,滑吊块5034底端连接有安装柱5036,安装柱5036上连接有柔性避光机构6,使得安装主杆6011产生位置的移动,活动插设在第二变距板5014上的驱动轴杆6013及齿轮6014在变距槽5015上滑动,齿轮6014啮合齿槽5016使得驱动轴杆6013转动,驱动轴杆6013带动转动块6012转动,转动块6012转动转动180度后,转动轴杆6015上的齿环槽6021与顶端的齿条板6022啮合,使得转动轴杆6015带动橡胶吸盘6016转动成对向状态,由于第二变距板5014的变距槽5015使得橡胶吸盘6016再次合并,在橡胶吸盘6016合并前,伞齿轮A6023转动驱动气塞组件603的气塞柱6033上的伞齿轮B6036转动,伞齿轮B6036转动带动气塞柱6033旋转,气塞柱6033上的外螺纹6035与气塞筒6031的内螺纹6032螺纹配合,使得气塞柱6033旋出螺纹部分漏出气孔槽6034,由于气孔槽6034使得橡胶吸盘6016内部进入空气,导致其无法产生吸力,便于橡胶吸盘6016从硅片上脱离的同时,在分离后使得没有吸力的两个橡胶吸盘6016再次合并实现检测空窗期的避光,防止长时间曝光过热。Working principle: The present embodiment provides a device for detecting the surface reflectivity of a crystalline silicon solar cell wafer. When in use, firstly, a quartz boat with solar cell wafers is placed on a belt conveyor 2. The belt conveyor 2 transports the wafers to the bottom of a lifting mechanism 4. The stroke of the cylinder 401 of the lifting mechanism 4 drives the suspension block 404 to descend. The suspension block 404 drives the back plate 5012 to descend, driving the servo motor 5022 to rotate and drive the belt 5023 to rotate. The belt 5023 pulls the moving screw rod 5024 to rotate. The moving screw rod 5024 rotates so that the moving block 5031 sleeved on the moving screw rod 5024 moves in a vertical direction. The moving block 5031 moves in a vertical direction. 31 drives the slide rail A5032 to move. Since the slide rail A5032 is also connected to the slide rail B5033, the slide rail B5033 is slidably connected to a plurality of sliding blocks 5034. The sliding blocks 5034 are provided with a limit rod 5035. The limit rod 5035 is movably inserted in the variable pitch groove 5015. When the slide rail A5032 moves vertically, the limit rod 5035 and the variable pitch groove 5015 limit the sliding blocks 5034 to move on the slide rail B5033. The bottom end of the sliding blocks 5034 is connected to a mounting column 5036. The mounting column 5036 is connected to a flexible light-shielding mechanism 6, so that the main rod 6011 is installed and moved. The driving shaft 6013 and the gear 6014 on the second pitch changing plate 5014 slide on the pitch changing groove 5015, and the gear 6014 meshes with the tooth groove 5016 to rotate the driving shaft 6013, and the driving shaft 6013 drives the rotating block 6012 to rotate. After the rotating block 6012 rotates 180 degrees, the tooth ring groove 6021 on the rotating shaft 6015 meshes with the rack plate 6022 at the top, so that the rotating shaft 6015 drives the rubber suction cup 6016 to rotate into an opposing state. Due to the pitch changing groove 5015 of the second pitch changing plate 5014, the rubber suction cup 6016 is merged again. Before the rubber suction cup 6016 is merged, the bevel gear A6023 The bevel gear B6036 on the air plug column 6033 of the rotationally driven air plug assembly 603 rotates, and the rotation of the bevel gear B6036 drives the air plug column 6033 to rotate, and the external thread 6035 on the air plug column 6033 cooperates with the internal thread 6032 of the air plug cylinder 6031, so that the air plug column 6033 is screwed out of the threaded part to leak out of the air hole groove 6034. Due to the air hole groove 6034, air enters the rubber suction cup 6016, which makes it unable to generate suction, so that the rubber suction cup 6016 is detached from the silicon wafer. At the same time, after separation, the two rubber suction cups 6016 without suction are merged again to achieve light protection during the detection window period to prevent overheating due to long-term exposure.
本发明实施例公布的是较佳的实施例,但并不局限于此,本领域的普通技术人员,极易根据上述实施例,领会本发明的精神,并做出不同的引申和变化,但只要不脱离本发明的精神,都在本发明的保护范围内。The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
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