CN118649918A - A kind of automatic cleaning and maintenance device for steel wire rope - Google Patents

A kind of automatic cleaning and maintenance device for steel wire rope Download PDF

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Publication number
CN118649918A
CN118649918A CN202410815420.9A CN202410815420A CN118649918A CN 118649918 A CN118649918 A CN 118649918A CN 202410815420 A CN202410815420 A CN 202410815420A CN 118649918 A CN118649918 A CN 118649918A
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China
Prior art keywords
cleaning
wire rope
groups
steel wire
cylinder
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CN202410815420.9A
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Chinese (zh)
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李�佑
王宝中
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Huoqiu County Baozhong Housekeeping Service Co ltd
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Huoqiu County Baozhong Housekeeping Service Co ltd
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Priority to CN202410815420.9A priority Critical patent/CN118649918A/en
Publication of CN118649918A publication Critical patent/CN118649918A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B08B1/34Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning

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  • Cleaning In General (AREA)

Abstract

The invention discloses an automatic cleaning and maintenance device for a steel wire rope, which comprises the steel wire rope to be cleaned, a counterweight shell, a gravity driving component and a cleaning component, wherein a rope penetrating hole is formed in the center of the top of the counterweight shell, a mounting hole is formed in the bottom of the counterweight shell, the cleaning component is installed in the mounting hole through splicing, and the gravity driving component is arranged in the counterweight shell and is connected with the cleaning component. This device has increased the brush and has treated the rotatory abluent function of wasing wire rope when counter weight casing downwardly moving, has increased the brush again simultaneously and has treated the abluent function of wasing wire rope reciprocally from top to bottom in a small scale, does not need whole washing maintenance device to reciprocate a lot of from top to bottom, has increased cleaning effect again and has increased cleaning efficiency. The invention relates to the technical field of steel wire rope maintenance, and particularly provides an automatic cleaning and maintenance device for a steel wire rope.

Description

一种钢丝绳自动清洗养护装置Automatic cleaning and maintenance device for steel wire rope

技术领域Technical Field

本发明涉及钢丝绳养护技术领域,具体是指一种钢丝绳自动清洗养护装置。The invention relates to the technical field of steel wire rope maintenance, and in particular to an automatic cleaning and maintenance device for steel wire ropes.

背景技术Background Art

钢丝绳是联接闸门与启闭机起升机构的重要组成部分,为柔性连接件,它主要承受拉伸、弯曲、挤压三种力,作用是把启闭力由卷筒传至闸门。这就要求钢丝绳具有高强度、承载能力大、过载能力强、弹性好耐冲击等特点。但在水闸日常运行中,钢丝绳表面的污垢如果长期得不到清理,钢丝绳容易出现老化、锈蚀、断丝等情况,因此,在养护保养的过程中应该对钢丝绳表面的污垢进行清理。The wire rope is an important component of the lifting mechanism connecting the gate and the hoist. It is a flexible connector that mainly bears three forces: tension, bending, and extrusion. Its function is to transmit the opening and closing force from the drum to the gate. This requires the wire rope to have high strength, large bearing capacity, strong overload capacity, good elasticity and impact resistance. However, in the daily operation of the sluice, if the dirt on the surface of the wire rope is not cleaned for a long time, the wire rope is prone to aging, rust, wire breakage, etc. Therefore, the dirt on the surface of the wire rope should be cleaned during the maintenance process.

现有的钢丝绳清洗养护装置在清洗钢丝绳过程中,通过钢丝绳清洗装置上下移动,在上升和下降的过程中利用清洗装置内部的毛刷与钢丝绳之间的摩擦来清洗钢丝绳,从而达到去除污垢的目的,但是其内部的毛刷相对于钢丝绳做单向运动(相对钢丝绳上下移动),这样清洗太单一,清洗效果不好,而且需要上下往复移动多次,才能将钢丝绳上的污垢洗干净,清洗效率较低。In the existing wire rope cleaning and maintenance device, during the wire rope cleaning process, the wire rope cleaning device moves up and down, and the friction between the brush inside the cleaning device and the wire rope is used to clean the wire rope during the rising and falling process, thereby achieving the purpose of removing dirt. However, the brush inside the cleaning device performs unidirectional movement relative to the wire rope (moves up and down relative to the wire rope), so the cleaning is too simple and the cleaning effect is not good. In addition, the brush needs to move up and down reciprocatingly for many times to clean the dirt on the wire rope, and the cleaning efficiency is low.

为此,我们提出了一种钢丝绳自动清洗养护装置。Therefore, we propose an automatic cleaning and maintenance device for wire ropes.

发明内容Summary of the invention

针对上述情况,为克服现有技术中清理钢丝绳效率过低的缺陷,本发明提供一种钢丝绳自动清洗养护装置。In view of the above situation, in order to overcome the defect of low efficiency of cleaning wire rope in the prior art, the present invention provides an automatic cleaning and maintenance device for wire rope.

本发明采取的技术方案如下:The technical solution adopted by the present invention is as follows:

本发明一种钢丝绳自动清洗养护装置,包括待清洗钢丝绳、配重壳体、重力驱动组件和清扫组件,所述配重壳体顶部中心处开设有穿绳孔,所述配重壳体底部开设有安装孔,所述清扫组件通过拼接安装在安装孔内,所述重力驱动组件设于配重壳体内部,且与清扫组件连接,所述待清洗钢丝绳依次穿过穿绳孔、重力驱动组件和清扫组件,所述重力驱动组件在待清洗钢丝绳上移动工作,重力驱动组件带动清扫组件工作,清扫组件对待清洗钢丝绳进行清洗,所述配重壳体左右两侧还开设有操作口,所述操作口处卡接有密封盖,所述重力驱动组件与密封盖连接,所述配重壳体底部连通有进水管,所述配重壳体顶部固定设有挂绳杆,所述配重壳体由两组结构相同的半壳体组成。The present invention discloses an automatic cleaning and maintenance device for a wire rope, comprising a wire rope to be cleaned, a counterweight shell, a gravity-driven assembly and a cleaning assembly, wherein a rope threading hole is provided at the center of the top of the counterweight shell, a mounting hole is provided at the bottom of the counterweight shell, and the cleaning assembly is installed in the mounting hole by splicing, the gravity-driven assembly is arranged inside the counterweight shell and is connected with the cleaning assembly, the wire rope to be cleaned passes through the rope threading hole, the gravity-driven assembly and the cleaning assembly in sequence, the gravity-driven assembly moves and works on the wire rope to be cleaned, the gravity-driven assembly drives the cleaning assembly to work, and the cleaning assembly cleans the wire rope to be cleaned, the left and right sides of the counterweight shell are also provided with operating ports, a sealing cover is clamped at the operating port, the gravity-driven assembly is connected to the sealing cover, the bottom of the counterweight shell is connected with a water inlet pipe, a rope hanging rod is fixedly provided on the top of the counterweight shell, and the counterweight shell is composed of two groups of semi-shells with the same structure.

进一步地,所述重力驱动组件包括从动轮、安装架、螺丝杆、旋转轴、蜗杆和蜗轮,所述螺丝杆螺纹连接于密封盖上,且经过操作口水平伸入配重壳体内,所述安装架通过轴承转动设于螺丝杆位于配重壳体的一端,且位于待清洗钢丝绳左右两侧,所述安装架呈U型,所述安装架两侧壁之间通过轴承转动贯穿设有传动轴,所述从动轮固定套接于传动轴上,且与待清洗钢丝绳紧密接触,所述蜗杆固定设于其中一组传动轴的两端,所述旋转轴通过轴承转动设于配重壳体内部顶壁和底壁之间,所述蜗轮固定设于旋转轴上,且与蜗杆啮合,所述重力驱动组件还包括齿轮一,所述齿轮一清扫组件连接。Furthermore, the gravity drive assembly includes a driven wheel, a mounting frame, a screw rod, a rotating shaft, a worm and a worm wheel. The screw rod is threadedly connected to the sealing cover and extends horizontally into the counterweight shell through the operating port. The mounting frame is rotatably arranged on the screw rod through a bearing and is located at one end of the counterweight shell, and is located on the left and right sides of the wire rope to be cleaned. The mounting frame is U-shaped, and a transmission shaft is rotatably provided between the two side walls of the mounting frame through a bearing. The driven wheel is fixedly sleeved on the transmission shaft and is in close contact with the wire rope to be cleaned. The worm is fixedly arranged at both ends of one group of transmission shafts, and the rotating shaft is rotatably arranged between the top wall and the bottom wall inside the counterweight shell through a bearing. The worm wheel is fixedly arranged on the rotating shaft and meshes with the worm. The gravity drive assembly also includes gear one, and the gear one is connected to the cleaning assembly.

