CN118651726A - A blended yarn production equipment - Google Patents

A blended yarn production equipment Download PDF

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Publication number
CN118651726A
CN118651726A CN202411154148.0A CN202411154148A CN118651726A CN 118651726 A CN118651726 A CN 118651726A CN 202411154148 A CN202411154148 A CN 202411154148A CN 118651726 A CN118651726 A CN 118651726A
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control cabinet
roller
electromagnet
blended yarn
tension
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CN202411154148.0A
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CN118651726B (en
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唐雪峰
吴建宏
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Nantong Century Textile Co ltd
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Nantong Century Textile Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • B65H59/36Floating elements compensating for irregularities in supply or take-up of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Tension Adjustment In Filamentary Materials (AREA)

Abstract

本发明公开了一种混纺纱生产设备,包括控制柜,所述控制柜的前侧固定安装有面板,所述控制柜与面板之间共同安装有绕线机构,所述面板上安装有感应机构;所述控制柜的上表面固定安装有锂电池一,所述锂电池一通过两根电线电性连接有电磁铁一,所述电磁铁一与控制柜之间共同安装有位置调节机构。优点在于:通过改变两磁力之间的电流大小与相对距离,在两种调节方式的使用下,同时配合张力感应器对纱线收卷时的张力进行精准调节,并能够抵消张力调节时所产生的摩擦力,提高张力调节的效率与稳定性。

The present invention discloses a blended yarn production equipment, including a control cabinet, a panel is fixedly installed on the front side of the control cabinet, a winding mechanism is installed between the control cabinet and the panel, and a sensing mechanism is installed on the panel; a lithium battery is fixedly installed on the upper surface of the control cabinet, the lithium battery is electrically connected to an electromagnet through two wires, and a position adjustment mechanism is installed between the electromagnet and the control cabinet. The advantages are: by changing the current size and relative distance between the two magnetic forces, under the use of two adjustment methods, the tension of the yarn during winding can be accurately adjusted in conjunction with the tension sensor, and the friction generated during the tension adjustment can be offset, thereby improving the efficiency and stability of the tension adjustment.

Description

一种混纺纱生产设备A blended yarn production equipment

技术领域Technical Field

本发明涉及纺纱设备技术领域,尤其涉及一种混纺纱生产设备。The invention relates to the technical field of spinning equipment, in particular to a blended yarn production equipment.

背景技术Background Art

纺纱是将纤维(如棉花、羊毛、丝绸等)通过拉伸、扭转和捻合等工艺加工成纱线的过程,对混纺纱进行生产需要确保不同纤维的比例和结构达到预期的要求,专用的混纺纱设备可以精确控制各种纤维的混合比例、纤维长度以及纤维的配比,以满足特定的产品要求。Spinning is the process of processing fibers (such as cotton, wool, silk, etc.) into yarns through stretching, twisting and twisting. The production of blended yarns requires ensuring that the proportion and structure of different fibers meet the expected requirements. Special blended yarn equipment can accurately control the mixing ratio, fiber length and fiber ratio of various fibers to meet specific product requirements.

混纺纱设备在运行时,其内部滑轮与纱线、纤维产生的摩擦力过大或不均,可能会使卷绕张力控制不准确,导致卷绕的纱线或纤维在收卷辊上呈现不规则的形态,影响后续加工或使用,卷绕张力控制不准确或稳定性差还可能导致纱线或纤维的卷绕张力过大或过小,影响产品质量。When the blended yarn equipment is running, the friction between its internal pulley and the yarn and fiber is too large or uneven, which may cause inaccurate winding tension control, resulting in irregular shapes of the wound yarn or fiber on the winding roller, affecting subsequent processing or use. Inaccurate winding tension control or poor stability may also cause the winding tension of the yarn or fiber to be too large or too small, affecting product quality.

因此可采用一种新型的混纺纱生产设备来解决现有技术的不足之处。Therefore, a novel blended yarn production equipment can be adopted to solve the shortcomings of the prior art.

发明内容Summary of the invention

本发明的目的是为了解决现有技术中存在张力控制不稳定的问题,而提出的一种混纺纱生产设备。The purpose of the present invention is to solve the problem of unstable tension control in the prior art and to propose a blended yarn production device.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种混纺纱生产设备,包括控制柜,所述控制柜的前侧固定安装有面板,所述控制柜与面板之间共同安装有绕线机构,所述面板上安装有感应机构;A blended yarn production device comprises a control cabinet, a panel is fixedly installed on the front side of the control cabinet, a winding mechanism is installed between the control cabinet and the panel, and a sensing mechanism is installed on the panel;

所述控制柜的上表面固定安装有锂电池一,所述锂电池一通过两根电线电性连接有电磁铁一,所述电磁铁一与控制柜之间共同安装有位置调节机构,所述控制柜的一侧固定安装有限位轨道,所述限位轨道通过滑动机构安装有与电磁铁一配合使用的磁铁一,所述滑动机构通过转动组件安装有固定套,所述固定套上安装有初步调节机构,所述控制柜的一侧固定安装有锂电池二,所述锂电池二上通过两根电缆电性连接有电磁铁二,所述电磁铁二通过固定环板与限位轨道固定连接,所述滑动机构上安装有配合电磁铁二使用的磁铁二。A lithium battery 1 is fixedly installed on the upper surface of the control cabinet, and the lithium battery 1 is electrically connected to an electromagnet 1 through two wires. A position adjustment mechanism is installed between the electromagnet 1 and the control cabinet. A limit track is fixedly installed on one side of the control cabinet, and a magnet 1 used in conjunction with the electromagnet 1 is installed on the limit track through a sliding mechanism. The sliding mechanism is installed with a fixed sleeve through a rotating component, and a preliminary adjustment mechanism is installed on the fixed sleeve. A lithium battery 2 is fixedly installed on one side of the control cabinet, and the lithium battery 2 is electrically connected to an electromagnet 2 through two cables. The electromagnet 2 is fixedly connected to the limit track through a fixed ring plate, and a magnet 2 used in conjunction with the electromagnet 2 is installed on the sliding mechanism.

