CN118650485A - A cutting and rolling machine with waste chip treatment - Google Patents

Abstract

The present invention provides a cutting and rolling machine with waste chip treatment, and relates to the technical field of rolling machines. The cutting and rolling machine comprises a controllable movable track, a clamping console is fixedly provided at the front end of the controllable movable track, a workpiece clamping fixture is provided at the rear end of the clamping console, a boring bar box is slidably provided at the upper end of the clamping console away from the clamping console, a boring bar spindle is provided at the output end of the boring bar box near the clamping console, a bracket is slidably provided at the middle of the upper end of the controllable movable track, a scraping and rolling tool is provided at the end of the boring bar spindle near the clamping console, and a waste chip collection mechanism is fixedly provided on the bracket near the clamping console. The workpiece outlet is tightly wrapped by two collecting curved plates, ensuring that the outflowing cutting fluid is effectively absorbed by the collecting port, effectively avoiding the splashing of the cutting fluid, and improving the overall operation stability.

Description

A cutting and rolling machine with waste chip treatment

Technical Field

The invention relates to the technical field of roller burnishing machines, in particular to a cutting roller burnishing machine with waste chip processing function.

Background Art

Cutting and rolling machine is a kind of equipment used for surface processing of workpieces. It uses cutting and rolling methods to achieve fine processing of the workpiece surface and improve the surface quality. Cutting and rolling machine is widely used in some industries, such as automobile manufacturing, aerospace, mold manufacturing and other fields, to process the surface of various metal and non-metal workpieces and improve the quality and precision of products.

During the operation of the cutting and rolling machine, the cutter head will penetrate deep into the workpiece to perform the polishing operation on the inner surface. In order to reduce the temperature of the cutter head, cutting fluid needs to be continuously injected into the workpiece. During the cutting process, the cutting fluid will enter the workpiece with the tool; and in the rolling stage, the cutting fluid will be taken out of the workpiece. When the cutter head completely withdraws from the workpiece, the cutting fluid inside will flow out. However, in the existing rolling machine equipment, the cutting fluid directly flows into the water flow trough in the controllable moving track. Due to the height difference of the cutting fluid falling, sputtering is prone to occur. Since a large amount of metal debris is mixed in the cutting fluid, it may cause damage to other electronic components when it sputters to them.

Summary of the invention

1. Technical issues to be solved

In view of the deficiencies in the prior art, the present invention provides a cutting and rolling machine with waste chip treatment, which solves the problem that the cutting fluid is prone to sputtering and may cause damage to other electronic components.

(II) Technical solution

To achieve the above objectives, the present invention is implemented through the following technical solutions: a cutting roller burnishing machine with waste chip processing, comprising a controllable movable track, a clamping console is fixedly arranged at the front end of the controllable movable track, a workpiece clamping fixture is arranged at the rear end of the clamping console, a boring bar box is slidably arranged at the upper end of the clamping console away from the clamping console, and a boring bar spindle is arranged at the output end of the boring bar box close to the clamping console;

A bracket is slidably arranged at the middle of the upper end of the controllable movable track, a scraping and rolling tool is arranged through the bracket at one end of the boring bar spindle close to the clamping console, and a waste chip collection mechanism is fixedly arranged on one side of the bracket frame close to the clamping console;

The waste scrap collection mechanism comprises a connecting frame, an electric roller is arranged inside the connecting frame, two connecting curved rods are fixedly arranged on the upper end of the electric roller, a connecting sleeve is fixedly arranged between the other ends of the two connecting curved rods, a collecting curved plate is fixedly arranged inside the connecting sleeve, and a plurality of collecting ports are arranged inside the collecting curved plate;

A waste liquid collection box is fixedly arranged on one side of the connecting stand, a connecting groove is opened inside the waste liquid collection box, a detachable filter is slidably arranged inside the connecting groove, a discharge top plate is arranged on one side inside the connecting groove, a water pump is arranged inside the waste liquid collection box, and a reflux port is arranged at a position of the connecting groove inside the waste liquid collection box near the input end of the water pump.