进一步地,所述清扫组件包括旋转筒、清扫筒和毛刷,所述旋转筒转动贯穿安装孔,所述旋转筒外部固定套接有两组辅助旋转盘,两组所述辅助旋转盘分别与配重壳体底部和内侧底壁滚动接触,所述清扫筒的圆周内壁上开设有限位滑槽,所述清扫筒的滑动滑动设于旋转筒内,所述清扫筒的外部固定设有滑动块,所述滑动块滑动设于限位滑槽内,所述清扫组件包括齿轮二,所述齿轮二固定设于旋转筒外部,所述齿轮二与齿轮一啮合,所述毛刷固定设于清扫筒底端开口的环形内壁上,所述毛刷与待清洗钢丝绳紧密接触。Furthermore, the cleaning component includes a rotating cylinder, a cleaning cylinder and a brush. The rotating cylinder rotates and passes through the mounting hole. Two groups of auxiliary rotating disks are fixedly sleeved on the outside of the rotating cylinder. The two groups of auxiliary rotating disks are in rolling contact with the bottom and the inner bottom wall of the counterweight shell respectively. A limited sliding groove is provided on the circumferential inner wall of the cleaning cylinder. The sliding of the cleaning cylinder is slidably arranged in the rotating cylinder. A sliding block is fixedly arranged on the outside of the cleaning cylinder. The sliding block is slidably arranged in the limiting sliding groove. The cleaning component includes gear 2, which is fixedly arranged on the outside of the rotating cylinder. The gear 2 is meshed with gear 1. The brush is fixedly arranged on the annular inner wall of the bottom end opening of the cleaning cylinder, and the brush is in close contact with the wire rope to be cleaned.

进一步地,所述清扫组件还包括固定筒,所述固定筒顶部固定设有支撑杆,所述支撑杆与配重壳体内部顶壁固接,所述支撑杆位于待清洗钢丝绳前后两侧,所述清扫筒滑动套接于固定筒上,所述清扫筒的圆周内壁上开设有波浪形导向槽,所述固定筒的外壁上固定设有与波浪形导向槽滑动卡接的固定块。Furthermore, the cleaning assembly also includes a fixed cylinder, a support rod is fixedly provided on the top of the fixed cylinder, the support rod is fixedly connected to the top wall inside the counterweight shell, the support rod is located on the front and rear sides of the steel wire rope to be cleaned, the cleaning cylinder is slidably sleeved on the fixed cylinder, a wavy guide groove is opened on the circumferential inner wall of the cleaning cylinder, and a fixed block is fixedly provided on the outer wall of the fixed cylinder and is slidably engaged with the wavy guide groove.

进一步地,所述密封盖包括弧形板、上卡板、下卡板和封堵块,所述上卡板固定设于弧形板顶部,且与配重壳体顶部卡接,所述下卡板固定设于弧形板底部,且与配重壳体底部卡接,所述弧形板与配重壳体外部贴合,所述封堵块固定设于弧形板上,且封堵操作口;所述螺丝杆螺纹贯穿弧形板和封堵块。Furthermore, the sealing cover includes an arc plate, an upper clamping plate, a lower clamping plate and a sealing block, the upper clamping plate is fixedly arranged on the top of the arc plate and is clamped with the top of the counterweight shell, the lower clamping plate is fixedly arranged on the bottom of the arc plate and is clamped with the bottom of the counterweight shell, the arc plate is fitted with the outside of the counterweight shell, the sealing block is fixedly arranged on the arc plate and blocks the operating port; the screw rod thread passes through the arc plate and the sealing block.

进一步地,所述旋转筒由两组结构相同的半筒体一组成,所述清扫筒由两组结构相同的半筒体二组成,所述固定筒由两组结构相同的半筒体三组成,两组所述半筒体一相对的面上分别设有卡接配合的卡块和卡槽,两组所述半筒体二相对的面上分别设有卡接配合的卡块和卡槽,两组所述半筒体三相对的面上分别设有卡接配合的卡块和卡槽。Furthermore, the rotating cylinder is composed of two groups of semi-cylinder bodies one with the same structure, the cleaning cylinder is composed of two groups of semi-cylinder bodies two with the same structure, and the fixed cylinder is composed of two groups of semi-cylinder bodies three with the same structure. The opposite surfaces of the two groups of semi-cylinder bodies one are respectively provided with snap-fitting blocks and slots, the opposite surfaces of the two groups of semi-cylinder bodies two are respectively provided with snap-fitting blocks and slots, and the opposite surfaces of the two groups of semi-cylinder bodies three are respectively provided with snap-fitting blocks and slots.

进一步地,所述辅助旋转盘由两组结构相同的半圆盘组成,两组所述半圆盘相对的面上分别设有卡接配合的卡块和卡槽;所述齿轮二由两组结构相同的半齿轮组成,两组所述半齿轮相对的面上分别设有卡接配合的卡块和卡槽,两组所述半壳体相对的面上分别设有卡接配合的卡块和卡槽。Furthermore, the auxiliary rotating disk is composed of two groups of semi-circular disks with the same structure, and the opposite surfaces of the two groups of semi-circular disks are respectively provided with snap-fitting blocks and slots; the gear 2 is composed of two groups of half gears with the same structure, and the opposite surfaces of the two groups of half gears are respectively provided with snap-fitting blocks and slots, and the opposite surfaces of the two groups of half shells are respectively provided with snap-fitting blocks and slots.

进一步地,所述穿绳孔、安装孔由两组结构相同的半圆口围成,所述安装孔的两组半圆口内固定设有擦拭绵,所述擦拭绵与待清洗钢丝绳接触;所述操作口由两组结构相同的半操作口围成。Furthermore, the rope threading hole and the mounting hole are surrounded by two groups of semicircular openings with the same structure, and wiping sponges are fixed in the two groups of semicircular openings of the mounting hole, and the wiping sponges are in contact with the steel wire rope to be cleaned; the operating port is surrounded by two groups of semi-operating ports with the same structure.

进一步地,两组所述半壳体顶部和底部的左右两侧均固定设有连接块,且所述半壳体上相邻的两组连接块互相贴合,所述连接块上贯穿设有插口,所述上卡板和下卡板上均固定设有两组插杆,所述插杆分别与两组所述半壳体上的连接块上的插口滑动插接,所述连接块上贯穿设有锁紧螺丝,所述插杆上开设有螺纹孔,所述锁紧螺丝底端与螺纹孔螺纹连接。Furthermore, connecting blocks are fixed on the left and right sides of the top and bottom of the two groups of half shells, and the two adjacent groups of connecting blocks on the half shells fit together, the connecting blocks are penetrated by a socket, and the upper card plate and the lower card plate are fixed with two groups of plug rods, the plug rods are slidably connected with the sockets on the connecting blocks on the two groups of half shells respectively, the connecting blocks are penetrated by a locking screw, the plug rod is opened with a threaded hole, and the bottom end of the locking screw is threadedly connected to the threaded hole.

