CN118664756A - Cutting device for stone machining - Google Patents
Cutting device for stone machining Download PDFInfo
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- CN118664756A CN118664756A CN202411176902.0A CN202411176902A CN118664756A CN 118664756 A CN118664756 A CN 118664756A CN 202411176902 A CN202411176902 A CN 202411176902A CN 118664756 A CN118664756 A CN 118664756A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
技术领域Technical Field
本发明属于石材加工技术领域,更具体地说,特别涉及一种用于石材加工的切割装置。The invention belongs to the technical field of stone processing, and more specifically, particularly relates to a cutting device for stone processing.
背景技术Background Art
石材作为一种高档建筑装饰材料广泛应用于室内外装饰设计、幕墙装饰和公共设施建设,目前市场上常见的石材主要分为天然石和人造石,在石材加工的过程中,常需要使用石材切割装置。Stone, as a high-end building decoration material, is widely used in interior and exterior decoration design, curtain wall decoration and public facilities construction. Currently, the common stones on the market are mainly divided into natural stone and artificial stone. In the process of stone processing, stone cutting equipment is often required.
但现有的石材加工的切割装置在使用时还存在以下不足:However, the existing cutting devices for stone processing still have the following shortcomings when used:
1.现有的石材加工的切割装置大多为单面切割,当石材较厚时,所需切割的深度则较深,此时单面受力过大则容易导致崩边,且切割片与石材的磨损面积较大,切割片易发生损坏,而当换面切割时,现有设备需要将石材由切割装置上取下,然后换面后再次对其固定进行切割,步骤繁琐,导致切割效率低下;1. Most of the existing cutting devices for stone processing are single-sided cutting. When the stone is thick, the required cutting depth is deeper. At this time, excessive force on one side is easy to cause edge collapse, and the wear area between the cutting blade and the stone is large, so the cutting blade is easy to be damaged. When cutting on the other side, the existing equipment needs to remove the stone from the cutting device, and then fix it again after changing the side for cutting. The steps are cumbersome, resulting in low cutting efficiency.
2.现有的石材加工的切割装置在对预裂或自然裂隙的石材进行加工时,设备难以控制切割过程中裂纹的走向,容易导致裂纹发生扩展,造成石材损坏的问题。2. When the existing stone processing cutting device processes the pre-cracked or naturally cracked stone, it is difficult for the equipment to control the direction of the cracks during the cutting process, which easily leads to the expansion of the cracks and the damage of the stone.
于是,有鉴于此,针对现有的结构及缺失予以研究改良,提供一种用于石材加工的切割装置,以期达到更具有更加实用价值性的目的。Therefore, in view of this, the existing structure and defects are studied and improved, and a cutting device for stone processing is provided, in order to achieve a more practical purpose.
发明内容Summary of the invention
为了解决上述技术问题,本发明提供一种用于石材加工的切割装置,以解决上述的问题。In order to solve the above technical problems, the present invention provides a cutting device for stone processing to solve the above problems.
一种用于石材加工的切割装置,包括基座,所述基座上方固定安装有支架,所述支架上对称设置有行程开关,所述支架内壁中固定安装有第一驱动电机,所述第一驱动电机上固定安装有第一螺杆,所述基座上端部固定安装有固定架,所述固定架内部滑动安装有升降架,所述升降架侧壁上固定安装有水箱,所述水箱下方设置有水管;A cutting device for stone processing, comprising a base, a bracket fixedly installed on the top of the base, a travel switch symmetrically arranged on the bracket, a first drive motor fixedly installed in the inner wall of the bracket, a first screw fixedly installed on the first drive motor, a fixed frame fixedly installed on the upper end of the base, a lifting frame slidably installed inside the fixed frame, a water tank fixedly installed on the side wall of the lifting frame, and a water pipe arranged below the water tank;
所述升降架下方设置有切割机构;A cutting mechanism is provided below the lifting frame;
所述切割机构包括第二驱动电机,所述第二驱动电机的输出端上安装有转轴,所述转轴的自由端安装有切割片,所述升降架上对称开设有燕尾槽。The cutting mechanism comprises a second driving motor, a rotating shaft is installed on the output end of the second driving motor, a cutting blade is installed on the free end of the rotating shaft, and dovetail grooves are symmetrically provided on the lifting frame.
优选的,两个所述燕尾槽内部均滑动安装有燕尾块,两个所述燕尾块上端部均固定安装有第一弹簧,两个所述第一弹簧远离两个燕尾块的一端分别固定安装在两个燕尾槽内壁中。Preferably, dovetail blocks are slidably installed inside the two dovetail grooves, first springs are fixedly installed on the upper ends of the two dovetail blocks, and the ends of the two first springs away from the two dovetail blocks are fixedly installed in the inner walls of the two dovetail grooves respectively.
优选的,两个所述燕尾块侧壁上均固定安装有压条,两个所述压条分别位于切割片两侧。Preferably, pressure strips are fixedly mounted on the side walls of the two dovetail blocks, and the two pressure strips are respectively located on both sides of the cutting piece.
