CN118650348A - Metal mesh welding process and welding equipment - Google Patents
Metal mesh welding process and welding equipment Download PDFInfo
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- CN118650348A CN118650348A CN202411134126.8A CN202411134126A CN118650348A CN 118650348 A CN118650348 A CN 118650348A CN 202411134126 A CN202411134126 A CN 202411134126A CN 118650348 A CN118650348 A CN 118650348A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
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Abstract
本发明涉及金属网焊接技术领域,具体为一种金属网焊接设备,包括:承载台,所述承载台上安装有Y轴移动机构,所述Y轴移动机构上安装有升降气缸;该金属网焊接工艺及其焊接设备,还可以根据金属网自身的尺寸或者孔径尺寸通过调节组件上的联轴架对第一放置座与第二放置座的位置进行等距离调节,方便焊接设备可以快速装料,气缸同时工作可以通过X轴支撑座与Y轴支撑座的U型槽对金属网进行支撑,方便金属网在焊接时可以进行支撑,避免受到焊接机构的挤压产生形变,定位半球进入定位槽内部时可以启动开关使焊接机构工作对金属网进行焊接,方便焊接机构可以通过定位槽与定位半球的对接精准找到焊接点。
The present invention relates to the field of metal mesh welding technology, and specifically to a metal mesh welding device, comprising: a bearing platform, a Y-axis moving mechanism is installed on the bearing platform, and a lifting cylinder is installed on the Y-axis moving mechanism; the metal mesh welding process and the welding device thereof can also adjust the positions of a first placement seat and a second placement seat at equal distances according to the size of the metal mesh itself or the aperture size by adjusting the coupling frame on the component, so that the welding device can be loaded quickly, and the cylinders can support the metal mesh through the U-shaped grooves of the X-axis support seat and the Y-axis support seat when working at the same time, so that the metal mesh can be supported during welding to avoid deformation caused by the squeezing of the welding mechanism, and when the positioning hemisphere enters the positioning groove, the switch can be started to make the welding mechanism work to weld the metal mesh, so that the welding mechanism can accurately find the welding point through the docking of the positioning groove and the positioning hemisphere.
Description
技术领域Technical Field
本发明涉及金属网焊接技术领域,具体为一种金属网焊接工艺及其焊接设备。The invention relates to the technical field of metal mesh welding, in particular to a metal mesh welding process and welding equipment thereof.
背景技术Background Art
金属丝网是金属和丝网的合称,丝主要是指以金属、非金属为材质加工成的丝;网是以丝为原料,根据需求编织成不同形状、密度和规格的网,金属网在生产通常需要通过焊接设备进行加工,焊接设备能够将金属网上的横向丝与纵向丝进行焊接固定,因此需要一种金属网焊接工艺及其焊接设备;Metal mesh is the collective name of metal and wire mesh. Wire mainly refers to wire made of metal or non-metal. The mesh is made of wire and woven into meshes of different shapes, densities and specifications according to demand. Metal mesh usually needs to be processed by welding equipment during production. The welding equipment can weld and fix the horizontal wires and the longitudinal wires on the metal mesh. Therefore, a metal mesh welding process and its welding equipment are needed.
现有的金属网焊接设备通常是由承载台、Y轴移动机构、升降气缸、X轴移动机构、焊接机构与加工平台等零部件组成的,金属网焊接设备在工作时,工作人员可以将纵向丝与横向丝等距离放置在加工平台上,然后加工平台可以将金属网输送到焊接区域时,夹持气缸可以对金属网进行夹持固定,金属网固定后Y轴移动机构与X轴移动机构工作可以将焊接机构移动到待焊接处,此时升降气缸工作时可以使焊接机构对金属网的焊接处进行焊接加工,金属网在加工之前需要根据金属网的孔径调节夹持气缸的位置,但是传统的夹持气缸设置有多组,从而在调节气缸非常的麻烦,需要一组一组的移动调节,而且金属网孔径尺寸改变后需要重新设置设备的程序,非常的浪费时间,并且焊接机构在焊接时顶部金属丝与底部金属丝并不会完全贴合,从而会导致焊接不精确。Existing metal mesh welding equipment is usually composed of components such as a carrier, a Y-axis moving mechanism, a lifting cylinder, an X-axis moving mechanism, a welding mechanism and a processing platform. When the metal mesh welding equipment is working, the staff can place the longitudinal wire and the transverse wire at equal distances on the processing platform. Then, when the processing platform can transport the metal mesh to the welding area, the clamping cylinder can clamp and fix the metal mesh. After the metal mesh is fixed, the Y-axis moving mechanism and the X-axis moving mechanism can work to move the welding mechanism to the welding position. At this time, when the lifting cylinder works, the welding mechanism can perform welding processing on the welding position of the metal mesh. Before processing, the metal mesh needs to adjust the position of the clamping cylinder according to the aperture of the metal mesh, but traditional clamping cylinders are provided with multiple groups, which makes it very troublesome to adjust the cylinder and requires moving and adjusting one group at a time. Moreover, after the aperture size of the metal mesh is changed, the program of the equipment needs to be reset, which is very time-consuming. In addition, when the welding mechanism is welding, the top metal wire and the bottom metal wire will not be completely fitted, which will lead to inaccurate welding.