采用上述结构本发明取得的有益效果如下:The beneficial effects achieved by the present invention using the above structure are as follows:

1、本发明通过设置的重力驱动组件与待清洗钢丝绳的配合,利用两组从动轮卡紧在待清洗钢丝绳两侧,当配重壳体下移时,从动轮在待清洗钢丝绳上滚动,进而带动传动轴转动,传动轴带动蜗杆转动,蜗杆带动蜗轮转动,进而带动旋转轴转动,旋转轴带动齿轮一转动,齿轮一与清扫组件连接,并带动清扫组件工作,利用配重壳体的重力,带动从动轮转动,进而通过重力驱动组件带动清扫组件工作,对待清洗钢丝绳进行清洗。本装置在配重壳体向下移动的同时,增加了毛刷对待清洗钢丝绳旋转清洗的功能,同时又增加了毛刷对在小范围内对待清洗钢丝绳进行上下往复清洗的功能,不需要整个清洗养护装置上下来回多次移动,增加清洗效果又增加了清洗效率。1. The present invention cooperates with the steel wire rope to be cleaned by setting a gravity drive component, and uses two sets of driven wheels to clamp on both sides of the steel wire rope to be cleaned. When the counterweight housing moves down, the driven wheel rolls on the steel wire rope to be cleaned, thereby driving the transmission shaft to rotate, the transmission shaft drives the worm to rotate, the worm drives the worm wheel to rotate, and then drives the rotating shaft to rotate, the rotating shaft drives gear one to rotate, gear one is connected to the cleaning component, and drives the cleaning component to work, and uses the gravity of the counterweight housing to drive the driven wheel to rotate, and then drives the cleaning component to work through the gravity drive component to clean the steel wire rope to be cleaned. When the counterweight housing moves downward, the device adds the function of the brush to rotate and clean the steel wire rope to be cleaned, and at the same time adds the function of the brush to reciprocate up and down to clean the steel wire rope to be cleaned in a small range, so that the entire cleaning and maintenance device does not need to move up and down many times, which increases the cleaning effect and the cleaning efficiency.

2、本发明通过设置的清扫组件与重力驱动组件的配合,当重力驱动组件沿着待清洗钢丝绳下移工作时,此时齿轮一转动,进而带动齿轮二转动,进而带动旋转筒转动,进而带动清扫筒转动,进而使毛刷对待清洗钢丝绳进行上下清扫的同时,还围绕待清洗钢丝绳进行转动清扫,增加的旋转清扫的动作,使本装置的清洗效果更佳,实现了多维度清洗的功能。2. The present invention cooperates with the cleaning component and the gravity drive component. When the gravity drive component moves down along the steel wire rope to be cleaned, gear one rotates, which in turn drives gear two to rotate, which in turn drives the rotating drum to rotate, and then drives the cleaning drum to rotate, so that the brush cleans the steel wire rope to be cleaned up and down while also rotating and cleaning around the steel wire rope to be cleaned. The added rotating cleaning action makes the cleaning effect of the device better and realizes the function of multi-dimensional cleaning.

3、本发明通过固定筒与清扫筒的圆周内壁上的波浪形导向槽滑动配合,实现清扫筒的上下往复移动,当清扫筒旋转时,由于固定筒的存在,且旋转筒内壁上的波浪形导向槽与固定筒外壁上的固定块滑动配合,所以当清扫筒随着旋转筒转动时,在固定块与波浪形导向槽的滑动配合下,清扫筒会上下往复波动,进而带动毛刷上下往复波动,从而实现在毛刷围绕待清洗钢丝绳进行转动清扫时,又增加了上下往复清扫的动作的目的,进一步地提高了本装置的清洗效果,实现了多维度清洗的功能,不需要整个清洗养护装置上下来回多次移动,增加清洗效果又提高了清洗效率。3. The present invention realizes the up and down reciprocating movement of the cleaning cylinder by sliding cooperation between the fixed cylinder and the wavy guide groove on the circumferential inner wall of the cleaning cylinder. When the cleaning cylinder rotates, due to the existence of the fixed cylinder and the sliding cooperation between the wavy guide groove on the inner wall of the rotating cylinder and the fixed block on the outer wall of the fixed cylinder, when the cleaning cylinder rotates with the rotating cylinder, under the sliding cooperation between the fixed block and the wavy guide groove, the cleaning cylinder will fluctuate up and down, thereby driving the brush to fluctuate up and down, thereby achieving the purpose of increasing the up and down reciprocating cleaning action when the brush rotates around the wire rope to be cleaned, further improving the cleaning effect of the device, realizing the function of multi-dimensional cleaning, and eliminating the need for the entire cleaning and maintenance device to move up and down multiple times, thereby increasing the cleaning effect and improving the cleaning efficiency.

4、本发明通过将配重壳体、旋转筒、清扫筒、辅助旋转盘、固定筒、齿轮二设计成能够拼接的结构,可以方便的将装置安装在水闸上的待清洗钢丝绳上,并通过与密封盖的配合,在密封盖将操作口堵住的时候,还能将两组半壳体固定一起,进而将旋转筒、清扫筒、固定筒、辅助旋转盘、齿轮二紧密的拼接一起,增加了拼装后稳定性。4. The present invention designs the counterweight shell, rotating cylinder, cleaning cylinder, auxiliary rotating disk, fixed cylinder, and gear 2 into a structure that can be spliced, so the device can be easily installed on the steel wire rope to be cleaned on the sluice. By cooperating with the sealing cover, when the sealing cover blocks the operating port, the two sets of half shells can be fixed together, and then the rotating cylinder, cleaning cylinder, fixed cylinder, auxiliary rotating disk, and gear 2 are tightly spliced together, thereby increasing the stability after assembly.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

图1为本发明拼装后的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the present invention after assembly;

图2为本发明另一视角的拼装后的立体结构示意图;FIG2 is a schematic diagram of the assembled three-dimensional structure of the present invention from another viewing angle;

图3为本发明配重壳体的内部结构图;FIG3 is a diagram showing the internal structure of a counterweight housing according to the present invention;

图4为本发明配重壳体的内部结构图;FIG4 is a diagram showing the internal structure of the counterweight housing of the present invention;

图5为本发明重力驱动组件的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the gravity drive assembly of the present invention;

图6为本发明重力驱动组件另一视角的立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the gravity drive assembly of the present invention from another perspective;

图7为本发明拼装后的俯视图;FIG7 is a top view of the present invention after assembly;

图8为图7的A-A处剖面示意图;Fig. 8 is a schematic cross-sectional view of the section A-A of Fig. 7;

图9为本发明去掉密封盖后另一视角的立体结构示意图;FIG9 is a schematic diagram of the three-dimensional structure of the present invention from another viewing angle after the sealing cover is removed;

图10为本发明去掉密封盖后另一视角的立体结构示意图;FIG10 is a schematic diagram of the three-dimensional structure of the present invention from another perspective after removing the sealing cover;

图11为本发明密封盖的立体结构示意图;FIG11 is a schematic diagram of the three-dimensional structure of the sealing cover of the present invention;

图12为本发明密封盖另一视角的立体结构示意图;FIG12 is a schematic diagram of the three-dimensional structure of the sealing cover of the present invention from another perspective;

图13为本发明清扫筒的立体结构示意图;FIG13 is a schematic diagram of the three-dimensional structure of the cleaning cylinder of the present invention;

图14为本发明图3的A处放大图。FIG. 14 is an enlarged view of point A in FIG. 3 of the present invention.