Preferably, the connecting sleeve is penetrated with a plurality of upper connecting pipe openings on one side away from the collecting curved plate, and the upper end of the waste liquid collection box is penetrated with a plurality of lower connecting pipe openings near the connecting groove. The plurality of upper connecting pipe openings are respectively fixedly connected to the plurality of lower connecting pipe openings through a plurality of connecting pipes, and the lower ends of the plurality of lower connecting pipe openings are all penetrated to the internal position of the discharge top plate.

Preferably, a transfer protrusion is fixedly provided at one end of the detachable filter away from the side friction strip, and the transfer protrusion is slidably arranged inside the waste liquid collection box at a position close to the reflux port.

Preferably, an open rubber plate is fixedly provided inside the detachable filter near the opening of the discharge top plate, and the discharge top plate penetrates to the inner position of the open rubber plate.

Preferably, a side friction strip is fixedly provided at one end of the detachable filter away from the reflux port, the detachable filter is slidably connected to the inside of the connecting groove through the side friction strip, and a replacement handle is fixedly provided at a position on the side of the detachable filter away from the discharge top plate.

Preferably, rubber strips are fixedly provided on the upper and lower ends of the collecting curved plate away from the connecting sleeve.

Preferably, two of the waste chip collecting mechanisms are symmetrically arranged, and the two waste chip collecting mechanisms are respectively fixedly arranged at two sides of the front end of the bracket platform, and the two waste chip collecting mechanisms are wrapped around the outside of the scraping and rolling tool.

Preferably, a movable bracket is slidably provided on the upper inner end of the controllable movable track close to the clamping console, and a roller polishing bracket is slidably provided on the upper inner end of the controllable movable track close to the bracket platform.

Working principle: During the cutting and polishing process of this roller burnishing machine, the scraping and roller burnishing cutter head will extend into the workpiece to perform the polishing operation on the inner surface, and at the same time, the cutting fluid will be continuously injected into the workpiece. During the cutting process, the cutting fluid will enter the workpiece with the tool, and in the roller burnishing stage, the cutting fluid will be brought out of the workpiece. When the cutter head withdraws from the workpiece, the electric roller is started to drive the two collecting curved plates to wrap one end of the workpiece. At this time, the cutter head withdraws from the workpiece and the cutting fluid flows out. At this time, the water pump inside the waste liquid collection box is started, and the upper connecting pipe port and the lower connecting pipe port are connected together through the connecting pipe. The water pump will begin to generate suction on the collecting port inside the collecting curved plate, and because the two collecting curved plates firmly wrap the workpiece outlet position, The cutting fluid flowing out of it will be absorbed by the collection port and transmitted to the inside of the detachable filter through the connecting pipe, and then filtered by the detachable filter and flow back to the inside of the waste liquid collection box, which is convenient for recycling. When there are too many debris filtered inside the detachable filter, you can simply pull it out by replacing the handle to replace the next new detachable filter. After pulling it out, the open rubber plate can block the internal debris from remaining in the waste liquid collection box to avoid clogging. When replacing a new detachable filter, you can directly insert it into the inside of the connecting groove. During the insertion process, the discharge top plate will push open the open rubber plate inside it, so that the internal space of the detachable filter is connected to the internal space of the lower connecting pipe port, which is convenient for the transmission and filtration of the cutting fluid.

(III) Beneficial effects

The present invention provides a cutting and rolling machine with waste chip treatment, which has the following beneficial effects:

1. The present invention provides a cutting and rolling machine with waste chip treatment. During the cutting and rolling operation, the device drives two collecting curved plates to tightly wrap one end of the workpiece through an electric roller. Once the cutter head completes cutting and exits the workpiece, the cutting fluid flows out, and the water pump in the waste liquid collection box will start immediately to generate suction to act on the collection port inside the collecting curved plate. Since the two collecting curved plates tightly wrap the workpiece outlet, the outflowing cutting fluid is effectively absorbed by the collection port. Subsequently, the cutting fluid is transmitted to the inside of the detachable filter through a connecting pipe, and after filtering, it flows back to the waste liquid collection box for easy recycling. This design not only avoids the splashing of the cutting fluid, but also significantly improves the operating stability of the overall rolling machine equipment.