发明内容Summary of the invention
为解决上述目的,本发明提供如下技术方案:一种金属网焊接设备,包括:承载台,所述承载台上安装有Y轴移动机构,所述Y轴移动机构上安装有升降气缸,所述升降气缸与Y轴移动机构之间安装有X轴移动机构;To solve the above-mentioned purpose, the present invention provides the following technical solutions: A metal mesh welding device, comprising: a bearing platform, a Y-axis moving mechanism is installed on the bearing platform, a lifting cylinder is installed on the Y-axis moving mechanism, and an X-axis moving mechanism is installed between the lifting cylinder and the Y-axis moving mechanism;
所述X轴移动机构上安装有焊接机构,所述承载台上安装有加工平台,所述加工平台上安装有辅助机构,所述辅助机构,包括:调节组件,所述调节组件安装在加工平台上,所述调节组件,包括:第一移动板,所述第一移动板活动连接在加工平台的表面,所述第一移动板上活动连接有第二移动板,所述第一移动板与第二移动板的内部均活动连接有安装座,所述安装座底部之间安装有联轴架,所述第一移动板与第二移动板内部均连接有双向丝杆;The X-axis moving mechanism is installed with a welding mechanism, the carrying table is installed with a processing platform, the processing platform is installed with an auxiliary mechanism, the auxiliary mechanism includes: an adjustment component, the adjustment component is installed on the processing platform, the adjustment component includes: a first moving plate, the first moving plate is movably connected to the surface of the processing platform, the first moving plate is movably connected to the second moving plate, the first moving plate and the second moving plate are both movably connected with mounting seats, a coupling frame is installed between the bottoms of the mounting seats, and the first moving plate and the second moving plate are both connected with bidirectional screw rods;
所述双向丝杆上螺纹连接有滑动块,所述滑动块的侧面固定连接在安装座的侧面,所述双向丝杆的端部固定连接有第一锥齿轮,所述第一锥齿轮的侧面啮合连接有第二锥齿轮,所述第二锥齿轮的侧面安装有马达的输出端,所述马达分别安装在第一移动板与第二移动板的表面;A sliding block is threadedly connected to the bidirectional screw rod, and a side surface of the sliding block is fixedly connected to a side surface of a mounting seat. An end of the bidirectional screw rod is fixedly connected to a first bevel gear, and a side surface of the first bevel gear is meshingly connected to a second bevel gear. An output end of a motor is installed on a side surface of the second bevel gear, and the motor is respectively installed on surfaces of the first movable plate and the second movable plate;
所述安装座靠近第一移动板上活动安装有第一放置座,所述第一放置座,包括:第一放置槽,所述第一放置槽开设在所述第一放置座的表面,所述安装座靠近第二移动板上活动安装有第二放置座,所述第二放置座,包括:第二放置槽,所述第二放置槽开设在所述第二放置座上;The mounting seat is movably mounted with a first placement seat near the first movable plate, the first placement seat comprising: a first placement groove, the first placement groove is opened on the surface of the first placement seat, the mounting seat is movably mounted with a second placement seat near the second movable plate, the second placement seat comprising: a second placement groove, the second placement groove is opened on the second placement seat;
所述加工平台上安装有跟踪组件,所述跟踪组件,包括:滑轨,所述滑轨固定连接在所述焊接机构的侧面,所述滑轨的内部通过滑块活动连接有L型固定杆的一端;A tracking assembly is installed on the processing platform, and the tracking assembly includes: a slide rail, the slide rail is fixedly connected to the side of the welding mechanism, and one end of an L-shaped fixing rod is movably connected to the inside of the slide rail through a slider;
所述Y轴移动机构上固定连接有固定杆的一端,所述加工平台的表面开设有凹槽,所述凹槽内部分别设置有Y轴连动杆与X轴连动杆;One end of a fixed rod is fixedly connected to the Y-axis moving mechanism, a groove is provided on the surface of the processing platform, and a Y-axis linkage rod and an X-axis linkage rod are respectively arranged inside the groove;
所述Y轴移动机构与焊接机构上均安装有定位组件,所述定位组件,包括:L型定位杆,所述L型定位杆的一端通过滑块滑动连接在所述滑轨的内部,所述Y轴移动机构上贯穿活动连接有移动式定位杆,所述L型定位杆与移动式定位杆的另一端均连接有连接杆;The Y-axis moving mechanism and the welding mechanism are both equipped with a positioning assembly, the positioning assembly comprising: an L-shaped positioning rod, one end of the L-shaped positioning rod is slidably connected to the inside of the slide rail through a slider, a movable positioning rod is movably connected through the Y-axis moving mechanism, and the other ends of the L-shaped positioning rod and the movable positioning rod are both connected to a connecting rod;
所述连接杆的端部开设有定位槽,所述定位槽内部安装有开关,所述第一放置座靠近移动式定位杆的一侧固定连接有定位半球,所述第二放置座靠近L型定位杆的一侧固定连接有定位半球。A positioning groove is provided at the end of the connecting rod, a switch is installed inside the positioning groove, a positioning hemisphere is fixedly connected to one side of the first placement seat close to the movable positioning rod, and a positioning hemisphere is fixedly connected to one side of the second placement seat close to the L-shaped positioning rod.
作为本发明的一种优选方案,所述第一放置槽与第二放置槽同为U形状,所述第一放置槽高度为第二放置槽高度的二分之一。As a preferred solution of the present invention, the first placement groove and the second placement groove are both U-shaped, and the height of the first placement groove is half of the height of the second placement groove.
作为本发明的一种优选方案,所述凹槽内部的左右两侧均贯穿开设有Y轴移动槽,所述Y轴移动槽内部活动连接有Y轴连动杆,所述凹槽内部的前后两侧均开设有X轴移动槽,所述X轴移动槽内部活动连接有X轴连动杆。As a preferred solution of the present invention, Y-axis moving grooves are opened on both the left and right sides of the groove, and a Y-axis connecting rod is movably connected inside the Y-axis moving groove. X-axis moving grooves are opened on both the front and back sides of the groove, and an X-axis connecting rod is movably connected inside the X-axis moving groove.
作为本发明的一种优选方案,所述X轴连动杆与Y轴连动杆之间活动连接有滑座,所述滑座上固定连接有气缸,所述气缸的输出端固定连接有安装板,所述安装板上固定连接有X轴支撑座。As a preferred solution of the present invention, a slide is movably connected between the X-axis linkage rod and the Y-axis linkage rod, a cylinder is fixedly connected to the slide, a mounting plate is fixedly connected to the output end of the cylinder, and an X-axis support seat is fixedly connected to the mounting plate.
作为本发明的一种优选方案,所述安装板上固定连接有Y轴支撑座,所述X轴支撑座与Y轴支撑座上均设置有U型槽,所述X轴支撑座上的U型槽与第一放置槽的高度相同,所述Y轴支撑座上的U型槽与第二放置槽的高度相同。As a preferred solution of the present invention, a Y-axis support seat is fixedly connected to the mounting plate, and both the X-axis support seat and the Y-axis support seat are provided with U-shaped grooves, the U-shaped groove on the X-axis support seat is the same height as the first placement groove, and the U-shaped groove on the Y-axis support seat is the same height as the second placement groove.
作为本发明的一种优选方案,所述连接杆靠近定位槽的底部均开设有挤压槽,所述挤压槽的内侧固定连接有弹簧的一端,所述弹簧的另一端固定连接有移动块。As a preferred solution of the present invention, an extrusion groove is provided at the bottom of the connecting rod close to the positioning groove, one end of a spring is fixedly connected to the inner side of the extrusion groove, and the other end of the spring is fixedly connected to a moving block.
作为本发明的一种优选方案,所述第二移动板靠近移动式定位杆的侧面固定连接有条形槽,所述第一移动板靠近L型定位杆的侧面固定连接有条形槽,所述条形槽内部活动连接有移动块。As a preferred solution of the present invention, the second movable plate is fixedly connected with a strip groove on the side close to the movable positioning rod, the first movable plate is fixedly connected with a strip groove on the side close to the L-shaped positioning rod, and a movable block is movably connected inside the strip groove.
作为本发明的一种优选方案,所述跟踪组件与定位组件上均安装有对接组件,所述对接组件,包括:第一插槽,所述第一插槽分别开设在L型固定杆与L型定位杆的端部,所述固定杆的端部与移动式定位杆的端部均开设有第二插槽。As a preferred solution of the present invention, a docking component is installed on both the tracking component and the positioning component, and the docking component includes: a first slot, which is respectively opened at the ends of the L-shaped fixed rod and the L-shaped positioning rod, and a second slot is opened at the end of the fixed rod and the end of the movable positioning rod.
作为本发明的一种优选方案,所述第一插槽的顶部与第二插槽的顶部均贯穿开设有移动槽,所述移动槽内部活动连接有定位块,所述定位块的侧面设置有倾斜面,所述第一插槽与第二插槽的内部均活动连接有插块,所述插块分别固定连接在连接杆与Y轴连动杆、X轴连动杆的端部。As a preferred solution of the present invention, a movable groove is penetrated through the top of the first slot and the top of the second slot, a positioning block is movably connected inside the movable groove, and an inclined surface is provided on the side of the positioning block. An insert block is movably connected inside the first slot and the second slot, and the insert block is respectively fixedly connected to the end of the connecting rod and the Y-axis connecting rod and the X-axis connecting rod.