在上述的一种混纺纱生产设备中,所述绕线机构包括固定安装在控制柜内的伺服电机,所述伺服电机的驱动端固定安装有固定杆,且固定杆转动贯穿面板,所述固定杆位于控制柜外侧的部分通过固定螺栓安装有驱动辊,所述面板上安装有收卷组件。In the above-mentioned blended yarn production equipment, the winding mechanism includes a servo motor fixedly installed in a control cabinet, a fixed rod is fixedly installed on the driving end of the servo motor, and the fixed rod rotates through the panel, the part of the fixed rod located outside the control cabinet is installed with a driving roller through a fixing bolt, and a winding assembly is installed on the panel.

在上述的一种混纺纱生产设备中,所述收卷组件包括转动安装在面板上的收紧辊、两个对齐辊、转向辊以及两个阻尼辊,且转向辊位于两个对齐辊的中间偏上位置处,且两个阻尼辊位于相应对齐辊的下方,并与相应对齐辊相贴,所述控制柜的一侧固定安装有支杆,所述支杆上转动安装有校直辊。In the above-mentioned blended yarn production equipment, the winding assembly includes a tightening roller, two alignment rollers, a steering roller and two damping rollers rotatably mounted on a panel, and the steering roller is located at a middle and upper position between the two alignment rollers, and the two damping rollers are located below the corresponding alignment rollers and are attached to the corresponding alignment rollers. A support rod is fixedly mounted on one side of the control cabinet, and a straightening roller is rotatably mounted on the support rod.

在上述的一种混纺纱生产设备中,所述校直辊与转向辊位于同一竖直线上,所述校直辊的转动方向与转向辊的转动方向相互垂直。In the above-mentioned blended yarn production equipment, the straightening roller and the steering roller are located on the same vertical line, and the rotation direction of the straightening roller and the rotation direction of the steering roller are perpendicular to each other.

在上述的一种混纺纱生产设备中,所述感应机构包括固定安装在面板靠近控制柜一侧的张力感应器,所述面板上开设有穿孔,所述穿孔内转动安装有转轴,所述转轴远离控制柜的一端固定安装有配合张力感应器使用的张力感应辊。In the above-mentioned blended yarn production equipment, the sensing mechanism includes a tension sensor fixedly installed on the side of the panel close to the control cabinet, the panel is provided with a through hole, a rotating shaft is rotatably installed in the through hole, and a tension sensing roller used in conjunction with the tension sensor is fixedly installed on the end of the rotating shaft away from the control cabinet.

在上述的一种混纺纱生产设备中,所述位置调节机构包括固定安装在控制柜一侧的环形块,所述环形块内固定安装有电推杆,所述电推杆的驱动端固定安装有连杆,且电磁铁一与连杆固定连接。In the above-mentioned blended yarn production equipment, the position adjustment mechanism includes an annular block fixedly installed on one side of the control cabinet, an electric push rod fixedly installed in the annular block, a connecting rod fixedly installed on the driving end of the electric push rod, and an electromagnet is fixedly connected to the connecting rod.

在上述的一种混纺纱生产设备中,所述电磁铁一与磁铁一所处的直线与限位轨道的长度方向相平行。In the above-mentioned blended yarn production equipment, the straight line where the electromagnet 1 and the magnet 1 are located is parallel to the length direction of the limiting track.

在上述的一种混纺纱生产设备中,所述滑动机构包括开设在限位轨道上的两个凹槽,两个所述凹槽内共同滑动安装有安装块,且磁铁一与磁铁二均与安装块固定连接,所述安装块上固定安装有活动板。In the above-mentioned blended yarn production equipment, the sliding mechanism includes two grooves opened on the limiting track, and a mounting block is slidably installed in the two grooves, and magnet one and magnet two are fixedly connected to the mounting block, and a movable plate is fixedly installed on the mounting block.

在上述的一种混纺纱生产设备中,所述转动组件包括固定安装在活动板上的活动块,所述活动块上转动安装有两个连接支架,两个所述连接支架上共同转动安装有连接圈,且调节杆与连接圈固定连接,所述控制柜的一侧固定安装有轴承,所述轴承内固定套设有安装夹,且调节杆固定安装在安装夹内。In the above-mentioned blended yarn production equipment, the rotating assembly includes a movable block fixedly mounted on a movable plate, two connecting brackets are rotatably mounted on the movable block, connecting rings are rotatably mounted on the two connecting brackets, and the adjusting rod is fixedly connected to the connecting ring, a bearing is fixedly mounted on one side of the control cabinet, a mounting clamp is fixedly provided in the bearing, and the adjusting rod is fixedly mounted in the mounting clamp.

在上述的一种混纺纱生产设备中,所述初步调节机构包括固定安装在固定套上的固定盘,所述固定盘上转动安装有横杆,所述横杆上固定安装有阻尼轴承,所述横杆的两端均固定安装有放线辊。In the above-mentioned blended yarn production equipment, the preliminary adjustment mechanism includes a fixed disk fixedly mounted on a fixed sleeve, a cross bar is rotatably mounted on the fixed disk, a damping bearing is fixedly mounted on the cross bar, and pay-off rollers are fixedly mounted at both ends of the cross bar.

