CN118650083A - Automatic production line for high-speed servo hydraulic punch press and working method thereof - Google Patents
Automatic production line for high-speed servo hydraulic punch press and working method thereof Download PDFInfo
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- CN118650083A CN118650083A CN202411136507.XA CN202411136507A CN118650083A CN 118650083 A CN118650083 A CN 118650083A CN 202411136507 A CN202411136507 A CN 202411136507A CN 118650083 A CN118650083 A CN 118650083A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
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- 238000002360 preparation method Methods 0.000 claims description 3
- 239000000109 continuous material Substances 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 2
- 238000004080 punching Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 7
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/13—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Punching Or Piercing (AREA)
Abstract
本发明涉及冲压的技术领域,尤其涉及用于高速伺服液压冲床自动生产线及其工作方法,包含有运输带、冲床本体和连续上料部,所述连续上料部包括有支撑方框,所述支撑方框的内侧两端固定连接有一对导向条,一对导向条用于对条形板料进行限位,所述导向条的下侧设置有一对可移动的支撑杆,所述支撑杆对条形板料进行支撑;所述支撑方框的下端两端固定连接有侧板一和侧板二,所述侧板一与侧板二之间固定连接有一对横杠,所述横杠的内侧设置有若干移动轮,所述移动轮的一侧设置有限位盘,两侧限位盘将条形板料限位在中间,所述条形板料沿移动轮移动,所述侧板二的上端开设有上料口;本发明,便捷高效地实现了自动上料功能。
The present invention relates to the technical field of stamping, and in particular to an automatic production line for a high-speed servo hydraulic punching machine and a working method thereof, comprising a conveyor belt, a punching machine body and a continuous feeding part, wherein the continuous feeding part comprises a supporting square frame, a pair of guide bars are fixedly connected at both ends of an inner side of the supporting square frame, the pair of guide bars are used to limit the position of the strip-shaped sheet material, a pair of movable support rods are arranged on the lower side of the guide bars, and the support rods support the strip-shaped sheet material; a side plate one and a side plate two are fixedly connected at both ends of the lower end of the supporting square frame, a pair of cross bars are fixedly connected between the side plate one and the side plate two, a plurality of moving wheels are arranged on the inner side of the cross bars, a limiting disk is arranged on one side of the moving wheel, the limiting disks on both sides limit the strip-shaped sheet material in the middle, the strip-shaped sheet material moves along the moving wheel, and a feeding port is opened at the upper end of the side plate two; the present invention realizes the automatic feeding function conveniently and efficiently.
Description
技术领域Technical Field
本发明涉及冲压的技术领域,尤其涉及用于高速伺服液压冲床自动生产线及其工作方法。The invention relates to the technical field of punching, in particular to an automatic production line for a high-speed servo hydraulic punching machine and a working method thereof.
背景技术Background Art
相比其他传统机械加工设备,冲床可以节约材料和能源,效率高,通过各种模具应用可以做出机械加工无法实现的产品,低耗高效一直是企业的追求,而在目前机械生产中,往往需要设置自动送料组件与冲床配套使用,实现自动冲压连续生产,但是目前这些自动送料装置基本都是以齿轮或者皮带进行联动的,在长时间喂送材料之后容易打滑损坏,而且如果材料过重或过轻,皮带或齿轮会因承受力大小问题容易造成喂送过少或过多,造成产品冲压失败或材料浪费,使生产效率难以提高。Compared with other traditional mechanical processing equipment, punching machines can save materials and energy, have high efficiency, and can make products that cannot be achieved by mechanical processing through various mold applications. Low consumption and high efficiency have always been the pursuit of enterprises. In current mechanical production, it is often necessary to set up automatic feeding components and use them in conjunction with punching machines to achieve automatic stamping and continuous production. However, these automatic feeding devices are basically linked by gears or belts. After feeding materials for a long time, they are prone to slipping and damage. Moreover, if the material is too heavy or too light, the belts or gears will easily cause too little or too much feeding due to the problem of bearing capacity, resulting in product stamping failure or material waste, making it difficult to improve production efficiency.
在现有专利公布号为CN102407266A中公开了高速精密冲床自动送料装置及其使用方法,包括推料机构、储料机构、送料机构、条料限位块、底架平台、待送条料、传送条料、磁性垫板和红外探头。The existing patent publication number CN102407266A discloses an automatic feeding device for a high-speed precision punch press and a method of using the device, which includes a pushing mechanism, a storage mechanism, a feeding mechanism, a strip limiting block, a chassis platform, strips to be fed, a conveying strip, a magnetic pad and an infrared probe.
上述技术方案中,推料气缸杆带动推块将最底层的一根条料快速推至传送条料处,手指气缸带动上夹紧块和下夹紧块夹住该条料,送料气缸带动上夹紧块和下夹紧块向冲床运动,上夹紧块、下夹紧块松开并复位,红外探头感应传送条料至送料完成,然后输送下一件条料,然而该技术方案对条料上料时,由于需要通过气缸进行推动并复位,以此反复进行上料,因此,必然导致了气缸在复位过程中,无法推动条料继续进料,需要等复位完成后,才可重新推料,因此在上料期间存在空档期,使得冲床空运作,极大降低了工作效率,无法实现条料的无缝衔接上料。In the above technical scheme, the push cylinder rod drives the push block to quickly push the bottom strip material to the conveying strip material position, the finger cylinder drives the upper clamping block and the lower clamping block to clamp the strip material, the feeding cylinder drives the upper clamping block and the lower clamping block to move toward the punch press, the upper clamping block and the lower clamping block are released and reset, the infrared probe senses the conveying strip material until the feeding is completed, and then the next strip material is conveyed. However, when the technical scheme is for loading the strip material, since it needs to be pushed and reset by the cylinder, the loading is repeated. Therefore, it is inevitable that the cylinder cannot push the strip material to continue feeding during the resetting process. It is necessary to wait until the resetting is completed before pushing the material again. Therefore, there is a gap period during the loading period, which makes the punch press run idle, greatly reduces the working efficiency, and cannot achieve seamless loading of the strip material.
