CN118653681A - Horse stool for reducing the conveying resistance of ground pump concrete and its use method - Google Patents

Horse stool for reducing the conveying resistance of ground pump concrete and its use method Download PDF

Info

Publication number
CN118653681A
CN118653681A CN202410779477.8A CN202410779477A CN118653681A CN 118653681 A CN118653681 A CN 118653681A CN 202410779477 A CN202410779477 A CN 202410779477A CN 118653681 A CN118653681 A CN 118653681A
Authority
CN
China
Prior art keywords
support
cylinder
pipe
frame
reducing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410779477.8A
Other languages
Chinese (zh)
Inventor
李雄英
郑永昆
刘铁鑫
汪洋
罗聪宝
丁浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Communications Second Navigation Bureau Kunming Construction Co ltd
Original Assignee
China Communications Second Navigation Bureau Kunming Construction Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Communications Second Navigation Bureau Kunming Construction Co ltd filed Critical China Communications Second Navigation Bureau Kunming Construction Co ltd
Priority to CN202410779477.8A priority Critical patent/CN118653681A/en
Publication of CN118653681A publication Critical patent/CN118653681A/en
Pending legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

本发明提供一种降低地泵混凝土输送阻力的马凳及其使用方法,架体的底层框架上设有第一滑轨,支吊架与第一滑轨滑动连接,泵管套设在支吊架中,支吊架两侧对称设有减振机构,减振机构一端与支吊架底座连接,另一端与架体连接,泵管穿过架体沿第一滑轨往复运动,泵管管端设有传送机构与转动支架,支吊架上方设有套管移动机构,架体下方设有万向轮与液压缸,解决泵送摩阻力、冲击力大,引起模板面位移,影响产品质量,搬运马凳、泵管人力消耗大,马凳不可回收利用的问题。

The present invention provides a horse stool for reducing the conveying resistance of a ground pump concrete and a method for using the same. A first slide rail is provided on the bottom frame of a frame body, a support bracket is slidably connected to the first slide rail, a pump pipe sleeve is arranged in the support bracket, vibration reduction mechanisms are symmetrically provided on both sides of the support bracket, one end of the vibration reduction mechanism is connected to the support bracket base, and the other end is connected to the frame body, the pump pipe passes through the frame body and reciprocates along the first slide rail, a transmission mechanism and a rotating bracket are provided at the end of the pump pipe, a sleeve moving mechanism is provided above the support bracket, and a universal wheel and a hydraulic cylinder are provided below the frame body, so as to solve the problems of large pumping friction resistance and impact force, displacement of the template surface, affecting product quality, large labor consumption in carrying the horse stool and the pump pipe, and non-recyclable horse stool.

Description

降低地泵混凝土输送阻力的马凳及其使用方法Horse stool for reducing the conveying resistance of ground pump concrete and its use method

技术领域Technical Field

本发明涉及建筑施工装置技术领域,尤其是涉及一种降低地泵混凝土输送阻力的马凳及其使用方法。The invention relates to the technical field of building construction devices, in particular to a horse stool for reducing the conveying resistance of a ground pump concrete and a use method thereof.

背景技术Background Art

在国内建筑工程施工领域,随着城市化进程的加速和土地资源的日益紧张,高层建筑已经成为了主流建筑形式。在这样的背景下,混凝土的输送方式一般以泵送为主,因其高效、快速的特点而被广泛应用。然而,在泵送过程中,输送泵管的支设问题逐渐凸显出来。In the field of domestic construction engineering, with the acceleration of urbanization and the increasing shortage of land resources, high-rise buildings have become the mainstream building form. In this context, the main method of concrete delivery is pumping, which is widely used due to its high efficiency and speed. However, during the pumping process, the problem of supporting the delivery pump pipe gradually becomes prominent.

按照传统的施工方法,混凝土输送泵管通常是通过普通马凳支设在尚未浇筑混凝土的模板面上的。这些马凳大多是由现场钢筋焊接而成的简易结构,虽然制作简便,但在实际使用中存在诸多问题。首先,由于混凝土在输送过程中会受到输送泵活塞运动的影响,产生一定的水平推力,这种力量会直接作用在模板面上。而传统的简易马凳往往无法提供足够的稳定性和支撑力,导致模板及其支架容易产生前进方向的水平位移,进而影响混凝土浇筑的质量和成型效果。其次,施工现场所使用的这些简易马凳通常是不可回收利用的。一旦施工完成,这些马凳便被视为废旧材料进行处理,这不仅造成了资源的极大浪费,还增加了建筑施工过程中的环境负担。在当前绿色环保理念日益深入人心的背景下,这种资源浪费的现象亟待改善。According to the traditional construction method, the concrete delivery pump pipe is usually supported on the formwork surface where concrete has not yet been poured through an ordinary horse stool. Most of these horse stools are simple structures welded by on-site steel bars. Although they are easy to make, they have many problems in actual use. First of all, since the concrete will be affected by the movement of the delivery pump piston during the delivery process, a certain horizontal thrust will be generated, and this force will directly act on the formwork surface. However, the traditional simple horse stools often cannot provide sufficient stability and support, which makes the formwork and its bracket easily produce horizontal displacement in the forward direction, thereby affecting the quality and molding effect of concrete pouring. Secondly, these simple horse stools used on the construction site are usually not recyclable. Once the construction is completed, these horse stools are regarded as waste materials for disposal, which not only causes a great waste of resources, but also increases the environmental burden during the construction process. In the context of the increasingly popular concept of green environmental protection, this phenomenon of resource waste needs to be improved urgently.