与现有的技术相比,本发明优点在于:Compared with the prior art, the present invention has the following advantages:

1:本混纺纱生产设备在对混纺纱进行收卷时,具有对张力进行初步调节的优点,利用张力不稳定对调节杆所产生的晃动力,带动磁铁一在限位轨道上进行移动,并在张力感应辊与张力感应器的配合下,控制锂电池一对电磁铁一所输出的电流的大小,始终保持磁铁一处于稳定状态,实现纱线收卷时张力调节的稳定性。1: This blended yarn production equipment has the advantage of making preliminary adjustments to the tension when winding the blended yarn. It utilizes the shaking force generated by the unstable tension on the adjusting rod to drive the magnet 1 to move on the limit track, and controls the current output by the electromagnet 1 of the lithium battery pair under the cooperation of the tension sensing roller and the tension sensor, so as to always keep the magnet 1 in a stable state and realize the stability of the tension adjustment when the yarn is wound.

2:本混纺纱生产设备在对混纺纱进行收卷时,具有对张力进行二次调节的优点,通过控制电推杆的伸长缩短能够对电磁铁一与磁铁一的相对位置进行调节,从而实现电磁铁一与固定套之间吸力与排斥力大小的调节,无需改变电流大小即可对张力进行再次调节,提高所能调节张力的范围。2: This blended yarn production equipment has the advantage of secondary adjustment of tension when winding the blended yarn. The relative position of electromagnet 1 and magnet 1 can be adjusted by controlling the extension and shortening of the electric push rod, thereby realizing the adjustment of the suction and repulsion forces between electromagnet 1 and the fixed sleeve. The tension can be adjusted again without changing the current, thereby increasing the range of adjustable tension.

3:本混纺纱生产设备在对混纺纱进行收卷时,具有对张力所产生的振动进行消除的优点,通过电磁铁二与磁铁二的配合,在张力不稳定带动调节杆发生晃动时,电磁铁二与磁铁二之间能够产生与之移动方向相同的吸力或排斥力,解决了摩擦力对张力调节产生影响的问题。3: This blended yarn production equipment has the advantage of eliminating the vibration caused by tension when winding the blended yarn. Through the cooperation of electromagnet 2 and magnet 2, when the tension is unstable and causes the adjusting rod to shake, electromagnet 2 and magnet 2 can generate suction or repulsion in the same direction of movement, thus solving the problem of friction affecting tension adjustment.

综上所述,本发明通过改变两磁力之间的电流大小与相对距离,在两种调节方式的使用下,同时配合张力感应器对纱线收卷时的张力进行精准调节,并能够抵消张力调节时所产生的摩擦力,提高张力调节的效率与稳定性。In summary, the present invention changes the current size and relative distance between the two magnetic forces, and uses two adjustment methods. At the same time, it cooperates with the tension sensor to accurately adjust the tension when the yarn is wound, and can offset the friction force generated during the tension adjustment, thereby improving the efficiency and stability of the tension adjustment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图对本发明的具体实施方式作进一步详细的说明,其中:The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:

图1为本发明提出的一种混纺纱生产设备的结构示意图;FIG1 is a schematic structural diagram of a blended yarn production device proposed by the present invention;

图2为本发明中旋转一定角度的结构示意图;FIG2 is a schematic diagram of a structure rotated at a certain angle in the present invention;

图3为本发明中旋转另一定角度的结构示意图;FIG3 is a schematic diagram of a structure of the present invention rotated to another fixed angle;

图4为张力感应辊、张力感应器的结构示意图;FIG4 is a schematic diagram of the structure of a tension sensing roller and a tension sensor;

图5为对齐辊、转向辊的结构示意图;Figure 5 is a schematic diagram of the structure of the alignment roller and the steering roller;

图6为放线辊、固定套的结构示意图;Figure 6 is a schematic diagram of the structure of the pay-off roller and the fixed sleeve;

图7为限位轨道、磁铁一的结构示意图;FIG7 is a schematic diagram of the structure of the limiting track and magnet 1;

图8为活动板、连接支架的结构示意图;FIG8 is a schematic diagram of the structure of the movable plate and the connecting bracket;

图9为连接圈、安装夹的结构示意图;FIG9 is a schematic diagram of the structure of the connecting ring and the mounting clip;

图10为图9的结构分解示意图;FIG10 is a schematic diagram of the structural decomposition of FIG9 ;

图11为驱动辊的结构示意图;FIG11 is a schematic diagram of the structure of a driving roller;

图12为图11的结构分解示意图。FIG. 12 is a schematic diagram of the structural decomposition of FIG. 11 .

图中:1、控制柜;2、面板;3、张力感应辊;4、张力感应器;5、驱动辊;6、收紧辊;7、对齐辊;8、校直辊;9、调节杆;10、锂电池一;11、电推杆;12、限位轨道;13、转向辊;14、阻尼辊;15、固定套;16、放线辊;17、电磁铁一;18、轴承;19、安装夹;20、连接圈;21、阻尼轴承;22、伺服电机;23、固定螺栓;24、连杆;25、磁铁一;26、活动板;27、连接支架;28、锂电池二;29、电磁铁二;30、磁铁二。In the figure: 1. control cabinet; 2. panel; 3. tension sensing roller; 4. tension sensor; 5. driving roller; 6. tightening roller; 7. alignment roller; 8. straightening roller; 9. adjusting rod; 10. lithium battery 1; 11. electric push rod; 12. limit track; 13. steering roller; 14. damping roller; 15. fixing sleeve; 16. pay-off roller; 17. electromagnet 1; 18. bearing; 19. mounting clamp; 20. connecting ring; 21. damping bearing; 22. servo motor; 23. fixing bolt; 24. connecting rod; 25. magnet 1; 26. movable plate; 27. connecting bracket; 28. lithium battery 2; 29. electromagnet 2; 30. magnet 2.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

