CN118670264A - CCD visual detection equipment for pump - Google Patents
CCD visual detection equipment for pump Download PDFInfo
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- CN118670264A CN118670264A CN202410854627.7A CN202410854627A CN118670264A CN 118670264 A CN118670264 A CN 118670264A CN 202410854627 A CN202410854627 A CN 202410854627A CN 118670264 A CN118670264 A CN 118670264A
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- 238000001514 detection method Methods 0.000 title claims abstract description 66
- 230000000007 visual effect Effects 0.000 title description 6
- 239000000428 dust Substances 0.000 claims abstract description 80
- 238000001125 extrusion Methods 0.000 claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims abstract description 65
- 238000011179 visual inspection Methods 0.000 claims abstract description 18
- 230000000712 assembly Effects 0.000 claims abstract description 10
- 238000000429 assembly Methods 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims description 65
- 230000000670 limiting effect Effects 0.000 claims description 10
- 239000012535 impurity Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 2
- 238000007790 scraping Methods 0.000 claims 3
- 238000005507 spraying Methods 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000007689 inspection Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000003749 cleanliness Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/40—Cleaning tools with integrated means for dispensing fluids, e.g. water, steam or detergents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
本发明涉及视觉检测技术领域,尤其涉及一种泵用ccd视觉检测设备,包括:操作台、用于移动零件的传动装置、竖直设置在操作台上的滑动柱和设置在滑动柱上的检测装置,所述传动装置内部对称设置有两个限位组件;所述限位组件包括安装板、压板和限位板,所述安装板固定连接在传动装置内部,所述压板为拱形,且底边通过弹性轴固定连接在安装板位于操作台中部的一端,所述压板上端倾斜向操作台中部设置,所述限位板固定连接在压板靠近安装板的一侧,用于将检测零件向中间推动;所述安装板下方设置有挤压组件,靠近滑动柱的所述挤压组件与检测装置之间设置有除尘组件。本发明避免检测时由于灰尘导致的测量误差,提高了检测的精确度。
The present invention relates to the field of visual inspection technology, and in particular to a CCD visual inspection device for pumps, comprising: an operating table, a transmission device for moving parts, a sliding column vertically arranged on the operating table, and a detection device arranged on the sliding column, wherein two limit assemblies are symmetrically arranged inside the transmission device; the limit assembly comprises a mounting plate, a pressure plate, and a limit plate, wherein the mounting plate is fixedly connected inside the transmission device, the pressure plate is arched, and the bottom edge is fixedly connected to one end of the mounting plate located in the middle of the operating table through an elastic shaft, the upper end of the pressure plate is inclined toward the middle of the operating table, and the limit plate is fixedly connected to a side of the pressure plate close to the mounting plate, and is used to push the detection parts toward the middle; an extrusion assembly is arranged below the mounting plate, and a dust removal assembly is arranged between the extrusion assembly close to the sliding column and the detection device. The present invention avoids measurement errors caused by dust during detection, and improves the accuracy of detection.
Description
技术领域Technical Field
本发明涉及视觉检测技术领域,尤其涉及一种泵用ccd视觉检测设备。The invention relates to the technical field of visual detection, in particular to a CCD visual detection device for a pump.
背景技术Background Art
ccd机器视觉尺寸测量是基于相对测量方法,通过可追溯性、放大校准、自动边缘提升和屏幕图像测量来计算实际尺寸,在泵的生产过程中,需要生产大量的零件,为了保证零件的精确度,可以通过ccd视觉检测设备进行检测。CCD machine vision dimension measurement is based on relative measurement methods. The actual size is calculated through traceability, magnification calibration, automatic edge lifting and screen image measurement. In the production process of pumps, a large number of parts need to be produced. In order to ensure the accuracy of parts, CCD visual inspection equipment can be used for inspection.
专利号为CN113718306A的中国专利公开了一种引线框架电镀自动ccd视觉检测设备,通过移动机构和升降机构,对单个引线框架的有效的视觉检测时间将会增加,从而使得检测效果更好;通过转动机构实现检测头的转动,配合移动机构和升降机构使用,可以从侧面对引线框架进行视觉检测,从侧面查看电镀效果是否平整,以及引线框架本身是否平整。A Chinese patent with patent number CN113718306A discloses an automatic CCD visual inspection device for lead frame electroplating. Through a moving mechanism and a lifting mechanism, the effective visual inspection time for a single lead frame will be increased, thereby making the inspection effect better; the rotation of the inspection head is achieved through a rotating mechanism, and when used in conjunction with the moving mechanism and the lifting mechanism, the lead frame can be visually inspected from the side, and the electroplating effect and the lead frame itself can be checked from the side to see whether it is flat.
