CN118654899A - A pressure detection device for processing accessories of trackless rubber-tyred vehicles for mining - Google Patents

Abstract

The present invention is applicable to the field of pressure detection technology, and provides a pressure detection device for processing accessories of mining trackless rubber-tyred vehicles, including a support base, a detection frame fixed on the top of the support base, an accessory support member arranged on the detection frame, and an accessory lifting structure equipped with a plurality of displacement sensors arranged on the support base; support columns are slidably connected to the two sides of the top of the detection frame, and a lifting frame is arranged between the two support columns; a mobile fixed seat is slidably connected to the lifting frame, and a telescopic rod is installed on the mobile fixed seat, and a pressure block with a pressure sensor, a high-speed monitoring camera, and a buffer spring are installed at the bottom telescopic end of the telescopic rod. The present invention can automatically transfer the carriage frame to be detected into the detection frame, and can automatically output after the detection is completed, without the need for manual operation, thereby reducing labor intensity, reducing damage to the carriage accessories, improving detection efficiency, and automatically completing the detection of pressures at different points.

Description

A pressure detection device for processing accessories of trackless rubber-tyred vehicles for mining

Technical Field

The invention relates to the technical field of pressure detection, and more specifically, to a pressure detection device for processing accessories of a trackless rubber-tyred mining vehicle.

Background Art

Rubber-tyred trackless vehicles for mining are trackless auxiliary transportation equipment designed for coal mines and other mining environments, with flame-retardant rubber wheels as the walking mechanism and explosion-proof diesel engines or explosion-proof motors as the power mechanism. In order to ensure the quality of the rubber-tyred trackless vehicles for mining, it is often necessary to test the pressure resistance of vehicle parts during the production process to improve the stability of the overall performance of the vehicle.

Traditional measurement methods mostly involve manually selecting several pressure value points for measurement, and the pressure detection in the production process of existing mining trackless rubber-tyred vehicles mostly involves detecting accessories in structures such as running parts or transmission parts, while there is a lack of dedicated detection devices for the frames used to assemble the carriages of mining trackless rubber-tyred vehicles. Several pressure value points are still manually selected for measurement, relying on manual detection. Not only is the detection efficiency low, but also due to the lack of dedicated detection devices, manual movement and adjustment are required, and the operation is more cumbersome. The measurement efficiency is low and the labor intensity of the detection personnel is increased; due to the lack of dedicated detection devices for detection, the weight of the carriage frame needs to be detected, which is heavy, not only easily damages the accessories, but also is inconvenient to operate, and the detection results are not accurate.

Summary of the invention

In view of the deficiencies in the prior art, the object of the present invention is to provide a pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle.

To solve the above technical problems, the present invention is achieved through the following technical solutions:

The present invention discloses a pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle, comprising a support base and a loading and unloading conveying mechanism respectively arranged on both sides of the support base, a detection frame is fixed on the top of the support base, an accessory support is slidably connected to the detection frame, the accessory support extends to the inside of the detection frame through a through groove penetrating the detection frame, an accessory lifting structure extending into the detection frame is fixed on the top of the support base, and a plurality of displacement sensors are installed on the accessory lifting structure.

Support columns are slidably connected to both sides of the top of the detection frame, a first screw rod is installed on the top of the detection frame and is transmission-connected to the support columns, a lifting frame is arranged between the two support columns, and a second screw rod is transmission-connected to the lifting frame in the vertical direction inside the support column.

A movable fixed seat is slidably connected to the lifting frame, a third screw rod is provided on the lifting frame, which is transmission-connected to the movable fixed seat, a telescopic rod is installed on the movable fixed seat, an adjusting disk is fixed to the telescopic end at the bottom of the telescopic rod, a connecting disk is rotatably connected to the bottom of the adjusting disk, a connecting shaft is fixed to the bottom of the connecting disk, a pressure block with a pressure sensor is installed at the bottom of the connecting shaft, a high-speed monitoring camera and a buffer spring are installed on the connecting shaft, and the bottom end of the buffer spring is fixedly connected to the top of the pressure block.

As a preferred technical solution of the present invention, a guide roller is laterally installed on the top of the detection frame and close to one end of the loading conveying mechanism and the unloading conveying mechanism, and the top of the guide roller is flush with the top of the loading conveying mechanism and the unloading conveying mechanism.