作为本发明的一种优选方案,金属网焊接设备的焊接工艺,包括如下步骤:As a preferred embodiment of the present invention, the welding process of the metal mesh welding equipment comprises the following steps:
S1:检查电,气,水,连接是否正常;S1: Check whether the electricity, gas and water connections are normal;
S2:打开电源,打开气阀;S2: Turn on the power and open the gas valve;
S3:开机器总电源,打开屏上的钥匙开关,机器带电;S3: Turn on the main power of the machine, turn on the key switch on the screen, and the machine is powered on;
S4:人工操作调节组件能够根据金属网的尺寸调节第一移动板与第二移动板的位置,还能够通过操作马达使第一锥齿轮与第二锥齿轮工作带动双向丝杆进行转动,双向丝杆转动时带动两组滑动块相向或者相反移动,滑动块移动时带动指定的两组安装座移动,安装座移动时通过联轴架带动其余的安装座进行等距离移动,安装座移动时带动相应的第一放置座与第二放置座进行移动,当第一放置座与第二放置座的位置调节完成后能够进行装料,装料完成;S4: The manually operated adjustment component can adjust the positions of the first movable plate and the second movable plate according to the size of the metal mesh, and can also operate the motor to make the first bevel gear and the second bevel gear work to drive the bidirectional screw to rotate. When the bidirectional screw rotates, it drives the two sets of sliding blocks to move toward or oppositely. When the sliding blocks move, they drive the two designated sets of mounting seats to move. When the mounting seats move, they drive the remaining mounting seats to move at equal distances through the coupling frame. When the mounting seats move, they drive the corresponding first placement seats and the second placement seats to move. When the positions of the first placement seats and the second placement seats are adjusted, loading can be carried out, and the loading is completed;
S5:启动开关,加工平台自动行走到焊接区域,加工平台行走时带动跟踪组件与定位组件上的插块与第一插槽、第二插槽对接锁紧;S5: Start the switch, the processing platform automatically moves to the welding area, and the processing platform drives the plugs on the tracking component and the positioning component to dock and lock with the first slot and the second slot when moving;
S6:此时Y轴移动机构、升降气缸与X轴移动机构移动带动焊接机构进行移动,Y轴移动机构与X轴移动机构移动时通过定位组件上的定位槽与定位半球的配合确定焊接机构对金属网焊接位置的坐标,焊接机构在焊接金属网时能够通过气缸工作带动X轴支撑座与Y轴支撑座对金属网焊接处的位置进行支撑与限位,同时Y轴移动机构与X轴移动机构在移动时气缸能够通过L型固定杆、固定杆与Y轴连动杆、X轴连动杆的配合跟随移动,如此操作焊接机构对金属网进行焊接,当金属网焊接完成后,将波浪形金属丝放置在两片金属网上的横向丝之间,波浪丝与横向丝对接后再逐步焊接,焊接完成后能够得到立体式金属网;S6: At this time, the Y-axis moving mechanism, the lifting cylinder and the X-axis moving mechanism move to drive the welding mechanism to move. When the Y-axis moving mechanism and the X-axis moving mechanism move, the coordinates of the welding position of the metal mesh by the welding mechanism are determined by the cooperation of the positioning groove and the positioning hemisphere on the positioning assembly. When welding the metal mesh, the welding mechanism can drive the X-axis support seat and the Y-axis support seat to support and limit the position of the metal mesh welding point through the cylinder. At the same time, when the Y-axis moving mechanism and the X-axis moving mechanism move, the cylinder can follow the movement through the cooperation of the L-shaped fixing rod, the fixing rod and the Y-axis connecting rod, and the X-axis connecting rod. In this way, the welding mechanism is operated to weld the metal mesh. When the metal mesh is welded, the wavy metal wire is placed between the horizontal wires on the two metal meshes. The wavy wire and the horizontal wire are butt-jointed and then gradually welded. After the welding is completed, a three-dimensional metal mesh can be obtained.
S7:金属网焊接结束后,将定位块拉出插块的侧面,加工平台工作时将金属网输送到初始位置进行卸料,卸料完成后继续装料继续上述操作进行焊接金属网片;S7: After the metal mesh is welded, the positioning block is pulled out of the side of the plug block, and the metal mesh is transported to the initial position for unloading when the processing platform is working. After unloading, the metal mesh is loaded and the above operation is continued to weld the metal mesh;
S8:在两片金属网之间的横向丝上依次放置波浪形金属丝,并在波浪形金属丝与横向丝的连接点上进行点焊,焊接完成后能够得到立体式金属网。S8: placing wavy metal wires on the transverse wires between the two metal meshes in sequence, and spot welding is performed on the connection points of the wavy metal wires and the transverse wires, and a three-dimensional metal mesh can be obtained after welding.