由于不同的检测环境,灰尘等因素都可能影响设备的正常运行和检测精度,现有技术无法及时对灰尘进行清理,当灰尘粘附到检测镜头上时,会造成对尺寸检测产生误差,无法精确地进行尺寸的检测。Due to different detection environments, factors such as dust may affect the normal operation and detection accuracy of the equipment. The existing technology cannot clean the dust in time. When dust adheres to the detection lens, it will cause errors in size detection and cannot accurately detect the size.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中无法及时对灰尘进行清理,当灰尘粘附到检测镜头上时,会造成对尺寸检测产生误差,无法精确地进行尺寸的检测的缺点,而提出的一种泵用ccd视觉检测设备。The purpose of the present invention is to solve the problem that the dust cannot be cleaned in time in the prior art. When the dust adheres to the detection lens, it will cause errors in size detection and the size cannot be accurately detected. A CCD visual detection device for pumps is proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种泵用ccd视觉检测设备,包括:操作台、用于移动零件的传动装置、竖直设置在操作台上的滑动柱和设置在滑动柱上的检测装置,所述传动装置内部对称设置有两个限位组件;A CCD visual inspection device for pumps, comprising: an operating table, a transmission device for moving parts, a sliding column vertically arranged on the operating table, and a detection device arranged on the sliding column, wherein two limit assemblies are symmetrically arranged inside the transmission device;
所述限位组件包括安装板、压板和限位板,所述安装板固定连接在传动装置内部,所述压板为拱形,且水平底边通过弹性轴转动连接在安装板位于操作台中部的一端,所述压板弧形端向操作台中部倾斜设置,所述限位板固定连接在压板靠近安装板的一侧,用于将检测零件向中间推动;The limit assembly includes a mounting plate, a pressure plate and a limit plate. The mounting plate is fixedly connected to the inside of the transmission device. The pressure plate is arched, and the horizontal bottom edge is rotatably connected to one end of the mounting plate located in the middle of the operating table through an elastic shaft. The arc-shaped end of the pressure plate is inclined toward the middle of the operating table. The limit plate is fixedly connected to one side of the pressure plate close to the mounting plate, and is used to push the detection part to the middle.
两个安装板对称设置,且下方分别设置有挤压组件,靠近滑动柱的所述挤压组件与检测装置之间设置有除尘组件;The two mounting plates are symmetrically arranged, and an extrusion assembly is arranged below each of them, and a dust removal assembly is arranged between the extrusion assembly close to the sliding column and the detection device;
所述除尘组件用于清理检测装置的检测端面。The dust removal component is used to clean the detection end surface of the detection device.
优选的,所述传动装置包括多个安装柱、两个侧架、传动带和两个伸缩杆,所述多个安装柱对称设置在操作台上,两个侧架对称设置,且固定连接在安装柱上端,所述传动带通过两个转动轴转动设置在两个侧架之间,两个所述伸缩杆对称固定安装在传动带一侧转动轴的两端,用于带动传动带拉伸变形。Preferably, the transmission device includes a plurality of mounting columns, two side frames, a transmission belt and two telescopic rods, the plurality of mounting columns are symmetrically arranged on the operating table, the two side frames are symmetrically arranged and fixedly connected to the upper ends of the mounting columns, the transmission belt is rotatably arranged between the two side frames through two rotating shafts, and the two telescopic rods are symmetrically fixedly installed at both ends of the rotating shaft on one side of the transmission belt to drive the transmission belt to stretch and deform.
优选的,所述检测装置包括限位架、拍摄镜头和发光板,所述限位架设置在滑动柱上,所述发光板设置在两个侧架之间,所述拍摄镜头固定连接在限位架侧边,且拍摄镜面向下设置。Preferably, the detection device includes a limit frame, a shooting lens and a light-emitting board, the limit frame is arranged on a sliding column, the light-emitting board is arranged between two side frames, the shooting lens is fixedly connected to the side of the limit frame, and the shooting lens is arranged downward.
优选的,两个所述挤压组件对称设置在两块安装板下方,所述挤压组件包括挤压囊和第一导气管,所述挤压囊固定连接在发光板上面侧边,位于安装板下方,所述第一导气管固定连接在挤压囊底部,且另一穿出侧架。Preferably, the two extrusion assemblies are symmetrically arranged below the two mounting plates, and the extrusion assemblies include an extrusion bag and a first air duct, the extrusion bag is fixedly connected to the upper side of the light-emitting board and is located below the mounting plate, the first air duct is fixedly connected to the bottom of the extrusion bag, and the other passes through the side frame.
优选的,所述挤压囊为拱形囊,且拱形上端开设有气口,所述挤压囊为折叠囊,受挤压折叠变形。Preferably, the extrusion bag is an arched bag, and an air port is opened at the upper end of the arch; the extrusion bag is a folding bag, which is folded and deformed by being squeezed.
优选的,所述除尘组件包括防尘罩、导气片和第二导气管,所述防尘罩螺纹连接在拍摄镜头底端,且底部设置为喇叭状,所述防尘罩内部开设有导气腔,所述第二导气管一端与第一导气管连通,且另一端与导气腔连通,所述导气片为弧形片,且固定连接在防尘罩上端内壁,所述导气片与导气腔连通,用于将气体喷到拍摄镜头的镜面上。Preferably, the dust removal assembly includes a dust cover, an air guide plate and a second air guide tube. The dust cover is threadedly connected to the bottom end of the shooting lens, and the bottom is configured to be trumpet-shaped. An air guide cavity is provided inside the dust cover. One end of the second air guide tube is connected to the first air guide tube, and the other end is connected to the air guide cavity. The air guide plate is an arc-shaped plate and is fixedly connected to the inner wall of the upper end of the dust cover. The air guide plate is connected to the air guide cavity and is used to spray gas onto the mirror surface of the shooting lens.