As a preferred technical solution of the present invention, an adjusting thread column penetrating the adjusting disk is fixed on the top of the connecting disk, a locking nut is threadedly connected to the top of the adjusting thread column, and an arc guide groove cooperating with the adjusting thread column is opened on the adjusting disk.

As a preferred technical solution of the present invention, the pressure block is hinged to the bottom end of the connecting shaft, there are several pressure sensors and they are all installed at the bottom of the pressure block, the high-speed monitoring camera and the buffer spring are installed on the outer circular surface of the connecting shaft through a cross-shaped bracket, and the end of the buffer spring away from the cross-shaped bracket is fixedly connected to the top of the pressure block.

As a preferred technical solution of the present invention, the accessory support comprises a sliding block slidably connected to the detection frame, a sliding frame cooperating with the sliding block is fixed to the side of the detection frame, a support block penetrating the detection frame and extending into the interior of the detection frame is fixed at one end of the sliding block, an end of the support block located inside the detection frame is rotatably connected to an L-shaped accessory support plate, a fastening threaded column penetrating the sliding frame is fixed to the other end of the sliding block, a fastening threaded column located outside the sliding frame is fixed with a fastening nut having one end pressed against the sliding frame, and a sliding groove cooperating with the fastening threaded column is provided on the sliding frame.

As a preferred technical solution of the present invention, the accessory lifting structure includes a lifting rod fixed at the bottom of the support base, a support frame is fixed on the top of the lifting rod, and several displacement sensors are fixed in the support frame through mounting strips. There are multiple groups of displacement sensors in the support frame and they are arranged linearly, and several conveying rollers are installed in the support frame.

As a preferred technical solution of the present invention, a first guide rail slidably connected to the supporting column is fixed on the top of the detection frame, a second guide rail slidably connected to the movable fixed seat is fixed on the lifting frame, a guide rod penetrating the movable fixed seat and slidably connected to the movable fixed seat is fixed on the lifting frame, and internally threaded sliders transmission-connected to the second screw rod are fixed at both ends of the lifting frame.

As a preferred technical solution of the present invention, one end of the first screw rod is transmission connected to a first servo motor installed on the detection frame, one end of the second screw rod located outside the supporting column is transmission connected to a second servo motor installed on the supporting column, and one end of the third screw rod is transmission connected to a third servo motor installed on the lifting frame.

As a preferred technical solution of the present invention, a controller is installed on the detection frame, and the telescopic rod is a hydraulic rod or an electric rod or a ball screw structure.

The advantages of the present invention are:

1. The present invention is provided with a special detection device for the carriage frame of the mining trackless rubber-tyred vehicle. During the detection process, the carriage frame to be detected can be automatically transmitted to the detection frame, and can be automatically output after the detection is completed. No manual operation is required, which reduces labor intensity and reduces damage to the carriage accessories. At the same time, the detection efficiency is further improved.

2. The present invention uses a high-speed monitoring camera set on the pressing block to coordinate the movement of the first screw rod, the second screw rod, and the third screw rod. There is no need for manual operation to move the car frame for inspection. It only needs to mark the points for pressure detection. Under the control of the high-speed monitoring camera and the controller, the pressing block with the pressure sensor is moved to the marked points for pressure detection. The degree of automation and detection efficiency are high, and multi-point pressure detection can be performed, further improving the accuracy of the detection data, so as to control the quality of the produced cars.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic structural diagram of a pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to the present invention.

FIG. 2 is a schematic diagram of the structure of the detection structure used in conjunction with the present invention.

FIG. 3 is a schematic diagram of the structure of the supporting column and the lifting frame in cooperation with each other according to the present invention.

FIG. 4 is a front view of FIG. 3 .

Fig. 5 is a schematic diagram of the cross-sectional structure at A-A in Fig. 4.

FIG6 is a schematic diagram of the structure in which the lifting frame, the movable fixing seat, the telescopic rod and the pressing block are connected.

FIG. 7 is a schematic structural diagram from the lower right perspective of FIG. 6 .

FIG. 8 is a schematic structural diagram of FIG. 6 from another viewing angle.

FIG. 9 is a schematic structural diagram of an accessory lifting structure.

FIG. 10 is a schematic structural diagram of an accessory support.

FIG. 11 is a schematic diagram of the structure of a detection frame.

