CN118669429A - Sealed ball bearing resistant to atmospheric pressure working condition - Google Patents
Sealed ball bearing resistant to atmospheric pressure working condition Download PDFInfo
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- CN118669429A CN118669429A CN202411005629.5A CN202411005629A CN118669429A CN 118669429 A CN118669429 A CN 118669429A CN 202411005629 A CN202411005629 A CN 202411005629A CN 118669429 A CN118669429 A CN 118669429A
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- ring
- sealing
- groove
- retaining ring
- wall
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- 238000007789 sealing Methods 0.000 claims abstract description 179
- 238000005096 rolling process Methods 0.000 claims abstract description 51
- 239000004519 grease Substances 0.000 claims abstract description 23
- 230000002093 peripheral effect Effects 0.000 claims description 31
- 238000005452 bending Methods 0.000 claims description 16
- 229910001285 shape-memory alloy Inorganic materials 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 4
- 230000008901 benefit Effects 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 10
- 239000000945 filler Substances 0.000 description 6
- 239000000956 alloy Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/16—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/583—Details of specific parts of races
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6659—Details of supply of the liquid to the bearing, e.g. passages or nozzles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6696—Special parts or details in view of lubrication with solids as lubricant, e.g. dry coatings, powder
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
- F16C33/78—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
- F16C33/7803—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members suited for particular types of rolling bearings
- F16C33/7806—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members suited for particular types of rolling bearings for spherical roller bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
- F16C33/78—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
- F16C33/7816—Details of the sealing or parts thereof, e.g. geometry, material
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
本发明公开了一种耐受大气压工况的密封球轴承,包括外圈、内圈和滚动体,滚动体一侧设置有密封结构,密封结构与外圈和内圈组合形成有供滚动体活动的滚腔,密封结构包括可拆卸设置在滚腔中的内挡环和外挡环,内挡环与外挡环相对设置且两者之间形成有密封槽,内挡环外侧壁上设置有内密封环,所述外挡环内侧壁上设置有外密封环,内密封环与外密封环间隙配合并与密封槽组合形成有与滚腔连通的迷宫槽,内挡环上设置有用于在轴承高速运转时自适应驱动内密封环移位并封闭迷宫槽的驱动件和用于在轴承高速运转时自适应封闭密封槽与滚腔连通处的密封件。本发明解决了传统轴承在大气压工况下其内部油脂易随气压外溢出轴承的问题。
The present invention discloses a sealed ball bearing capable of withstanding atmospheric pressure working conditions, comprising an outer ring, an inner ring and a rolling element, a sealing structure being arranged on one side of the rolling element, the sealing structure being combined with the outer ring and the inner ring to form a rolling cavity for the rolling element to move, the sealing structure comprising an inner retaining ring and an outer retaining ring detachably arranged in the rolling cavity, the inner retaining ring and the outer retaining ring being arranged opposite to each other and a sealing groove being formed between the two, an inner sealing ring being arranged on the outer side wall of the inner retaining ring, an outer sealing ring being arranged on the inner side wall of the outer retaining ring, the inner sealing ring and the outer sealing ring being gap-matched and being combined with the sealing groove to form a labyrinth groove communicating with the rolling cavity, a driving member for adaptively driving the inner sealing ring to shift and close the labyrinth groove when the bearing is running at high speed and a sealing member for adaptively closing the connection between the sealing groove and the rolling cavity when the bearing is running at high speed being arranged on the inner retaining ring. The present invention solves the problem that the internal grease of a conventional bearing is easy to overflow the bearing with the air pressure under atmospheric pressure working conditions.
Description
技术领域Technical Field
本发明涉及轴承技术领域,具体为一种耐受大气压工况的密封球轴承。The invention relates to the technical field of bearings, and in particular to a sealed ball bearing capable of withstanding atmospheric pressure conditions.
背景技术Background Art
在特种装备压缩机中,采用标准尺寸的深沟球轴承,轴承使用在空气压缩机中,轴承须承受2.5Mpa的气压,而在空气压缩机中的传统轴承其一侧与空气压缩机内部工装配合实现密封,另一侧则保持敞开状态,由于有2.5Mpa的气压通过轴承,导致油脂被气压吹走,轴承短时间内因为没有润滑油脂而失效,造成压缩机失效,若将传统空气压缩机中的轴承替换成带有密封结构的轴承又会导致轴承内部难以补油,需要重新拆下轴承,进而导致补油效率低下。In special equipment compressors, standard-sized deep groove ball bearings are used. When used in air compressors, the bearings must withstand an air pressure of 2.5 MPa. In traditional bearings in air compressors, one side cooperates with the internal tooling of the air compressor to achieve sealing, while the other side remains open. Since there is an air pressure of 2.5 MPa passing through the bearings, the grease is blown away by the air pressure. The bearings fail in a short period of time due to lack of lubricating grease, causing the compressor to fail. If the bearings in traditional air compressors are replaced with bearings with a sealing structure, it will be difficult to add oil to the bearings, and the bearings need to be removed again, which leads to low oil replenishment efficiency.