参照图1-图5、图11以及图12,一种混纺纱生产设备,包括控制柜1,控制柜1的前侧为开口设置,控制柜1的前侧通过螺丝螺母固定安装有面板2,且面板2的长度长于控制柜1的高度,面板2的上表面与控制柜1的上表面平行,面板2上设置有控制开关(图1与图2均可看出),用于控制整体设备的运行,控制柜1内固定安装有伺服电机22,面板2上开设有圆孔,伺服电机22的驱动端固定安装有固定杆,固定杆贯穿圆孔并通过固定螺栓23固定安装有驱动辊5,驱动辊5上开设有螺纹孔,固定杆上开设有螺纹槽,固定螺栓23依次螺纹安装在螺纹孔与螺纹槽内,对驱动辊5进行固定,旋转固定螺栓23将其与固定杆分离,能够对不同直径的驱动辊5进行更换,对混纺纱收卷进行调速。Referring to Figures 1 to 5, Figure 11 and Figure 12, a blended yarn production equipment includes a control cabinet 1, the front side of the control cabinet 1 is open, a panel 2 is fixedly installed on the front side of the control cabinet 1 by screws and nuts, and the length of the panel 2 is longer than the height of the control cabinet 1, the upper surface of the panel 2 is parallel to the upper surface of the control cabinet 1, and a control switch is provided on the panel 2 (both Figures 1 and 2 can be seen) for controlling the operation of the entire equipment, a servo motor 22 is fixedly installed in the control cabinet 1, a round hole is provided on the panel 2, a fixing rod is fixedly installed on the driving end of the servo motor 22, the fixing rod passes through the round hole and is fixedly installed with a driving roller 5 by a fixing bolt 23, a threaded hole is provided on the driving roller 5, a threaded groove is provided on the fixing rod, the fixing bolt 23 is threadedly installed in the threaded hole and the threaded groove in sequence, the driving roller 5 is fixed, the fixing bolt 23 is rotated to separate it from the fixing rod, the driving roller 5 of different diameters can be replaced, and the speed of the blended yarn winding can be adjusted.

面板2的下部分靠近控制柜1的一侧固定安装有张力感应器4,面板2上开设有穿孔,穿孔内转动安装有转轴,转轴远离控制柜1的一端固定安装有张力感应辊3,张力感应器4由一个装有敏感元件(如应变片、压力传感器等)的支撑结构组成,该结构与被测材料(张力感应辊3与转轴)直接或间接连接,当被测材料施加张力时,支撑结构会产生相应的形变或压力变化,从而使敏感元件发生变化,这些变化被感应器捕捉并转换成电信号,经过处理后可以显示在仪表上或传输到计算机或控制系统中。A tension sensor 4 is fixedly installed on one side of the lower part of the panel 2 close to the control cabinet 1. A perforation is opened on the panel 2, and a rotating shaft is rotatably installed in the perforation. A tension sensing roller 3 is fixedly installed on the end of the rotating shaft away from the control cabinet 1. The tension sensor 4 is composed of a supporting structure equipped with sensitive elements (such as strain gauges, pressure sensors, etc.). The structure is directly or indirectly connected to the material to be tested (the tension sensing roller 3 and the rotating shaft). When tension is applied to the material to be tested, the supporting structure will produce corresponding deformation or pressure changes, thereby causing changes in the sensitive elements. These changes are captured by the sensor and converted into electrical signals, which can be displayed on the instrument or transmitted to the computer or control system after processing.

面板2的一侧一体成型有半圆形板(从图2可看出),半圆形板未与控制柜1固定,面板2的前侧转动安装有收紧辊6、两个对齐辊7、转向辊13以及两个阻尼辊14,转向辊13位于两个对齐辊7的中间偏上位置,且两个阻尼辊14位于相应对齐辊7的下方,并与相应对齐辊7相贴,当两个对齐辊7转动时能够在阻尼辊14的作用下转动地更加匀速,在生产线上,阻尼辊14可以作为张力控制结构使用,通过调节摩擦力和材料的压力来控制传送材料的张力,确保在各个环节中的张力稳定性,阻尼辊14可以通过调节内芯和外层材料之间的摩擦力来调节传送材料的速度,从而实现生产线上不同部位的速度匹配和同步传动,对纱线的张力起到初步调节的作用。A semicircular plate is integrally formed on one side of the panel 2 (as can be seen from Figure 2), and the semicircular plate is not fixed to the control cabinet 1. A tightening roller 6, two alignment rollers 7, a steering roller 13 and two damping rollers 14 are rotatably installed on the front side of the panel 2. The steering roller 13 is located in the middle and upper position of the two alignment rollers 7, and the two damping rollers 14 are located below the corresponding alignment rollers 7 and are in contact with the corresponding alignment rollers 7. When the two alignment rollers 7 rotate, they can rotate more evenly under the action of the damping rollers 14. On the production line, the damping roller 14 can be used as a tension control structure to control the tension of the conveying material by adjusting the friction force and the pressure of the material to ensure the tension stability in each link. The damping roller 14 can adjust the speed of the conveying material by adjusting the friction between the inner core and the outer layer of the material, thereby realizing speed matching and synchronous transmission at different parts of the production line, and playing a preliminary role in adjusting the tension of the yarn.

