CN118664414A - Stable polishing device for roller grinding wheel - Google Patents
Stable polishing device for roller grinding wheel Download PDFInfo
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- CN118664414A CN118664414A CN202411158099.8A CN202411158099A CN118664414A CN 118664414 A CN118664414 A CN 118664414A CN 202411158099 A CN202411158099 A CN 202411158099A CN 118664414 A CN118664414 A CN 118664414A
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- 238000005498 polishing Methods 0.000 title 1
- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000000605 extraction Methods 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 14
- 230000008093 supporting effect Effects 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008859 change Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 15
- 230000006872 improvement Effects 0.000 description 8
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 4
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 4
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明涉及打磨设备领域的一种用于压路机碾轮的稳定型打磨装置,通过滑动架以及安装在滑动架两端的夹持辊组件,在对碾轮本体进行打磨时,利用夹持辊组件内形成三角分布的行走轮和抵接轮,使得打磨装置被稳定的夹持在碾轮本体上,并沿着碾轮本体的圆周表面做弧形往复移动,同时启动打磨辊抵接在碾轮本体上对其进行打磨,使得打磨具有较好的稳定性,另外,利用红外距离传感器监测并控制打磨装置的高度,方便在压路机带动碾轮本体横向滚动更换打磨面的过程中,自动调整打磨装置的弧形往复移动的范围,适应压路机的工作进程,实现自动打磨,克服人工打磨时稳定性且操作繁琐的问题,且无需拆卸碾轮、便于现场高效处理。
The present invention relates to a stable grinding device for a roller wheel of a road roller in the field of grinding equipment. Through a sliding frame and a clamping roller assembly installed at both ends of the sliding frame, when grinding the roller body, the walking wheel and the abutting wheel formed in a triangular distribution in the clamping roller assembly are utilized, so that the grinding device is stably clamped on the roller body and makes arc-shaped reciprocating motion along the circumferential surface of the roller body. At the same time, the grinding roller is started to abut against the roller body to grind it, so that the grinding has good stability. In addition, an infrared distance sensor is used to monitor and control the height of the grinding device, so that in the process of the roller driving the roller body to roll horizontally to change the grinding surface, the range of the arc-shaped reciprocating motion of the grinding device is automatically adjusted to adapt to the working progress of the roller, realize automatic grinding, overcome the problems of stability and cumbersome operation during manual grinding, and there is no need to disassemble the roller, so it is convenient for efficient on-site processing.
Description
技术领域Technical Field
本发明涉及一种碾轮打磨装置,特别是涉及应用于打磨设备领域的一种用于压路机碾轮的稳定型打磨装置。The invention relates to a roller grinding device, in particular to a stable grinding device for a roller wheel applied in the field of grinding equipment.
背景技术Background Art
压路机碾轮在繁重的道路建设任务中,长时间承受着巨大的压力和磨损,表面难免出现损伤,为了保障其工作效能和延长使用寿命,及时的修复工作显得尤为重要,一旦发现碾轮表面有损伤,应立即进行专业填充,填充材料需具有优良的耐磨性和抗压性,随后,进行精细的打磨处理,确保碾轮表面光滑平整,恢复其原有的工作性能,通过这一系列修复措施,能有效延长压路机碾轮的使用寿命。The roller wheel is under tremendous pressure and wear for a long time during the heavy road construction task, and damage is inevitable on the surface. In order to ensure its working efficiency and extend its service life, timely repair work is particularly important. Once damage is found on the surface of the roller wheel, it should be professionally filled immediately. The filling material must have excellent wear resistance and compression resistance. Subsequently, fine grinding is performed to ensure that the surface of the roller wheel is smooth and flat and restore its original working performance. Through this series of repair measures, the service life of the roller wheel can be effectively extended.
现有的打磨处理方式是人工握持打磨机对碾轮表面的缺陷处进行逐个打磨修平,或者采用大型打磨设备对从压路机上拆卸的碾轮进行整体打磨,手工打磨稳定性差且逐个打磨耗时长,效率低下,而采用大型打磨装置进行整体打磨需要将碾轮拆卸并运输到特定厂房,繁琐且耗时,因此需要一种现场高效稳定的打磨装置对碾轮进行现场高效打磨处理。The existing grinding treatment method is to manually hold a grinder to grind and smooth the defects on the surface of the roller one by one, or use large-scale grinding equipment to grind the roller removed from the roller as a whole. Manual grinding has poor stability and is time-consuming and inefficient. Using a large grinding device for overall grinding requires the roller to be disassembled and transported to a specific factory, which is cumbersome and time-consuming. Therefore, an on-site efficient and stable grinding device is needed to perform on-site efficient grinding treatment of the roller.
发明内容Summary of the invention
针对上述现有技术,本发明要解决的技术问题是现有的碾轮打磨方式稳定性差、耗时且繁琐。In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that the existing grinding method of the grinding wheel has poor stability, is time-consuming and cumbersome.