优选的,所述两个侧架底面中部设置有清扫组件,所述清扫组件用于清理传动带上的灰尘杂质。Preferably, a cleaning assembly is provided in the middle of the bottom surface of the two side frames, and the cleaning assembly is used to clean dust and impurities on the transmission belt.
优选的,所述清扫组件包括固定架、两个延伸臂和清扫轮,所述固定架两端固定连接在两个侧架底部,且内部开设有挤压腔,所述两个延伸臂对称设置在固定架两端侧边,且倾斜向上设置,所述清扫轮两端转动安装在两个延伸臂内侧。Preferably, the cleaning assembly includes a fixed frame, two extension arms and a cleaning wheel, the two ends of the fixed frame are fixedly connected to the bottom of the two side frames, and an extrusion cavity is opened inside, the two extension arms are symmetrically arranged on the sides of the two ends of the fixed frame and inclined upward, and the two ends of the cleaning wheel are rotatably installed on the inner sides of the two extension arms.
优选的,所述固定架上设置有清理组件,所述清理组件用于清理清扫轮。Preferably, a cleaning assembly is provided on the fixing frame, and the cleaning assembly is used for cleaning the cleaning wheel.
优选的,所述清理组件包括第三导气管、挤压片、多个喷头和刮板,所述第三导气管一端与远离滑动柱一侧的挤压组件的第一导气管固定连接,且另一端与挤压腔连通,所述挤压片密封滑动设置在挤压腔靠近第三导气管的一端内部,所述多个喷头固定连接在固定架靠近清扫轮的一侧,且喷头与挤压腔连通,所述刮板固定连接在固定架侧边,位于喷头上侧,且侧边与清扫轮接触。Preferably, the cleaning assembly includes a third air duct, an extrusion sheet, a plurality of nozzles and a scraper; one end of the third air duct is fixedly connected to the first air duct of the extrusion assembly away from the side of the sliding column, and the other end is communicated with the extrusion chamber; the extrusion sheet is sealingly and slidably arranged inside the extrusion chamber at one end close to the third air duct; the plurality of nozzles are fixedly connected to a side of the fixed frame close to the cleaning wheel, and the nozzles are communicated with the extrusion chamber; the scraper is fixedly connected to the side of the fixed frame, located on the upper side of the nozzles, and the side is in contact with the cleaning wheel.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
由于泵零件自身的重量,在零件移动的过程中,两侧的压板在压力作用下向中部进行偏转,压板向中部偏转时,会带动限位板从外侧向内侧进行偏转,使传动带两侧凸起,从而使放置在传动带上的零件向中部移动,对零件进行限位,保证了零件位于检测装置正下方,提高了对不同大小的零件的检测精确度;Due to the weight of the pump parts themselves, during the movement of the parts, the pressure plates on both sides deflect toward the middle under the action of pressure. When the pressure plates deflect toward the middle, they drive the limit plates to deflect from the outside to the inside, causing the two sides of the transmission belt to bulge, thereby moving the parts placed on the transmission belt toward the middle and limiting the parts, ensuring that the parts are located directly below the detection device, thereby improving the detection accuracy of parts of different sizes;
在检测时,通过零件在移动过程中,逐渐对压板进行挤压,从而将挤压囊内部的气体挤压到第一导气管内部,在检测之前,挤压导出的气体会通过环形的导气片导出,由于导气片为环形,增大了气体导出的面积,且导气片截面为梯形,可以对气体起到聚拢喷出的效果,可以有效地将镜片上粘附的灰尘从一侧吹动到另一侧,保证对镜片上沾附的灰尘进行清理;During the test, the parts gradually squeeze the pressure plate during the movement, so that the gas inside the squeeze bag is squeezed into the first air guide tube. Before the test, the squeezed gas will be discharged through the annular air guide sheet. Since the air guide sheet is annular, the area for gas discharge is increased, and the cross-section of the air guide sheet is trapezoidal, the gas can be gathered and sprayed, and the dust adhering to the lens can be effectively blown from one side to the other side, ensuring that the dust adhering to the lens is cleaned;
在除尘组件对拍摄镜头进行喷气除尘之后,由于防尘罩的阻挡作用,吹落的灰尘会掉落到传动带上,同时在检测工作的过程中,也会有部分的灰尘和杂质粘附在传动带上,为了保证检测的效果,需要通过清扫组件对传动带上的灰尘和杂质进行及时的清理,保证了传动带上的整洁,避免检测时由于灰尘导致的测量误差,提高了检测的精确度;After the dust removal component uses jets to remove dust from the shooting lens, the dust blown off will fall onto the transmission belt due to the blocking effect of the dust cover. At the same time, during the detection process, some dust and impurities will adhere to the transmission belt. In order to ensure the detection effect, the dust and impurities on the transmission belt need to be cleaned in time by the cleaning component, ensuring the cleanliness of the transmission belt, avoiding measurement errors caused by dust during detection, and improving the accuracy of detection;
