CN118649939A - A cleaning device for polyurethane material production - Google Patents

Abstract

The present invention provides a cleaning device for polyurethane material production, which relates to the technical field of dirt cleaning. The cleaning device body includes a cleaning channel, a scrubbing mechanism, a driving mechanism and a discharge assembly. The cleaning channel is in an inclined state as a whole, and a feeding channel is formed integrally at one end of the cleaning channel at a high position, and a discharge channel is formed integrally at one end of the cleaning channel at a low position. The bottoms of the feeding channel and the discharge channel are both welded with columns, and the bottoms of the columns are welded with a bottom plate. The present invention controls the quantitative discharge of polyurethane material through a driving mechanism and a discharge assembly, so that the polyurethane material in the entire cleaning channel presents an effect of intermittent quantitative movement, thereby realizing a continuous feeding, cleaning and discharge process, and the scrubbing mechanism can ensure that the cleaning effect of materials at different positions is always consistent, and accelerate the subsequent drying process, thereby improving the cleaning efficiency.

Description

A cleaning device for polyurethane material production

Technical Field

The invention relates to the technical field of dirt cleaning, in particular to cleaning equipment for producing polyurethane materials.

Background Art

Polyurethane is a polymer material with high strength, high wear resistance, high elasticity and other characteristics. Therefore, it is widely used in the manufacture of car seats, sports shoes, gloves, tapes, molds and other products. Before the production and processing of polyurethane materials, the polyurethane materials need to be cleaned to avoid the surface of polyurethane material particles due to a large amount of dust and stains adhering to the product quality in the subsequent production and processing. Therefore, the corresponding cleaning equipment is needed.

The cleaning equipment used in the production of polyurethane materials in the prior art directly puts the polyurethane materials into the inside of the cleaning tank and completes the cleaning process through stirring or ultrasonic vibration. However, whether it is stirring or ultrasonic cleaning, a large amount of polyurethane materials need to be piled together and kept in the cleaning tank for a long time for cleaning. This process requires the materials to be put in, cleaned, and taken out in batches, and it is impossible to carry out the cleaning process continuously. This requires a large amount of manual assistance operations on a regular basis, the cleaning steps are cumbersome, and the water needs to be changed frequently during the cleaning process to prevent the washed stains from re-adhering to the surface. The cleaning effects of polyurethane granular materials at different depths are also different, and the cleaning effect is difficult to be completely uniform.

Summary of the invention

In view of the shortcomings of the prior art, the purpose of the present invention is to provide a cleaning equipment for the production of polyurethane materials to solve the problems raised in the above-mentioned background technology. The present invention controls the quantitative discharge of materials through a driving mechanism and a discharge assembly, so that the materials inside the entire cleaning channel show an effect of intermittent quantitative movement, thereby realizing a continuous feeding, cleaning and discharging process, and in combination with a washing mechanism, it can ensure that the cleaning effect of materials at different positions remains consistent and accelerate the subsequent drying process.

In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a cleaning device for polyurethane material production, comprising a cleaning device body, the cleaning device body comprising a cleaning channel, a scrubbing mechanism, a driving mechanism and a discharge assembly, the cleaning channel is in an inclined state as a whole, and a feed channel is integrally formed at one end of the cleaning channel at a higher position, and a discharge channel is integrally formed at one end of the cleaning channel at a lower position, columns are welded to the bottom of the feed channel and the discharge channel, a bottom plate is welded to the bottom of the column, a discharge box is screwed to the surface of the bottom plate, a notch is opened at the top of the cleaning channel, a scrubbing mechanism is embedded in the inside of the notch, a drainage assembly is arranged at the end of the cleaning channel, a driving mechanism is welded at the end of the discharge channel, a discharge assembly is embedded in the inner side of the driving mechanism, the top of the discharge assembly is in an open state, and the interior of the discharge channel is connected to the interior of the discharge assembly.

Furthermore, the scrubbing mechanism includes a sliding plate and an electric telescopic rod, a brush is attached to the middle of the bottom of the sliding plate, a first sponge pad and a second sponge pad are attached to both ends of the bottom of the sliding plate, and the ends of the first sponge pad and the second sponge pad are aligned with the ends of the brush.

Furthermore, an upper convex plate is integrally formed on the top of the sliding plate, the end of the electric telescopic rod is screwed to the surface of the upper convex plate, the other end of the electric telescopic rod is screwed to the surface of the feed channel, and a telescopic groove is opened on the inner wall of the cleaning channel, the first sponge pad and one end of the sliding plate are both embedded in the telescopic groove, and the upper convex plate passes upward from the inside of the notch.