故,有必要提供用于高速伺服液压冲床自动生产线及其工作方法,可以达到自动上料的作用。Therefore, it is necessary to provide an automatic production line for a high-speed servo hydraulic punch press and a working method thereof, which can achieve the effect of automatic loading.
发明内容Summary of the invention
本发明的目的在于提供用于高速伺服液压冲床自动生产线及其工作方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automatic production line for a high-speed servo hydraulic punch press and a working method thereof to solve the problems raised in the above background technology.
为了解决上述技术问题,本发明提供如下技术方案:用于高速伺服液压冲床自动生产线及其工作方法,包含有运输带、冲床本体和连续上料部,In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic production line for a high-speed servo hydraulic punch press and a working method thereof, comprising a conveyor belt, a punch press body and a continuous feeding part,
所述连续上料部包括有支撑方框,所述支撑方框的内侧两端固定连接有一对导向条,一对导向条用于对条形板料进行限位,所述导向条的下侧设置有一对可移动的支撑杆,所述支撑杆对条形板料进行支撑;The continuous feeding part includes a supporting square frame, and a pair of guide bars are fixedly connected to the inner two ends of the supporting square frame, and the pair of guide bars are used to limit the strip-shaped sheet material. A pair of movable support rods are arranged on the lower side of the guide bars, and the support rods support the strip-shaped sheet material;
所述支撑方框的下端两端固定连接有侧板一和侧板二,所述侧板一与侧板二之间固定连接有一对横杠,所述横杠的内侧设置有若干移动轮,所述移动轮的一侧设置有限位盘,两侧限位盘将条形板料限位在中间,所述条形板料沿移动轮移动,所述侧板二的上端开设有上料口;The two ends of the lower end of the support frame are fixedly connected with a side plate 1 and a side plate 2, a pair of horizontal bars are fixedly connected between the side plates 1 and 2, a plurality of moving wheels are arranged on the inner side of the horizontal bars, a limiting disk is arranged on one side of the moving wheel, and the limiting disks on both sides limit the strip-shaped sheet material in the middle, and the strip-shaped sheet material moves along the moving wheel, and a loading port is opened at the upper end of the side plate 2;
所述侧板一的内部转动连接有转盘一,所述侧板二的内部转动连接有转盘二,所述转盘一与转盘二之间固定连接有中心板,所述中心板的两侧分别滑动配合有推料板,所述推料板的两侧开设有容纳移动轮的方口,两侧的推料板交替推动条形板料连续上料。The inner part of the side plate one is rotatably connected to the turntable one, the inner part of the side plate two is rotatably connected to the turntable two, a center plate is fixedly connected between the turntable one and the turntable two, both sides of the center plate are slidably matched with push plates, both sides of the push plates are provided with square openings for accommodating moving wheels, and the push plates on both sides alternately push the strip-shaped sheets to continuously feed.
在一个实施例中,所述转盘一和转盘二之间设置有一对螺纹杆,一对螺纹杆分别贯穿于推料板且与其螺纹连接,一对螺纹杆的螺纹相反设置,一对螺纹杆的一端贯穿转盘一且与其转动连接,所述螺纹杆的贯穿端固定连接有齿轮,所述齿轮的外侧啮合连接有内齿环,所述侧板一的外端固定连接有防护罩,所述防护罩的外端固定连接有电机,所述电机的驱动端设置有转动盘,所述转动盘与内齿环固定连接。In one embodiment, a pair of threaded rods are arranged between turntable one and turntable two, and the pair of threaded rods respectively penetrate the push plate and are threadedly connected thereto, the threads of the pair of threaded rods are arranged oppositely, one end of the pair of threaded rods penetrates turntable one and is rotatably connected thereto, the penetrated end of the threaded rod is fixedly connected with a gear, the outer side of the gear is meshedly connected with an inner gear ring, the outer end of side plate one is fixedly connected with a protective cover, the outer end of the protective cover is fixedly connected with a motor, the driving end of the motor is provided with a rotating disk, and the rotating disk is fixedly connected to the inner gear ring.
在一个实施例中,所述转盘二的内侧设置有定位机构,所述定位机构包括有开设在转盘二一侧的一对横槽,所述横槽内滑动配合有滑动块,所述滑动块的外端固定连接有连接杆,所述连接杆的一端固定连接有弧形定位块,所述侧板二的一侧开设有圆槽,所述圆槽直径大于转盘二,所述圆槽的两端开设有一对定位槽,所述弧形定位块与定位槽相适配。In one embodiment, a positioning mechanism is provided on the inner side of the turntable 2, and the positioning mechanism includes a pair of transverse grooves opened on one side of the turntable 2, a sliding block is slidably fitted in the transverse groove, the outer end of the sliding block is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to an arc-shaped positioning block, a circular groove is opened on one side of the side plate 2, the diameter of the circular groove is larger than that of the turntable 2, a pair of positioning grooves are opened at both ends of the circular groove, and the arc-shaped positioning block is adapted to the positioning grooves.