优选的,所述固定架内部设置有第三驱动电机,所述第三驱动电机的输出端上安装有电动伸缩杆,所述电动伸缩杆与升降架底部固定连接。Preferably, a third driving motor is arranged inside the fixing frame, an electric telescopic rod is installed on the output end of the third driving motor, and the electric telescopic rod is fixedly connected to the bottom of the lifting frame.
优选的,所述支架上滑动安装有滑架,所述滑架内部固定安装有固定块,所述第一螺杆螺纹安装在固定块中。Preferably, a slide is slidably mounted on the bracket, a fixed block is fixedly mounted inside the slide, and the first screw is threadably mounted in the fixed block.
优选的,所述滑架内壁中对称开设有内槽,两个所述内槽内部均滑动安装有夹条,两个所述夹条相背离的一端上均固定安装有第二弹簧,两个所述第二弹簧远离夹条的一端分别与两个内槽内壁固定连接。Preferably, inner grooves are symmetrically opened in the inner wall of the slide, and clamping strips are slidably installed inside the two inner grooves. Second springs are fixedly installed on the opposite ends of the two clamping strips, and the ends of the two second springs away from the clamping strips are fixedly connected to the inner walls of the two inner grooves respectively.
优选的,所述滑架内部设置有固定台,所述固定台两端均固定安装有中心柱,两个所述中心柱分别转动安装在滑架内壁中。Preferably, a fixed platform is provided inside the slide, and central columns are fixedly installed at both ends of the fixed platform, and the two central columns are rotatably installed in the inner wall of the slide respectively.
优选的,所述固定台内部开设有切割槽,两个所述夹条相对端上开设有卡槽,两个所述卡槽与固定台相适配。Preferably, a cutting groove is provided inside the fixing platform, and clamping grooves are provided on opposite ends of the two clamping strips, and the two clamping grooves are adapted to the fixing platform.
优选的,所述固定台内壁中对称固定安装有内条,两组所述内条内部均固定安装有第二螺杆,两组所述第二螺杆上均套设有第三弹簧。Preferably, inner strips are symmetrically fixedly installed in the inner wall of the fixing platform, second screw rods are fixedly installed inside the two groups of inner strips, and third springs are sleeved on the two groups of second screw rods.
优选的,两组所述第二螺杆上均对称滑动安装有夹板,两组所述第三弹簧的两端分别与每组夹板固定连接,两组所述第二螺杆上均对称螺纹安装有螺纹环,每组所述夹板分别位于每组螺纹环之间。Preferably, the two groups of second screw rods are symmetrically slidably mounted with clamping plates, the two ends of the two groups of third springs are respectively fixedly connected to each group of clamping plates, the two groups of second screw rods are symmetrically threadedly mounted with threaded rings, and each group of clamping plates is respectively located between each group of threaded rings.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明中,通过设有切割片、固定台、第二螺杆、夹板和螺纹环,在每组螺纹环的转动下将分别带动每组夹板在第二螺杆上向中部发生移动,而在每组夹板的移动下将完成对石材的固定,使得该设备在使用时可根据切割线路对石材的固定位置进行调节,可使石材的切割位置保持在与切割片垂直的中部,且可确保石材被稳固的固定在固定台内部,有效避免了石材在切割过程中因振动或移动引起的崩边问题,进而增强了石材的切割效果;In the present invention, by providing a cutting disc, a fixing platform, a second screw, a clamping plate and a threaded ring, each set of the clamping plates will be driven to move toward the middle on the second screw under the rotation of each set of the threaded ring, and the stone will be fixed under the movement of each set of the clamping plates, so that the fixed position of the stone can be adjusted according to the cutting line when the device is used, and the cutting position of the stone can be kept in the middle perpendicular to the cutting disc, and the stone can be ensured to be firmly fixed inside the fixing platform, effectively avoiding the problem of edge collapse caused by vibration or movement of the stone during the cutting process, thereby enhancing the cutting effect of the stone;
本发明中,通过设有第一驱动电机、第一螺杆、第二驱动电机、切割片、滑架、固定块,在第一驱动电机的作用下将带动第一螺杆随之发生转动,而由于第一螺杆螺纹安装在固定块中,因此在第一螺杆的转动下固定块将发生水平移动,此时固定块将带动滑架随之发生水平移动,此时滑架将带动固定在其内部的石材随之发生移动,当石材移动至与切割片接触时将完成对其的切割作业,通过第二驱动电机控制切割速度,通过第一驱动电机控制给料速度,二者在搭配下有效避免了石材在切割过程中因冷却不足加剧石材的热应力和机械应力,切割过快可能使石材局部过热,而过慢则可能因摩擦力增大而崩裂的问题;In the present invention, a first drive motor, a first screw, a second drive motor, a cutting blade, a slide, and a fixed block are provided. The first drive motor drives the first screw to rotate, and because the first screw is threadedly installed in the fixed block, the fixed block will move horizontally under the rotation of the first screw, and the fixed block will drive the slide to move horizontally, and the slide will drive the stone fixed inside to move. When the stone moves to contact with the cutting blade, the cutting operation will be completed. The cutting speed is controlled by the second drive motor, and the feeding speed is controlled by the first drive motor. The combination of the two effectively avoids the problem that the thermal stress and mechanical stress of the stone are aggravated due to insufficient cooling during the cutting process, and cutting too fast may cause local overheating of the stone, while cutting too slowly may cause cracking due to increased friction.