控制柜1的一侧固定安装有支杆,支杆上转动安装有校直辊8,且校直辊8与转向辊13在同一竖直线上,校直辊8的转动方向与转向辊13的转动方向相互垂直,能够在转向辊13的调节下实现纱线在校直辊8上绕线方向的改变。A support rod is fixedly installed on one side of the control cabinet 1, and a straightening roller 8 is rotatably installed on the support rod, and the straightening roller 8 and the steering roller 13 are on the same vertical line. The rotation direction of the straightening roller 8 and the rotation direction of the steering roller 13 are perpendicular to each other, and the winding direction of the yarn on the straightening roller 8 can be changed under the adjustment of the steering roller 13.

参照图2、图6-图10,控制柜1的上表面固定安装有锂电池一10,锂电池一10通过电线电性连接有电磁铁一17,控制柜1的一侧固定安装有限位轨道12,限位轨道12上开设有两个端面形状为T形的凹槽,两个凹槽内共同滑动安装有与之配合的安装块,安装块上固定安装有活动板26,安装块上固定安装有磁铁一25,控制柜1的一侧固定安装有环形块,环形块内固定安装有电推杆11,电推杆11的驱动端固定安装有连杆24,且电磁铁一17与连杆24固定连接,电磁铁一17与磁铁一25所处的直线与限位轨道12的长度方向相平行,当电磁铁一17与磁铁一25处于同一条直线上时,在锂电池一10所供应的电流大小相同时,电磁铁一17与磁铁一25之间的磁场强度相对较强,通过锂电池一10向电磁铁一17通电,使电磁铁一17与磁铁一25相吸,能够控制安装块与活动板26在限位轨道12上的位置,防止安装块发生晃动。2, 6-10, a lithium battery 10 is fixedly installed on the upper surface of the control cabinet 1, and the lithium battery 10 is electrically connected to an electromagnet 17 through an electric wire. A limit track 12 is fixedly installed on one side of the control cabinet 1, and two grooves with T-shaped end faces are provided on the limit track 12. A mounting block matching with the limit track is slidably installed in the two grooves. A movable plate 26 is fixedly installed on the mounting block, and a magnet 25 is fixedly installed on the mounting block. An annular block is fixedly installed on one side of the control cabinet 1, and an electric push rod 11 is fixedly installed in the annular block. The driving end of the electric push rod 11 is fixedly installed. There is a connecting rod 24, and the electromagnet 17 is fixedly connected to the connecting rod 24. The straight line where the electromagnet 17 and the magnet 25 are located is parallel to the length direction of the limit track 12. When the electromagnet 17 and the magnet 25 are on the same straight line, when the current supplied by the lithium battery 10 is the same, the magnetic field strength between the electromagnet 17 and the magnet 25 is relatively strong. The electromagnet 17 is energized by the lithium battery 10, so that the electromagnet 17 and the magnet 25 are attracted to each other, which can control the position of the mounting block and the movable plate 26 on the limit track 12 to prevent the mounting block from shaking.

安装块的一侧固定安装有磁铁二30,限位轨道12的一侧固定安装有固定环板(图8中所示),固定环板内固定安装有电磁铁二29,电磁铁二29通过两根电缆固电性连接有锂电池二28,锂电池一10与锂电池二28可产生交流电,且电流可变化,能够更好地对张力进行调节(张力感应器4能够根据张力控制锂电池一10与锂电池二28的电流大小),且锂电池二28固定安装在控制柜1的一侧,通过锂电池二28使电磁铁二29通电,锂电池二28可改变电流方向,使电磁铁二29与磁铁二30之间的力发生变化,从而通过安装块带动活动板26在限位轨道12上滑动。A magnet 2 30 is fixedly installed on one side of the mounting block, a fixed ring plate (as shown in FIG8 ) is fixedly installed on one side of the limiting track 12, an electromagnet 29 is fixedly installed inside the fixed ring plate, and the electromagnet 29 is electrically connected to a lithium battery 28 via two cables, the lithium battery 10 and the lithium battery 28 can generate alternating current, and the current can be changed, so that the tension can be better adjusted (the tension sensor 4 can control the current of the lithium battery 10 and the lithium battery 28 according to the tension), and the lithium battery 28 is fixedly installed on one side of the control cabinet 1, and the electromagnet 2 29 is energized by the lithium battery 28, and the lithium battery 28 can change the direction of the current, so that the force between the electromagnet 29 and the magnet 2 30 changes, thereby driving the movable plate 26 to slide on the limiting track 12 through the mounting block.

由于活动板26在限位轨道12上滑动,滑动会产生摩擦力,此时通过锂电池二28使电磁铁二29通电,锂电池二28可改变电流方向,使电磁铁二29与磁铁二30之间的力发生变化,活动板26上移,电磁铁二29与磁铁二30之间的力为相斥,活动板26下移,电磁铁二29与磁铁二30之间的力为相吸,这样可克服活动板26与限位轨道12之间的摩擦力,降低摩擦力对活动板26移动的影响,从而提高张力调节的精度。Since the movable plate 26 slides on the limiting track 12, the sliding will generate friction. At this time, the electromagnet 29 is energized through the lithium battery 28. The lithium battery 28 can change the direction of the current, so that the force between the electromagnet 29 and the magnet 2 30 changes. The movable plate 26 moves up, and the force between the electromagnet 29 and the magnet 2 30 is repulsive. The movable plate 26 moves down, and the force between the electromagnet 29 and the magnet 2 30 is attractive. In this way, the friction between the movable plate 26 and the limiting track 12 can be overcome, and the influence of the friction on the movement of the movable plate 26 is reduced, thereby improving the accuracy of tension adjustment.