当清扫轮上粘附了灰尘之后,随着清扫轮的转动,会导致部分的灰尘重新粘附在传动带上,需要对清扫轮上的灰尘进行清理,喷洒了水的清扫轮在转动过程中会与刮板进行接触,刮板将清扫轮中含有灰尘的水进行刮除,在对清扫轮进行排水干燥的同时,将灰尘进行转移,从而保证清扫轮在清扫时的干净,保证了对传动带的清理效果;When dust adheres to the cleaning wheel, as the cleaning wheel rotates, some of the dust will re-adhere to the transmission belt, and the dust on the cleaning wheel needs to be cleaned. The cleaning wheel sprayed with water will come into contact with the scraper during the rotation process. The scraper will scrape off the water containing dust in the cleaning wheel, and transfer the dust while draining and drying the cleaning wheel, thereby ensuring that the cleaning wheel is clean during cleaning and ensuring the cleaning effect of the transmission belt;
设置的两个挤压组件,可以在检测过程中同时对除尘组件和清理组件进行驱动,起到了提高检测精确度的效果,且整个过程根据零件的移动,传动装置进行自动的调整,减少了生产的成本。The two extrusion components can drive the dust removal component and the cleaning component at the same time during the detection process, which improves the detection accuracy. The entire process is automatically adjusted according to the movement of the parts by the transmission device, reducing the production cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种泵用ccd视觉检测设备的正面结构示意图;FIG1 is a schematic diagram of the front structure of a CCD visual inspection device for pumps proposed by the present invention;
图2为本发明提出的一种泵用ccd视觉检测设备的操作台结构示意图;FIG2 is a schematic diagram of the structure of an operating table of a CCD visual inspection device for pumps proposed by the present invention;
图3为本发明提出的一种泵用ccd视觉检测设备的传动装置正面结构示意图;FIG3 is a front structural schematic diagram of a transmission device of a CCD visual inspection device for a pump proposed by the present invention;
图4为本发明提出的一种泵用ccd视觉检测设备的传动装置内部结构示意图;FIG4 is a schematic diagram of the internal structure of a transmission device of a CCD visual inspection device for a pump proposed by the present invention;
图5为本发明提出的一种泵用ccd视觉检测设备的检测装置结构示意图;FIG5 is a schematic diagram of the structure of a detection device of a CCD visual detection device for a pump proposed by the present invention;
图6为本发明提出的一种泵用ccd视觉检测设备的限位组件结构示意图;FIG6 is a schematic diagram of the structure of a limit assembly of a CCD visual inspection device for a pump proposed by the present invention;
图7为本发明提出的一种泵用ccd视觉检测设备的除尘组件结构示意图;FIG7 is a schematic diagram of the structure of a dust removal component of a CCD visual inspection device for a pump proposed by the present invention;
图8为本发明提出的一种泵用ccd视觉检测设备的清理组件底面结构示意图;FIG8 is a schematic diagram of the bottom structure of a cleaning component of a CCD visual inspection device for a pump proposed by the present invention;
图9为本发明提出的一种泵用ccd视觉检测设备的挤压腔内部结构示意图。FIG. 9 is a schematic diagram of the internal structure of an extrusion chamber of a CCD visual inspection device for a pump proposed by the present invention.
图中:1操作台、2传动装置、21安装柱、22侧架、23传动带、24伸缩杆、3检测装置、31限位架、32拍摄镜头、33发光板、4限位组件、41安装板、42压板、43限位板、5挤压组件、51挤压囊、52第一导气管、6除尘组件、61防尘罩、62导气片、63第二导气管、7清扫组件、71固定架、72延伸臂、73清扫轮、8清理组件、81第三导气管、82挤压片、83喷头、84刮板、9滑动柱。In the figure: 1 operating table, 2 transmission device, 21 mounting column, 22 side frame, 23 transmission belt, 24 telescopic rod, 3 detection device, 31 limit frame, 32 shooting lens, 33 light-emitting board, 4 limit assembly, 41 mounting plate, 42 pressure plate, 43 limit plate, 5 extrusion assembly, 51 extrusion bag, 52 first air duct, 6 dust removal assembly, 61 dust cover, 62 air guide plate, 63 second air duct, 7 cleaning assembly, 71 fixing frame, 72 extension arm, 73 cleaning wheel, 8 cleaning assembly, 81 third air duct, 82 extrusion plate, 83 nozzle, 84 scraper, 9 sliding column.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
本发明中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。The terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present invention are only for the convenience of description and are not used to limit the scope of the present invention. Changes or adjustments to their relative relationships should be regarded as the scope of the present invention without substantially changing the technical content.