因此,针对高层建筑混凝土泵送过程中存在的问题,寻求一种既能保证施工质量又能实现资源节约的新型泵管支架方案显得尤为重要。这样的方案不仅能够提高施工效率和质量水平,还能够推动建筑工程施工向更加绿色、环保的方向发展。Therefore, in view of the problems existing in the concrete pumping process of high-rise buildings, it is particularly important to seek a new pump pipe support solution that can both ensure construction quality and save resources. Such a solution can not only improve construction efficiency and quality level, but also promote the construction of construction projects in a greener and more environmentally friendly direction.

发明内容Summary of the invention

本发明的主要目的在于提供一种降低地泵混凝土输送阻力的马凳及其使用方法,解决泵送摩阻力、冲击力大,引起模板面位移,影响产品质量,搬运马凳、泵管人力消耗大,马凳不可回收利用的问题。The main purpose of the present invention is to provide a horse stool for reducing the conveying resistance of ground pump concrete and a method of using the same, so as to solve the problems of large pumping friction and impact force, which cause displacement of the template surface and affect product quality, large manpower consumption in carrying the horse stool and pump pipe, and the non-recyclability of the horse stool.

为解决上述技术问题,本发明所采用的技术方案是:一种降低地泵混凝土输送阻力的马凳,架体的底层框架上设有第一滑轨,支吊架与第一滑轨滑动连接,泵管套设在支吊架中,支吊架两侧对称设有减振机构,减振机构一端与支吊架底座连接,另一端与架体连接,泵管穿过架体沿第一滑轨往复运动。In order to solve the above technical problems, the technical solution adopted by the present invention is: a horse stool for reducing the resistance of ground pump concrete transportation, a first slide rail is provided on the bottom frame of the frame, the support bracket is slidably connected to the first slide rail, the pump pipe sleeve is arranged in the support bracket, and vibration reduction mechanisms are symmetrically provided on both sides of the support bracket, one end of the vibration reduction mechanism is connected to the support bracket base, and the other end is connected to the frame, and the pump pipe passes through the frame and reciprocates along the first slide rail.

优选方案中,架体的结构为:底层框架四角上方设有立杆,四条立杆均向内倾斜相同的角度,且分别与顶层框架四角连接,顶层框架上设有盖板,底层框架短边相邻两立杆之间垂直设有横杆。In the preferred embodiment, the structure of the frame is as follows: vertical poles are provided above the four corners of the bottom frame, the four vertical poles are all inclined inward at the same angle and are respectively connected to the four corners of the top frame, a cover plate is provided on the top frame, and a cross bar is vertically provided between two adjacent vertical poles on the short side of the bottom frame.

优选方案中,底层框架上两长边之间平行对称设有两条第一滑轨,支吊架底座两端通过第一滑块与第一滑轨滑动连接;In the preferred embodiment, two first slide rails are symmetrically arranged between the two long sides of the bottom frame, and both ends of the support and hanger base are slidably connected to the first slide rails through first sliders;

支吊架的结构为:支吊架底座上设有两个半圆弧状的管套,管套两侧圆弧末端设有第一连接板,管套与支吊架底座之间设有多个支撑筋板,支架胶垫套设在管套与泵管之间。The structure of the support bracket is as follows: two semicircular pipe sleeves are provided on the support bracket base, first connecting plates are provided at the arc ends on both sides of the pipe sleeves, multiple supporting ribs are provided between the pipe sleeves and the support bracket base, and the bracket rubber pad sleeve is provided between the pipe sleeves and the pump pipe.

优选方案中,减振机构的结构为:阻尼器套设在第一弹性件中,第一弹性件一端与支吊架底座连接,另一端与阻尼器缸体中部连接,阻尼器移动端与支吊架底座连接,另一端与横杆连接。In the preferred embodiment, the structure of the vibration reduction mechanism is as follows: the damper is sleeved in the first elastic member, one end of the first elastic member is connected to the support bracket base, and the other end is connected to the middle part of the damper cylinder body, the movable end of the damper is connected to the support bracket base, and the other end is connected to the cross bar.

优选方案中,架体一侧横杆上设有传送机构,传送机构的结构为:导向支架下端与横杆连接,导向支架两端支臂分别与两根齿轮轴转动连接,传送带绕过两端齿轮轴,且内侧齿形结构与齿轮轴啮合,支臂上端设有导向块,泵管设置在传送带上,两侧导向块之间;In the preferred embodiment, a transmission mechanism is provided on a cross bar on one side of the frame body, and the structure of the transmission mechanism is as follows: the lower end of the guide bracket is connected to the cross bar, the support arms at both ends of the guide bracket are respectively rotatably connected to the two gear shafts, the conveyor belt passes around the gear shafts at both ends, and the inner toothed structure is meshed with the gear shafts, a guide block is provided at the upper end of the support arm, and the pump pipe is arranged on the conveyor belt between the guide blocks on both sides;

传送机构一侧设有第一电机,第一电机输出端设有驱动齿轮,伸入传送带内两根齿轮轴之间,且与传送带啮合,驱动传送带上平面沿泵管径向移动。A first motor is provided on one side of the conveying mechanism, and a driving gear is provided at the output end of the first motor, which extends into between two gear shafts in the conveying belt and meshes with the conveying belt to drive the upper plane of the conveying belt to move radially along the pump pipe.

