CN118650446A - Portable pipeline welding positioning device and welding positioning method - Google Patents
Portable pipeline welding positioning device and welding positioning method Download PDFInfo
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- CN118650446A CN118650446A CN202411148143.7A CN202411148143A CN118650446A CN 118650446 A CN118650446 A CN 118650446A CN 202411148143 A CN202411148143 A CN 202411148143A CN 118650446 A CN118650446 A CN 118650446A
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- 238000004080 punching Methods 0.000 claims description 32
- 238000005086 pumping Methods 0.000 claims description 31
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/027—Making tubes with soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—External pipe alignment clamps
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Abstract
本发明公开了一种便携式管道焊接定位装置及焊接定位方法,属于管道焊接定位技术领域;包括移动车架、具有位置调位功能的移动车轮机构、具体位置调节功能的车架定位机构、气动调位机构、具有伸缩功能的管道定位机构、具有切割位指示功能的管道错位调节机构和具有自锁功能的动力调节机构;本发明的便携式管道焊接定位装置及焊接定位方法,操作简单,能够对预对接的管道进行精切的切割定位,且焊接操作更加便捷,焊接质量好。
The invention discloses a portable pipeline welding positioning device and a welding positioning method, belonging to the technical field of pipeline welding positioning; comprising a mobile frame, a mobile wheel mechanism with a position adjustment function, a frame positioning mechanism with a specific position adjustment function, a pneumatic adjustment mechanism, a pipeline positioning mechanism with a telescopic function, a pipeline misalignment adjustment mechanism with a cutting position indication function and a power adjustment mechanism with a self-locking function; the portable pipeline welding positioning device and the welding positioning method of the invention are simple to operate, can perform precise cutting and positioning on pre-jointed pipelines, and the welding operation is more convenient and the welding quality is good.
Description
技术领域Technical Field
本发明涉及一种便携式管道焊接定位装置及焊接定位方法,属于管道焊接定位技术领域。The invention relates to a portable pipeline welding positioning device and a welding positioning method, belonging to the technical field of pipeline welding positioning.
背景技术Background Art
在钢管管道工程领域,无论是施工阶段或者是管道维修阶段均离不开对管道的切割和焊接作业。其中,在钢管管道预埋施工阶段,当两个施工标段之间的管道需要对接时,施工阶段的管道都会预留过量的管道,而在对两个管道进行对接时,就需要对管道进行切断再焊接作业。现有技术在对两个标段之间的管道进行切断与焊接时,大都是通过人力或者其它辅助机械设备的帮助,将管道进行错位切割再对位焊接,但现有的管道焊接定位装置大都是设置在大型焊接机上,难以携带至施工现场进行辅助焊接;而通过人力或者其余的机械设备在将管道进行错位切割时,大都是根据管道的位置,通过切割机进行估算位置切割;在管道对位焊接时,不仅易出现切缝不平整的问题,且两个管道之间对位的焊口缝隙的大小难以控制,大大增加管道的焊接难度,且当预留的两个管道之间出现错位的情况下,在没有专业的定位设备辅助下,同样会大大增加管道焊接定位的难度;因此,为了便于对施工预埋的管道进行焊接定位,亟待提出一种便携式管道焊接定位装置及焊接定位方法。In the field of steel pipe engineering, both the construction stage and the pipeline maintenance stage are inseparable from the cutting and welding of pipelines. In the pre-buried steel pipe construction stage, when the pipelines between two construction sections need to be connected, the pipelines in the construction stage will reserve excess pipelines, and when the two pipelines are connected, the pipelines need to be cut and then welded. In the prior art, when cutting and welding the pipeline between two sections, the pipeline is mostly cut and welded in position with the help of manpower or other auxiliary mechanical equipment, but the existing pipeline welding positioning devices are mostly set on large welding machines, which are difficult to carry to the construction site for auxiliary welding; and when the pipeline is cut in position with manpower or other mechanical equipment, the position is estimated by the cutting machine according to the position of the pipeline; when the pipeline is welded in position, not only is it easy to have uneven cutting seams, but the size of the weld gap between the two pipelines is difficult to control, which greatly increases the difficulty of pipeline welding, and when there is a misalignment between the two reserved pipelines, without the assistance of professional positioning equipment, the difficulty of pipeline welding positioning will also be greatly increased; therefore, in order to facilitate the welding positioning of the pre-buried pipelines during construction, it is urgent to propose a portable pipeline welding positioning device and welding positioning method.
发明内容Summary of the invention
为解决上述问题,本发明提出了一种便携式管道焊接定位装置及焊接定位方法,操作简单,能够对预对接的管道进行精切的切割定位,且焊接操作更加便捷,焊接质量好。In order to solve the above problems, the present invention proposes a portable pipeline welding positioning device and welding positioning method, which are simple to operate, can perform precise cutting and positioning on pre-jointed pipelines, and the welding operation is more convenient and the welding quality is good.
本发明的一种便携式管道焊接定位装置,包括移动车架、具有位置调位功能的移动车轮机构、具体位置调节功能的车架定位机构、气动调位机构、具有伸缩功能的管道定位机构、具有切割位指示功能的管道错位调节机构和具有自锁功能的动力调节机构;A portable pipeline welding positioning device of the present invention comprises a mobile frame, a mobile wheel mechanism with a position adjustment function, a frame positioning mechanism with a specific position adjustment function, a pneumatic adjustment mechanism, a pipeline positioning mechanism with a telescopic function, a pipeline misalignment adjustment mechanism with a cutting position indication function, and a power adjustment mechanism with a self-locking function;
所述移动车轮机构设置于移动车架底部两侧,用于移动车架的运动;The moving wheel mechanism is arranged on both sides of the bottom of the moving frame and is used for the movement of the moving frame;
所述车架定位机构设置于移动车架底部另外两侧,用于对移动车架的位置进行水平定位;The frame positioning mechanism is arranged on the other two sides of the bottom of the mobile frame, and is used to horizontally position the position of the mobile frame;
所述气动调位机构设置于移动车架上,且气动调位机构分别与移动车轮机和车架定位机构连通,用于移动车轮机构和车架定位机构的交替运动;The pneumatic positioning mechanism is arranged on the moving frame, and the pneumatic positioning mechanism is respectively connected with the moving wheel mechanism and the frame positioning mechanism, and is used for the alternating movement of the moving wheel mechanism and the frame positioning mechanism;
所述管道定位机构设有两组,且两组管道定位机构对称设置于所述移动车架顶部两侧,用于对待焊接的管道进行固定;The pipeline positioning mechanism is provided with two groups, and the two groups of pipeline positioning mechanisms are symmetrically arranged on both sides of the top of the mobile frame, and are used to fix the pipeline to be welded;
所述管道错位调节机构设有两组,且两组管道错位调节机构对称设置于两组管道定位机构之间;两组所述管道错位调节机构之间形成有焊接空腔,用于对管道待焊接的一侧进行位置调节;The pipeline misalignment adjustment mechanism is provided with two groups, and the two groups of pipeline misalignment adjustment mechanisms are symmetrically arranged between the two groups of pipeline positioning mechanisms; a welding cavity is formed between the two groups of pipeline misalignment adjustment mechanisms, which is used to adjust the position of one side of the pipeline to be welded;
动力调节机构,所述动力调节机构设置于管道错位调节机构侧面,用于带动管道错位调节机构进行运动,且动力调节机构分别与两组管道错位调节机构传动连接。The power regulating mechanism is arranged on the side of the pipeline misalignment regulating mechanism and is used to drive the pipeline misalignment regulating mechanism to move, and the power regulating mechanism is respectively connected to the two groups of pipeline misalignment regulating mechanisms in transmission.
进一步地,所述移动车轮机构包括移动组件、第一气动调位管网和第一气动箱;所述移动组件设有四个,且四个移动组件均布于移动车架四角;所述第一气动调位管网设置于移动车架上,且第一气动调位管网分别与四个移动组件相连通;所述第一气动箱设置于移动车架底部中央,所述第一气动箱与第一气动调位管网相连通;Further, the mobile wheel mechanism includes a mobile component, a first pneumatic positioning pipe network and a first pneumatic box; the mobile components are provided with four, and the four mobile components are evenly distributed at the four corners of the mobile frame; the first pneumatic positioning pipe network is arranged on the mobile frame, and the first pneumatic positioning pipe network is respectively connected with the four mobile components; the first pneumatic box is arranged at the bottom center of the mobile frame, and the first pneumatic box is connected with the first pneumatic positioning pipe network;
每一所述移动组件包括:移动冲压筒、移动滑块、六方移动杆和万向移动轮;所述移动冲压筒竖立设置于移动车架上;所述移动滑块密封且滑动设置于移动冲压筒内,且移动冲压筒内部通过移动滑块分隔成第一冲压区和第一移动区;所述第一气动调位管网与第一冲压区相连通;所述六方移动杆的一端与移动滑块下底面连接;所述六方移动杆的另一端穿过移动冲压筒,并延伸至移动车架下方;所述移动冲压筒底部螺纹连接有多个用于固定六方移动杆的第一限位螺栓;所述万向移动轮安装于六方移动杆底部。Each of the moving components includes: a moving stamping cylinder, a moving slider, a hexagonal moving rod and a universal moving wheel; the moving stamping cylinder is vertically arranged on the moving frame; the moving slider is sealed and slidably arranged in the moving stamping cylinder, and the interior of the moving stamping cylinder is divided into a first stamping area and a first moving area by the moving slider; the first pneumatic positioning pipe network is connected to the first stamping area; one end of the hexagonal moving rod is connected to the lower bottom surface of the moving slider; the other end of the hexagonal moving rod passes through the moving stamping cylinder and extends to the bottom of the moving frame; a plurality of first limit bolts for fixing the hexagonal moving rod are threadedly connected to the bottom of the moving stamping cylinder; the universal moving wheel is installed at the bottom of the hexagonal moving rod.