为解决上述问题,本发明提供了一种用于压路机碾轮的稳定型打磨装置,包括滑动架,滑动架左右侧端部设有对称设置的右夹持块和左夹持块,右夹持块和左夹持块两者内侧安装有夹持辊组件,夹持辊组件包括与碾轮本体圆周内壁抵接的行走轮以及与碾轮本体圆周外壁抵接的两个抵接轮,两个抵接轮和行走轮三者呈等腰三角分布,行走轮通过第一滑动传动组件连接有行走电机;In order to solve the above problems, the present invention provides a stable grinding device for a roller wheel of a road roller, comprising a sliding frame, wherein the left and right ends of the sliding frame are provided with a right clamping block and a left clamping block which are symmetrically arranged, and a clamping roller assembly is installed inside the right clamping block and the left clamping block, and the clamping roller assembly comprises a traveling wheel abutting against the inner wall of the circumference of the roller body and two abutting wheels abutting against the outer wall of the circumference of the roller body, and the two abutting wheels and the traveling wheel are distributed in an isosceles triangle, and the traveling wheel is connected to a traveling motor through a first sliding transmission assembly;
位于右夹持块一侧的第一滑动传动组件包括与行走轮固定连接的辊轴,辊轴套设有与右夹持块滑动连接的滑动套,滑动套内贯穿有棱柱筒,棱柱筒通过传动齿轮组与辊轴连接,棱柱筒内滑动嵌套有棱柱轴,棱柱轴通过联轴器与行走电机连接,滑动套连接有驱动其沿碾轮本体径向方向移动且安装在右夹持块上的第一径向丝杆组件;The first sliding transmission assembly located on one side of the right clamping block includes a roller shaft fixedly connected to the travel wheel, the roller shaft sleeve is provided with a sliding sleeve slidably connected to the right clamping block, a prismatic cylinder is passed through the sliding sleeve, the prismatic cylinder is connected to the roller shaft through a transmission gear set, a prismatic shaft is slidably nested in the prismatic cylinder, the prismatic shaft is connected to the travel motor through a coupling, and the sliding sleeve is connected to a first radial screw rod assembly installed on the right clamping block that drives it to move in the radial direction of the roller body;
抵接轮之间设有打磨辊,打磨辊通过第二滑动传动组件连接有打磨电机,第二滑动传动组件与第一滑动传动组件结构相同,打磨辊内侧抵接有支撑辊,支撑辊转动连接有遮挡罩,遮挡罩外侧固定连接有滑动杆,滑动杆贯穿有径向移动框,滑动杆上套设有与径向移动框抵接的支撑弹簧,且其外端螺纹连接有与滑动架转动连接的径向调节螺杆;右夹持块外端转动连接有配重块,配重块下端固定连接有红外距离传感器,行走电机、打磨电机和红外距离传感器均电性连接有控制器。A grinding roller is provided between the abutting wheels, and the grinding roller is connected to a grinding motor through a second sliding transmission assembly. The second sliding transmission assembly has the same structure as the first sliding transmission assembly. A supporting roller is abutted against the inner side of the grinding roller, and the supporting roller is rotatably connected to a shielding cover, and a sliding rod is fixedly connected to the outer side of the shielding cover. The sliding rod passes through a radial moving frame, and a supporting spring abutting against the radial moving frame is provided on the sliding rod, and a radial adjusting screw rotatably connected to the sliding frame is threaded at the outer end thereof; a counterweight block is rotatably connected to the outer end of the counterweight block, and an infrared distance sensor is fixedly connected to the lower end of the counterweight block, and the walking motor, the grinding motor and the infrared distance sensor are all electrically connected to a controller.
在上述用于压路机碾轮的稳定型打磨装置中,通过呈三角分布的夹持辊组件以及设置在抵接辊之间的打磨辊实现稳定且高效的现场往复自动打磨。In the above-mentioned stable grinding device for the roller wheel of a road roller, stable and efficient on-site reciprocating automatic grinding is achieved by means of the clamping roller assembly distributed in a triangular shape and the grinding rollers arranged between the abutting rollers.
作为本申请进一步的改进,遮挡罩为弧形罩,遮挡罩上部固定连接有喷吹管,且其下部固定连接有集尘盒,遮挡罩与集尘盒连通处开设有弧形等距分布的多个抽吸槽,喷吹管通过进气管连通有抽供气装置,集尘盒通过抽气管与抽供气装置连通。As a further improvement of the present application, the shielding hood is an arc-shaped hood, a blowing pipe is fixedly connected to the upper portion of the shielding hood, and a dust collecting box is fixedly connected to the lower portion of the shielding hood, and a plurality of arc-shaped suction grooves equidistantly distributed are provided at the connection between the shielding hood and the dust collecting box, the blowing pipe is connected to the air extraction and supply device through the air inlet pipe, and the dust collecting box is connected to the air extraction and supply device through the air extraction pipe.
作为本申请进一步的改进,行走轮为表面粗糙的橡胶轮,抵接轮为表面光滑的金属轮。As a further improvement of the present application, the traveling wheel is a rubber wheel with a rough surface, and the abutting wheel is a metal wheel with a smooth surface.