发明内容Summary of the invention
针对现有技术不足,本发明提供了一种耐受大气压工况的密封球轴承,为解决传统轴承在大气压工况下其内部油脂易随气压外溢出轴承以及采用带有密封结构的轴承难以进行补油的问题。In view of the deficiencies in the prior art, the present invention provides a sealed ball bearing that can withstand atmospheric pressure conditions, in order to solve the problem that the internal grease of traditional bearings is easily overflowed from the bearings due to the air pressure under atmospheric pressure conditions and that bearings with a sealing structure are difficult to add oil.
为达到上述目的,本发明提供了一种耐受大气压工况的密封球轴承,包括外圈、内圈和滚动体,所述滚动体一侧设置有密封结构,所述密封结构与外圈和内圈组合形成有供滚动体活动的滚腔,所述密封结构包括可拆卸设置在滚腔中的内挡环和外挡环,所述内挡环与外挡环相对设置且两者之间形成有密封槽,所述内挡环外侧壁上设置有内密封环,所述外挡环内侧壁上设置有外密封环,所述内密封环与外密封环间隙配合并与密封槽组合形成有与滚腔连通的迷宫槽,所述内挡环上设置有用于在轴承高速运转时自适应驱动内密封环移位并封闭迷宫槽的驱动件和用于在轴承高速运转时自适应封闭密封槽与滚腔连通处的密封件。To achieve the above-mentioned purpose, the present invention provides a sealed ball bearing that can withstand atmospheric pressure conditions, including an outer ring, an inner ring and a rolling element, a sealing structure is arranged on one side of the rolling element, and the sealing structure is combined with the outer ring and the inner ring to form a rolling cavity for the rolling element to move, the sealing structure includes an inner retaining ring and an outer retaining ring that are detachably arranged in the rolling cavity, the inner retaining ring and the outer retaining ring are arranged opposite to each other and a sealing groove is formed therebetween, an inner sealing ring is arranged on the outer side wall of the inner retaining ring, and an outer sealing ring is arranged on the inner side wall of the outer retaining ring, the inner sealing ring and the outer sealing ring are gap-matched and combined with the sealing groove to form a labyrinth groove connected with the rolling cavity, the inner retaining ring is provided with a driving member for adaptively driving the inner sealing ring to shift and close the labyrinth groove when the bearing runs at high speed, and a sealing member for adaptively closing the connection between the sealing groove and the rolling cavity when the bearing runs at high speed.
采用上述技术方案有益的是:上述技术中滚动体一侧设置有密封结构,即轴承一侧与外界工装联动配合实现密封,另一侧则安装有密封结构,通过内密封环与外密封环以及与密封槽的组合形成有迷宫槽,以此在高压气体流过滚腔时大幅度降低油脂被高压气体带出轴承的几率,而内挡环上密封件的设置用以在轴承高速运转时自适应驱动内密封环移位并封闭迷宫槽的驱动件和用于在轴承高速运转时自适应封闭密封槽与滚腔连通处,即在轴承高速运转时驱动件封闭迷宫槽,而密封件自适应封闭密封槽与滚腔的连通处,以此实现迷宫槽的封闭,进而避免油脂被高压气体带出轴承,而在轴承未运转时驱动件和密封件未自适应启动使得外界人员经迷宫槽可向滚腔内进行补油,同时便于拆装。The benefits of adopting the above technical solution are: in the above technology, a sealing structure is provided on one side of the rolling element, that is, one side of the bearing cooperates with external tooling to achieve sealing, and a sealing structure is installed on the other side, and a labyrinth groove is formed by the combination of the inner sealing ring, the outer sealing ring and the sealing groove, so that when the high-pressure gas flows through the rolling cavity, the probability of grease being brought out of the bearing by the high-pressure gas is greatly reduced, and the sealing member on the inner retaining ring is provided to adaptively drive the inner sealing ring to shift and close the driving member of the labyrinth groove when the bearing runs at high speed, and to adaptively close the connection between the sealing groove and the rolling cavity when the bearing runs at high speed, that is, the driving member closes the labyrinth groove when the bearing runs at high speed, and the sealing member adaptively closes the connection between the sealing groove and the rolling cavity, so as to achieve the closure of the labyrinth groove, thereby preventing grease from being brought out of the bearing by the high-pressure gas, and when the bearing is not running, the driving member and the sealing member are not adaptively started, so that outside personnel can add oil to the rolling cavity through the labyrinth groove, and it is convenient for disassembly and assembly.
