CN118650765B - A melting device for processing waste plastics and a waste plastic processing technology - Google Patents
A melting device for processing waste plastics and a waste plastic processing technology Download PDFInfo
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- CN118650765B CN118650765B CN202411135037.5A CN202411135037A CN118650765B CN 118650765 B CN118650765 B CN 118650765B CN 202411135037 A CN202411135037 A CN 202411135037A CN 118650765 B CN118650765 B CN 118650765B
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- 239000004033 plastic Substances 0.000 title claims abstract description 131
- 229920003023 plastic Polymers 0.000 title claims abstract description 131
- 239000002699 waste material Substances 0.000 title claims abstract description 32
- 238000002844 melting Methods 0.000 title claims abstract description 27
- 230000008018 melting Effects 0.000 title claims abstract description 27
- 238000005516 engineering process Methods 0.000 title abstract description 5
- 238000001125 extrusion Methods 0.000 claims abstract description 122
- 238000003756 stirring Methods 0.000 claims abstract description 96
- 238000005485 electric heating Methods 0.000 claims abstract description 8
- 230000000903 blocking effect Effects 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 10
- 239000000155 melt Substances 0.000 abstract description 5
- 238000006073 displacement reaction Methods 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 6
- 238000004064 recycling Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000013502 plastic waste Substances 0.000 description 3
- 239000000284 extract Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000010102 injection blow moulding Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010891 toxic waste Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
本发明公开了一种废旧塑料加工用熔融装置及废旧塑料加工工艺,涉及到熔融装置领域,包括挤出筒,挤出筒内绕设有电热丝,挤出筒内设置有搅拌组件,搅拌组件包括固定内杆、转动外筒和搅拌单元;搅拌单元包括推动块和搅拌块,当转动外筒转动时能够带动搅拌块转动,当转动外筒转动时能够使推动块往复移动,推动块往复移动时能够推动搅拌块摆动。电热丝将塑料熔融,转动外筒转动时带动搅拌块在挤出筒内转动,搅拌块在挤出筒内转动时,圆周搅拌挤出筒内的熔融塑料,使熔融塑料混合更均匀,使熔融塑料的颜色更均匀,性能一致性更高,使熔融塑料的位移量更大,熔融塑料中的气泡更容易被搅拌上升,对熔融塑料中气泡的去除效果更好。
The invention discloses a melting device for processing waste plastics and a waste plastic processing technology, which relates to the field of melting devices, including an extrusion barrel, an electric heating wire is wound inside the extrusion barrel, a stirring assembly is arranged inside the extrusion barrel, the stirring assembly includes a fixed inner rod, a rotating outer barrel and a stirring unit; the stirring unit includes a push block and a stirring block, which can drive the stirring block to rotate when the rotating outer barrel rotates, and can make the push block reciprocate when the rotating outer barrel rotates, and can drive the stirring block to swing when the push block reciprocates. The electric heating wire melts the plastic, and when the rotating outer barrel rotates, the stirring block drives the stirring block to rotate inside the extrusion barrel, and when the stirring block rotates inside the extrusion barrel, the molten plastic in the extrusion barrel is stirred circumferentially, so that the molten plastic is mixed more evenly, the color of the molten plastic is more uniform, the performance consistency is higher, the displacement of the molten plastic is larger, the bubbles in the molten plastic are more easily stirred up, and the removal effect of the bubbles in the molten plastic is better.
Description
技术领域Technical Field
本发明涉及熔融装置领域,特别涉及一种废旧塑料加工用熔融装置及废旧塑料加工工艺。The invention relates to the field of melting devices, and in particular to a melting device for processing waste plastics and a waste plastic processing technology.
背景技术Background Art
随着工业化进程的加快,塑料因其轻便、耐用和成本低廉的特点而被广泛应用于包装、建筑、交通、消费品等多个领域,导致塑料生产量急剧上升,一次性塑料产品(如塑料袋、饮料瓶、食品包装等)的使用非常普遍,这导致了大量塑料废弃物的产生;尽管回收塑料废弃物在理论上可行,但在实际操作中,由于分类不准确、回收系统不健全、处理成本高等原因,很多塑料废弃物并未得到有效回收;塑料的难降解性:大多数塑料材料在自然环境中难以降解,可能需要数百年才能完全分解,因此一旦被丢弃就会长期存在于环境中。With the acceleration of industrialization, plastics have been widely used in packaging, construction, transportation, consumer goods and other fields due to their lightness, durability and low cost, resulting in a sharp increase in plastic production. The use of disposable plastic products (such as plastic bags, beverage bottles, food packaging, etc.) is very common, which has led to the generation of a large amount of plastic waste; although recycling plastic waste is theoretically feasible, in practice, due to inaccurate classification, imperfect recycling system, high processing costs and other reasons, a lot of plastic waste has not been effectively recycled; the difficulty of plastic degradation: most plastic materials are difficult to degrade in the natural environment and may take hundreds of years to completely decompose. Therefore, once discarded, they will exist in the environment for a long time.
废旧塑料的熔融是指将废弃塑料加热至其熔点以上的温度,使其从固态转变为粘流态的过程,这一过程是塑料回收和再生利用的关键步骤之一,熔融后的塑料可通过挤出、注塑或吹塑等方法加工成新的塑料制品,在进行熔融之前,通常需要对废旧塑料进行预处理,包括分拣、清洗和破碎,以去除杂质和不同类型的塑料混合物,分拣是为了确保熔融过程中的塑料类型一致,因为不同类型的塑料有不同的熔点和热稳定性。The melting of waste plastics refers to the process of heating the waste plastics to a temperature above their melting point to transform them from a solid state to a viscous flow state. This process is one of the key steps in plastic recycling and reuse. The melted plastic can be processed into new plastic products by extrusion, injection molding or blow molding. Before melting, the waste plastics usually need to be pre-processed, including sorting, cleaning and crushing to remove impurities and mixtures of different types of plastics. Sorting is to ensure the consistency of the plastic type during the melting process, because different types of plastics have different melting points and thermal stability.