进一步地,所述车架定位机构包括定位组件、第二气动调位管网和第二气动箱;所述定位组件设有多个,且多个定位组件均布于移动车架左右两侧;所述第二气动调位管网设置于移动车架上,且第二气动调位管网分别与多个定位组件相连通;所述第二气动箱设有两个,且第二气动箱交错设置于第一气动箱前后两侧,两个所述第二气动箱分别与第二气动调位管网相连通;Further, the frame positioning mechanism includes a positioning component, a second pneumatic positioning pipe network and a second pneumatic box; the positioning components are provided in plurality, and the plurality of positioning components are evenly distributed on the left and right sides of the mobile frame; the second pneumatic positioning pipe network is provided on the mobile frame, and the second pneumatic positioning pipe network is respectively connected to the plurality of positioning components; the second pneumatic boxes are provided in two, and the second pneumatic boxes are staggeredly arranged on the front and rear sides of the first pneumatic box, and the two second pneumatic boxes are respectively connected to the second pneumatic positioning pipe network;
每一所述定位组件包括定位冲压筒、定位滑块、六方定位杆和带刺抓地座;所述定位冲压筒竖立设置于移动车架上;所述定位滑块密封且滑动设置于定位冲压筒内,且定位冲压筒内部通过定位滑块分隔成第二冲压区和第二移动区;所述第二气动调位管网与第二冲压区相连通;所述六方定位杆的一端与定位滑块下底面连接,所述六方定位杆的另一端穿过定位冲压筒,并延伸至移动车架下方;所述定位冲压筒上螺纹连接有多个用于固定六方定位杆的第二限位螺栓;所述带刺抓地座固定安装于六方定位杆底部。Each of the positioning components includes a positioning stamping cylinder, a positioning slider, a hexagonal positioning rod and a barbed gripping seat; the positioning stamping cylinder is vertically arranged on the mobile frame; the positioning slider is sealed and slidably arranged in the positioning stamping cylinder, and the interior of the positioning stamping cylinder is divided into a second stamping area and a second moving area by the positioning slider; the second pneumatic positioning pipe network is connected to the second stamping area; one end of the hexagonal positioning rod is connected to the lower bottom surface of the positioning slider, and the other end of the hexagonal positioning rod passes through the positioning stamping cylinder and extends to the bottom of the mobile frame; a plurality of second limit bolts for fixing the hexagonal positioning rod are threadedly connected to the positioning stamping cylinder; the barbed gripping seat is fixedly installed at the bottom of the hexagonal positioning rod.
进一步,所述气动调位机构包括移动调位组件和定位调位组件所述移动调位组件设置于移动车架上;所述移动调位组件分别与第一气动箱和其中一个第二气动箱连接;所述定位调位组件于所述移动车架上;所述定位调位组件分别与第一气动箱和另外一个第二气动箱连接。Furthermore, the pneumatic positioning mechanism includes a mobile positioning assembly and a positioning adjustment assembly. The mobile positioning assembly is arranged on the mobile frame; the mobile positioning assembly is respectively connected to the first pneumatic box and one of the second pneumatic boxes; the positioning adjustment assembly is on the mobile frame; the positioning adjustment assembly is respectively connected to the first pneumatic box and another second pneumatic box.
再进一步地,所述移动调位组件和所述定位调位组件结构相同,所述移动调位组件和所述定位调位组件均包括泵气筒、泵气滑块、三通管、泵气调位管、泵气转杆、泵气往复丝杆和泵气转盘;所述泵气筒设置于移动车架上;所述泵气滑块密封且滑动设置于泵气筒内,且泵气筒内部通过泵气滑块分隔成第三冲压区和第三移动区;所述三通管的一端与第三冲压区连接,所述三通管的另外两端分别与第一气动箱和第二气动箱连接,且与第一气动箱和第二气动箱连接的三通管两端均安装有单向控制阀;所述泵气调位管位于第三移动区内;所述泵气调位管的一端与泵气滑块连接;所述泵气调位管的另一端穿过泵气筒,并延伸至泵气筒外部;所述泵气往复丝杆的一端螺纹连接有泵气滚珠螺母组;所述泵气滚珠螺母组滑动设置于移动车架上;所述泵气滚珠螺母组背离泵气往复丝杆一侧与露出于泵气筒外部的泵气调位管连接,且泵气调位管活动套设于泵气往复丝杆外部;所述泵气转杆转动设置于移动车架上;所述泵气转杆的一端穿过支座并与泵气往复丝杆固定连接;所述泵气转杆的另一端连接有泵气转盘。Furthermore, the movable positioning assembly and the positioning positioning assembly have the same structure, and both the movable positioning assembly and the positioning positioning assembly include a pump air cylinder, a pump air slider, a three-way pipe, a pump air positioning pipe, a pump air rotating rod, a pump air reciprocating screw rod and a pump air turntable; the pump air cylinder is arranged on a movable frame; the pump air slider is sealed and slidably arranged in the pump air cylinder, and the interior of the pump air cylinder is divided into a third stamping area and a third moving area by the pump air slider; one end of the three-way pipe is connected to the third stamping area, and the other two ends of the three-way pipe are respectively connected to the first pneumatic box and the second pneumatic box, and both ends of the three-way pipe connected to the first pneumatic box and the second pneumatic box are installed with one-way control valves; the The pump air positioning tube is located in the third moving area; one end of the pump air positioning tube is connected to the pump air slider; the other end of the pump air positioning tube passes through the pump air cylinder and extends to the outside of the pump air cylinder; one end of the pump air reciprocating screw is threadedly connected with a pump air ball nut group; the pump air ball nut group is slidably set on the moving frame; the pump air ball nut group is connected to the pump air positioning tube exposed outside the pump air cylinder on the side away from the pump air reciprocating screw, and the pump air positioning tube is movably sleeved on the outside of the pump air reciprocating screw; the pump air rotating rod is rotatably set on the moving frame; one end of the pump air rotating rod passes through the support and is fixedly connected to the pump air reciprocating screw; the other end of the pump air rotating rod is connected to the pump air turntable.
进一步地,所述管道定位机构包括具有自锁功能的定位伸缩杆、定位升降杆和定位夹管组件;所述定位伸缩杆安装于移动车架上,且定位伸缩杆的伸缩端设置于远离管道错位调节机构的一侧;所述定位升降杆纵向滑动设置于定位伸缩杆的伸缩端处;所述定位伸缩杆上螺纹连接有多个用于固定定位升降杆的第三限位螺栓;所述定位夹管组件旋转设置于定位升降杆顶部。Furthermore, the pipeline positioning mechanism includes a positioning telescopic rod with a self-locking function, a positioning lifting rod and a positioning pipe clamping assembly; the positioning telescopic rod is installed on a mobile frame, and the telescopic end of the positioning telescopic rod is arranged on a side away from the pipeline misalignment adjustment mechanism; the positioning lifting rod is longitudinally slidably arranged at the telescopic end of the positioning telescopic rod; a plurality of third limit bolts for fixing the positioning lifting rod are threadedly connected on the positioning telescopic rod; the positioning pipe clamping assembly is rotatably arranged on the top of the positioning lifting rod.
再进一步地,所述定位夹管组件包括定位架、夹管双向丝杆、弧形夹管杆和夹管转盘;所述定位架固定安装于定位升降杆上;所述夹管双向丝杆转动设置于定位架中,所述夹管双向丝杆两端螺纹连接有两个相对运动的夹管滚珠螺母组;所述夹管双向丝杆一端穿过定位架,且其端部连接有夹管转盘;所述弧形夹管杆设有两个,且两个弧形夹管杆对称设置;两个所述弧形夹管杆分别安装于两个夹管滚珠螺母组顶部。Furthermore, the positioning tube clamping assembly includes a positioning frame, a tube clamping bidirectional screw rod, an arc-shaped tube clamping rod and a tube clamping turntable; the positioning frame is fixedly mounted on the positioning lifting rod; the tube clamping bidirectional screw rod is rotatably arranged in the positioning frame, and two ends of the tube clamping bidirectional screw rod are threadedly connected to two tube clamping ball nut groups that can move relative to each other; one end of the tube clamping bidirectional screw rod passes through the positioning frame, and its end is connected to the tube clamping turntable; two arc-shaped tube clamping rods are provided, and the two arc-shaped tube clamping rods are symmetrically arranged; the two arc-shaped tube clamping rods are respectively installed on the top of the two tube clamping ball nut groups.
进一步地,所述管道错位调节机构包括错位调节箱、错位调节丝杆、错位调节架、错位夹管组件和切断定位板;所述错位调节箱设置于移动车架顶部中央;所述错位调节丝杆沿错位调节箱长度方向贯穿且转动设置于错位调节箱内部;所述错位调节丝杆上螺纹连接有错位滚珠螺母组;两个所述管道错位调节机构的错位调节丝杆上的螺纹旋向相反;所述错位调节架由连接滑板和支撑板一体构成;所述连接滑板安装于错位滚珠螺母组外部;所述连接滑板上端贯穿且滑动设置于错位调节箱上;所述支撑板固定安装于连接部顶部,且支撑板沿错位调节箱顶面水平设置;所述错位夹管组件与定位夹管组件结构相同;所述错位夹管组件中的定位架转动设置于错位调节架的支撑板上;所述错位夹管组件的定位架底部水平贯穿开设有切断定位通孔;所述切断定位板活动插装于切断定位通孔中,且其端部露出于切断定位通孔外部;所述错位夹管组件的定位架上螺纹连接有多个用于固定切断定位板的第四限位螺栓;两个所述管道错位调节机构的切断定位板之间形成焊缝调节空腔。Furthermore, the pipeline misalignment adjustment mechanism includes a misalignment adjustment box, a misalignment adjustment screw, a misalignment adjustment frame, a misalignment pipe clamping assembly and a cutting positioning plate; the misalignment adjustment box is arranged at the top center of the mobile frame; the misalignment adjustment screw penetrates along the length direction of the misalignment adjustment box and is rotatably arranged inside the misalignment adjustment box; a misalignment ball nut group is threadedly connected to the misalignment adjustment screw; the threads on the misalignment adjustment screws of the two pipeline misalignment adjustment mechanisms are in opposite directions; the misalignment adjustment frame is composed of a connecting slide and a support plate; the connecting slide is installed outside the misalignment ball nut group; the upper end of the connecting slide penetrates and is slidably arranged in the misalignment adjustment box On; the support plate is fixedly installed on the top of the connecting part, and the support plate is horizontally arranged along the top surface of the misalignment adjustment box; the structure of the misalignment clamping tube assembly is the same as that of the positioning clamping tube assembly; the positioning frame in the misalignment clamping tube assembly is rotatably arranged on the support plate of the misalignment adjustment frame; a cutting positioning through hole is horizontally penetrated at the bottom of the positioning frame of the misalignment clamping tube assembly; the cutting positioning plate is movably inserted in the cutting positioning through hole, and its end is exposed outside the cutting positioning through hole; a plurality of fourth limiting bolts for fixing the cutting positioning plate are threadedly connected to the positioning frame of the misalignment clamping tube assembly; a weld adjustment cavity is formed between the cutting positioning plates of the two pipeline misalignment adjustment mechanisms.