作为本申请进一步的改进,滑动架靠近左夹持块一侧设有与其纵向插接的拼接块,拼接块与左夹持块固定连接,拼接块螺纹连接有滑动架转动连接的纵向调节丝杆。As a further improvement of the present application, a splicing block longitudinally plugged into the left clamping block is provided on one side of the sliding frame close to the left clamping block. The splicing block is fixedly connected to the left clamping block, and the splicing block is threadedly connected to a longitudinal adjustment screw rod rotatably connected to the sliding frame.
作为本申请进一步的改进,右夹持块和左夹持块内壁均开设有供滑动套卡接滑动的径向通槽,滑动套左侧呈圆管状结构且右侧呈矩形框状结构,棱柱筒通过轴承与滑动套右侧部分的转动连接。As a further improvement of the present application, the inner walls of the right clamping block and the left clamping block are provided with radial through grooves for the sliding sleeve to engage and slide. The left side of the sliding sleeve is a circular tubular structure and the right side is a rectangular frame structure. The prismatic tube is rotatably connected to the right part of the sliding sleeve through a bearing.
作为本申请进一步的改进,配重块的重心低于配重块与右夹持块铰接位置。As a further improvement of the present application, the center of gravity of the counterweight block is lower than the hinge position of the counterweight block and the right clamping block.
作为本申请进一步的改进,支撑辊两端转动连接有与遮挡罩内壁固定连接的支撑板,支撑辊与遮挡罩之间存在供碎屑滑落的间隙,支撑辊两端固定套接有与打磨辊端部抵接的胶套,且其位于两端胶套之间的部分固定连接有刷毛。As a further improvement of the present application, support plates fixedly connected to the inner wall of the shielding cover are rotatably connected at both ends of the support roller, and a gap is provided between the support roller and the shielding cover for debris to slide down. Rubber sleeves abutting the end of the grinding roller are fixedly sleeved at both ends of the support roller, and bristles are fixedly connected to the part between the rubber sleeves at both ends.
作为本申请进一步的改进,抽供气装置包括安装在左夹持块内的鼓风筒,鼓风筒通过进气管与喷吹管连通,且其通过抽气管与集尘盒连通,鼓风筒内嵌套有活塞,活塞延伸至鼓风筒外侧并固定连接有卡接框,卡接框固定连接有偏心槽盘,偏心槽盘通过第三滑动传动组件连接有插接轴,插接轴与打磨辊滑动插接,第三滑动传动组件与第一滑动传动组件结构相同,偏心槽盘与第三滑动传动组件的棱柱轴连接。As a further improvement of the present application, the air extraction and supply device includes a blower installed in the left clamping block, the blower is connected to the blowing pipe through the air inlet pipe, and is connected to the dust box through the air extraction pipe, a piston is nested in the blower, the piston extends to the outside of the blower and is fixedly connected to a clamping frame, the clamping frame is fixedly connected to an eccentric groove disk, the eccentric groove disk is connected to a plug-in shaft through a third sliding transmission assembly, the plug-in shaft is slidably plugged into the grinding roller, the third sliding transmission assembly has the same structure as the first sliding transmission assembly, and the eccentric groove disk is connected to the prismatic shaft of the third sliding transmission assembly.
作为本申请进一步的改进,打磨辊中心轴线位置开设有供插接轴插入的棱柱腔,进气管和抽气管两者与鼓风筒连通处均安装有单向阀。As a further improvement of the present application, a prismatic cavity for inserting the plug-in shaft is provided at the central axis position of the grinding roller, and a one-way valve is installed at the connection points between the air inlet pipe and the air exhaust pipe and the blower cylinder.
综上所述,本发明通过滑动架以及安装在滑动架两端的夹持辊组件,在对碾轮本体进行打磨时,利用夹持辊组件内形成三角分布的行走轮和抵接轮,使得打磨装置被稳定的夹持在碾轮本体上,并沿着碾轮本体的圆周表面做弧形往复移动,同时启动打磨辊抵接在碾轮本体上对其进行打磨,使得打磨具有较好的稳定性,另外,利用红外距离传感器监测并控制打磨装置的高度,方便在压路机带动碾轮本体横向滚动更换打磨面的过程中,自动调整打磨装置的弧形往复移动的范围,适应压路机的工作进程,实现自动打磨,克服人工打磨时稳定性且操作繁琐的问题,且无需拆卸碾轮、便于现场高效处理。To summarize, the present invention uses a sliding frame and a clamping roller assembly installed at both ends of the sliding frame. When grinding the roller body, the triangularly distributed walking wheels and abutment wheels are formed in the clamping roller assembly, so that the grinding device is stably clamped on the roller body and moves back and forth in an arc shape along the circumferential surface of the roller body. At the same time, the grinding roller is started to abut against the roller body to grind it, so that the grinding has good stability. In addition, the height of the grinding device is monitored and controlled by an infrared distance sensor, so that in the process of the roller driving the roller body to roll horizontally to change the grinding surface, the range of the arc reciprocating movement of the grinding device is automatically adjusted to adapt to the working progress of the roller, realize automatic grinding, overcome the problems of stability and cumbersome operation during manual grinding, and there is no need to disassemble the roller, which is convenient for efficient on-site processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请中打磨装置和碾轮的装配示意图;FIG1 is a schematic diagram of the assembly of the grinding device and the grinding wheel in the present application;