Furthermore, the drainage component includes a drainage cavity and an extrusion cavity, an extrusion plate is welded to the bottom of the extrusion cavity, a drainage port is opened at the bottom of the extrusion cavity, and a guide channel is opened at the bottom of the end of the extrusion cavity.

Furthermore, the interior of the extrusion cavity is connected to the interior of the drainage cavity at the bottom through a guide channel and a drainage port, a screen is laid at the bottom of the cleaning channel, and a flushing cavity is opened at the bottom of the screen.

Furthermore, a water pump is placed on the inner side of the column, and a nozzle is connected to the surface of the water pump. The end of the nozzle penetrates from the surface of the flushing cavity to the inner side, and a spray hole is opened on the top of the nozzle. The spray hole sprays the internal water flow toward the surface of the screen. The interior of the flushing cavity and the surface of the drainage cavity are both connected to drainage pipes.

Furthermore, the driving mechanism includes a motor and a screw rod, the end side of the discharge channel is integrally formed with a top baffle, the front end of the top baffle is integrally formed with an end plate, connecting frames are welded on both sides of the top baffle, and a baffle rod is inserted at the bottom of the connecting frame.

Furthermore, a screw rod is inserted into the output end of the motor, and the end of the screw rod is embedded in the surface of the connecting frame through a bearing. The number of the connecting frame and the number of the blocking rod are both two.

Furthermore, the discharge assembly includes a discharge trough and an arc-shaped partition, the arc-shaped partition is embedded in the middle position of the discharge trough, and the bottom of the discharge trough is hinged with a flip support plate.

Furthermore, the bottom of the flip pallet is pressed against the top of the baffle rod, there are two flip pallets, the top of the discharge trough is against the bottom end of the discharge channel, and the length of the discharge trough is twice the length of the discharge channel, and a threaded sleeve is welded on the side of the discharge trough, and the screw rod passes through the inside of the threaded sleeve.

Beneficial effects of the present invention:

1. The cleaning equipment for the production of polyurethane materials controls the quantitative discharge of materials through the driving mechanism and the discharge component, so that the materials inside the entire cleaning channel show the effect of intermittent quantitative movement, thereby realizing the continuous feeding, cleaning and discharge process, without the need for regular unified feeding and discharge processing, reducing the need for manual auxiliary operation.

2. The cleaning equipment for the production of polyurethane materials controls the intermittent quantitative movement of materials, so the continuous operation of the washing mechanism can ensure that the cleaning of materials at different positions is always consistent, so that the materials put in can be subjected to equivalent washing, rinsing and wiping processes, making the cleaning process more thorough and efficient.

3. The cleaning equipment for the production of polyurethane materials can immediately perform wiping after completing washing and rinsing by moving the washing mechanism and cooperating with the drainage component at the rear end, and squeeze out the water absorbed by wiping at a high frequency to avoid a large amount of water adhering to the surface of the polyurethane particle material, thereby improving the efficiency of subsequent drying.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic structural diagram of the appearance of a cleaning device for producing polyurethane materials according to the present invention;

FIG2 is a side cross-sectional view of a cleaning device for producing polyurethane materials according to the present invention;

FIG3 is a cross-sectional view of a cleaning channel of the present invention;

FIG4 is a schematic structural diagram of a discharge assembly portion of the present invention;

FIG5 is a schematic structural diagram of the scrubbing mechanism of the present invention;

FIG6 is an enlarged view of area A in FIG2 ;

In the figure: 1, bottom plate; 2, column; 3, discharge box; 4, water pump; 5, nozzle; 6, feed channel; 7, cleaning channel; 8, discharge channel; 9, washing mechanism; 10, drainage assembly; 11, driving mechanism; 12, discharge assembly; 13, telescopic slot; 14, notch; 15, flushing cavity; 16, top baffle; 17, connecting frame; 18, baffle rod; 19, end plate; 20, motor; 21, screw rod; 22, drainage cavity; 23, drainage port; 24, drainage pipe; 25, discharge trough; 26, arc partition; 27, threaded sleeve; 28, flip support plate; 29, electric telescopic rod; 30, sliding plate; 31, upper convex plate; 32, brush; 33, first sponge pad; 34, second sponge pad; 35, extrusion plate; 36, extrusion cavity; 37, diversion channel; 38, screen.