在一个实施例中,所述滑动块的内侧贯穿开设有方形孔,所述方形孔的一端开设有斜倒角,所述横槽的一端贯穿开设有一对方通孔,所述中心板靠近转盘二的一端两侧均滑动配合有一对梯形楔块一,一对梯形楔块一之间固定连接有连接板,所述连接板与转盘二之间设置有若干弹簧伸缩杆一,所述梯形楔块一与方通孔相适配,所述梯形楔块一的斜面与方形孔的斜倒角相适配;In one embodiment, a square hole is formed through the inner side of the sliding block, an oblique chamfer is formed at one end of the square hole, a square through hole is formed through one end of the transverse groove, a pair of trapezoidal wedges are slidably matched on both sides of one end of the center plate close to the second rotating disk, a connecting plate is fixedly connected between the pair of trapezoidal wedges, a plurality of spring telescopic rods are provided between the connecting plate and the second rotating disk, the trapezoidal wedge is adapted to the square through hole, and the inclined surface of the trapezoidal wedge is adapted to the oblique chamfer of the square hole;
所述滑动块一端铰链连接有铰链杆,所述铰链杆一端铰链连接有凹型架,所述横槽的中侧设置有竖槽,所述凹型架与竖槽滑动配合,所述凹型架与竖槽之间设置有弹簧伸缩杆二,所述横槽与竖槽的交接处开设有三角适应槽。One end of the sliding block is hingedly connected to a hinge rod, one end of the hinge rod is hingedly connected to a concave frame, a vertical slot is arranged on the middle side of the horizontal slot, the concave frame and the vertical slot are slidably matched, a second spring telescopic rod is arranged between the concave frame and the vertical slot, and a triangular adaptation slot is arranged at the intersection of the horizontal slot and the vertical slot.
在一个实施例中,所述支撑杆的一端固定连接有移动板,所述移动板的一端设置有若干弹簧伸缩杆三,所述支撑方框的两端内侧开设有容纳槽,所述弹簧伸缩杆三与容纳槽相连接。In one embodiment, one end of the support rod is fixedly connected to a movable plate, one end of the movable plate is provided with a plurality of spring telescopic rods three, and receiving grooves are provided on the inner sides of both ends of the support frame, and the spring telescopic rods three are connected to the receiving grooves.
在一个实施例中,所述移动板上贯穿开设有若干斜槽,所述斜槽内滑动配合有限位杆,所述限位杆的下端固定连接有延长板,所述延长板与移动板滑动配合,所述延长板的一侧与支撑方框的内侧滑动配合。In one embodiment, a plurality of oblique grooves are formed through the movable plate, a limit rod is slidably fitted in the oblique groove, an extension plate is fixedly connected to the lower end of the limit rod, the extension plate is slidably fitted with the movable plate, and one side of the extension plate is slidably fitted with the inner side of the support frame.
在一个实施例中,一对延长板的一端固定连接有凹型板,所述凹型板贯穿于支撑方框和侧板一且与其间隙配合,所述凹型板的下端固定连接有梯形条块一,所述侧板一的一侧开设有圆形槽,所述转盘一的两端设置有滚动轮,所述滚动轮沿圆形槽内滚动,所述圆形槽的上侧开设有滑动槽,所述滑动槽内滑动配合有梯形条块二,所述梯形条块二与梯形条块一相适配,所述梯形条块二的下端固定连接有弧形块,所述弧形块的下端与转盘一接触。In one embodiment, a concave plate is fixedly connected to one end of a pair of extension plates, and the concave plate passes through the supporting frame and the side plate 1 and is gap-matched therewith, and a trapezoidal bar 1 is fixedly connected to the lower end of the concave plate, and a circular groove is provided on one side of the side plate 1, and rolling wheels are provided at both ends of the turntable 1, and the rolling wheels roll along the circular groove, and a sliding groove is provided on the upper side of the circular groove, and a trapezoidal bar 2 is slidably matched in the sliding groove, and the trapezoidal bar 2 is adapted to the trapezoidal bar 1, and an arc block is fixedly connected to the lower end of the trapezoidal bar 2, and the lower end of the arc block is in contact with the turntable 1.