进一步地,所述动力调节机构包括动力箱、动力转杆、动力蜗轮和动力蜗杆;所述动力箱设置于两个错位调节箱的一侧;错位调节丝杆的一端穿过错位调节箱且转动设置于动力箱内部;所述动力转杆沿动力箱长度方向贯穿且转动设置于动力箱内部;所述动力转杆的一端延伸至动力箱外部,且动力转杆端部连接有动力转盘;所述动力蜗轮设有两个;两个所述动力蜗轮分别与伸入至动力箱内部的错位调节丝杆固定连接,且动力蜗轮与错位调节丝杆一一对应;所述动力蜗杆设有两个;两个所述动力蜗杆对称安装于动力转杆两端,且动力蜗杆与动力蜗轮一一对应;所述动力蜗杆与所述动力蜗轮相互啮合。Furthermore, the power adjustment mechanism includes a power box, a power rotating rod, a power worm gear and a power worm; the power box is arranged on one side of the two misalignment adjustment boxes; one end of the misalignment adjustment screw rod passes through the misalignment adjustment box and is rotatably arranged inside the power box; the power rotating rod passes through the power box along the length direction and is rotatably arranged inside the power box; one end of the power rotating rod extends to the outside of the power box, and the end of the power rotating rod is connected to a power turntable; there are two power worm gears; the two power worm gears are respectively fixedly connected to the misalignment adjustment screw rods extending into the interior of the power box, and the power worm gears correspond one-to-one to the misalignment adjustment screw rods; there are two power worm gears; the two power worm gears are symmetrically installed at both ends of the power rotating rod, and the power worm gears correspond one-to-one to the power worm gears; the power worm gears and the power worm gears are meshed with each other.
一种便携式管道焊接定位方法,包括以下步骤:A portable pipeline welding positioning method comprises the following steps:
S1、便携移动,在对移动车架进行运动时,转动移动调位组件中的泵气转盘,将第二气动箱内的气体泵入第一气动箱内,使第一气动箱内气压增加,第二气动箱内气压降低,在第一气动箱内的气压增加后,移动组件中的六方移动杆带动万向移动轮向着远离移动车架的方向进行运动,使万向移动轮与地面接触,通过万向移动轮的转动,对移动车架的位置进行移动;S1. Portable movement. When the mobile frame is moving, the pumping turntable in the mobile positioning assembly is rotated to pump the gas in the second pneumatic box into the first pneumatic box, so that the air pressure in the first pneumatic box increases and the air pressure in the second pneumatic box decreases. After the air pressure in the first pneumatic box increases, the hexagonal moving rod in the mobile assembly drives the universal moving wheel to move in a direction away from the mobile frame, so that the universal moving wheel contacts the ground, and the position of the mobile frame is moved by the rotation of the universal moving wheel;
S2、车架定位,在将移动车架移动至所需定位待焊接管道的位置之后,转动定位调位组件中的泵气转盘,将第一气动箱内的气体泵入第二气动箱内,使第二气动箱内气压增加,第一气动箱内气压降低,在第二气动箱内的气压增加后,定位组件中的六方定位杆带动带刺抓地座向着远离移动车架的位置进行运动,使带刺抓地座与地面接触,对移动车架进行定位,同时通过六方定位杆的运动可对移动车架的高度进行调节,使待焊接的管道与错位夹管组件中的弧形夹管杆相齐平;S2, positioning the frame. After the mobile frame is moved to the position where the pipe to be welded is required to be positioned, the pump air turntable in the positioning and adjusting assembly is rotated to pump the gas in the first pneumatic box into the second pneumatic box, so that the air pressure in the second pneumatic box increases and the air pressure in the first pneumatic box decreases. After the air pressure in the second pneumatic box increases, the hexagonal positioning rod in the positioning assembly drives the barbed gripping seat to move toward a position away from the mobile frame, so that the barbed gripping seat contacts the ground, and the mobile frame is positioned. At the same time, the height of the mobile frame can be adjusted by the movement of the hexagonal positioning rod, so that the pipe to be welded is flush with the arc-shaped clamping rod in the misaligned clamping assembly;
S3、焊管夹持,在对待焊接的管道进行定位时,由于两个待焊接的管道均有预留长度,因此,两个待焊接的管道会呈现交错状态,根据两个待焊接管道的交错位置,转动动力调节机构中的动力转盘,通过动力转盘的转动,使两个管道错位调节机构中的错位夹管组件相对运动,将两个错位夹管组件分别运动至与之对应的待焊接管道处,将待焊接的管道放置在错位夹管组件中,通过转动夹管转盘,使错位夹管组件上的弧形夹管杆夹紧待焊接的管道;S3, welding pipe clamping, when positioning the pipes to be welded, since both pipes to be welded have a reserved length, the two pipes to be welded will be in a staggered state. According to the staggered positions of the two pipes to be welded, the power turntable in the power adjustment mechanism is rotated, and the dislocation clamping tube assemblies in the two pipe dislocation adjustment mechanisms are relatively moved by the rotation of the power turntable, and the two dislocation clamping tube assemblies are respectively moved to the corresponding pipes to be welded, and the pipes to be welded are placed in the dislocation clamping tube assemblies, and the arc-shaped clamping tube rods on the dislocation clamping tube assemblies are clamped to the pipes to be welded by rotating the clamping tube turntable;
S4、焊管终点定位,通过错位夹管组件将待焊接管道的前端定位之后,根据待焊接管道的倾斜度,调节定位伸缩杆的长度,通过定位伸缩杆带动定位夹管组件进行运动,再次转动动力转盘,使错位夹管组件继续带动待焊接的管道进行运动,使待焊接的管道进行倾斜,通过待焊接管道的倾斜,使待焊接的管道运动至定位夹管组件的上方,通过调节定位升降杆的位置并通过转动定位夹管组件上的夹管转盘,使定位夹管组件中的弧形夹管杆夹紧待焊接的管道的尾部,使两个待焊接管道的尾部处于同一中心线上;S4, positioning the end point of the welding pipe, after positioning the front end of the pipe to be welded by the dislocation pipe clamping assembly, adjust the length of the positioning telescopic rod according to the inclination of the pipe to be welded, drive the positioning pipe clamping assembly to move by the positioning telescopic rod, rotate the power turntable again, so that the dislocation pipe clamping assembly continues to drive the pipe to be welded to move, so that the pipe to be welded is tilted, and the pipe to be welded is moved to the top of the positioning pipe clamping assembly by the inclination of the pipe to be welded, and the arc-shaped pipe clamping rod in the positioning pipe clamping assembly is clamped to the tail of the pipe to be welded by adjusting the position of the positioning lifting rod and rotating the pipe clamping turntable on the positioning pipe clamping assembly, so that the tails of the two pipes to be welded are on the same center line;
S5、焊管切割,在将待焊接管道的尾部定位之后,对待焊接管道的预留部位进行切割时,使切割设备沿着切断定位板垂直于管道轴线的一侧对管道进行切割即可;S5. Welding pipe cutting: after positioning the tail of the pipe to be welded, when cutting the reserved part of the pipe to be welded, the cutting equipment can cut the pipe along the side of the cutting positioning plate perpendicular to the pipe axis;
S6、管道焊接定位,将待焊接管道的预留部位切断之后,通过转动动力转盘,使错位夹管组件再次带动待焊接的管道进行运动,使两个待焊接管道的前端也处于同一中心线上,即可完成待焊接管道的焊接前定位作业。S6. Pipeline welding positioning: After cutting off the reserved part of the pipe to be welded, the power turntable is rotated to make the dislocation pipe clamp assembly drive the pipe to be welded to move again, so that the front ends of the two pipes to be welded are also on the same center line, and the pre-welding positioning operation of the pipe to be welded can be completed.