中国专利申请CN110497555A公开了一种废旧塑料熔融装置,包括壳体和电机,所述电机的输出轴上固定连接有转动杆,所述转动杆贯穿壳体的一个端面,并在壳体中延伸至壳体的另一个端面,转动杆外侧设置有螺旋叶片,所述螺旋叶片的中轴线与转动杆的中轴线共线;壳体的侧面上设置有进料斗和排料口,所述进料斗和排料口均连通壳体的内部空间和外部空间;壳体的壁面内设置有电阻加热丝,挤出机对废旧塑料的搅拌混匀效果明显增加,电机负荷小且能够长时间运转,大幅提高了回收效率。Chinese patent application CN110497555A discloses a waste plastic melting device, including a shell and a motor, a rotating rod fixedly connected to the output shaft of the motor, the rotating rod passes through one end face of the shell and extends in the shell to the other end face of the shell, a spiral blade is arranged on the outer side of the rotating rod, and the central axis of the spiral blade is colinear with the central axis of the rotating rod; a feed hopper and a discharge port are arranged on the side of the shell, and the feed hopper and the discharge port are connected to the internal space and the external space of the shell; a resistance heating wire is arranged in the wall of the shell, the stirring and mixing effect of the extruder on the waste plastic is significantly increased, the motor load is small and can operate for a long time, and the recycling efficiency is greatly improved.
中国专利申请CN104354285A公开了一种塑料熔融装置,包括金属筒、传送棍、机架、电机、绝缘保温层和加热线圈,传送棍由圆杆和设置于圆杆表面的传送螺纹组成,传送棍设置于金属筒内,传送螺纹与金属筒内壁接触, 圆杆与金属筒之间在传送螺纹的作用下形成传输空间;电机带动传送棍,传送螺纹根据电机转动方向将金属筒两端分为进料端和出料端;在金属筒外壁包裹有一层绝缘保温层,加热线圈缠绕在绝缘保温层上;金属筒与电机设置于机架上,利用电磁感应加热原理,对金属筒内进行加热,包裹在金属筒外壁的绝缘保温层将热量紧锁在金属筒内,由于是针对金属筒直接加热,使得减少了加热器把热量传递给金属筒这一热传递过程,提高加热效率。Chinese patent application CN104354285A discloses a plastic melting device, including a metal cylinder, a conveying rod, a frame, a motor, an insulating and heat-preserving layer and a heating coil. The conveying rod is composed of a round rod and a conveying thread arranged on the surface of the round rod. The conveying rod is arranged in the metal cylinder, and the conveying thread contacts the inner wall of the metal cylinder. A transmission space is formed between the round rod and the metal cylinder under the action of the conveying thread; the motor drives the conveying rod, and the conveying thread divides the two ends of the metal cylinder into a feeding end and a discharging end according to the rotation direction of the motor; an insulating and heat-preserving layer is wrapped around the outer wall of the metal cylinder, and the heating coil is wound on the insulating and heat-preserving layer; the metal cylinder and the motor are arranged on the frame, and the inside of the metal cylinder is heated by the principle of electromagnetic induction heating. The insulating and heat-preserving layer wrapped around the outer wall of the metal cylinder locks the heat in the metal cylinder. Since the metal cylinder is directly heated, the heat transfer process of the heater transferring heat to the metal cylinder is reduced, thereby improving the heating efficiency.
上述专利和现有技术中还存在以下缺陷:The above patents and prior art also have the following defects:
现有技术在塑料熔融中需要通过转动的搅拌块将塑料搅拌,使塑料加热效率更高,使塑料混合,但废旧塑料的种类繁杂,性能不一,转动的搅拌块仅圆周运动对熔融塑料的搅拌方向单一,对熔融塑料的搅拌效果有限,熔融塑料混合度差,导致不同熔融后的塑料性能不一致,同时废旧塑料熔融后会具有有毒废气和气泡空腔,熔融塑料的流动性较差,现有转动的搅拌块对熔融塑料的搅拌效果差,无法将熔融塑料内的气泡和废气搅拌排出,导致再生产的塑料具有气泡和空腔。The prior art requires that the plastic be stirred by a rotating stirring block during plastic melting to increase the heating efficiency of the plastic and mix the plastic. However, there are many types of waste plastics with different properties. The rotating stirring block only has a single circular motion for stirring the molten plastic, and the stirring effect on the molten plastic is limited. The molten plastic has poor mixing degree, resulting in inconsistent properties of different melted plastics. At the same time, the waste plastic will have toxic waste gas and bubble cavities after melting, and the fluidity of the molten plastic is poor. The existing rotating stirring block has a poor stirring effect on the molten plastic, and is unable to stir and discharge the bubbles and waste gas in the molten plastic, resulting in bubbles and cavities in the reproduced plastic.
因此,本申请提供了一种废旧塑料加工用熔融装置及废旧塑料加工工艺来满足需求。Therefore, the present application provides a melting device for processing waste plastics and a waste plastic processing process to meet the needs.
发明内容Summary of the invention
本申请的目的在于提供一种废旧塑料加工用熔融装置及废旧塑料加工工艺,电热丝将塑料熔融,转动外筒转动时带动搅拌块在挤出筒内转动,搅拌块在挤出筒内转动时,圆周搅拌挤出筒内的熔融塑料,使熔融塑料混合更均匀,使熔融塑料的颜色更均匀,性能一致性更高,使熔融塑料的位移量更大,熔融塑料中的气泡更容易被搅拌上升,对熔融塑料中气泡的去除效果更好。The purpose of the present application is to provide a melting device for processing waste plastics and a waste plastic processing process. The electric heating wire melts the plastic, and the rotating outer cylinder drives the stirring block to rotate in the extrusion cylinder. When the stirring block rotates in the extrusion cylinder, the molten plastic in the extrusion cylinder is stirred in a circular manner, so that the molten plastic is mixed more evenly, the color of the molten plastic is more uniform, the performance consistency is higher, the displacement of the molten plastic is larger, the bubbles in the molten plastic are more easily stirred up, and the removal effect of the bubbles in the molten plastic is better.