张力感应器4能够通过张力感应辊3感应纺纱的张力,张力感应器4与外部控制器连接,控制器能够控制锂电池一10、电推杆11以及锂电池二28运行(锂电池一10与锂电池二28能够根据张力判断释放电流大小,从而改变吸力与排斥力的大小,电推杆11则根据张力判断伸长与缩短)。The tension sensor 4 can sense the tension of spinning through the tension sensing roller 3. The tension sensor 4 is connected to an external controller, and the controller can control the operation of the lithium battery 10, the electric push rod 11 and the lithium battery 28 (the lithium battery 10 and the lithium battery 2 28 can judge the size of the released current according to the tension, thereby changing the size of the suction and repulsion forces, and the electric push rod 11 can judge the extension and shortening according to the tension).

活动板26上固定安装有活动块(图8所示),活动块上转动安装有两个连接支架27,两个连接支架27上共同转动安装有连接圈20,连接圈20内固定安装有调节杆9,调节杆9的一端固定安装有固定套15,固定套15上固定安装有固定盘,固定盘上转动安装有横杆(图10所示),横杆上固定安装有阻尼轴承21,横杆的两端均固定安装有放线辊16,当纱线的张力不稳定需要调节时,会带动调节杆9发生晃动,从而带动活动板26与安装块在限位轨道12上滑动。A movable block (as shown in Figure 8) is fixedly installed on the movable plate 26, and two connecting brackets 27 are rotatably installed on the movable block. A connecting ring 20 is rotatably installed on the two connecting brackets 27, and an adjusting rod 9 is fixedly installed in the connecting ring 20. A fixed sleeve 15 is fixedly installed on one end of the adjusting rod 9, and a fixed disk is fixedly installed on the fixed sleeve 15. A cross bar (as shown in Figure 10) is rotatably installed on the fixed disk. A damping bearing 21 is fixedly installed on the cross bar, and pay-off rollers 16 are fixedly installed on both ends of the cross bar. When the tension of the yarn is unstable and needs to be adjusted, the adjusting rod 9 will be driven to shake, thereby driving the movable plate 26 and the mounting block to slide on the limiting track 12.

可根据混纺纱的张力大小使用两种绕线方式,不同的纺纱使用不同的绕线方式(两种绕线方式分别对应两个区间内纺纱的张力),张力较大时将纱线依次通过驱动辊5、张力感应辊3、收紧辊6、靠近收紧辊6的阻尼辊14与相应对齐辊7之间,再依次通过转向辊13的上方、另一个对齐辊7与相应阻尼辊14之间、校直辊8以及上方远离控制柜1的放线辊16,将其与现有的收卷辊进行连接,对混纺纱进行收卷;当混纺纱的张力较小时,将纱线依次通过驱动辊5、张力感应辊3、收紧辊6、靠近收紧辊6的阻尼辊14与相应对齐辊7之间,再通过两个对齐辊7之间、转向辊13、校直辊8与靠近控制柜1的放线辊16上进行收卷(辊与纤维之间的摩擦力也会影响纱线的张力,较多的辊可以增加摩擦力,有助于稳定纤维的传递过程,从而保持适当的张力,因此采用两种绕线方式)。Two winding methods can be used according to the tension of the blended yarn. Different spinning methods use different winding methods (the two winding methods correspond to the tension of spinning in two intervals respectively). When the tension is large, the yarn passes through the driving roller 5, the tension sensing roller 3, the tightening roller 6, the damping roller 14 close to the tightening roller 6 and the corresponding alignment roller 7 in sequence, and then passes through the top of the steering roller 13, between another alignment roller 7 and the corresponding damping roller 14, the straightening roller 8 and the pay-off roller 16 above the control cabinet 1, and connects it with the existing winding roller. , the blended yarn is wound up; when the tension of the blended yarn is small, the yarn is passed through the driving roller 5, the tension sensing roller 3, the tightening roller 6, the damping roller 14 close to the tightening roller 6 and the corresponding alignment roller 7 in sequence, and then passed between the two alignment rollers 7, the steering roller 13, the straightening roller 8 and the pay-off roller 16 close to the control cabinet 1 for winding (the friction between the rollers and the fibers will also affect the tension of the yarn. More rollers can increase the friction, which helps to stabilize the fiber transfer process and thus maintain appropriate tension. Therefore, two winding methods are used).

控制柜1的一侧固定安装有轴承18,轴承18内固定套设有安装夹19,且调节杆9固定安装在安装夹19内,安装夹19内设置有与调节杆9相契合的弧形槽,能够更好地对调节杆9进行固定,安装夹19上通过螺栓与螺母配合对调节杆9进行固定,便于对调节杆9在安装夹19上的夹持位置进行调节,从而调节绕线时的张力。A bearing 18 is fixedly installed on one side of the control cabinet 1, and a mounting clip 19 is fixedly sleeved inside the bearing 18, and the adjusting rod 9 is fixedly installed in the mounting clip 19. An arc groove matching the adjusting rod 9 is provided in the mounting clip 19, which can better fix the adjusting rod 9. The mounting clip 19 is used to fix the adjusting rod 9 by bolts and nuts, which makes it easy to adjust the clamping position of the adjusting rod 9 on the mounting clip 19, thereby adjusting the tension during winding.