与现有技术相比,本发明所达到的有益效果是:本发明,通过运输带将条形板料依次自动运输至支撑方框内;条形板料顺着两侧导向条导向而落入支撑方框内,且被限位在中侧,从而找正自身位置,便于后续下落位置准确;在下侧一对支撑杆延伸出来对条形板料进行支撑,当下侧处于进料中的条形板料进料完成后,一对支撑杆相互展开,使得条形板料失去支撑下落至若干移动轮上侧,接着支撑杆向中心复位,运输带同理传输新的条形板料至支撑杆上侧为后续作准备;此时处于中心板上侧的推料板则从起始端开始移动,推动移动轮上的条形板料向冲床本体方向有序进料,当完成进料时,转盘一和转盘二驱动中心板和一对推料板旋转180度,使得进料完成的推料板转动至下侧,另一个新推料板则向上转动至起始端,与此同时,上侧的条形板料同理下落至若干移动轮上侧,新推料板即可推动新条形板料紧接在旧条形板料的后侧进行进料,而下侧推料板则反方向移动复位,为下一次推料做准备,从而实现了条形板料的无缝衔接上料,设置有一对推料板交替进行送料,避免送料完返程造成的工作时间的浪费,提高工作效率,且通过推料板的推动,使得上料的稳定性高,不会出现条形板料上料打滑现象,送料位置精确。Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention automatically transports the strip sheets to the support frame in sequence through the conveyor belt; the strip sheets are guided by the guide strips on both sides and fall into the support frame, and are limited on the middle side, so as to align their own positions, which is convenient for the subsequent falling position to be accurate; a pair of support rods on the lower side extend out to support the strip sheets, and when the feeding of the strip sheets on the lower side is completed, the pair of support rods unfold each other, so that the strip sheets lose support and fall to the upper side of several moving wheels, and then the support rods reset to the center, and the conveyor belt similarly transmits new strip sheets to the upper side of the support rods for subsequent preparation; at this time, the push plate on the upper side of the center plate starts to move from the starting end, pushing the strip sheets on the moving wheels toward the direction of the punch body. Orderly feeding. When the feeding is completed, turntable one and turntable two drive the center plate and a pair of push plates to rotate 180 degrees, so that the push plate that has completed the feeding rotates to the lower side, and the other new push plate rotates upward to the starting end. At the same time, the strip sheet material on the upper side falls to the upper side of several moving wheels in the same way. The new push plate can push the new strip sheet material to be fed immediately behind the old strip sheet material, while the lower push plate moves in the opposite direction and resets to prepare for the next pushing, thereby realizing seamless loading of the strip sheet material. A pair of push plates are provided for alternating feeding to avoid the waste of working time caused by the return journey after feeding, thereby improving work efficiency, and through the push of the push plate, the loading stability is high, the strip sheet material will not slip, and the feeding position is accurate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
在附图中:In the attached picture:
图1是本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的连续上料部主视剖视示意图;FIG2 is a schematic cross-sectional front view of a continuous feeding portion of the present invention;
图3是本发明的连续上料部侧视剖视示意图;FIG3 is a schematic side cross-sectional view of a continuous feeding portion of the present invention;
图4是本发明的连续上料部内部立体示意图;FIG4 is a schematic three-dimensional diagram of the interior of a continuous feeding portion of the present invention;
图5是本发明的侧板二立体示意图;FIG5 is a perspective schematic diagram of a second side panel of the present invention;
图6是本发明的侧板二剖视示意图;FIG6 is a second cross-sectional schematic diagram of a side panel of the present invention;
图7是本发明的转盘二立体剖视示意图;FIG7 is a perspective cross-sectional schematic diagram of a turntable 2 of the present invention;
图8是图4的A区域的局部放大示意图;FIG8 is a partial enlarged schematic diagram of area A in FIG4 ;
图9是本发明的转盘一立体示意图;FIG9 is a perspective schematic diagram of a turntable of the present invention;
图10是本发明的侧板一立体示意图;FIG10 is a perspective schematic diagram of a side panel of the present invention;
图中:1、支撑方框;101、导向条;102、支撑杆;103、滑动块;104、弧形定位块;105、定位槽;106、梯形楔块一;107、连接板;108、弹簧伸缩杆一;109、凹型架;110、弹簧伸缩杆二;111、移动板;112、容纳槽;113、斜槽;114、限位杆;115、延长板;116、凹型板;117、梯形条块一;118、梯形条块二;119、弧形块;120、滚动轮;In the figure: 1, support frame; 101, guide bar; 102, support rod; 103, sliding block; 104, arc-shaped positioning block; 105, positioning groove; 106, trapezoidal wedge block 1; 107, connecting plate; 108, spring telescopic rod 1; 109, concave frame; 110, spring telescopic rod 2; 111, moving plate; 112, receiving groove; 113, inclined groove; 114, limiting rod; 115, extension plate; 116, concave plate; 117, trapezoidal strip block 1; 118, trapezoidal strip block 2; 119, arc block; 120, rolling wheel;
2、侧板一;201、侧板二;202、横杠;203、移动轮;204、限位盘;205、上料口;2. Side panel 1; 201. Side panel 2; 202. Horizontal bar; 203. Moving wheel; 204. Limiting plate; 205. Loading port;
3、转盘一;301、转盘二;302、中心板;303、推料板;304、螺纹杆;305、齿轮;306、内齿环;307、防护罩;308、转动盘;3. Turntable 1; 301. Turntable 2; 302. Center plate; 303. Push plate; 304. Threaded rod; 305. Gear; 306. Internal gear ring; 307. Protective cover; 308. Rotating plate;
4、方形孔;4. Square hole;
5、铰链杆;5. Hinge rod;
6、条形板料;6. Strip sheet;
7、运输带;7. Conveyor belt;
9、冲床本体。9. Punch machine body.
具体实施方式DETAILED DESCRIPTION
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and/or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and/or settings discussed. In addition, the various specific processes and examples of materials provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and/or the use of other materials.
请参阅图1-10,本发明提供技术方案:用于高速伺服液压冲床自动生产线及其工作方法,包含有运输带7、冲床本体9和连续上料部,Please refer to Figures 1-10. The present invention provides a technical solution: an automatic production line for a high-speed servo hydraulic punch press and a working method thereof, comprising a conveyor belt 7, a punch press body 9 and a continuous feeding part.
连续上料部包括有支撑方框1,支撑方框1的内侧两端固定连接有一对导向条101,一对导向条101用于对条形板料6进行限位,导向条101的下侧设置有一对可移动的支撑杆102,支撑杆102对条形板料6进行支撑;The continuous feeding part includes a supporting square frame 1, and a pair of guide bars 101 are fixedly connected to the inner ends of the supporting square frame 1. The pair of guide bars 101 are used to limit the strip-shaped sheet material 6. A pair of movable support rods 102 are arranged on the lower side of the guide bars 101, and the support rods 102 support the strip-shaped sheet material 6.