与现有技术相比,本发明的技术方案所带来的有益效果有:Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
1.通过转动移动调位组件和定位调位组件中的泵气转盘,不仅可对万向移动轮和带刺抓地座的位置进行交替运动,实现对移动车架位移的移动、固定和升降;且在对移动车架进行定位时,当地面的位置出现不平的情况下,在其中一个带刺抓地座接触地面之后,可通过紧固第二限位螺栓对六方定位杆的位置进行固定,直至所有带刺抓地座均与地面相接触,即可确保移动车架处于水平状态,便于对待焊接管道位置的定位;1. By rotating the pump air turntable in the mobile adjustment component and the positioning adjustment component, not only can the positions of the universal moving wheel and the barbed gripping seat be alternately moved, but also the movement, fixation and lifting of the displacement of the mobile frame can be realized; and when positioning the mobile frame, when the ground is uneven, after one of the barbed gripping seats contacts the ground, the position of the hexagonal positioning rod can be fixed by tightening the second limit bolt until all the barbed gripping seats are in contact with the ground, so as to ensure that the mobile frame is in a horizontal state, which is convenient for positioning the position of the pipeline to be welded;
2.在对焊管进行定位时,通过对管道定位机构和管道错位调节机构上定位夹管组件和错位夹管组件位置的调节,不仅可使两个待焊接管道尾部的中心位重合,同时还可使两个待焊接管道前端的中心位重合,使两个待焊接的管道处于同一直线上,提高管道的焊接的质量,且在对管道进行定位时,可根据管道直径、硬度、倾斜度以及预留管道的位置,实现对管道焊接位置的定位;2. When positioning the welded pipe, by adjusting the positions of the positioning clamping assembly and the dislocation clamping assembly on the pipe positioning mechanism and the pipe dislocation adjustment mechanism, not only the center positions of the tails of the two pipes to be welded can be made to coincide, but also the center positions of the front ends of the two pipes to be welded can be made to coincide, so that the two pipes to be welded are in the same straight line, thereby improving the quality of pipe welding. When positioning the pipe, the pipe welding position can be positioned according to the pipe diameter, hardness, inclination and the position of the reserved pipe;
3.在对待焊接的管道进行定位时,需要对管道上预留的位置进行切割时,定位夹管组件在固定好管道尾部之后,错位夹管组件带动管道前端进行倾斜错位时,错位夹管组件受管道角度偏移的影响,错位夹管组件会在错位调节架上转动,错位夹管组件始终与待切割的管道处于同一轴线上,而错位夹管组件的转动带动切断定位板进行运动,因此切断定位板远离管道定位机构的一侧始终与管道前端的中心线相垂直,则在对管道进行切断时,可沿着切断定位板垂直于管道轴线的一侧对管道进行切割,且在将待焊接管道的预留部位切断之后,通过转动动力转盘,使两个待焊接管道的前端也处于同一中心线上之后,两个焊接管道的切断面会处于平行状态,保证两个管道之间焊缝间隙的均匀;而在对两个管道之间的间隙进行调控时,只需通过调节切断定位板在定位架上的位置,对两个切断定位板之间的间距进行调节即可。3. When positioning the pipe to be welded, when it is necessary to cut the reserved position on the pipe, after the positioning clamp assembly fixes the tail of the pipe, when the dislocation clamp assembly drives the front end of the pipe to be tilted and dislocated, the dislocation clamp assembly is affected by the angle offset of the pipe, and the dislocation clamp assembly will rotate on the dislocation adjustment frame, and the dislocation clamp assembly is always on the same axis as the pipe to be cut, and the rotation of the dislocation clamp assembly drives the cutting positioning plate to move, so the side of the cutting positioning plate away from the pipe positioning mechanism is always perpendicular to the center line of the front end of the pipe, then when the pipe is cut, the pipe can be cut along the side of the cutting positioning plate perpendicular to the pipe axis, and after the reserved part of the pipe to be welded is cut, the front ends of the two pipes to be welded are also on the same center line by rotating the power turntable, and the cut surfaces of the two welded pipes will be in a parallel state, ensuring the uniformity of the weld gap between the two pipes; and when regulating the gap between the two pipes, it is only necessary to adjust the position of the cutting positioning plate on the positioning frame to adjust the spacing between the two cutting positioning plates.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明中移动车架、移动车轮机构、车架定位机构和气动调位机构配合的局部剖视的结构示意图。FIG2 is a schematic diagram of a partial cross-section of the structure of the movable frame, the movable wheel mechanism, the frame positioning mechanism and the pneumatic positioning mechanism in the present invention.
图3为本发明中移动组件局部剖视的结构示意图。FIG. 3 is a schematic structural diagram of a partial cross-section of a moving component in the present invention.
图4为本发明中定位组件局部剖视的结构示意图。FIG. 4 is a schematic structural diagram of a partial cross-section of a positioning assembly in the present invention.
图5为本发明中定位调位组件局部剖视的结构示意图。FIG. 5 is a schematic diagram of a partial cross-section of the positioning and adjusting component of the present invention.
图6为本发明中管道定位机构的结构示意图。FIG. 6 is a schematic diagram of the structure of the pipeline positioning mechanism in the present invention.
图7为本发明中管道错位调节机构局部剖视的结构示意图。FIG. 7 is a schematic diagram of a partial cross-section of the structure of the pipeline misalignment adjustment mechanism in the present invention.
图8为本发明中动力调节机构局部剖视的结构示意图。FIG8 is a schematic structural diagram of a partial cross-section of the power adjustment mechanism of the present invention.
图9为本发明图1中A处的局部放大结构示意图。FIG. 9 is a schematic diagram of a partially enlarged structure of point A in FIG. 1 of the present invention.
附图中的标记为:001A、移动车轮机构;002B、车架定位机构;003C、气动调位机构;004D、管道定位机构;005E、管道错位调节机构;006F、动力调节机构;The marks in the attached drawings are: 001A, moving wheel mechanism; 002B, frame positioning mechanism; 003C, pneumatic positioning mechanism; 004D, pipeline positioning mechanism; 005E, pipeline misalignment adjustment mechanism; 006F, power adjustment mechanism;
1、移动车架;2、第一气动调位管网;3、第一气动箱;4、移动冲压筒;5、移动滑块;6、六方移动杆;7、第一限位螺栓;8、万向移动轮;9、第二气动调位管网;10、第二气动箱;11、定位冲压筒;12、定位滑块;13、六方定位杆;14、第二限位螺栓;15、带刺抓地座;16、泵气筒;17、泵气滑块;18、三通管;19、单向控制阀;20、泵气调位管;21、泵气转杆;22、泵气往复丝杆;23、泵气滚珠螺母组;24、泵气转盘;25、定位伸缩杆;26、定位升降杆;27、第三限位螺栓;28、定位架;29、夹管双向丝杆;30、夹管滚珠螺母组;31、弧形夹管杆;32、夹管转盘;33、错位调节箱;34、错位调节丝杆;35、错位滚珠螺母组;36、错位调节架;37、切断定位板;38、第四限位螺栓;39、动力箱;40、动力转杆;41、动力转盘;42、动力蜗轮;43、动力蜗杆。1. Mobile frame; 2. First pneumatic positioning network; 3. First pneumatic box; 4. Mobile punching cylinder; 5. Mobile slider; 6. Hexagonal moving rod; 7. First limiting bolt; 8. Universal moving wheel; 9. Second pneumatic positioning network; 10. Second pneumatic box; 11. Positioning punching cylinder; 12. Positioning slider; 13. Hexagonal positioning rod; 14. Second limiting bolt; 15. Barbed gripping seat; 16. Pump air cylinder; 17. Pump air slider; 18. Three-way pipe; 19. One-way control valve; 20. Pump air positioning pipe; 21. Pump air rotating rod; 22. Pump air reciprocating screw rod; 23. Pump air ball nut assembly; 24. Pump air turntable; 25. Positioning telescopic rod; 26. Positioning lifting rod; 27. Third limiting bolt; 28. Positioning frame; 29. Tube clamping two-way screw rod; 30. Tube clamping ball nut assembly; 31. Arc-shaped tube clamping rod; 32. Tube clamping turntable; 33. Offset adjustment box; 34. Offset adjustment screw rod; 35. Offset ball nut assembly; 36. Offset adjustment frame; 37. Cut-off positioning plate; 38. Fourth limiting bolt; 39. Power box; 40. Power rotating rod; 41. Power turntable; 42. Power worm gear; 43. Power worm.
具体实施方式DETAILED DESCRIPTION
实施例1:Embodiment 1:
如图1至图9所示的便携式管道焊接定位装置,包括移动车架1、具有位置调位功能的移动车轮机构001A、具体位置调节功能的车架定位机构002B、气动调位机构003C、具有伸缩功能的管道定位机构004D、具有切割位指示功能的管道错位调节机构005E和具有自锁功能的动力调节机构006F。The portable pipeline welding positioning device as shown in Figures 1 to 9 includes a mobile frame 1, a mobile wheel mechanism 001A with a position adjustment function, a frame positioning mechanism 002B with a specific position adjustment function, a pneumatic adjustment mechanism 003C, a pipeline positioning mechanism 004D with a telescopic function, a pipeline misalignment adjustment mechanism 005E with a cutting position indication function, and a power adjustment mechanism 006F with a self-locking function.