参照图1-图9,一种泵用ccd视觉检测设备,包括:操作台1、用于移动零件的传动装置2、竖直设置在操作台1上的滑动柱9和设置在滑动柱9上的检测装置3,传动装置2内部对称设置有两个限位组件4;Referring to Fig. 1 to Fig. 9, a CCD visual inspection device for a pump includes: an operating table 1, a transmission device 2 for moving parts, a sliding column 9 vertically arranged on the operating table 1 and a detection device 3 arranged on the sliding column 9, and two limit assemblies 4 are symmetrically arranged inside the transmission device 2;
限位组件4包括安装板41、压板42和限位板43,安装板41固定连接在传动装置2内部,压板42为拱形,且水平底边通过弹性轴转动连接在安装板位于操作台中部的一端,所述压板弧形端向操作台中部倾斜设置,限位板43固定连接在压板42靠近安装板41的一侧,限位板43截面长度小于压板42长度,且压板42与限位板43之间有锐角夹角,限位板43用于将检测零件向中间推动;The limit assembly 4 includes a mounting plate 41, a pressure plate 42 and a limit plate 43. The mounting plate 41 is fixedly connected to the inside of the transmission device 2. The pressure plate 42 is arched, and the horizontal bottom edge is rotatably connected to one end of the mounting plate located in the middle of the operating table through an elastic shaft. The arc-shaped end of the pressure plate is tilted toward the middle of the operating table. The limit plate 43 is fixedly connected to the side of the pressure plate 42 close to the mounting plate 41. The cross-sectional length of the limit plate 43 is less than the length of the pressure plate 42, and there is an acute angle between the pressure plate 42 and the limit plate 43. The limit plate 43 is used to push the detection part to the middle;
两个安装板41对称设置,且下方分别设置有挤压组件5,靠近滑动柱9的挤压组件5与检测装置3之间设置有除尘组件6;The two mounting plates 41 are symmetrically arranged, and an extrusion assembly 5 is arranged below each of them. A dust removal assembly 6 is arranged between the extrusion assembly 5 close to the sliding column 9 and the detection device 3.
除尘组件6用于清理检测装置3的检测端面。The dust removal assembly 6 is used to clean the detection end surface of the detection device 3 .
应用上述技术方案的实施例中,弹性的传动装置2在倾斜设置的压板42上会产生弧形隆起,在对泵的零件进行尺寸检测时,由于泵零件自身的重量,在零件移动的过程中,弧形的压板42方便了零件的上移,从而对倾斜设置的压板42进行挤压,两侧的压板42在压力作用下向中部进行偏转,压板42向中部偏转时,会带动限位板43从外侧向内侧进行偏转,限位板43挤压传动带23侧边,使传动带23两侧凸起,将零件向中部进行推动,从而起到对零件的推动限位效果,同时在放置零件时,会将零件放置在传动装置2的中心位置,保证了零件位于检测装置3正下方,这样放置方式,会保证两侧的压板42受到力的同时施加且施加的力大小相同,避免了零件向一侧偏移,即使偏移了,也会通过限位板43重新挤压到中部,提高了对不同大小的零件的检测精确度,由于检测装置3属于瞬时拍摄检测,移动过程中的传动带23不影响检测;In the embodiment of the above technical solution, the elastic transmission device 2 will produce an arc-shaped bulge on the inclined pressure plate 42. When the size of the pump parts is detected, due to the weight of the pump parts themselves, the arc-shaped pressure plate 42 facilitates the upward movement of the parts during the movement of the parts, thereby squeezing the inclined pressure plate 42. The pressure plates 42 on both sides deflect toward the middle under the action of pressure. When the pressure plates 42 deflect toward the middle, they drive the limit plates 43 to deflect from the outside to the inside. The limit plates 43 squeeze the sides of the transmission belt 23, causing the two sides of the transmission belt 23 to bulge. The parts are pushed toward the middle, thereby achieving a pushing and limiting effect on the parts. At the same time, when placing the parts, the parts will be placed at the center of the transmission device 2, ensuring that the parts are located directly below the detection device 3. This placement method ensures that the pressure plates 42 on both sides are simultaneously exerted with the same force, thereby preventing the parts from shifting to one side. Even if they are offset, they will be re-squeezed to the middle through the limiting plate 43, thereby improving the detection accuracy of parts of different sizes. Since the detection device 3 is an instantaneous shooting detection, the transmission belt 23 in the moving process does not affect the detection.
同时在检测的过程中,由于空气中会有漂浮的灰尘会粘附在检测装置3的镜面上,造成检测误差,零件对压板42进行挤压偏转之后,通过挤压组件5对气体进行挤压,再通过除尘组件6进行喷气除尘,在检测之前,对检测端面进行快速的清理,保证了在检测时镜面的干净,避免了由于灰尘造成的测量误差,提高了检测的精确度。At the same time, during the detection process, since there will be floating dust in the air that adheres to the mirror surface of the detection device 3 and causes detection errors, after the parts squeeze and deflect the pressure plate 42, the gas is squeezed through the extrusion component 5, and then the dust is jetted through the dust removal component 6. Before the detection, the detection end face is quickly cleaned to ensure the cleanliness of the mirror surface during detection, avoid measurement errors caused by dust, and improve the accuracy of detection.
本实施例中优选的技术方案:The preferred technical solution in this embodiment is:
参照图3,所述传动装置2包括多个安装柱21、两个侧架22、传动带23和两个伸缩杆23,所述多个安装柱21对称设置在操作台1上,两个侧架22对称设置,且固定连接在安装柱21上端,所述传动带23通过两个转动轴转动设置在两个侧架22之间,两个所述伸缩杆24对称固定安装在传动带一侧转动轴的两端,用于带动传动带23拉伸变形;3 , the transmission device 2 includes a plurality of mounting columns 21, two side frames 22, a transmission belt 23 and two telescopic rods 23. The plurality of mounting columns 21 are symmetrically arranged on the operating table 1. The two side frames 22 are symmetrically arranged and fixedly connected to the upper ends of the mounting columns 21. The transmission belt 23 is rotatably arranged between the two side frames 22 through two rotating shafts. The two telescopic rods 24 are symmetrically fixedly installed at both ends of the rotating shaft on one side of the transmission belt, and are used to drive the transmission belt 23 to stretch and deform.