本发明中,通过两个行程开关的设计,当切割准备时,此时可将滑架移动至与右端行程开关接触的位置上,此时可启动第三驱动电机,在第三驱动电机的作用下将带动电动伸缩杆发生伸缩,而电动伸缩杆将带动升降架随之在固定架内部发生升降,此时升降架将带动切割片随之发生升降,进而通过第三驱动电机可控制切割片的升降幅度,进而便于对石材的切割深度进行调节,调节完成后开始切割,当滑架移动至与左端行程开关接触的位置上时将关闭第一驱动电机,使得滑架仅可在切割区域内作业,大大增加了设备作业过程中的安全性;In the present invention, through the design of two travel switches, when cutting is ready, the slide can be moved to a position in contact with the right end travel switch, and the third drive motor can be started at this time. Under the action of the third drive motor, the electric telescopic rod will be driven to extend and retract, and the electric telescopic rod will drive the lifting frame to lift and lower inside the fixed frame. At this time, the lifting frame will drive the cutting blade to lift and lower, and then the lifting amplitude of the cutting blade can be controlled by the third drive motor, so as to facilitate the adjustment of the cutting depth of the stone. After the adjustment is completed, the cutting starts, and when the slide moves to a position in contact with the left end travel switch, the first drive motor will be turned off, so that the slide can only operate in the cutting area, which greatly increases the safety of the equipment during operation.
本发明中,通过设有夹条、第二弹簧和固定台,当石材较厚时,此时可通过切割片将其一面切割至一半深度,然后可向外拉动两个夹条,在两个夹条的移动下将挤压两个第二弹簧产生形变,此时两个夹条将在固定台上滑向两端,此时可翻转固定台,当固定台翻转180°后,此时可松开两个夹条,使两个夹条再次卡在固定台两端完成对其的限位,由于石材在固定时切割路线为中心位置,因此当其翻转180°后,切割路线依然保持在中部,此时可通过切割片对其另外一面进行切割,这样可以减少单面受力过大导致的崩边,避免了单面切割较深时切割片与石材的磨损面积较大,切割片易发生损坏的问题;In the present invention, by providing a clamping strip, a second spring and a fixed platform, when the stone is thicker, one side of the stone can be cut to half the depth by the cutting blade, and then the two clamping strips can be pulled outwards, and the two second springs will be squeezed to produce deformation under the movement of the two clamping strips. At this time, the two clamping strips will slide to both ends on the fixed platform, and the fixed platform can be turned over at this time. After the fixed platform is turned over 180°, the two clamping strips can be loosened at this time, so that the two clamping strips are clamped at both ends of the fixed platform again to complete the limitation of the stone. Since the cutting route of the stone is the central position when it is fixed, the cutting route is still maintained in the middle after it is turned over 180°. At this time, the other side of the stone can be cut by the cutting blade, which can reduce the edge collapse caused by excessive force on one side, and avoid the problem that the wear area between the cutting blade and the stone is large when the single-sided cutting is deep, and the cutting blade is easily damaged.