上述的,移动车轮机构001A设置于移动车架1底部的前后两侧,用于移动车架1的运动;移动车轮机构001A包括移动组件、第一气动调位管网2和第一气动箱3;移动组件设有四个,且四个移动组件均布于移动车架1四角;第一气动调位管网2设置于移动车架1上,且第一气动调位管网2分别与四个移动组件相连通;第一气动箱3设置于移动车架1底部中央,第一气动箱3与第一气动调位管网2相连通;As mentioned above, the moving wheel mechanism 001A is arranged at the front and rear sides of the bottom of the moving frame 1, and is used for the movement of the moving frame 1; the moving wheel mechanism 001A includes a moving component, a first pneumatic positioning pipe network 2 and a first pneumatic box 3; there are four moving components, and the four moving components are evenly distributed at the four corners of the moving frame 1; the first pneumatic positioning pipe network 2 is arranged on the moving frame 1, and the first pneumatic positioning pipe network 2 is respectively connected to the four moving components; the first pneumatic box 3 is arranged at the center of the bottom of the moving frame 1, and the first pneumatic box 3 is connected to the first pneumatic positioning pipe network 2;
其中,移动组件包括移动冲压筒4、移动滑块5、六方移动杆6和万向移动轮8;移动冲压筒4竖立设置于移动车架1上;移动滑块5密封且滑动设置于移动冲压筒4内,且移动冲压筒4内部通过移动滑块5内分隔成第一冲压区和第一移动区;第一气动调位管网2与第一冲压区相连通;六方移动杆6的一端与移动滑块5下底面连接,六方移动杆6的另一端穿过移动冲压筒4,并延伸至移动车架1下方;移动冲压筒4上螺纹连接有多个用于固定六方移动杆6的第一限位螺栓7,万向移动轮8安装在六方移动杆6底部;Among them, the mobile assembly includes a mobile punching cylinder 4, a mobile slider 5, a hexagonal mobile rod 6 and a universal mobile wheel 8; the mobile punching cylinder 4 is vertically arranged on the mobile frame 1; the mobile slider 5 is sealed and slidably arranged in the mobile punching cylinder 4, and the interior of the mobile punching cylinder 4 is divided into a first punching area and a first moving area through the mobile slider 5; the first pneumatic positioning pipe network 2 is connected to the first punching area; one end of the hexagonal mobile rod 6 is connected to the lower bottom surface of the mobile slider 5, and the other end of the hexagonal mobile rod 6 passes through the mobile punching cylinder 4 and extends to the bottom of the mobile frame 1; a plurality of first limit bolts 7 for fixing the hexagonal mobile rod 6 are threadedly connected to the mobile punching cylinder 4, and the universal mobile wheel 8 is installed at the bottom of the hexagonal mobile rod 6;
使用时,当第一气动箱3内气压增加时,气体会通过第一气动调位管网2传递至各个移动冲压筒4的第一冲压区内,而当第一冲压区内的压力增加时,移动滑块5会带动六方移动杆6和万向移动轮8向着远离移动车架1的方向进行运动,使万向移动轮8与地面接触,在万向移动轮8的作用下,实现对移动车架1便携式的运动,而在对移动车架1进行移动时,为了便于移动车架1位置的稳定性,可通过紧固第一限位螺栓7对六方移动杆6的位置进行固定;When in use, when the air pressure in the first pneumatic box 3 increases, the gas will be transmitted to the first stamping area of each mobile stamping cylinder 4 through the first pneumatic positioning pipe network 2, and when the pressure in the first stamping area increases, the mobile slider 5 will drive the hexagonal moving rod 6 and the universal moving wheel 8 to move in the direction away from the mobile frame 1, so that the universal moving wheel 8 is in contact with the ground. Under the action of the universal moving wheel 8, the portable movement of the mobile frame 1 is realized. When the mobile frame 1 is moved, in order to facilitate the stability of the position of the mobile frame 1, the position of the hexagonal moving rod 6 can be fixed by tightening the first limiting bolt 7;
反之,当第一气动箱3内的气压减少时,移动滑块5会带动六方移动杆6向着靠近移动车架1的方向进行运动。On the contrary, when the air pressure in the first pneumatic box 3 decreases, the movable slider 5 will drive the hexagonal movable rod 6 to move in a direction close to the movable frame 1 .
上述的,车架定位机构002B设置于移动车架1底部的左右两侧,用于对移动车架1的位置进行水平定位;车架定位机构002B包括定位组件、第二气动调位管网9和第二气动箱10;定位组件设有多个,且多个定位组件均布于移动车架1左右两侧;第二气动调位管网9设置于移动车架1上,且第二气动调位管网9分别与多个定位组件相连通;第二气动箱10设有两个,且两个第二气动箱10交错设置于第一气动箱3前后两侧,第二气动箱10分别与第二气动调位管网9相连通;As mentioned above, the frame positioning mechanism 002B is arranged on the left and right sides of the bottom of the mobile frame 1, and is used to horizontally position the position of the mobile frame 1; the frame positioning mechanism 002B includes a positioning component, a second pneumatic positioning pipe network 9 and a second pneumatic box 10; there are multiple positioning components, and the multiple positioning components are evenly distributed on the left and right sides of the mobile frame 1; the second pneumatic positioning pipe network 9 is arranged on the mobile frame 1, and the second pneumatic positioning pipe network 9 is respectively connected to the multiple positioning components; there are two second pneumatic boxes 10, and the two second pneumatic boxes 10 are staggered on the front and rear sides of the first pneumatic box 3, and the second pneumatic boxes 10 are respectively connected to the second pneumatic positioning pipe network 9;
其中,定位组件包括定位冲压筒11、定位滑块12、六方定位杆13和带刺抓地座15;定位冲压筒11竖立设置于移动车架1上;定位滑块12密封且滑动设置于定位冲压筒11内,且定位冲压筒11内部通过定位滑块12分隔成第二冲压区和第二移动区;第二气动调位管网9与第二冲压区相连通;六方定位杆13的一端与定位滑块12下底面连接,六方定位杆13的另一端穿过定位冲压筒11,并延伸至移动车架1下方;定位冲压筒11上螺纹连接有多个用于固定六方定位杆13的第二限位螺栓14,带刺抓地座15固定安装于六方定位杆13底部;Among them, the positioning assembly includes a positioning punching cylinder 11, a positioning slider 12, a hexagonal positioning rod 13 and a barbed gripping seat 15; the positioning punching cylinder 11 is vertically arranged on the mobile frame 1; the positioning slider 12 is sealed and slidably arranged in the positioning punching cylinder 11, and the interior of the positioning punching cylinder 11 is divided into a second punching area and a second moving area by the positioning slider 12; the second pneumatic positioning pipe network 9 is connected to the second punching area; one end of the hexagonal positioning rod 13 is connected to the lower bottom surface of the positioning slider 12, and the other end of the hexagonal positioning rod 13 passes through the positioning punching cylinder 11 and extends to the bottom of the mobile frame 1; a plurality of second limit bolts 14 for fixing the hexagonal positioning rod 13 are threadedly connected to the positioning punching cylinder 11, and the barbed gripping seat 15 is fixedly installed at the bottom of the hexagonal positioning rod 13;
使用时,当第二气动箱10内气压增加时,气体会通过第二气动调位管网9传递至各个定位冲压筒11的第二冲压区内,而当第二冲压区内的压力增加时,定位滑块12会带动六方定位杆13和带刺抓地座15向着远离移动车架1的方向进行运动,使带刺抓地座15与地面接触,对移动车架1的位置进行固定,而在其中一个带刺抓地座15接触地面之后,可通过紧固第二限位螺栓14对六方定位杆13的位置进行固定,直至所有带刺抓地座15均与地面相接触,即可确保移动车架1处于水平状态。During use, when the air pressure in the second pneumatic box 10 increases, the gas will be transmitted to the second stamping area of each positioning stamping cylinder 11 through the second pneumatic positioning pipe network 9, and when the pressure in the second stamping area increases, the positioning slider 12 will drive the hexagonal positioning rod 13 and the barbed ground gripping seat 15 to move in a direction away from the mobile frame 1, so that the barbed ground gripping seat 15 contacts the ground, and the position of the mobile frame 1 is fixed. After one of the barbed ground gripping seats 15 contacts the ground, the position of the hexagonal positioning rod 13 can be fixed by tightening the second limit bolt 14 until all the barbed ground gripping seats 15 are in contact with the ground, thereby ensuring that the mobile frame 1 is in a horizontal state.
上述的,气动调位机构003C设置于移动车架1上,且气动调位机构003C分别与移动车轮机构001A和车架定位机构002B连通,用于移动车轮机构001A和车架定位机构002B的交替运动;气动调位机构003C包括移动调位组件和定位调位组件;移动调位组件设置于移动车架1上,移动调位组件分别与第一气动箱3和其中一个第二气动箱10连接,用于将第二气动箱10内的气体泵入第一气动箱3内;定位调位组件设置于移动车架1上,定位调位组件分别与第一气动箱3和另外一个第二气动箱10连接,用于将第一气动箱3内的气体泵入第二气动箱10内;As mentioned above, the pneumatic positioning mechanism 003C is arranged on the mobile frame 1, and the pneumatic positioning mechanism 003C is connected with the mobile wheel mechanism 001A and the frame positioning mechanism 002B respectively, and is used for the alternating movement of the mobile wheel mechanism 001A and the frame positioning mechanism 002B; the pneumatic positioning mechanism 003C includes a moving positioning component and a positioning positioning component; the moving positioning component is arranged on the mobile frame 1, and the moving positioning component is connected with the first pneumatic box 3 and one of the second pneumatic boxes 10 respectively, and is used to pump the gas in the second pneumatic box 10 into the first pneumatic box 3; the positioning positioning component is arranged on the mobile frame 1, and the positioning positioning component is connected with the first pneumatic box 3 and another second pneumatic box 10 respectively, and is used to pump the gas in the first pneumatic box 3 into the second pneumatic box 10;