优选方案中,第一电机下方横杆上设有第二滑轨,第一电机下表面通过第二滑块与第二滑轨滑动连接,第一电机固定端通过第二弹性件与架体连接,传送机构另一侧设有第一气缸,第一气缸输出轴与第一电机输出轴同轴对向设置,驱动第一电机沿第二滑轨滑动,使驱动齿轮离开传送带内表面范围。In the preferred embodiment, a second slide rail is provided on the cross bar below the first motor, the lower surface of the first motor is slidably connected to the second slide rail through a second slider, the fixed end of the first motor is connected to the frame through a second elastic member, and a first cylinder is provided on the other side of the conveying mechanism. The output shaft of the first cylinder is coaxially opposite to the output shaft of the first motor, driving the first motor to slide along the second slide rail, so that the driving gear leaves the inner surface range of the conveyor belt.

优选方案中,支吊架上方设有第二气缸,第二气缸输出轴设有轴端螺纹,支吊架上半部分管套顶端设有螺纹管套,轴端螺纹与螺纹管套螺纹连接,第二气缸缸体顶端与旋转轴一端连接,旋转轴中部设有蜗轮,旋转轴另一端与架体顶部盖板转动连接,旋转轴一侧设有第二电机,另一侧设有轴承座,蜗杆与蜗轮啮合,且一端与第二电机输出轴连接,另一端与轴承座转动连接,第二气缸与第二电机共同驱动轴端螺纹旋转下压与管套连接。In the preferred embodiment, a second cylinder is provided above the support and hanger, and the output shaft of the second cylinder is provided with a shaft end thread, a threaded sleeve is provided at the top of the pipe sleeve of the upper part of the support and hanger, and the shaft end thread is threadedly connected with the threaded sleeve, the top of the second cylinder body is connected with one end of the rotating shaft, a worm gear is provided in the middle of the rotating shaft, and the other end of the rotating shaft is rotatably connected with the top cover plate of the frame body, a second motor is provided on one side of the rotating shaft, and a bearing seat is provided on the other side, the worm is meshed with the worm gear, and one end is connected to the output shaft of the second motor, and the other end is rotatably connected to the bearing seat, and the second cylinder and the second motor jointly drive the shaft end thread to rotate and press down to connect with the sleeve.

优选方案中,架体另一侧横杆上设有转动支架,基座与横杆连接,旋转架与基座转动连接,旋转架为圆弧状,泵管管端外表面抵靠在旋转架上。In the preferred embodiment, a rotating bracket is provided on the cross bar on the other side of the frame body, the base is connected to the cross bar, the rotating frame is rotatably connected to the base, the rotating frame is arc-shaped, and the outer surface of the pump tube end abuts against the rotating frame.

优选方案中,底层框架四角下方通过第二连接板与万向轮连接,万向轮外侧设有液压缸,液压缸通过连接管套与第二连接板连接,液压缸输出轴轴端设有圆形支垫,支垫下表面设有防滑涂层。In the preferred embodiment, the bottom four corners of the bottom frame are connected to the universal wheel through a second connecting plate. A hydraulic cylinder is provided on the outside of the universal wheel. The hydraulic cylinder is connected to the second connecting plate through a connecting pipe sleeve. A circular support pad is provided at the end of the output shaft of the hydraulic cylinder, and an anti-slip coating is provided on the lower surface of the support pad.

优选方案中,该方法包括:In a preferred embodiment, the method comprises:

S1、第二气缸与支吊架上半部分管套连接,并处于初始位置;S1, the second cylinder is connected to the upper pipe sleeve of the support and hanger and is in the initial position;

S2、液压缸位于初始位置,架体移动至施工点后,液压缸下压,万向轮离开地面;S2, the hydraulic cylinder is at the initial position. After the frame moves to the construction point, the hydraulic cylinder presses down and the universal wheel leaves the ground;

S3、第一气缸位于初始位置,传送机构将泵管移至支吊架固定点位上;S3, the first cylinder is at the initial position, and the transmission mechanism moves the pump pipe to the fixed point of the support and hanger;

S4、第二气缸下压,支吊架上、下半部分管套连接锁紧后,第二气缸旋转回缩至初始位置;S4, the second cylinder is pressed down, and after the upper and lower pipe sleeves of the support and hanger are connected and locked, the second cylinder rotates and retracts to the initial position;

S5、第一气缸推动驱动齿轮离开传送带内表面范围;S5, the first cylinder pushes the driving gear to leave the inner surface of the conveyor belt;

S6、开始泵送混凝土。S6. Start pumping concrete.

