CN118664416A - Automatic aluminum alloy hub polishing robot and polishing method - Google Patents

Automatic aluminum alloy hub polishing robot and polishing method Download PDF

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Publication number
CN118664416A
CN118664416A CN202410852186.7A CN202410852186A CN118664416A CN 118664416 A CN118664416 A CN 118664416A CN 202410852186 A CN202410852186 A CN 202410852186A CN 118664416 A CN118664416 A CN 118664416A
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China
Prior art keywords
frame
motor
wheel hub
slider
fixedly installed
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CN202410852186.7A
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Chinese (zh)
Inventor
肖昱
肖双喜
孙宁
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Jiangsu Yujiu Aluminum Manufacturing Co ltd
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Jiangsu Yujiu Aluminum Manufacturing Co ltd
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Priority to CN202410852186.7A priority Critical patent/CN118664416A/en
Publication of CN118664416A publication Critical patent/CN118664416A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36Single-purpose machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/067Work supports, e.g. adjustable steadies radially supporting workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/02Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/04Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/20Drives or gearings; Equipment therefor relating to feed movement

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明涉及轮毂抛光技术领域,具体公开了一种铝合金轮毂自动打磨机器人及打磨方法,包括基座,所述基座的顶部固定安装有支撑框架,所述支撑框架的上端固定安装有安装框架,所述安装框架的内部活动安装有驱动机构,所述驱动机构的内侧固定安装有夹持机构,所述基座的顶部后侧中间固定安装有支撑架,所述支撑架的顶部固定安装有焊接机构;所述夹持机构包括活动架,所述活动架固定安装于驱动机构的内侧,本发明通过驱动机构与夹持机构配合,利用第三电机带动传动带轮转动,经传动带使两组传动带轮和丝杆转动,带动第二滑块及夹持机构位移,可稳定夹持不同大小轮毂,自动驱动设计提高夹持适配能力和使用性能。

The present invention relates to the technical field of wheel hub polishing, and specifically discloses an automatic grinding robot and a grinding method for an aluminum alloy wheel hub, comprising a base, a supporting frame fixedly installed on the top of the base, a mounting frame fixedly installed on the upper end of the supporting frame, a driving mechanism movably installed inside the mounting frame, a clamping mechanism fixedly installed on the inner side of the driving mechanism, a supporting frame fixedly installed in the middle of the top rear side of the base, and a welding mechanism fixedly installed on the top of the supporting frame; the clamping mechanism comprises a movable frame, and the movable frame is fixedly installed on the inner side of the driving mechanism. The present invention cooperates with the driving mechanism and the clamping mechanism, utilizes a third motor to drive the transmission pulley to rotate, and rotates two sets of transmission pulleys and a screw rod through a transmission belt, thereby driving the second slider and the clamping mechanism to move, so as to stably clamp wheel hubs of different sizes, and the automatic drive design improves the clamping adaptability and the use performance.

Description

一种铝合金轮毂自动打磨机器人及打磨方法Aluminum alloy wheel hub automatic polishing robot and polishing method

技术领域Technical Field

本发明涉及轮毂抛光技术领域,尤其是一种铝合金轮毂自动打磨机器人及打磨方法。The invention relates to the technical field of wheel hub polishing, in particular to an automatic polishing robot and a polishing method for an aluminum alloy wheel hub.

背景技术Background Art

铝合金轮毂打磨属于一项至关重要的工艺操作,其主要借助专门的工具和材料,针对铝合金轮毂的表面实施细致化处理,该操作的目的在于消除轮毂表面存在的各类缺陷,诸如划痕、瑕疵、粗糙部分等,进而促使轮毂表面变得光滑且平整,由此极大地提升外观的美观程度,与此同时,打磨这一工序也为后续诸如抛光、涂层等处理步骤构筑起良好的基础,有益于塑造出具备卓越质感与光泽的轮毂成品;Aluminum alloy wheel grinding is a crucial process operation. It mainly uses special tools and materials to carry out detailed treatment on the surface of aluminum alloy wheels. The purpose of this operation is to eliminate various defects on the wheel surface, such as scratches, flaws, rough parts, etc., so as to make the wheel surface smooth and flat, thereby greatly improving the appearance. At the same time, the grinding process also builds a good foundation for subsequent processing steps such as polishing and coating, which is beneficial to shaping the finished wheel with excellent texture and gloss.

公开号为“CN112157575B”的中国专利披露了一种汽车铝合金轮毂抛光设备,此设备涵盖震动模块、辅助模块、夹持模块以及轮毂,该发明通过设定震动模块,能够使震动桶内部的磁粉产生震动,此时磁粉便会在轮毂的外表面进行反复摩擦,以此达成对轮毂抛光的功效,并且通过设置辅助模块和夹持模块,方便使用者更为理想地将轮毂放置在升降板的上表面,从而让本装置在夹装轮毂时更为便捷;The Chinese patent with the publication number "CN112157575B" discloses a polishing device for automobile aluminum alloy wheel hubs, which includes a vibration module, an auxiliary module, a clamping module and a wheel hub. The invention can make the magnetic powder inside the vibration barrel vibrate by setting the vibration module, and then the magnetic powder will repeatedly rub on the outer surface of the wheel hub, so as to achieve the effect of polishing the wheel hub. In addition, by setting the auxiliary module and the clamping module, it is convenient for the user to place the wheel hub on the upper surface of the lifting plate more ideally, so that the device is more convenient when clamping the wheel hub;

然而,上述装置在进行抛光加工的过程中,尽管具备较好的抛光功能,但其在具体应用时,铝合金轮毂在加工后需要对其两面进行打磨抛光,但是当下的铝合金轮毂自动打磨抛光设备往往仅能对其一面展开加工,需要人工配合对铝合金轮毂进行翻面,然后再对其另一面进行打磨抛光,需要重新取放轮毂以进行翻面后的夹持定位,整个操作显然会耗费大量时间,很明显现有的抛光设备整体的抛光加工效率偏低,故而需要对其进行改进和优化。However, although the above-mentioned device has good polishing function during the polishing process, in its specific application, the aluminum alloy wheel hub needs to be polished on both sides after processing. However, the current automatic polishing equipment for aluminum alloy wheel hubs can often only process one side, and manual cooperation is required to turn the aluminum alloy wheel hub over, and then polish the other side. The wheel hub needs to be re-taken and placed for clamping and positioning after turning over. The whole operation will obviously take a lot of time. It is obvious that the overall polishing efficiency of the existing polishing equipment is low, so it needs to be improved and optimized.

发明内容Summary of the invention

本发明的目的在于提供一种铝合金轮毂自动打磨机器人及打磨方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automatic grinding robot and a grinding method for an aluminum alloy wheel hub, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供一种铝合金轮毂自动打磨机器人及打磨方法,包括基座,所述基座的顶部固定安装有支撑框架,所述支撑框架的上端固定安装有安装框架,所述安装框架的内部活动安装有驱动机构,所述驱动机构的内侧固定安装有夹持机构,所述基座的顶部后侧中间固定安装有支撑架,所述支撑架的顶部固定安装有焊接机构;To achieve the above-mentioned purpose, the present invention provides an automatic grinding robot and grinding method for aluminum alloy wheels, comprising a base, a support frame is fixedly installed on the top of the base, a mounting frame is fixedly installed on the upper end of the support frame, a driving mechanism is movably installed inside the mounting frame, a clamping mechanism is fixedly installed on the inner side of the driving mechanism, a support frame is fixedly installed in the middle of the top rear side of the base, and a welding mechanism is fixedly installed on the top of the support frame;

所述夹持机构包括活动架,所述活动架固定安装于驱动机构的内侧,所述活动架的外侧中部固定安装有第一电机,所述第一电机的输出端贯穿活动架固定安装有固定架,所述固定架的内侧固定安装有夹持架,所述夹持架的内侧等间距转动连接有驱动辊,所述固定架的顶部一侧固定安装有第二电机,所述第二电机的输出端贯穿固定架和一个驱动辊的顶部固定连接,所述固定架的外侧中部固定安装有限位组件。The clamping mechanism includes a movable frame, which is fixedly installed on the inner side of the driving mechanism, a first motor is fixedly installed on the middle part of the outer side of the movable frame, the output end of the first motor passes through the movable frame and is fixedly installed with a fixed frame, a clamping frame is fixedly installed on the inner side of the fixed frame, driving rollers are rotatably connected with the inner side of the clamping frame at equal intervals, a second motor is fixedly installed on one side of the top of the fixed frame, the output end of the second motor passes through the fixed frame and is fixedly connected with the top of a driving roller, and a limiting component is fixedly installed on the middle part of the outer side of the fixed frame.