本发明中,通过设,水箱、水管和切割片,当切割片在对石材切割时,此时水箱内部的水将通过水管流出,在重力的作用下水流将形成抛物线冲击在切割片与石材的切割部位上,使得在切割过程中可以有效降低切割区域的温度,减少石材因热应力引起的崩边,并能减少粉尘,保持锯片的锋利度;In the present invention, by providing a water tank, a water pipe and a cutting blade, when the cutting blade is cutting a stone, the water in the water tank will flow out through the water pipe, and the water flow will form a parabola under the action of gravity to impact the cutting part of the cutting blade and the stone, so that the temperature of the cutting area can be effectively reduced during the cutting process, the edge collapse of the stone caused by thermal stress can be reduced, and dust can be reduced to maintain the sharpness of the saw blade;
本发明中,通过设有燕尾槽、燕尾块、第一弹簧和压条,当压条在移动时将带动两个燕尾块随之在两个燕尾槽内部发生滑动,此时两个燕尾块将带动第一弹簧随之发生压缩,而第一弹簧将对压条施加反向推力,在该推力的作用下可使两个压条始终与石材的切割部位附近位置进行抵触,对于有预裂或自然裂隙的石材,适当的压力可以帮助控制切割过程中裂纹的走向,避免不必要的裂纹扩展,进而增强了切割效果。In the present invention, by providing a dovetail groove, a dovetail block, a first spring and a pressure strip, when the pressure strip moves, it will drive the two dovetail blocks to slide inside the two dovetail grooves. At this time, the two dovetail blocks will drive the first spring to be compressed, and the first spring will apply a reverse thrust to the pressure strip. Under the action of this thrust, the two pressure strips can always be in contact with the position near the cutting part of the stone. For stones with pre-cracks or natural cracks, appropriate pressure can help control the direction of the cracks during the cutting process, avoid unnecessary crack expansion, and thus enhance the cutting effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2是本发明升降架连接结构示意图;FIG2 is a schematic diagram of the connection structure of the lifting frame of the present invention;
图3是本发明压条连接爆炸结构示意图;FIG3 is a schematic diagram of the explosion structure of the layering strip connection of the present invention;
图4是本发明固定架连接爆炸结构示意图;FIG4 is a schematic diagram of the explosion structure of the fixing frame connection of the present invention;
图5是本发明燕尾块连接结构示意图;FIG5 is a schematic diagram of the dovetail block connection structure of the present invention;
图6是本发明固定台连接爆炸结构示意图;FIG6 is a schematic diagram of the fixed platform connection explosion structure of the present invention;
图7是本发明夹条连接爆炸结构示意图;FIG7 is a schematic diagram of the explosion structure of the clamp strip connection of the present invention;
图8是本发明夹板连接结构示意图。FIG. 8 is a schematic diagram of the splint connection structure of the present invention.
图中,部件名称与附图编号的对应关系为:11、基座;12、支架;13、行程开关;14、第一驱动电机;15、第一螺杆;16、固定架;17、升降架;18、水箱;19、水管;21、第二驱动电机;22、转轴;23、切割片;24、燕尾槽;25、燕尾块;26、第一弹簧;27、压条;28、第三驱动电机;29、电动伸缩杆;31、滑架;32、固定块;33、内槽;34、夹条;35、第二弹簧;36、固定台;37、中心柱;38、切割槽;39、卡槽;41、内条;42、第二螺杆;43、第三弹簧;44、夹板;45、螺纹环。In the figure, the corresponding relationship between the component names and the figure numbers is: 11, base; 12, bracket; 13, travel switch; 14, first drive motor; 15, first screw; 16, fixed frame; 17, lifting frame; 18, water tank; 19, water pipe; 21, second drive motor; 22, rotating shaft; 23, cutting blade; 24, dovetail groove; 25, dovetail block; 26, first spring; 27, pressure strip; 28, third drive motor; 29, electric telescopic rod; 31, slide; 32, fixed block; 33, inner groove; 34, clamping strip; 35, second spring; 36, fixed table; 37, center column; 38, cutting groove; 39, slot; 41, inner strip; 42, second screw; 43, third spring; 44, clamping plate; 45, threaded ring.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
请参阅图1-图8,本发明提供一种用于石材加工的切割装置,包括基座11,基座11上方固定安装有支架12,支架12上对称设置有行程开关13,支架12内壁中固定安装有第一驱动电机14,第一驱动电机14上固定安装有第一螺杆15,基座11上端部固定安装有固定架16,固定架16内部滑动安装有升降架17,升降架17侧壁上固定安装有水箱18,水箱18下方设置有水管19;Referring to FIGS. 1 to 8 , the present invention provides a cutting device for stone processing, comprising a base 11, a bracket 12 is fixedly mounted above the base 11, a travel switch 13 is symmetrically arranged on the bracket 12, a first drive motor 14 is fixedly mounted in the inner wall of the bracket 12, a first screw 15 is fixedly mounted on the first drive motor 14, a fixing frame 16 is fixedly mounted on the upper end of the base 11, a lifting frame 17 is slidably mounted inside the fixing frame 16, a water tank 18 is fixedly mounted on the side wall of the lifting frame 17, and a water pipe 19 is arranged below the water tank 18;
升降架17下方设置有切割机构;A cutting mechanism is provided below the lifting frame 17;
切割机构包括第二驱动电机21,第二驱动电机21的输出端上安装有转轴22,转轴22的自由端安装有切割片23,升降架17上对称开设有燕尾槽24,两个燕尾槽24内部均滑动安装有燕尾块25,两个燕尾块25上端部均固定安装有第一弹簧26,两个第一弹簧26远离两个燕尾块25的一端分别固定安装在两个燕尾槽24内壁中,两个燕尾块25侧壁上均固定安装有压条27,两个压条27分别位于切割片23两侧,当切割片23在对石材切割时,此时水箱18内部的水将通过水管19流出,在重力的作用下水流将形成抛物线冲击在切割片23与石材的切割部位上,使得在切割过程中可以有效降低切割区域的温度,减少石材因热应力引起的崩边,并能减少粉尘,保持锯片的锋利度;当切割片23在对石材切割时,此时压条27也将与石材接触,此时压条27受力将向上发生移动,而压条27在移动时将带动两个燕尾块25随之在两个燕尾槽24内部发生滑动,此时两个燕尾块25将带动第一弹簧26随之发生压缩,而第一弹簧26将对压条27施加反向推力,在该推力的作用下可使两个压条27始终与石材的切割部位附近位置进行抵触,对于有预裂或自然裂隙的石材,适当的压力可以帮助控制切割过程中裂纹的走向,避免不必要的裂纹扩展,进而增强了切割效果。