图2为本申请的立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the present application;
图3为图1位于行走轮位置处的横向剖视结构示意图;FIG3 is a schematic diagram of the transverse cross-sectional structure of FIG1 at the position of the running wheels;
图4为图3中A处的放大结构示意图;FIG4 is an enlarged schematic diagram of the structure at A in FIG3 ;
图5为图1纵向剖视结构示意图;FIG5 is a schematic diagram of the longitudinal cross-sectional structure of FIG1;
图6为图5中B处的放大结构示意图;FIG6 is an enlarged schematic diagram of the structure at B in FIG5 ;
图7为本申请中右夹持块的装配结构示意图;FIG7 is a schematic diagram of the assembly structure of the right clamping block in the present application;
图8为本申请中打磨装置做往复弧形运动的状态示意图;FIG8 is a schematic diagram of a grinding device in the present application performing reciprocating arc motion;
图9为图1位于遮挡罩中部位置的横向剖视结构示意;FIG9 is a schematic diagram of a transverse cross-sectional structure of FIG1 located at the middle of the shielding cover;
图10为图9中D处的放大结构示意图;FIG10 is an enlarged schematic diagram of the structure at D in FIG9 ;
图11为本申请中喷吹气流和打磨碎屑的移动状态示意图;FIG11 is a schematic diagram of the movement of the jet airflow and the grinding debris in the present application;
图12为图5中C处的放大结构示意图;FIG12 is an enlarged schematic diagram of the structure at C in FIG5 ;
图13为本申请中左夹持块的装配结构示意图;FIG13 is a schematic diagram of the assembly structure of the left clamping block in the present application;
图14为本申请中遮挡罩的内侧结构示意图;FIG14 is a schematic diagram of the inner structure of the shielding cover in the present application;
图15为图14中E处的放大结构示意图。FIG. 15 is an enlarged structural schematic diagram of point E in FIG. 14 .
图中标号说明:Description of the numbers in the figure:
1、滑动架;101、拼接块;2、右夹持块;201、径向通槽;3、左夹持块;4、夹持辊组件;5、碾轮本体;6、行走轮;7、抵接轮;8、辊轴;9、滑动套;10、传动齿轮组;11、棱柱筒;12、棱柱轴;13、行走电机;14、第一径向丝杆组件;15、打磨辊;1501、棱柱腔;16、第二滑动传动组件;17、打磨电机;18、遮挡罩;1801、抽吸槽;19、支撑辊;1901、胶套;1902、刷毛;20、滑动杆;21、径向移动框;22、支撑弹簧;23、径向调节螺杆;24、喷吹管;25、集尘盒;26、进气管;27、鼓风筒;28、抽气管;29、活塞;30、卡接框;31、偏心槽盘;32、第三滑动传动组件;33、插接轴;34、纵向调节丝杆;35、配重块;36、红外距离传感器。1. Sliding frame; 101. Splicing block; 2. Right clamping block; 201. Radial through groove; 3. Left clamping block; 4. Clamping roller assembly; 5. Roller body; 6. Travel wheel; 7. Abutment wheel; 8. Roller shaft; 9. Sliding sleeve; 10. Transmission gear set; 11. Prism cylinder; 12. Prism shaft; 13. Travel motor; 14. First radial screw assembly; 15. Grinding roller; 1501. Prism cavity; 16. Second sliding transmission assembly; 17. Grinding motor; 18. Shielding cover; 1801 , suction groove; 19, support roller; 1901, rubber sleeve; 1902, bristles; 20, sliding rod; 21, radial moving frame; 22, supporting spring; 23, radial adjustment screw; 24, blowing pipe; 25, dust box; 26, air inlet pipe; 27, blower; 28, exhaust pipe; 29, piston; 30, clamping frame; 31, eccentric groove disk; 32, third sliding transmission assembly; 33, plug-in shaft; 34, longitudinal adjustment screw; 35, counterweight; 36, infrared distance sensor.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本申请的2种实施方式作详细说明。Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
第1种实施方式:The first implementation method:
图1-10示出一种用于压路机碾轮的稳定型打磨装置,包括滑动架1,滑动架1左右侧端部设有对称设置的右夹持块2和左夹持块3,右夹持块2和左夹持块3两者内侧安装有夹持辊组件4,夹持辊组件4包括与碾轮本体5圆周内壁抵接的行走轮6以及与碾轮本体5圆周外壁抵接的两个抵接轮7,两个抵接轮7和行走轮6三者呈等腰三角分布,行走轮6通过第一滑动传动组件连接有行走电机13;Fig. 1-10 shows a stable grinding device for a roller wheel of a road roller, comprising a sliding frame 1, a right clamping block 2 and a left clamping block 3 symmetrically arranged at the left and right ends of the sliding frame 1, a clamping roller assembly 4 is installed inside the right clamping block 2 and the left clamping block 3, the clamping roller assembly 4 comprises a running wheel 6 abutting against the inner wall of the circumference of the roller body 5 and two abutting wheels 7 abutting against the outer wall of the circumference of the roller body 5, the two abutting wheels 7 and the running wheel 6 are distributed in an isosceles triangle, and the running wheel 6 is connected to a running motor 13 through a first sliding transmission assembly;