进一步的,所述固定架的整体俯视形状呈V字形设置,所述夹持架呈凹字型设置。Furthermore, the overall top view shape of the fixing frame is V-shaped, and the clamping frame is concave-shaped.

进一步的,所述限位组件包括外立轨,所述外立轨固定安装于固定架的外侧中部,所述外立轨的顶部固定安装有第六电机,所述第六电机的输出端贯穿外立轨固定安装有第一丝杆,所述第一丝杆的两端螺纹旋向相反,所述第一丝杆转动连接于立轨的内侧,所述第一丝杆的两端均螺纹连接有第一滑块,所述第一滑块滑动连接于外力轨内两端,所述第一滑块的内侧固定安装有限位架。Furthermore, the limit assembly includes an outer vertical rail, which is fixedly installed on the middle part of the outer side of the fixed frame, and a sixth motor is fixedly installed on the top of the outer vertical rail. The output end of the sixth motor passes through the outer vertical rail and a first screw rod is fixedly installed, and the threads at both ends of the first screw rod have opposite rotation directions. The first screw rod is rotatably connected to the inner side of the vertical rail, and both ends of the first screw rod are threadedly connected to a first slider, which is slidably connected to the two ends inside the external force rail, and a limit frame is fixedly installed on the inner side of the first slider.

进一步的,所述限位架的内端固定安装有夹块,所述夹块的内侧两端均转动连接有滚珠。Furthermore, a clamping block is fixedly mounted on the inner end of the limiting frame, and both inner ends of the clamping block are rotatably connected with balls.

进一步的,所述驱动机构包括驱动组件和滑槽,所述驱动组件固定安装于安装框架的一侧,所述滑槽开设于安装框架内两侧,所述滑槽的内部转动连接有第二丝杆,所述第二丝杆的两端螺纹旋向相反,所述第二丝杆的两端均螺纹连接有第二滑块,所述第二滑块滑动连接于滑槽的内侧,所述活动架固定安装于第二滑块的内侧。Furthermore, the driving mechanism includes a driving component and a slide groove, the driving component is fixedly installed on one side of the mounting frame, the slide groove is opened on both sides of the mounting frame, the interior of the slide groove is rotatably connected to a second screw rod, the threads at both ends of the second screw rod have opposite rotation directions, both ends of the second screw rod are threadedly connected to a second slider, the second slider is slidably connected to the inner side of the slide groove, and the movable frame is fixedly installed on the inner side of the second slider.

进一步的,所述驱动组件包括传动带轮和侧架,所述侧架固定安装于安装框架的一侧前端,所述传动带轮转动连接于安装框架靠近侧架的一侧前后两端,所述传动带轮之间通过传动带传动连接,所述传动带轮的内侧和第二丝杆的外端固定连接,所述侧架的外侧固定安装有第三电机,所述第三电机的输出端贯穿侧架和一个传动带轮固定连接。Furthermore, the driving assembly includes a transmission pulley and a side frame, the side frame is fixedly mounted on the front end of one side of the mounting frame, the transmission pulley is rotatably connected to the front and rear ends of one side of the mounting frame close to the side frame, the transmission pulleys are connected via a transmission belt, the inner side of the transmission pulley is fixedly connected to the outer end of the second screw rod, a third motor is fixedly mounted on the outer side of the side frame, and the output end of the third motor passes through the side frame and is fixedly connected to a transmission pulley.

进一步的,所述焊接机构包括顶轨架,所述顶轨架固定安装于支撑架的上端,所述顶轨架的内侧滑动连接有第三滑块,所述第三滑块的一侧固定安装有动力组件,所述第三滑块的顶部固定安装有伸缩气缸,所述伸缩气缸的底部输出端贯穿第三滑块固定安装有安装座,所述安装座的内侧固定安装有第四电机,所述第四电机的输出端通过螺栓安装有抛光砂轮。Furthermore, the welding mechanism includes a top rail frame, which is fixedly installed on the upper end of the support frame, and a third slider is slidably connected to the inner side of the top rail frame, a power assembly is fixedly installed on one side of the third slider, a telescopic cylinder is fixedly installed on the top of the third slider, and a bottom output end of the telescopic cylinder passes through the third slider and is fixedly installed with a mounting seat, a fourth motor is fixedly installed on the inner side of the mounting seat, and a polishing grinding wheel is installed on the output end of the fourth motor through bolts.

进一步的,所述动力组件包括安装架和齿条,所述安装架固定安装于第三滑块的一侧,所述安装架的外侧固定安装有第五电机,所述第五电机的输出端贯穿安装架固定安装有齿轮,所述齿条固定安装于顶轨架的一侧下端,所述齿条和齿轮啮合连接。Furthermore, the power assembly includes a mounting frame and a rack, the mounting frame is fixedly installed on one side of the third slider, a fifth motor is fixedly installed on the outer side of the mounting frame, an output end of the fifth motor passes through the mounting frame and a gear is fixedly installed, the rack is fixedly installed on the lower end of one side of the top rail frame, and the rack and the gear are meshingly connected.

第二方面,一种铝合金轮毂自动打磨机器人的打磨方法,包括如下步骤:In a second aspect, a grinding method of an aluminum alloy wheel hub automatic grinding robot comprises the following steps:

步骤一:启动第三电机,第三电机带动传动带轮转动,通过传动带传动使两组传动带轮同步转动,进而带动两组丝杆转动,使第二滑块在滑槽内滑动,在此期间将轮毂放置于夹持架的内侧,再驱动夹持机构相互位移以夹持定位不同大小的轮毂;Step 1: Start the third motor, the third motor drives the transmission pulley to rotate, and the two sets of transmission pulleys are driven by the transmission belt to rotate synchronously, thereby driving the two sets of lead screws to rotate, so that the second slider slides in the slide groove. During this period, the wheel hub is placed on the inner side of the clamping frame, and then the clamping mechanism is driven to move relative to each other to clamp and position wheel hubs of different sizes;

步骤二:在第二滑块移动过程中,带动活动架和夹持架相互位移,利用呈V字形的夹持架稳定夹持不同直径的轮毂,启动第二电机,让驱动辊带动轮毂在夹持架内侧转动;Step 2: During the movement of the second slider, the movable frame and the clamping frame are driven to move relative to each other, and the V-shaped clamping frame is used to stably clamp the wheel hubs of different diameters, and the second motor is started to allow the driving roller to drive the wheel hub to rotate inside the clamping frame;

步骤三:启动第六电机,使第一丝杆转动,驱动第一滑块在外立轨内往复滑动,带动夹块对轮毂进一步夹持定位,防止轮毂脱落,同时滚珠辅助轮毂稳定转动;Step 3: Start the sixth motor to rotate the first screw rod, drive the first slider to slide back and forth in the outer vertical rail, drive the clamping block to further clamp and position the wheel hub to prevent the wheel hub from falling off, and at the same time, the ball assists the wheel hub to rotate stably;

步骤四:轮毂一面抛光完毕后,启动第一电机,带动活动架内侧的固定架和夹持架转动,实现轮毂的翻转;Step 4: After polishing one side of the wheel hub, start the first motor to drive the fixed frame and the clamping frame inside the movable frame to rotate, so as to realize the turning of the wheel hub;

步骤五:启动伸缩气缸,使安装座带动第四电机下移,让抛光砂轮贴合轮毂外表面,第四电机运行带动抛光砂轮转动,配合驱动辊实现对轮毂的高效稳定抛光;Step 5: Start the telescopic cylinder to make the mounting seat drive the fourth motor to move downward, so that the polishing wheel fits the outer surface of the wheel hub. The fourth motor drives the polishing wheel to rotate, and cooperates with the driving roller to achieve efficient and stable polishing of the wheel hub.