支撑方框1的下端两端固定连接有侧板一2和侧板二201,侧板一2与侧板二201之间固定连接有一对横杠202,横杠202的内侧设置有若干移动轮203,移动轮203的一侧设置有限位盘204,两侧限位盘204将条形板料6限位在中间,条形板料6沿移动轮203移动,侧板二201的上端开设有上料口205;The two ends of the lower end of the support frame 1 are fixedly connected with the side plate 1 2 and the side plate 2 201, and a pair of cross bars 202 are fixedly connected between the side plate 1 2 and the side plate 2 201. A plurality of moving wheels 203 are arranged on the inner side of the cross bars 202, and a limiting plate 204 is arranged on one side of the moving wheel 203. The limiting plates 204 on both sides limit the strip plate 6 in the middle, and the strip plate 6 moves along the moving wheel 203. A loading port 205 is opened at the upper end of the side plate 201;
侧板一2的内部转动连接有转盘一3,侧板二201的内部转动连接有转盘二301,转盘一3与转盘二301之间固定连接有中心板302,中心板302的两侧分别滑动配合有推料板303,推料板303的两侧开设有容纳移动轮203的方口,两侧的推料板303交替推动条形板料6连续上料。The inner part of the side plate 2 is rotatably connected to the turntable 1 3, the inner part of the side plate 201 is rotatably connected to the turntable 2 301, a center plate 302 is fixedly connected between the turntable 1 3 and the turntable 2 301, and push plates 303 are slidably fitted on both sides of the center plate 302, and square openings for accommodating the moving wheels 203 are provided on both sides of the push plates 303, and the push plates 303 on both sides alternately push the strip-shaped sheet material 6 to continuously feed.
首先通过运输带7将条形板料6依次自动运输至支撑方框1内;条形板料6顺着两侧导向条101导向而落入支撑方框1内,且被限位在中侧,从而找正自身位置,便于后续下落位置准确;在下侧一对支撑杆102延伸出来对条形板料6进行支撑,当下侧处于进料中的条形板料6进料完成后,一对支撑杆102相互展开,使得条形板料6失去支撑下落至若干移动轮203上侧,接着支撑杆102向中心复位,运输带7同理传输新的条形板料6至支撑杆102上侧为后续作准备;此时处于中心板302上侧的推料板303则从起始端开始移动,推动移动轮203上的条形板料6向冲床本体9方向有序进料,当完成进料时,转盘一3和转盘二301驱动中心板302和一对推料板303旋转180度,使得进料完成的推料板303转动至下侧,另一个新推料板303则向上转动至起始端,与此同时,上侧的条形板料6同理下落至若干移动轮203上侧,新推料板303即可推动新条形板料6紧接在旧条形板料6的后侧进行进料,而下侧推料板303则反方向移动复位,为下一次推料做准备,从而实现了条形板料6的无缝衔接上料,设置有一对推料板303交替进行送料,避免送料完返程造成的工作时间的浪费,提高工作效率,且通过推料板303的推动,使得上料的稳定性高,不会出现条形板料6上料打滑现象,送料位置精确。First, the strip sheet 6 is automatically transported to the support frame 1 in sequence through the conveyor belt 7; the strip sheet 6 is guided by the guide strips 101 on both sides and falls into the support frame 1, and is limited to the middle side, so as to find its own position, which is convenient for the subsequent falling position to be accurate; a pair of support rods 102 on the lower side extend out to support the strip sheet 6, and after the feeding of the strip sheet 6 on the lower side is completed, the pair of support rods 102 unfold each other, so that the strip sheet 6 loses support and falls to the upper side of several moving wheels 203, and then the support rod 102 is reset to the center, and the conveyor belt 7 similarly transmits the new strip sheet 6 to the upper side of the support rod 102 for subsequent preparation; at this time, the push plate 303 on the upper side of the center plate 302 starts to move from the starting end, pushing the strip sheet 6 on the moving wheel 203 to feed in an orderly manner in the direction of the punch body 9, and when the feeding is completed The new push plate 303 can push the new strip sheet 6 to be fed immediately behind the old strip sheet 6, while the lower push plate 303 moves in the opposite direction and resets to prepare for the next push, thereby realizing seamless loading of the strip sheet 6. A pair of push plates 303 are provided to feed alternately, thereby avoiding the waste of working time caused by the return journey after feeding, and improving work efficiency. Moreover, the push of the push plate 303 can make the loading stability high, and the strip sheet 6 will not slip during loading, and the feeding position is accurate.
转盘一3和转盘二301之间设置有一对螺纹杆304,一对螺纹杆304分别贯穿于推料板303且与其螺纹连接,一对螺纹杆304的螺纹相反设置,一对螺纹杆304的一端贯穿转盘一3且与其转动连接,螺纹杆304的贯穿端固定连接有齿轮305,齿轮305的外侧啮合连接有内齿环306,侧板一2的外端固定连接有防护罩307,防护罩307的外端固定连接有电机,电机的驱动端设置有转动盘308,转动盘308与内齿环306固定连接。A pair of threaded rods 304 are arranged between turntable 1 3 and turntable 2 301, and the pair of threaded rods 304 respectively penetrate the push plate 303 and are threadedly connected thereto, the threads of the pair of threaded rods 304 are arranged oppositely, one end of the pair of threaded rods 304 penetrates the turntable 1 3 and is rotatably connected thereto, the penetrated end of the threaded rod 304 is fixedly connected with a gear 305, the outer side of the gear 305 is meshedly connected with an inner gear ring 306, the outer end of the side plate 1 2 is fixedly connected with a protective cover 307, the outer end of the protective cover 307 is fixedly connected with a motor, a rotating disk 308 is arranged at the driving end of the motor, and the rotating disk 308 is fixedly connected to the inner gear ring 306.