位于右夹持块2一侧的第一滑动传动组件包括与行走轮6固定连接的辊轴8,辊轴8套设有与右夹持块2滑动连接的滑动套9,滑动套9内贯穿有棱柱筒11,棱柱筒11通过传动齿轮组10与辊轴8连接,棱柱筒11内滑动嵌套有棱柱轴12,棱柱轴12通过联轴器与行走电机13连接,滑动套9连接有驱动其沿碾轮本体5径向方向移动且安装在右夹持块2上的第一径向丝杆组件14;The first sliding transmission assembly located on one side of the right clamping block 2 includes a roller shaft 8 fixedly connected to the travel wheel 6, the roller shaft 8 is sleeved with a sliding sleeve 9 slidably connected to the right clamping block 2, a prism tube 11 runs through the sliding sleeve 9, the prism tube 11 is connected to the roller shaft 8 through a transmission gear set 10, a prism shaft 12 is slidably nested in the prism tube 11, the prism shaft 12 is connected to the travel motor 13 through a coupling, and the sliding sleeve 9 is connected to a first radial screw assembly 14 that drives it to move in the radial direction of the roller body 5 and is installed on the right clamping block 2;
抵接轮7之间设有打磨辊15,打磨辊15通过第二滑动传动组件16连接有打磨电机17,第二滑动传动组件16与第一滑动传动组件结构相同,打磨辊15内侧抵接有支撑辊19,支撑辊19转动连接有遮挡罩18,遮挡罩18外侧固定连接有滑动杆20,滑动杆20贯穿有径向移动框21,滑动杆20上套设有与径向移动框21抵接的支撑弹簧22,且其外端螺纹连接有与滑动架1转动连接的径向调节螺杆23;右夹持块2外端转动连接有配重块35,配重块35下端固定连接有红外距离传感器36,行走电机13、打磨电机17和红外距离传感器36均电性连接有控制器。A grinding roller 15 is provided between the abutting wheels 7, and the grinding roller 15 is connected to a grinding motor 17 through a second sliding transmission assembly 16. The second sliding transmission assembly 16 has the same structure as the first sliding transmission assembly. A supporting roller 19 is abutted on the inner side of the grinding roller 15, and the supporting roller 19 is rotatably connected to a shielding cover 18. A sliding rod 20 is fixedly connected to the outer side of the shielding cover 18. The sliding rod 20 passes through a radial moving frame 21, and a supporting spring 22 abutting the radial moving frame 21 is sleeved on the sliding rod 20, and a radial adjusting screw 23 rotatably connected to the sliding frame 1 is threadedly connected at its outer end; a counterweight block 35 is rotatably connected to the outer end of the counterweight block 35, and an infrared distance sensor 36 is fixedly connected to the lower end of the counterweight block 35, and the walking motor 13, the grinding motor 17 and the infrared distance sensor 36 are all electrically connected to a controller.
具体的,在使用时,请参阅图6和图8,包括如下步骤:Specifically, when using, please refer to Figures 6 and 8, which include the following steps:
第一,安装打磨装置;将打磨装置安装在压路机的碾轮本体5上,使得两个夹持辊组件4的行走轮6分别抵接在碾轮本体5两侧端部的圆周内壁上,然后旋拧第一径向丝杆组件14,第一径向丝杆组件14通过滑动套9和辊轴8带动行走轮6在碾轮本体5的径向方向上移动,使得呈三角分布的行走轮6和两个抵接轮7夹持在碾轮本体5的端部内外侧,实现打磨装置的安装;First, install the grinding device; install the grinding device on the roller body 5 of the roller, so that the travel wheels 6 of the two clamping roller assemblies 4 are respectively abutted against the circumferential inner walls of the ends of the roller body 5 on both sides, and then screw the first radial screw assembly 14, which drives the travel wheels 6 to move in the radial direction of the roller body 5 through the sliding sleeve 9 and the roller shaft 8, so that the triangularly distributed travel wheels 6 and the two abutting wheels 7 are clamped on the inner and outer sides of the ends of the roller body 5, thereby realizing the installation of the grinding device;
第二,调节打磨辊15的位置;旋拧径向调节螺杆23,径向移动框21通过滑动杆20带动遮挡罩18向碾轮本体5靠近,遮挡罩18通过支撑辊19推动打磨辊15与碾轮本体5表面接触;Second, adjust the position of the grinding roller 15; screw the radial adjustment screw 23, the radial moving frame 21 drives the shielding cover 18 to approach the grinding wheel body 5 through the sliding rod 20, and the shielding cover 18 pushes the grinding roller 15 to contact the surface of the grinding wheel body 5 through the supporting roller 19;
第三,往复移动并打磨;控制器启动行走电机13、打磨电机17和红外距离传感器36,行走电机13通过棱柱轴12带动棱柱筒11转动,棱柱筒11通过传动齿轮组10带动辊轴8转动,辊轴8带动行走轮6转动,行走轮6沿着碾轮本体5的圆周面往复移动,需要说明的是,通过红外距离传感器36对打磨装置的离地竖直高度进行实时监测,避免打磨装置的高度过低与地面接触或者过高翻越到碾轮本体5的上部与压路机的机臂发生碰撞;Third, reciprocating and grinding; the controller starts the travel motor 13, the grinding motor 17 and the infrared distance sensor 36, the travel motor 13 drives the prism cylinder 11 to rotate through the prism shaft 12, the prism cylinder 11 drives the roller shaft 8 to rotate through the transmission gear set 10, the roller shaft 8 drives the travel wheel 6 to rotate, and the travel wheel 6 reciprocates along the circumferential surface of the roller body 5. It should be noted that the infrared distance sensor 36 is used to monitor the vertical height of the grinding device from the ground in real time to prevent the grinding device from being too low and contacting the ground or too high and climbing over the upper part of the roller body 5 and colliding with the machine arm of the roller;
同时,打磨电机17通过第二滑动传动组件16带动打磨辊15转动,打磨辊15对碾轮本体5的圆周表面进行移动往复打磨。At the same time, the grinding motor 17 drives the grinding roller 15 to rotate through the second sliding transmission assembly 16 , and the grinding roller 15 moves back and forth to grind the circumferential surface of the grinding wheel body 5 .