步骤六:在抛光加工过程中,启动动力组件,通过第五电机带动齿轮转动,与齿条啮合使第三滑块在顶轨架内侧滑动,带动伸缩气缸及底部的第四电机和抛光砂轮线性位移,适配不同大小轮毂和各个位置的抛光加工,同时利用轮毂的翻转转动提高适配性和效率。Step 6: During the polishing process, start the power assembly, drive the gear to rotate through the fifth motor, mesh with the rack to make the third slider slide on the inside of the top rail frame, drive the telescopic cylinder and the fourth motor and polishing wheel at the bottom to move linearly, adapt to the polishing process of wheels of different sizes and various positions, and use the flipping rotation of the wheel to improve adaptability and efficiency.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

其一,本发明中,本发明通过驱动机构与夹持机构配合,利用第三电机带动传动带轮转动,经传动带使两组传动带轮和丝杆转动,带动第二滑块及夹持机构位移,可稳定夹持不同大小轮毂,自动驱动设计提高夹持适配能力和使用性能。Firstly, in the present invention, the driving mechanism cooperates with the clamping mechanism, and utilizes the third motor to drive the transmission pulley to rotate, and the two sets of transmission pulleys and the screw are rotated through the transmission belt, thereby driving the second slider and the clamping mechanism to move, so as to stably clamp wheels of different sizes, and the automatic drive design improves the clamping adaptability and performance.

其二,本发明中,通过夹持机构,由驱动机构带动其活动,第二滑块移动使活动架和夹持架位移,V形夹持架能夹持不同直径轮毂,启动第二电机使驱动辊带动轮毂转动,焊接机构运行可抛光,第六电机使夹块进一步定位,第一电机可带动夹持架翻转轮毂,实现自由翻面加工,提高加工便捷性和效率。Secondly, in the present invention, through the clamping mechanism, the driving mechanism drives its movement, the second slider moves to displace the movable frame and the clamping frame, the V-shaped clamping frame can clamp wheel hubs of different diameters, the second motor is started to make the driving roller drive the wheel hub to rotate, the welding mechanism can be operated for polishing, the sixth motor further positions the clamping block, and the first motor can drive the clamping frame to flip the wheel hub, thereby realizing free flipping processing and improving processing convenience and efficiency.

其三,本发明中,焊接机构中,启动伸缩气缸使抛光砂轮贴合轮毂,第四电机带动其转动并配合驱动辊实现高效稳定抛光,动力组件中第五电机带动齿轮与齿条作用使第三滑块滑动,带动抛光砂轮线性位移,适配不同大小轮毂抛光,可调式设计和轮毂翻转转动提高抛光适配性能与效率及生产加工方便性。Thirdly, in the present invention, in the welding mechanism, the telescopic cylinder is started to make the polishing wheel fit the wheel hub, the fourth motor drives it to rotate and cooperates with the driving roller to achieve efficient and stable polishing, and the fifth motor in the power assembly drives the gear and rack to make the third slider slide, driving the polishing wheel to move linearly, which is suitable for polishing wheel hubs of different sizes. The adjustable design and the flipping rotation of the wheel hub improve the polishing adaptation performance and efficiency as well as the convenience of production and processing.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明中后视结构示意图;FIG2 is a schematic diagram of the rear view structure of the present invention;

图3为本发明中俯视结构示意图;FIG3 is a schematic diagram of a top view of the structure of the present invention;

图4为本发明中驱动机构和夹持机构结构示意图;FIG4 is a schematic diagram of the structure of the driving mechanism and the clamping mechanism in the present invention;

图5为本发明中夹持机构一侧结构示意图;FIG5 is a schematic diagram of the structure of one side of the clamping mechanism of the present invention;

图6为本发明中夹持机构另一侧结构示意图;FIG6 is a schematic diagram of the structure of the other side of the clamping mechanism in the present invention;

图7为本发明中抛光机构结构示意图;FIG7 is a schematic diagram of the polishing mechanism structure of the present invention;

图8为本发明中伸缩气缸、安装座和第四电机的结构示意图。FIG8 is a schematic structural diagram of the telescopic cylinder, the mounting base and the fourth motor in the present invention.

图中:1、基座;2、支撑框架;3、驱动机构;31、驱动组件;311、传动带轮;312、侧架;313、第三电机;32、滑槽;33、第二丝杆;34、第二滑块;4、支撑架;5、安装框架;6、夹持机构;61、活动架;62、第一电机;63、固定架;64、夹持架;65、驱动辊;66、第二电机;67、限位组件;671、外立轨;672、第六电机;673、第一丝杆;674、第一滑块;675、限位架;676、夹块;677、滚珠;7、焊接机构;71、顶轨架;72、第三滑块;73、动力组件;731、安装架;732、齿条;733、第五电机;734、齿轮;74、伸缩气缸;75、安装座;76、第四电机;77、抛光砂轮。In the figure: 1, base; 2, support frame; 3, drive mechanism; 31, drive assembly; 311, drive pulley; 312, side frame; 313, third motor; 32, slide groove; 33, second screw rod; 34, second slider; 4, support frame; 5, mounting frame; 6, clamping mechanism; 61, movable frame; 62, first motor; 63, fixed frame; 64, clamping frame; 65, drive roller; 66, second motor; 67, limit assembly; 671. External rail; 672. Sixth motor; 673. First screw rod; 674. First slider; 675. Limiting frame; 676. Clamping block; 677. Ball; 7. Welding mechanism; 71. Top rail frame; 72. Third slider; 73. Power assembly; 731. Mounting frame; 732. Rack; 733. Fifth motor; 734. Gear; 74. Telescopic cylinder; 75. Mounting seat; 76. Fourth motor; 77. Polishing wheel.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-图8,本发明实施例中,一种铝合金轮毂自动打磨机器人及打磨方法,包括基座1,基座1的顶部固定安装有支撑框架2,支撑框架2的上端固定安装有安装框架5,安装框架5的内部活动安装有驱动机构3,驱动机构3的内侧固定安装有夹持机构6,基座1的顶部后侧中间固定安装有支撑架4,支撑架4的顶部固定安装有焊接机构7;Please refer to Figures 1 to 8. In the embodiment of the present invention, an automatic grinding robot and grinding method for an aluminum alloy wheel hub include a base 1, a support frame 2 is fixedly installed on the top of the base 1, a mounting frame 5 is fixedly installed on the upper end of the support frame 2, a driving mechanism 3 is movably installed inside the mounting frame 5, a clamping mechanism 6 is fixedly installed on the inner side of the driving mechanism 3, a support frame 4 is fixedly installed in the middle of the top rear side of the base 1, and a welding mechanism 7 is fixedly installed on the top of the support frame 4;

夹持机构6包括活动架61,活动架61固定安装于驱动机构3的内侧,活动架61的外侧中部固定安装有第一电机62,第一电机62的输出端贯穿活动架61固定安装有固定架63,固定架63的内侧固定安装有夹持架64,夹持架64的内侧等间距转动连接有驱动辊65,固定架63的顶部一侧固定安装有第二电机66,第二电机66的输出端贯穿固定架63和一个驱动辊65的顶部固定连接,固定架63的外侧中部固定安装有限位组件67,基座1上的支撑框架2、安装框架5、驱动机构3和夹持机构6相互配合,能稳定地对不同尺寸的铝合金轮毂进行夹持定位,驱动机构3的自动运行提高了整体的便利性和效率,其次,夹持机构6中的活动架61通过第一电机62可实现固定架63和夹持架64的转动,方便对轮毂进行翻面加工,加上驱动辊65和第二电机66能让轮毂在夹持状态下旋转,配合焊接机构7可高效完成打磨抛光,且夹持架64的设计能适应不同直径的轮毂,灵活性高,再者,固定架63上的限位组件67进一步增强了对轮毂夹持的稳定性,保障了加工过程的顺利进行,最后,支撑架4上的焊接机构7与其他部分协同工作,能实现对轮毂全面且高质量的打磨。The clamping mechanism 6 includes a movable frame 61, which is fixedly installed on the inner side of the driving mechanism 3. A first motor 62 is fixedly installed in the middle of the outer side of the movable frame 61. The output end of the first motor 62 passes through the movable frame 61 and is fixedly installed with a fixed frame 63. A clamping frame 64 is fixedly installed on the inner side of the fixed frame 63. A driving roller 65 is rotatably connected to the inner side of the clamping frame 64 at equal intervals. A second motor 66 is fixedly installed on one side of the top of the fixed frame 63. The output end of the second motor 66 passes through the fixed frame 63 and is fixedly connected to the top of a driving roller 65. A limiting component 67 is fixedly installed in the middle of the outer side of the fixed frame 63. The support frame 2, the mounting frame 5, the driving mechanism 3 and the clamping mechanism 6 on the base 1 cooperate with each other to stably clamp objects of different sizes. The aluminum alloy wheel hub is clamped and positioned, and the automatic operation of the driving mechanism 3 improves the overall convenience and efficiency. Secondly, the movable frame 61 in the clamping mechanism 6 can realize the rotation of the fixed frame 63 and the clamping frame 64 through the first motor 62, which is convenient for turning over the wheel hub. The driving roller 65 and the second motor 66 can make the wheel hub rotate in the clamped state, and the welding mechanism 7 can efficiently complete the grinding and polishing. The design of the clamping frame 64 can adapt to wheels of different diameters and has high flexibility. Furthermore, the limiting assembly 67 on the fixed frame 63 further enhances the stability of the wheel hub clamping and ensures the smooth progress of the processing process. Finally, the welding mechanism 7 on the support frame 4 works in coordination with other parts to achieve comprehensive and high-quality grinding of the wheel hub.