其中,移动调位组件和定位调位组件结构相同,移动调位组件和定位调位组件均包括泵气筒16、泵气滑块17、三通管18、泵气调位管20、泵气转杆21、泵气往复丝杆22和泵气转盘24;泵气筒16设置于移动车架1上;泵气滑块17密封且滑动设置于泵气筒16内,且泵气筒16内部通过泵气滑块17分隔成第三冲压区和第三移动区;三通管18的一端与第三冲压区连接,三通管18的另外两端分别与第一气动箱3和第二气动箱10相连通,且三通管18的另外两端上均安装有单向控制阀19;且移动调位组件中的三通管18上的单向控制阀19由第二气动箱10向第一气动箱3导通;定位调位组件中的三通管18上的单向控制阀19由第一气动箱3向第二气动箱10导通;泵气调位管20位于第三移动区内;泵气调位管20的一端与泵气滑块17连接;泵气调位管20的另一端穿过泵气筒16,并延伸至泵气筒16外部;泵气往复丝杆22的一端与泵气滚珠螺母组23螺纹连接;泵气滚珠螺母组23滑动设置于移动车架1上;泵气滚珠螺母组23背离泵气往复丝杆一侧与露出于泵气筒16外部的泵气调位管20连接,且泵气调位管20活动套设于泵气往复丝杆22外部;泵气转杆21转动设置于移动车架1上;泵气转杆21的一端穿过支座并与泵气往复丝杆22固定连接;泵气转杆21的另一端与泵气转盘24固定连接;Among them, the movable positioning component and the positioning positioning component have the same structure, and both the movable positioning component and the positioning positioning component include a pump air cylinder 16, a pump air slider 17, a three-way pipe 18, a pump air positioning pipe 20, a pump air rotating rod 21, a pump air reciprocating screw rod 22 and a pump air turntable 24; the pump air cylinder 16 is arranged on the movable frame 1; the pump air slider 17 is sealed and slidably arranged in the pump air cylinder 16, and the interior of the pump air cylinder 16 is divided into a third stamping area and a third moving area by the pump air slider 17; one end of the three-way pipe 18 is connected to the third stamping area, and the other two ends of the three-way pipe 18 are respectively connected to the first pneumatic box 3 and the second pneumatic box 10, and the other two ends of the three-way pipe 18 are installed with a one-way control valve 19; and the one-way control valve 19 on the three-way pipe 18 in the movable positioning component is conducted from the second pneumatic box 10 to the first pneumatic box 3; the three-way pipe in the positioning positioning component The one-way control valve 19 on the tube 18 is connected from the first pneumatic box 3 to the second pneumatic box 10; the pump air positioning tube 20 is located in the third moving area; one end of the pump air positioning tube 20 is connected to the pump air slider 17; the other end of the pump air positioning tube 20 passes through the pump air cylinder 16 and extends to the outside of the pump air cylinder 16; one end of the pump air reciprocating screw 22 is threadedly connected to the pump air ball nut group 23; the pump air ball nut group 23 is slidably arranged on the mobile frame 1; the pump air ball nut group 23 is connected to the pump air positioning tube 20 exposed outside the pump air cylinder 16 on the side away from the pump air reciprocating screw, and the pump air positioning tube 20 is movably sleeved on the outside of the pump air reciprocating screw 22; the pump air rotating rod 21 is rotatably arranged on the mobile frame 1; one end of the pump air rotating rod 21 passes through the support and is fixedly connected to the pump air reciprocating screw 22; the other end of the pump air rotating rod 21 is fixedly connected to the pump air turntable 24;
使用时,通过转动移动调位组件和定位调位组件中的泵气转盘24,使泵气转盘24的转动带动泵气转杆21转动,泵气转杆21的转动带动泵气往复丝杆22进行转动,泵气往复丝杆22的转动使泵气滚珠螺母组23进行直线往复运动,泵气滚珠螺母组23的运动带动泵气调位管20进行运动,泵气调位管20的运动带动泵气滑块17运动运动,通过泵气滑块17的运动对泵气筒16内第三冲压区和第三移动区空腔的大小进行调节,通过设置单向控制阀19安装的方向,在转动移动调位组件中的泵气转盘24时,通过三通管18将第二气动箱10内的气体泵入第一气动箱3内,使第一气动箱3内气压增加,第二气动箱10内气压降低;在转动定位调位组件中的泵气转盘24时,可将第一气动箱3内的气体泵入第二气动箱10内,使第二气动箱10内的气压增加,第一气动箱3内的气压降低。When in use, by rotating the pump gas turntable 24 in the mobile positioning assembly and the positioning adjustment assembly, the rotation of the pump gas turntable 24 drives the pump gas rotating rod 21 to rotate, and the rotation of the pump gas rotating rod 21 drives the pump gas reciprocating screw 22 to rotate, and the rotation of the pump gas reciprocating screw 22 causes the pump gas ball nut group 23 to perform linear reciprocating motion, and the movement of the pump gas ball nut group 23 drives the pump gas positioning tube 20 to move, and the movement of the pump gas positioning tube 20 drives the pump gas slider 17 to move, and the movement of the pump gas slider 17 is used to adjust the third stamping area in the pump gas cylinder 16 The size of the cavity in the third movable area can be adjusted by setting the installation direction of the one-way control valve 19. When the pump air turntable 24 in the movable positioning assembly is rotated, the gas in the second pneumatic box 10 is pumped into the first pneumatic box 3 through the three-way pipe 18, so that the air pressure in the first pneumatic box 3 is increased and the air pressure in the second pneumatic box 10 is reduced; when the pump air turntable 24 in the positioning and adjusting assembly is rotated, the gas in the first pneumatic box 3 can be pumped into the second pneumatic box 10, so that the air pressure in the second pneumatic box 10 is increased and the air pressure in the first pneumatic box 3 is reduced.
上述的,管道定位机构004D设有两组,且两组管道定位机构004D对称设置于移动车架1顶部两侧,用于对待焊接的管道进行固定;管道定位机构004D包括具有自锁功能的定位伸缩杆25、定位升降杆26和定位夹管组件;定位伸缩杆25安装于移动车架1上,且定位伸缩杆25的伸缩端设置于远离管道错位调节机构005E的一侧;定位升降杆26纵向滑动设置于定位伸缩杆25的伸缩端处,定位伸缩杆25上螺纹连接有多个用于固定定位升降杆26的第三限位螺栓27,定位夹管组件旋转设置于定位升降杆26顶部;As mentioned above, the pipeline positioning mechanism 004D is provided with two groups, and the two groups of pipeline positioning mechanisms 004D are symmetrically arranged on both sides of the top of the mobile frame 1, and are used to fix the pipeline to be welded; the pipeline positioning mechanism 004D includes a positioning telescopic rod 25 with a self-locking function, a positioning lifting rod 26 and a positioning clamping tube assembly; the positioning telescopic rod 25 is installed on the mobile frame 1, and the telescopic end of the positioning telescopic rod 25 is arranged on a side away from the pipeline misalignment adjustment mechanism 005E; the positioning lifting rod 26 is longitudinally slidably arranged at the telescopic end of the positioning telescopic rod 25, and a plurality of third limiting bolts 27 for fixing the positioning lifting rod 26 are threadedly connected to the positioning telescopic rod 25, and the positioning clamping tube assembly is rotatably arranged on the top of the positioning lifting rod 26;
其中,定位伸缩杆25为现有技术中可具有自锁功能的常用伸缩装置,具体结构不作为本申请主要的创新点,在此不进行过多的赘述,通过对定位伸缩杆25的伸缩调节,对定位夹管组件的位置进行横向的调节,并且通过定位升降杆26在定位伸缩杆25上的滑动,可对定位夹管组件的位置进行纵向的调节;Among them, the positioning telescopic rod 25 is a common telescopic device with a self-locking function in the prior art. The specific structure is not the main innovation of the present application and will not be described in detail here. By adjusting the telescopic position of the positioning telescopic rod 25, the position of the positioning clamping tube assembly can be adjusted horizontally, and by sliding the positioning lifting rod 26 on the positioning telescopic rod 25, the position of the positioning clamping tube assembly can be adjusted longitudinally.
其中,定位夹管组件包括定位架28、夹管双向丝杆29、弧形夹管杆31和夹管转盘32;定位架28固定安装于定位升降杆26上;夹管双向丝杆29转动设置于定位架28中,夹管双向丝杆29两端螺纹连接有两个相对运动的夹管滚珠螺母组30;夹管双向丝杆29一端穿过定位架28,且其端部连接有夹管转盘32;弧形夹管杆31设有两个,且两个弧形夹管杆31对称设置,两个弧形夹管杆31分别安装于两个夹管滚珠螺母组30顶部,且弧形夹管杆31通过夹管滚珠螺母组30滑动安装于定位架28上,用于对待焊接管道的尾端定位;The positioning tube clamping assembly includes a positioning frame 28, a tube clamping bidirectional screw rod 29, an arc-shaped tube clamping rod 31 and a tube clamping turntable 32; the positioning frame 28 is fixedly mounted on the positioning lifting rod 26; the tube clamping bidirectional screw rod 29 is rotatably arranged in the positioning frame 28, and two ends of the tube clamping bidirectional screw rod 29 are threadedly connected to two tube clamping ball nut groups 30 that move relatively; one end of the tube clamping bidirectional screw rod 29 passes through the positioning frame 28, and its end is connected to the tube clamping turntable 32; there are two arc-shaped tube clamping rods 31, and the two arc-shaped tube clamping rods 31 are symmetrically arranged, and the two arc-shaped tube clamping rods 31 are respectively installed on the top of the two tube clamping ball nut groups 30, and the arc-shaped tube clamping rod 31 is slidably installed on the positioning frame 28 through the tube clamping ball nut group 30, which is used to position the tail end of the pipe to be welded;
使用时,转动夹管转盘32,夹管转盘32带动夹管双向丝杆29转动,当夹管双向丝杆29进行转动时,两个夹管滚珠螺母组30相对运动,夹管滚珠螺母组30的运动带动弧形夹管杆31进行运动,通过弧形夹管杆31的运动对待焊接管道进行夹紧固定。When in use, the tube clamping turntable 32 is rotated, and the tube clamping turntable 32 drives the tube clamping bidirectional screw rod 29 to rotate. When the tube clamping bidirectional screw rod 29 rotates, the two tube clamping ball nut groups 30 move relative to each other. The movement of the tube clamping ball nut group 30 drives the arc tube clamping rod 31 to move, and the movement of the arc tube clamping rod 31 is used to clamp and fix the welding pipe.