In the attached drawings: 1. Support base; 2. Loading conveying mechanism; 3. Unloading conveying mechanism; 4. Detection frame;

5. Accessory support; 501. Sliding block; 502. Support block; 503. L-shaped accessory support plate; 504. Fastening threaded column; 505. Fastening nut;

6. Through slot;

7. Accessory lifting structure; 701. Lifting rod; 702. Support frame; 703. Conveying roller;

8. Displacement sensor; 9. Support column; 10. First screw rod; 11. Lifting frame; 12. Second screw rod; 13. Mobile fixed seat; 14. Third screw rod; 15. Telescopic rod; 16. Adjusting plate; 17. Connecting plate; 18. Connecting shaft; 19. Pressure sensor; 20. Pressure block; 21. High-speed monitoring camera; 22. Buffer spring; 23. Guide roller; 24. Adjusting threaded column; 25. Locking nut; 26. Arc guide groove; 27. Cross bracket; 28. Slide frame; 29. First guide rail; 30. Second guide rail; 31. Guide rod; 32. Internal thread slider; 33. First servo motor; 34. Second servo motor; 35. Third servo motor; 36. Controller.

DETAILED DESCRIPTION

In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

Embodiment 1: Please refer to the structural schematic diagrams of Figures 1-11. The present invention provides the following technical solutions:

Specifically, it refers to a pressure detection device for processing accessories of mining trackless rubber-tyred vehicles, including a support base 1 and a loading and conveying mechanism 2 and a unloading and conveying mechanism 3 respectively arranged on both sides of the support base 1, a detection frame 4 is fixed on the top of the support base 1, a controller 36 is installed on the detection frame 4, an accessory support 5 is slidably connected to the detection frame 4, the accessory support 5 extends to the inside of the detection frame 4 through a through groove 6 that penetrates the detection frame 4, a accessory lifting structure 7 extending into the detection frame 4 is fixed on the top of the support base 1, a plurality of displacement sensors 8 are installed on the accessory lifting structure 7, the plurality of displacement sensors 8 are fixed in the support frame 702 through mounting strips, and there are multiple groups of displacement sensors 8 in the support frame 702 and they are arranged linearly.

Support columns 9 are slidably connected to both sides of the top of the detection frame 4. A first screw rod 10 connected to the support column 9 is installed on the top of the detection frame 4. A lifting frame 11 is arranged between the two support columns 9. A second screw rod 12 connected to the lifting frame 11 is arranged in the vertical direction inside the support column 9.

A movable fixed seat 13 is slidably connected to the lifting frame 11, and a third screw rod 14 is provided on the lifting frame 11 and is transmission-connected to the movable fixed seat 13. A telescopic rod 15 is installed on the movable fixed seat 13. The telescopic rod 15 is a hydraulic rod, an electric rod or a ball screw structure. An adjusting disk 16 is fixed to the telescopic end at the bottom of the telescopic rod 15. A connecting disk 17 is rotatably connected to the bottom of the adjusting disk 16. A connecting shaft 18 is fixed to the bottom of the connecting disk 17. A pressure block 20 with a pressure sensor 19 is installed at the bottom of the connecting shaft 18. A high-speed monitoring camera 21 and a buffer spring 22 are installed on the connecting shaft 18. The bottom end of the buffer spring 22 is fixedly connected to the top of the pressure block 20.

A guide roller 23 is transversely installed at the top of the detection frame 4 and at one end close to the loading conveying mechanism 2 and the unloading conveying mechanism 3 , and the top of the guide roller 23 is flush with the top of the loading conveying mechanism 2 and the unloading conveying mechanism 3 .

The accessory support 5 includes a sliding block 501 that is slidably connected to the detection frame 4, a sliding frame 28 that cooperates with the sliding block 501 is fixed to the side of the detection frame 4, a support block 502 that penetrates the detection frame 4 and extends to the inside of the detection frame 4 is fixed at one end of the sliding block 501, and an end of the support block 502 located inside the detection frame 4 is rotatably connected to an L-shaped accessory support plate 503, and a fastening threaded column 504 that penetrates the sliding frame 28 is fixed to the other end of the sliding block 501, and a fastening nut 505 that has one end pressed against the sliding frame 28 is fixed to the end of the fastening threaded column 504 located outside the sliding frame 28, and a sliding groove that cooperates with the fastening threaded column 504 is opened on the sliding frame 28.

The accessory lifting structure 7 includes a lifting rod 701 fixed to the bottom of the support base 1 , a support frame 702 is fixed to the top of the lifting rod 701 , and a plurality of conveying rollers 703 are installed in the support frame 702 .