2. The present invention provides a cutting and rolling machine with waste chip treatment. When there are too many debris accumulated inside the detachable filter, it can be safely pulled out by replacing the handle so as to be replaced with a new detachable filter. During the pulling out process, the open rubber plate will effectively block the internal debris from entering the waste liquid collection box, thereby preventing the occurrence of blockage. In the process of replacing a new detachable filter and inserting it into the connecting groove, the discharge top plate will automatically push open the internal open rubber plate, so that the internal space of the detachable filter and the internal space of the lower connecting pipe mouth can be smoothly connected. It not only simplifies the replacement process of the detachable filter, but also ensures the stable operation of work efficiency.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic diagram of the axial side of the present invention;

FIG2 is an axial schematic diagram of the opening of the waste collection mechanism of the present invention;

FIG3 is a rear-view axle side schematic diagram of the present invention;

FIG4 is an axial schematic diagram of the waste collection mechanism of the present invention;

FIG5 is an exploded schematic diagram of the waste collection mechanism of the present invention;

FIG. 6 is an exploded rear view of the waste collection mechanism of the present invention.

Among them, 1. Clamping control console; 2. Workpiece clamping fixture; 3. Movable bracket; 4. Waste chip collection mechanism; 5. Scraping and rolling tool; 6. Bracket table; 7. Boring bar spindle; 8. Controllable movable track; 9. Boring bar box; 10. Rolling bracket; 401. Connecting sleeve; 402. Collecting curved plate; 403. Connecting curved rod; 404. Electric roller; 405. Connecting stand; 406. Waste liquid collection box; 407. Removable filter; 408. Lower connecting pipe mouth; 409. Collecting port; 410. Rubber strip; 411. Transfer protrusion; 412. Open rubber plate; 413. Side friction strip; 414. Connecting groove; 415. Discharge top plate; 416. Reflux port; 417. Replaceable handle; 418. Upper connecting pipe mouth.

DETAILED DESCRIPTION

The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

As shown in Fig. 1-6, an embodiment of the present invention provides a cutting and rolling machine with waste chip treatment, including a controllable movable track 8, a clamping console 1 is fixedly arranged at the front end of the controllable movable track 8, a workpiece clamping fixture 2 is arranged at the rear end of the clamping console 1, a boring bar box 9 is slidably arranged on the side of the upper end of the clamping console 1 away from the clamping console 1, and a boring bar spindle 7 is arranged at the output end of the boring bar box 9 and the side of the clamping console 1, a bracket 6 is slidably arranged at the middle of the upper end of the controllable movable track 8, a scraping and rolling tool 5 is arranged through the bracket 6 at the end of the boring bar spindle 7 close to the clamping console 1, a waste chip collecting mechanism 4 is fixedly arranged on the side of the bracket frame close to the clamping console 1, a movable bracket 3 is slidably arranged on the upper end of the controllable movable track 8 close to the clamping console 1, and a rolling bracket 10 is slidably arranged on the upper end of the controllable movable track 8 close to the bracket 6;

Specifically, in the above specific embodiment, the specific specifications of the cutting and rolling machine are as follows:

The waste scrap collection mechanism 4 includes a connecting frame 405, an electric roller 404 is arranged inside the connecting frame 405, two connecting curved rods 403 are fixedly arranged on the upper end of the electric roller 404, a connecting sleeve 401 is fixedly arranged between the other ends of the two connecting curved rods 403, a collecting curved plate 402 is fixedly arranged inside the connecting sleeve 401, and a plurality of collecting ports 409 are arranged inside the collecting curved plate 402;

Specifically, in the above specific embodiment, during the cutting and rolling operation, the two collecting curved plates 402 can be driven by the electric roller 404 to tightly wrap one end of the workpiece. Once the cutter head completes cutting and exits the workpiece, the cutting fluid flows out, and the water pump in the waste liquid collection box 406 will be immediately started to generate suction to act on the collecting port 409 inside the collecting curved plate 402. Since the two collecting curved plates 402 tightly wrap the workpiece outlet position, it is ensured that the outflowing cutting fluid is effectively absorbed by the collecting port 409.