上述的,管道错位调节机构005E设有两组,两组管道错位调节机构005E呈对称设置在移动车架1上,且两组管道错位调节机构005E设置于两组管道定位机构004D之间;两组管道错位调节机构005E之间形成焊接空腔,用于对管道待焊接的一侧进行位置调节;管道错位调节机构005E包括错位调节箱33、错位调节丝杆34、错位调节架36、错位夹管组件和切断定位板37;错位调节箱33设置于移动车架1顶部中央,错位调节丝杆34沿错位调节箱33长度方向贯穿且转动设置于错位调节箱33内部,错位调节丝杆34上螺纹连接有错位滚珠螺母组35,两个错位调节丝杆34上的螺纹旋向相反;错位调节架36由连接滑板和支撑板一体构成;连接滑板安装于错位滚珠螺母组35外部;所述连接滑板上端贯穿且滑动设置于错位调节箱33上;支撑板固定安装于连接部顶部,且支撑板沿错位调节箱33顶面水平设置;错位夹管组件与定位夹管组件结构相同,错位夹管组件中的定位架28转动设置于错位调节架36的支撑板上,用于对待焊接管道的前端定位;所述错位夹管组件的定位架28底部水平贯穿开设有切断定位通孔;切断定位板37活动插装于切断定位通孔中,且其端部露出于切断定位通孔外部;定位架28上螺纹连接有多个用于固定切断定位板37的第四限位螺栓38,两个切断定位板37之间形成焊缝调节空腔;两个切断定位板37背离焊缝调节空腔一侧均设置有抽拉把手;As mentioned above, there are two groups of pipeline misalignment adjustment mechanisms 005E, and the two groups of pipeline misalignment adjustment mechanisms 005E are symmetrically arranged on the mobile frame 1, and the two groups of pipeline misalignment adjustment mechanisms 005E are arranged between the two groups of pipeline positioning mechanisms 004D; a welding cavity is formed between the two groups of pipeline misalignment adjustment mechanisms 005E, which is used to adjust the position of one side of the pipeline to be welded; the pipeline misalignment adjustment mechanism 005E includes a misalignment adjustment box 33, a misalignment adjustment screw rod 34, a misalignment adjustment frame 36, a misalignment clamping pipe assembly and a cutting positioning plate 37; the misalignment adjustment box 33 is arranged at the top center of the mobile frame 1, the misalignment adjustment screw rod 34 penetrates along the length direction of the misalignment adjustment box 33 and is rotatably arranged inside the misalignment adjustment box 33, and a misalignment ball nut group 35 is threadedly connected to the misalignment adjustment screw rod 34, and the threads on the two misalignment adjustment screw rods 34 have opposite rotation directions; the misalignment adjustment frame 36 is connected by a slide plate and a support plate The structure is one-piece; the connecting slide plate is installed on the outside of the offset ball nut group 35; the upper end of the connecting slide plate passes through and is slidably arranged on the offset adjustment box 33; the support plate is fixedly installed on the top of the connecting part, and the support plate is horizontally arranged along the top surface of the offset adjustment box 33; the offset clamping tube assembly has the same structure as the positioning clamping tube assembly, and the positioning frame 28 in the offset clamping tube assembly is rotatably arranged on the support plate of the offset adjustment frame 36, which is used to position the front end of the pipe to be welded; a cutting positioning through hole is horizontally penetrated at the bottom of the positioning frame 28 of the offset clamping tube assembly; the cutting positioning plate 37 is movably inserted in the cutting positioning through hole, and its end is exposed outside the cutting positioning through hole; a plurality of fourth limiting bolts 38 for fixing the cutting positioning plate 37 are threadedly connected to the positioning frame 28, and a weld adjustment cavity is formed between the two cutting positioning plates 37; a pull-out handle is provided on the side of the two cutting positioning plates 37 away from the weld adjustment cavity;
使用时,当错位调节丝杆34转动时,错位滚珠螺母组35带动错位调节架36进行运动,而错位调节架36的运动会带动错位夹管组件进行运动,在对待焊接的管道进行定位时,由于两个待焊接的管道均有预留长度,因此,两个待焊接的管道会呈现交错状态,根据两个待焊接管道的交错位置,转动动力调节机构006F中的动力转盘41,通过动力转盘41的转动,使两个管道错位调节机构005E中的错位夹管组件相对运动,将两个错位夹管组件分别运动至与之对应的待焊接管道处,将待焊接的管道放置在错位夹管组件中,通过转动夹管转盘32,使错位夹管组件上的弧形夹管杆31夹紧待焊接的管道;When in use, when the misalignment adjustment screw rod 34 rotates, the misalignment ball nut group 35 drives the misalignment adjustment frame 36 to move, and the movement of the misalignment adjustment frame 36 drives the misalignment pipe clamping assembly to move. When positioning the pipes to be welded, since the two pipes to be welded have a reserved length, the two pipes to be welded will be in a staggered state. According to the staggered positions of the two pipes to be welded, the power turntable 41 in the power adjustment mechanism 006F is rotated. Through the rotation of the power turntable 41, the misalignment pipe clamping assemblies in the two pipe misalignment adjustment mechanisms 005E are moved relative to each other, and the two misalignment pipe clamping assemblies are respectively moved to the corresponding pipes to be welded, and the pipes to be welded are placed in the misalignment pipe clamping assemblies. By rotating the pipe clamping turntable 32, the arc-shaped pipe clamping rod 31 on the misalignment pipe clamping assembly clamps the pipe to be welded.
其中,在对待焊接的管道进行定位时,需要对管道上预留的位置进行切割时,定位夹管组件在固定好管道尾部之后,错位夹管组件带动管道前端进行倾斜错位时,错位夹管组件受管道角度偏移的影响,错位夹管组件会在错位调节架36上转动,错位夹管组件始终与待切割的管道处于同一轴线上,而错位夹管组件的转动带动切断定位板37进行运动,因此切断定位板37远离管道定位机构004D的一侧始终与管道前端的中心线相垂直,所以在对管道进行切断时,可沿着切断定位板37垂直于管道轴线的一侧对管道进行切割,在将待焊接管道的预留部位切断之后,通过转动动力转盘41,使两个待焊接管道的前端也处于同一中心线上之后,两个焊接管道的切断面会处于平行状态,保证两个管道之间焊缝间隙的均匀,而在对两个管道之间的间隙进行调控时,只需通过抽拉切断定位板37上的把手,调节切断定位板37在定位架28上的位置,对两个切断定位板37之间的间距进行调节。When positioning the pipe to be welded and it is necessary to cut the reserved position on the pipe, after the positioning clamp assembly fixes the tail of the pipe, the dislocation clamp assembly drives the front end of the pipe to tilt and dislocate. The dislocation clamp assembly is affected by the angle offset of the pipe, and the dislocation clamp assembly rotates on the dislocation adjustment frame 36. The dislocation clamp assembly is always on the same axis as the pipe to be cut, and the rotation of the dislocation clamp assembly drives the cutting positioning plate 37 to move. Therefore, the side of the cutting positioning plate 37 away from the pipe positioning mechanism 004D is always perpendicular to the center line of the front end of the pipe. When the pipeline is cut, the pipeline can be cut along the side of the cutting positioning plate 37 perpendicular to the pipeline axis. After the reserved part of the pipeline to be welded is cut off, the power turntable 41 is rotated to make the front ends of the two pipelines to be welded also on the same center line. The cut surfaces of the two welded pipelines will be in a parallel state, ensuring the uniformity of the weld gap between the two pipelines. When adjusting the gap between the two pipelines, it is only necessary to adjust the position of the cutting positioning plate 37 on the positioning frame 28 by pulling the handle on the cutting positioning plate 37 to adjust the spacing between the two cutting positioning plates 37.
补充说明的是,当错位夹管组件上的弧形夹管杆31带动待焊接的管道进行倾斜变形时,由于弧形夹管杆31与管道之间存在滑动的问题,为了对管道进行防护,可预先在管道上包覆一层滑动保护套或者在弧形夹管杆31上设置转轴,通过转轴与管道进行接触,对管道外层进行防护。It should be noted that when the arc-shaped tube clamping rod 31 on the offset tube clamping assembly drives the pipe to be welded to tilt and deform, due to the sliding problem between the arc-shaped tube clamping rod 31 and the pipe, in order to protect the pipe, a sliding protective sleeve can be pre-coated on the pipe or a rotating shaft can be set on the arc-shaped tube clamping rod 31, so that the rotating shaft contacts the pipe and protects the outer layer of the pipe.
进一步补充说明的是,通过定位升降杆26对定位夹管组件纵向位置的调节,可在错位夹管组件带动管道进行运动的过程中,使定位夹管组件不影响管道的运动,使管道运动至定位夹管组件的上方之后,通过对定位夹管组件位置的移动,使定位夹管组件夹紧待焊接的管道即可。It is further explained that by adjusting the longitudinal position of the positioning tube clamping assembly through the positioning lifting rod 26, the positioning tube clamping assembly can be used without affecting the movement of the pipeline when the pipeline is driven to move by the offset tube clamping assembly. After the pipeline moves to the top of the positioning tube clamping assembly, the positioning tube clamping assembly can be moved to clamp the pipeline to be welded.
上述的,动力调节机构006F设置于管道错位调节机构005E侧面,且动力调节机构006F分别与两组管道错位调节机构005E传动连接,用于带动管道错位调节机构005E进行运动;动力调节机构006F包括动力箱39、动力转杆40、动力蜗轮42和动力蜗杆43;动力箱39设置于两个错位调节箱33的一侧,错位调节丝杆34的一端穿过错位调节箱33且转动设置于动力箱39内部;动力转杆40沿动力箱39长度方向贯穿且转动设置于动力箱39内部,动力转杆40的一端延伸至动力箱39外部,且动力转杆40端部连接有动力转盘41;动力蜗轮42设有两个,两个动力蜗轮42分别与伸入至动力箱39内部的错位调节丝杆34固定连接,且动力蜗轮42与错位调节丝杆34一一对应;动力蜗杆43设有两个,两个动力蜗杆43对称安装于动力转杆40两端,且动力蜗杆43与动力蜗轮42一一对应,动力蜗杆43与动力蜗轮42相互啮合;As mentioned above, the power regulating mechanism 006F is arranged on the side of the pipeline misalignment regulating mechanism 005E, and the power regulating mechanism 006F is respectively connected to the two sets of pipeline misalignment regulating mechanisms 005E in transmission, so as to drive the pipeline misalignment regulating mechanisms 005E to move; the power regulating mechanism 006F includes a power box 39, a power rotating rod 40, a power worm gear 42 and a power worm 43; the power box 39 is arranged on one side of the two misalignment regulating boxes 33, one end of the misalignment regulating screw rod 34 passes through the misalignment regulating box 33 and is rotatably arranged inside the power box 39; the power rotating rod 40 is arranged along the length of the power box 39 The power rotating rod 40 is provided with two power worm gears 42, which are respectively fixedly connected to the misalignment adjustment screw rod 34 extending into the power box 39, and the power worm gears 42 correspond to the misalignment adjustment screw rod 34 one by one; the power worm gears 43 are provided with two power worm gears 43, which are symmetrically installed at both ends of the power rotating rod 40, and the power worm gears 43 correspond to the power worm gears 42 one by one, and the power worm gears 43 and the power worm gears 42 are meshed with each other;
使用时,转动动力转盘41,动力转盘41的转动可带动动力转杆40转动,动力转杆40的转动带动动力蜗杆43进行转动,通过动力蜗杆43的转动可带动错位调节丝杆34进行转动,通过错位调节丝杆34的转动带动错位夹管组件进行运动,在对错位夹管组件的位置进行调节时,通过动力蜗杆43和动力蜗轮42自锁的配合下,能有效确保错位夹管组件位置的稳定性。When in use, the power turntable 41 is rotated, and the rotation of the power turntable 41 can drive the power rotating rod 40 to rotate, and the rotation of the power rotating rod 40 can drive the power worm 43 to rotate, and the rotation of the power worm 43 can drive the misalignment adjustment screw 34 to rotate, and the rotation of the misalignment adjustment screw 34 can drive the misalignment clamping assembly to move. When the position of the misalignment clamping assembly is adjusted, the self-locking cooperation of the power worm 43 and the power worm wheel 42 can effectively ensure the stability of the position of the misalignment clamping assembly.