更换打磨面;启动压路机,压路机带动碾轮本体5横向往复滚动,使得打磨装置对整个碾轮本体5的外表面进行全面打磨。Replace the grinding surface; start the roller, which drives the roller body 5 to roll back and forth horizontally, so that the grinding device fully grinds the outer surface of the entire roller body 5.
相比传统的碾轮打磨装置,本发明通过滑动架1以及安装在滑动架1两端的夹持辊组件4,在对碾轮本体5进行打磨时,利用夹持辊组件4内连接有行走电机13的行走轮6以及与行走轮6形成三角分布的两个抵接轮7配合,使得打磨装置被稳定的夹持在碾轮本体5上并沿着碾轮本体5的圆周表面做弧形往复移动,同时启动打磨辊15抵接在碾轮本体5上对其进行打磨,使得打磨具有较好的稳定性,另外,利用红外距离传感器36监测并控制打磨装置的高度,适应压路机带动碾轮本体5横向滚动时自动调整打磨装置的弧形往复移动的范围,实现自动打磨,克服人工打磨时稳定性且操作繁琐的问题,且无需拆卸碾轮便于现场高效处理。Compared with the traditional roller grinding device, the present invention uses a sliding frame 1 and a clamping roller assembly 4 installed at both ends of the sliding frame 1. When grinding the roller body 5, the walking wheel 6 connected to the walking motor 13 in the clamping roller assembly 4 and the two abutment wheels 7 forming a triangular distribution with the walking wheel 6 are used to cooperate, so that the grinding device is stably clamped on the roller body 5 and moves back and forth in an arc along the circumferential surface of the roller body 5. At the same time, the grinding roller 15 is started to abut on the roller body 5 to grind it, so that the grinding has better stability. In addition, the infrared distance sensor 36 is used to monitor and control the height of the grinding device, and the range of the arc reciprocating movement of the grinding device is automatically adjusted when the roller drives the roller body 5 to roll horizontally, so as to realize automatic grinding, overcome the problems of stability and cumbersome operation during manual grinding, and there is no need to disassemble the roller to facilitate efficient on-site processing.
在本实施例中,行走轮6为表面粗糙的橡胶轮,抵接轮7为表面光滑的金属轮,抵接轮7与右夹持块2、左夹持块3的内侧壁转动连接。In this embodiment, the traveling wheel 6 is a rubber wheel with a rough surface, the abutting wheel 7 is a metal wheel with a smooth surface, and the abutting wheel 7 is rotatably connected to the inner side walls of the right clamping block 2 and the left clamping block 3 .
具体的,使得夹持辊组件4对碾轮本体5具有较好的夹持作用同时,方便打磨装置在碾轮本体5表面行走。Specifically, the clamping roller assembly 4 has a better clamping effect on the grinding wheel body 5 and facilitates the grinding device to move on the surface of the grinding wheel body 5.
请参阅图1,滑动架1靠近左夹持块3一侧设有与其纵向插接的拼接块101,拼接块101与左夹持块3固定连接,拼接块101螺纹连接有滑动架1转动连接的纵向调节丝杆34。Please refer to Figure 1. The sliding frame 1 is provided with a splicing block 101 longitudinally plugged therein on one side close to the left clamping block 3. The splicing block 101 is fixedly connected to the left clamping block 3. The splicing block 101 is threadedly connected to a longitudinal adjustment screw rod 34 rotatably connected to the sliding frame 1.
具体的,通过旋拧纵向调节丝杆34,拼接块101带动左夹持块3做纵向移动,改变右夹持块2和左夹持块3的间距,进而方便安装夹持辊组件4。Specifically, by screwing the longitudinal adjustment screw 34 , the splicing block 101 drives the left clamping block 3 to move longitudinally, thereby changing the spacing between the right clamping block 2 and the left clamping block 3 , thereby facilitating the installation of the clamping roller assembly 4 .