将需要检测的零件放置在传动带23上,通过传动带23的转动带动需要检测的零件进行移动,将零件移动到检测位置,通过检测组件进行检测;The parts to be inspected are placed on the transmission belt 23, and the parts to be inspected are moved by the rotation of the transmission belt 23, and the parts are moved to the inspection position, and then inspected by the inspection component;
本设备中使用的传动带23具有一定的弹性,在受力之后会发生弹性形变,从而保证对限位组件4的挤压效果,同时为了保证传动带的正常传动,在安装板41上设置了感应器,当安装板41进行偏转,导致传动带23变松之后,通过两侧的伸缩杆23带动转动轴进行移动,从而改变两个转动轴之间的间距,保证了传动带23的张紧,当检测完成之后,将传动带23上的零件转移出限位组件4的位置,这时感受器感受到安装板41的复位,从而将转动轴进行复位,保证了传动带23始终保持张紧的状态,保证传动带23的传动效果;The transmission belt 23 used in the present device has a certain elasticity, and will undergo elastic deformation after being subjected to force, thereby ensuring the squeezing effect on the limit assembly 4. At the same time, in order to ensure the normal transmission of the transmission belt, a sensor is set on the mounting plate 41. When the mounting plate 41 deflects, causing the transmission belt 23 to become loose, the telescopic rods 23 on both sides drive the rotating shaft to move, thereby changing the distance between the two rotating shafts, ensuring the tension of the transmission belt 23. When the detection is completed, the parts on the transmission belt 23 are transferred out of the position of the limit assembly 4. At this time, the sensor senses the reset of the mounting plate 41, thereby resetting the rotating shaft, ensuring that the transmission belt 23 always remains in a tensioned state, ensuring the transmission effect of the transmission belt 23;
参照图5,检测装置3包括限位架31、拍摄镜头32和发光板33,限位架31设置在滑动柱9上,发光板33设置在两个侧架22之间,拍摄镜头32固定连接在限位架31侧边,且拍摄镜面向下设置;5 , the detection device 3 includes a limit frame 31, a shooting lens 32 and a light-emitting board 33. The limit frame 31 is arranged on the sliding column 9, the light-emitting board 33 is arranged between the two side frames 22, the shooting lens 32 is fixedly connected to the side of the limit frame 31, and the shooting mirror is arranged downward;
通过将限位架31固定在滑动柱9上的不同的高度位置,可以对拍摄镜头32进行位置调整,从而对不同大小的零件进行尺寸测量,在视觉检测的过程中,通过发光板33将位于拍摄镜头32下方的零件进行照射,当光线照射到传感器上时,ccd传感器逐行逐行地捕捉图像,然后将这些信号转化为数字数据,通过图像采集与数字化、图像处理与分析以及判别与输出等步骤,对零件进行自动化检测与判别;By fixing the limit frame 31 at different height positions on the sliding column 9, the position of the shooting lens 32 can be adjusted, so as to measure the dimensions of parts of different sizes. In the process of visual inspection, the parts located below the shooting lens 32 are illuminated by the light-emitting board 33. When the light shines on the sensor, the CCD sensor captures the image line by line, and then converts these signals into digital data. Through the steps of image acquisition and digitization, image processing and analysis, and discrimination and output, the parts are automatically inspected and discriminated.
参照图6,两个挤压组件5对称设置在两块安装板41下方,挤压组件5包括挤压囊51和第一导气管52,挤压囊51固定连接在发光板33上面侧边,位于安装板41下方,第一导气管52固定连接在挤压囊51底部,且另一穿出侧架22;6 , two extrusion assemblies 5 are symmetrically arranged below two mounting plates 41 , and the extrusion assembly 5 includes an extrusion bag 51 and a first air guide 52 , the extrusion bag 51 is fixedly connected to the upper side of the light-emitting board 33 and is located below the mounting plate 41 , and the first air guide 52 is fixedly connected to the bottom of the extrusion bag 51 , and the other one passes through the side frame 22 ;
挤压囊51为拱形囊,且拱形上端开设有气口,挤压囊51为折叠囊,受挤压折叠变形;The extrusion bag 51 is an arched bag, and an air port is opened at the upper end of the arch. The extrusion bag 51 is a folding bag, which is folded and deformed by extrusion;
当泵的零件移动到检测位置之后,由于重力作用,检测零件带动压板42进行偏转,转动的压板42挤压作用到挤压囊51上,在挤压时,压板42先与气口接触,对气口进行闭合,从而保证将挤压囊51内部的气体通过第一导气管52进行排出,当零件检测完成之后,压板42在挤压囊51和弹性轴的弹性作用下进行复位,同时挤压囊51通过气口进行气体的补充;When the pump part moves to the detection position, due to the effect of gravity, the detection part drives the pressure plate 42 to deflect, and the rotating pressure plate 42 exerts pressure on the extrusion bag 51. During the extrusion, the pressure plate 42 first contacts the air port and closes the air port, thereby ensuring that the gas inside the extrusion bag 51 is discharged through the first air guide pipe 52. When the part detection is completed, the pressure plate 42 is reset under the elastic action of the extrusion bag 51 and the elastic shaft, and the extrusion bag 51 replenishes gas through the air port.