The cutting mechanism includes a second driving motor 21, a rotating shaft 22 is installed on the output end of the second driving motor 21, a cutting blade 23 is installed on the free end of the rotating shaft 22, and dovetail grooves 24 are symmetrically opened on the lifting frame 17. Dovetail blocks 25 are slidably installed inside the two dovetail grooves 24. The upper ends of the two dovetail blocks 25 are fixedly installed with first springs 26. The ends of the two first springs 26 away from the two dovetail blocks 25 are respectively fixedly installed in the inner walls of the two dovetail grooves 24. The side walls of the two dovetail blocks 25 are fixedly installed with pressure strips 27. The two pressure strips 27 are respectively located on both sides of the cutting blade 23. When the cutting blade 23 is cutting the stone, the water in the water tank 18 will flow out through the water pipe 19. Under the action of gravity, the water flow will form a parabola to impact the cutting part of the cutting blade 23 and the stone, so that when cutting, the cutting blade 23 will be cut. During the process, the temperature of the cutting area can be effectively reduced, the chipping of the stone caused by thermal stress can be reduced, the dust can be reduced, and the sharpness of the saw blade can be maintained; when the cutting blade 23 is cutting the stone, the pressure strip 27 will also contact the stone, and the pressure strip 27 will move upward under the force, and the pressure strip 27 will drive the two dovetail blocks 25 to slide inside the two dovetail grooves 24 when moving. At this time, the two dovetail blocks 25 will drive the first spring 26 to be compressed, and the first spring 26 will apply a reverse thrust to the pressure strip 27. Under the action of the thrust, the two pressure strips 27 can always be in contact with the position near the cutting part of the stone. For stones with pre-cracks or natural cracks, appropriate pressure can help control the direction of the cracks during the cutting process, avoid unnecessary crack expansion, and thus enhance the cutting effect.
固定架16内部设置有第三驱动电机28,第三驱动电机28的输出端上安装有电动伸缩杆29,电动伸缩杆29与升降架17底部固定连接,支架12上滑动安装有滑架31,通过两个行程开关13的设计,当切割准备时,此时可将滑架31移动至与右端行程开关13接触的位置上,此时可启动第三驱动电机28,在第三驱动电机28的作用下将带动电动伸缩杆29发生伸缩,而电动伸缩杆29将带动升降架17随之在固定架16内部发生升降,此时升降架17将带动切割片23随之发生升降,进而通过第三驱动电机28可控制切割片23的升降幅度,进而便于对石材的切割深度进行调节,调节完成后开始切割,当滑架31移动至与左端行程开关13接触的位置上时将关闭第一驱动电机14,使得滑架31仅可在切割区域内作业,大大增加了设备作业过程中的安全性;A third drive motor 28 is provided inside the fixed frame 16, and an electric telescopic rod 29 is installed on the output end of the third drive motor 28, and the electric telescopic rod 29 is fixedly connected to the bottom of the lifting frame 17. A slide 31 is slidably installed on the bracket 12. Through the design of two travel switches 13, when cutting is ready, the slide 31 can be moved to a position in contact with the right end travel switch 13, and the third drive motor 28 can be started at this time. Under the action of the third drive motor 28, the electric telescopic rod 29 will be driven to extend and retract, and the electric telescopic rod 29 will drive the lifting frame 17 to rise and fall inside the fixed frame 16. At this time, the lifting frame 17 will drive the cutting blade 23 to rise and fall, and then the lifting amplitude of the cutting blade 23 can be controlled by the third drive motor 28, so as to facilitate the adjustment of the cutting depth of the stone. After the adjustment is completed, cutting begins, and when the slide 31 moves to a position in contact with the left end travel switch 13, the first drive motor 14 will be turned off, so that the slide 31 can only operate in the cutting area, which greatly increases the safety of the equipment during operation;
滑架31内部固定安装有固定块32,第一螺杆15螺纹安装在固定块32中,当石材固定后,此时可启动第二驱动电机21,在第二驱动电机21的作用下将带动转轴22随之转动,而转轴22将带动切割片23随之在升降架17内部转动,此时可启动第一驱动电机14,在第一驱动电机14的作用下将带动第一螺杆15随之发生转动,而由于第一螺杆15螺纹安装在固定块32中,因此在第一螺杆15的转动下固定块32将发生水平移动,此时固定块32将带动滑架31随之发生水平移动,此时滑架31将带动固定在其内部的石材随之发生移动,当石材移动至与切割片23接触时将完成对其的切割作业,通过第二驱动电机21控制切割速度,通过第一驱动电机14控制给料速度,二者在搭配下有效避免了石材在切割过程中因冷却不足加剧石材的热应力和机械应力,切割过快可能使石材局部过热,而过慢则可能因摩擦力增大而崩裂的问题;A fixing block 32 is fixedly installed inside the slide 31, and the first screw rod 15 is threadedly installed in the fixing block 32. When the stone is fixed, the second drive motor 21 can be started at this time, and the rotating shaft 22 will be driven to rotate under the action of the second drive motor 21, and the rotating shaft 22 will drive the cutting blade 23 to rotate inside the lifting frame 17. At this time, the first drive motor 14 can be started, and the first screw rod 15 will be driven to rotate under the action of the first drive motor 14. Since the first screw rod 15 is threadedly installed in the fixing block 32, the fixing block 32 is rotated under the rotation of the first screw rod 15. 2 will move horizontally, and the fixed block 32 will drive the slide 31 to move horizontally, and the slide 31 will drive the stone fixed inside to move. When the stone moves to contact with the cutting blade 23, the cutting operation will be completed. The cutting speed is controlled by the second drive motor 21, and the feeding speed is controlled by the first drive motor 14. The combination of the two effectively avoids the problem of aggravating the thermal stress and mechanical stress of the stone due to insufficient cooling during the cutting process. Cutting too fast may cause local overheating of the stone, while cutting too slowly may cause cracking due to increased friction.