DETAILED DESCRIPTION

In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

Please refer to Figures 1 to 6. The present invention provides the following technical solutions: A cleaning device for polyurethane material production, comprising a cleaning device body, the cleaning device body comprising a cleaning channel 7, a scrubbing mechanism 9, a driving mechanism 11 and a discharge assembly 12, the cleaning channel 7 is in an inclined state as a whole, and a feed channel 6 is integrally formed at one end of the cleaning channel 7 at a high position, and a discharge channel 8 is integrally formed at one end of the cleaning channel 7 at a low position, a column 2 is welded to the bottom of the feed channel 6 and the discharge channel 8, a bottom plate 1 is welded to the bottom of the column 2, a discharge box 3 is screwed to the surface of the bottom plate 1, a notch 14 is opened at the top of the cleaning channel 7, a scrubbing mechanism 9 is embedded in the inside of the notch 14, a drainage assembly 10 is arranged at the end of the cleaning channel 7, a driving mechanism 11 is welded at the end of the discharge channel 8, a discharge assembly 12 is embedded in the inner side of the driving mechanism 11, the top of the discharge assembly 12 is in an open state, and the inside of the discharge channel 8 is connected to the inside of the discharge assembly 12. The cleaning equipment for the production of polyurethane materials is used to clean the surface of polyurethane materials in particle form, and the cleaning methods include brushing, flushing, friction, etc.

When the present invention is used, the polyurethane granular material is directly and continuously fed from the top feed channel 6 to the inside through an external conveying device. The fed polyurethane granular material moves along the cleaning channel 7 toward the end, and finally enters the discharge channel 8, and is received and blocked by the discharge component 12 at the bottom of the discharge channel 8. The discharge component 12 is controlled by the driving mechanism 11 to move back and forth intermittently, so that the polyurethane granular material inside the discharge channel 8 can be intermittently filled into the inside of the discharge component 12 and discharged periodically. In this process, the polyurethane granular material inside the cleaning channel 7 will also move intermittently, and the washing mechanism 9 will also be started in this process. The washing mechanism 9 will rinse and scrub the polyurethane granular material in the intermittent moving state, and after the washing is completed, the polyurethane granular material accumulated at the rear end of the cleaning channel 7 will be rubbed and rolled by the first sponge pad 33 on the washing mechanism 9, and the water washed and adhered to the surface of the polyurethane granular material will be absorbed, and then the drainage component 10 will be used to squeeze out the absorbed water and repeat the operation.

In this embodiment, the scrubbing mechanism 9 includes a sliding plate 30 and an electric telescopic rod 29, a brush 32 is attached to the middle of the bottom of the sliding plate 30, a first sponge pad 33 and a second sponge pad 34 are attached to the two ends of the bottom of the sliding plate 30, and the ends of the first sponge pad 33 and the second sponge pad 34 are aligned with the ends of the brush 32, an upper convex plate 31 is integrally formed on the top of the sliding plate 30, the end of the electric telescopic rod 29 is screwed to the surface of the upper convex plate 31, and the other end of the electric telescopic rod 29 is screwed to the surface of the feed channel 6, and a telescopic groove 13 is opened on the inner wall of the cleaning channel 7, and one end of the first sponge pad 33 and the sliding plate 30 are both embedded in the interior of the telescopic groove 13, and the upper convex plate 31 passes upward from the inside of the notch 14. Since the material is controlled to move intermittently and quantitatively, the scrubbing mechanism 9 with continuous operation can ensure that the cleaning of materials at different positions is always consistent, so that the materials put in can be subjected to equivalent scrubbing, rinsing and wiping processes, making the cleaning process more thorough and efficient.

Specifically, water is sprayed from the inside of the flushing cavity 15 toward the top screen 38 through the water pump 4 and the nozzle 5 at the bottom, and then the top of the screen 38, that is, the polyurethane granular material inside the cleaning channel 7 is flushed. At the same time, the electric telescopic rod 29 is started, and the entire upper convex plate 31 can be driven to move through the extension movement of the electric telescopic rod 29. The polyurethane granular material below can be scrubbed and rubbed with the help of the brush 32 at the bottom along the notch 14, and the cleaning performance is enhanced with the flushing effect. The process is continued, and the polyurethane granular material at each location can have the same discharge time and path, so the final cleaning effect is also consistent. Most of the water generated during the flushing process will flow downward from the inside of the screen 38 again due to its own gravity and enter the flushing cavity 15 for discharge. The second sponge pad 34 is embedded in the inside of the telescopic groove 13 to ensure that the top of the cleaning channel 7 is always kept in a blocking state, providing space for the washing mechanism 9 to slide while preventing the internal polyurethane granular material from entering the inside of the telescopic groove 13.