其中,1、待清洗钢丝绳,2、配重壳体,3、重力驱动组件,4、清扫组件,5、穿绳孔,6、安装孔,7、操作口,8、密封盖,9、进水管,10、挂绳杆,11、卡块,31、从动轮,32、安装架,33、旋转轴,34、蜗杆,35、蜗轮,36、传动轴,37、齿轮一,38、螺丝杆,41、旋转筒,42、清扫筒,43、毛刷,44、辅助旋转盘,45、限位滑槽,46、滑动块,47、齿轮二,48、固定筒,49、支撑杆,410、波浪形导向槽,411、固定块,81、弧形板,82、上卡板,83、下卡板,84、封堵块,41-1、半筒体一,42-1、半筒体二,48-1、半筒体三,2-1、半壳体,47-1、半齿轮,44-1、半圆盘,85、连接块,86、插杆,87、锁紧螺丝,88、螺纹孔。Among them, 1. Wire rope to be cleaned, 2. Counterweight shell, 3. Gravity drive assembly, 4. Cleaning assembly, 5. Rope threading hole, 6. Mounting hole, 7. Operation port, 8. Sealing cover, 9. Water inlet pipe, 10. Rope hanging rod, 11. Block, 31. Driven wheel, 32. Mounting frame, 33. Rotating shaft, 34. Worm, 35. Worm wheel, 36. Transmission shaft, 37. Gear 1, 38. Screw rod, 41. Rotating cylinder, 42. Cleaning cylinder, 43. Brush, 44. Auxiliary rotating disk, 45. Limiting slide groove, 46, sliding block, 47, gear two, 48, fixed cylinder, 49, support rod, 410, wave-shaped guide groove, 411, fixed block, 81, arc plate, 82, upper clamping plate, 83, lower clamping plate, 84, blocking block, 41-1, half cylinder one, 42-1, half cylinder two, 48-1, half cylinder three, 2-1, half shell, 47-1, half gear, 44-1, semi-disc, 85, connecting block, 86, plug rod, 87, locking screw, 88, threaded hole.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

如图1-图14所示,本发明一种钢丝绳自动清洗养护装置,包括待清洗钢丝绳1、配重壳体2、重力驱动组件3和清扫组件4,所述配重壳体2顶部中心处开设有穿绳孔5,所述配重壳体2底部开设有安装孔6,所述清扫组件4通过拼接安装在安装孔6内,所述重力驱动组件3设于配重壳体2内部,且与清扫组件4连接,所述待清洗钢丝绳1依次穿过穿绳孔5、重力驱动组件3和清扫组件4,所述重力驱动组件3在待清洗钢丝绳1上移动工作,重力驱动组件3带动清扫组件4工作,清扫组件4对待清洗钢丝绳1进行清洗,所述配重壳体2左右两侧还开设有操作口7,所述操作口7处卡接有密封盖8,所述重力驱动组件3与密封盖8连接,所述配重壳体2底部连通有进水管9,所述配重壳体2顶部固定设有挂绳杆10,所述配重壳体2由两组结构相同的半壳体21组成。As shown in Fig. 1 to Fig. 14, an automatic cleaning and maintenance device for a steel wire rope of the present invention comprises a steel wire rope to be cleaned 1, a counterweight housing 2, a gravity drive component 3 and a cleaning component 4, a rope threading hole 5 is provided at the center of the top of the counterweight housing 2, a mounting hole 6 is provided at the bottom of the counterweight housing 2, the cleaning component 4 is installed in the mounting hole 6 by splicing, the gravity drive component 3 is arranged inside the counterweight housing 2 and is connected to the cleaning component 4, the steel wire rope to be cleaned 1 passes through the rope threading hole 5, the gravity drive component 3 and the cleaning component 4 in sequence, Part 4, the gravity drive component 3 moves and works on the steel wire rope 1 to be cleaned, the gravity drive component 3 drives the cleaning component 4 to work, and the cleaning component 4 cleans the steel wire rope 1 to be cleaned. The left and right sides of the counterweight shell 2 are also provided with operation ports 7, and the operation ports 7 are clamped with sealing covers 8. The gravity drive component 3 is connected to the sealing covers 8. The bottom of the counterweight shell 2 is connected to a water inlet pipe 9, and the top of the counterweight shell 2 is fixedly provided with a rope hanging rod 10. The counterweight shell 2 is composed of two groups of semi-shells 21 with the same structure.

如图1-图14所示,所述重力驱动组件3包括从动轮31、安装架32、螺丝杆38、旋转轴33、蜗杆34和蜗轮35,所述螺丝杆38螺纹连接于密封盖8上,且经过操作口7水平伸入配重壳体2内,所述安装架32通过轴承转动设于螺丝杆38位于配重壳体2的一端,且位于待清洗钢丝绳1左右两侧,所述安装架32呈U型,所述安装架32两侧壁之间通过轴承转动贯穿设有传动轴36,所述从动轮31固定套接于传动轴36上,且与待清洗钢丝绳1紧密接触,所述蜗杆34固定设于其中一组传动轴36的两端,所述旋转轴33通过轴承转动设于配重壳体2内部顶壁和底壁之间,所述蜗轮35固定设于旋转轴33上,且与蜗杆34啮合,所述重力驱动组件3还包括齿轮一37,所述齿轮一37清扫组件4连接。As shown in Figures 1 to 14, the gravity drive component 3 includes a driven wheel 31, a mounting frame 32, a screw rod 38, a rotating shaft 33, a worm 34 and a worm wheel 35. The screw rod 38 is threadedly connected to the sealing cover 8 and extends horizontally into the counterweight housing 2 through the operation port 7. The mounting frame 32 is rotatably arranged on the screw rod 38 through a bearing at one end of the counterweight housing 2 and is located on the left and right sides of the steel wire rope 1 to be cleaned. The mounting frame 32 is U-shaped, and a transmission shaft 36 is rotatably provided between the two side walls of the mounting frame 32 through a bearing. The driven wheel 31 is fixedly sleeved on the transmission shaft 36 and is in close contact with the steel wire rope 1 to be cleaned. The worm 34 is fixedly arranged at both ends of one group of transmission shafts 36. The rotating shaft 33 is rotatably arranged between the top wall and the bottom wall inside the counterweight housing 2 through a bearing. The worm wheel 35 is fixedly arranged on the rotating shaft 33 and meshes with the worm 34. The gravity drive component 3 also includes a gear 37, and the gear 37 is connected to the cleaning component 4.

通过设置的重力驱动组件3与待清洗钢丝绳1的配合,利用两组从动轮31卡紧在待清洗钢丝绳1两侧,当配重壳体2下移时,从动轮31在待清洗钢丝绳1上滚动,进而带动传动轴36转动,传动轴36带动蜗杆34转动,蜗杆34带动蜗轮35转动,进而带动旋转轴33转动,旋转轴33带动齿轮一37转动,齿轮一37与清扫组件4连接,并带动清扫组件4工作,利用配重壳体2的重力,带动从动轮31转动,进而通过重力驱动组件3带动清扫组件4工作,对待清洗钢丝绳1进行清洗。By cooperating with the set gravity drive component 3 and the steel wire rope 1 to be cleaned, two sets of driven wheels 31 are clamped on both sides of the steel wire rope 1 to be cleaned. When the counterweight shell 2 moves down, the driven wheel 31 rolls on the steel wire rope 1 to be cleaned, thereby driving the transmission shaft 36 to rotate, the transmission shaft 36 drives the worm 34 to rotate, the worm 34 drives the worm wheel 35 to rotate, and then drives the rotating shaft 33 to rotate, the rotating shaft 33 drives the gear 1 37 to rotate, the gear 1 37 is connected to the cleaning component 4 and drives the cleaning component 4 to work, and utilizes the gravity of the counterweight shell 2 to drive the driven wheel 31 to rotate, and then drives the cleaning component 4 to work through the gravity drive component 3 to clean the steel wire rope 1 to be cleaned.