本发明进一步设置:所述内挡环外侧壁上环向开设有形变槽,所述驱动件包括形变环,所述形变环由连接部和弯折部构成,所述连接部内嵌于形变槽内壁上,所述弯折部末端与连接部连接,所述弯折部始端朝内密封环弯折并与内密封环内侧壁连接设置,所述内密封环活动设置在内挡环外侧壁上,所述形变环由形状记忆合金材质制成,所述形变环在第一温度范围下存在第一形态,所述形变环在第二温度范围下存在第二形态,所述形变环在第一形态下其弯折部带动内密封环内周壁与外密封环外周壁间隙配合且内密封环外侧壁与外挡环内侧壁间隙配合设置,所述形变环在第二形态下其弯折部形变弯折带动内密封环移位使内密封环内周壁与外密封环外周壁相接触且内密封环外侧壁与外挡环内侧壁相接触设置,所述外密封环内侧壁面与内挡环外侧壁面间隙配合设置。The present invention further provides that: a deformation groove is annularly provided on the outer wall of the inner retaining ring, the driving member includes a deformation ring, the deformation ring is composed of a connecting portion and a bending portion, the connecting portion is embedded in the inner wall of the deformation groove, the end of the bending portion is connected to the connecting portion, the starting end of the bending portion is bent toward the inner sealing ring and connected to the inner side wall of the inner sealing ring, the inner sealing ring is movably arranged on the outer wall of the inner retaining ring, the deformation ring is made of shape memory alloy, the deformation ring has a first form in a first temperature range, and the deformation ring is in a first state. The deformable ring has a second form within a second temperature range. In the first form, the bending portion of the deformable ring drives the inner circumferential wall of the inner sealing ring to fit in the gap with the outer circumferential wall of the outer sealing ring, and the outer side wall of the inner sealing ring is gap-fitted with the inner side wall of the outer retaining ring. In the second form, the bending portion of the deformable ring is deformed and bent to drive the inner sealing ring to shift so that the inner circumferential wall of the inner sealing ring contacts the outer circumferential wall of the outer sealing ring, and the outer side wall of the inner sealing ring contacts the inner side wall of the outer retaining ring, and the inner side wall surface of the outer sealing ring is gap-fitted with the outer side wall surface of the inner retaining ring.
采用上述技术方案有益的是:在轴承高速运转时其内部温度逐渐升温,此时温度逐渐升至35度以上,此时轴承内部温度范围为第二温度范围,而形变环由形状记忆合金材质制成,形状记忆合金在35度以上会发生形变而在35度以下则恢复形变,形变环在第二温度范围下存在第二形态,即形变环在第二形态下其弯折部形变弯折带动内密封环移位使内密封环内周壁与外密封环外周壁相接触且内密封环外侧壁与外挡环内侧壁相接触设置,以此实现迷宫槽的封闭,进而在轴承高速运转时避免高压气体经过轴承带动轴承内部油脂经迷宫槽外溢至轴承外,以此避免轴承内部油脂缺失导致轴承出现干转现象,进而避免轴承因缺油干转而受损或报废,上述技术中在轴承停止运转或未运转时,轴承内部温度逐渐降低,此时轴承内部温度范围为第一温度范围,形变环在第一温度范围下存在第一形态,形变环在第一形态下其弯折部带动内密封环内周壁与外密封环外周壁间隙配合且内密封环外侧壁与外挡环内侧壁间隙配合设置,以此使得操作人员可通过迷宫槽向轴承内部进行补油,同时方便轴承的拆装,以此提高轴承补油效率和拆装效率;上述技术中形变环由形状记忆合金材质制成,记忆合金材质为现有技术,因此对其原理和功能不再过多赘述。The above technical solution is beneficial in that: when the bearing is running at high speed, its internal temperature gradually rises, and the temperature gradually rises to above 35 degrees. At this time, the internal temperature range of the bearing is the second temperature range, and the deformation ring is made of shape memory alloy. The shape memory alloy will deform above 35 degrees and restore the deformation below 35 degrees. The deformation ring has a second form in the second temperature range, that is, the deformation of the bending portion of the deformation ring in the second form drives the inner sealing ring to shift so that the inner peripheral wall of the inner sealing ring contacts the outer peripheral wall of the outer sealing ring and the outer side wall of the inner sealing ring contacts the inner side wall of the outer retaining ring, thereby realizing the closure of the labyrinth groove, and then preventing high-pressure gas from passing through the bearing to drive the internal grease of the bearing to overflow to the outside of the bearing through the labyrinth groove when the bearing is running at high speed, thereby avoiding the inside of the bearing Lack of grease causes the bearing to run dry, thereby preventing the bearing from being damaged or scrapped due to dry running due to lack of oil. In the above technology, when the bearing stops running or is not running, the internal temperature of the bearing gradually decreases. At this time, the internal temperature range of the bearing is a first temperature range, and the deformation ring has a first form in the first temperature range. In the first form, the bending portion of the deformation ring drives the inner circumferential wall of the inner sealing ring and the outer circumferential wall of the outer sealing ring to match the gap, and the outer wall of the inner sealing ring and the inner wall of the outer retaining ring are matched with the gap, so that the operator can add oil to the inside of the bearing through the maze groove, and at the same time facilitate the disassembly and assembly of the bearing, thereby improving the bearing oil filling efficiency and disassembly and assembly efficiency; in the above technology, the deformation ring is made of shape memory alloy material, and the memory alloy material is a prior art, so its principle and function will not be described in detail.