滑架31内壁中对称开设有内槽33,两个内槽33内部均滑动安装有夹条34,两个夹条34相背离的一端上均固定安装有第二弹簧35,两个第二弹簧35远离夹条34的一端分别与两个内槽33内壁固定连接,滑架31内部设置有固定台36,当石材较厚时,此时可通过切割片23将其一面切割至一半深度,然后可向外拉动两个夹条34,在两个夹条34的移动下将挤压两个第二弹簧35产生形变,此时两个夹条34将在固定台36上滑向两端,此时可翻转固定台36,当固定台36翻转180°后,此时可松开两个夹条34,使两个夹条34再次卡在固定台36两端完成对其的限位,由于石材在固定时切割路线为中心位置,因此当其翻转180°后,切割路线依然保持在中部,此时可通过切割片23对其另外一面进行切割,这样可以减少单面受力过大导致的崩边,避免了单面切割较深时切割片与石材的磨损面积较大,切割片易发生损坏的问题;Inner grooves 33 are symmetrically provided in the inner wall of the slide 31, and clamping strips 34 are slidably installed in the two inner grooves 33. Second springs 35 are fixedly installed on the ends of the two clamping strips 34 that are away from each other. The ends of the two second springs 35 that are away from the clamping strips 34 are respectively fixedly connected to the inner walls of the two inner grooves 33. A fixing platform 36 is provided inside the slide 31. When the stone is thick, one side of the stone can be cut to half the depth by the cutting blade 23, and then the two clamping strips 34 can be pulled outward. The movement of the two clamping strips 34 will squeeze the two second springs 35 to produce deformation. At this time, the two clamping strips 34 will be The fixed platform 36 slides to both ends, and the fixed platform 36 can be turned over at this time. When the fixed platform 36 is turned over 180°, the two clamping strips 34 can be loosened at this time, so that the two clamping strips 34 are clamped at both ends of the fixed platform 36 again to complete the limit. Since the cutting route of the stone is the center position when it is fixed, the cutting route is still kept in the middle after it is turned over 180°. At this time, the other side can be cut by the cutting blade 23, which can reduce the edge collapse caused by excessive force on one side, and avoid the problem that the wear area between the cutting blade and the stone is large when the single-sided cutting is deep, and the cutting blade is easily damaged;
固定台36两端均固定安装有中心柱37,两个中心柱37分别转动安装在滑架31内壁中,固定台36内部开设有切割槽38,两个夹条34相对端上开设有卡槽39,两个卡槽39与固定台36相适配,固定台36内壁中对称固定安装有内条41,两组内条41内部均固定安装有第二螺杆42,两组第二螺杆42上均套设有第三弹簧43,两组第二螺杆42上均对称滑动安装有夹板44,两组第三弹簧43的两端分别与每组夹板44固定连接,两组第二螺杆42上均对称螺纹安装有螺纹环45,每组夹板44分别位于每组螺纹环45之间,使用时可先将石材放置在两组夹板44之间,然后可在每个第二螺杆42上分别转动每组螺纹环45,在每组螺纹环45的转动下将分别带动每组夹板44在第二螺杆42上向中部发生移动,而在每组夹板44的移动下将完成对石材的固定,使得该设备在使用时可根据切割线路对石材的固定位置进行调节,可使石材的切割位置保持在与切割片23垂直的中部,且可确保石材被稳固的固定在固定台36内部,有效避免了石材在切割过程中因振动或移动引起的崩边问题,进而增强了石材的切割效果。A central column 37 is fixedly installed at both ends of the fixed platform 36, and the two central columns 37 are rotatably installed in the inner wall of the slide 31. A cutting groove 38 is opened inside the fixed platform 36, and a card slot 39 is opened on the opposite ends of the two clamping strips 34. The two card slots 39 are adapted to the fixed platform 36. An inner strip 41 is symmetrically fixedly installed in the inner wall of the fixed platform 36. A second screw rod 42 is fixedly installed inside the two groups of inner strips 41. A third spring 43 is sleeved on the two groups of second screws 42. Clamps 44 are symmetrically slidably installed on the two groups of second screws 42. The two ends of the two groups of third springs 43 are fixedly connected to each group of clamps 44, respectively. Threaded rings 45 are symmetrically threadedly installed on the two groups of second screws 42. Each group of clamps 44 is respectively located at Between each set of threaded rings 45, when in use, the stone can be placed between the two sets of clamping plates 44, and then each set of threaded rings 45 can be rotated on each second screw 42 respectively. The rotation of each set of threaded rings 45 will drive each set of clamping plates 44 to move toward the middle on the second screw 42, and the movement of each set of clamping plates 44 will complete the fixation of the stone, so that the device can adjust the fixed position of the stone according to the cutting line when in use, and can keep the cutting position of the stone in the middle perpendicular to the cutting blade 23, and can ensure that the stone is firmly fixed inside the fixing table 36, effectively avoiding the edge collapse problem caused by vibration or movement of the stone during the cutting process, thereby enhancing the cutting effect of the stone.