请参阅图5-图6,固定架63的整体俯视形状呈V字形设置,夹持架64呈凹字型设置,夹持机构6里的活动架61在第一电机62作用下能带动固定架63和呈V字形的夹持架64转动,方便轮毂翻面,同时凹字型的夹持架64可稳固夹持不同直径的轮毂,结合驱动辊65和第二电机66能让轮毂在被夹持状态下良好转动,从而有利于打磨抛光工作的高效进行。Please refer to Figures 5 and 6. The overall top view shape of the fixed frame 63 is V-shaped, and the clamping frame 64 is concave. The movable frame 61 in the clamping mechanism 6 can drive the fixed frame 63 and the V-shaped clamping frame 64 to rotate under the action of the first motor 62, which is convenient for turning over the wheel hub. At the same time, the concave clamping frame 64 can firmly clamp the wheel hubs of different diameters. Combined with the driving roller 65 and the second motor 66, the wheel hub can rotate well in the clamped state, which is conducive to the efficient grinding and polishing work.

请参阅图5-图6,限位组件67包括外立轨671,外立轨671固定安装于固定架63的外侧中部,外立轨671的顶部固定安装有第六电机672,第六电机672的输出端贯穿外立轨671固定安装有第一丝杆673,第一丝杆673的两端螺纹旋向相反,第一丝杆673转动连接于立轨的内侧,第一丝杆673的两端均螺纹连接有第一滑块674,第一滑块674滑动连接于外力轨内两端,第一滑块674的内侧固定安装有限位架675,外立轨671固定在固定架63外侧中部,通过顶部的第六电机672驱动第一丝杆673转动,由于第一丝杆673两端螺纹旋向相反,可带动两端的第一滑块674相向或相背运动,进而使内侧的限位架675能根据轮毂尺寸灵活调整位置,实现精准且稳固的限位,保障了轮毂在打磨过程中的稳定性,避免出现晃动或移位等情况,确保打磨作业的高质量和高效率进行。Please refer to Figures 5 and 6. The limit assembly 67 includes an outer vertical rail 671, which is fixedly installed on the middle part of the outer side of the fixing frame 63. A sixth motor 672 is fixedly installed on the top of the outer vertical rail 671. The output end of the sixth motor 672 passes through the outer vertical rail 671 and is fixedly installed with a first screw rod 673. The two ends of the first screw rod 673 have opposite thread rotation directions. The first screw rod 673 is rotatably connected to the inner side of the vertical rail. Both ends of the first screw rod 673 are threadedly connected to the first slider 674. The first slider 674 is slidably connected to the two ends of the outer force rail. The first slider A limit frame 675 is fixedly installed on the inner side of 674, and the outer vertical rail 671 is fixed on the middle part of the outer side of the fixed frame 63. The first screw rod 673 is driven to rotate by the sixth motor 672 on the top. Since the threads at both ends of the first screw rod 673 have opposite rotation directions, the first sliders 674 at both ends can be driven to move toward or away from each other, so that the inner limit frame 675 can flexibly adjust its position according to the size of the wheel hub, realize accurate and stable limiting, ensure the stability of the wheel hub during the grinding process, avoid shaking or displacement, and ensure high quality and high efficiency of the grinding operation.

请参阅图5-图6,限位架675的内端固定安装有夹块676,夹块676的内侧两端均转动连接有滚珠677,夹板内侧的滚珠677设计,能够降低限位架675的内侧摩擦力,可提高本装置整体对轮毂夹持定位的稳定性,同时方便调节轮毂转动位移,可提高本装置整体的适配性能。Please refer to Figures 5 and 6. A clamping block 676 is fixedly installed on the inner end of the limit frame 675, and both inner ends of the clamping block 676 are rotatably connected with ball bearings 677. The design of ball bearings 677 on the inner side of the clamping plate can reduce the inner friction of the limit frame 675, thereby improving the stability of the overall clamping and positioning of the wheel hub of the device, while facilitating the adjustment of the rotational displacement of the wheel hub, thereby improving the overall adaptability of the device.

请参阅图4,驱动机构3包括驱动组件31和滑槽32,驱动组件31固定安装于安装框架5的一侧,滑槽32开设于安装框架5内两侧,滑槽32的内部转动连接有第二丝杆33,第二丝杆33的两端螺纹旋向相反,第二丝杆33的两端均螺纹连接有第二滑块34,第二滑块34滑动连接于滑槽32的内侧,活动架61固定安装于第二滑块34的内侧,驱动组件31为整个机构提供动力源,而安装框架5内两侧的滑槽32及其中的第二丝杆33和第二滑块34构成了一个可灵活调节的移动系统。第二丝杆33两端螺纹旋向相反,使得其在转动时能带动两端的第二滑块34同步相向或相背运动,进而实现安装于第二滑块34内侧的活动架61以及整个夹持机构6的位置调整,以适应不同大小轮毂的夹持需求,这种可精确调节位置的驱动机构3增强了机器人的通用性和适应性,能确保对各种规格轮毂的稳定夹持和高效驱动。Please refer to Figure 4. The driving mechanism 3 includes a driving component 31 and a slide groove 32. The driving component 31 is fixedly installed on one side of the mounting frame 5. The slide grooves 32 are opened on both sides of the mounting frame 5. The inside of the slide groove 32 is rotatably connected to the second screw rod 33. The threads at both ends of the second screw rod 33 rotate in opposite directions. Both ends of the second screw rod 33 are threadedly connected to the second slider 34. The second slider 34 is slidably connected to the inner side of the slide groove 32. The movable frame 61 is fixedly installed on the inner side of the second slider 34. The driving component 31 provides a power source for the entire mechanism, and the slide grooves 32 on both sides of the mounting frame 5 and the second screw rod 33 and the second slider 34 therein constitute a flexibly adjustable moving system. The threads at both ends of the second screw rod 33 rotate in opposite directions, so that when it rotates, it can drive the second sliders 34 at both ends to move toward or away from each other synchronously, thereby realizing the position adjustment of the movable frame 61 installed on the inner side of the second slider 34 and the entire clamping mechanism 6 to meet the clamping requirements of wheel hubs of different sizes. This driving mechanism 3 with precise position adjustment enhances the versatility and adaptability of the robot, and can ensure stable clamping and efficient driving of wheel hubs of various specifications.

请参阅图4,驱动组件31包括传动带轮311和侧架312,侧架312固定安装于安装框架5的一侧前端,传动带轮311转动连接于安装框架5靠近侧架312的一侧前后两端,传动带轮311之间通过传动带传动连接,传动带轮311的内侧和第二丝杆33的外端固定连接,侧架312的外侧固定安装有第三电机313,第三电机313的输出端贯穿侧架312和一个传动带轮311固定连接,第三电机313作为动力源,驱动其中一个传动带轮311转动,进而通过传动带带动另一个传动带轮311同步转动,从而实现第二丝杆33的转动,这样的设计实现了动力的有效传递和精确控制,能够精准地驱动第二滑块34在滑槽32内移动,以调整夹持机构6的位置,这种驱动方式具有较高的稳定性和可靠性,能确保在长期使用过程中依然保持良好的性能。Please refer to Figure 4, the driving assembly 31 includes a transmission pulley 311 and a side frame 312, the side frame 312 is fixedly installed on the front end of one side of the mounting frame 5, the transmission pulley 311 is rotatably connected to the front and rear ends of one side of the mounting frame 5 close to the side frame 312, the transmission pulleys 311 are connected through a transmission belt transmission, the inner side of the transmission pulley 311 is fixedly connected to the outer end of the second screw rod 33, and the outer side of the side frame 312 is fixedly installed with a third motor 313, the output end of the third motor 313 passes through the side frame 312 and is fixedly connected to a transmission pulley 311, the third motor 313 serves as a power source, drives one of the transmission pulleys 311 to rotate, and then drives the other transmission pulley 311 to rotate synchronously through the transmission belt, thereby realizing the rotation of the second screw rod 33, such a design realizes the effective transmission and precise control of power, can accurately drive the second slider 34 to move in the slide groove 32 to adjust the position of the clamping mechanism 6, such a driving method has high stability and reliability, and can ensure that it still maintains good performance during long-term use.