请参阅图7,右夹持块2和左夹持块3内壁均开设有供滑动套9卡接滑动的径向通槽201,滑动套9左侧呈圆管状结构且右侧呈矩形框状结构,棱柱筒11通过轴承与滑动套9右侧部分的转动连接。Please refer to Figure 7. The inner walls of the right clamping block 2 and the left clamping block 3 are both provided with radial through grooves 201 for the sliding sleeve 9 to slide and engage. The left side of the sliding sleeve 9 is a circular tubular structure and the right side is a rectangular frame structure. The prismatic tube 11 is rotatably connected to the right part of the sliding sleeve 9 through a bearing.
具体的,使得滑动套9对辊轴8具有较好的支撑效果,并使得滑动套9移动时具有较好的稳定性。Specifically, the sliding sleeve 9 has a better supporting effect on the roller shaft 8, and the sliding sleeve 9 has better stability when moving.
请参阅图6,配重块35的重心低于配重块35与右夹持块2铰接位置。Please refer to FIG. 6 , the center of gravity of the counterweight block 35 is lower than the hinged position between the counterweight block 35 and the right clamping block 2 .
具体的,配重块35在重力作用下始终竖直朝下,使得红外距离传感器36始终竖直朝下,监测打磨装置的竖直高度,进而便于控制打磨装置在碾轮本体5上的位置。Specifically, the counterweight 35 is always vertically downward under the action of gravity, so that the infrared distance sensor 36 is always vertically downward to monitor the vertical height of the grinding device, thereby facilitating the control of the position of the grinding device on the grinding wheel body 5.
第2种实施方式:Second implementation method:
图5、图11-15示出一种用于压路机碾轮的稳定型打磨装置,在第1种实施方式基础上,遮挡罩18为弧形罩,遮挡罩18上部固定连接有喷吹管24,且其下部固定连接有集尘盒25,遮挡罩18与集尘盒25连通处开设有弧形等距分布的多个抽吸槽1801,喷吹管24通过进气管26连通有抽供气装置,集尘盒25通过抽气管28与抽供气装置连通。Figures 5 and 11-15 show a stable grinding device for a roller wheel of a road roller. On the basis of the first embodiment, the shielding cover 18 is an arc-shaped cover, a blow pipe 24 is fixedly connected to the upper portion of the shielding cover 18, and a dust box 25 is fixedly connected to the lower portion thereof. A plurality of arc-shaped suction grooves 1801 equidistantly distributed are provided at the connection between the shielding cover 18 and the dust box 25. The blow pipe 24 is connected to an air extraction and supply device via an air inlet pipe 26, and the dust box 25 is connected to the air extraction and supply device via an air extraction pipe 28.
具体的,在打磨辊15对碾轮本体5圆周外壁打磨时,抽供气装置将气流注入到喷吹管24,喷吹管24对打磨辊15进行喷吹,使得打磨碎屑沿着遮挡罩18的内壁向下滑落,同时,集尘盒25内由于被抽气产生负压通过抽吸槽1801对滑落的碎屑进行负压收集,避免碎屑污染作业环境。Specifically, when the grinding roller 15 grinds the circumferential outer wall of the grinding wheel body 5, the air supply device injects air flow into the blow pipe 24, and the blow pipe 24 blows the grinding roller 15, so that the grinding debris slides down along the inner wall of the shielding cover 18. At the same time, the negative pressure generated in the dust box 25 due to the exhaust gas is collected by the suction groove 1801 to prevent the debris from polluting the working environment.
请参阅图14和图15,支撑辊19两端转动连接有与遮挡罩18内壁固定连接的支撑板,支撑辊19与遮挡罩18之间存在供碎屑滑落的间隙,支撑辊19两端固定套接有与打磨辊15端部抵接的胶套1901,且其位于两端胶套1901之间的部分固定连接有刷毛1902。Please refer to Figures 14 and 15. Both ends of the support roller 19 are rotatably connected to support plates fixedly connected to the inner wall of the shielding cover 18. There is a gap between the support roller 19 and the shielding cover 18 for debris to slide down. Both ends of the support roller 19 are fixedly sleeved with rubber sleeves 1901 that abut against the end of the grinding roller 15, and the part between the rubber sleeves 1901 at both ends is fixedly connected with bristles 1902.
具体的,打磨辊15转动时带动支撑辊19转动,支撑辊19上的刷毛1902对打磨辊15表面和遮挡罩18内壁进行同步刷洗清理,减少打磨辊15表面粘附的杂质并提高碎屑清理速度。Specifically, when the grinding roller 15 rotates, it drives the supporting roller 19 to rotate, and the bristles 1902 on the supporting roller 19 simultaneously brush and clean the surface of the grinding roller 15 and the inner wall of the shielding cover 18, thereby reducing impurities adhering to the surface of the grinding roller 15 and increasing the debris cleaning speed.