为实现上述目的,本申请提供如下技术方案:一种废旧塑料加工用熔融装置,包括挤出筒,所述挤出筒内绕设有电热丝,所述挤出筒内设置有搅拌组件,所述搅拌组件包括固定内杆、转动外筒和搅拌单元;To achieve the above-mentioned purpose, the present application provides the following technical solutions: A melting device for processing waste plastics, comprising an extrusion barrel, a heating wire is wound inside the extrusion barrel, a stirring assembly is arranged inside the extrusion barrel, and the stirring assembly comprises a fixed inner rod, a rotating outer barrel and a stirring unit;
所述搅拌单元包括推动块和搅拌块,当所述转动外筒转动时能够带动所述搅拌块转动,当所述转动外筒转动时能够使所述推动块往复移动,所述推动块往复移动时能够推动所述搅拌块摆动;The stirring unit comprises a pushing block and a stirring block. When the rotating outer cylinder rotates, the stirring block can be driven to rotate. When the rotating outer cylinder rotates, the pushing block can be reciprocated. When the pushing block reciprocates, the stirring block can be driven to swing.
所述挤出筒上连通有排气管。The extrusion cylinder is connected with an exhaust pipe.
优选的,所述搅拌组件还包括固定齿轮,所述搅拌单元还包括转动齿轮、往复丝杠和移动块,所述固定齿轮固定套接在所述固定内杆上,所述转动齿轮与所述固定齿轮相啮合,所述往复丝杠固定安装在所述转动齿轮上,所述移动块套设在所述往复丝杠上并与所述移动块螺纹配合,所述推动块固定安装在所述移动块上。Preferably, the stirring assembly also includes a fixed gear, and the stirring unit also includes a rotating gear, a reciprocating screw and a moving block, the fixed gear is fixedly sleeved on the fixed inner rod, the rotating gear is meshed with the fixed gear, the reciprocating screw is fixedly installed on the rotating gear, the moving block is sleeved on the reciprocating screw and threadedly cooperates with the moving block, and the pushing block is fixedly installed on the moving block.
优选的,所述搅拌单元还包括滑动条、两根支撑杆和滑动杆,所述滑动条固定安装在所述推动块远离所述移动块的一端,所述滑动条上开设有垂直滑动孔,所述滑动杆固定安装在两根所述支撑杆上,所述滑动杆穿过垂直滑动孔并与垂直滑动孔滑动配合。Preferably, the stirring unit also includes a sliding bar, two support rods and a sliding rod, the sliding bar is fixedly mounted on an end of the pushing block away from the moving block, a vertical sliding hole is provided on the sliding bar, the sliding rod is fixedly mounted on the two support rods, the sliding rod passes through the vertical sliding hole and slides with the vertical sliding hole.
优选的,所述转动外筒上开设有通过孔,所述搅拌单元还包括转动杆,转动杆固定安装在所述支撑杆上,转动杆转动连接在通过孔内,所述搅拌组件还包括支撑环和转动环,所述支撑环的外圈固定安装在所述转动外筒内壁上,所述支撑环的内圈转动连接在所述固定内杆上,所述转动齿轮转动连接在所述支撑环上,所述转动环转动连接在所述固定内杆上,所述往复丝杠远离所述转动齿轮的一端转动连接在所述转动环上。Preferably, a through hole is provided on the rotating outer cylinder, and the stirring unit also includes a rotating rod, which is fixedly mounted on the support rod and rotatably connected in the through hole. The stirring assembly also includes a support ring and a rotating ring, the outer ring of the support ring is fixedly mounted on the inner wall of the rotating outer cylinder, the inner ring of the support ring is rotatably connected to the fixed inner rod, the rotating gear is rotatably connected to the support ring, the rotating ring is rotatably connected to the fixed inner rod, and the end of the reciprocating screw away from the rotating gear is rotatably connected to the rotating ring.
优选的,所述转动环上固定安装有两块限位板,两块限位板的另一端固定安装在所述转动外筒上,所述推动块位于两块所述限位板之间,且所述推动块与所述限位板滑动配合;所述搅拌块固定安装在所述支撑杆上,所述搅拌块的一端固定安装有橡胶套,所述橡胶套固定安装在所述转动外筒上,所述支撑杆设置在所述橡胶套内。Preferably, two limit plates are fixedly mounted on the rotating ring, the other ends of the two limit plates are fixedly mounted on the rotating outer cylinder, the pushing block is located between the two limit plates, and the pushing block is slidably matched with the limit plates; the stirring block is fixedly mounted on the support rod, one end of the stirring block is fixedly mounted with a rubber sleeve, the rubber sleeve is fixedly mounted on the rotating outer cylinder, and the support rod is arranged in the rubber sleeve.
优选的,所述挤出筒靠近一端的位置内设置有进料螺旋片,所述进料螺旋片固定套接在所述转动外筒上,所述进料螺旋片的外圈与所述挤出筒相抵,所述挤出筒的顶部对应所述进料螺旋片位置固定连通有进料管,所述进料管的顶部固定连通有进料漏斗。Preferably, a feed spiral is provided in a position near one end of the extrusion barrel, and the feed spiral is fixedly sleeved on the rotating outer barrel. The outer ring of the feed spiral is against the extrusion barrel, and the top of the extrusion barrel is fixedly connected to a feed pipe corresponding to the position of the feed spiral, and the top of the feed pipe is fixedly connected to a feed funnel.
优选的,所述挤出筒远离所述进料螺旋片的一端内设置有挤出螺旋片,所述挤出螺旋片固定套接在所述固定内杆上,所述挤出螺旋片的直径渐减小设置,所述挤出筒对应所述挤出螺旋片的一端直径渐减小设置,所述挤出筒对应所述挤出螺旋片的一端固定安装有挤出模头,所述挤出模头上开设有若干个挤出孔。Preferably, an extrusion spiral piece is arranged in the end of the extrusion barrel away from the feeding spiral piece, the extrusion spiral piece is fixedly sleeved on the fixed inner rod, the diameter of the extrusion spiral piece is gradually reduced, the diameter of the end of the extrusion barrel corresponding to the extrusion spiral piece is gradually reduced, an extrusion die head is fixedly installed on the end of the extrusion barrel corresponding to the extrusion spiral piece, and a plurality of extrusion holes are opened on the extrusion die head.