工作原理:Working principle:
第一步,使用时可先将石材放置在两组夹板44之间,然后可在每个第二螺杆42上分别转动每组螺纹环45,在每组螺纹环45的转动下将分别带动每组夹板44在第二螺杆42上向中部发生移动,而在每组夹板44的移动下将完成对石材的固定,使得该设备在使用时可根据切割线路对石材的固定位置进行调节,可使石材的切割位置保持在与切割片23垂直的中部,且可确保石材被稳固的固定在固定台36内部,有效避免了石材在切割过程中因振动或移动引起的崩边问题,进而增强了石材的切割效果;In the first step, when using, the stone can be placed between the two groups of clamping plates 44, and then each group of threaded rings 45 can be rotated on each second screw rod 42 respectively. Under the rotation of each group of threaded rings 45, each group of clamping plates 44 will be driven to move toward the middle on the second screw rod 42 respectively, and the movement of each group of clamping plates 44 will complete the fixation of the stone, so that the device can adjust the fixed position of the stone according to the cutting line when in use, so that the cutting position of the stone can be kept in the middle perpendicular to the cutting blade 23, and it can be ensured that the stone is firmly fixed inside the fixing table 36, effectively avoiding the problem of edge collapse caused by vibration or movement of the stone during the cutting process, thereby enhancing the cutting effect of the stone;
第二步,当石材固定后,此时可启动第二驱动电机21,在第二驱动电机21的作用下将带动转轴22随之转动,而转轴22将带动切割片23随之在升降架17内部转动,此时可启动第一驱动电机14,在第一驱动电机14的作用下将带动第一螺杆15随之发生转动,而由于第一螺杆15螺纹安装在固定块32中,因此在第一螺杆15的转动下固定块32将发生水平移动,此时固定块32将带动滑架31随之发生水平移动,此时滑架31将带动固定在其内部的石材随之发生移动,当石材移动至与切割片23接触时将完成对其的切割作业,通过第二驱动电机21控制切割速度,通过第一驱动电机14控制给料速度,二者在搭配下有效避免了石材在切割过程中因冷却不足加剧石材的热应力和机械应力,切割过快可能使石材局部过热,而过慢则可能因摩擦力增大而崩裂的问题;In the second step, after the stone is fixed, the second drive motor 21 can be started. Under the action of the second drive motor 21, the rotating shaft 22 will be driven to rotate, and the rotating shaft 22 will drive the cutting blade 23 to rotate inside the lifting frame 17. At this time, the first drive motor 14 can be started. Under the action of the first drive motor 14, the first screw 15 will be driven to rotate. Since the first screw 15 is threadedly installed in the fixed block 32, the fixed block 32 will move horizontally under the rotation of the first screw 15. At this time, the fixed block 32 will drive the slide 31 to move horizontally. At this time, the slide 31 will drive the stone fixed inside it to move. When the stone moves to contact with the cutting blade 23, the cutting operation will be completed. The cutting speed is controlled by the second drive motor 21, and the feeding speed is controlled by the first drive motor 14. The combination of the two effectively avoids the problem that the thermal stress and mechanical stress of the stone are aggravated due to insufficient cooling during the cutting process. Cutting too fast may cause local overheating of the stone, while cutting too slowly may cause cracking due to increased friction.