当纱线发生晃动时,此时张力需要进行调节,可控制锂电池一10的电流大小对电磁铁一17进行放电,实现磁铁一25在限位轨道12上的移动,从而实现纱线张力的第一种调节,也可控制电推杆11的伸长长度,能够在电流大小不变时,通过调节电推杆11的长度就可实现电磁铁一17与磁铁一25之间的磁力调节,从而控制活动板26与调节杆9的稳定,为第二种张力调节的方法,两种调节方式配合使用,能够增大张力调节的范围。When the yarn shakes, the tension needs to be adjusted. The current of the lithium battery 10 can be controlled to discharge the electromagnet 17, so that the magnet 25 can be moved on the limit track 12, thereby realizing the first adjustment of the yarn tension. The extension length of the electric push rod 11 can also be controlled. When the current size remains unchanged, the magnetic force between the electromagnet 17 and the magnet 25 can be adjusted by adjusting the length of the electric push rod 11, thereby controlling the stability of the movable plate 26 and the adjusting rod 9. This is the second tension adjustment method. The two adjustment methods are used together to increase the range of tension adjustment.

本发明的具体操作步骤如下:The specific operation steps of the present invention are as follows:

通过伺服电机22带动驱动辊5转动,从放线辊16一端出线的线与现有的收卷设备上的收卷辊相连接;The driving roller 5 is driven to rotate by the servo motor 22, and the wire coming out from one end of the pay-off roller 16 is connected to the winding roller on the existing winding device;

对张力进行双重调节:随着收卷的进行,收卷辊上缠绕的纺纱直径越来越大,此时纺纱收卷速度越来越快,为了使收卷张力稳定,需要对纺纱进行张力调节,纺纱经过放线辊16时,由于张力的变化,所以会带动调节杆9绕轴承18转动,通过锂电池一10向电磁铁一17通电,使电磁铁一17与磁铁一25相吸,这样就可自动调节调节杆9的转动角度,实现调节杆9的往复振动,代替弹簧对张力的调节,提高张力调节的精度;同时还可通过电推杆11带动连杆24移动,改变电磁铁一17与磁铁一25之间的间距,这样可改变电磁铁一17与磁铁一25之间的吸力,该种方式为改变吸力的一种方式,还可通过锂电池一10调节电流的大小来改变吸力,采用两种方法对绕线的张力进行双重调节,调节的精度更细,张力变化更加细微,会使收卷更加均匀;Double adjustment of the tension: As the winding progresses, the diameter of the spinning wound on the winding roller becomes larger and larger, and the spinning winding speed becomes faster and faster. In order to stabilize the winding tension, it is necessary to adjust the spinning tension. When the spinning passes through the pay-off roller 16, due to the change in tension, the adjusting rod 9 will be driven to rotate around the bearing 18, and the electromagnet 17 will be energized through the lithium battery 10, so that the electromagnet 17 and the magnet 25 will attract each other, so that the rotation angle of the adjusting rod 9 can be automatically adjusted to achieve the reciprocating vibration of the adjusting rod 9, replacing the spring to adjust the tension and improve the accuracy of the tension adjustment; at the same time, the connecting rod 24 can be driven to move by the electric push rod 11 to change the distance between the electromagnet 17 and the magnet 25, so that the suction between the electromagnet 17 and the magnet 25 can be changed. This method is a way to change the suction force. The suction force can also be changed by adjusting the current size of the lithium battery 10. The winding tension is double adjusted by two methods, the adjustment accuracy is finer, the tension change is more subtle, and the winding is more uniform;

对绕线时所产生的振动进行调节:调节杆9振动会通过连接圈20、连接支架27带动活动板26与安装块在限位轨道12上滑动,当调节杆9振动带动活动板26在限位轨道12上向上移动时,此时启动锂电池二28使得电磁铁一17与磁铁一25之间为排斥力,当调节杆9振动带动活动板26在限位轨道12上向下移动时,此时启动锂电池二28使得电磁铁一17与磁铁一25之间为吸力,能够减少安装块在限位轨道12上滑动的摩擦力,从而降低摩擦力对活动板26移动的影响,从而提高张力调节的精度,通过吸力与排斥力来降低调节杆9产生的振动,只要调节杆9稳定,则说明张力稳定。The vibration generated during winding is adjusted: the vibration of the adjusting rod 9 will drive the movable plate 26 and the mounting block to slide on the limiting track 12 through the connecting ring 20 and the connecting bracket 27. When the adjusting rod 9 vibrates and drives the movable plate 26 to move upward on the limiting track 12, the lithium battery 28 is started at this time so that there is a repulsive force between the electromagnet 17 and the magnet 1 25. When the adjusting rod 9 vibrates and drives the movable plate 26 to move downward on the limiting track 12, the lithium battery 28 is started at this time so that there is a suction force between the electromagnet 17 and the magnet 1 25, which can reduce the friction of the mounting block sliding on the limiting track 12, thereby reducing the influence of the friction on the movement of the movable plate 26, thereby improving the accuracy of the tension adjustment, and reducing the vibration generated by the adjusting rod 9 through the suction and repulsive forces. As long as the adjusting rod 9 is stable, it means that the tension is stable.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (10)