优选的,所述排气管内设置有阻挡杆,所述阻挡杆的顶部贯穿所述排气管的顶部并与所述排气管转动连接,所述排气管上固定安装有阻挡电机,所述阻挡杆固定安装在所述阻挡电机的输出端,所述阻挡杆上固定安装有阻挡螺旋片,所述排气管上固定连通有负压管,所述负压管的另一端固定安装有真空泵。Preferably, a blocking rod is provided in the exhaust pipe, the top of the blocking rod passes through the top of the exhaust pipe and is rotatably connected to the exhaust pipe, a blocking motor is fixedly installed on the exhaust pipe, the blocking rod is fixedly installed on the output end of the blocking motor, a blocking spiral sheet is fixedly installed on the blocking rod, a negative pressure pipe is fixedly connected to the exhaust pipe, and a vacuum pump is fixedly installed on the other end of the negative pressure pipe.
优选的,所述挤出筒的底部固定安装有底座,所述底座的两端固定安装有固定板,所述固定内杆的两端穿过挤出筒固定安装在对应的所述固定板上,所述转动外筒的一端贯穿所述挤出筒并与所述挤出筒转动连接,所述转动外筒转动连接在对应的固定板上,所述底座上固定安装有转动电机,所述转动电机的输出端固定安装有主动皮带轮、所述转动外筒上固定安装有被动皮带轮,主动皮带轮和被动皮带轮上套接有转动皮带。Preferably, a base is fixedly installed at the bottom of the extrusion cylinder, fixed plates are fixedly installed at both ends of the base, both ends of the fixed inner rod pass through the extrusion cylinder and are fixedly installed on the corresponding fixed plates, one end of the rotating outer cylinder passes through the extrusion cylinder and is rotatably connected to the extrusion cylinder, the rotating outer cylinder is rotatably connected to the corresponding fixed plate, a rotating motor is fixedly installed on the base, a driving pulley is fixedly installed on the output end of the rotating motor, a passive pulley is fixedly installed on the rotating outer cylinder, and a rotating belt is sleeved on the driving pulley and the passive pulley.
一种废旧塑料加工工艺,使用了上述废旧塑料加工用熔融装置。A waste plastic processing technology uses the above-mentioned melting device for processing waste plastics.
综上,本发明的技术效果和优点:In summary, the technical effects and advantages of the present invention are as follows:
1、本发明中,电热丝将塑料熔融,转动外筒转动时带动搅拌块在挤出筒内转动,搅拌块在挤出筒内转动时,圆周搅拌挤出筒内的熔融塑料,使熔融塑料混合更均匀,使熔融塑料的颜色更均匀,性能一致性更高;1. In the present invention, the electric heating wire melts the plastic, and the rotating outer cylinder drives the stirring block to rotate in the extrusion cylinder. When the stirring block rotates in the extrusion cylinder, the molten plastic in the extrusion cylinder is stirred in a circular manner, so that the molten plastic is mixed more evenly, the color of the molten plastic is more uniform, and the performance consistency is higher;
2、本发明中,同时转动外筒转动使推动块水平往复移动,推动块水平往复移动使搅拌块摆动,搅拌块在圆周转动的过程中摆动,将熔融塑料水平摆动,对熔融塑料的搅拌方向更多,对熔融塑料的搅拌效果更好,使熔融塑料的位移量更大,熔融塑料中的气泡更容易被搅拌上升,对熔融塑料中气泡的去除效果更好;2. In the present invention, the outer cylinder is rotated at the same time to make the push block reciprocate horizontally, and the push block reciprocates horizontally to make the stirring block swing. The stirring block swings in the process of circular rotation, and the molten plastic swings horizontally, so that the stirring directions of the molten plastic are more, the stirring effect of the molten plastic is better, the displacement of the molten plastic is larger, and the bubbles in the molten plastic are more easily stirred and raised, and the removal effect of the bubbles in the molten plastic is better;
3、本发明中,真空泵通过排气管将挤出筒内的空气抽出,排气管内的空气通过阻挡螺旋片的螺旋空隙排出,同时阻挡电机带动阻挡螺旋片转动,阻挡螺旋片将进入排气管内的熔融塑料推动至挤出筒内,防止挤出筒内的熔融塑料因压力进入排气管内。3. In the present invention, the vacuum pump extracts the air in the extrusion barrel through the exhaust pipe, and the air in the exhaust pipe is discharged through the spiral gap of the blocking spiral piece. At the same time, the blocking motor drives the blocking spiral piece to rotate, and the blocking spiral piece pushes the molten plastic entering the exhaust pipe into the extrusion barrel, preventing the molten plastic in the extrusion barrel from entering the exhaust pipe due to pressure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还能够根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
图1为本发明中底座、固定板、挤出筒、进料管和进料漏斗的结构示意图;FIG1 is a schematic structural diagram of a base, a fixing plate, an extrusion barrel, a feed pipe and a feed hopper in the present invention;
图2为本发明中底座、挤出筒、固定板和排气管的结构示意图;FIG2 is a schematic diagram of the structure of the base, the extrusion cylinder, the fixing plate and the exhaust pipe in the present invention;
图3为本发明挤出筒、电热丝和固定板的结构示意图;FIG3 is a schematic diagram of the structure of the extrusion cylinder, the heating wire and the fixing plate of the present invention;
图4为本发明中挤出筒、进料螺旋片、搅拌组件、挤出螺旋片和排气管的结构示意图;FIG4 is a schematic diagram of the structure of the extrusion barrel, the feed spiral, the stirring assembly, the extrusion spiral and the exhaust pipe in the present invention;
图5为本发明中转动电机、转动外筒、进料螺旋片、搅拌单元和挤出螺旋片的结构示意图;FIG5 is a schematic diagram of the structure of the rotating motor, the rotating outer cylinder, the feeding spiral blade, the stirring unit and the extrusion spiral blade in the present invention;
图6为本发明图5中A部分的放大图;FIG6 is an enlarged view of part A in FIG5 of the present invention;
图7为本发明转动外筒、挤出筒和挤出螺旋片的结构示意图;FIG7 is a schematic diagram of the structure of the rotating outer cylinder, the extrusion cylinder and the extrusion spiral sheet of the present invention;
图8为本发明图7中B部分的放大图;FIG8 is an enlarged view of part B in FIG7 of the present invention;
图9为本发明中转动外筒、进料螺旋片和挤出螺旋片的结构示意图;FIG9 is a schematic diagram of the structure of the rotating outer cylinder, the feeding spiral sheet and the extrusion spiral sheet in the present invention;
图10为本发明图9中C部分的放大图;FIG10 is an enlarged view of portion C in FIG9 of the present invention;
图11为本发明中固定内杆、转动外筒、固定齿轮和搅拌块的结构示意图;FIG11 is a schematic diagram of the structure of the fixed inner rod, the rotating outer cylinder, the fixed gear and the stirring block in the present invention;
图12为本发明图11中D部分的放大图。FIG. 12 is an enlarged view of portion D in FIG. 11 of the present invention.