A first guide rail 29 slidably connected to the support column 9 is fixed on the top of the detection frame 4, a second guide rail 30 slidably connected to the movable fixed seat 13 is fixed on the lifting frame 11, a guide rod 31 penetrating the movable fixed seat 13 and slidably connected to the movable fixed seat 13 is fixed on the lifting frame 11, and internal threaded sliders 32 transmission-connected to the second screw rod 12 are fixed at both ends of the lifting frame 11.

One end of the first screw rod 10 is transmission connected to the first servo motor 33 installed on the detection frame 4, the end of the second screw rod 12 located outside the supporting column 9 is transmission connected to the second servo motor 34 installed on the supporting column 9, and one end of the third screw rod 14 is transmission connected to the third servo motor 35 installed on the lifting frame 11.

The working principle of the pressure detection device for processing accessories of mining trackless rubber-tyred vehicles provided by the present invention is as follows:

Working principle: The feeding conveying mechanism 2 conveys the carriage frame to be inspected to the conveying roller 703 on the accessory lifting structure 7 in the inspection frame 4, and the lifting rod 701 contracts, thereby driving the support frame 702 to descend, and then descending together with the carriage frame placed on the conveying roller 703, and fixing the carriage frame in the inspection frame 4 through the accessory support 5, and marking the position where pressure detection is required with a marking pen (or marking the carriage frame before it is transported to the inspection frame 4), and after the high-speed monitoring camera 21 detects the marked point, the controller 36 controls the pressure sensor The pressure block 20 of the device 19 moves to the corresponding marked point, and the telescopic rod 15 drives the pressure block 20 to move downward continuously to apply pressure to the car frame. At this time, the pressure sensor 19 transmits the pressure data to the controller 36 and records it in real time. The multiple displacement sensors 8 located at the bottom of the car frame transmit the data of deformation or displacement at different positions of the car frame to the controller 36 and record it. Finally, the detection data is displayed on the controller 36. The display data of the detection data under continuous pressure can accurately obtain the situation of the car frame under different pressures, thereby improving the measurement efficiency and accuracy.

Embodiment 2: Based on the specific embodiment 1, the difference of this embodiment is that:

As shown in Fig. 6-8, an adjusting threaded column 24 penetrating the adjusting disk 16 is fixed on the top of the connecting disk 17, a locking nut 25 is threadedly connected to the top of the adjusting threaded column 24, and an arc guide groove 26 cooperating with the adjusting threaded column 24 is provided on the adjusting disk 16. When the pressure block 20 does not fit the required detection position, it can be adjusted by loosening the locking nut 25 to ensure that the multiple pressure sensors 19 fit the detection point or surface, thereby improving the accuracy of the detection result.

The pressing block 20 is hinged to the bottom end of the connecting shaft 18, and there are several pressure sensors 19, which are all installed at the bottom of the pressing block 20. Limiting protrusions inclined toward the cross-shaped bracket 27 are set at both ends of the pressing block 20. The high-speed monitoring camera 21 and the buffer spring 22 are installed on the outer circumferential surface of the connecting shaft 18 through the cross-shaped bracket 27. The end of the buffer spring 22 away from the cross-shaped bracket 27 is fixedly connected to the top of the pressing block 20, and can automatically adjust when pressure is applied according to changes in the detection position and angle, so that the pressing block 20 fits the detection position. After the detection is completed, the pressing block 20 returns to its original position under the action of the buffer spring 22 (the limiting protrusion can form a buffer cavity at one end between the cross-shaped bracket 27 and the pressing block 20 when the buffer spring 22 is compressed, leaving enough deformation gap for the buffer spring 22 to avoid the situation where the spring itself loses its elastic deformation due to the pressure being greater than the maximum force that the spring can withstand within its own deformation range), which is convenient for the subsequent pressure detection to continue, without manual adjustment, reducing labor intensity and improving detection efficiency.