1. The blended yarn production equipment comprises a control cabinet (1), and is characterized in that a panel (2) is fixedly arranged on the front side of the control cabinet (1), a winding mechanism is jointly arranged between the control cabinet (1) and the panel (2), and an induction mechanism is arranged on the panel (2);
The lithium battery control cabinet is characterized in that a first lithium battery (10) is fixedly arranged on the upper surface of the control cabinet (1), an electromagnet (17) is electrically connected to the first lithium battery (10) through two wires, a position adjusting mechanism is jointly arranged between the electromagnet (17) and the control cabinet (1), a limit rail (12) is fixedly arranged on one side of the control cabinet (1), a first magnet (25) matched with the electromagnet (17) is arranged on the limit rail (12) through a sliding mechanism, a fixing sleeve (15) is arranged on the sliding mechanism through a rotating assembly, a primary adjusting mechanism is arranged on the fixing sleeve (15), a second lithium battery (28) is fixedly arranged on one side of the control cabinet (1), an electromagnet (29) is electrically connected to the second lithium battery (28) through two cables, the electromagnet (29) is fixedly connected with the limit rail (12) through a fixed ring plate, and a second magnet (30) matched with the electromagnet (29) is arranged on the sliding mechanism.
2. The blended yarn production device according to claim 1, wherein the winding mechanism comprises a servo motor (22) fixedly installed in the control cabinet (1), a fixed rod is fixedly installed at the driving end of the servo motor (22), the fixed rod penetrates through the panel (2) in a rotating mode, a driving roller (5) is installed at the portion, located outside the control cabinet (1), of the fixed rod through a fixed bolt (23), and a winding assembly is installed on the panel (2).
3. A blended yarn production device according to claim 2, characterized in that the winding assembly comprises a tightening roller (6), two alignment rollers (7), a steering roller (13) and two damping rollers (14) rotatably mounted on the panel (2), wherein the steering roller (13) is positioned at the middle upper position of the two alignment rollers (7), the two damping rollers (14) are positioned below the corresponding alignment rollers (7) and are attached to the corresponding alignment rollers (7), a support rod is fixedly mounted on one side of the control cabinet (1), and a straightening roller (8) is rotatably mounted on the support rod.
4. A blended yarn production device according to claim 3, characterized in that the straightening roller (8) and the turning roller (13) are positioned on the same vertical line, and the rotation direction of the straightening roller (8) and the rotation direction of the turning roller (13) are mutually perpendicular.
5. The blended yarn production device according to claim 1, wherein the sensing mechanism comprises a tension sensor (4) fixedly installed on one side of the panel (2) close to the control cabinet (1), a through hole is formed in the panel (2), a rotating shaft is rotatably installed in the through hole, and a tension sensing roller (3) matched with the tension sensor (4) is fixedly installed at one end, away from the control cabinet (1), of the rotating shaft.
6. The blended yarn production device according to claim 1, wherein the position adjusting mechanism comprises an annular block fixedly arranged on one side of the control cabinet (1), an electric push rod (11) is fixedly arranged in the annular block, a connecting rod (24) is fixedly arranged at the driving end of the electric push rod (11), and the electromagnet I (17) is fixedly connected with the connecting rod (24).
7. A blended yarn production device according to claim 1, characterized in that the straight line where the first electromagnet (17) and the first magnet (25) are located is parallel to the length direction of the limit rail (12).
8. The blended yarn production device according to claim 1, wherein the sliding mechanism comprises two grooves formed in the limiting rail (12), a mounting block is mounted in the two grooves in a sliding mode, the first magnet (25) and the second magnet (30) are fixedly connected with the mounting block, and a movable plate (26) is fixedly mounted on the mounting block.
9. The blended yarn production device according to claim 1, wherein the rotating assembly comprises a movable block fixedly mounted on a movable plate (26), two connecting brackets (27) are rotatably mounted on the movable block, a connecting ring (20) is mounted on the two connecting brackets (27) in a common rotation mode, an adjusting rod (9) is fixedly connected with the connecting ring (20), a bearing (18) is fixedly mounted on one side of the control cabinet (1), a mounting clamp (19) is fixedly sleeved in the bearing (18), and the adjusting rod (9) is fixedly mounted in the mounting clamp (19).
10. A blended yarn production device according to claim 1, characterized in that the preliminary adjustment mechanism comprises a fixed disc fixedly mounted on a fixed sleeve (15), a cross rod is rotatably mounted on the fixed disc, a damping bearing (21) is fixedly mounted on the cross rod, and a wire paying-off roller (16) is fixedly mounted at both ends of the cross rod.
CN202411154148.0A 2024-08-22 2024-08-22 Blended yarn production equipment Active CN118651726B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119353829A (en) * 2024-11-21 2025-01-24 广州奕云思远信息技术有限公司 An energy-saving control device for 10KV power frequency refrigeration unit

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1249247A (en) * 1968-12-09 1971-10-13 Rieter Ag Maschf Method of and apparatus for winding a yarn in which the yarn tension is controlled
CN114701917A (en) * 2022-04-24 2022-07-05 南通宏澳纺织有限公司 Yarn tension adjusting device and weaving equipment
CN116623330A (en) * 2023-05-24 2023-08-22 湖南科创纺织股份有限公司 Automatic tensioning mechanism and method for spinning
CN116676698A (en) * 2023-06-14 2023-09-01 德安九方织造有限公司 Tension control device and control method for slurry straightening and combining machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1249247A (en) * 1968-12-09 1971-10-13 Rieter Ag Maschf Method of and apparatus for winding a yarn in which the yarn tension is controlled
CN114701917A (en) * 2022-04-24 2022-07-05 南通宏澳纺织有限公司 Yarn tension adjusting device and weaving equipment
CN116623330A (en) * 2023-05-24 2023-08-22 湖南科创纺织股份有限公司 Automatic tensioning mechanism and method for spinning
CN116676698A (en) * 2023-06-14 2023-09-01 德安九方织造有限公司 Tension control device and control method for slurry straightening and combining machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119353829A (en) * 2024-11-21 2025-01-24 广州奕云思远信息技术有限公司 An energy-saving control device for 10KV power frequency refrigeration unit

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