本发明进一步设置:所述内挡环内周壁朝内圈外周壁方向弯折有密封唇,所述密封唇靠近滚腔与迷宫槽连通处位置设置。The present invention further provides that: a sealing lip is bent on the inner peripheral wall of the inner retaining ring toward the outer peripheral wall of the inner ring, and the sealing lip is arranged near the connecting position of the rolling cavity and the labyrinth groove.
采用上述技术方案有益的是:上述技术中内挡环内周壁朝内圈外周壁方向弯折有密封唇且密封唇靠近滚腔与迷宫槽连通处位置设置,以此降低高压气体经轴承带动油脂流动至迷宫槽的油脂量。The benefit of adopting the above technical solution is that: in the above technology, the inner circumferential wall of the inner retaining ring is bent toward the outer circumferential wall of the inner ring to have a sealing lip and the sealing lip is arranged near the connection point between the rolling cavity and the labyrinth groove, thereby reducing the amount of grease driven by high-pressure gas to flow to the labyrinth groove through the bearing.
本发明进一步设置:所述内圈侧壁上可拆卸设置有补油环,所述补油环环向开设有储油腔,所述储油腔中填充有固态油脂,所述内圈上开设有过油孔,所述过油孔连通至内圈外周壁上并与滚腔连通设置,所述储油腔上设置有用于与过油孔导通的出油孔。The present invention is further provided with: an oil supply ring is detachably provided on the side wall of the inner ring, an oil supply ring is provided with an oil storage cavity in an annular direction, the oil storage cavity is filled with solid grease, an oil through hole is provided on the inner ring, the oil through hole is connected to the outer peripheral wall of the inner ring and is connected to the rolling cavity, and an oil outlet hole for conducting with the oil through hole is provided on the oil storage cavity.
采用上述技术方案有益的是:上述技术中补油环可拆卸设置在储油腔中,在轴承高速运转时轴承内部温度逐渐升高,固态油脂部分转换成液态油脂并经过油孔和出油孔流动至滚腔中,实现对轴承的补油。The benefits of adopting the above technical solution are: in the above technology, the oil replenishing ring can be detachably arranged in the oil storage cavity. When the bearing runs at high speed, the internal temperature of the bearing gradually increases, and the solid grease is partially converted into liquid grease and flows into the rolling cavity through the oil hole and the oil outlet hole, thereby replenishing the oil to the bearing.
本发明进一步设置:所述密封唇为密封件,所述密封唇由密封凸点和密封挡边构成,所述密封凸点和密封挡边均由形状记忆合金材质制成,所述密封挡边在第一温度范围下存在第三形态,所述密封挡边在第二温度范围下存在第四形态,所述密封挡边在第三形态下其内周壁与内圈外周壁间隙配合设置,所述密封挡边在第四形态下弯折形变并与内圈外周壁抵接配合设置,所述密封凸点在第一温度范围下存在第五形态,所述密封凸点在第二温度范围下存在第六形态,所述密封凸点在第五形态下弯折形变与内圈外周壁抵接配合并封堵过油孔开口处设置,所述密封凸点在第六形态下与内圈外周壁间隙配合并暴露过油孔开口处设置。The present invention further provides: the sealing lip is a sealing member, the sealing lip is composed of a sealing protrusion and a sealing rib, the sealing protrusion and the sealing rib are both made of shape memory alloy, the sealing rib has a third form in the first temperature range, the sealing rib has a fourth form in the second temperature range, the inner circumferential wall of the sealing rib is clearance-matched with the outer circumferential wall of the inner ring in the third form, the sealing rib is bent and deformed in the fourth form and abutted against the outer circumferential wall of the inner ring, the sealing protrusion has a fifth form in the first temperature range, the sealing protrusion has a sixth form in the second temperature range, the sealing protrusion is bent and deformed in the fifth form and abutted against the outer circumferential wall of the inner ring and blocks the oil hole opening, and the sealing protrusion is clearance-matched with the outer circumferential wall of the inner ring in the sixth form and exposed to the oil hole opening.