请参阅图7-图8,焊接机构7包括顶轨架71,顶轨架71固定安装于支撑架4的上端,顶轨架71的内侧滑动连接有第三滑块72,第三滑块72的一侧固定安装有动力组件73,第三滑块72的顶部固定安装有伸缩气缸74,伸缩气缸74的底部输出端贯穿第三滑块72固定安装有安装座75,安装座75的内侧固定安装有第四电机76,第四电机76的输出端通过螺栓安装有抛光砂轮77,顶轨架71为整个焊接机构7提供了稳固的支撑和移动轨道,使得第三滑块72能够在其内侧顺畅滑动,从而实现焊接位置的大范围调整,动力组件73为第三滑块72的移动提供动力,确保其能够精确地到达所需位置,伸缩气缸74的设置能够灵活地控制安装座75的上下移动,进而根据实际打磨需求调整抛光砂轮77的高度,第四电机76驱动抛光砂轮77进行旋转打磨工作,通过螺栓安装便于更换不同规格的抛光砂轮77以适应不同的打磨任务,这种焊接机构7的设计具有很强的灵活性和适应性,能够满足各种复杂形状和尺寸的铝合金轮毂的打磨要求,它可以实现高精度的打磨操作,保证打磨质量的一致性和可靠性。Please refer to Figures 7-8. The welding mechanism 7 includes a top rail frame 71, which is fixedly installed on the upper end of the support frame 4. The inner side of the top rail frame 71 is slidably connected to a third slider 72. A power assembly 73 is fixedly installed on one side of the third slider 72. A telescopic cylinder 74 is fixedly installed on the top of the third slider 72. The bottom output end of the telescopic cylinder 74 passes through the third slider 72 and is fixedly installed with a mounting seat 75. A fourth motor 76 is fixedly installed on the inner side of the mounting seat 75. A polishing wheel 77 is installed on the output end of the fourth motor 76 through bolts. The top rail frame 71 provides a stable support and moving track for the entire welding mechanism 7, so that the third slider 72 can slide smoothly inside it, thereby achieving The welding position can be adjusted over a wide range. The power assembly 73 provides power for the movement of the third slider 72 to ensure that it can accurately reach the required position. The setting of the telescopic cylinder 74 can flexibly control the up and down movement of the mounting seat 75, and then adjust the height of the polishing wheel 77 according to actual grinding needs. The fourth motor 76 drives the polishing wheel 77 to perform rotational grinding. The bolt installation facilitates the replacement of polishing wheels 77 of different specifications to adapt to different grinding tasks. The design of this welding mechanism 7 has strong flexibility and adaptability, and can meet the grinding requirements of aluminum alloy wheels of various complex shapes and sizes. It can achieve high-precision grinding operations and ensure the consistency and reliability of grinding quality.

请参阅图7-图8,动力组件73包括安装架731和齿条732,安装架731固定安装于第三滑块72的一侧,安装架731的外侧固定安装有第五电机733,第五电机733的输出端贯穿安装架731固定安装有齿轮734,齿条732固定安装于顶轨架71的一侧下端,齿条732和齿轮734啮合连接,第五电机733启动时,带动齿轮734旋转,由于齿轮734与齿条732啮合,从而推动第三滑块72沿着顶轨架71精确移动,这样的动力传递方式直接且高效,能实现对焊接机构7位置的快速且准确的调节,通过这种齿轮734齿条732的传动结构,具有较高的定位精度和重复定位精度,能确保每次调整都能达到预期的位置,为高质量的打磨工作提供了可靠保障。Please refer to Figures 7-8. The power assembly 73 includes a mounting frame 731 and a rack 732. The mounting frame 731 is fixedly installed on one side of the third slider 72. A fifth motor 733 is fixedly installed on the outer side of the mounting frame 731. The output end of the fifth motor 733 passes through the mounting frame 731 and is fixedly installed with a gear 734. The rack 732 is fixedly installed on the lower end of one side of the top rail frame 71. The rack 732 and the gear 734 are meshed and connected. When the fifth motor 733 is started, the gear 734 is driven to rotate. Since the gear 734 is meshed with the rack 732, the third slider 72 is pushed to move accurately along the top rail frame 71. This power transmission method is direct and efficient, and can realize rapid and accurate adjustment of the position of the welding mechanism 7. Through the transmission structure of the gear 734 and the rack 732, it has high positioning accuracy and repeated positioning accuracy, which can ensure that each adjustment can reach the expected position, providing reliable guarantee for high-quality grinding work.

请参阅图1-图8,一种铝合金轮毂自动打磨机器人的打磨方法,包括如下步骤:Please refer to Figures 1 to 8, a grinding method of an aluminum alloy wheel hub automatic grinding robot includes the following steps:

步骤一:启动第三电机313,第三电机313带动传动带轮311转动,通过传动带传动使两组传动带轮311同步转动,进而带动两组丝杆转动,使第二滑块34在滑槽32内滑动,在此期间将轮毂放置于夹持架64的内侧,再驱动夹持机构6相互位移以夹持定位不同大小的轮毂;Step 1: Start the third motor 313, the third motor 313 drives the transmission pulley 311 to rotate, and the two sets of transmission pulleys 311 are driven to rotate synchronously through the transmission belt, thereby driving the two sets of screw rods to rotate, so that the second slider 34 slides in the slide groove 32, during which the wheel hub is placed on the inner side of the clamping frame 64, and then the clamping mechanism 6 is driven to move relative to each other to clamp and position wheel hubs of different sizes;

步骤二:在第二滑块34移动过程中,带动活动架61和夹持架64相互位移,利用呈V字形的夹持架64稳定夹持不同直径的轮毂,启动第二电机66,让驱动辊65带动轮毂在夹持架64内侧转动;Step 2: During the movement of the second slider 34, the movable frame 61 and the clamping frame 64 are driven to move relative to each other, and the V-shaped clamping frame 64 is used to stably clamp the wheels of different diameters, and the second motor 66 is started to allow the driving roller 65 to drive the wheel to rotate inside the clamping frame 64;

步骤三:启动第六电机672,使第一丝杆673转动,驱动第一滑块674在外立轨671内往复滑动,带动夹块676对轮毂进一步夹持定位,防止轮毂脱落,同时滚珠677辅助轮毂稳定转动;Step 3: Start the sixth motor 672 to rotate the first screw rod 673, drive the first slider 674 to slide back and forth in the outer rail 671, drive the clamping block 676 to further clamp and position the wheel hub to prevent the wheel hub from falling off, and at the same time, the ball bearing 677 assists the wheel hub to rotate stably;

步骤四:轮毂一面抛光完毕后,启动第一电机62,带动活动架61内侧的固定架63和夹持架64转动,实现轮毂的翻转;Step 4: After polishing one side of the wheel hub, start the first motor 62 to drive the fixed frame 63 and the clamping frame 64 inside the movable frame 61 to rotate, so as to realize the turning of the wheel hub;

步骤五:启动伸缩气缸74,使安装座75带动第四电机76下移,让抛光砂轮77贴合轮毂外表面,第四电机76运行带动抛光砂轮77转动,配合驱动辊65实现对轮毂的高效稳定抛光;Step 5: Start the telescopic cylinder 74, so that the mounting seat 75 drives the fourth motor 76 to move downward, so that the polishing wheel 77 fits the outer surface of the hub. The fourth motor 76 drives the polishing wheel 77 to rotate, and cooperates with the driving roller 65 to achieve efficient and stable polishing of the hub;

步骤六:在抛光加工过程中,启动动力组件73,通过第五电机733带动齿轮734转动,与齿条732啮合使第三滑块72在顶轨架71内侧滑动,带动伸缩气缸74及底部的第四电机76和抛光砂轮77线性位移,适配不同大小轮毂和各个位置的抛光加工,同时利用轮毂的翻转转动提高适配性和效率。Step 6: During the polishing process, start the power assembly 73, and drive the gear 734 to rotate through the fifth motor 733, which engages with the rack 732 to make the third slider 72 slide on the inside of the top rail frame 71, driving the telescopic cylinder 74 and the fourth motor 76 and polishing wheel 77 at the bottom to linearly move, adapting to the polishing process of wheels of different sizes and various positions, and at the same time using the flipping rotation of the wheel hub to improve adaptability and efficiency.