A waste liquid collection box 406 is fixedly arranged on one side of the connecting stand 405, a connecting groove 414 is provided inside the waste liquid collection box 406, a detachable filter 407 is slidably arranged inside the connecting groove 414, a discharging top plate 415 is arranged on one side inside the connecting groove 414, a water pump is arranged inside the waste liquid collection box 406, and a reflux port 416 is arranged near the input end of the water pump in the connecting groove 414 inside the waste liquid collection box 406;

Specifically, in the above-mentioned specific embodiment, the water pump inside the waste liquid collection box 406 can make the cutting fluid flowing out of the workpiece be absorbed by the collection port 409, and transmitted to the inside of the detachable filter 407 through the connecting pipe, and then filtered by the detachable filter 407 and flow back to the inside of the waste liquid collection box 406, so as to facilitate recycling.

A plurality of upper connecting pipe openings 418 are provided through the side of the connecting sleeve 401 away from the collecting curved plate 402, and a plurality of lower connecting pipe openings 408 are provided through the upper end of the waste liquid collecting box 406 near the connecting groove 414. The plurality of upper connecting pipe openings 418 are respectively fixedly connected to the plurality of lower connecting pipe openings 408 through a plurality of connecting pipes, and the lower ends of the plurality of lower connecting pipe openings 408 are all provided through the inner position of the discharge top plate 415;

Specifically, in the above-mentioned specific embodiment, the connection of the connecting pipe facilitates the transfer of cutting fluid from the inside of the collecting curved plate 402 to the inside of the waste liquid collection box 406, and the connecting pipe is elastic, which facilitates the electric roller 404 to drive the collecting curved plate 402 to rotate and generate deformation to keep the upper connecting pipe connected to the lower connecting pipe mouth 408.

A transfer protrusion 411 is fixedly provided at one end of the detachable filter 407 away from the side friction strip 413, and the transfer protrusion 411 is slidably provided inside the waste liquid collection box 406 near the reflux port 416. An open rubber plate 412 is fixedly provided at the opening of the detachable filter 407 near the discharge top plate 415. The discharge top plate 415 penetrates into the inner position of the open rubber plate 412. A side friction strip 413 is fixedly provided at one end of the detachable filter 407 away from the reflux port 416. The detachable filter 407 is slidably connected to the inside of the connecting groove 414 through the side friction strip 413. A replacement handle 417 is fixedly provided at a side of the detachable filter 407 away from the discharge top plate 415.

Specifically, in the above-mentioned specific embodiment, when installing the removable filter 407, it can be directly inserted into the interior of the connecting groove 414. During the insertion process, the discharge top plate 415 will push open the open rubber plate 412 inside it, so that the internal space of the removable filter 407 is connected to the internal space of the lower connecting pipe mouth 408, which facilitates the transmission and filtration of the cutting fluid, and the stability of the installation of the removable filter 407 is increased by the side friction strip 413. When it needs to be replaced, it can be directly pulled out by replacing the handle 417 to replace the next new removable filter 407. After pulling it out, the open rubber plate 412 can prevent the internal debris from remaining in the waste liquid collection box 406, avoiding blockage. At the same time, the filtered cutting fluid is guaranteed to flow back to the interior of the waste liquid collection box 406 smoothly through the transfer protrusion 411.

Two waste chip collecting mechanisms 4 are symmetrically arranged, and the two waste chip collecting mechanisms 4 are respectively fixedly arranged at the two sides of the front end of the bracket 6, and the two waste chip collecting mechanisms 4 are wrapped and arranged outside the scraping and rolling tool 5, and the upper and lower ends of the collecting curved plate 402 away from the connecting sleeve 401 are fixedly arranged with rubber strips 410;