优选地,通过电机驱动转动盘308和内齿环306旋转,内齿环306同时驱动一对齿轮305旋转,一对齿轮305分别带动一对螺纹杆304旋转,一对螺纹杆304的螺纹相反设置,使得一对螺纹杆304同步旋转时,在中心板302导向作用下驱动一对推料板303相反移动,即可使得上侧的推料板303推动条形板料6进料,而下侧的推料板303则复位移动,二者同步性好。Preferably, the rotating disk 308 and the inner gear ring 306 are driven to rotate by a motor, and the inner gear ring 306 simultaneously drives a pair of gears 305 to rotate, and the pair of gears 305 respectively drive a pair of threaded rods 304 to rotate, and the threads of the pair of threaded rods 304 are oppositely arranged, so that when the pair of threaded rods 304 rotate synchronously, the pair of push plates 303 are driven to move in opposite directions under the guidance of the center plate 302, so that the upper push plate 303 pushes the strip sheet 6 to feed, and the lower push plate 303 resets and moves, and the two have good synchronization.
转盘二301的内侧设置有定位机构,定位机构包括有开设在转盘二301一侧的一对横槽,横槽内滑动配合有滑动块103,滑动块103的外端固定连接有连接杆,连接杆的一端固定连接有弧形定位块104,侧板二201的一侧开设有圆槽,圆槽直径大于转盘二301,圆槽的两端开设有一对定位槽105,弧形定位块104与定位槽105相适配。A positioning mechanism is provided on the inner side of the turntable 2 301, and the positioning mechanism includes a pair of transverse grooves opened on one side of the turntable 2 301, a sliding block 103 is slidably fitted in the transverse groove, the outer end of the sliding block 103 is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to an arc-shaped positioning block 104, a circular groove is opened on one side of the side plate 201, the diameter of the circular groove is larger than the turntable 2 301, a pair of positioning grooves 105 are opened at both ends of the circular groove, and the arc-shaped positioning block 104 is adapted to the positioning groove 105.
优选地,为了提高推料板303移动的稳定性,设置有定位机构,当螺纹杆304驱动推料板303移动时,处于上侧位置的一对弧形定位块104卡入一对定位槽105内,从而将转盘二301定位,无法旋转,使得推料板303稳定移动,而当推料板303进料完成后,上侧推料板303与转盘二301相接触,下侧推料板303与转盘一3相接触,推料板303均无法继续移动,即螺纹杆304和齿轮305无法继续旋转,此时通过滑动块103带动一对弧形定位块104脱离定位槽105内,解除定位,使得转盘一3和转盘二301可旋转,此时电机继续驱动转动盘308和内齿环306旋转,则使得内齿环306传递扭矩给一对齿轮305,从而直接驱动转盘一3整体旋转,通过螺纹杆304和中心板302带动转盘二301旋转180度,即可使得一对推料板303上下交替,实现连续推料工作,接着再通过另一对滑动块103推动弧形定位块104卡入定位槽105内,即可重新定位,此时电机反向驱动转动盘308和内齿环306,使得一对螺纹杆304反向旋转,从而实现新一轮推料板303的推料和复位,也就是说,只设置有单个电机正反驱动,即可实现对推料板303的移动进行驱动,还进一步实现了驱动一对推料板303旋转,进行上下交替,再进行移动,节省成本且实用性强,自动化程度高。Preferably, in order to improve the stability of the movement of the push plate 303, a positioning mechanism is provided. When the threaded rod 304 drives the push plate 303 to move, the pair of arc-shaped positioning blocks 104 in the upper position are stuck in the pair of positioning grooves 105, thereby positioning the turntable 2 301 and preventing it from rotating, so that the push plate 303 can move stably. When the push plate 303 has finished feeding, the upper push plate 303 contacts the turntable 2 301, and the lower push plate 303 contacts the turntable 1 3. The push plate 303 cannot continue to move, that is, the threaded rod 304 and the gear 305 cannot continue to rotate. At this time, the sliding block 103 drives the pair of arc-shaped positioning blocks 104 to disengage from the positioning groove 105, releases the positioning, and allows the turntable 1 3 and the turntable 2 301 to rotate. At this time, the motor continues to drive the rotating disk 308 and the inner gear ring 306 to rotate, which makes the inner gear ring 306 The gear ring 306 transmits torque to a pair of gears 305, thereby directly driving the turntable 1 3 to rotate as a whole, and driving the turntable 2 301 to rotate 180 degrees through the threaded rod 304 and the center plate 302, so that a pair of push plates 303 can be alternately moved up and down to achieve continuous pushing work, and then another pair of sliding blocks 103 pushes the arc-shaped positioning block 104 to be stuck in the positioning groove 105 for repositioning. At this time, the motor reversely drives the rotating disk 308 and the inner gear ring 306, so that the pair of threaded rods 304 rotate in the opposite direction, thereby realizing a new round of pushing and resetting of the push plates 303. In other words, only a single motor is provided for forward and reverse driving, so as to realize driving the movement of the push plates 303, and further realizes driving a pair of push plates 303 to rotate, alternate up and down, and then move, which saves costs, has strong practicality, and a high degree of automation.