The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims (9)

1. A pressure detection device for processing accessories of a trackless rubber-tyred mining vehicle, comprising a support base (1) and a loading and conveying mechanism (2) and a unloading and conveying mechanism (3) respectively arranged on both sides of the support base (1), wherein a detection frame (4) is fixed on the top of the support base (1), characterized in that: An accessory support (5) is slidably connected to the detection frame (4); the accessory support (5) extends into the detection frame (4) through a through slot (6) penetrating the detection frame (4); an accessory lifting structure (7) extending into the detection frame (4) is fixed to the top of the support base (1); and a plurality of displacement sensors (8) are mounted on the accessory lifting structure (7); Support columns (9) are slidably connected to both sides of the top of the detection frame (4); a first screw rod (10) is installed on the top of the detection frame (4) and is connected to the support column (9); a lifting frame (11) is arranged between the two support columns (9); and a second screw rod (12) is arranged in the vertical direction inside the support column (9) and is connected to the lifting frame (11); The lifting frame (11) is slidably connected with a movable fixed seat (13), the lifting frame (11) is provided with a third screw rod (14) which is transmission-connected with the movable fixed seat (13), the movable fixed seat (13) is installed with a telescopic rod (15), the telescopic end of the bottom of the telescopic rod (15) is fixed with an adjusting disk (16), the bottom of the adjusting disk (16) is rotatably connected with a connecting disk (17), the bottom of the connecting disk (17) is fixed with a connecting shaft (18), the bottom end of the connecting shaft (18) is installed with a pressure block (20) with a pressure sensor (19), the connecting shaft (18) is installed with a high-speed monitoring camera (21) and a buffer spring (22), the bottom end of the buffer spring (22) is fixedly connected with the top of the pressure block (20). 2. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that a guide roller (23) is transversely installed at the top of the detection frame (4) and close to one end of the loading conveying mechanism (2) and the unloading conveying mechanism (3), and the top of the guide roller (23) is flush with the top of the loading conveying mechanism (2) and the top of the unloading conveying mechanism (3). 3. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that an adjusting threaded column (24) penetrating the adjusting disk (16) is fixed to the top of the connecting disk (17), a locking nut (25) is threadedly connected to the top of the adjusting threaded column (24), and an arc guide groove (26) cooperating with the adjusting threaded column (24) is provided on the adjusting disk (16). 4. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that the pressure block (20) is hinged to the bottom end of the connecting shaft (18), there are several pressure sensors (19) and they are all installed at the bottom of the pressure block (20), the high-speed monitoring camera (21) and the buffer spring (22) are installed on the outer circumferential surface of the connecting shaft (18) through a cross-shaped bracket (27), and the end of the buffer spring (22) away from the cross-shaped bracket (27) is fixedly connected to the top of the pressure block (20). 5. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that the accessory support (5) comprises a sliding block (501) slidably connected to a detection frame (4), a sliding frame (28) cooperating with the sliding block (501) is fixed to the side of the detection frame (4), a support block (502) penetrating the detection frame (4) and extending into the interior of the detection frame (4) is fixed at one end of the sliding block (501), one end of the support block (502) located inside the detection frame (4) is rotatably connected to an L-shaped accessory support plate (503), a fastening threaded column (504) penetrating the sliding frame (28) is fixed at the other end of the sliding block (501), one end of the fastening threaded column (504) located outside the sliding frame (28) is fixed with a fastening nut (505) having one end pressed against the sliding frame (28), and a sliding groove cooperating with the fastening threaded column (504) is provided on the sliding frame (28). 6. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that the accessory lifting structure (7) includes a lifting rod (701) fixed to the bottom of the support base (1), a support frame (702) is fixed on the top of the lifting rod (701), and a plurality of displacement sensors (8) are fixed in the support frame (702) through mounting strips, and a plurality of displacement sensors (8) are arranged in a linear manner in the support frame (702), and a plurality of conveying rollers (703) are installed in the support frame (702). 7. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that a first guide rail (29) slidably connected to a support column (9) is fixed to the top of the detection frame (4), a second guide rail (30) slidably connected to a movable fixed seat (13) is fixed to the lifting frame (11), a guide rod (31) penetrating the movable fixed seat (13) and slidably connected to the movable fixed seat (13) is fixed to the lifting frame (11), and internal threaded sliders (32) transmission-connected to the second screw rod (12) are fixed at both ends of the lifting frame (11). 8. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that one end of the first screw rod (10) is transmission-connected to a first servo motor (33) installed on a detection frame (4), one end of the second screw rod (12) located outside the support column (9) is transmission-connected to a second servo motor (34) installed on the support column (9), and one end of the third screw rod (14) is transmission-connected to a third servo motor (35) installed on a lifting frame (11). 9. A pressure detection device for processing accessories of a mining trackless rubber-tyred vehicle according to claim 1, characterized in that a controller (36) is installed on the detection frame (4), and the telescopic rod (15) is a hydraulic rod or an electric rod or a ball screw structure.