如图1-图14所示,所述清扫组件4包括旋转筒41、清扫筒42和毛刷43,所述旋转筒41转动贯穿安装孔6,所述旋转筒41外部固定套接有两组辅助旋转盘44,两组所述辅助旋转盘44分别与配重壳体2底部和内侧底壁滚动接触,为了使辅助旋转盘能够更好的转动,在辅助旋转盘上设有滚珠,滚珠与配重壳体2底部和内侧底壁滚动接触,所述清扫筒42的圆周内壁上开设有限位滑槽45,所述清扫筒42的滑动滑动设于旋转筒41内,所述清扫筒42的外部固定设有滑动块46,所述滑动块46滑动设于限位滑槽45内,所述清扫组件4包括齿轮二47,所述齿轮二47固定设于旋转筒41外部,所述齿轮二47与齿轮一37啮合,所述毛刷43固定设于清扫筒42底端开口的环形内壁上,所述毛刷43与待清洗钢丝绳1紧密接触。As shown in Figures 1 to 14, the cleaning assembly 4 includes a rotating cylinder 41, a cleaning cylinder 42 and a brush 43. The rotating cylinder 41 rotates through the mounting hole 6. Two sets of auxiliary rotating disks 44 are fixedly sleeved on the outside of the rotating cylinder 41. The two sets of auxiliary rotating disks 44 are in rolling contact with the bottom and the inner bottom wall of the counterweight shell 2 respectively. In order to make the auxiliary rotating disks rotate better, balls are provided on the auxiliary rotating disks. The balls are in rolling contact with the bottom and the inner bottom wall of the counterweight shell 2. The circumference of the cleaning cylinder 42 A limiting slide groove 45 is provided on the wall, the cleaning cylinder 42 is slidably arranged in the rotating cylinder 41, a sliding block 46 is fixedly arranged on the outside of the cleaning cylinder 42, and the sliding block 46 is slidably arranged in the limiting slide groove 45, the cleaning component 4 includes a gear 2 47, the gear 2 47 is fixedly arranged on the outside of the rotating cylinder 41, the gear 2 47 is meshed with the gear 1 37, the brush 43 is fixedly arranged on the annular inner wall of the bottom opening of the cleaning cylinder 42, and the brush 43 is in close contact with the wire rope 1 to be cleaned.

通过设置的清扫组件4与重力驱动组件3的配合,当重力驱动组件3沿着待清洗钢丝绳1下移工作时,此时齿轮一37转动,进而带动齿轮二47转动,进而带动旋转筒41转动,进而带动清扫筒42转动,进而使毛刷43对待清洗钢丝绳1进行上下清扫的同时,还围绕待清洗钢丝绳1进行转动清扫,增加的旋转清扫的动作,使本装置的清洗效果更佳。By cooperating with the cleaning component 4 and the gravity drive component 3, when the gravity drive component 3 moves downward along the steel wire rope 1 to be cleaned, the gear 1 37 rotates, thereby driving the gear 2 47 to rotate, thereby driving the rotating cylinder 41 to rotate, thereby driving the cleaning cylinder 42 to rotate, so that the brush 43 cleans the steel wire rope 1 to be cleaned up and down, and also rotates around the steel wire rope 1 to be cleaned to clean. The added rotational cleaning action makes the cleaning effect of the device better.

如图1-图14所示,所述清扫组件4还包括固定筒48,所述固定筒48顶部固定设有支撑杆49,所述支撑杆49与配重壳体2内部顶壁固接,所述支撑杆49位于待清洗钢丝绳1前后两侧,所述清扫筒42滑动套接于固定筒48上,所述清扫筒42的圆周内壁上开设有波浪形导向槽410,所述固定筒48的外壁上固定设有与波浪形导向槽410滑动卡接的固定块411。As shown in Figures 1 to 14, the cleaning assembly 4 also includes a fixed cylinder 48, a support rod 49 is fixedly provided on the top of the fixed cylinder 48, the support rod 49 is fixedly connected to the inner top wall of the counterweight shell 2, and the support rod 49 is located on the front and rear sides of the wire rope 1 to be cleaned. The cleaning cylinder 42 is slidably sleeved on the fixed cylinder 48, and a wavy guide groove 410 is opened on the circumferential inner wall of the cleaning cylinder 42. A fixed block 411 that is slidably engaged with the wavy guide groove 410 is fixed on the outer wall of the fixed cylinder 48.

通过固定筒48与清扫筒42的圆周内壁上的波浪形导向槽410滑动配合,实现清扫筒42的上下往复移动,当清扫筒42旋转时,由于固定筒48的存在,且旋转筒41内壁上的波浪形导向槽410与固定筒48外壁上的固定块411滑动配合,所以当清扫筒42随着旋转筒41转动时,在固定块411与波浪形导向槽410的滑动配合下,清扫筒42会上下往复波动,进而带动毛刷43上下往复波动,从而实现在毛刷43围绕待清洗钢丝绳1进行转动清扫时,又增加了上下往复清扫的动作的目的,进一步地提高了本装置的清洗效果;本装置在配重壳体2向下移动的同时,增加了毛刷43对待清洗钢丝绳1旋转清洗的功能,同时又增加了毛刷43对在小范围内对待清洗钢丝绳1进行上下往复清洗的功能,不需要整个清洗养护装置上下来回多次移动,增加清洗效果又增加了清洗效率。The fixing cylinder 48 and the wavy guide groove 410 on the circumferential inner wall of the cleaning cylinder 42 are slidably matched to realize the up and down reciprocating movement of the cleaning cylinder 42. When the cleaning cylinder 42 rotates, due to the existence of the fixing cylinder 48 and the wavy guide groove 410 on the inner wall of the rotating cylinder 41 and the slidable match of the fixing block 411 on the outer wall of the fixing cylinder 48, when the cleaning cylinder 42 rotates with the rotating cylinder 41, under the slidable match of the fixing block 411 and the wavy guide groove 410, the cleaning cylinder 42 will reciprocate up and down, thereby driving the brush 43 to move upward. The brush 43 reciprocates up and down to clean the wire rope 1 to be cleaned, thereby achieving the purpose of increasing the up and down reciprocating cleaning action when the brush 43 rotates around the wire rope 1 to be cleaned, and further improving the cleaning effect of the device; when the counterweight shell 2 moves downward, the device increases the function of the brush 43 rotating to clean the wire rope 1 to be cleaned, and at the same time increases the function of the brush 43 to reciprocate up and down to clean the wire rope 1 to be cleaned in a small range, and there is no need for the entire cleaning and maintenance device to move up and down many times, thereby increasing the cleaning effect and the cleaning efficiency.

如图1-图14所示,所述密封盖8包括弧形板81、上卡板82、下卡板83和封堵块84,所述上卡板82固定设于弧形板81顶部,且与配重壳体2顶部卡接,所述下卡板83固定设于弧形板81底部,且与配重壳体2底部卡接,所述弧形板81与配重壳体2外部贴合,所述封堵块84固定设于弧形板81上,且封堵操作口7;所述螺丝杆38螺纹贯穿弧形板81和封堵块84。As shown in Figures 1 to 14, the sealing cover 8 includes an arc plate 81, an upper clamping plate 82, a lower clamping plate 83 and a blocking block 84. The upper clamping plate 82 is fixed at the top of the arc plate 81 and is clamped with the top of the counterweight shell 2. The lower clamping plate 83 is fixed at the bottom of the arc plate 81 and is clamped with the bottom of the counterweight shell 2. The arc plate 81 is fitted with the outside of the counterweight shell 2. The blocking block 84 is fixed on the arc plate 81 and blocks the operating port 7; the screw rod 38 threadably passes through the arc plate 81 and the blocking block 84.

通过设置的密封盖8能够将操作口7堵住,同时带动螺丝杆38安装在密封盖8上,能够将螺丝杆38、安装架32、从动轮31、传动轴36和蜗杆34分别从左右两侧的操作口7进入配重壳体2内,实现从动轮31与待清洗钢丝绳1的卡紧,以及蜗杆34与蜗轮35的啮合。The sealing cover 8 is provided to block the operating port 7, and at the same time, the screw rod 38 is driven to be installed on the sealing cover 8, so that the screw rod 38, the mounting frame 32, the driven wheel 31, the transmission shaft 36 and the worm 34 can enter the counterweight housing 2 from the operating ports 7 on the left and right sides respectively, so as to realize the clamping of the driven wheel 31 and the wire rope 1 to be cleaned, and the meshing of the worm 34 and the worm wheel 35.

如图1-图14所示,所述旋转筒41由两组结构相同的半筒体一41-1组成,所述清扫筒42由两组结构相同的半筒体二42-1组成,所述固定筒48由两组结构相同的半筒体三48-1组成,两组所述半筒体一41-1相对的面上分别设有卡接配合的卡块11和卡槽,两组所述半筒体二42-1相对的面上分别设有卡接配合的卡块11和卡槽,两组所述半筒体三48-1相对的面上分别设有卡接配合的卡块11和卡槽。As shown in Figures 1 to 14, the rotating cylinder 41 is composed of two groups of semi-cylinder bodies 41-1 with the same structure, the cleaning cylinder 42 is composed of two groups of semi-cylinder bodies 42-1 with the same structure, and the fixed cylinder 48 is composed of two groups of semi-cylinder bodies 48-1 with the same structure. The opposite surfaces of the two groups of semi-cylinder bodies 41-1 are respectively provided with snap-fitting blocks 11 and snap-fitting grooves, the opposite surfaces of the two groups of semi-cylinder bodies 42-1 are respectively provided with snap-fitting blocks 11 and snap-fitting grooves, and the opposite surfaces of the two groups of semi-cylinder bodies 48-1 are respectively provided with snap-fitting blocks 11 and snap-fitting grooves.