采用上述技术方案有益的是:在轴承未运转时,密封挡边在第一温度范围下存在第三形态,即密封挡边在第三形态下其内周壁与内圈外周壁间隙配合,以便轴承拆装,同时密封凸点在第一温度范围下存在第五形态,密封凸点在第五形态下弯折形变与内圈外周壁抵接配合并封堵过油孔开口处设置,以此在轴承未运转时储油腔中油脂不会过度外溢至滚腔中导致滚腔内部油脂过多;在轴承高速运转时,密封挡边在第二温度范围下存在第四形态,即密封挡边在第四形态下弯折形变并与内圈外周壁抵接配合设置,而密封凸点在第二温度范围下存在第六形态,密封凸点在第六形态下与内圈外周壁间隙配合并暴露过油孔开口处设置,以此使得轴承高速运转时储油腔内部部分油脂能够经过油孔流动至滚腔中,进而实现补油和润滑,同时密封挡边与内圈的抵接,以此避免油脂经迷宫槽外溢至轴承外;上述技术中密封凸点设置数量与过油孔数量相配套,可根据实际生产需求和安装需求来开设对应数量的过油孔;上述技术中密封凸点与密封挡边由形状记忆合金材质制成,记忆合金材质为现有技术,因此对其原理和功能不再过多赘述。The advantages of adopting the above technical scheme are as follows: when the bearing is not running, the sealing rib has a third form within the first temperature range, that is, the inner circumferential wall of the sealing rib is in clearance with the outer circumferential wall of the inner ring in the third form, so as to facilitate the disassembly and assembly of the bearing; at the same time, the sealing protrusion has a fifth form within the first temperature range, and the sealing protrusion is bent and deformed in the fifth form to abut against the outer circumferential wall of the inner ring and seal the opening of the oil hole, so that when the bearing is not running, the grease in the oil storage cavity will not overflow excessively into the rolling cavity, resulting in excessive grease inside the rolling cavity; when the bearing is running at high speed, the sealing rib has a fourth form within the second temperature range, that is, the sealing rib is bent and deformed in the fourth form to abut against the outer circumferential wall of the inner ring, and the sealing The sealing convex point has a sixth form within the second temperature range. In the sixth form, the sealing convex point is matched with the clearance of the outer peripheral wall of the inner ring and is exposed at the opening of the oil hole, so that when the bearing runs at high speed, part of the grease inside the oil storage cavity can flow through the oil hole to the rolling cavity, thereby achieving oil replenishment and lubrication. At the same time, the sealing rib abuts against the inner ring to prevent grease from overflowing to the outside of the bearing through the labyrinth groove; in the above technology, the number of sealing convex points set is matched with the number of oil holes, and the corresponding number of oil holes can be opened according to actual production needs and installation needs; in the above technology, the sealing convex points and the sealing ribs are made of shape memory alloy material, and the shape memory alloy material is a prior art, so its principle and function will not be described in detail.
本发明进一步设置:所述补油环与内圈之间可拆卸连接有连接螺栓。The present invention further provides that: the oil supply ring and the inner ring are detachably connected with connecting bolts.
采用上述技术方案有益的是:上述技术中补油环与内圈之间可拆卸连接有连接螺栓,以便操作人员组装补油环,进而提高拆装效率,同时在补油环内部油脂消耗殆尽时可拆下补油环重新向补油环中补充油脂或更换满油脂的新的补油环,以此实现对轴承内部的油脂补充。The benefits of adopting the above technical solution are: in the above technology, the oil filler ring and the inner ring are detachably connected with connecting bolts to facilitate operators to assemble the oil filler ring, thereby improving the efficiency of disassembly and assembly. At the same time, when the grease inside the oil filler ring is exhausted, the oil filler ring can be removed and grease can be refilled into the oil filler ring or a new oil filler ring full of grease can be replaced, thereby replenishing the grease inside the bearing.
本发明进一步设置:所述外圈内周壁上开设有第一卡槽,所述内挡环外周壁与第一卡槽内周壁过盈配合设置,所述内圈外周壁上开设有第二卡槽,所述外挡环内周壁与第二卡槽外周壁过盈配合设置。The present invention further provides that: a first groove is formed on the inner circumferential wall of the outer ring, the outer circumferential wall of the inner retaining ring is interference fit with the inner circumferential wall of the first groove, a second groove is formed on the outer circumferential wall of the inner ring, and the inner circumferential wall of the outer retaining ring is interference fit with the outer circumferential wall of the second groove.