同时挤压囊51为条形,在狭小的空间内部,提供了更多的气体储量,保证了在压板42对挤压囊51进行挤压时,可以将条形挤压囊51内部的气体挤压到第一导气管52中,使第一导气管52内部排出一定量的气体,足够带动除尘组件6和清理组件8进行工作;At the same time, the extrusion bag 51 is in a strip shape, which provides more gas storage in a narrow space, ensuring that when the pressing plate 42 squeezes the extrusion bag 51, the gas inside the strip extrusion bag 51 can be squeezed into the first air guide pipe 52, so that a certain amount of gas is discharged from the first air guide pipe 52, which is enough to drive the dust removal component 6 and the cleaning component 8 to work;
参照图7,除尘组件6包括防尘罩61、导气片62和第二导气管63,防尘罩61螺纹连接在拍摄镜头32底端,且底部设置为喇叭状,防尘罩61内部开设有导气腔,第二导气管63一端与第一导气管52连通,且另一端与导气腔连通,导气片62为弧形片,且固定连接在防尘罩61上端内壁,导气片62与导气腔连通,用于将气体喷到拍摄镜头32的镜面上;7 , the dust removal assembly 6 includes a dust cover 61, an air guide sheet 62 and a second air guide tube 63. The dust cover 61 is threadedly connected to the bottom end of the shooting lens 32, and the bottom is configured in a trumpet shape. An air guide cavity is provided inside the dust cover 61. One end of the second air guide tube 63 is connected to the first air guide tube 52, and the other end is connected to the air guide cavity. The air guide sheet 62 is an arc-shaped sheet and is fixedly connected to the inner wall of the upper end of the dust cover 61. The air guide sheet 62 is connected to the air guide cavity and is used to spray gas onto the mirror surface of the shooting lens 32.
防尘罩61与拍摄镜头32螺纹连接,方便根据使用环境,对除尘组件6的安装拆卸,同时底部喇叭状设置的防尘罩61,给拍摄端头提供了一个较好的工作环境,防尘罩61在对侧边进行防尘的同时,可以起到挡光的作用,避免外界光照对拍摄镜头32的光照接收,保证了视觉检测的效果;The dust cover 61 is threadedly connected to the shooting lens 32, which is convenient for installing and disassembling the dust removal assembly 6 according to the use environment. At the same time, the dust cover 61 arranged in a trumpet shape at the bottom provides a better working environment for the shooting end. The dust cover 61 can block light while preventing dust from the side, thereby preventing the shooting lens 32 from receiving light from the outside, thereby ensuring the effect of visual detection;
在检测时,当需要检测的零件移动到限位组件4的位置上时,及到达检测装置3下方时,通过零件在移动过程中,逐渐对压板42进行挤压,从而将挤压囊51内部的气体挤压到第一导气管52内部,在检测之前,挤压导出的气体会通过第二导气管63进行,通过环形的导气片62将气体导出,由于导气片62为环形,增大了气体导出的面积,且导气片62截面为梯形,可以对气体起到聚拢喷出的效果,可以有效地将镜片上粘附的灰尘从一侧吹动到另一侧,保证对镜片上沾附的灰尘进行清理;During the inspection, when the part to be inspected moves to the position of the limit assembly 4 and reaches the bottom of the inspection device 3, the pressure plate 42 is gradually squeezed by the part during the movement, so that the gas inside the squeezing bag 51 is squeezed into the first air guide tube 52. Before the inspection, the extruded gas will pass through the second air guide tube 63, and the gas will be discharged through the annular air guide sheet 62. Since the air guide sheet 62 is annular, the area for gas discharge is increased, and the cross-section of the air guide sheet 62 is trapezoidal, the gas can be gathered and sprayed, and the dust adhering to the lens can be effectively blown from one side to the other side, ensuring that the dust adhering to the lens is cleaned;
参照图7和图8,两个侧架22底面中部设置有清扫组件7,清扫组件7用于清理传动带23上的灰尘杂质;7 and 8 , a cleaning assembly 7 is provided in the middle of the bottom surface of the two side frames 22 , and the cleaning assembly 7 is used to clean dust and impurities on the transmission belt 23 ;
清扫组件7包括固定架71、两个延伸臂72和清扫轮73,固定架71两端固定连接在两个侧架22底部,且内部开设有挤压腔,两个延伸臂72对称设置在固定架71两端侧边,且倾斜向上设置,清扫轮73两端转动安装在两个延伸臂72内侧;The cleaning assembly 7 includes a fixed frame 71, two extension arms 72 and a cleaning wheel 73. The two ends of the fixed frame 71 are fixedly connected to the bottom of the two side frames 22, and an extrusion cavity is opened inside. The two extension arms 72 are symmetrically arranged on the sides of the two ends of the fixed frame 71 and are arranged tilted upward. The two ends of the cleaning wheel 73 are rotatably installed on the inner sides of the two extension arms 72.
在除尘组件6对拍摄镜头32进行喷气除尘之后,由于防尘罩61的阻挡作用,吹落的灰尘会掉落到传动带23上,同时在检测工作的过程中,也会有部分的灰尘和杂质粘附在传动带23上,为了保证检测的效果,需要通过清扫组件7对传动带23上的灰尘和杂质进行及时的清理;After the dust removal component 6 performs air jet dust removal on the shooting lens 32, the dust blown off will fall onto the transmission belt 23 due to the blocking effect of the dust cover 61. Meanwhile, during the detection process, some dust and impurities will adhere to the transmission belt 23. In order to ensure the detection effect, the dust and impurities on the transmission belt 23 need to be cleaned in time by the cleaning component 7.