与现有技术相比,本发明的有益效果是:该金属网焊接工艺及其焊接设备,Compared with the prior art, the beneficial effects of the present invention are: the metal mesh welding process and welding equipment thereof,
1.设置有第一放置槽与第二放置槽可以通过自身的U形状对金属丝进行稳定摆放,还可以根据金属网自身的尺寸或者孔径尺寸通过调节组件上的联轴架对第一放置座与第二放置座的位置进行等距离调节,方便焊接设备可以快速装料;1. The first placement slot and the second placement slot are provided to stably place the metal wire through their own U-shape. The positions of the first placement seat and the second placement seat can be adjusted to the same distance by adjusting the coupling frame on the assembly according to the size of the metal mesh itself or the aperture size, so that the welding equipment can be quickly loaded;
2.设置有L型固定杆与固定杆能够通过Y轴移动机构与X轴移动机构工作进行移动,固定杆与固定杆移动时可以带动Y轴连动杆与X轴连动杆进行移动,Y轴连动杆与X轴连动杆移动时可以通过滑座的滑动带动气缸、X轴支撑座与Y轴支撑座进行XY轴的移动,从而让X轴支撑座与Y轴支撑座可以始终跟随焊接机构进行移动,当焊接机构对金属网焊接时,气缸同时工作可以通过X轴支撑座与Y轴支撑座的U型槽对金属网进行支撑,方便金属网在焊接时可以进行支撑,避免受到焊接机构的挤压产生形变;2. An L-shaped fixed rod and a fixed rod are provided, which can be moved by the Y-axis moving mechanism and the X-axis moving mechanism. When the fixed rod and the fixed rod move, the Y-axis linkage rod and the X-axis linkage rod can be driven to move. When the Y-axis linkage rod and the X-axis linkage rod move, the cylinder, the X-axis support seat and the Y-axis support seat can be driven to move the XY axis through the sliding of the slide seat, so that the X-axis support seat and the Y-axis support seat can always move with the welding mechanism. When the welding mechanism welds the metal mesh, the cylinder works at the same time to support the metal mesh through the U-shaped grooves of the X-axis support seat and the Y-axis support seat, so that the metal mesh can be supported during welding to avoid deformation caused by the extrusion of the welding mechanism;
3.设置有L型定位杆与移动式定位杆能够通过Y轴移动机构与X轴移动机构工作进行移动,L型定位杆与移动式定位杆移动时可以带动连接杆进行移动,当连接杆移动到定位半球的侧面时产生挤压从而向后移动,连接杆的端部移动到定位半球侧面时可以使定位槽与定位半球进行对接,定位半球进入定位槽内部时可以启动开关使焊接机构工作对金属网进行焊接,方便焊接机构可以通过定位槽与定位半球的对接精准找到焊接点。3. An L-shaped positioning rod and a movable positioning rod are provided which can be moved by the Y-axis moving mechanism and the X-axis moving mechanism. When the L-shaped positioning rod and the movable positioning rod move, they can drive the connecting rod to move. When the connecting rod moves to the side of the positioning hemisphere, it is squeezed and moves backward. When the end of the connecting rod moves to the side of the positioning hemisphere, the positioning groove and the positioning hemisphere can be docked. When the positioning hemisphere enters the positioning groove, the switch can be started to make the welding mechanism work to weld the metal mesh, so that the welding mechanism can accurately find the welding point through the docking of the positioning groove and the positioning hemisphere.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明前视立体结构示意图;FIG1 is a front perspective structural diagram of the present invention;
图2为本发明后视立体结构示意图;FIG2 is a schematic diagram of a rear perspective structure of the present invention;
图3为本发明加工平台后视放大立体剖面结构示意图;FIG3 is a schematic diagram of an enlarged rear-view stereoscopic cross-sectional structure of a processing platform of the present invention;
图4为本发明加工平台前视放大立体剖面结构示意图;FIG4 is a schematic diagram of an enlarged front view of a three-dimensional cross-sectional structure of a processing platform of the present invention;
图5为本发明调节组件局部仰视放大立体结构示意图;FIG5 is a partial enlarged bottom view of the three-dimensional structure of the adjustment assembly of the present invention;
图6为本发明第一放置座放大立体结构示意图;FIG6 is an enlarged three-dimensional structural schematic diagram of the first placement seat of the present invention;
图7为本发明第二放置座放大立体结构示意图;FIG7 is an enlarged three-dimensional structural schematic diagram of a second placement seat of the present invention;
图8为本发明图5处A部放大结构示意图;FIG8 is an enlarged structural schematic diagram of part A in FIG5 of the present invention;
图9为本发明图4处B部放大结构示意图;FIG9 is a schematic diagram of the enlarged structure of part B in FIG4 of the present invention;
图10为本发明图3处C部放大结构示意图;FIG10 is a schematic diagram of the enlarged structure of the C portion of FIG3 of the present invention;
图11为本发明图3处D部放大结构示意图;FIG11 is a schematic diagram of the enlarged structure of the D portion of FIG3 of the present invention;
图12为本发明图3处E部放大结构示意图;FIG12 is an enlarged structural schematic diagram of the E portion of FIG3 of the present invention;
图13为本发明立体金属网结构示意图;FIG13 is a schematic diagram of the structure of a three-dimensional metal mesh according to the present invention;
图14为本发明图13处F部放大结构示意图。FIG. 14 is a schematic diagram of the enlarged structure of the F portion of FIG. 13 of the present invention.
图中:1、承载台;2、Y轴移动机构;3、升降气缸;4、X轴移动机构;5、焊接机构;6、加工平台;7、辅助机构;71、调节组件;711、第一移动板;712、第二移动板;715、联轴架;717、双向丝杆;718、滑动块;719、安装座;7110、第一锥齿轮;7111、第二锥齿轮;7112、马达;72、第一放置座;721、第一放置槽;73、第二放置座;731、第二放置槽;74、跟踪组件;741、滑轨;743、L型固定杆;745、固定杆;749、凹槽;7410、Y轴移动槽;7411、Y轴连动杆;7412、X轴移动槽;7413、X轴连动杆;7415、滑座;7416、气缸;7417、安装板;7418、X轴支撑座;7419、Y轴支撑座;75、定位组件;751、连接杆;752、L型定位杆;753、移动式定位杆;754、定位槽;755、开关;756、定位半球;757、挤压槽;758、弹簧;759、移动块;7510、条形槽;76、对接组件;761、第一插槽;762、第二插槽;763、移动槽;764、定位块;765、插块。In the figure: 1, carrier; 2, Y-axis moving mechanism; 3, lifting cylinder; 4, X-axis moving mechanism; 5, welding mechanism; 6, processing platform; 7, auxiliary mechanism; 71, adjustment component; 711, first moving plate; 712, second moving plate; 715, coupling; 717, two-way screw rod; 718, sliding block; 719, mounting seat; 7110, first bevel gear; 7111, second bevel gear; 7112, motor; 72, first placement seat; 721, first placement slot; 73, second placement seat; 731, second placement slot; 74, tracking component; 741, slide rail; 743, L-shaped fixing rod; 745, fixing rod; 749, groove; 7410 , Y-axis moving groove; 7411, Y-axis connecting rod; 7412, X-axis moving groove; 7413, X-axis connecting rod; 7415, slide seat; 7416, cylinder; 7417, mounting plate; 7418, X-axis support seat; 7419, Y-axis support seat; 75, positioning assembly; 751, connecting rod; 752, L-shaped positioning rod; 753, movable positioning rod; 754, positioning groove; 755, switch; 756, positioning hemisphere; 757, extrusion groove; 758, spring; 759, moving block; 7510, strip groove; 76, docking assembly; 761, first slot; 762, second slot; 763, moving slot; 764, positioning block; 765, plug block.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1和图2,本发明提供一种实施例:一种金属网焊接设备,包括:承载台1,承载台1上安装有Y轴移动机构2,Y轴移动机构2上安装有升降气缸3,升降气缸3与Y轴移动机构2之间安装有X轴移动机构4,X轴移动机构4上安装有焊接机构5,承载台1上安装有加工平台6,加工平台6上安装有辅助机构7。Please refer to Figures 1 and 2. The present invention provides an embodiment: a metal mesh welding device, including: a carrying platform 1, a Y-axis moving mechanism 2 is installed on the carrying platform 1, a lifting cylinder 3 is installed on the Y-axis moving mechanism 2, an X-axis moving mechanism 4 is installed between the lifting cylinder 3 and the Y-axis moving mechanism 2, a welding mechanism 5 is installed on the X-axis moving mechanism 4, a processing platform 6 is installed on the carrying platform 1, and an auxiliary mechanism 7 is installed on the processing platform 6.
需要说明的是,金属网焊接设备在工作时,工作人员可以将纵向丝与横向丝等距离放置在辅助机构7上,然后加工平台6可以将辅助机构7上的金属网输送到焊接区域时,金属网移动到指定区域后Y轴移动机构2与X轴移动机构4工作可以将焊接机构5移动到待焊接处,此时升降气缸3工作时可以使焊接机构5对金属网的焊接处进行焊接加工。It should be noted that when the metal mesh welding equipment is working, the staff can place the longitudinal wire and the transverse wire at equal distances on the auxiliary mechanism 7, and then the processing platform 6 can transport the metal mesh on the auxiliary mechanism 7 to the welding area. After the metal mesh is moved to the designated area, the Y-axis moving mechanism 2 and the X-axis moving mechanism 4 can work to move the welding mechanism 5 to the welding location. At this time, when the lifting cylinder 3 works, the welding mechanism 5 can perform welding processing on the welding location of the metal mesh.