采用上述技术方案有益的是:上述技术中通过内挡环与第一卡槽的过盈配合和外挡环与第二卡槽的过盈配合来便于内挡环和外挡环的安装,同时提高内挡环与第一卡槽之间的连接强度以及外挡环与第二卡槽之间的连接强度。The benefits of adopting the above technical solution are: in the above technology, the installation of the inner and outer retaining rings is facilitated by the interference fit between the inner retaining ring and the first slot and the interference fit between the outer retaining ring and the second slot, while the connection strength between the inner retaining ring and the first slot and the connection strength between the outer retaining ring and the second slot are improved.
本发明进一步设置:所述内挡环与第一卡槽的过盈量范围和外挡环与第二卡槽的过盈量范围均为0.02-0.03mm。The present invention further provides that: the interference range between the inner retaining ring and the first clamping groove and the interference range between the outer retaining ring and the second clamping groove are both 0.02-0.03 mm.
采用上述技术方案有益的是:上述技术中内挡环与第一卡槽的过盈量范围和外挡环与第二卡槽的过盈量范围均为0.02-0.03mm,以此使得内挡环与第一卡槽更为贴合,同时外挡环也与第二卡槽更为贴合,提高两者之间的连接强度。The benefit of adopting the above technical solution is that the interference range between the inner retaining ring and the first groove and the interference range between the outer retaining ring and the second groove are both 0.02-0.03mm, so that the inner retaining ring and the first groove are more closely fitted, and the outer retaining ring and the second groove are also more closely fitted, thereby improving the connection strength between the two.
本发明进一步设置:所述内密封环与外密封环的间隙量范围为0.15-0.25mm。The present invention further provides that: the gap between the inner sealing ring and the outer sealing ring ranges from 0.15 to 0.25 mm.
采用上述技术方案有益的是:上述技术中内密封环与外密封环的间隙量范围为0.15-0.25mm,限定内密封环与外密封环之间的间隙量,以此在压力气体流过时能够避免油脂被带出轴承。The benefit of adopting the above technical solution is that: in the above technology, the gap between the inner sealing ring and the outer sealing ring ranges from 0.15 to 0.25 mm, which limits the gap between the inner sealing ring and the outer sealing ring, thereby preventing grease from being brought out of the bearing when pressurized gas flows through.
本发明进一步设置:所述内圈外周壁和外圈内周壁上均相对设置有供滚动体滚动的滚道,两个所述滚道均偏心设置。The present invention further provides that: raceways for rolling of rolling bodies are relatively arranged on the outer circumferential wall of the inner ring and the inner circumferential wall of the outer ring, and the two raceways are eccentrically arranged.
采用上述技术方案有益的是:滚道偏心设置使得滚动体相对轴承也偏心设置,进而提高轴承单侧敞开时的空间,以便密封结构的安装。The benefit of adopting the above technical solution is that the eccentric setting of the raceway causes the rolling element to be eccentrically set relative to the bearing, thereby increasing the space when one side of the bearing is open to facilitate the installation of the sealing structure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明未运转状态的简易剖视图;FIG1 is a simplified cross-sectional view of the present invention in a non-operating state;
图2为本发明运转状态的简易剖视图。FIG. 2 is a simplified cross-sectional view of the present invention in operation.
具体实施方式DETAILED DESCRIPTION
本发明提供一种耐受大气压工况的密封球轴承,包括外圈1、内圈2和滚动体11,所述滚动体11一侧设置有密封结构,所述密封结构与外圈1和内圈2组合形成有供滚动体11活动的滚腔12,所述密封结构包括可拆卸设置在滚腔12中的内挡环3和外挡环4,所述内挡环3与外挡环4相对设置且两者之间形成有密封槽,所述内挡环3外侧壁上设置有内密封环31,所述外挡环4内侧壁上设置有外密封环41,所述内密封环31与外密封环41间隙配合并与密封槽组合形成有与滚腔12连通的迷宫槽32,所述内挡环3上设置有用于在轴承高速运转时自适应驱动内密封环31移位并封闭迷宫槽32的驱动件和用于在轴承高速运转时自适应封闭密封槽与滚腔12连通处的密封件,所述内挡环3外侧壁上环向开设有形变槽33,所述驱动件包括形变环5,所述形变环5由连接部51和弯折部52构成,所述连接部51内嵌于形变槽33内壁上,所述弯折部52末端与连接部51连接,所述弯折部52始端朝内密封环31弯折并与内密封环31内侧壁连接设置,所述内密封环31活动设置在内挡环3外侧壁上,所述形变环5由形状记忆合金材质制成,所述形变环5在第一温度范围下存在第一形态,所述形变环5在第二温度范围下存在第二形态,所述形变环5在第一形态下其弯折部52带动内密封环31内周壁与外密封环41外周壁间隙配合且内密封环31外侧壁与外挡环4内侧壁间隙配合设置,所述形变环5在第二形态下其弯折部52形变弯折带动内密封环31移位使内密封环31内周壁与外密封环41外周壁相接触且内密封环31外侧壁与外挡环4内侧壁相接触设置,所述外密封环41内侧壁面与内挡环3外侧壁面间隙配合设置,所述内挡环3内周壁朝内圈2外周壁方向弯折有密封唇,所述密封唇靠近滚腔12与迷宫槽32连通处位置设置,所述内圈2侧壁上可拆卸设置有补油环6,所述补油环6环向开设有储油腔61,所述储油腔61中填充有固态油脂,所述内圈2上开设有过油孔62,所述过油孔62连通至内圈2外周壁上并与滚腔12连通设置,所述储油腔61上设置有用于与过油孔62导通的出油孔63,所述密封唇为密封件,所述密封唇由密封凸点和密封挡边34构成,所述密封凸点和密封挡边34均由形状记忆合金材质制成,所述密封挡边34在第一温度范围下存在第三形态,所述密封挡边34在第二温度范围下存在第四形态,所述密封挡边34在第三形态下其内周壁与内圈2外周壁间隙配合设置,所述密封挡边34在第四形态下弯折形变并与内圈2外周壁抵接配合设置,所述密封凸点35在第一温度范围下存在第五形态,所述密封凸点35在第二温度范围下存在第六形态,所述密封凸点35在第五形态下弯折形变与内圈2外周壁抵接配合并封堵过油孔62开口处设置,所述密封凸点35在第六形态下与内圈2外周壁间隙配合并暴露过油孔62开口处设置,所述补油环6与内圈2之间可拆卸连接有连接螺栓64,所述外圈1内周壁上开设有第一卡槽13,所述内挡环3外周壁与第一卡槽13内周壁过盈配合设置,所述内圈2外周壁上开设有第二卡槽21,所述外挡环4内周壁与第二卡槽21外周壁过盈配合设置,所述内挡环3与第一卡槽13的过盈量范围和外挡环4与第二卡槽21的过盈量范围均为0.02-0.03mm,所述内密封环31与外密封环41的间隙量范围为0.15-0.25mm,所述内圈2外周壁和外圈1内周壁上均相对设置有供滚动体11滚动的滚道22,两个所述滚道22均偏心设置。