In this embodiment, the drainage assembly 10 includes a drainage cavity 22 and an extrusion cavity 36. An extrusion plate 35 is welded to the bottom of the extrusion cavity 36. A drainage port 23 is provided at the bottom of the extrusion cavity 36. A guide channel 37 is provided at the bottom of the end of the extrusion cavity 36. The interior of the extrusion cavity 36 is connected to the interior of the drainage cavity 22 at the bottom through the guide channel 37 and the drainage port 23. A screen 38 is laid at the bottom of the cleaning channel 7. A flushing cavity 15 is provided at the bottom of the screen 38. A water pump 4 is placed on the inner side of the column 2. A nozzle 5 is connected to the surface of the water pump 4. The end of the nozzle 5 penetrates from the surface of the flushing cavity 15 to the inner side. A spray hole is provided at the top of the nozzle 5. The spray hole sprays the internal water flow toward the surface of the screen 38. The interior of the flushing cavity 15 and the surface of the drainage cavity 22 are both connected to a drainage pipe 24. By moving the scrubbing mechanism 9 and cooperating with the drainage assembly 10 at the rear end, wiping can be performed immediately after scrubbing and rinsing, and the moisture adsorbed by wiping can be squeezed out at a high frequency to avoid a large amount of moisture adhering to the surface of the polyurethane granular material, thereby improving the efficiency of subsequent drying.

Specifically, a first sponge pad 33 is attached to the bottom of the sliding plate 30. After being cleaned by the brush 32 in the middle, the polyurethane granular material moved to the first sponge pad 33 is absorbed with moisture. As the sliding plate 30 moves back and forth, once the first sponge pad 33 enters the extrusion cavity 36 at the rear, it will be extruded by the extrusion plate 35, so that the moisture absorbed by the first sponge pad 33 is squeezed out by the extrusion plate 35 and discharged into the drainage cavity 22 along the drainage port 23 at the bottom and the guide channel 37 at the rear end, and finally discharged along the drainage pipe 24 on the side of the drainage cavity 22.

In this embodiment, the driving mechanism 11 includes a motor 20 and a screw 21. The end side of the discharge channel 8 is integrally formed with a top baffle 16. The front end of the top baffle 16 is integrally formed with an end plate 19. Connecting frames 17 are welded on both sides of the top baffle 16. The bottom of the connecting frame 17 is plugged with a baffle 18. The output end of the motor 20 is inserted with a screw 21. The end of the screw 21 is embedded in the surface of the connecting frame 17 through a bearing. The number of the connecting frame 17 and the number of the baffle 18 are both two. The discharge assembly 12 includes a discharge trough 25 and an arc-shaped partition 26. The arc-shaped partition 26 is embedded in the middle position inside the discharge trough 25. The bottom of the discharge trough 25 is hinged with a flip support plate 28. The bottom of the flip support plate 28 is pressed on the top of the blocking rod 18, and there are two flip support plates 28. The top of the discharge groove 25 is against the bottom end of the discharge channel 8, and the length of the discharge groove 25 is twice the length of the discharge channel 8. The side of the discharge groove 25 is welded with a threaded sleeve 27, and the screw 21 passes through the inside of the threaded sleeve 27. The quantitative discharge of materials is controlled by the driving mechanism 11 and the discharge assembly 12, so that the materials inside the entire cleaning channel 7 present an effect of intermittent quantitative movement, thereby realizing the continuous feeding, cleaning, and discharge process, without the need for regular unified feeding and discharge processing, reducing the need for manual auxiliary operation.

Specifically, after starting the motor 20, the motor 20 drives the screw rod 21 to rotate, and the screw rod 21 cooperates with the threaded sleeve 27 to drive the entire telescopic slot 13 to slide, and finally the telescopic slot 13 is moved forward and backward along the bottom of the top baffle 16, thereby controlling the cavities at both ends of the telescopic slot 13 to alternately dock with the discharge channel 8 part, and when the interior of one of the discharge slots 25 is moved out of the bottom of the discharge channel 8, the bottom of the flip support plate 28 will be moved out of the range of the top rod, and without the support of the top rod, the bottom end of the flip support plate 28 can be tilted downward and opened, thereby automatically discharging the polyurethane granular material stored inside toward the discharge box 3 at the bottom, and in the process of the discharge slot 25 moving back and forth, the middle arc-shaped partition plate 26 has a semicircular structure at the top, so it can push the polyurethane granular material on the side during translation through its own arc surface, avoiding the problem of being stuck by the polyurethane granular material and unable to move normally.

The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.