如图2、图3和图5-图9所示,辅助机构7,包括:调节组件71,调节组件71安装在加工平台6上,调节组件71,包括:第一移动板711,第一移动板711活动连接在加工平台6的表面,第一移动板711上活动连接有第二移动板712,第一移动板711与第二移动板712的内部均活动连接有安装座719,安装座719底部之间安装有联轴架715,第一移动板711与第二移动板712内部均连接有双向丝杆717,双向丝杆717上螺纹连接有滑动块718,滑动块718的侧面固定连接在安装座719的侧面,双向丝杆717的端部固定连接有第一锥齿轮7110,第一锥齿轮7110的侧面啮合连接有第二锥齿轮7111,第二锥齿轮7111的侧面安装有马达7112的输出端,马达7112分别安装在第一移动板711与第二移动板712的表面。As shown in FIGS. 2, 3 and 5 to 9, the auxiliary mechanism 7 comprises: an adjusting assembly 71, the adjusting assembly 71 is mounted on the processing platform 6, the adjusting assembly 71 comprises: a first movable plate 711, the first movable plate 711 is movably connected to the surface of the processing platform 6, the first movable plate 711 is movably connected to the second movable plate 712, the first movable plate 711 and the second movable plate 712 are both movably connected to the inside of the mounting seat 719, a coupling frame 715 is installed between the bottom of the mounting seat 719, and the first movable plate 711 and the second movable plate 712 are movably connected to the inside of the first movable plate 711 and the second movable plate 712. The two movable plates 712 are both connected with a bidirectional screw rod 717, and a sliding block 718 is threadedly connected to the bidirectional screw rod 717. The side of the sliding block 718 is fixedly connected to the side of the mounting seat 719. The end of the bidirectional screw rod 717 is fixedly connected to the first bevel gear 7110, and the side of the first bevel gear 7110 is meshingly connected to the second bevel gear 7111. The side of the second bevel gear 7111 is installed with the output end of the motor 7112, and the motor 7112 is respectively installed on the surface of the first movable plate 711 and the second movable plate 712.
可以理解的是,推动第一移动板711与第二移动板712可以带动第一放置座72与第二放置座73进行移动,第一放置座72与第二放置座73移动时可以根据金属网的尺寸进行调节,马达7112工作时可以带动第一锥齿轮7110进行转动,第一锥齿轮7110转动时可以带动第二锥齿轮7111进行啮合转动,第二锥齿轮7111啮合转动时可以带动双向丝杆717进行转动,双向丝杆717转动时带动两组滑动块718相向或者相反螺纹滑动,滑动块718螺纹滑动时可以带动指定的两组安装座719移动,安装座719移动时可以通过联轴架715带动其余的安装座719进行等距离移动,安装座719移动时带动相应的第一放置座72与第二放置座73进行移动,当第一放置座72与第二放置座73移动到指定位置时,可以进行装料。It can be understood that pushing the first movable plate 711 and the second movable plate 712 can drive the first placement seat 72 and the second placement seat 73 to move. When the first placement seat 72 and the second placement seat 73 move, they can be adjusted according to the size of the metal mesh. When the motor 7112 is working, it can drive the first bevel gear 7110 to rotate. When the first bevel gear 7110 rotates, it can drive the second bevel gear 7111 to mesh and rotate. When the second bevel gear 7111 meshes and rotates, it can drive the two-way screw rod 717 to rotate. When the two-way screw rod 717 rotates, it drives the two sets of sliding blocks 718 to slide in opposite or opposite threads. When the sliding block 718 slides, it can drive the two specified sets of mounting seats 719 to move. When the mounting seat 719 moves, it can drive the remaining mounting seats 719 to move equidistantly through the coupling 715. When the mounting seat 719 moves, it drives the corresponding first placement seat 72 and the second placement seat 73 to move. When the first placement seat 72 and the second placement seat 73 move to the specified position, loading can be carried out.
如图6-图8所示,安装座719靠近第一移动板711上活动安装有第一放置座72,第一放置座72,包括:第一放置槽721,第一放置槽721开设在第一放置座72的表面,安装座719靠近第二移动板712上活动安装有第二放置座73,第二放置座73,包括:第二放置槽731,第二放置槽731开设在第二放置座73上,第一放置槽721与第二放置槽731同为U形状,第一放置槽721高度为第二放置槽731高度的二分之一。As shown in Figures 6 to 8, a first placement seat 72 is movably installed on the mounting seat 719 near the first movable plate 711, and the first placement seat 72 includes: a first placement groove 721, which is opened on the surface of the first placement seat 72; a second placement seat 73 is movably installed on the mounting seat 719 near the second movable plate 712, and the second placement seat 73 includes: a second placement groove 731, which is opened on the second placement seat 73, the first placement groove 721 and the second placement groove 731 are both U-shaped, and the height of the first placement groove 721 is half of the height of the second placement groove 731.
应该明白的是,装料时可以先将横向丝放置在第一放置槽721的内部,然后再将纵向丝放置在第二放置槽731的内部,第一放置槽721与第二放置槽731可以通过自身U形状对横向丝与纵向丝起到定位的作用,避免在焊接时横向丝与纵向丝产生滚动。It should be understood that when loading, the transverse wire can be placed inside the first placement groove 721 first, and then the longitudinal wire can be placed inside the second placement groove 731. The first placement groove 721 and the second placement groove 731 can position the transverse wire and the longitudinal wire through their own U-shape to avoid rolling of the transverse wire and the longitudinal wire during welding.