The present invention provides a sealed ball bearing capable of withstanding atmospheric pressure working conditions, comprising an outer ring 1, an inner ring 2 and a rolling element 11, wherein a sealing structure is arranged on one side of the rolling element 11, wherein the sealing structure is combined with the outer ring 1 and the inner ring 2 to form a rolling cavity 12 for the rolling element 11 to move, wherein the sealing structure comprises an inner retaining ring 3 and an outer retaining ring 4 which are detachably arranged in the rolling cavity 12, wherein the inner retaining ring 3 and the outer retaining ring 4 are arranged opposite to each other and a sealing groove is formed between the two, an inner sealing ring 31 is arranged on the outer side wall of the inner retaining ring 3, and a sealing groove is formed between the inner retaining ring 4 and the outer side wall of the outer retaining ring 4. An outer sealing ring 41 is arranged, the inner sealing ring 31 is matched with the outer sealing ring 41 in a clearance and combined with the sealing groove to form a labyrinth groove 32 connected to the rolling cavity 12, the inner retaining ring 3 is provided with a driving member for adaptively driving the inner sealing ring 31 to shift and close the labyrinth groove 32 when the bearing runs at a high speed, and a sealing member for adaptively closing the connection between the sealing groove and the rolling cavity 12 when the bearing runs at a high speed, a deformation groove 33 is annularly opened on the outer side wall of the inner retaining ring 3, and the driving member includes a deformation ring 5, and the deformation ring 5 consists of a connecting portion 51 and a curved portion. The bending portion 52 is composed of the connecting portion 51 embedded in the inner wall of the deformation groove 33, the end of the bending portion 52 is connected to the connecting portion 51, the starting end of the bending portion 52 is bent toward the inner sealing ring 31 and connected to the inner side wall of the inner sealing ring 31, the inner sealing ring 31 is movably arranged on the outer side wall of the inner retaining ring 3, the deformation ring 5 is made of shape memory alloy, the deformation ring 5 has a first form in the first temperature range, the deformation ring 5 has a second form in the second temperature range, and the deformation ring 5 is bent in the first form The portion 52 drives the inner circumferential wall of the inner sealing ring 31 to be gap-matched with the outer circumferential wall of the outer sealing ring 41, and the outer side wall of the inner sealing ring 31 is gap-matched with the inner side wall of the outer retaining ring 4. In the second form, the bending portion 52 of the deformable ring 5 is deformed and bent to drive the inner sealing ring 31 to shift so that the inner circumferential wall of the inner sealing ring 31 contacts the outer circumferential wall of the outer sealing ring 41, and the outer side wall of the inner sealing ring 31 contacts the inner side wall of the outer retaining ring 4. The inner side wall surface of the outer sealing ring 41 is gap-matched with the outer side wall surface of the inner retaining ring 3, and the inner side wall of the inner retaining ring 3 faces the outer side wall of the inner ring 2. The inner ring 2 is bent with a sealing lip, which is arranged near the connection between the rolling cavity 12 and the labyrinth groove 32. The inner ring 2 is detachably provided with an oil filling ring 6 on its side wall. The oil filling ring 6 is provided with an oil storage cavity 61 in an annular direction. The oil storage cavity 61 is filled with solid grease. The inner ring 2 is provided with an oil hole 62, which is connected to the outer peripheral wall of