图中:1、挤出筒;2、电热丝;3、搅拌组件;31、固定内杆;32、转动外筒;33、搅拌单元;331、推动块;332、搅拌块;333、转动齿轮;334、往复丝杠;335、移动块;336、滑动条;337、支撑杆;338、滑动杆;34、固定齿轮;35、转动环;36、支撑环;4、排气管;5、限位板;6、橡胶套;7、进料螺旋片;8、进料管;9、进料漏斗;10、挤出螺旋片;11、挤出模头;12、阻挡杆;13、阻挡电机;14、阻挡螺旋片;15、负压管;16、真空泵;17、底座;18、固定板;19、转动电机。In the figure: 1. extrusion barrel; 2. heating wire; 3. stirring assembly; 31. fixed inner rod; 32. rotating outer barrel; 33. stirring unit; 331. pushing block; 332. stirring block; 333. rotating gear; 334. reciprocating screw; 335. moving block; 336. sliding bar; 337. support rod; 338. sliding rod; 34. fixed gear; 35. rotating ring; 36. supporting ring; 4. exhaust pipe; 5. limiting plate; 6. rubber sleeve; 7. feeding spiral piece; 8. feeding pipe; 9. feeding funnel; 10. extrusion spiral piece; 11. extrusion die; 12. blocking rod; 13. blocking motor; 14. blocking spiral piece; 15. negative pressure pipe; 16. vacuum pump; 17. base; 18. fixed plate; 19. rotating motor.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:参考图1-图12所示的一种废旧塑料加工用熔融装置,包括挤出筒1,挤出筒1内绕设有电热丝2,挤出筒1内设置有搅拌组件3,搅拌组件3包括固定内杆31、转动外筒32和搅拌单元33;Embodiment: Referring to a melting device for processing waste plastics shown in FIG. 1 to FIG. 12 , the melting device comprises an extrusion barrel 1, a heating wire 2 is wound inside the extrusion barrel 1, a stirring assembly 3 is arranged inside the extrusion barrel 1, and the stirring assembly 3 comprises a fixed inner rod 31, a rotating outer barrel 32 and a stirring unit 33;
搅拌单元33包括推动块331和搅拌块332,当转动外筒32转动时能够带动搅拌块332转动,当转动外筒32转动时能够使推动块331往复移动,推动块331往复移动时能够推动搅拌块332摆动;The stirring unit 33 includes a pushing block 331 and a stirring block 332. When the rotating outer cylinder 32 rotates, the stirring block 332 can be driven to rotate. When the rotating outer cylinder 32 rotates, the pushing block 331 can be reciprocated. When the pushing block 331 reciprocates, the stirring block 332 can be driven to swing.
挤出筒1上连通有排气管4。The extrusion cylinder 1 is connected to an exhaust pipe 4 .
将粉碎后的塑料放入挤出筒1内,电热丝2将挤出筒1加热,粉碎后的塑料被加热熔化,因粉碎后的固体塑料之间具有缝隙,熔融后的塑料缝隙减小,熔融后的塑料内具有气泡,驱动转动外筒32转动,转动外筒32带动搅拌块332在挤出筒1内转动,搅拌块332将熔融的塑料搅拌,同时转动外筒32转动时,使推动块331水平往复移动,推动块331使搅拌块332在转动的过程中水平摆动,搅拌块332将熔融塑料不断搅拌切割,熔融塑料内的气泡上升至熔融塑料的上方。The crushed plastic is put into the extrusion barrel 1, and the electric heating wire 2 heats the extrusion barrel 1. The crushed plastic is heated and melted. Since there are gaps between the crushed solid plastics, the gaps in the melted plastic are reduced, and there are bubbles in the melted plastic, driving the rotating outer barrel 32 to rotate. The rotating outer barrel 32 drives the stirring block 332 to rotate in the extrusion barrel 1. The stirring block 332 stirs the molten plastic. At the same time, when the rotating outer barrel 32 rotates, the pushing block 331 moves back and forth horizontally. The pushing block 331 makes the stirring block 332 swing horizontally during the rotation process. The stirring block 332 continuously stirs and cuts the molten plastic, and the bubbles in the molten plastic rise to the top of the molten plastic.
电热丝2将塑料熔融,转动外筒32转动时带动搅拌块332在挤出筒1内转动,搅拌块332在挤出筒1内转动时,圆周搅拌挤出筒1内的熔融塑料,使熔融塑料混合更均匀,使熔融塑料的颜色更均匀,性能一致性更高,同时转动外筒32转动使推动块331水平往复移动,推动块331水平往复移动使搅拌块332摆动,搅拌块332在圆周转动的过程中摆动,将熔融塑料水平摆动,对熔融塑料的搅拌方向更多,对熔融塑料的搅拌效果更好,使熔融塑料的位移量更大,熔融塑料中的气泡更容易被搅拌上升,对熔融塑料中气泡的去除效果更好。The electric heating wire 2 melts the plastic, and the rotating outer cylinder 32 drives the stirring block 332 to rotate in the extrusion cylinder 1. When the stirring block 332 rotates in the extrusion cylinder 1, the molten plastic in the extrusion cylinder 1 is stirred in a circular manner, so that the molten plastic is mixed more evenly, the color of the molten plastic is more uniform, and the performance consistency is higher. At the same time, the rotating outer cylinder 32 rotates to make the pushing block 331 move back and forth horizontally, and the horizontal reciprocating movement of the pushing block 331 makes the stirring block 332 swing. The stirring block 332 swings in the process of circular rotation, and the molten plastic swings horizontally, the stirring directions of the molten plastic are more, the stirring effect of the molten plastic is better, the displacement of the molten plastic is larger, the bubbles in the molten plastic are more easily stirred up, and the removal effect of the bubbles in the molten plastic is better.