本发明的工作原理是:通过设置驱动机构3和夹持机构6相配合,使得本装置在使用期间,可通过启动第三电机313运行,利用第三电机313带动传动带轮311转动,而传动带轮311之间通过传动带传动连接,此时通过传动带配合传动即可同步驱动两组传动带轮311均转动,两组传动带轮311均转动即可同步驱动两组丝杆均转动,两组丝杆均转动即可同步带动第二滑块34在滑槽32的内侧滑动,而第二丝杆33的两端螺纹旋向相反,此时便可同步带动两个第二滑块34相互滑动位移,此时第二滑块34便可驱动夹持机构6相互位移,通过夹持机构6相互位移即可稳定的夹持定位不同大小轮毂,可提高本装置整体的夹持适配能力,同时其自动驱动的设计,能够快速自动化的夹持定位,可提高本装置整体的使用性能。The working principle of the present invention is as follows: by arranging the driving mechanism 3 and the clamping mechanism 6 to cooperate with each other, the device can be operated by starting the third motor 313 during use, and the third motor 313 is used to drive the transmission pulley 311 to rotate, and the transmission pulleys 311 are connected by a transmission belt transmission. At this time, the two sets of transmission pulleys 311 can be synchronously driven to rotate through the transmission belt cooperation transmission. The rotation of the two sets of transmission pulleys 311 can synchronously drive the two sets of screw rods to rotate. The rotation of the two sets of screw rods can synchronously drive the second slider 34 to slide on the inner side of the slide groove 32, and the two ends of the second screw rod 33 have opposite thread rotation directions. At this time, the two second sliders 34 can be synchronously driven to slide relative to each other. At this time, the second slider 34 can drive the clamping mechanism 6 to displace relative to each other. The mutual displacement of the clamping mechanism 6 can stably clamp and position wheel hubs of different sizes, which can improve the overall clamping adaptability of the device. At the same time, its automatic drive design can quickly and automatically clamp and position, which can improve the overall performance of the device.

通过设置夹持机构6,使得本装置在使用期间,可通过驱动机构3来带动夹持机构6相互活动位移,此时在第二滑块34移动过程中,可通过第二滑块34带动活动架61相互位移,通过活动架61位移即可带动夹持架64相互位移,夹持架64的俯视形状呈V字形设置,其夹持架64能够稳定的夹持定位不同大小直径的轮毂,同时在进行夹持过程中驱动辊65的内侧和轮毂的外表面贴合连接,此时通过启动第二电机66运行,即可通过第二电机66带动一个驱动辊65转动,驱动辊65转动即可带动轮毂位于夹持架64的内侧转动,此时通过焊接机构7运行,促使抛光砂轮77接触轮毂的外表面随着轮毂转动即可对轮毂进行自动化打磨抛光,同时其抛光加工过程中,可通过第六电机672运行,第六电机672带动第一丝杆673转动,第一丝杆673转动即可驱动第一滑块674在外立轨671的内部两端往复滑动,通过第一滑块674带动限位架675位移,即可带动夹块676对轮毂进一步的夹持定位,能够避免轮毂脱落,同时轮毂转动过程中,可通过滚珠677辅助贴合轮毂,使得轮毂整体转动较为稳定,在轮毂的一个面抛光完毕后,可通过启动第一电机62运行带动活动架61内侧的固定架63和夹持架64处于转动状态,没通过调节固定架63和夹持架64转动即可翻转被夹持的轮毂,使得本装置在进行抛光过程中能够自由的翻面加工,同时在进行翻面过程中能够驱动轮毂处于转动状态,使得本设备能够灵活的对轮毂外表面抛光加工,可提高本装置整体的加工便捷性和加工效率。By setting the clamping mechanism 6, the device can drive the clamping mechanism 6 to move relative to each other through the driving mechanism 3 during use. At this time, during the movement of the second slider 34, the movable frame 61 can be driven to move relative to each other through the second slider 34, and the displacement of the movable frame 61 can drive the clamping frame 64 to move relative to each other. The top view of the clamping frame 64 is V-shaped, and the clamping frame 64 can stably clamp and position wheel hubs of different diameters. At the same time, during the clamping process, the inner side of the driving roller 65 and the outer surface of the wheel hub are fitted and connected. At this time, by starting the second motor 66, a driving roller 65 can be driven to rotate by the second motor 66, and the rotation of the driving roller 65 can drive the wheel hub located on the inner side of the clamping frame 64 to rotate. At this time, the welding mechanism 7 is operated to cause the polishing wheel 77 to contact the outer surface of the wheel hub. As the wheel hub rotates, the wheel hub can be automatically polished and polished. At the same time, during the polishing process, the sixth motor 672 can be operated. The sixth motor 672 drives the first screw rod 673 to rotate. The rotation of the first screw rod 673 can drive the first slider 674 to slide back and forth at the two ends of the inner side of the outer vertical rail 671. The first slider 674 drives the limit frame 675 to move, which can drive the clamping block 676 to further clamp and position the wheel hub, so as to prevent the wheel hub from falling off. At the same time, during the rotation of the wheel hub, the ball bearing 677 can assist in fitting the wheel hub, so that the overall rotation of the wheel hub is relatively stable. After one surface of the wheel hub is polished, the first motor 62 can be started to drive the fixed frame 63 and the clamping frame 64 on the inner side of the movable frame 61 to rotate. The clamped wheel hub can be turned over by adjusting the rotation of the fixed frame 63 and the clamping frame 64, so that the device can be freely turned over during the polishing process. At the same time, the wheel hub can be driven to be in a rotating state during the turning process, so that the equipment can flexibly polish the outer surface of the wheel hub, which can improve the overall processing convenience and processing efficiency of the device.

通过设置焊接机构7,使得本设备在进行焊接加工过程中,可通过启动伸缩气缸74运行,利用伸缩气缸74拖动安装座75带动第四电机76下移,第四电机76下移即可带动抛光砂轮77贴合于轮毂的外表面,通过第四电机76运行带动抛光砂轮77转动,同时再配合驱动辊65带动轮毂本身转动,即可对轮毂进行高效且稳定的抛光,而在抛光加工期间,可通过启动动力组件73运行,此时通过第五电机733带动齿轮734转动,而齿轮734和齿条732啮合连接,齿条732和顶轨架71的一侧固定连接,随着齿轮734转动即可带动第三滑块72在顶轨架71的内侧滑动位移,通过第三滑块72滑动位移,即可带动伸缩气缸74及其底部的第四电机76和抛光砂轮77线性位移滑动,使得本装置能够灵活适配不同大小的轮毂抛光加工,同时其可调式设计,也能够适配轮毂各个位置的抛光加工,并且轮毂本身翻转转动设计,使得轮毂整体能够灵活适配抛光加工,可提高本装置整体的抛光适配性能以及抛光效率,可提高本装置整体生产加工的方便性。By setting the welding mechanism 7, the device can be operated by starting the telescopic cylinder 74 during the welding process, and the telescopic cylinder 74 is used to drag the mounting seat 75 to drive the fourth motor 76 to move downward. The fourth motor 76 can drive the polishing wheel 77 to fit the outer surface of the wheel hub. The fourth motor 76 drives the polishing wheel 77 to rotate, and the driving roller 65 drives the wheel hub itself to rotate, so that the wheel hub can be polished efficiently and stably. During the polishing process, the power assembly 73 can be started to operate. At this time, the fifth motor 733 drives the gear 734 to rotate, and the gear 734 is meshed with the rack 732. The rack 732 is meshed with the rack 734, and the rack 734 is meshed with the rack 732. 32 is fixedly connected to one side of the top rail frame 71, and as the gear 734 rotates, the third slider 72 can be driven to slide on the inner side of the top rail frame 71. Through the sliding displacement of the third slider 72, the telescopic cylinder 74 and the fourth motor 76 and the polishing wheel 77 at the bottom thereof can be driven to slide linearly, so that the device can flexibly adapt to the polishing processing of wheel hubs of different sizes. At the same time, its adjustable design can also adapt to the polishing processing of various positions of the wheel hub, and the wheel hub itself is designed to flip and rotate, so that the wheel hub as a whole can be flexibly adapted to the polishing processing, which can improve the overall polishing adaptation performance and polishing efficiency of the device as a whole, and can improve the convenience of the overall production and processing of the device.