本发明的便携式管道焊接定位方法,具体方法如下:The portable pipeline welding positioning method of the present invention is specifically described as follows:
S1、便携移动,在对移动车架1进行运动时,转动移动调位组件中的泵气转盘24,将第二气动箱10内的气体泵入第一气动箱3内,使第一气动箱3内气压增加,第二气动箱10内气压降低,在第一气动箱3内的气压增加后,移动组件中的六方移动杆6带动万向移动轮8向着远离移动车架1的方向进行运动,使万向移动轮8与地面接触,通过万向移动轮8的转动,对移动车架1的位置进行移动;S1. Portable movement. When the mobile frame 1 is moved, the pumping turntable 24 in the mobile positioning assembly is rotated to pump the gas in the second pneumatic box 10 into the first pneumatic box 3, so that the air pressure in the first pneumatic box 3 increases and the air pressure in the second pneumatic box 10 decreases. After the air pressure in the first pneumatic box 3 increases, the hexagonal moving rod 6 in the moving assembly drives the universal moving wheel 8 to move in a direction away from the mobile frame 1, so that the universal moving wheel 8 contacts the ground, and the position of the mobile frame 1 is moved by the rotation of the universal moving wheel 8;
S2、车架定位,在将移动车架1移动至所需定位待焊接管道的位置之后,转动定位调位组件中的泵气转盘24,将第一气动箱3内的气体泵入第二气动箱10内,使第二气动箱10内气压增加,第一气动箱3内气压降低,在第二气动箱10内的气压增加后,定位组件中的六方定位杆13带动带刺抓地座15向着远离移动车架1进行定位,使带刺抓地座15与地面接触,对移动车架1的位置进行运动,同时通过六方定位杆13的运动可对移动车架1的高度进行调节,使待焊接的管道与错位夹管组件中的弧形夹管杆31相齐平;S2, frame positioning, after the mobile frame 1 is moved to the position where the pipe to be welded is required to be positioned, the pump air turntable 24 in the positioning and adjusting assembly is rotated to pump the gas in the first pneumatic box 3 into the second pneumatic box 10, so that the air pressure in the second pneumatic box 10 increases and the air pressure in the first pneumatic box 3 decreases. After the air pressure in the second pneumatic box 10 increases, the hexagonal positioning rod 13 in the positioning assembly drives the barbed gripping seat 15 to be positioned away from the mobile frame 1, so that the barbed gripping seat 15 contacts the ground, and the position of the mobile frame 1 is moved. At the same time, the height of the mobile frame 1 can be adjusted by the movement of the hexagonal positioning rod 13, so that the pipe to be welded is flush with the arc-shaped clamping rod 31 in the misaligned clamping assembly;
S3、焊管夹持,在对待焊接的管道进行定位时,由于两个待焊接的管道均有预留长度,因此,两个待焊接的管道会呈现交错状态,根据两个待焊接管道的交错位置,转动动力调节机构006F中的动力转盘41,通过动力转盘41的转动,使两个管道错位调节机构005E中的错位夹管组件相对运动,将两个错位夹管组件分别运动至与之对应的待焊接管道处,将待焊接的管道放置在错位夹管组件中,通过转动夹管转盘32,使错位夹管组件上的弧形夹管杆31夹紧待焊接的管道;S3, welding pipe clamping, when positioning the pipes to be welded, since both pipes to be welded have a reserved length, the two pipes to be welded will be in a staggered state. According to the staggered positions of the two pipes to be welded, the power turntable 41 in the power adjustment mechanism 006F is rotated, and the dislocation clamping tube assemblies in the two pipe dislocation adjustment mechanisms 005E are relatively moved by the rotation of the power turntable 41, and the two dislocation clamping tube assemblies are respectively moved to the corresponding pipes to be welded, and the pipes to be welded are placed in the dislocation clamping tube assemblies, and the arc-shaped clamping tube rod 31 on the dislocation clamping tube assembly is clamped to the pipes to be welded by rotating the clamping tube turntable 32;
S4、焊管终点定位,通过错位夹管组件将待焊接管道的前端定位之后,根据待焊接管道的倾斜度,调节定位伸缩杆25的长度,通过定位伸缩杆25带动定位夹管组件进行运动,再次转动动力转盘41,使错位夹管组件继续带动待焊接的管道进行运动,使待焊接的管道进行倾斜,通过待焊接管道的倾斜,使待焊接的管道运动至定位夹管组件的上方,通过调节定位升降杆26的位置并通过转动定位夹管组件上的夹管转盘32,使定位夹管组件中的弧形夹管杆31夹紧待焊接的管道的尾部,使两个待焊接管道的尾部处于同一中心线上;S4, positioning the end point of the welding pipe. After positioning the front end of the pipe to be welded by the dislocation pipe clamping assembly, adjust the length of the positioning telescopic rod 25 according to the inclination of the pipe to be welded, drive the positioning pipe clamping assembly to move by the positioning telescopic rod 25, and rotate the power turntable 41 again to make the dislocation pipe clamping assembly continue to drive the pipe to be welded to move, so that the pipe to be welded is tilted, and the pipe to be welded is moved to the top of the positioning pipe clamping assembly by the inclination of the pipe to be welded. By adjusting the position of the positioning lifting rod 26 and rotating the pipe clamping turntable 32 on the positioning pipe clamping assembly, the arc pipe clamping rod 31 in the positioning pipe clamping assembly clamps the tail of the pipe to be welded, so that the tails of the two pipes to be welded are on the same center line;
S5、焊管切割,在将待焊接管道的尾部定位之后,对待焊接管道的预留部位进行切割时,使切割设备沿着切断定位板37垂直于管道轴线的一侧对管道进行切割即可;S5, welding pipe cutting, after positioning the tail of the pipe to be welded, when cutting the reserved part of the pipe to be welded, the cutting equipment can cut the pipe along the side of the cutting positioning plate 37 perpendicular to the pipe axis;
S6、管道焊接定位,将待焊接管道的预留部位切断之后,通过转动动力转盘41,使错位夹管组件再次带动待焊接的管道进行运动,使两个待焊接管道的前端也处于同一中心线上,即可完成待焊接管道的焊接前定位作业。S6, pipeline welding positioning, after cutting off the reserved part of the pipeline to be welded, by rotating the power turntable 41, the dislocation pipe clamping assembly drives the pipeline to be welded to move again, so that the front ends of the two pipelines to be welded are also on the same center line, and the pre-welding positioning operation of the pipeline to be welded can be completed.
上述实施例,仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above embodiments are only preferred implementations of the present invention, so all equivalent changes or modifications made according to the structures, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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| CN120055515A (en) * | 2025-04-29 | 2025-05-30 | 扬州飞翎合金科技有限公司 | High-efficient laser welding equipment of aluminum alloy ex-trusions |
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| CN215747314U (en) * | 2021-09-09 | 2022-02-08 | 任传杰 | Movable welding equipment for engineering construction |
| CN114535855A (en) * | 2022-04-27 | 2022-05-27 | 山西省安装集团股份有限公司 | Heat supply pipeline butt welding tool |
| CN218695692U (en) * | 2022-11-17 | 2023-03-24 | 中国轻工建设工程有限公司 | Pipeline welding auxiliary device |
| CN220902420U (en) * | 2023-09-26 | 2024-05-07 | 上海晴罡汽车零部件有限公司 | Welding equipment for processing exhaust pipe |
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2024
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN210188946U (en) * | 2019-08-01 | 2020-03-27 | 马鞍山市雷恒机械科技有限公司 | Straight seam steel pipe welding device |
| CN215747314U (en) * | 2021-09-09 | 2022-02-08 | 任传杰 | Movable welding equipment for engineering construction |
| CN114535855A (en) * | 2022-04-27 | 2022-05-27 | 山西省安装集团股份有限公司 | Heat supply pipeline butt welding tool |
| CN218695692U (en) * | 2022-11-17 | 2023-03-24 | 中国轻工建设工程有限公司 | Pipeline welding auxiliary device |
| CN220902420U (en) * | 2023-09-26 | 2024-05-07 | 上海晴罡汽车零部件有限公司 | Welding equipment for processing exhaust pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119016904A (en) * | 2024-10-29 | 2024-11-26 | 辽宁汉京半导体材料有限公司 | A silicon carbide laser forming processing system |
| CN120055515A (en) * | 2025-04-29 | 2025-05-30 | 扬州飞翎合金科技有限公司 | High-efficient laser welding equipment of aluminum alloy ex-trusions |
| CN120055515B (en) * | 2025-04-29 | 2025-06-24 | 扬州飞翎合金科技有限公司 | A high-efficiency laser welding equipment for aluminum alloy profiles |
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| CN118650446B (en) | 2024-10-29 |
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