进一步地,参照图1-图12所示,搅拌组件3还包括固定齿轮34,搅拌单元33还包括转动齿轮333、往复丝杠334和移动块335,固定齿轮34固定套接在固定内杆31上,转动齿轮333与固定齿轮34相啮合,往复丝杠334固定安装在转动齿轮333上,移动块335套设在往复丝杠334上并与移动块335螺纹配合,推动块331固定安装在移动块335上。Further, referring to Figures 1-12, the stirring assembly 3 also includes a fixed gear 34, and the stirring unit 33 also includes a rotating gear 333, a reciprocating screw 334 and a moving block 335. The fixed gear 34 is fixedly sleeved on the fixed inner rod 31, the rotating gear 333 is meshed with the fixed gear 34, the reciprocating screw 334 is fixedly installed on the rotating gear 333, the moving block 335 is sleeved on the reciprocating screw 334 and threadedly cooperates with the moving block 335, and the pushing block 331 is fixedly installed on the moving block 335.
转动外筒32在转动时带动搅拌单元33转动,转动外筒32带动转动齿轮333转动,转动齿轮333在固定齿轮34上绕固定内杆31转动的过程中自转,转动齿轮333带动往复丝杠334转动,移动块335在往复丝杠334上往复移动,移动块335带动推动块331水平往复移动,推动块331水平往复移动使搅拌块332水平摆动。The rotating outer cylinder 32 drives the stirring unit 33 to rotate when rotating, and the rotating outer cylinder 32 drives the rotating gear 333 to rotate. The rotating gear 333 rotates on itself during the process of rotating around the fixed inner rod 31 on the fixed gear 34. The rotating gear 333 drives the reciprocating screw 334 to rotate, and the moving block 335 reciprocates on the reciprocating screw 334. The moving block 335 drives the pushing block 331 to reciprocate horizontally. The horizontal reciprocating movement of the pushing block 331 causes the stirring block 332 to swing horizontally.
进一步地,参照图1-图12所示,搅拌单元33还包括滑动条336、两根支撑杆337和滑动杆338,滑动条336固定安装在推动块331远离移动块335的一端,滑动条336上开设有垂直滑动孔,滑动杆338固定安装在两根支撑杆337上,滑动杆338穿过垂直滑动孔并与垂直滑动孔滑动配合。Further, referring to Figures 1 to 12, the stirring unit 33 also includes a sliding bar 336, two support rods 337 and a sliding rod 338. The sliding bar 336 is fixedly installed on the end of the pushing block 331 away from the moving block 335. A vertical sliding hole is opened on the sliding bar 336. The sliding rod 338 is fixedly installed on the two support rods 337. The sliding rod 338 passes through the vertical sliding hole and slides with the vertical sliding hole.
移动块335带动滑动条336水平往复移动,滑动条336带动滑动杆338水平往复移动,滑动杆338带动支撑杆337的一端水平摆动,滑动杆338能够在滑动孔内转动,支撑杆337带动搅拌块332水平摆动,支撑杆337在转动的过程中带动滑动杆338移动,使滑动杆338在滑动孔内移动。The moving block 335 drives the sliding bar 336 to move back and forth horizontally, the sliding bar 336 drives the sliding rod 338 to move back and forth horizontally, the sliding rod 338 drives one end of the support rod 337 to swing horizontally, the sliding rod 338 can rotate in the sliding hole, the support rod 337 drives the stirring block 332 to swing horizontally, and the support rod 337 drives the sliding rod 338 to move during the rotation, so that the sliding rod 338 moves in the sliding hole.
进一步地,参照图1-图12所示,转动外筒32上开设有通过孔,搅拌单元33还包括转动杆,转动杆固定安装在支撑杆337上,转动杆转动连接在通过孔内,搅拌组件3还包括支撑环36和转动环35,支撑环36的外圈固定安装在转动外筒32内壁上,支撑环36的内圈转动连接在固定内杆31上,转动齿轮333转动连接在支撑环36上,转动环35转动连接在固定内杆31上,往复丝杠334远离转动齿轮333的一端转动连接在转动环35上。Further, referring to Figures 1 to 12, a through hole is provided on the rotating outer cylinder 32, the stirring unit 33 also includes a rotating rod, the rotating rod is fixedly mounted on the support rod 337, and the rotating rod is rotatably connected in the through hole, the stirring assembly 3 also includes a support ring 36 and a rotating ring 35, the outer ring of the support ring 36 is fixedly mounted on the inner wall of the rotating outer cylinder 32, the inner ring of the support ring 36 is rotatably connected to the fixed inner rod 31, the rotating gear 333 is rotatably connected to the support ring 36, the rotating ring 35 is rotatably connected to the fixed inner rod 31, and the reciprocating screw 334 is rotatably connected to the rotating ring 35 at one end away from the rotating gear 333.
转动外筒32转动时带动支撑环36转动,支撑环36带动转动齿轮333绕固定内杆31转动,转动齿轮333带动往复丝杠334绕固定内杆31转动,往复丝杠334带动移动块335转动。When the rotating outer cylinder 32 rotates, the supporting ring 36 is driven to rotate, and the supporting ring 36 drives the rotating gear 333 to rotate around the fixed inner rod 31, and the rotating gear 333 drives the reciprocating screw 334 to rotate around the fixed inner rod 31, and the reciprocating screw 334 drives the moving block 335 to rotate.