请参阅图12和图13,抽供气装置包括安装在左夹持块3内的鼓风筒27,鼓风筒27通过进气管26与喷吹管24连通,且其通过抽气管28与集尘盒25连通,鼓风筒27内嵌套有活塞29,活塞29延伸至鼓风筒27外侧并固定连接有卡接框30,卡接框30固定连接有偏心槽盘31,偏心槽盘31通过第三滑动传动组件32连接有插接轴33,插接轴33与打磨辊15滑动插接,第三滑动传动组件32与第一滑动传动组件结构相同,偏心槽盘31与第三滑动传动组件32的棱柱轴12连接。Please refer to Figures 12 and 13. The air extraction and supply device includes a blower 27 installed in the left clamping block 3. The blower 27 is connected to the blowing pipe 24 through the air inlet pipe 26, and is connected to the dust box 25 through the air extraction pipe 28. A piston 29 is nested in the blower 27. The piston 29 extends to the outside of the blower 27 and is fixedly connected to a clamping frame 30. The clamping frame 30 is fixedly connected to an eccentric groove disk 31. The eccentric groove disk 31 is connected to a plug-in shaft 33 through a third sliding transmission assembly 32. The plug-in shaft 33 is slidably plugged with the grinding roller 15. The third sliding transmission assembly 32 has the same structure as the first sliding transmission assembly. The eccentric groove disk 31 is connected to the prismatic shaft 12 of the third sliding transmission assembly 32.
具体的,打磨电机17通过第二滑动传动组件16带动打磨辊15转动,打磨辊15通过插接轴33带动第三滑动传动组件32的棱柱轴12转动,第三滑动传动组件32的棱柱轴12带动偏心槽盘31转动,偏心槽盘31通过卡接框30带动活塞29在鼓风筒27内往复移动,实现抽气和供气。Specifically, the grinding motor 17 drives the grinding roller 15 to rotate through the second sliding transmission assembly 16, the grinding roller 15 drives the prismatic shaft 12 of the third sliding transmission assembly 32 to rotate through the plug-in shaft 33, the prismatic shaft 12 of the third sliding transmission assembly 32 drives the eccentric groove disk 31 to rotate, and the eccentric groove disk 31 drives the piston 29 to reciprocate in the blower 27 through the clamping frame 30 to realize air extraction and air supply.
请参阅图12和图15,打磨辊15中心轴线位置开设有供插接轴33插入的棱柱腔1501,进气管26和抽气管28两者与鼓风筒27连通处均安装有单向阀。Please refer to Figures 12 and 15. A prismatic cavity 1501 for inserting the plug-in shaft 33 is opened at the central axis position of the grinding roller 15, and a one-way valve is installed at the connection between the air inlet pipe 26 and the air exhaust pipe 28 and the blower cylinder 27.
具体的,便于实现鼓风筒27的同步驱动,并实现气流的单向流动,提高碎屑喷吹和负压抽吸的效果,另外,插接轴33对打磨辊15提供支撑,提高打磨辊15的稳定性。Specifically, it is convenient to realize synchronous driving of the blower 27 and unidirectional flow of airflow, thereby improving the effects of debris blowing and negative pressure suction. In addition, the plug-in shaft 33 provides support for the grinding roller 15 to improve the stability of the grinding roller 15.
结合当前实际需求,本申请采用的上述实施方式,保护范围并不局限于此,在本领域技术人员所具备的知识范围内,不脱离本申请构思作出的各种变化,仍落在本发明的保护范围。In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
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| CN112281591A (en) * | 2020-11-20 | 2021-01-29 | 柯利佳 | Road roller with road surface leveling function |
| CN214089342U (en) * | 2020-09-18 | 2021-08-31 | 代学华 | Cement leveling equipment that building site used |
| WO2022077656A1 (en) * | 2020-10-15 | 2022-04-21 | 苏州赛硕拉不锈钢制品有限公司 | Surface polishing apparatus for stainless steel pipe |
| CN116494038A (en) * | 2023-06-13 | 2023-07-28 | 杭州老三机械有限公司 | Finish machining device and machining process for motor rotating shaft |
| CN117140212A (en) * | 2023-10-25 | 2023-12-01 | 江苏骏马压路机械有限公司 | A grinding and processing device for roller rollers |
-
2024
- 2024-08-22 CN CN202411158099.8A patent/CN118664414B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214089342U (en) * | 2020-09-18 | 2021-08-31 | 代学华 | Cement leveling equipment that building site used |
| WO2022077656A1 (en) * | 2020-10-15 | 2022-04-21 | 苏州赛硕拉不锈钢制品有限公司 | Surface polishing apparatus for stainless steel pipe |
| CN112281591A (en) * | 2020-11-20 | 2021-01-29 | 柯利佳 | Road roller with road surface leveling function |
| CN116494038A (en) * | 2023-06-13 | 2023-07-28 | 杭州老三机械有限公司 | Finish machining device and machining process for motor rotating shaft |
| CN117140212A (en) * | 2023-10-25 | 2023-12-01 | 江苏骏马压路机械有限公司 | A grinding and processing device for roller rollers |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120170569A (en) * | 2025-05-22 | 2025-06-20 | 山东鼎驰木业集团有限公司 | Column-shaped wood grinding device with adjustment mechanism |
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| Publication number | Publication date |
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| CN118664414B (en) | 2024-10-22 |
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