如图2、图3、图5和图12所示,加工平台6上安装有跟踪组件74,跟踪组件74,包括:滑轨741,滑轨741固定连接在焊接机构5的侧面,滑轨741的内部通过滑块活动连接有L型固定杆743的一端,Y轴移动机构2上固定连接有固定杆745的一端,加工平台6的表面开设有凹槽749,凹槽749内部分别设置有Y轴连动杆7411与X轴连动杆7413,凹槽749内部的左右两侧均贯穿开设有Y轴移动槽7410,Y轴移动槽7410内部活动连接有Y轴连动杆7411,凹槽749内部的前后两侧均开设有X轴移动槽7412,X轴移动槽7412内部活动连接有X轴连动杆7413,X轴连动杆7413与Y轴连动杆7411之间活动连接有滑座7415,滑座7415上固定连接有气缸7416,气缸7416的输出端固定连接有安装板7417,安装板7417上固定连接有X轴支撑座7418,安装板7417上固定连接有Y轴支撑座7419,X轴支撑座7418与Y轴支撑座7419上均设置有U型槽,X轴支撑座7418上的U型槽与第一放置槽721的高度相同,Y轴支撑座7419上的U型槽与第二放置槽731的高度相同。As shown in Figures 2, 3, 5 and 12, a tracking component 74 is installed on the processing platform 6, and the tracking component 74 includes: a slide rail 741, the slide rail 741 is fixedly connected to the side of the welding mechanism 5, one end of an L-shaped fixed rod 743 is movably connected to the inside of the slide rail 741 through a slider, one end of a fixed rod 745 is fixedly connected to the Y-axis moving mechanism 2, a groove 749 is opened on the surface of the processing platform 6, a Y-axis linkage rod 7411 and an X-axis linkage rod 7413 are respectively arranged inside the groove 749, a Y-axis moving groove 7410 is penetrated on both sides of the inside of the groove 749, a Y-axis moving groove 7410 is movably connected to the inside of the Y-axis moving groove 7410, and an X-axis linkage rod 7411 is opened on both sides of the front and back of the groove 749 The movable groove 7412, the X-axis movable groove 7412 is movably connected with the X-axis connecting rod 7413 inside, the X-axis connecting rod 7413 and the Y-axis connecting rod 7411 are movably connected with a slide seat 7415, the slide seat 7415 is fixedly connected with a cylinder 7416, the output end of the cylinder 7416 is fixedly connected with a mounting plate 7417, the mounting plate 7417 is fixedly connected with an X-axis support seat 7418, the mounting plate 7417 is fixedly connected with a Y-axis support seat 7419, both the X-axis support seat 7418 and the Y-axis support seat 7419 are provided with a U-shaped groove, the U-shaped groove on the X-axis support seat 7418 is the same height as the first placement groove 721, and the U-shaped groove on the Y-axis support seat 7419 is the same height as the second placement groove 731.
需要明白的是,X轴移动机构4移动时可以带动焊接机构5进行横向移动,焊接机构5横向移动时可以带动滑轨741进行横向移动,滑轨741横向移动时可以带动L型固定杆743进行横向移动,L型固定杆743移动时可以带动X轴连动杆7413进行横向移动,X轴连动杆7413横向移动时可以在X轴移动槽7412的内部进行滑动,X轴连动杆7413横向移动同时可以带动滑座7415进行横向移动,滑座7415横向移动时在Y轴连动杆7411的表面进行滑动,当Y轴移动机构2移动时可以带动固定杆745进行纵向移动,固定杆745纵向移动时可以带动Y轴连动杆7411进行纵向移动,Y轴连动杆7411纵向移动时可以在Y轴移动槽7410的内部进行滑动,Y轴连动杆7411纵向移动的同时可以带动滑座7415进行纵向移动,滑座7415纵向移动时可以在X轴连动杆7413的表面进行滑动,滑座7415在滑动时可以气缸7416进行移动,气缸7416移动时可以带动安装板7417与X轴支撑座7418、Y轴支撑座7419进行移动,安装板7417在移动时中心点与焊接机构5的中心点始终在同一条直线上,当焊接机构5移动到指定焊接点时升降气缸3工作可以相向移动,焊接机构5向下移动对金属网焊接时,气缸7416进工作时可以推动安装板7417与X轴支撑座7418、Y轴支撑座7419向上移动对金属网进行支撑。It should be understood that when the X-axis moving mechanism 4 moves, it can drive the welding mechanism 5 to move laterally, and when the welding mechanism 5 moves laterally, it can drive the slide rail 741 to move laterally, and when the slide rail 741 moves laterally, it can drive the L-shaped fixed rod 743 to move laterally, and when the L-shaped fixed rod 743 moves, it can drive the X-axis linkage rod 7413 to move laterally, and when the X-axis linkage rod 7413 moves laterally, it can slide inside the X-axis moving groove 7412, and when the X-axis linkage rod 7413 moves laterally, it can also drive the slide seat 7415 to move laterally, and when the slide seat 7415 moves laterally, it can slide on the surface of the Y-axis linkage rod 7411, and when the Y-axis moving mechanism 2 moves, it can drive the fixed rod 745 to move longitudinally, and when the fixed rod 745 moves longitudinally, it can drive the Y-axis linkage rod 7411 to move longitudinally, and the Y-axis linkage rod 7411 moves longitudinally When sliding, the slide 7415 can be moved on the surface of the X-axis linkage rod 7413. When the slide 7415 slides, the cylinder 7416 can move. When the cylinder 7416 moves, the mounting plate 7417, the X-axis support seat 7418 and the Y-axis support seat 7419 can be driven to move. When the mounting plate 7417 moves, the center point of the welding mechanism 5 is always on the same straight line. When the welding mechanism 5 moves to the designated welding point, the lifting cylinder 3 can move toward each other. When the welding mechanism 5 moves downward to weld the metal mesh, the cylinder 7416 can push the mounting plate 7417, the X-axis support seat 7418 and the Y-axis support seat 7419 to move upward to support the metal mesh.
如图2-图4、图9和图11所示,Y轴移动机构2与焊接机构5上均安装有定位组件75,定位组件75,包括:L型定位杆752,L型定位杆752的一端通过滑块滑动连接在滑轨741的内部,Y轴移动机构2上贯穿活动连接有移动式定位杆753,L型定位杆752与移动式定位杆753的另一端均连接有连接杆751,连接杆751的端部开设有定位槽754,定位槽754内部安装有开关755,第一放置座72靠近移动式定位杆753的一侧固定连接有定位半球756,第二放置座73靠近L型定位杆752的一侧固定连接有定位半球756,连接杆751靠近定位槽754的底部均开设有挤压槽757,挤压槽757的内侧固定连接有弹簧758的一端,弹簧758的另一端固定连接有移动块759,第二移动板712靠近移动式定位杆753的侧面固定连接有条形槽7510,第一移动板711靠近L型定位杆752的侧面固定连接有条形槽7510,条形槽7510内部活动连接有移动块759。As shown in FIGS. 2-4, 9 and 11, a positioning assembly 75 is installed on both the Y-axis moving mechanism 2 and the welding mechanism 5. The positioning assembly 75 includes: an L-shaped positioning rod 752, one end of the L-shaped positioning rod 752 is slidably connected to the inside of the slide rail 741 through a slider, a movable positioning rod 753 is movably connected through the Y-axis moving mechanism 2, the other ends of the L-shaped positioning rod 752 and the movable positioning rod 753 are both connected to a connecting rod 751, a positioning groove 754 is opened at the end of the connecting rod 751, a switch 755 is installed inside the positioning groove 754, and the first placement seat 72 is fixed near the side of the movable positioning rod 753. It is connected to a positioning hemisphere 756, and the second placement seat 73 is fixedly connected to the positioning hemisphere 756 on one side near the L-shaped positioning rod 752. The connecting rod 751 is provided with an extrusion groove 757 at the bottom near the positioning groove 754. One end of a spring 758 is fixedly connected to the inner side of the extrusion groove 757, and the other end of the spring 758 is fixedly connected to a moving block 759. The second movable plate 712 is fixedly connected to a strip groove 7510 on the side near the movable positioning rod 753, and the first movable plate 711 is fixedly connected to the strip groove 7510 on the side near the L-shaped positioning rod 752, and the moving block 759 is movably connected inside the strip groove 7510.