本发明提供了一种降低地泵混凝土输送阻力的马凳及其使用方法,泵管套设在支吊架中,支吊架与第一滑轨滑动连接,支吊架两侧对称设有减振机构,使泵管沿第一滑轨水平振动,同时传送机构中驱动齿轮离开传送带内表面范围,传送带支撑泵管的同时随泵管的振动而移动,另一侧转动支架支撑泵管的同时随泵管的振动而转动,液压缸的支垫下表面设有防滑涂层,解决泵送摩阻力、冲击力大,引起模板面位移,影响产品质量的问题;The present invention provides a horse stool for reducing the conveying resistance of ground pump concrete and a method for using the horse stool. The pump pipe is sleeved in a support and hanger, the support and hanger are slidably connected to a first slide rail, and vibration reduction mechanisms are symmetrically arranged on both sides of the support and hanger, so that the pump pipe vibrates horizontally along the first slide rail, and at the same time, a driving gear in the conveying mechanism leaves the inner surface range of the conveyor belt, and the conveyor belt supports the pump pipe and moves with the vibration of the pump pipe, and a rotating bracket on the other side supports the pump pipe and rotates with the vibration of the pump pipe, and an anti-skid coating is arranged on the lower surface of the support pad of the hydraulic cylinder, so as to solve the problem that the pumping friction resistance and impact force are large, the template surface is displaced, and the product quality is affected;

架体下方设置万向轮与液压缸,可将架体移动至施工点位后驻车,传送机构将泵管移动至支吊架内,第二气缸与第二电机协同作用移动管套,解决搬运马凳、泵管人力消耗大,马凳不可回收利用的问题。Universal wheels and hydraulic cylinders are arranged under the frame, which can move the frame to the construction site and then park it. The transmission mechanism moves the pump pipe to the support bracket, and the second cylinder and the second motor cooperate to move the pipe sleeve, thereby solving the problems of high manpower consumption in carrying the horse stool and pump pipe and the horse stool cannot be recycled.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

图1是本发明总体结构主视图;Fig. 1 is a front view of the overall structure of the present invention;

图2是本发明总体结构侧视图;Fig. 2 is a side view of the overall structure of the present invention;

图3是本发明总体结构轴测图;Fig. 3 is an axonometric view of the overall structure of the present invention;

图4是本发明架体结构轴测图;FIG4 is an axonometric view of the frame structure of the present invention;

图5是本发明泵管移动支架结构轴测图;FIG5 is an axonometric view of the pump pipe movable support structure of the present invention;

图6是本发明减振机构主视结构图;6 is a front view of the vibration reduction mechanism of the present invention;

图7是本发明传送机构侧视结构图;7 is a side structural diagram of the transmission mechanism of the present invention;

图8是本发明传送机构俯视剖视结构图;8 is a top cross-sectional structural diagram of the transmission mechanism of the present invention;

图9是本发明导向支架轴测结构图;9 is an axonometric structural diagram of the guide bracket of the present invention;

图10是本发明套管及套管移动机构主视结构图;10 is a front structural diagram of the sleeve and the sleeve moving mechanism of the present invention;

图11是本发明套管移动机构轴测结构图;11 is an axonometric structural diagram of the sleeve moving mechanism of the present invention;

图12是本发明支吊架结构示意图;12 is a schematic diagram of the support and hanger structure of the present invention;

图13是本发明转动支架轴测结构图;13 is an axonometric structural diagram of the rotating bracket of the present invention;

图14是本发明万向轮及液压缸安装结构示意图。FIG. 14 is a schematic diagram of the universal wheel and hydraulic cylinder installation structure of the present invention.

图中:架体1;底层框架101;横杆102;盖板103;立杆104;顶层框架105;第一滑轨2;支吊架3;支吊架底座301;管套302;螺纹管套3021;支撑筋板303;第一连接板304;泵管4;减振机构5;第一弹性件501;阻尼器502;第一滑块6;支架胶垫7;传送机构8;导向支架801;支臂8011;导向块8012;齿轮轴802;传动带803;第一电机9;驱动齿轮901;第二滑轨10;第二滑块11;第二弹性件12;第一气缸13;第二气缸14;轴端螺纹1401;旋转轴15;蜗轮16;第二电机17;轴承座18;蜗杆19;转动支架20;基座2001;旋转架2002;第二连接板21;万向轮22;液压缸23;连接管套24;支垫25。In the figure: frame 1; bottom frame 101; cross bar 102; cover plate 103; vertical bar 104; top frame 105; first slide rail 2; support bracket 3; support bracket base 301; pipe sleeve 302; threaded pipe sleeve 3021; support rib plate 303; first connecting plate 304; pump pipe 4; vibration reduction mechanism 5; first elastic member 501; damper 502; first slider 6; bracket rubber pad 7; transmission mechanism 8; guide bracket 801; support arm 8011; guide block 801 2; gear shaft 802; transmission belt 803; first motor 9; driving gear 901; second slide rail 10; second slider 11; second elastic member 12; first cylinder 13; second cylinder 14; shaft end thread 1401; rotating shaft 15; worm gear 16; second motor 17; bearing seat 18; worm 19; rotating bracket 20; base 2001; rotating frame 2002; second connecting plate 21; universal wheel 22; hydraulic cylinder 23; connecting sleeve 24; support pad 25.

具体实施方式DETAILED DESCRIPTION

实施例1Example 1

如图1~14所示,一种降低地泵混凝土输送阻力的马凳,架体1的底层框架101上设有第一滑轨2,支吊架3与第一滑轨2滑动连接,泵管4套设在支吊架3中,支吊架3两侧对称设有减振机构5,减振机构5一端与支吊架底座301连接,另一端与架体1连接,泵管4穿过架体1沿第一滑轨2往复运动。As shown in Figures 1 to 14, a horse stool for reducing the resistance of ground pump concrete transportation is provided. A first slide rail 2 is provided on the bottom frame 101 of the frame body 1, and a support bracket 3 is slidably connected to the first slide rail 2. A pump pipe 4 is sleeved in the support bracket 3. Vibration reduction mechanisms 5 are symmetrically provided on both sides of the support bracket 3. One end of the vibration reduction mechanism 5 is connected to the support bracket base 301, and the other end is connected to the frame body 1. The pump pipe 4 passes through the frame body 1 and reciprocates along the first slide rail 2.