如图1-图14所示,所述辅助旋转盘44由两组结构相同的半圆盘44-1组成,两组所述半圆盘44-1相对的面上分别设有卡接配合的卡块11和卡槽;所述齿轮二47由两组结构相同的半齿轮47-1组成,两组所述半齿轮47-1相对的面上分别设有卡接配合的卡块11和卡槽,两组所述半壳体21相对的面上分别设有卡接配合的卡块11和卡槽。As shown in Figures 1 to 14, the auxiliary rotating disk 44 is composed of two groups of semi-circular disks 44-1 with the same structure, and the opposite surfaces of the two groups of semi-circular disks 44-1 are respectively provided with snap-fitting blocks 11 and slots; the gear 2 47 is composed of two groups of half gears 47-1 with the same structure, and the opposite surfaces of the two groups of half gears 47-1 are respectively provided with snap-fitting blocks 11 and slots, and the opposite surfaces of the two groups of half shells 21 are respectively provided with snap-fitting blocks 11 and slots.

通过卡块11与卡槽的卡接配合,能够防止两组半筒体一41-1、两组半筒体二42-1、两组半筒体三48-1、两组半圆盘44-1、两组半齿轮47-1、两组半壳体21在贴合拼接后,上下发生位移,增加稳定性,而且通过卡块11与卡槽的卡接配合,能够准确进行卡接定位,使拼接工作根据高效。The engagement of the clamping block 11 with the clamping slot can prevent the two groups of half cylinders 1 41-1, two groups of half cylinders 2 42-1, two groups of half cylinders 3 48-1, two groups of semi-disks 44-1, two groups of half gears 47-1, and two groups of half shells 21 from shifting up and down after being fitted and spliced, thereby increasing stability. Furthermore, the engagement of the clamping block 11 with the clamping slot can accurately perform the engagement and positioning, thereby making the splicing work efficient.

如图1-图14所示,所述穿绳孔5、安装孔6由两组结构相同的半圆口围成,所述安装孔6的两组半圆口内固定设有擦拭绵,所述擦拭绵与待清洗钢丝绳1接触;所述操作口7由两组结构相同的半操作口7围成。As shown in Figures 1 to 14, the rope threading hole 5 and the mounting hole 6 are surrounded by two groups of semicircular openings with the same structure. Wiping sponges are fixed in the two groups of semicircular openings of the mounting hole 6, and the wiping sponges are in contact with the steel wire rope 1 to be cleaned; the operating port 7 is surrounded by two groups of semi-operating ports 7 with the same structure.

通过将配重壳体2、旋转筒41、清扫筒42、辅助旋转盘44、固定筒48、齿轮二47设计成能够拼接的结构,可以方便的将装置安装在水闸上的待清洗钢丝绳1上。By designing the counterweight housing 2, the rotating cylinder 41, the cleaning cylinder 42, the auxiliary rotating disk 44, the fixed cylinder 48, and the gear 2 47 into a structure that can be spliced, the device can be conveniently installed on the steel wire rope 1 to be cleaned on the sluice.

如图1-图14所示,两组所述半壳体21顶部和底部的左右两侧均固定设有连接块85,且所述半壳体21上相邻的两组连接块85互相贴合,所述连接块85上贯穿设有插口,所述上卡板82和下卡板83上均固定设有两组插杆86,所述插杆86分别与两组所述半壳体21上的连接块85上的插口滑动插接,所述连接块85上贯穿设有锁紧螺丝87,所述插杆86上开设有螺纹孔88,所述锁紧螺丝87底端与螺纹孔88螺纹连接,通过设置的连接块85与插杆86的插接固定配合,在密封盖8将操作口7堵住的时候,还能将两组半壳体21固定一起,进而将旋转筒41、清扫筒42、固定筒48、辅助旋转盘44、齿轮二47的紧密的拼接一起。As shown in Figures 1 to 14, connecting blocks 85 are fixed on the left and right sides of the top and bottom of the two groups of half shells 21, and the two adjacent groups of connecting blocks 85 on the half shells 21 fit together, and the connecting blocks 85 are penetrated by a socket, and the upper card plate 82 and the lower card plate 83 are fixed with two groups of plug rods 86, and the plug rods 86 are slidably plugged with the sockets on the connecting blocks 85 on the two groups of half shells 21, respectively, and locking screws 87 are penetrated by the connecting blocks 85, and threaded holes 88 are opened on the plug rods 86, and the bottom end of the locking screw 87 is threadedly connected to the threaded holes 88. Through the plug-in and fixed cooperation of the set connecting blocks 85 and the plug rods 86, when the sealing cover 8 blocks the operating port 7, the two groups of half shells 21 can also be fixed together, and then the rotating cylinder 41, the cleaning cylinder 42, the fixed cylinder 48, the auxiliary rotating disk 44, and the gear 2 47 are tightly spliced together.

具体使用时,首先,当需要对水闸上的钢丝绳进行清洗时,先将旋转筒41、清扫筒42、辅助旋转盘44以及齿轮二47的一半结构安装在半壳体21底端的安装孔6内,辅助旋转盘44与半壳体21底部和内壁滚动接触,同样操作,将另外一半的半壳体21内部安装上旋转筒41、清扫筒42、辅助旋转盘44以及齿轮二47的一半结构;When it is used specifically, first, when it is necessary to clean the wire rope on the sluice, first install the rotating cylinder 41, the cleaning cylinder 42, the auxiliary rotating disk 44 and the half structure of the gear 2 47 in the installation hole 6 at the bottom end of the half shell 21, and the auxiliary rotating disk 44 is in rolling contact with the bottom and inner wall of the half shell 21. Similarly, install the rotating cylinder 41, the cleaning cylinder 42, the auxiliary rotating disk 44 and the half structure of the gear 2 47 in the other half of the half shell 21;

然后,将两组半壳体21通过卡块11和卡槽进行卡合拼接,同时在拼接的时候,待清洗钢丝绳1被卡接在两组半筒体三48-1(也就是固定筒48)内,清扫筒42内的毛刷43接触包裹在待清洗钢丝绳1周围,固定筒48的活动范围在毛刷43的上侧,清扫筒42与固定筒48相对移动时,固定筒48不会对毛刷43造成运动干涉;Then, the two groups of half shells 21 are spliced together through the clamping block 11 and the clamping groove. At the same time, during the splicing, the steel wire rope 1 to be cleaned is clamped in the two groups of half cylinders 48-1 (that is, the fixed cylinder 48), and the brush 43 in the cleaning cylinder 42 is in contact with and wrapped around the steel wire rope 1 to be cleaned. The movable range of the fixed cylinder 48 is on the upper side of the brush 43. When the cleaning cylinder 42 and the fixed cylinder 48 move relative to each other, the fixed cylinder 48 will not cause motion interference to the brush 43.