能够明白的是,Y轴移动机构2与X轴移动机构4在移动时可以分别带动L型定位杆752与移动式定位杆753进行横向与纵向的移动,L型定位杆752与移动式定位杆753在横向和纵向移动时可以带动连接杆751进行移动,连接杆751移动到定位半球756侧面时,定位半球756的弧形面会对连接杆751的进行挤压,连接杆751受到挤压时可以带动挤压槽757向后移动,挤压槽757向后移动时可以与移动块759进行滑动,同时挤压槽757可以对弹簧758进行挤压,当连接杆751的端部完全移动到定位半球756的中心位置时,连接杆751上的定位槽754可以通过弹簧758的自身弹力套在定位半球756的表面,定位半球756进入定位槽754可以对开关755进行启动,开关755启动后焊接机构5工作对金属网进行焊接。It can be understood that the Y-axis moving mechanism 2 and the X-axis moving mechanism 4 can respectively drive the L-shaped positioning rod 752 and the movable positioning rod 753 to move horizontally and vertically when moving, and the L-shaped positioning rod 752 and the movable positioning rod 753 can drive the connecting rod 751 to move when moving horizontally and vertically. When the connecting rod 751 moves to the side of the positioning hemisphere 756, the arc surface of the positioning hemisphere 756 will squeeze the connecting rod 751, and when the connecting rod 751 is squeezed, the squeezing groove 757 can be driven backward. When the extrusion groove 757 moves backward, it can slide with the moving block 759, and at the same time, the extrusion groove 757 can squeeze the spring 758. When the end of the connecting rod 751 is completely moved to the center position of the positioning hemisphere 756, the positioning groove 754 on the connecting rod 751 can be sleeved on the surface of the positioning hemisphere 756 by the elastic force of the spring 758 itself. The positioning hemisphere 756 enters the positioning groove 754 to start the switch 755. After the switch 755 is started, the welding mechanism 5 works to weld the metal mesh.
如图4、图10和图11所示,跟踪组件74与定位组件75上均安装有对接组件76,对接组件76,包括:第一插槽761,第一插槽761分别开设在L型固定杆743与L型定位杆752的端部,固定杆745的端部与移动式定位杆753的端部均开设有第二插槽762,第一插槽761的顶部与第二插槽762的顶部均贯穿开设有移动槽763,移动槽763内部活动连接有定位块764,定位块764的侧面设置有倾斜面,第一插槽761与第二插槽762的内部均活动连接有插块765,插块765分别固定连接在连接杆751与Y轴连动杆7411、X轴连动杆7413的端部。As shown in Figures 4, 10 and 11, the tracking component 74 and the positioning component 75 are both installed with a docking component 76, and the docking component 76 includes: a first slot 761, the first slot 761 is respectively opened at the ends of the L-shaped fixed rod 743 and the L-shaped positioning rod 752, the end of the fixed rod 745 and the end of the movable positioning rod 753 are both opened with a second slot 762, the top of the first slot 761 and the top of the second slot 762 are penetrated by a movable slot 763, the movable slot 763 is movably connected with a positioning block 764, and the side of the positioning block 764 is provided with an inclined surface, the first slot 761 and the second slot 762 are both movably connected with an insert block 765, and the insert block 765 is respectively fixedly connected to the ends of the connecting rod 751 and the Y-axis linkage rod 7411 and the X-axis linkage rod 7413.
当金属网布料完成后加工平台6可以在承载台1进行移动,加工平台6移动时可以带动插块765进行移动,当插块765移动到第一插槽761与第二插槽762侧面时可以进行滑动,插块765滑动到定位块764侧面时,插块765可以对定位块764的倾斜面进行挤压,定位块764受到挤压时可以向上与移动槽763进行滑动,当插块765完全滑动到第一插槽761与第二插槽762内部时,定位块764可以通过自身重量向下滑动,定位块764滑动到插块765侧面时可以对插块765进行定位。When the metal mesh cloth is completed, the processing platform 6 can be moved on the supporting platform 1. When the processing platform 6 moves, it can drive the plug block 765 to move. When the plug block 765 moves to the side of the first slot 761 and the second slot 762, it can slide. When the plug block 765 slides to the side of the positioning block 764, the plug block 765 can squeeze the inclined surface of the positioning block 764. When the positioning block 764 is squeezed, it can slide upward with the moving groove 763. When the plug block 765 completely slides into the first slot 761 and the second slot 762, the positioning block 764 can slide downward by its own weight. When the positioning block 764 slides to the side of the plug block 765, the plug block 765 can be positioned.
金属网焊接设备的焊接工艺,包括如下步骤:The welding process of the metal mesh welding equipment includes the following steps:
S1:检查电,气,水,连接是否正常;S1: Check whether the electricity, gas and water connections are normal;
S2:打开电源,打开气阀;S2: Turn on the power and open the gas valve;
S3:开机器总电源,打开屏上的钥匙开关,机器带电;S3: Turn on the main power of the machine, turn on the key switch on the screen, and the machine is powered on;
S4:人工操作调节组件71能够根据金属网的尺寸调节第一移动板711与第二移动板712的位置,还能够通过操作马达7112使第一锥齿轮7110与第二锥齿轮7111工作带动双向丝杆717进行转动,双向丝杆717转动时带动两组滑动块718相向或者相反移动,滑动块718移动时带动指定的两组安装座719移动,安装座719移动时通过联轴架715带动其余的安装座719进行等距离移动,安装座719移动时带动相应的第一放置座72与第二放置座73进行移动,当第一放置座72与第二放置座73的位置调节完成后能够进行装料,装料完成;S4: The manually operated adjustment component 71 can adjust the positions of the first movable plate 711 and the second movable plate 712 according to the size of the metal mesh, and can also operate the motor 7112 to make the first bevel gear 7110 and the second bevel gear 7111 work to drive the bidirectional screw rod 717 to rotate. When the bidirectional screw rod 717 rotates, it drives the two sets of sliding blocks 718 to move toward or oppositely. When the sliding blocks 718 move, they drive the two specified sets of mounting seats 719 to move. When the mounting seats 719 move, they drive the remaining mounting seats 719 to move at equal distances through the coupling frame 715. When the mounting seats 719 move, they drive the corresponding first placement seats 72 and the second placement seats 73 to move. When the positions of the first placement seats 72 and the second placement seats 73 are adjusted, loading can be carried out, and the loading is completed;
S5:启动开关,加工平台6自动行走到焊接区域,加工平台6行走时带动跟踪组件74与定位组件75上的插块765与第一插槽761、第二插槽762对接锁紧;S5: Start the switch, the processing platform 6 automatically moves to the welding area, and the processing platform 6 drives the tracking component 74 and the plug 765 on the positioning component 75 to dock and lock with the first slot 761 and the second slot 762;
S6:此时Y轴移动机构2、升降气缸3与X轴移动机构4移动带动焊接机构5进行移动,Y轴移动机构2与X轴移动机构4移动时通过定位组件75上的定位槽754与定位半球756的配合确定焊接机构5对金属网焊接位置的坐标,焊接机构5在焊接金属网时能够通过气缸7416工作带动X轴支撑座7418与Y轴支撑座7419对金属网焊接处的位置进行支撑与限位,同时Y轴移动机构2与X轴移动机构4在移动时气缸7416能够通过L型固定杆743、固定杆745与Y轴连动杆7411、X轴连动杆7413的配合跟随移动,如此操作焊接机构5对金属网进行焊接,当金属网焊接完成后,将波浪形金属丝放置在两片金属网上的横向丝之间,波浪丝与横向丝对接后再逐步焊接,焊接完成后能够得到立体式金属网;S6: At this time, the Y-axis moving mechanism 2, the lifting cylinder 3 and the X-axis moving mechanism 4 move to drive the welding mechanism 5 to move. When the Y-axis moving mechanism 2 and the X-axis moving mechanism 4 move, the coordinates of the welding position of the metal mesh by the welding mechanism 5 are determined by the cooperation of the positioning groove 754 and the positioning hemisphere 756 on the positioning assembly 75. When welding the metal mesh, the welding mechanism 5 can drive the X-axis support seat 7418 and the Y-axis support seat 7419 to support and limit the position of the metal mesh welding point through the cylinder 7416. At the same time, when the Y-axis moving mechanism 2 and the X-axis moving mechanism 4 move, the cylinder 7416 can follow the movement through the cooperation of the L-shaped fixing rod 743, the fixing rod 745 and the Y-axis linkage rod 7411 and the X-axis linkage rod 7413. In this way, the welding mechanism 5 is operated to weld the metal mesh. When the metal mesh is welded, the wavy metal wire is placed between the horizontal wires on the two metal meshes. The wavy wire and the horizontal wire are butt-jointed and then gradually welded. After the welding is completed, a three-dimensional metal mesh can be obtained.