优选方案中,架体1的结构为:底层框架101四角上方设有立杆104,四条立杆104均向内倾斜相同的角度,且分别与顶层框架105四角连接,顶层框架105上设有盖板103,底层框架101短边相邻两立杆104之间垂直设有横杆102。使架体1结构牢固稳定。In the preferred embodiment, the structure of the frame 1 is as follows: vertical poles 104 are arranged above the four corners of the bottom frame 101, the four vertical poles 104 are all inclined inward at the same angle, and are respectively connected to the four corners of the top frame 105, a cover plate 103 is arranged on the top frame 105, and a horizontal pole 102 is vertically arranged between two adjacent vertical poles 104 on the short side of the bottom frame 101, so that the structure of the frame 1 is firm and stable.

优选方案中,底层框架101上两长边之间平行对称设有两条第一滑轨2,支吊架底座301两端通过第一滑块6与第一滑轨2滑动连接;In the preferred embodiment, two first slide rails 2 are symmetrically arranged between the two long sides of the bottom frame 101, and both ends of the support and hanger base 301 are slidably connected to the first slide rails 2 through the first sliders 6;

支吊架3的结构为:支吊架底座301上设有两个半圆弧状的管套302,管套302两侧圆弧末端设有第一连接板304,管套302与支吊架底座301之间设有多个支撑筋板303,支架胶垫7套设在管套302与泵管4之间。通过滑动装置,抵消支吊架3作用于架体1的水平位移,支架胶垫7减少管套302与泵管4之间的振动冲击。The structure of the support and hanger 3 is as follows: two semicircular pipe sleeves 302 are provided on the support and hanger base 301, first connecting plates 304 are provided at the ends of the circular arcs on both sides of the pipe sleeves 302, a plurality of supporting ribs 303 are provided between the pipe sleeves 302 and the support and hanger base 301, and the support rubber pad 7 is sleeved between the pipe sleeves 302 and the pump pipe 4. The horizontal displacement of the support and hanger 3 acting on the frame 1 is offset by the sliding device, and the support rubber pad 7 reduces the vibration impact between the pipe sleeves 302 and the pump pipe 4.

优选方案中,减振机构5的结构为:阻尼器502套设在第一弹性件501中,第一弹性件501一端与支吊架底座301连接,另一端与阻尼器502 缸体中部连接,阻尼器502移动端与支吊架底座301连接,另一端与横杆102连接。两侧弹簧阻尼系统共同吸收冲击力,减少振动。In the preferred embodiment, the structure of the vibration reduction mechanism 5 is as follows: the damper 502 is sleeved in the first elastic member 501, one end of the first elastic member 501 is connected to the support bracket base 301, and the other end is connected to the middle of the cylinder of the damper 502, the movable end of the damper 502 is connected to the support bracket base 301, and the other end is connected to the cross bar 102. The spring damping systems on both sides absorb the impact force together to reduce vibration.

优选方案中,架体1一侧横杆102上设有传送机构8,传送机构8的结构为:导向支架801下端与横杆102连接,导向支架801两端支臂8011分别与两根齿轮轴802转动连接,传送带803绕过两端齿轮轴802,且内侧齿形结构与齿轮轴802啮合,支臂8011上端设有导向块8012,泵管4设置在传送带803上,两侧导向块8012之间;In the preferred embodiment, a conveying mechanism 8 is provided on the cross bar 102 on one side of the frame body 1, and the structure of the conveying mechanism 8 is as follows: the lower end of the guide bracket 801 is connected to the cross bar 102, the support arms 8011 at both ends of the guide bracket 801 are respectively rotatably connected to the two gear shafts 802, the conveyor belt 803 passes around the gear shafts 802 at both ends, and the inner toothed structure is meshed with the gear shafts 802, the upper end of the support arm 8011 is provided with a guide block 8012, and the pump tube 4 is arranged on the conveyor belt 803, between the guide blocks 8012 on both sides;

传送机构8一侧设有第一电机9,第一电机9输出端设有驱动齿轮901,伸入传送带803内两根齿轮轴802之间,且与传送带803啮合,驱动传送带803上平面沿泵管4径向移动。传送机构8将泵管4运输至支吊架3内指定点,减少搬运泵管的人力消耗,导向支架801对泵管4水平位移进一步限位。A first motor 9 is provided on one side of the conveying mechanism 8, and a driving gear 901 is provided at the output end of the first motor 9, which extends into between two gear shafts 802 in the conveying belt 803 and meshes with the conveying belt 803, driving the upper plane of the conveying belt 803 to move radially along the pump tube 4. The conveying mechanism 8 transports the pump tube 4 to a designated point in the support bracket 3, reducing the manpower consumption of carrying the pump tube, and the guide bracket 801 further limits the horizontal displacement of the pump tube 4.