Specifically, in the above-mentioned specific embodiment, when the cutter head withdraws from the workpiece, the electric roller 404 can be started to drive the two collecting curved plates 402 to wrap one end of the workpiece, and the water pump will generate suction on the collecting port 409 inside the collecting curved plate 402. Since the two collecting curved plates 402 firmly wrap the outlet position of the workpiece, the cutting fluid flowing out of the inside will be absorbed by the collecting port 409 and transmitted to the inside of the detachable filter 407 through the connecting pipe. The rubber strip 410 improves the wrapping effect and avoids leakage of the cutting fluid.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1. A cutting and rolling machine with waste chip treatment, comprising a controllable movable track (8), characterized in that: a clamping console (1) is fixedly arranged at the front end of the controllable movable track (8), a workpiece clamping fixture (2) is arranged at the rear end of the clamping console (1), a boring bar box (9) is slidably arranged at the upper end of the clamping console (1) away from the clamping console (1), and a boring bar spindle (7) is arranged at the output end of the boring bar box (9) on the side close to the clamping console (1); A bracket (6) is slidably arranged at the middle of the upper end of the controllable movable track (8); a scraping and rolling tool (5) is arranged through the bracket (6) at one end of the boring bar spindle (7) close to the clamping console (1); and a waste chip collection mechanism (4) is fixedly arranged on one side of the bracket frame close to the clamping console (1); The waste scrap collection mechanism (4) comprises a connecting stand (405), an electric roller (404) is arranged inside the connecting stand (405), two connecting curved rods (403) are fixedly arranged on the upper end of the electric roller (404), a connecting sleeve (401) is fixedly arranged between the other ends of the two connecting curved rods (403), a collecting curved plate (402) is fixedly arranged inside the connecting sleeve (401), and a plurality of collecting ports (409) are arranged inside the collecting curved plate (402); A waste liquid collection box (406) is fixedly arranged on one side of the connection stand (405), a connection groove (414) is provided inside the waste liquid collection box (406), a detachable filter (407) is slidably arranged inside the connection groove (414), a discharge top plate (415) is arranged on one side inside the connection groove (414), a water pump is arranged inside the waste liquid collection box (406), and a reflux port (416) is arranged in the connection groove (414) inside the waste liquid collection box (406) near the input end of the water pump. 2. A cutting and rolling machine with waste chip treatment according to claim 1, characterized in that: a plurality of upper connecting pipe openings (418) are penetrated through the connecting sleeve (401) on the side away from the collecting curved plate (402), and a plurality of lower connecting pipe openings (408) are penetrated through the upper end of the waste liquid collection box (406) near the connecting groove (414), and the plurality of upper connecting pipe openings (418) are respectively fixedly connected to the plurality of lower connecting pipe openings (408) through a plurality of connecting pipes, and the lower ends of the plurality of lower connecting pipe openings (408) are all penetrated to the internal position of the discharge top plate (415). 3. A cutting and rolling machine with waste chip treatment according to claim 1, characterized in that: a transfer protrusion (411) is fixedly provided at one end of the detachable filter (407) away from the side friction strip (413), and the transfer protrusion (411) is slidably set to the inside of the waste liquid collection box (406) near the reflux port (416). 4. A cutting and rolling machine with waste chip treatment according to claim 1, characterized in that an open rubber plate (412) is fixedly arranged inside the removable filter (407) at the opening near the discharge top plate (415), and the discharge top plate (415) penetrates to the internal position of the open rubber plate (412). 5. A cutting and rolling machine with waste chip disposal according to claim 1, characterized in that: a side friction strip (413) is fixedly provided on the end of the removable filter (407) away from the reflux port (416), the removable filter (407) is slidably connected to the inside of the connecting groove (414) through the side friction strip (413), and a replacement handle (417) is fixedly provided on the side of the removable filter (407) away from the discharge top plate (415). 6. A cutting and rolling machine with waste chip treatment according to claim 1, characterized in that rubber strips (410) are fixedly provided on the upper and lower ends of the collecting curved plate (402) away from the connecting sleeve (401). 7. A cutting and rolling machine with waste chip treatment according to claim 1, characterized in that: the waste chip collection mechanism (4) is symmetrically arranged with two, the two waste chip collection mechanisms (4) are respectively fixedly arranged at the two sides of the front end of the bracket (6), and the two waste chip collection mechanisms (4) are wrapped around the outside of the scraping and rolling tool (5). 8. A cutting and rolling machine with waste chip processing according to claim 1, characterized in that: a movable bracket (3) is slidably provided on the upper end of the controllable movable track (8) close to the clamping console (1), and a rolling bracket (10) is slidably provided on the upper end of the controllable movable track (8) close to the bracket platform (6).