拼接时,齿轮二47、辅助旋转盘44、旋转筒41、清扫筒42以及固定筒48通过各自上的卡块11和卡槽进行卡合拼接,同时穿绳孔5、安装孔6和操作口7也完成拼接;然后将密封盖8罩设在操作口7上,上卡板82和下卡板83分别卡接在配重壳体2的顶部和底部,弧形板81贴合配重壳体2侧壁,封堵块84将操作口7堵住,插杆86插入连接块85上的插口内,然后用螺丝将插杆86锁定在连接块85上,从而通过密封盖8将操作口7堵住,同时将两组半壳体21固定一起,进而将旋转筒41、清扫筒42、固定筒48、辅助旋转盘44、齿轮二47的紧密的拼接一起;During splicing, the gear 2 47, the auxiliary rotating disk 44, the rotating cylinder 41, the cleaning cylinder 42 and the fixed cylinder 48 are spliced together through the respective clamping blocks 11 and the clamping grooves, and the rope threading hole 5, the mounting hole 6 and the operating port 7 are also spliced; then the sealing cover 8 is set on the operating port 7, the upper clamping plate 82 and the lower clamping plate 83 are respectively clamped on the top and bottom of the counterweight shell 2, the arc plate 81 fits the side wall of the counterweight shell 2, the blocking block 84 blocks the operating port 7, the plug rod 86 is inserted into the socket on the connecting block 85, and then the plug rod 86 is locked on the connecting block 85 with a screw, so that the operating port 7 is blocked by the sealing cover 8, and the two groups of half shells 21 are fixed together at the same time, so as to tightly splice the rotating cylinder 41, the cleaning cylinder 42, the fixed cylinder 48, the auxiliary rotating disk 44 and the gear 2 47 together;

在安装密封盖8时,螺丝杆38、安装架32、从动轮31、传动轴36和蜗杆34分别从左右两侧的操作口7进入配重壳体2内,使左右两侧的从动轮31紧密卡接在待清洗钢丝绳1上,为了增加滚动摩擦力,从动轮31与待清洗钢丝绳1接触的卡接面表面覆盖一层橡胶垫,增加从动轮31与待清洗钢丝绳1紧密程度,同时,传动轴36两端的蜗杆34与蜗轮35啮合;When installing the sealing cover 8, the screw rod 38, the mounting frame 32, the driven wheel 31, the transmission shaft 36 and the worm 34 enter the counterweight housing 2 from the operation openings 7 on the left and right sides respectively, so that the driven wheels 31 on the left and right sides are tightly clamped on the steel wire rope 1 to be cleaned. In order to increase the rolling friction, the clamping surface of the driven wheel 31 in contact with the steel wire rope 1 to be cleaned is covered with a layer of rubber pads to increase the tightness between the driven wheel 31 and the steel wire rope 1 to be cleaned. At the same time, the worms 34 at both ends of the transmission shaft 36 are meshed with the worm wheel 35;

在水闸墩上部设置一台卷扬机,卷扬机上的拉绳拴住挂绳杆10,然后配重壳体2在卷扬机的拉扯以及自身重力作用下,进行上下滑移,可以使毛刷43对待清洗钢丝绳1进行清扫;外界的抽水泵通过软管与进水管9连通;A winch is arranged on the upper part of the sluice pier, and the pull rope on the winch is tied to the rope hanging rod 10, and then the counterweight shell 2 slides up and down under the pulling of the winch and the action of its own gravity, so that the brush 43 can clean the steel wire rope 1 to be cleaned; the external water pump is connected to the water inlet pipe 9 through a hose;

当清洗待清洗钢丝绳1时,启动外界抽水泵,向配重壳体2内输送水,水快速充满配重壳体2,由于固定筒48与待清洗钢丝绳1之间的间歇远远大于穿绳孔5与待清洗钢丝绳1之间的间歇,所以进入配重壳体2的水大部分会从固定筒48喷出,少部分从穿绳孔5流出;从固定筒48喷出的水对毛刷43以及待清洗钢丝绳1冲刷,从穿绳孔5流出的水对擦拭棉以及待清洗钢丝绳1进行浸水擦拭;When cleaning the steel wire rope 1 to be cleaned, start the external water pump to transport water into the counterweight housing 2, and the water quickly fills the counterweight housing 2. Since the interval between the fixed cylinder 48 and the steel wire rope 1 to be cleaned is much larger than the interval between the rope threading hole 5 and the steel wire rope 1 to be cleaned, most of the water entering the counterweight housing 2 will be sprayed out from the fixed cylinder 48, and a small part will flow out from the rope threading hole 5; the water sprayed from the fixed cylinder 48 flushes the brush 43 and the steel wire rope 1 to be cleaned, and the water flowing out of the rope threading hole 5 soaks and wipes the wiping cotton and the steel wire rope 1 to be cleaned;

当卷扬机控制配重壳体2向下移动时,此时从动轮31在待清洗钢丝绳1上滚动,带动传动轴36转动,进而带动蜗杆34转动,进而带动蜗轮35转动,进而带动旋转轴33转动,进而带动齿轮一37转动,进而带动齿轮二47转动,进而带动旋转筒41转动,进而带动清扫筒42转动,进而使毛刷43对待清洗钢丝绳1进行上下清扫的同时,还围绕待清洗钢丝绳1进行转动清扫,增加旋转清扫的动作,使本装置的清洗效果更佳;When the winch controls the counterweight housing 2 to move downward, the driven wheel 31 rolls on the steel wire rope 1 to be cleaned, driving the transmission shaft 36 to rotate, thereby driving the worm 34 to rotate, thereby driving the worm wheel 35 to rotate, thereby driving the rotating shaft 33 to rotate, thereby driving the gear 1 37 to rotate, thereby driving the gear 2 47 to rotate, thereby driving the rotating cylinder 41 to rotate, thereby driving the cleaning cylinder 42 to rotate, thereby causing the brush 43 to clean the steel wire rope 1 up and down while also rotating and cleaning around the steel wire rope 1 to be cleaned, thereby increasing the rotation cleaning action, so that the cleaning effect of the device is better;

同时当清扫筒42旋转时,由于固定筒48的存在,且旋转筒41内壁上的波浪形导向槽410与固定筒48外壁上的固定块411滑动配合,所以当清扫筒42随着旋转筒41转动时,在固定块411与波浪形导向槽410的滑动配合下,清扫筒42会上下往复波动,进而带动毛刷43上下往复波动,从而实现在毛刷43围绕待清洗钢丝绳1进行转动清扫时,又增加了上下往复清扫的动作的目的,进一步地提高了本装置的清洗效果;本装置在配重壳体2向下移动的同时,增加了毛刷43对待清洗钢丝绳1旋转清洗的功能,同时又增加了毛刷43对在小范围内对待清洗钢丝绳1进行上下往复清洗的功能,不需要整个清洗养护装置上下来回多次移动,增加清洗效果又提高了清洗效率。At the same time, when the cleaning cylinder 42 rotates, due to the existence of the fixed cylinder 48 and the wavy guide groove 410 on the inner wall of the rotating cylinder 41 and the sliding cooperation of the fixed block 411 on the outer wall of the fixed cylinder 48, when the cleaning cylinder 42 rotates with the rotating cylinder 41, under the sliding cooperation of the fixed block 411 and the wavy guide groove 410, the cleaning cylinder 42 will fluctuate back and forth, thereby driving the brush 43 to fluctuate back and forth up and down, thereby achieving the purpose of increasing the up and down reciprocating cleaning action when the brush 43 rotates around the wire rope 1 to be cleaned, further improving the cleaning effect of the present device; when the counterweight shell 2 moves downward, the present device increases the function of the brush 43 to rotate and clean the wire rope 1 to be cleaned, and at the same time increases the function of the brush 43 to reciprocate up and down to clean the wire rope 1 to be cleaned in a small range, without the need for the entire cleaning and maintenance device to move up and down multiple times, thereby increasing the cleaning effect and improving the cleaning efficiency.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (10)