In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (10)

1. A cleaning device for the production of polyurethane materials, comprising a cleaning device body, characterized in that: the cleaning device body comprises a cleaning channel (7), a scrubbing mechanism (9), a driving mechanism (11) and a discharge assembly (12), the cleaning channel (7) is in an inclined state as a whole, and a feed channel (6) is integrally formed at one end of the cleaning channel (7) at a higher position, and a discharge channel (8) is integrally formed at one end of the cleaning channel (7) at a lower position, and a column (2) is welded to the bottom of each of the feed channel (6) and the discharge channel (8), and the bottom of each of the columns (2) is welded to the bottom of each of the columns (2). A bottom plate (1) is welded, a discharge box (3) is screwed to the surface of the bottom plate (1), a notch (14) is provided at the top of the cleaning channel (7), a washing mechanism (9) is embedded in the inside of the notch (14), a drainage assembly (10) is provided at the end of the cleaning channel (7), a driving mechanism (11) is welded at the end of the discharge channel (8), a discharge assembly (12) is embedded inside the driving mechanism (11), the top of the discharge assembly (12) is in an open state, and the inside of the discharge channel (8) and the inside of the discharge assembly (12) are connected to each other. 2. A cleaning device for polyurethane material production according to claim 1, characterized in that: the scrubbing mechanism (9) comprises a sliding plate (30) and an electric telescopic rod (29), a brush (32) is attached to the middle of the bottom of the sliding plate (30), a first sponge pad (33) and a second sponge pad (34) are attached to both ends of the bottom of the sliding plate (30), and the ends of the first sponge pad (33) and the second sponge pad (34) are aligned with the ends of the brush (32). 3. A cleaning device for polyurethane material production according to claim 2, characterized in that: an upper convex plate (31) is integrally formed on the top of the sliding plate (30), the end of the electric telescopic rod (29) is screwed to the surface of the upper convex plate (31), the other end of the electric telescopic rod (29) is screwed to the surface of the feed channel (6), a telescopic groove (13) is opened on the inner wall of the cleaning channel (7), one end of the first sponge pad (33) and the sliding plate (30) are both embedded in the interior of the telescopic groove (13), and the upper convex plate (31) passes upward from the inside of the notch (14). 4. A cleaning device for polyurethane material production according to claim 2, characterized in that: the drainage component (10) comprises a drainage cavity (22) and an extrusion cavity (36), an extrusion plate (35) is welded to the bottom of the extrusion cavity (36), a drainage port (23) is provided at the bottom of the extrusion cavity (36), and a guide channel (37) is provided at the bottom of the end of the extrusion cavity (36). 5. A cleaning device for the production of polyurethane materials according to claim 4, characterized in that the interior of the extrusion cavity (36) is connected to the interior of the drainage cavity (22) at the bottom through a guide channel (37) and a drain port (23), a screen (38) is laid at the bottom of the cleaning channel (7), and a flushing cavity (15) is opened at the bottom of the screen (38). 6. A cleaning device for polyurethane material production according to claim 5, characterized in that: a water pump (4) is placed on the inner side of the column (2), and a nozzle (5) is connected to the surface of the water pump (4), and the end of the nozzle (5) penetrates from the surface of the flushing cavity (15) to the inner side, and a spray hole is opened on the top of the nozzle (5), and the spray hole sprays the internal water flow toward the surface of the screen (38), and the inside of the flushing cavity (15) and the surface of the drainage cavity (22) are both connected to a drainage pipe (24). 7. A cleaning device for polyurethane material production according to claim 1, characterized in that: the driving mechanism (11) comprises a motor (20) and a screw (21), the end side of the discharge channel (8) is integrally formed with a top baffle (16), the front end of the top baffle (16) is integrally formed with an end plate (19), connecting frames (17) are welded on both sides of the top baffle (16), and a baffle rod (18) is inserted at the bottom of the connecting frame (17). 8. A cleaning device for polyurethane material production according to claim 7, characterized in that: a screw rod (21) is inserted into the output end of the motor (20), and the end of the screw rod (21) is embedded in the surface of the connecting frame (17) through a bearing, and the number of the connecting frame (17) and the blocking rod (18) are both two. 9. A cleaning device for polyurethane material production according to claim 7, characterized in that: the discharge assembly (12) comprises a discharge trough (25) and an arc-shaped partition (26), the arc-shaped partition (26) is embedded in the middle position inside the discharge trough (25), and the bottom of the discharge trough (25) is hinged with a flip support plate (28). 10. A cleaning device for polyurethane material production according to claim 9, characterized in that: the bottom of the flip support plate (28) is pressed against the top of the blocking rod (18), the number of the flip support plates (28) is two, the top of the discharge trough (25) is against the bottom end of the discharge channel (8), and the length of the discharge trough (25) is twice the length of the discharge channel (8), and a threaded sleeve (27) is welded on the side of the discharge trough (25), and the screw (21) passes through the inside of the threaded sleeve (27).