滑动块103的内侧贯穿开设有方形孔4,方形孔4的一端开设有斜倒角,横槽的一端贯穿开设有一对方通孔,中心板302靠近转盘二301的一端两侧均滑动配合有一对梯形楔块一106,一对梯形楔块一106之间固定连接有连接板107,连接板107与转盘二301之间设置有若干弹簧伸缩杆一108,梯形楔块一106与方通孔相适配,梯形楔块一106的斜面与方形孔4的斜倒角相适配;A square hole 4 is formed through the inner side of the sliding block 103, one end of the square hole 4 is formed with an oblique chamfer, one end of the transverse groove is formed with a square through hole, a pair of trapezoidal wedges 106 are slidably matched on both sides of one end of the center plate 302 close to the second rotating disk 301, a connecting plate 107 is fixedly connected between the pair of trapezoidal wedges 106, a plurality of spring telescopic rods 108 are arranged between the connecting plate 107 and the second rotating disk 301, the trapezoidal wedge 106 is adapted to the square through hole, and the inclined surface of the trapezoidal wedge 106 is adapted to the oblique chamfer of the square hole 4;
滑动块103一端铰链连接有铰链杆5,铰链杆5一端铰链连接有凹型架109,横槽的中侧设置有竖槽,凹型架109与竖槽滑动配合,凹型架109与竖槽之间设置有弹簧伸缩杆二110,横槽与竖槽的交接处开设有三角适应槽。One end of the sliding block 103 is hingedly connected to the hinge rod 5, and one end of the hinge rod 5 is hingedly connected to the concave frame 109. A vertical groove is set in the middle side of the horizontal groove. The concave frame 109 slides with the vertical groove. A spring telescopic rod 2 110 is set between the concave frame 109 and the vertical groove. A triangular adaptive groove is opened at the intersection of the horizontal groove and the vertical groove.
优选地,设置有弹簧伸缩杆二110,使得在初始状态下,凹型架109推动一对铰链杆5相互展开,使得一对弧形定位块104产生向外移动的力,从而方便卡入定位槽105内进行定位,当需要解除定位时,通过螺纹杆304驱动推料板303移动,当上侧的推料板303推动条形板料6进料时,朝转盘二301方向移动,直到与一对梯形楔块一106相接触并将其推动,使得梯形楔块一106穿过方通孔,使得梯形楔块一106的斜面与方形孔4斜倒角接触,并沿其斜倒角推动滑动块103,使得一对滑动块103向内合并,从而使得弧形定位块104脱离定位槽105,与此同时推料板303也移动到与转盘二301相接触,此时电机即可直接驱动转盘一3和转盘二301旋转180度,使得一对推料板303上下交替,接着之前处于下侧的弧形定位块104则与定位槽105对其,从而弹出进行卡死定位,即可开始新一轮的进料工作;Preferably, a spring telescopic rod 110 is provided, so that in the initial state, the concave frame 109 pushes the pair of hinge rods 5 to expand each other, so that the pair of arc-shaped positioning blocks 104 generate a force to move outward, thereby facilitating the insertion into the positioning groove 105 for positioning. When the positioning needs to be released, the push plate 303 is driven to move by the threaded rod 304. When the push plate 303 on the upper side pushes the strip sheet 6 to feed, it moves toward the turntable 301 until it contacts and pushes the pair of trapezoidal wedge blocks 106, so that the trapezoidal wedge blocks 106 pass through the square through hole, so that the trapezoidal wedge blocks The inclined surface of the first 106 contacts the chamfer of the square hole 4, and pushes the sliding block 103 along its chamfer, so that the pair of sliding blocks 103 merge inward, so that the arc-shaped positioning block 104 is separated from the positioning groove 105, and at the same time, the push plate 303 is also moved to contact the turntable 301. At this time, the motor can directly drive the turntable 3 and the turntable 301 to rotate 180 degrees, so that the pair of push plates 303 alternate up and down, and then the arc-shaped positioning block 104 on the lower side is aligned with the positioning groove 105, so that it pops out for locking and positioning, and a new round of feeding work can start;
也就是说,通过推料板303的正常位移,推动条形板料6进料的同时,还驱动滑动块103位移,解除了两个转盘的定位状态,不需要额外的驱动组件和控制程序进行控制,当推料板303完成进料的同时,即可直接解除定位状态,电机直接驱动两推料板303上下交替,接着另一侧的弧形定位块104又重新卡死定位,电机即可反转开始新一轮的推料工作,工序链接流畅,节省成本且自动化程度高;That is to say, through the normal displacement of the push plate 303, the strip plate 6 is pushed to feed, and the sliding block 103 is also driven to move, so that the positioning state of the two turntables is released, and no additional drive components and control programs are required for control. When the push plate 303 completes the feeding, the positioning state can be directly released, and the motor directly drives the two push plates 303 to alternate up and down, and then the arc-shaped positioning block 104 on the other side is locked and positioned again, and the motor can be reversed to start a new round of pushing work, and the process connection is smooth, cost-saving and highly automated.
优选地,在定位槽105上端开设有斜倒角,使得转盘二301转动时,下侧的弧形定位块104向上转动时先与斜倒角接触进行过渡,避免直接卡死在定位槽105内,直到转动180度后,两端弧形定位块104才完全卡入定位槽105内。Preferably, an oblique chamfer is provided at the upper end of the positioning groove 105, so that when the turntable 2 301 rotates, the arc-shaped positioning block 104 on the lower side first contacts the oblique chamfer for transition when rotating upward, avoiding being directly stuck in the positioning groove 105, until the arc-shaped positioning blocks 104 at both ends are completely stuck in the positioning groove 105 after rotating 180 degrees.