1. The utility model provides a wire rope self-cleaning maintenance device, includes to wait to wash wire rope (1), its characterized in that: including counter weight casing (2), gravity drive assembly (3) and cleaning assembly (4), reeving hole (5) has been seted up to counter weight casing (2) top center department, mounting hole (6) has been seted up to counter weight casing (2) bottom, cleaning assembly (4) are installed in mounting hole (6) through the concatenation, inside counter weight casing (2) is located to gravity drive assembly (3), and are connected with cleaning assembly (4), wait to wash wire rope (1) and pass reeving hole (5), gravity drive assembly (3) and cleaning assembly (4) in proper order, gravity drive assembly (3) are waiting to wash wire rope (1) and are removed work, and gravity drive assembly (3) drive cleaning assembly (4) work, cleaning assembly (4) are treated wasing wire rope (1), operation mouth (7) have still been seted up on counter weight casing (2) left and right sides, operation mouth (7) department joint has sealed lid (8), gravity drive assembly (3) are connected with sealed lid (8), it has inlet tube (9) to communicate to wait to wash wire rope (1) top portion, it is equipped with water inlet tube (10), the counterweight shell (2) consists of two groups of half shells (2-1) with the same structure.
2. The automatic cleaning and maintenance device for steel wire ropes according to claim 1, wherein: the gravity drive assembly (3) comprises a driven wheel (31), a mounting frame (32), a screw rod (38), a rotating shaft (33), a worm (34) and a worm wheel (35), wherein the screw rod (38) is in threaded connection with a sealing cover (8), and horizontally stretches into a counterweight shell (2) through an operation port (7), the mounting frame (32) is rotationally arranged at one end of the counterweight shell (2) through a bearing, the mounting frame (32) is located at the left side and the right side of a steel wire rope (1) to be cleaned, the mounting frame (32) is U-shaped, a transmission shaft (36) is fixedly sleeved on the transmission shaft (36) through bearing rotation between two side walls of the mounting frame (32), and is in tight contact with the steel wire rope (1) to be cleaned, the worm (34) is fixedly arranged at two ends of one group of transmission shafts (36), the rotating shaft (33) is rotationally arranged between the top wall and the bottom wall inside the counterweight shell (2) through a bearing, the worm wheel (35) is fixedly arranged on the rotating shaft (33) and is meshed with the worm wheel (34), the gravity drive assembly (3) further comprises a gear assembly (37), and the gear assembly (37) is connected with the cleaning assembly (4).
3. The automatic cleaning and maintenance device for steel wire ropes according to claim 2, wherein: the cleaning assembly (4) comprises a rotary drum (41), a cleaning drum (42) and a brush (43), the rotary drum (41) rotates to penetrate through a mounting hole (6), two groups of auxiliary rotating discs (44) are fixedly sleeved outside the rotary drum (41), the two groups of auxiliary rotating discs (44) are respectively in rolling contact with the bottom of a counterweight shell (2) and the inner bottom wall, a limiting sliding groove (45) is formed in the inner circumferential wall of the cleaning drum (42), sliding of the cleaning drum (42) is arranged in the rotary drum (41), a sliding block (46) is fixedly arranged outside the cleaning drum (42), the sliding block (46) is arranged in the limiting sliding groove (45) in a sliding mode, the cleaning assembly (4) comprises a gear II (47), the gear II (47) is fixedly arranged outside the rotary drum (41), the gear II (47) is meshed with a gear I (37), and the brush (43) is fixedly arranged on the annular inner wall of the bottom end opening of the cleaning drum (42), and the brush (43) is tightly contacted with a steel wire rope (1) to be cleaned.
4. A wire rope self-cleaning maintenance device according to claim 3, wherein: the cleaning assembly (4) further comprises a fixing cylinder (48), a supporting rod (49) is fixedly arranged at the top of the fixing cylinder (48), the supporting rod (49) is fixedly connected with the inner top wall of the counterweight shell (2), the supporting rod (49) is located on the front side and the rear side of the steel wire rope (1) to be cleaned, the cleaning cylinder (42) is sleeved on the fixing cylinder (48) in a sliding manner, a wavy guide groove (410) is formed in the inner circumferential wall of the cleaning cylinder (42), and a fixing block (411) which is in sliding connection with the wavy guide groove (410) is fixedly arranged on the outer wall of the fixing cylinder (48).
5. The automatic cleaning and maintenance device for steel wire ropes according to claim 4, wherein: the sealing cover (8) comprises an arc-shaped plate (81), an upper clamping plate (82), a lower clamping plate (83) and a blocking block (84), wherein the upper clamping plate (82) is fixedly arranged at the top of the arc-shaped plate (81) and is clamped with the top of the counterweight housing (2), the lower clamping plate (83) is fixedly arranged at the bottom of the arc-shaped plate (81) and is clamped with the bottom of the counterweight housing (2), the arc-shaped plate (81) is externally attached to the counterweight housing (2), and the blocking block (84) is fixedly arranged on the arc-shaped plate (81) and blocks the operation port (7); the screw rod (38) is threaded through the arc-shaped plate (81) and the blocking block (84).
6. The automatic cleaning and maintenance device for steel wire ropes according to claim 4, wherein: the rotary cylinder (41) consists of two groups of half cylinder bodies (41-1) with the same structure, the cleaning cylinder (42) consists of two groups of half cylinder bodies (42-1) with the same structure, the fixing cylinder (48) consists of two groups of half cylinder bodies (48-1) with the same structure, clamping blocks (11) and clamping grooves which are matched in a clamping manner are respectively arranged on the opposite surfaces of the two groups of half cylinder bodies (41-1), clamping blocks (11) and clamping grooves which are matched in a clamping manner are respectively arranged on the opposite surfaces of the two groups of half cylinder bodies (42-1), and clamping blocks (11) and clamping grooves which are matched in a clamping manner are respectively arranged on the opposite surfaces of the two groups of half cylinder bodies (48-1).
7. A wire rope self-cleaning maintenance device according to claim 3, wherein: the auxiliary rotating disc (44) consists of two groups of semi-discs (44-1) with the same structure, and clamping blocks (11) and clamping grooves which are matched in a clamping manner are respectively arranged on the opposite surfaces of the two groups of semi-discs (44-1).
8. A wire rope self-cleaning maintenance device according to claim 3, wherein: the gear II (47) consists of two groups of half gears (47-1) with the same structure, clamping blocks (11) and clamping grooves which are matched in a clamping manner are respectively arranged on the opposite surfaces of the two groups of half gears (47-1), and clamping blocks (11) and clamping grooves which are matched in a clamping manner are respectively arranged on the opposite surfaces of the two groups of half shells (2-1).
9. The automatic cleaning and maintenance device for steel wire ropes according to claim 1, wherein: the rope threading hole (5) and the mounting hole (6) are surrounded by two groups of semicircular openings with the same structure, wiping cotton is fixedly arranged in the two groups of semicircular openings of the mounting hole (6), and the wiping cotton is in contact with the steel wire rope (1) to be cleaned; the operation port (7) is surrounded by two groups of half operation ports (7) with the same structure.
10. The automatic cleaning and maintenance device for steel wire ropes according to claim 8, wherein: two sets of the left and right sides of semi-shell (2-1) top and bottom are all fixed and are equipped with connecting block (85), just two sets of connecting blocks (85) that are adjacent on semi-shell (2-1) laminate each other, run through on connecting block (85) and be equipped with the socket, all be fixed on last cardboard (82) and lower cardboard (83) and be equipped with two sets of inserted bars (86), inserted bars (86) respectively with two sets of the socket slip grafting on connecting block (85) on semi-shell (2-1), run through on connecting block (85) and be equipped with locking screw (87), threaded hole (88) have been seted up on inserted bar (86), locking screw (87) bottom and threaded hole (88) threaded connection.
CN202410815420.9A 2024-06-24 2024-06-24 A kind of automatic cleaning and maintenance device for steel wire rope Pending CN118649918A (en)

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CN202410815420.9A CN118649918A (en) 2024-06-24 2024-06-24 A kind of automatic cleaning and maintenance device for steel wire rope

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CN202410815420.9A CN118649918A (en) 2024-06-24 2024-06-24 A kind of automatic cleaning and maintenance device for steel wire rope

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119983713A (en) * 2025-04-14 2025-05-13 江苏神王集团钢缆有限公司 A surface treatment device and treatment process for steel wire rope for crawler crane

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119983713A (en) * 2025-04-14 2025-05-13 江苏神王集团钢缆有限公司 A surface treatment device and treatment process for steel wire rope for crawler crane
CN119983713B (en) * 2025-04-14 2025-09-02 江苏神王集团钢缆有限公司 Surface treatment equipment and process for steel wire rope used in crawler cranes

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