S7:金属网焊接结束后,将定位块764拉出插块765的侧面,加工平台6工作时将金属网输送到初始位置进行卸料,卸料完成后继续装料继续上述操作进行焊接金属网片;S7: After the metal mesh is welded, the positioning block 764 is pulled out of the side of the insert block 765, and the processing platform 6 is working to transport the metal mesh to the initial position for unloading. After unloading, continue to load and continue the above operation to weld the metal mesh;
S8:在两片金属网之间的横向丝上依次放置波浪形金属丝,并在波浪形金属丝与横向丝的连接点上进行点焊,焊接完成后能够得到立体式金属网(参照图13所示)。S8: placing wavy metal wires on the transverse wires between the two metal meshes in sequence, and spot welding is performed on the connection points of the wavy metal wires and the transverse wires. After welding, a three-dimensional metal mesh can be obtained (see FIG. 13 ).
工作原理:如图1-图14所示,在使用该金属网焊接工艺及其焊接设备时,推动第一移动板711与第二移动板712可以根据金属网的尺寸进行调节,马达7112工作时可以通过第一锥齿轮7110与第二锥齿轮7111的配合带动双向丝杆717进行转动,双向丝杆717转动可以通过滑动块718螺纹滑动时可以带动指定的两组安装座719移动,安装座719移动时可以通过联轴架715带动其余的安装座719进行等距离移动,安装座719移动时带动相应的第一放置座72与第二放置座73进行移动,当第一放置座72与第二放置座73移动到指定位置时,可以进行装料,将横向丝与纵向丝分别放入第一放置槽721与第二放置槽731的内部,布料结束后加工平台6移动可以带动插块765分别插入第一插槽761与第二插槽762的内部,定位块764向下移动可以对插块765进行定位,此时焊接机构5可以对金属网进行焊接加工,Y轴移动机构2工作时可以分别带动固定杆745与移动式定位杆753进行纵向移动,固定杆745与移动式定位杆753移动时可以分别带动Y轴连动杆7411与连接杆751进行移动,Y轴连动杆7411移动时可以带动滑座7415在X轴连动杆7413上进行滑动,连接杆751移动时可以带动定位槽754与定位半球756进行对接,此时定位半球756启动开关755可以使升降气缸3工作使焊接机构5向下移动对指定的金属网焊接点进行焊接,焊接机构5相向移动的同时气缸7416工作可以带动X轴支撑座7418与Y轴支撑座7419向上移动对焊接点处的金属网进行支撑,X轴移动机构4工作可以带动焊接机构5进行运动,焊接机构5移动时通过相应结构实现定位与支撑,本说明中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: As shown in Figures 1 to 14, when the metal mesh welding process and the welding equipment are used, the first movable plate 711 and the second movable plate 712 can be adjusted according to the size of the metal mesh. When the motor 7112 is working, the cooperation of the first bevel gear 7110 and the second bevel gear 7111 can drive the bidirectional screw rod 717 to rotate. When the bidirectional screw rod 717 rotates, the two sets of designated mounting seats 719 can be driven to move through the sliding block 718 when the thread slides. When the mounting seat 719 moves, it can drive the other two sets of mounting seats 719 through the coupling frame 715. The remaining mounting seats 719 move at equal distances, and the mounting seats 719 move to drive the corresponding first placement seats 72 and second placement seats 73 to move. When the first placement seats 72 and the second placement seats 73 move to the specified positions, loading can be carried out, and the transverse wires and the longitudinal wires are respectively placed in the first placement slots 721 and the second placement slots 731. After the material is laid, the processing platform 6 moves to drive the insert block 765 to be inserted into the first slot 761 and the second slot 762 respectively, and the positioning block 764 moves downward to position the insert block 765. At this time, the welding mechanism 5 can perform welding processing on the metal mesh. When the Y-axis moving mechanism 2 is working, it can respectively drive the fixed rod 745 and the movable positioning rod 753 to move longitudinally. When the fixed rod 745 and the movable positioning rod 753 move, they can respectively drive the Y-axis linkage rod 7411 and the connecting rod 751 to move. When the Y-axis linkage rod 7411 moves, it can drive the slide seat 7415 to slide on the X-axis linkage rod 7413. When the connecting rod 751 moves, it can drive the positioning groove 754 to dock with the positioning hemisphere 756. At this time, the positioning hemisphere 756 is connected to the Y-axis linkage rod 7411. 56 Starting switch 755 can make the lifting cylinder 3 work to make the welding mechanism 5 move downward to weld the designated metal mesh welding point. When the welding mechanism 5 moves toward each other, the cylinder 7416 can work to drive the X-axis support seat 7418 and the Y-axis support seat 7419 to move upward to support the metal mesh at the welding point. The X-axis moving mechanism 4 can work to drive the welding mechanism 5 to move. When the welding mechanism 5 moves, positioning and support are achieved through the corresponding structure. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (10)
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| CN119772064A (en) * | 2025-01-20 | 2025-04-08 | 河北骄阳焊工有限公司 | Wave wire bending and feeding mechanism for wave wire mesh sheet welding line and method for bending and feeding wire by using device |
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| KR101941846B1 (en) * | 2017-08-08 | 2019-01-24 | 구동호 | Metal mesh welding equipment |
| CN111098076A (en) * | 2018-10-29 | 2020-05-05 | 江都区小纪镇恺胜体育用品厂 | Metal copper mesh welding frame |
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| CN119772064B (en) * | 2025-01-20 | 2025-11-18 | 河北骄阳焊工有限公司 | Wave wire bending and feeding mechanism for wave wire mesh sheet welding line and method for bending and feeding wire by using device |
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