进一步地,参照图1-图12所示,转动环35上固定安装有两块限位板5,两块限位板5的另一端固定安装在转动外筒32上,推动块331位于两块限位板5之间,且推动块331与限位板5滑动配合;搅拌块332固定安装在支撑杆337上,搅拌块332的一端固定安装有橡胶套6,橡胶套6固定安装在转动外筒32上,支撑杆337设置在橡胶套6内。Further, referring to Figures 1 to 12, two limit plates 5 are fixedly mounted on the rotating ring 35, the other ends of the two limit plates 5 are fixedly mounted on the rotating outer cylinder 32, the pushing block 331 is located between the two limit plates 5, and the pushing block 331 slides with the limit plates 5; the stirring block 332 is fixedly mounted on the support rod 337, one end of the stirring block 332 is fixedly mounted with a rubber sleeve 6, the rubber sleeve 6 is fixedly mounted on the rotating outer cylinder 32, and the support rod 337 is arranged in the rubber sleeve 6.
转动外筒32通过限位板5带动转动环35转动,推动块331在两块限位板5之间的移动,使推动块331移动更稳固,不易晃动。The rotating outer cylinder 32 drives the rotating ring 35 to rotate through the limiting plates 5, and the movement of the pushing block 331 between the two limiting plates 5 makes the pushing block 331 move more stably and not easy to shake.
进一步地,参照图1-图12所示,挤出筒1靠近一端的位置内设置有进料螺旋片7,进料螺旋片7固定套接在转动外筒32上,进料螺旋片7的外圈与挤出筒1相抵,挤出筒1的顶部对应进料螺旋片7位置固定连通有进料管8,进料管8的顶部固定连通有进料漏斗9;Further, referring to FIGS. 1 to 12 , a feed spiral piece 7 is provided in a position near one end of the extrusion cylinder 1, and the feed spiral piece 7 is fixedly sleeved on the rotating outer cylinder 32, and the outer ring of the feed spiral piece 7 abuts against the extrusion cylinder 1, and a feed pipe 8 is fixedly connected to the top of the extrusion cylinder 1 corresponding to the position of the feed spiral piece 7, and a feed funnel 9 is fixedly connected to the top of the feed pipe 8;
将塑料放置在进料漏斗9内,塑料进入挤出筒1内,转动外筒32转动时带动进料螺旋片7转动,进料螺旋片7带动挤出筒1内的塑料移动,塑料移动的过程中电热丝2将塑料熔化,熔融的塑料继续被进料螺旋片7推动移动,熔融塑料被推动至搅拌单元33位置,搅拌单元33将熔融的塑料搅拌。The plastic is placed in the feed hopper 9, and the plastic enters the extrusion barrel 1. When the outer barrel 32 is rotated, the feed spiral blade 7 is driven to rotate, and the feed spiral blade 7 drives the plastic in the extrusion barrel 1 to move. During the movement of the plastic, the heating wire 2 melts the plastic, and the molten plastic continues to be pushed and moved by the feed spiral blade 7. The molten plastic is pushed to the position of the stirring unit 33, and the stirring unit 33 stirs the molten plastic.
进一步地,参照图1-图12所示,挤出筒1远离进料螺旋片7的一端内设置有挤出螺旋片10,挤出螺旋片10固定套接在固定内杆31上,挤出螺旋片10的直径渐减小设置,挤出筒1对应挤出螺旋片10的一端直径渐减小设置,挤出筒1对应挤出螺旋片10的一端固定安装有挤出模头11,挤出模头11上开设有若干个挤出孔。Further, referring to Figures 1 to 12, an extrusion spiral piece 10 is provided in the end of the extrusion barrel 1 away from the feeding spiral piece 7. The extrusion spiral piece 10 is fixedly sleeved on the fixed inner rod 31. The diameter of the extrusion spiral piece 10 is gradually reduced. The diameter of the end of the extrusion barrel 1 corresponding to the extrusion spiral piece 10 is gradually reduced. An extrusion die head 11 is fixedly installed on the end of the extrusion barrel 1 corresponding to the extrusion spiral piece 10, and a plurality of extrusion holes are opened on the extrusion die head 11.
不断进料的塑料被进料螺旋片7推动,熔融塑料经过搅拌单元33进入挤出螺旋片10,转动外筒32带动挤出螺旋片10转动,挤出螺旋片10上熔融塑料向前推动,且直径渐减小的挤出筒1和挤出螺旋片10渐渐将熔融塑料加压,将熔融塑料从挤出模头11的挤出孔挤出。The continuously fed plastic is pushed by the feeding spiral 7, and the molten plastic enters the extrusion spiral 10 through the stirring unit 33. The rotating outer cylinder 32 drives the extrusion spiral 10 to rotate, and the molten plastic on the extrusion spiral 10 is pushed forward. The extrusion cylinder 1 and the extrusion spiral 10 with gradually decreasing diameters gradually pressurize the molten plastic and extrude the molten plastic from the extrusion hole of the extrusion die 11.
进一步地,参照图1-图12所示,排气管4内设置有阻挡杆12,阻挡杆12的顶部贯穿排气管4的顶部并与排气管4转动连接,排气管4上固定安装有阻挡电机13,阻挡杆12固定安装在阻挡电机13的输出端,阻挡杆12上固定安装有阻挡螺旋片14,排气管4上固定连通有负压管15,负压管15的另一端固定安装有真空泵16。Further, referring to Figures 1 to 12, a blocking rod 12 is provided in the exhaust pipe 4, the top of the blocking rod 12 passes through the top of the exhaust pipe 4 and is rotatably connected to the exhaust pipe 4, a blocking motor 13 is fixedly installed on the exhaust pipe 4, the blocking rod 12 is fixedly installed on the output end of the blocking motor 13, a blocking spiral piece 14 is fixedly installed on the blocking rod 12, a negative pressure pipe 15 is fixedly connected to the exhaust pipe 4, and a vacuum pump 16 is fixedly installed on the other end of the negative pressure pipe 15.
真空泵16通过排气管4将挤出筒1内的空气抽出,排气管4内的空气通过阻挡螺旋片14的螺旋空隙排出,同时阻挡电机13带动阻挡螺旋片14转动,阻挡螺旋片14将进入排气管4内的熔融塑料推动至挤出筒1内,防止挤出筒1内的熔融塑料因压力进入排气管4内。The vacuum pump 16 extracts the air in the extrusion barrel 1 through the exhaust pipe 4, and the air in the exhaust pipe 4 is discharged through the spiral gap of the blocking spiral piece 14. At the same time, the blocking motor 13 drives the blocking spiral piece 14 to rotate, and the blocking spiral piece 14 pushes the molten plastic entering the exhaust pipe 4 into the extrusion barrel 1, preventing the molten plastic in the extrusion barrel 1 from entering the exhaust pipe 4 due to pressure.