第三步,通过两个行程开关13的设计,当切割准备时,此时可将滑架31移动至与右端行程开关13接触的位置上,此时可启动第三驱动电机28,在第三驱动电机28的作用下将带动电动伸缩杆29发生伸缩,而电动伸缩杆29将带动升降架17随之在固定架16内部发生升降,此时升降架17将带动切割片23随之发生升降,进而通过第三驱动电机28可控制切割片23的升降幅度,进而便于对石材的切割深度进行调节,调节完成后开始切割,当滑架31移动至与左端行程开关13接触的位置上时将关闭第一驱动电机14,使得滑架31仅可在切割区域内作业,大大增加了设备作业过程中的安全性;The third step is that through the design of the two travel switches 13, when the cutting is ready, the slide 31 can be moved to the position in contact with the right end travel switch 13, and the third drive motor 28 can be started at this time. Under the action of the third drive motor 28, the electric telescopic rod 29 will be driven to extend and retract, and the electric telescopic rod 29 will drive the lifting frame 17 to rise and fall inside the fixed frame 16. At this time, the lifting frame 17 will drive the cutting blade 23 to rise and fall, and then the lifting amplitude of the cutting blade 23 can be controlled by the third drive motor 28, so as to facilitate the adjustment of the cutting depth of the stone. After the adjustment is completed, the cutting starts, and when the slide 31 moves to the position in contact with the left end travel switch 13, the first drive motor 14 will be turned off, so that the slide 31 can only operate in the cutting area, which greatly increases the safety of the equipment during operation;
第四步,当石材较厚时,此时可通过切割片23将其一面切割至一半深度,然后可向外拉动两个夹条34,在两个夹条34的移动下将挤压两个第二弹簧35产生形变,此时两个夹条34将在固定台36上滑向两端,此时可翻转固定台36,当固定台36翻转180°后,此时可松开两个夹条34,使两个夹条34再次卡在固定台36两端完成对其的限位,由于石材在固定时切割路线为中心位置,因此当其翻转180°后,切割路线依然保持在中部,此时可通过切割片23对其另外一面进行切割,这样可以减少单面受力过大导致的崩边,避免了单面切割较深时切割片与石材的磨损面积较大,切割片易发生损坏的问题;The fourth step is that when the stone is thicker, the cutting blade 23 can be used to cut one side of the stone to half the depth, and then the two clamping strips 34 can be pulled outward. Under the movement of the two clamping strips 34, the two second springs 35 will be squeezed to produce deformation. At this time, the two clamping strips 34 will slide to both ends on the fixed platform 36. At this time, the fixed platform 36 can be turned over. After the fixed platform 36 is turned over 180°, the two clamping strips 34 can be loosened at this time, so that the two clamping strips 34 are clamped at both ends of the fixed platform 36 again to complete the limitation of the stone. Since the cutting route of the stone is the central position when it is fixed, after it is turned over 180°, the cutting route remains in the middle. At this time, the cutting blade 23 can be used to cut the other side, which can reduce the collapse of the edge caused by excessive force on one side, and avoid the problem that the wear area of the cutting blade and the stone is large when the single-sided cutting is deep, and the cutting blade is easily damaged;
第五步,当切割片23在对石材切割时,此时水箱18内部的水将通过水管19流出,在重力的作用下水流将形成抛物线冲击在切割片23与石材的切割部位上,使得在切割过程中可以有效降低切割区域的温度,减少石材因热应力引起的崩边,并能减少粉尘,保持切割片的锋利度;Step 5: When the cutting blade 23 is cutting the stone, the water in the water tank 18 will flow out through the water pipe 19. Under the action of gravity, the water flow will form a parabola and impact on the cutting part of the cutting blade 23 and the stone, so that the temperature of the cutting area can be effectively reduced during the cutting process, the edge collapse of the stone caused by thermal stress can be reduced, and dust can be reduced to maintain the sharpness of the cutting blade;
第六步,当切割片23在对石材切割时,此时压条27也将与石材接触,此时压条27受力将向上发生移动,而压条27在移动时将带动两个燕尾块25随之在两个燕尾槽24内部发生滑动,此时两个燕尾块25将带动第一弹簧26随之发生压缩,而第一弹簧26将对压条27施加反向推力,在该推力的作用下可使两个压条27始终与石材的切割部位附近位置进行抵触,对于有预裂或自然裂隙的石材,适当的压力可以帮助控制切割过程中裂纹的走向,避免不必要的裂纹扩展,进而增强了切割效果。The sixth step, when the cutting blade 23 is cutting the stone, the pressure strip 27 will also contact the stone. At this time, the pressure strip 27 will move upward under the force, and the pressure strip 27 will drive the two dovetail blocks 25 to slide inside the two dovetail grooves 24 when moving. At this time, the two dovetail blocks 25 will drive the first spring 26 to be compressed, and the first spring 26 will apply a reverse thrust to the pressure strip 27. Under the action of this thrust, the two pressure strips 27 can always be in contact with the position near the cutting part of the stone. For stones with pre-cracks or natural cracks, appropriate pressure can help control the direction of the cracks during the cutting process, avoid unnecessary crack expansion, and thus enhance the cutting effect.
本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
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