粘附在传动带23上的灰尘会随着传动带23转动,当灰尘移动到下方时,会有部分的灰尘掉落,但是仍有部分的灰尘在传动带23上,灰尘在移动的过程中,会与清扫轮73接触,从而被清扫轮73清理,保证了传动带23上的整洁,避免检测时由于灰尘导致的测量误差,提高了检测的精确度;The dust adhering to the transmission belt 23 will rotate with the transmission belt 23. When the dust moves downward, some of the dust will fall off, but some of the dust will still remain on the transmission belt 23. During the movement, the dust will contact the cleaning wheel 73 and be cleaned by the cleaning wheel 73, thereby ensuring the cleanliness of the transmission belt 23, avoiding measurement errors caused by dust during detection, and improving the accuracy of detection.
参照图7和图8,固定架71上设置有清理组件8,清理组件8用于清理清扫轮73;7 and 8 , a cleaning assembly 8 is provided on the fixing frame 71 , and the cleaning assembly 8 is used to clean the cleaning wheel 73 ;
清理组件8包括第三导气管81、挤压片82、多个喷头83和刮板84,第三导气管81一端与远离滑动柱9一侧的挤压组件5的第一导气管52固定连接,且另一端与挤压腔连通,挤压片82密封滑动设置在挤压腔靠近第三导气管81的一端内部,多个喷头83固定连接在固定架71靠近清扫轮73的一侧,且喷头83与挤压腔连通,刮板84固定连接在固定架71侧边,位于喷头83上侧,且侧边与清扫轮73接触;The cleaning assembly 8 includes a third air guide tube 81, an extrusion sheet 82, a plurality of nozzles 83 and a scraper 84. One end of the third air guide tube 81 is fixedly connected to the first air guide tube 52 of the extrusion assembly 5 away from the side of the sliding column 9, and the other end is communicated with the extrusion chamber. The extrusion sheet 82 is sealingly slidably arranged inside the extrusion chamber near the end of the third air guide tube 81. A plurality of nozzles 83 are fixedly connected to a side of the fixing frame 71 near the cleaning wheel 73, and the nozzles 83 are communicated with the extrusion chamber. The scraper 84 is fixedly connected to the side of the fixing frame 71, located on the upper side of the nozzles 83, and the side is in contact with the cleaning wheel 73.
当清扫轮73上粘附了灰尘之后,随着清扫轮73的转动,会导致部分的灰尘重新粘附在传动带23上,为了避免灰尘重新转移到传动带23上,需要对清扫轮73上的灰尘进行清理;When dust adheres to the cleaning wheel 73, as the cleaning wheel 73 rotates, part of the dust will re-adhere to the transmission belt 23. In order to prevent the dust from being transferred to the transmission belt 23 again, the dust on the cleaning wheel 73 needs to be cleaned.
当需要检测零件移动限位组件4上方时,远离滑动柱9的挤压组件5会将挤压囊51内部的气体通过第一导气管52导入到挤压腔内部,由于挤压腔内部会填充有水,通过导入的气体对密封滑动设置的挤压片82进行推动,从而将挤压腔内部的水挤压喷出,喷头83内部设置有压力阈片,受到挤压之后,会喷出水,水通过多个喷头83喷洒到清扫轮73上,喷洒了水的清扫轮73在转动过程中会与刮板84进行接触,刮板84将清扫轮73中含有灰尘的水进行刮除,在对清扫轮73进行排水干燥的同时,将灰尘进行转移,从而保证清扫轮73在清扫时的干净,保证了对传动带23的清理效果;When it is necessary to detect the part moving above the limit assembly 4, the extrusion assembly 5 away from the sliding column 9 will introduce the gas inside the extrusion bag 51 into the extrusion chamber through the first air guide pipe 52. Since the extrusion chamber is filled with water, the extrusion sheet 82 provided with a sealing slide is pushed by the introduced gas, so that the water inside the extrusion chamber is squeezed and sprayed out. A pressure threshold sheet is provided inside the nozzle 83. After being squeezed, water is sprayed. The water is sprayed onto the cleaning wheel 73 through multiple nozzles 83. The cleaning wheel 73 sprayed with water will contact the scraper 84 during the rotation process. The scraper 84 scrapes the water containing dust in the cleaning wheel 73. While draining and drying the cleaning wheel 73, the dust is transferred, thereby ensuring that the cleaning wheel 73 is clean during cleaning and ensuring the cleaning effect of the transmission belt 23.
设置的两个挤压组件5,可以在检测过程中同时对除尘组件6和清理组件8进行驱动,挤压组件5在对零件进行限位的同时,起到了提高检测精确度的效果,且整个过程根据零件的移动,传动装置2进行自动的调整,减少了生产的成本。The two extrusion components 5 can drive the dust removal component 6 and the cleaning component 8 at the same time during the detection process. The extrusion component 5 can improve the detection accuracy while limiting the parts. In the whole process, the transmission device 2 is automatically adjusted according to the movement of the parts, thereby reducing the production cost.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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