优选方案中,第一电机9下方横杆102上设有第二滑轨10,第一电机9下表面通过第二滑块11与第二滑轨10滑动连接,第一电机9固定端通过第二弹性件12与架体1连接,传送机构8另一侧设有第一气缸13,第一气缸13输出轴与第一电机9输出轴同轴对向设置,驱动第一电机9沿第二滑轨10滑动,使驱动齿轮901离开传送带803内表面范围。泵送时,传送机构8处于自由移动状态,对泵管4管端提供支撑的同时,随泵管4的振动而移动,吸收水平冲击力,减少振动。In the preferred embodiment, a second slide rail 10 is provided on the cross bar 102 below the first motor 9, the lower surface of the first motor 9 is slidably connected to the second slide rail 10 through a second slider 11, the fixed end of the first motor 9 is connected to the frame 1 through a second elastic member 12, and a first cylinder 13 is provided on the other side of the transmission mechanism 8, the output shaft of the first cylinder 13 is coaxially arranged opposite to the output shaft of the first motor 9, and the first motor 9 is driven to slide along the second slide rail 10, so that the driving gear 901 leaves the inner surface range of the conveyor belt 803. During pumping, the transmission mechanism 8 is in a free moving state, providing support to the end of the pump pipe 4 while moving with the vibration of the pump pipe 4, absorbing horizontal impact force and reducing vibration.

优选方案中,支吊架3上方设有第二气缸14,第二气缸14输出轴设有轴端螺纹1401,支吊架3上半部分管套302顶端设有螺纹管套3021,轴端螺纹1401与螺纹管套3021螺纹连接,第二气缸14缸体顶端与旋转轴15一端连接,旋转轴15中部设有蜗轮16,旋转轴15另一端与架体1顶部盖板103转动连接,旋转轴15一侧设有第二电机17,另一侧设有轴承座18,蜗杆19与蜗轮16啮合,且一端与第二电机17输出轴连接,另一端与轴承座18转动连接,第二气缸14与第二电机17共同驱动轴端螺纹1401旋转下压与管套302连接。第二气缸14与第二电机17协同作用移动管套302,减少人力消耗。In the preferred embodiment, a second cylinder 14 is provided above the support and hanger 3, and an output shaft of the second cylinder 14 is provided with an axial end thread 1401, and a threaded sleeve 3021 is provided at the top of the sleeve 302 of the upper part of the support and hanger 3, and the axial end thread 1401 is threadedly connected with the threaded sleeve 3021, and the top of the cylinder body of the second cylinder 14 is connected with one end of the rotating shaft 15, and a worm gear 16 is provided in the middle of the rotating shaft 15, and the other end of the rotating shaft 15 is rotatably connected with the top cover plate 103 of the frame body 1, and a second motor 17 is provided on one side of the rotating shaft 15, and a bearing seat 18 is provided on the other side, and the worm 19 is meshed with the worm gear 16, and one end is connected with the output shaft of the second motor 17, and the other end is rotatably connected with the bearing seat 18, and the second cylinder 14 and the second motor 17 jointly drive the axial end thread 1401 to rotate and press down to connect with the sleeve 302. The second cylinder 14 and the second motor 17 work together to move the sleeve 302, reducing manpower consumption.

优选方案中,架体1另一侧横杆102上设有转动支架20,基座2001与横杆102连接,旋转架2002与基座2001转动连接,旋转架2002为圆弧状,泵管4管端外表面抵靠在旋转架2002上。对泵管4管端提供支撑的同时随泵管4的振动轻微转动,吸收水平冲击力,减少振动。In the preferred embodiment, a rotating bracket 20 is provided on the cross bar 102 on the other side of the frame body 1, the base 2001 is connected to the cross bar 102, the rotating bracket 2002 is rotatably connected to the base 2001, the rotating bracket 2002 is arc-shaped, and the outer surface of the end of the pump tube 4 abuts against the rotating bracket 2002. While providing support for the end of the pump tube 4, it rotates slightly with the vibration of the pump tube 4, absorbs horizontal impact force, and reduces vibration.

优选方案中,底层框架101四角下方通过第二连接板21与万向轮22连接,万向轮22外侧设有液压缸23,液压缸23通过连接管套24与第二连接板21连接,液压缸23输出轴轴端设有圆形支垫25,支垫25下表面设有防滑涂层。使架体1可移动至施工点位后驻车,减少搬运马凳的人力消耗,可重复使用于不同工作点位,支垫25防滑面增加架体1驻车稳定性。In the preferred solution, the bottom corners of the bottom frame 101 are connected to the universal wheels 22 through the second connecting plates 21, and a hydraulic cylinder 23 is provided on the outer side of the universal wheels 22. The hydraulic cylinder 23 is connected to the second connecting plate 21 through the connecting pipe sleeve 24. A circular support pad 25 is provided at the end of the output shaft of the hydraulic cylinder 23, and an anti-skid coating is provided on the lower surface of the support pad 25. The frame 1 can be moved to the construction site and parked, reducing the manpower consumption of carrying the horse stool, and can be reused at different work sites. The anti-skid surface of the support pad 25 increases the parking stability of the frame 1.