the inner ring 2 and is connected with the rolling cavity 12. The oil storage cavity 61 is provided with an oil outlet hole 63 for conducting with the oil hole 62. The sealing lip is a sealing member, and the sealing lip is provided with a sealing member. The sealing rib 34 is composed of a convex point and a sealing rib 34, both of which are made of shape memory alloy. The sealing rib 34 has a third form in the first temperature range, and the sealing rib 34 has a fourth form in the second temperature range. In the third form, the inner peripheral wall of the sealing rib 34 is gap-matched with the outer peripheral wall of the inner ring 2. In the fourth form, the sealing rib 34 is bent and deformed and abuts against the outer peripheral wall of the inner ring 2. The sealing convex point 35 has a fifth form in the first temperature range, and the sealing rib 34 has a fifth form in the second temperature range. The convex point 35 has a sixth form in the second temperature range. The sealing convex point 35 is bent and deformed in the fifth form to abut against the outer wall of the inner ring 2 and block the opening of the oil hole 62. The sealing convex point 35 is in the sixth form to match with the outer wall of the inner ring 2 and expose the opening of the oil hole 62. The oil supplement ring 6 and the inner ring 2 are detachably connected with a connecting bolt 64. The inner wall of the outer ring 1 is provided with a first groove 13. The outer wall of the inner retaining ring 3 is interference-fitted with the inner wall of the first groove 13. The inner ring 2, a second groove 21 is provided on the outer peripheral wall, the inner peripheral wall of the outer retaining ring 4 is interference fit with the outer peripheral wall of the second groove 21, the interference range between the inner retaining ring 3 and the first groove 13 and the interference range between the outer retaining ring 4 and the second groove 21 are both 0.02-0.03mm, the gap range between the inner sealing ring 31 and the outer sealing ring 41 is 0.15-0.25mm, and the outer peripheral wall of the inner ring 2 and the inner peripheral wall of the outer ring 1 are both relatively provided with raceways 22 for rolling of the rolling body 11, and the two raceways 22 are eccentrically arranged.
以上显示和描述了本发明的基本原理和主要特征及本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention shall be defined by the attached claims and their equivalents.
Claims (10)
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| JP2015200393A (en) * | 2014-04-10 | 2015-11-12 | 日本精工株式会社 | Rolling bearing with seal ring |
| JP2018066396A (en) * | 2016-10-17 | 2018-04-26 | 株式会社ジェイテクト | Rolling bearing |
| CN212106616U (en) * | 2020-03-26 | 2020-12-08 | 人本股份有限公司 | Labyrinth Sealed Ball Bearings |
| CN112648284A (en) * | 2020-12-23 | 2021-04-13 | 人本股份有限公司 | Special high-sealing oil-compensating bearing for silicone oil clutch |
| CN113217533A (en) * | 2021-05-18 | 2021-08-06 | 人本股份有限公司 | Novel sealed ball bearing |
| CN215890817U (en) * | 2021-08-19 | 2022-02-22 | 人本股份有限公司 | Bearing sealing structure |
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2024
- 2024-07-25 CN CN202411005629.5A patent/CN118669429B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015200393A (en) * | 2014-04-10 | 2015-11-12 | 日本精工株式会社 | Rolling bearing with seal ring |
| JP2018066396A (en) * | 2016-10-17 | 2018-04-26 | 株式会社ジェイテクト | Rolling bearing |
| CN212106616U (en) * | 2020-03-26 | 2020-12-08 | 人本股份有限公司 | Labyrinth Sealed Ball Bearings |
| CN112648284A (en) * | 2020-12-23 | 2021-04-13 | 人本股份有限公司 | Special high-sealing oil-compensating bearing for silicone oil clutch |
| CN113217533A (en) * | 2021-05-18 | 2021-08-06 | 人本股份有限公司 | Novel sealed ball bearing |
| CN215890817U (en) * | 2021-08-19 | 2022-02-22 | 人本股份有限公司 | Bearing sealing structure |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119844495A (en) * | 2025-03-24 | 2025-04-18 | 人本股份有限公司 | Bearing with anti-slip and anti-drop seal |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118669429B (en) | 2024-12-06 |
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