进一步地,参照图1-图12所示,挤出筒1的底部固定安装有底座17,底座17的两端固定安装有固定板18,固定内杆31的两端穿过挤出筒1固定安装在对应的固定板18上,转动外筒32的一端贯穿挤出筒1并与挤出筒1转动连接,转动外筒32转动连接在对应的固定板18上,底座17上固定安装有转动电机19,转动电机19的输出端固定安装有主动皮带轮、转动外筒32上固定安装有被动皮带轮,主动皮带轮和被动皮带轮上套接有转动皮带。Further, referring to Figures 1 to 12, a base 17 is fixedly installed at the bottom of the extrusion cylinder 1, and fixed plates 18 are fixedly installed at both ends of the base 17. Both ends of the fixed inner rod 31 pass through the extrusion cylinder 1 and are fixedly installed on the corresponding fixed plates 18. One end of the rotating outer cylinder 32 passes through the extrusion cylinder 1 and is rotatably connected to the extrusion cylinder 1. The rotating outer cylinder 32 is rotatably connected to the corresponding fixed plate 18. A rotating motor 19 is fixedly installed on the base 17. A driving pulley is fixedly installed on the output end of the rotating motor 19, and a passive pulley is fixedly installed on the rotating outer cylinder 32. A rotating belt is sleeved on the driving pulley and the passive pulley.
转动电机19带动主动皮带轮转动,主动皮带轮带动转动皮带转动,转动皮带使被动皮带轮转动,被动皮带轮带动转动外筒32转动。The rotating motor 19 drives the active pulley to rotate, the active pulley drives the rotating belt to rotate, the rotating belt causes the passive pulley to rotate, and the passive pulley drives the rotating outer cylinder 32 to rotate.
一种废旧塑料加工工艺,使用了上述废旧塑料加工用熔融装置。A waste plastic processing technology uses the above-mentioned melting device for processing waste plastics.
工作原理:将废旧塑料分类清洗后切碎,将切碎的塑料投入进料漏斗9,塑料通过进料管8进入挤出筒1,转动电机19带动主动皮带轮转动,主动皮带轮带动被动皮带轮转动,被动皮带轮带动转动外筒32转动,转动外筒32带动进料螺旋片7转动,进料螺旋片7将进入挤出筒1内的塑料推动,电热丝2将挤出筒1加热,塑料被熔化,熔融塑料继续被推动进入搅拌单元33位置,转动外筒32转动带动支撑环36转动,支撑环36带上转动齿轮333转动,转动齿轮333在固定齿轮34上移动过程中自转,转动齿轮333带动往复丝杠334转动,移动块335在往复丝杠334上往复移动,移动块335带动滑动条336移动,滑动条336带动滑动杆338移动,滑动杆338带动支撑杆337的一端水平往复移动,支撑杆337的一端水平往复移动时,另一端水平摆动,支撑杆337带动搅拌块332水平摆动,使搅拌块332在转动过程中水平摆动,将熔融塑料搅拌,熔融塑料被搅拌更均匀,熔融塑料中的气泡被搅拌破裂,内部的空气上升经过排气管4排出,阻挡电机13带动排气管4内的阻挡螺旋片14转动,阻挡螺旋片14将进入到排气管4内熔融塑料排出,熔融塑料继续移动进入挤出螺旋片10位置,转动外筒32带动挤出螺旋片10转动,挤出螺旋片10将熔融塑料推动,同时挤出筒1和挤出螺旋片10的直径渐减小将熔融塑料加压,融通塑料通过挤出模头11的挤出孔挤出,后续优选使用切粒机将挤出的熔融塑料切粒。Working principle: waste plastics are sorted, cleaned and shredded, and the shredded plastics are put into the feeding funnel 9. The plastics enter the extrusion barrel 1 through the feeding pipe 8. The rotating motor 19 drives the active pulley to rotate, and the active pulley drives the passive pulley to rotate. The passive pulley drives the rotating outer barrel 32 to rotate, and the rotating outer barrel 32 drives the feeding spiral piece 7 to rotate. The feeding spiral piece 7 pushes the plastic entering the extrusion barrel 1. The electric heating wire 2 heats the extrusion barrel 1, and the plastic is melted. The molten plastic continues to be pushed into the stirring unit 33 position, and the rotating outer barrel 32 drives the support ring 36 to rotate. The support ring 36 drives the rotating gear 333 to rotate. The rotating gear 333 rotates during the movement on the fixed gear 34. The rotating gear 333 drives the reciprocating screw 334 to rotate. The moving block 335 reciprocates on the reciprocating screw 334. The moving block 335 drives the sliding bar 336 to move. The sliding bar 336 drives the sliding rod 338 to move. The movable rod 338 drives one end of the support rod 337 to move horizontally back and forth. When one end of the support rod 337 moves horizontally back and forth, the other end swings horizontally. The support rod 337 drives the stirring block 332 to swing horizontally, so that the stirring block 332 swings horizontally during the rotation process, and the molten plastic is stirred. The molten plastic is stirred more evenly, the bubbles in the molten plastic are stirred and broken, and the internal air rises and is discharged through the exhaust pipe 4. The blocking motor 13 drives the blocking spiral piece 14 in the exhaust pipe 4 to rotate, and the blocking spiral piece 14 will enter the molten plastic in the exhaust pipe 4 and discharge it. The molten plastic continues to move into the position of the extrusion spiral piece 10, and the rotating outer cylinder 32 drives the extrusion spiral piece 10 to rotate, and the extrusion spiral piece 10 pushes the molten plastic. At the same time, the diameters of the extrusion cylinder 1 and the extrusion spiral piece 10 gradually decrease to pressurize the molten plastic, and the molten plastic is extruded through the extrusion hole of the extrusion die head 11. Subsequently, a pelletizer is preferably used to pelletize the extruded molten plastic.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然能够对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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