实施例2Example 2

结合实施例1进一步说明,如图1~14所示结构,该方法包括:Further described in conjunction with Example 1, as shown in Figures 1 to 14, the method includes:

S1、第二气缸14与支吊架3上半部分管套302连接,并处于初始位置;S1, the second cylinder 14 is connected to the upper pipe sleeve 302 of the support bracket 3 and is in the initial position;

S2、液压缸23位于初始位置,架体1移动至施工点后,液压缸23下压,万向轮22离开地面;S2, the hydraulic cylinder 23 is at the initial position, and after the frame 1 moves to the construction point, the hydraulic cylinder 23 is pressed down, and the universal wheel 22 leaves the ground;

S3、第一气缸13位于初始位置,传送机构8将泵管4移至支吊架3固定点位上;S3, the first cylinder 13 is at the initial position, and the conveying mechanism 8 moves the pump pipe 4 to the fixed point of the support bracket 3;

S4、第二气缸14下压,支吊架3上、下半部分管套302连接锁紧后,第二气缸14旋转回缩至初始位置;S4, the second cylinder 14 is pressed down, and after the upper and lower half pipe sleeves 302 of the support and hanger 3 are connected and locked, the second cylinder 14 rotates and retracts to the initial position;

S5、第一气缸13推动驱动齿轮901离开传送带803内表面范围;S5, the first cylinder 13 pushes the driving gear 901 to leave the inner surface of the conveyor belt 803;

S6、开始泵送混凝土。S6. Start pumping concrete.

上述的实施例仅为本发明的优选技术方案,而不应视为对于本发明的限制,本发明的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本发明的保护范围之内。The above embodiments are only preferred technical solutions of the present invention and should not be regarded as limiting the present invention. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.

Claims (10)

1. The split heads for reducing the concrete conveying resistance of the ground pump is characterized in that: be equipped with first slide rail (2) on bottom frame (101) of support body (1), prop up gallows (3) and first slide rail (2) sliding connection, pump line (4) cover are established in prop up gallows (3), prop up gallows (3) bilateral symmetry and be equipped with damping mechanism (5), damping mechanism (5) one end is connected with prop up gallows base (301), and the other end is connected with support body (1), and pump line (4) pass support body (1) along first slide rail (2) reciprocating motion.
2. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 1, wherein: the structure of the frame body (1) is as follows: the top of the four corners of the bottom layer frame (101) is provided with upright posts (104), the four upright posts (104) are all inclined inwards by the same angle and are respectively connected with the four corners of the top layer frame (105), the top layer frame (105) is provided with a cover plate (103), and a cross rod (102) is vertically arranged between two adjacent upright posts (104) of the short side of the bottom layer frame (101).
3. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 1, wherein: two first sliding rails (2) are symmetrically arranged in parallel between two long sides on the bottom layer frame (101), and two ends of the support and hanger base (301) are in sliding connection with the first sliding rails (2) through first sliding blocks (6);
The structure of the supporting and hanging bracket (3) is as follows: two semicircular arc-shaped pipe sleeves (302) are arranged on the support and hanger base (301), first connecting plates (304) are arranged at the circular arc tail ends of two sides of the pipe sleeves (302), a plurality of support rib plates (303) are arranged between the pipe sleeves (302) and the support and hanger base (301), and support rubber gaskets (7) are sleeved between the pipe sleeves (302) and the pump pipes (4).
4. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 1, wherein: the structure of the vibration reduction mechanism (5) is as follows: the damper (502) is sleeved in the first elastic piece (501), one end of the first elastic piece (501) is connected with the support and hanger base (301), the other end of the first elastic piece is connected with the middle part of the cylinder body of the damper (502), the movable end of the damper (502) is connected with the support and hanger base (301), and the other end of the damper is connected with the cross rod (102).
5. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 1, wherein: be equipped with transport mechanism (8) on frame body (1) one side horizontal pole (102), the structure of transport mechanism (8) is: the lower end of the guide bracket (801) is connected with the cross rod (102), two ends of the guide bracket (801) are respectively and rotatably connected with two gear shafts (802), the conveyor belt (803) bypasses the two gear shafts (802), the inner toothed structure is meshed with the gear shafts (802), the upper end of the support arm (8011) is provided with a guide block (8012), a pump pipe (4) is arranged on the conveyor belt (803), and the guide blocks (8012) are arranged between the two sides;
one side of the conveying mechanism (8) is provided with a first motor (9), the output end of the first motor (9) is provided with a driving gear (901), the driving gear extends into the conveying belt (803) between two gear shafts (802) and is meshed with the conveying belt (803), and the upper plane of the conveying belt (803) is driven to move along the radial direction of the pump pipe (4).
6. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 5, wherein: be equipped with second slide rail (10) on first motor (9) below horizontal pole (102), first motor (9) lower surface passes through second slider (11) and second slide rail (10) sliding connection, first motor (9) stiff end is connected with support body (1) through second elastic component (12), transport mechanism (8) opposite side is equipped with first cylinder (13), first cylinder (13) output shaft and the coaxial subtend setting of first motor (9) output shaft, drive first motor (9) slide along second slide rail (10), make driving gear (901) leave conveyer belt (803) internal surface scope.
7. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 1, wherein: the support hanger (3) top is equipped with second cylinder (14), second cylinder (14) output shaft is equipped with axle head screw thread (1401), support hanger (3) upper half pipe box (302) top is equipped with screw thread pipe box (3021), axle head screw thread (1401) and screw thread pipe box (3021) threaded connection, second cylinder (14) cylinder body top is connected with rotation axis (15) one end, rotation axis (15) middle part is equipped with worm wheel (16), rotation axis (15) other end and support body (1) top apron (103) rotate and are connected, rotation axis (15) one side is equipped with second motor (17), the opposite side is equipped with bearing frame (18), worm (19) and worm wheel (16) meshing, and one end and second motor (17) output shaft, the other end is connected with bearing frame (18) rotation, second cylinder (14) and second motor (17) drive axle head screw thread (1401) rotation down jointly and are connected with pipe box (302).
8. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 1, wherein: a rotary support (20) is arranged on a cross rod (102) on the other side of the frame body (1), a base (2001) is connected with the cross rod (102), a rotary frame (2002) is rotationally connected with the base (2001), the rotary frame (2002) is arc-shaped, and the outer surface of the pipe end of the pump pipe (4) is abutted against the rotary frame (2002).
9. The split heads for reducing the concrete conveying resistance of a ground pump according to claim 1, wherein: the lower part of four corners of the bottom layer frame (101) is connected with universal wheels (22) through second connecting plates (21), the outer sides of the universal wheels (22) are provided with hydraulic cylinders (23), the hydraulic cylinders (23) are connected with the second connecting plates (21) through connecting pipe sleeves (24), the output shaft ends of the hydraulic cylinders (23) are provided with round support pads (25), and the lower surfaces of the support pads (25) are provided with anti-slip coatings.
10. A method of using a split heads for reducing the resistance to delivery of ground pump concrete according to any one of claims 1 to 9, wherein: the method comprises the following steps:
s1, a second cylinder (14) is connected with a pipe sleeve (302) at the upper half part of a support and hanger (3) and is positioned at an initial position;
s2, the hydraulic cylinder (23) is positioned at an initial position, after the frame body (1) moves to a construction point, the hydraulic cylinder (23) is pressed down, and the universal wheel (22) leaves the ground;
S3, a first air cylinder (13) is positioned at an initial position, and a conveying mechanism (8) moves the pump pipe (4) to a fixed point of the support and hanger (3);
s4, the second air cylinder (14) is pressed down, and after the upper half pipe sleeve (302) and the lower half pipe sleeve (302) of the support and hanger (3) are connected and locked, the second air cylinder (14) is rotated and retracted to an initial position;
s5, the first cylinder (13) pushes the driving gear (901) to leave the range of the inner surface of the conveyor belt (803);
s6, starting pumping concrete.
CN202410779477.8A 2024-06-17 2024-06-17 Horse stool for reducing the conveying resistance of ground pump concrete and its use method Pending CN118653681A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410779477.8A CN118653681A (en) 2024-06-17 2024-06-17 Horse stool for reducing the conveying resistance of ground pump concrete and its use method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410779477.8A CN118653681A (en) 2024-06-17 2024-06-17 Horse stool for reducing the conveying resistance of ground pump concrete and its use method