Claims (9)

1.一种铝合金轮毂自动打磨机器人,包括基座(1),其特征在于:所述基座(1)的顶部固定安装有支撑框架(2),所述支撑框架(2)的上端固定安装有安装框架(5),所述安装框架(5)的内部活动安装有驱动机构(3),所述驱动机构(3)的内侧固定安装有夹持机构(6),所述基座(1)的顶部后侧中间固定安装有支撑架(4),所述支撑架(4)的顶部固定安装有焊接机构(7);1. An automatic grinding robot for aluminum alloy wheels, comprising a base (1), characterized in that: a support frame (2) is fixedly mounted on the top of the base (1), a mounting frame (5) is fixedly mounted on the upper end of the support frame (2), a driving mechanism (3) is movably mounted inside the mounting frame (5), a clamping mechanism (6) is fixedly mounted on the inner side of the driving mechanism (3), a support frame (4) is fixedly mounted in the middle of the top rear side of the base (1), and a welding mechanism (7) is fixedly mounted on the top of the support frame (4); 所述夹持机构(6)包括活动架(61),所述活动架(61)固定安装于驱动机构(3)的内侧,所述活动架(61)的外侧中部固定安装有第一电机(62),所述第一电机(62)的输出端贯穿活动架(61)固定安装有固定架(63),所述固定架(63)的内侧固定安装有夹持架(64),所述夹持架(64)的内侧等间距转动连接有驱动辊(65),所述固定架(63)的顶部一侧固定安装有第二电机(66),所述第二电机(66)的输出端贯穿固定架(63)和一个驱动辊(65)的顶部固定连接,所述固定架(63)的外侧中部固定安装有限位组件(67)。The clamping mechanism (6) comprises a movable frame (61), the movable frame (61) is fixedly mounted on the inner side of the driving mechanism (3), a first motor (62) is fixedly mounted in the middle of the outer side of the movable frame (61), the output end of the first motor (62) passes through the movable frame (61) and is fixedly mounted with a fixed frame (63), a clamping frame (64) is fixedly mounted on the inner side of the fixed frame (63), a driving roller (65) is rotatably connected to the inner side of the clamping frame (64) at equal intervals, a second motor (66) is fixedly mounted on one side of the top of the fixed frame (63), the output end of the second motor (66) passes through the fixed frame (63) and is fixedly connected to the top of a driving roller (65), and a limiting component (67) is fixedly mounted in the middle of the outer side of the fixed frame (63). 2.根据权利要求1所述的一种铝合金轮毂自动打磨机器人,其特征在于:所述固定架(63)的整体俯视形状呈V字形设置,所述夹持架(64)呈凹字型设置。2. An automatic aluminum alloy wheel hub grinding robot according to claim 1, characterized in that the overall top view shape of the fixing frame (63) is V-shaped, and the clamping frame (64) is concave. 3.根据权利要求2所述的一种铝合金轮毂自动打磨机器人,其特征在于:所述限位组件(67)包括外立轨(671),所述外立轨(671)固定安装于固定架(63)的外侧中部,所述外立轨(671)的顶部固定安装有第六电机(672),所述第六电机(672)的输出端贯穿外立轨(671)固定安装有第一丝杆(673),所述第一丝杆(673)的两端螺纹旋向相反,所述第一丝杆(673)转动连接于立轨的内侧,所述第一丝杆(673)的两端均螺纹连接有第一滑块(674),所述第一滑块(674)滑动连接于外力轨内两端,所述第一滑块(674)的内侧固定安装有限位架(675)。3. An automatic grinding robot for aluminum alloy wheels according to claim 2, characterized in that: the limiting component (67) includes an outer vertical rail (671), the outer vertical rail (671) is fixedly installed on the middle part of the outer side of the fixing frame (63), a sixth motor (672) is fixedly installed on the top of the outer vertical rail (671), the output end of the sixth motor (672) passes through the outer vertical rail (671) and is fixedly installed with a first screw rod (673), the two ends of the first screw rod (673) have opposite thread rotation directions, the first screw rod (673) is rotatably connected to the inner side of the vertical rail, the two ends of the first screw rod (673) are both threadedly connected to the first slider (674), the first slider (674) is slidably connected to the two ends inside the external force rail, and a limiting frame (675) is fixedly installed on the inner side of the first slider (674). 4.根据权利要求3所述的一种铝合金轮毂自动打磨机器人,其特征在于:所述限位架(675)的内端固定安装有夹块(676),所述夹块(676)的内侧两端均转动连接有滚珠(677)。4. An automatic aluminum alloy wheel hub grinding robot according to claim 3, characterized in that: a clamping block (676) is fixedly installed on the inner end of the limiting frame (675), and both inner ends of the clamping block (676) are rotatably connected with balls (677). 5.根据权利要求1所述的一种铝合金轮毂自动打磨机器人,其特征在于:所述驱动机构(3)包括驱动组件(31)和滑槽(32),所述驱动组件(31)固定安装于安装框架(5)的一侧,所述滑槽(32)开设于安装框架(5)内两侧,所述滑槽(32)的内部转动连接有第二丝杆(33),所述第二丝杆(33)的两端螺纹旋向相反,所述第二丝杆(33)的两端均螺纹连接有第二滑块(34),所述第二滑块(34)滑动连接于滑槽(32)的内侧,所述活动架(61)固定安装于第二滑块(34)的内侧。5. An automatic aluminum alloy wheel hub grinding robot according to claim 1, characterized in that: the driving mechanism (3) includes a driving component (31) and a slide groove (32), the driving component (31) is fixedly installed on one side of the mounting frame (5), the slide groove (32) is opened on both sides of the mounting frame (5), the interior of the slide groove (32) is rotatably connected with a second screw rod (33), the two ends of the second screw rod (33) have opposite thread rotation directions, the two ends of the second screw rod (33) are threadedly connected with a second slider (34), the second slider (34) is slidably connected to the inner side of the slide groove (32), and the movable frame (61) is fixedly installed on the inner side of the second slider (34). 6.根据权利要求5所述的一种铝合金轮毂自动打磨机器人,其特征在于:所述驱动组件(31)包括传动带轮(311)和侧架(312),所述侧架(312)固定安装于安装框架(5)的一侧前端,所述传动带轮(311)转动连接于安装框架(5)靠近侧架(312)的一侧前后两端,所述传动带轮(311)之间通过传动带传动连接,所述传动带轮(311)的内侧和第二丝杆(33)的外端固定连接,所述侧架(312)的外侧固定安装有第三电机(313),所述第三电机(313)的输出端贯穿侧架(312)和一个传动带轮(311)固定连接。6. An automatic aluminum alloy wheel hub grinding robot according to claim 5, characterized in that: the driving component (31) includes a transmission pulley (311) and a side frame (312), the side frame (312) is fixedly installed at the front end of one side of the mounting frame (5), the transmission pulley (311) is rotatably connected to the front and rear ends of one side of the mounting frame (5) close to the side frame (312), the transmission pulleys (311) are connected by a transmission belt transmission, the inner side of the transmission pulley (311) is fixedly connected to the outer end of the second screw rod (33), the outer side of the side frame (312) is fixedly installed with a third motor (313), and the output end of the third motor (313) passes through the side frame (312) and is fixedly connected to a transmission pulley (311). 7.根据权利要求6所述的一种铝合金轮毂自动打磨机器人,其特征在于:所述焊接机构(7)包括顶轨架(71),所述顶轨架(71)固定安装于支撑架(4)的上端,所述顶轨架(71)的内侧滑动连接有第三滑块(72),所述第三滑块(72)的一侧固定安装有动力组件(73),所述第三滑块(72)的顶部固定安装有伸缩气缸(74),所述伸缩气缸(74)的底部输出端贯穿第三滑块(72)固定安装有安装座(75),所述安装座(75)的内侧固定安装有第四电机(76),所述第四电机(76)的输出端通过螺栓安装有抛光砂轮(77)。7. An automatic grinding robot for aluminum alloy wheels according to claim 6, characterized in that: the welding mechanism (7) comprises a top rail frame (71), the top rail frame (71) is fixedly mounted on the upper end of the support frame (4), the inner side of the top rail frame (71) is slidably connected with a third slider (72), one side of the third slider (72) is fixedly mounted with a power assembly (73), the top of the third slider (72) is fixedly mounted with a telescopic cylinder (74), the bottom output end of the telescopic cylinder (74) passes through the third slider (72) and is fixedly mounted with a mounting seat (75), the inner side of the mounting seat (75) is fixedly mounted with a fourth motor (76), and the output end of the fourth motor (76) is mounted with a polishing grinding wheel (77) through bolts. 8.根据权利要求7所述的一种铝合金轮毂自动打磨机器人,其特征在于:所述动力组件(73)包括安装架(731)和齿条(732),所述安装架(731)固定安装于第三滑块(72)的一侧,所述安装架(731)的外侧固定安装有第五电机(733),所述第五电机(733)的输出端贯穿安装架(731)固定安装有齿轮(734),所述齿条(732)固定安装于顶轨架(71)的一侧下端,所述齿条(732)和齿轮(734)啮合连接。8. An automatic aluminum alloy wheel hub grinding robot according to claim 7, characterized in that: the power assembly (73) includes a mounting frame (731) and a rack (732), the mounting frame (731) is fixedly mounted on one side of the third slider (72), a fifth motor (733) is fixedly mounted on the outer side of the mounting frame (731), an output end of the fifth motor (733) passes through the mounting frame (731) and is fixedly mounted with a gear (734), the rack (732) is fixedly mounted on the lower end of one side of the top rail frame (71), and the rack (732) and the gear (734) are meshingly connected. 9.一种铝合金轮毂自动打磨机器人的打磨方法,采用权利要求1-8任意一项所述的一种铝合金轮毂自动打磨机器人,其特征在于,包括如下步骤:9. A method for polishing an aluminum alloy wheel hub by an automatic polishing robot, using the automatic polishing robot for aluminum alloy wheel hub according to any one of claims 1 to 8, characterized in that it comprises the following steps: 步骤一:启动第三电机(313),第三电机(313)带动传动带轮(311)转动,通过传动带传动使两组传动带轮(311)同步转动,进而带动两组丝杆转动,使第二滑块(34)在滑槽(32)内滑动,在此期间将轮毂放置于夹持架(64)的内侧,再驱动夹持机构(6)相互位移以夹持定位不同大小的轮毂;Step 1: Start the third motor (313), the third motor (313) drives the transmission pulley (311) to rotate, and the two sets of transmission pulleys (311) are driven by the transmission belt to rotate synchronously, thereby driving the two sets of screw rods to rotate, so that the second slider (34) slides in the slide groove (32), during which the wheel hub is placed on the inner side of the clamping frame (64), and then the clamping mechanism (6) is driven to move relative to each other to clamp and position wheel hubs of different sizes; 步骤二:在第二滑块(34)移动过程中,带动活动架(61)和夹持架(64)相互位移,利用呈V字形的夹持架(64)稳定夹持不同直径的轮毂,启动第二电机(66),让驱动辊(65)带动轮毂在夹持架(64)内侧转动;Step 2: During the movement of the second slider (34), the movable frame (61) and the clamping frame (64) are driven to move relative to each other, the V-shaped clamping frame (64) is used to stably clamp the wheel hubs of different diameters, and the second motor (66) is started to allow the driving roller (65) to drive the wheel hub to rotate inside the clamping frame (64); 步骤三:启动第六电机(672),使第一丝杆(673)转动,驱动第一滑块(674)在外立轨(671)内往复滑动,带动夹块(676)对轮毂进一步夹持定位,防止轮毂脱落,同时滚珠(677)辅助轮毂稳定转动;Step 3: Start the sixth motor (672) to rotate the first screw rod (673), drive the first slider (674) to slide back and forth in the outer rail (671), drive the clamping block (676) to further clamp and position the wheel hub to prevent the wheel hub from falling off, and at the same time the ball bearing (677) assists the wheel hub to rotate stably; 步骤四:轮毂一面抛光完毕后,启动第一电机(62),带动活动架(61)内侧的固定架(63)和夹持架(64)转动,实现轮毂的翻转;Step 4: After polishing one side of the wheel hub, start the first motor (62) to drive the fixed frame (63) and the clamping frame (64) inside the movable frame (61) to rotate, thereby realizing the turning of the wheel hub; 步骤五:启动伸缩气缸(74),使安装座(75)带动第四电机(76)下移,让抛光砂轮(77)贴合轮毂外表面,第四电机(76)运行带动抛光砂轮(77)转动,配合驱动辊(65)实现对轮毂的高效稳定抛光;Step 5: Start the telescopic cylinder (74), so that the mounting seat (75) drives the fourth motor (76) to move downward, so that the polishing wheel (77) fits the outer surface of the wheel hub, and the fourth motor (76) drives the polishing wheel (77) to rotate, and cooperates with the driving roller (65) to achieve efficient and stable polishing of the wheel hub; 步骤六:在抛光加工过程中,启动动力组件(73),通过第五电机(733)带动齿轮(734)转动,与齿条(732)啮合使第三滑块(72)在顶轨架(71)内侧滑动,带动伸缩气缸(74)及底部的第四电机(76)和抛光砂轮(77)线性位移,适配不同大小轮毂和各个位置的抛光加工,同时利用轮毂的翻转转动提高适配性和效率。Step 6: During the polishing process, the power assembly (73) is started, and the gear (734) is driven to rotate by the fifth motor (733), and the gear (734) is meshed with the rack (732) to slide the third slider (72) inside the top rail frame (71), driving the telescopic cylinder (74) and the fourth motor (76) and the polishing wheel (77) at the bottom to linearly move, so as to adapt to the polishing process of different sizes of wheels and various positions, and at the same time, the turning and rotation of the wheel hub is used to improve the adaptability and efficiency.
CN202410852186.7A 2024-06-27 2024-06-27 Automatic aluminum alloy hub polishing robot and polishing method Pending CN118664416A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118875950A (en) * 2024-09-30 2024-11-01 南通聚灿电动工具有限公司 Aluminum alloy wheel hub polishing equipment
CN119016901A (en) * 2024-10-28 2024-11-26 扬州博日机械配件有限公司 A three-dimensional multi-axis laser cutting and welding device
CN119017302A (en) * 2024-10-24 2024-11-26 三峡金沙江川云水电开发有限公司 An electrical automatic clamping mechanism
CN119369203A (en) * 2024-12-30 2025-01-28 厦门纬衡科技有限公司 A carbon fiber bicycle wheel hub automatic grinding device and use method thereof
CN119871047A (en) * 2025-03-27 2025-04-25 苏州哈亚精密机械有限公司 Aluminum alloy humanoid robot joint part processing, positioning and clamping composite tool
CN120002481A (en) * 2025-04-16 2025-05-16 温州市斯可瑞汽车零部件有限公司 A kind of automobile wheel hub bolt friction surface grinding equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118875950A (en) * 2024-09-30 2024-11-01 南通聚灿电动工具有限公司 Aluminum alloy wheel hub polishing equipment
CN119017302A (en) * 2024-10-24 2024-11-26 三峡金沙江川云水电开发有限公司 An electrical automatic clamping mechanism
CN119016901A (en) * 2024-10-28 2024-11-26 扬州博日机械配件有限公司 A three-dimensional multi-axis laser cutting and welding device
CN119369203A (en) * 2024-12-30 2025-01-28 厦门纬衡科技有限公司 A carbon fiber bicycle wheel hub automatic grinding device and use method thereof
CN119871047A (en) * 2025-03-27 2025-04-25 苏州哈亚精密机械有限公司 Aluminum alloy humanoid robot joint part processing, positioning and clamping composite tool
CN120002481A (en) * 2025-04-16 2025-05-16 温州市斯可瑞汽车零部件有限公司 A kind of automobile wheel hub bolt friction surface grinding equipment

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