支撑杆102的一端固定连接有移动板111,移动板111的一端设置有若干弹簧伸缩杆三,支撑方框1的两端内侧开设有容纳槽112,弹簧伸缩杆三与容纳槽112相连接。One end of the support rod 102 is fixedly connected to a moving plate 111 , one end of the moving plate 111 is provided with a plurality of spring telescopic rods three , and both ends of the support frame 1 are provided with receiving grooves 112 inside, and the spring telescopic rods three are connected to the receiving grooves 112 .
优选地,设置有若干弹簧伸缩杆三,驱使移动板111和支撑杆102产生向中心移动的力,从而在初始状态下支撑杆102伸出,对条形板料6进行支撑,当移动板111收回容纳槽112内时,条形板料6即可下落。Preferably, a plurality of spring telescopic rods are provided to drive the movable plate 111 and the support rod 102 to generate a force to move toward the center, so that in the initial state the support rod 102 extends to support the strip sheet 6, and when the movable plate 111 is retracted into the accommodating groove 112, the strip sheet 6 can fall.
移动板111上贯穿开设有若干斜槽113,斜槽113内滑动配合有限位杆114,限位杆114的下端固定连接有延长板115,延长板115与移动板111滑动配合,延长板115的一侧与支撑方框1的内侧滑动配合。The movable plate 111 is provided with a plurality of oblique grooves 113 , in which a limit rod 114 is slidably fitted, and an extension plate 115 is fixedly connected to the lower end of the limit rod 114 , and the extension plate 115 is slidably fitted with the movable plate 111 , and one side of the extension plate 115 is slidably fitted with the inner side of the support frame 1 .
优选地,当需要驱动移动板111带动支撑杆102收回容纳槽112内时,通过延长板115沿支撑杆102的轴线方向移动,带动若干限位杆114,限位杆114在斜槽113内移动,从而驱动移动板111在若干弹簧伸缩杆三的导向下移动,即可使得移动板111收回容纳槽112内,且两侧支撑杆102分开。Preferably, when it is necessary to drive the movable plate 111 to drive the support rod 102 to be retracted into the accommodating groove 112, the extension plate 115 is moved along the axial direction of the support rod 102 to drive a plurality of limit rods 114, and the limit rods 114 move in the inclined groove 113, thereby driving the movable plate 111 to move under the guidance of a plurality of spring telescopic rods three, so that the movable plate 111 can be retracted into the accommodating groove 112, and the support rods 102 on both sides are separated.
一对延长板115的一端固定连接有凹型板116,凹型板116贯穿于支撑方框1和侧板一2且与其间隙配合,凹型板116的下端固定连接有梯形条块一117,侧板一2的一侧开设有圆形槽,转盘一3的两端设置有滚动轮120,滚动轮120沿圆形槽内滚动,圆形槽的上侧开设有滑动槽,滑动槽内滑动配合有梯形条块二118,梯形条块二118与梯形条块一117相适配,梯形条块二118的下端固定连接有弧形块119,弧形块119的下端与转盘一3接触。One end of a pair of extension plates 115 is fixedly connected with a concave plate 116, which passes through the supporting frame 1 and the side plate 2 and is gap-matched therewith, and the lower end of the concave plate 116 is fixedly connected with a trapezoidal bar 117, a circular groove is provided on one side of the side plate 2, and rolling wheels 120 are provided at both ends of the turntable 3, and the rolling wheels 120 roll along the circular groove, and a sliding groove is provided on the upper side of the circular groove, and a trapezoidal bar 118 is slidably matched in the sliding groove, and the trapezoidal bar 118 is adapted to the trapezoidal bar 117, and the lower end of the trapezoidal bar 118 is fixedly connected with an arc block 119, and the lower end of the arc block 119 contacts the turntable 3.
优选地,当上侧的推料板303完成推料工作,且下侧的推料板303复位完成时,转盘一3和转盘二301驱动其进行旋转,当转盘一3旋转时,带动两端的滚动轮120同步旋转,使得一侧的滚动轮120与上侧的弧形块119相接触,并将其向上推动,弧形块119推动梯形条块二118上移,从而与梯形条块一117相互滑动,使得驱动凹型板116水平移动,凹型板116即可带动一对延长板115移动,从而使得一对支撑杆102分离,使得条形板料6下落进行补充,接着,推料板303也交替完成,即可开始推料工作,实现推料板303上下交替的同时自动驱动条形板料6下落进行补充,提高了工作效率且节省成本。Preferably, when the upper pushing plate 303 completes the pushing work and the lower pushing plate 303 is reset, the turntable 1 3 and the turntable 2 301 drive it to rotate. When the turntable 1 3 rotates, the rolling wheels 120 at both ends are driven to rotate synchronously, so that the rolling wheels 120 on one side contact the arc block 119 on the upper side and push it upward. The arc block 119 pushes the trapezoidal bar block 2 118 to move upward, thereby sliding with the trapezoidal bar block 1 17, so as to drive the concave plate 116 to move horizontally. The concave plate 116 can drive a pair of extension plates 115 to move, thereby separating a pair of support rods 102, allowing the strip plate 6 to fall for replenishment. Then, the pushing plates 303 are also completed alternately, and the pushing work can be started, so that the pushing plates 303 can automatically drive the strip plate 6 to fall for replenishment while alternating up and down, thereby improving work efficiency and saving costs.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, internal communication between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the meanings of the above terms in this application can be understood according to specific circumstances.
以上对本申请实施例所提供的用于高速伺服液压冲床自动生产线及其工作方法进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。The above is a detailed introduction to the automatic production line for high-speed servo hydraulic punching machines and its working method provided in the embodiments of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims (8)
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