Publications (1)

Publication Number Publication Date
CN118653681A true CN118653681A (en) 2024-09-17

Family

ID=92700409

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410779477.8A Pending CN118653681A (en) 2024-06-17 2024-06-17 Horse stool for reducing the conveying resistance of ground pump concrete and its use method

Country Status (1)

Country Link
CN (1) CN118653681A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121296788A (en) * 2025-12-12 2026-01-09 四川省建筑机械化工程有限公司 A vibration damping device for fixing concrete pump pipes in super high-rise buildings

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121296788A (en) * 2025-12-12 2026-01-09 四川省建筑机械化工程有限公司 A vibration damping device for fixing concrete pump pipes in super high-rise buildings

Similar Documents

Publication Publication Date Title
CN108035747B (en) A kind of tunnel steel form lining trolley
CN118653681A (en) Horse stool for reducing the conveying resistance of ground pump concrete and its use method
CN203403383U (en) Two-way guardrail cleaning vehicle
CN209652778U (en) Movable formwork trolley for culvert construction
CN207469049U (en) A kind of construction of the highway road smoothing device
CN217500166U (en) A reinforcement pile driver for collapsible loess reinforcement construction
CN108529197A (en) A kind of handling device of building beam column intelligent manufacturing equipment
CN103075026A (en) Novel height-adjustable building bracket
CN211370423U (en) An efficient feeding device for large wet spraying manipulator
CN217462190U (en) A retractable arc tunnel lining construction formwork trolley
CN209580005U (en) A self-aligning composite tube centrifugal device
CN218562012U (en) Cast-in-place foam concrete road base tectorial membrane device of making level
CN205741847U (en) A kind of civil engineering rammer
CN213260332U (en) Conveyer is used in dry-mixed mortar preparation
CN203080960U (en) Novel building support with height adjustable
CN208899459U (en) An easy-to-operate compactor for construction machinery
CN212317407U (en) Wall whitewashes device for building
CN212178276U (en) A support device for a factory-mixed cold regenerator
CN219490632U (en) Municipal road repair device
CN224016797U (en) A tower-type fabric placing machine
CN216809598U (en) A wet seam pouring device for steel and concrete coincide box girder
CN207989048U (en) A kind of big telescoping steel form driving system of subway station concrete side wall construction
CN119287912B (en) A high-frequency grouting machine for side oscillation grouting of environmentally friendly casing piles with a stable structure
CN220954671U (en) Subway construction template reinforcing apparatus
CN219855287U (en) A noise-reducing concrete mixing device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination