CN118648394A - A rice field adaptive leveling machine based on multi-dimensional adjustment - Google Patents
A rice field adaptive leveling machine based on multi-dimensional adjustment Download PDFInfo
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- CN118648394A CN118648394A CN202410977791.7A CN202410977791A CN118648394A CN 118648394 A CN118648394 A CN 118648394A CN 202410977791 A CN202410977791 A CN 202410977791A CN 118648394 A CN118648394 A CN 118648394A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B35/00—Other machines for working soil
- A01B35/02—Other machines for working soil with non-rotating tools
- A01B35/04—Other machines for working soil with non-rotating tools drawn by animal or tractor or man-power
- A01B35/08—Other machines for working soil with non-rotating tools drawn by animal or tractor or man-power with rigid tools
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B35/00—Other machines for working soil
- A01B35/20—Tools; Details
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B35/00—Other machines for working soil
- A01B35/20—Tools; Details
- A01B35/22—Non-rotating tools; Resilient or flexible mounting of rigid tools
- A01B35/26—Rigid tools
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Abstract
本申请属于平土装置技术领域,涉及一种基于多维调整的稻田自适应平整机,包括牵引车和平土设备,平土设备包括平土组件、纵向摆动组件和横向摆动组件,平土组件包括一对纵梁以及前后间隔设置于纵梁间的压土板;纵向摆动组件包括横梁以及第一伸缩缸,纵梁两端分别与对应的第一支臂沿横向转动连接,第一伸缩缸的两端分别与横梁、压土板铰接,第一伸缩缸可驱动压土板前后摆动;横向摆动组件包括水平支架以及一对第二伸缩缸,水平支架与横梁的中点沿纵向转动连接,第二伸缩缸沿对称分布于水平支架左右两侧且两端分别与水平支架、横梁铰接,一对第二伸缩缸驱动压土板左右摆动,牵引车拖曳平土设备水平推进,达到无死角平土的目的。
The present application belongs to the technical field of soil leveling devices, and relates to a rice field adaptive leveling machine based on multi-dimensional adjustment, including a tractor and soil leveling equipment, the soil leveling equipment including a soil leveling component, a longitudinal swing component and a lateral swing component, the soil leveling component including a pair of longitudinal beams and a soil pressing plate arranged between the longitudinal beams at intervals in front and behind; the longitudinal swing component including a crossbeam and a first telescopic cylinder, the two ends of the longitudinal beam are respectively connected to the corresponding first support arms for transverse rotation, the two ends of the first telescopic cylinder are respectively hinged to the crossbeam and the soil pressing plate, and the first telescopic cylinder can drive the soil pressing plate to swing back and forth; the lateral swing component includes a horizontal bracket and a pair of second telescopic cylinders, the horizontal bracket is connected to the midpoint of the crossbeam for longitudinal rotation, the second telescopic cylinders are symmetrically distributed on the left and right sides of the horizontal bracket and the two ends are respectively hinged to the horizontal bracket and the crossbeam, the pair of second telescopic cylinders drive the soil pressing plate to swing left and right, and the tractor tows the soil leveling equipment horizontally to achieve the purpose of leveling without dead ends.
Description
技术领域Technical Field
本申请属于平土装置技术领域,具体涉及一种基于多维调整的稻田自适应平整机。The present application belongs to the technical field of soil leveling devices, and specifically relates to a rice field adaptive leveling machine based on multi-dimensional adjustment.
背景技术Background Art
水稻种植生产中,水稻田是否平整关系到水稻种植质量的好坏。水稻田中的实土表面会存在薄厚程度不同的松土,会导致水稻插秧时的深度有偏差,容易出现倒秧或埋秧现象,引发返工增加工作量;土面还存在高低不平的凸包或凹坑,凸包和凹坑周围的水深不同,容易导致种植于凸包或凹坑处的水稻受水量不均,影响水稻返青,而采用人工平田的方式不仅效率太低,且受操作技术和劳动力分配影响,效果难以达到种植需求。In rice planting and production, whether the rice field is flat is related to the quality of rice planting. The surface of the solid soil in the rice field will have different degrees of loose soil, which will lead to deviations in the depth of rice transplanting, and it is easy to cause the seedlings to fall or bury, causing rework and increasing workload; there are also uneven humps or pits on the soil surface, and the water depth around the humps and pits is different, which can easily lead to uneven water intake for the rice planted in the humps or pits, affecting the greening of the rice. The method of artificially leveling the field is not only too inefficient, but also affected by operating technology and labor allocation, and the effect is difficult to meet the planting needs.
现有技术中,公开号为CN213306127U的中国实用新型公开了一种农业平土用装置,该装置包括横梁架,横梁架上端设置有悬挂组件,横梁架的两端均设置有支撑柱,两个支撑柱的下端均铰接设置有能沿竖直方向转动的固定座,两个固定座之间设置有主刮板,两个固定座的外侧铰接设置有能横向转动的副刮板,所述横梁架下端安装有第一液压缸,第一液压缸的第一伸缩轴与主刮板的上端一侧铰接。上述装置虽然能够通过第一液压缸调整主刮板与水田的角度,使主刮板在沿水平面推进过程中刮平水田,且通过两个展开后的副刮板延长主刮板的刮土宽度,但主刮板无法在作业过程中主动根据水田地势高低的变化做出立刻调整,容易遗漏对较低的凸包和较深的凹坑的平整处理;且该装置在平行推进过程中仅对水田进行单次平整处理,若要提高平田效果则需要往返多次作业,致使平田效率较低,作业时间较长。In the prior art, a Chinese utility model with publication number CN213306127U discloses an agricultural soil leveling device, which includes a crossbeam frame, a suspension assembly is arranged at the upper end of the crossbeam frame, support columns are arranged at both ends of the crossbeam frame, the lower ends of the two support columns are hingedly provided with a fixed seat that can rotate in a vertical direction, a main scraper is arranged between the two fixed seats, and an auxiliary scraper that can rotate laterally is hingedly provided on the outer sides of the two fixed seats, a first hydraulic cylinder is installed at the lower end of the crossbeam frame, and a first telescopic shaft of the first hydraulic cylinder is hinged to one side of the upper end of the main scraper. Although the above-mentioned device can adjust the angle between the main scraper and the paddy field through the first hydraulic cylinder, so that the main scraper can scrape the paddy field flat while advancing along the horizontal plane, and the scraping width of the main scraper can be extended by the two unfolded auxiliary scrapers, the main scraper cannot actively make immediate adjustments according to the changes in the paddy field terrain during the operation, and it is easy to miss the leveling treatment of lower convexities and deeper pits; and the device only performs a single leveling treatment on the paddy field during the parallel advancement process. If the leveling effect is to be improved, multiple round trips are required, resulting in low leveling efficiency and long operation time.
发明内容Summary of the invention
基于上述背景技术需要,本申请提供一种基于多维调整的稻田自适应平整机,用于解决上述装置的平田效果与平田效率难以满足水稻田平整作业的需求的问题。Based on the above background technology needs, the present application provides a rice field adaptive leveling machine based on multi-dimensional adjustment, which is used to solve the problem that the field leveling effect and efficiency of the above-mentioned device are difficult to meet the needs of rice field leveling operations.
为达到上述目的,本申请的技术方案是:In order to achieve the above purpose, the technical solution of this application is:
一种基于多维调整的稻田自适应平整机,包括牵引车以及平土设备,其中,平土设备包括平土组件、纵向摆动组件以及横向摆动组件,包括一对纵梁以及若干压土板,若干所述压土板前后间隔设置于所述纵梁之间;所述纵向摆动组件包括横梁以及第一伸缩缸,所述横梁两端对称设置有第一支臂,所述第一支臂分别与对应的所述纵梁沿横向转动连接,所述第一伸缩缸的两端分别与所述横梁以及所述压土板铰接,所述第一伸缩缸用于驱动所述纵梁前后摆动;所述横向摆动组件包括水平支架以及一对第二伸缩缸,所述水平支架的中点与所述横梁的中点沿纵向转动连接,所述水平支架上端设置有水平悬挂组件,所述水平悬挂组件用于使所述水平支架与所述牵引车保持水平连接;一对所述第二伸缩缸对称分布于所述水平支架的左右两侧且两端分别与所述水平支架和所述横梁铰接,所述第二伸缩缸用于驱动所述横梁左右摆动。A rice field adaptive leveling machine based on multi-dimensional adjustment, comprising a tractor and a soil leveling device, wherein the soil leveling device comprises a soil leveling component, a longitudinal swing component and a lateral swing component, comprising a pair of longitudinal beams and a plurality of soil pressing plates, wherein the plurality of soil pressing plates are arranged between the longitudinal beams at intervals in front and behind; the longitudinal swing component comprises a cross beam and a first telescopic cylinder, first arms are symmetrically arranged at both ends of the cross beam, the first arms are respectively connected to the corresponding longitudinal beams in a lateral rotation, the two ends of the first telescopic cylinder are respectively hinged to the cross beam and the soil pressing plate, and the first telescopic cylinder is used to drive the longitudinal beam to swing forward and backward; the lateral swing component comprises a horizontal bracket and a pair of second telescopic cylinders, the midpoint of the horizontal bracket is connected to the midpoint of the cross beam in a longitudinal rotation, a horizontal suspension component is arranged at the upper end of the horizontal bracket, and the horizontal suspension component is used to keep the horizontal bracket horizontally connected to the tractor; a pair of second telescopic cylinders are symmetrically distributed on the left and right sides of the horizontal bracket and the two ends are respectively hinged to the horizontal bracket and the cross beam, and the second telescopic cylinder is used to drive the cross beam to swing left and right.
优选地,所述水平悬挂组件包括设备牵引轴,所述水平支架上固定设置连接板,所述连接板上可水平转动设置有转动销,所述转动销垂直于轴向与所述设备牵引轴固定连接,所述设备牵引轴远离所述转动销的一端与所述牵引车可拆卸连接Preferably, the horizontal suspension assembly includes an equipment traction shaft, a connecting plate is fixedly arranged on the horizontal bracket, a rotating pin is horizontally rotatably arranged on the connecting plate, the rotating pin is fixedly connected to the equipment traction shaft perpendicular to the axial direction, and the end of the equipment traction shaft away from the rotating pin is detachably connected to the tractor
优选地,所述压土板的数量为2至4个。Preferably, the number of the soil pressing plates is 2 to 4.
优选地,所述平土组件还包括若干加强肋条,若干所述加强肋条间隔分布于所述纵梁之间且分别与所述压土板固定连接。Preferably, the soil leveling assembly further comprises a plurality of reinforcing ribs, wherein the plurality of reinforcing ribs are spaced apart and distributed between the longitudinal beams and are respectively fixedly connected to the soil pressing plates.
优选地,所述压土板背离地面的一侧表面设置有拦截板。Preferably, an interception plate is provided on the surface of the soil pressing plate facing away from the ground.
优选地,沿所述拦截板的长度延伸方向,所述拦截板阵列设置有若干溢流孔。Preferably, the interception plate array is provided with a plurality of overflow holes along the length extension direction of the interception plate.
优选地,所述第一支臂一侧沿所述纵梁的转动轨迹开设有限位槽,所述限位槽内可移动设置有滚动销,所述纵梁上端固定设置有第二支臂,所述第二支臂与滚动销可转动连接。Preferably, a limiting groove is provided on one side of the first support arm along the rotation trajectory of the longitudinal beam, a rolling pin is movably provided in the limiting groove, a second support arm is fixedly provided on the upper end of the longitudinal beam, and the second support arm is rotatably connected to the rolling pin.
优选地,所述第一伸缩缸的数量为一对,一对所述第一伸缩缸以垂直于所述横梁中点的轴线为对称轴对称分布于所述横梁前端或后端。Preferably, the number of the first telescopic cylinders is a pair, and the pair of the first telescopic cylinders are symmetrically distributed at the front end or the rear end of the beam with an axis perpendicular to the midpoint of the beam as the symmetry axis.
优选地,所述第一伸缩缸的数量为两对,任意一对所述第一伸缩缸以垂直于所述横梁中点的轴线为对称轴对称分布于所述横梁的前端,另一对所述第一伸缩缸以垂直于所述横梁中点的轴线为对称轴对称分布于所述横梁的后端。Preferably, the number of the first telescopic cylinders is two pairs, any one pair of the first telescopic cylinders is symmetrically distributed at the front end of the beam with an axis perpendicular to the midpoint of the beam as the symmetry axis, and the other pair of the first telescopic cylinders is symmetrically distributed at the rear end of the beam with an axis perpendicular to the midpoint of the beam as the symmetry axis.
通过采用上述技术方案,与现有技术相比,本申请至少具有以下有益效果:By adopting the above technical solution, compared with the prior art, the present application has at least the following beneficial effects:
由牵引车拖曳平土设备水平向前推进,第一伸缩缸驱动压土板在前后方向进行小幅度快速摆动,第二伸缩缸驱动压土板在左右方向进行小幅度快速摆动,使得压土板下表面能够在摆动过程中不受水稻田左右和前后地势高低在小范围内的变化,对压土板经过范围内的坑包进行抹平处理,避免现有技术中因刮板无法根据地势高度变化调整角度导致部分坑包被遗漏的情况发生;且前后排列的若干组压土板能够在一次平土作业过程中对作业范围内的水稻田土进行多次抹平、振压处理,提高了水稻田土的平整度和平土效率,节省了平土作业时间。The soil-leveling equipment is towed forward horizontally by a tractor, and the first telescopic cylinder drives the soil pressing plate to swing quickly and slightly in the front-to-back direction, and the second telescopic cylinder drives the soil pressing plate to swing quickly and slightly in the left-to-right direction, so that the lower surface of the soil pressing plate can be unaffected by the changes in the terrain height in a small range left and right and front and back of the rice field during the swinging process, and the pits within the range where the soil pressing plate passes can be smoothed, thereby avoiding the situation in the prior art where some pits are missed because the scraper cannot adjust the angle according to the changes in the terrain height; and several groups of soil pressing plates arranged front and back can perform multiple smoothing and vibration compaction treatments on the rice field soil within the operating range during one soil leveling operation, thereby improving the flatness of the rice field soil and the soil leveling efficiency, and saving the soil leveling operation time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为某实施例中稻田自适应平整机的主视图。FIG. 1 is a front view of a paddy field adaptive leveling machine in a certain embodiment.
图2为某实施例中稻田自适应平整机的轴测示意图。FIG. 2 is an axonometric schematic diagram of a paddy field adaptive leveling machine in a certain embodiment.
图3为某实施例中稻田自适应平整机的侧视图。FIG. 3 is a side view of a paddy field adaptive leveling machine in a certain embodiment.
图中:平土组件10、纵梁11、第二支臂111、压土板12、拦截板121、溢流孔1211、加强肋条13、纵向摆动组件20、横梁21、第一支臂211、限位槽2111、滚动销2112、第一伸缩缸22、横向摆动组件30、水平支架31、连接板311、转动销3111、设备牵引轴312、第二伸缩缸32。In the figure: soil leveling assembly 10, longitudinal beam 11, second arm 111, soil pressing plate 12, intercepting plate 121, overflow hole 1211, reinforcing rib 13, longitudinal swing assembly 20, cross beam 21, first arm 211, limit groove 2111, rolling pin 2112, first telescopic cylinder 22, transverse swing assembly 30, horizontal bracket 31, connecting plate 311, rotating pin 3111, equipment traction shaft 312, second telescopic cylinder 32.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征能够相互组合。以下将结合本申请实施例的附图,对本申请的技术方案做进一步描述,本申请不仅限于以下具体实施方式。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The technical solution of the present application will be further described below in conjunction with the drawings of the embodiments of the present application, and the present application is not limited to the following specific implementation methods.
需要理解的是,实施例的附图中相同或相似的标号对应相同或相似的部件。在本申请的描述中,需要理解的是,若有术语“上”“下”“内”“外”“左”“右”“前”“后”“顶部”“底部”等指示的方向或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的结构或部件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the present application, it should be understood that if there are terms such as "upper", "lower", "inner", "outer", "left", "right", "front", "rear", "top", "bottom" and the like indicating directions or positional relationships based on the orientations or positional relationships shown in the drawings, it is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the structure or component referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on the present patent, and for those of ordinary skill in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
下面结合附图1至附图3及具体实施例对本申请进行进一步详细说明。The present application is further described in detail below in conjunction with Figures 1 to 3 and specific embodiments.
在本申请中,公开一种基于多维调整的稻田自适应平整机,包括牵引车(附图未示出)和平土设备,其中牵引车包括拖拉机、耕地牵引机等农机设备,平土设备包括平土组件10、纵向摆动组件20以及横向摆动组件30,其中,平土组件10包括一对纵梁11以及若干压土板12,若干压土板12前后间隔设置于一对纵梁11之间;纵向摆动组件20包括横梁21以及至少一个第一伸缩缸22,该横梁21具体由两根横向并列设置的长梁组成,长梁之间通过纵向的连接柱连接,横梁21两端对称设置有第一支臂211,所述纵梁11与对应的第一支臂211通过沿横向设置的转轴实现可转动连接,使横梁21能够承受平土组件10的重量;在本实施例中,优选一个第一伸缩缸22,所述第一伸缩缸22的两端分别与横梁21的前端或后端的中点部位以及最前端或者最后端的压土板12的中点铰接,避免第一伸缩缸22受力不均;在本装置工作状态时,第一伸缩缸22连续做往复伸缩运动,使纵梁11带动压土板12前后摆动;上述横向摆动组件30包括水平支架31以及至少两个第二伸缩缸32,水平支架31由两根横向并列设置的短梁组成,短梁之间通过连接柱连接,水平支架31的中点(即短梁的前端中点)与横梁21的中点通过沿纵向设置的转轴实现可转动连接,两个第二伸缩缸32沿横向对称分布于水平支架31两侧且两端分别与水平支架31和横梁21铰接,在本装置工作状态时,两个所述第二伸缩缸32连续做往复伸缩运动且方向相反。In the present application, a rice field adaptive leveling machine based on multi-dimensional adjustment is disclosed, including a tractor (not shown in the drawings) and a soil leveling device, wherein the tractor includes agricultural machinery equipment such as a tractor and a tillage tractor, and the soil leveling device includes a soil leveling component 10, a longitudinal swing component 20 and a lateral swing component 30, wherein the soil leveling component 10 includes a pair of longitudinal beams 11 and a plurality of soil pressing plates 12, and the plurality of soil pressing plates 12 are arranged between the pair of longitudinal beams 11 at intervals in front and back; the longitudinal swing component 20 includes a cross beam 21 and at least one first telescopic cylinder 22, the cross beam 21 is specifically composed of two long beams arranged in parallel in the transverse direction, and the long beams are connected by longitudinal connecting columns, and first arms 211 are symmetrically arranged at both ends of the cross beam 21, and the longitudinal beam 11 and the corresponding first arm 211 are rotatably connected by a rotating shaft arranged in the transverse direction, so that the cross beam 21 can bear the weight of the soil leveling component 10; in this embodiment, a first telescopic cylinder 22 is preferably 2, the two ends of the first telescopic cylinder 22 are respectively hinged to the midpoint of the front end or rear end of the crossbeam 21 and the midpoint of the soil pressing plate 12 at the front end or the rear end, so as to avoid uneven force on the first telescopic cylinder 22; when the device is in working state, the first telescopic cylinder 22 continuously performs reciprocating telescopic motion, so that the longitudinal beam 11 drives the soil pressing plate 12 to swing back and forth; the above-mentioned lateral swing assembly 30 includes a horizontal bracket 31 and at least two second telescopic cylinders 32, the horizontal bracket 31 is composed of two short beams arranged in parallel laterally, and the short beams are connected by connecting columns, the midpoint of the horizontal bracket 31 (i.e. the midpoint of the front end of the short beam) and the midpoint of the crossbeam 21 are rotatably connected by a rotating shaft arranged along the longitudinal direction, the two second telescopic cylinders 32 are symmetrically distributed on both sides of the horizontal bracket 31 in the transverse direction and the two ends are respectively hinged to the horizontal bracket 31 and the crossbeam 21, when the device is in working state, the two second telescopic cylinders 32 continuously perform reciprocating telescopic motion in opposite directions.
为使上述水平支架31始终处于水平状态,以使一对第二伸缩缸32以设定好的伸缩长度驱动横梁21摆动,保证压土板始终以水平面为基准面对水稻田中的浮土进行振压。上述水平支架31一侧还设置有水平悬挂组件,水平悬挂组件用于将水平支架与牵引车保持水平连接,使水平支架相对牵引车只保留水平转动的功能,不发生绕纵轴方向的扭转。In order to keep the horizontal support 31 in a horizontal state at all times, the pair of second telescopic cylinders 32 can drive the cross beam 21 to swing with a set telescopic length, so as to ensure that the soil pressing plate always vibrates and presses the loose soil in the paddy field with the horizontal plane as the reference. A horizontal suspension assembly is also provided on one side of the horizontal support 31, and the horizontal suspension assembly is used to keep the horizontal support and the tractor horizontally connected, so that the horizontal support only retains the function of horizontal rotation relative to the tractor, and does not twist around the longitudinal axis.
具体地,上述第一伸缩缸22和第二伸缩缸32包括可能使用的液压伸缩油缸、气动伸缩缸或电动伸缩缸等通过往复伸缩运动传递动能的设备,在本实施例中优选能够快速进行往复伸缩的伸缩缸,该快速伸缩缸通过调试和相匹配的控制机构能够实现定频伸缩运动,使得上述装置在工作状态时,平土组件10能够主动在横向和纵向的一定空间范围内进行往复摆动,从而达到震动效果(使用“快速”伸缩缸为实现本申请的常规技术手段之一,其具体结构和工作原理非本申请解决技术问题所必需的技术特征,因此本文不作详细描述,且此后不再赘述);横梁21前端或后端以及压土板12的对应位置分别设置有至少一对用于铰接第一伸缩缸22的铰接耳片,耳片之间可转动设置有铰链轴,第一伸缩缸22两端与铰链轴转动配合连接(第二伸缩缸32铰接结构与上述铰接结构相同);该稻田自适应平整机可连接如拖拉机等动力牵引设备进行水稻田平土作业。Specifically, the first telescopic cylinder 22 and the second telescopic cylinder 32 include devices that may be used, such as hydraulic telescopic cylinders, pneumatic telescopic cylinders or electric telescopic cylinders, which transmit kinetic energy through reciprocating telescopic motion. In this embodiment, a telescopic cylinder that can reciprocate quickly is preferred. The fast telescopic cylinder can achieve fixed-frequency telescopic motion through debugging and a matching control mechanism, so that when the above-mentioned device is in a working state, the soil leveling component 10 can actively reciprocate within a certain spatial range in the horizontal and vertical directions, thereby achieving a vibration effect (the use of a "fast" telescopic cylinder is one of the conventional technical means to implement the present application, and its specific structure and working principle are not technical features necessary for solving the technical problem of the present application, so it is not described in detail herein, and will not be repeated hereafter); at least one pair of hinged ears for hingedly connecting the first telescopic cylinder 22 are respectively provided at the front end or rear end of the crossbeam 21 and the corresponding positions of the soil pressing plate 12, and a hinge shaft is rotatably provided between the ears, and the two ends of the first telescopic cylinder 22 are rotatably connected with the hinge shaft (the hinge structure of the second telescopic cylinder 32 is the same as the above-mentioned hinge structure); the paddy field adaptive leveling machine can be connected to a power traction equipment such as a tractor to perform paddy field leveling operations.
使用上述稻田自适应平整机至少实现以下技术效果:The use of the above-mentioned paddy field adaptive leveling machine can achieve at least the following technical effects:
由牵引车拖曳平土设备水平向前推进,第一伸缩缸22驱动压土板12在前后方向进行小幅度快速摆动,第二伸缩缸32驱动压土板12在左右方向进行小幅度快速摆动,使得压土板12下表面能够在摆动过程中不受水田左右和前后地势高低在小范围内的变化,对压土板12经过范围内的坑包进行抹平处理,避免现有技术中因刮板无法根据地势高度变化调整角度导致部分坑包被遗漏的情况发生;且前后排列的若干组压土板12能够在一次平土作业过程中对作业范围内的水稻田土进行多次抹平、振压处理,提高了水稻田土的平整度和平土效率,节省了平土作业时间。The soil-leveling equipment is towed forward horizontally by a tractor, and the first telescopic cylinder 22 drives the soil pressing plate 12 to swing quickly and slightly in the front-rear direction, and the second telescopic cylinder 32 drives the soil pressing plate 12 to swing quickly and slightly in the left-right direction, so that the lower surface of the soil pressing plate 12 can be unaffected by the changes in the terrain height of the paddy field in a small range in the process of swinging, and the potholes within the range where the soil pressing plate 12 passes can be smoothed, thereby avoiding the situation in the prior art that some potholes are missed because the scraper cannot adjust the angle according to the change in terrain height; and several groups of soil pressing plates 12 arranged front and back can perform multiple smoothing and vibration compaction treatments on the paddy field soil within the operating range during one soil-leveling operation, thereby improving the flatness of the paddy field soil and the soil-leveling efficiency, and saving the soil-leveling operation time.
除此之外,本申请还提供一些更具体的实施方式完善上述稻田自适应平整机。In addition, the present application also provides some more specific implementation methods to improve the above-mentioned rice field adaptive leveling machine.
进一步地,上述水平悬挂组件包括设备牵引轴312,上述水平支架31前端固定有连接板311,连接板311上可转动设置有转动销3111,转动销3111能够在水平面上转动,转动销3111垂直于轴向套设有设备牵引轴312,设备牵引轴312远离转动销3111一端用于连接如拖拉机等农机牵引设备。Furthermore, the above-mentioned horizontal suspension assembly includes an equipment traction shaft 312, and a connecting plate 311 is fixed to the front end of the above-mentioned horizontal bracket 31. A rotating pin 3111 is rotatably provided on the connecting plate 311, and the rotating pin 3111 can rotate in a horizontal plane. The rotating pin 3111 is perpendicular to the axial sleeve and the equipment traction shaft 312 is provided. The end of the equipment traction shaft 312 away from the rotating pin 3111 is used to connect to agricultural machinery traction equipment such as a tractor.
具体地,牵引设备拖曳上述稻田自适应平整机在水中行驶,上水转动销3111能够限制设备牵引轴312与水平支架31只在水平面上偏转,以便该装置能够随牵引设备转向,平土过程中,由于牵引设备通常具有悬挂机构(如拖拉机用于使车身保持水平的避震弹簧等),牵引设备能够在水田中保持水平前进,以此使得水平支架31移动过程中能够保持相对水平。水平支架31水平后,第一伸缩缸22和第二伸缩缸32以固定的伸缩量运动,能够使压土板12以水平面为基准面对水稻田进行振压,提高设备稳定性。Specifically, the traction equipment tows the above-mentioned rice field adaptive leveling machine in the water, and the water-up rotating pin 3111 can limit the equipment traction shaft 312 and the horizontal bracket 31 to deflect only on the horizontal plane, so that the device can turn with the traction equipment. During the leveling process, since the traction equipment usually has a suspension mechanism (such as a shock-absorbing spring used by the tractor to keep the body horizontal, etc.), the traction equipment can maintain horizontal advancement in the paddy field, so that the horizontal bracket 31 can remain relatively horizontal during the movement. After the horizontal bracket 31 is horizontal, the first telescopic cylinder 22 and the second telescopic cylinder 32 move with a fixed telescopic amount, which can make the soil pressing plate 12 vibrate and press the rice field with the horizontal plane as the reference surface, thereby improving the stability of the equipment.
进一步地,上述压土板12的数量为2至4个。具体地,压土板12数量并非越多越好,各压土板12的宽度与压土板12之间的间隔宽度的和不小于纵梁11的纵向长度范围,2至4个压土板12在提高压土效率的同时,减轻了装置整体的重量,能够减轻第一伸缩缸22和第二伸缩缸32的工作压力,保证摆动过程流畅且持续进行。Furthermore, the number of the above-mentioned soil pressing plates 12 is 2 to 4. Specifically, the number of soil pressing plates 12 is not the more the better, and the sum of the width of each soil pressing plate 12 and the width of the interval between the soil pressing plates 12 is not less than the longitudinal length range of the longitudinal beam 11. 2 to 4 soil pressing plates 12 can improve the soil pressing efficiency while reducing the weight of the entire device, and can reduce the working pressure of the first telescopic cylinder 22 and the second telescopic cylinder 32, ensuring that the swinging process is smooth and continuous.
进一步地,由于压土板12长度远大于宽度,其在平土过程中可能由于局部受力不均导致变形弯曲,为提高压土板12的强度,防止压土板12变形,上述平土组件10还包括若干加强肋条13,加强肋条13间隔分布于纵梁11之间且沿纵向分别与各压土板12固定连接,以提高压土板12强度,保持压土板12的抗弯性能。Furthermore, since the length of the earth pressing plate 12 is much greater than its width, it may be deformed and bent due to local uneven force during the soil leveling process. In order to increase the strength of the earth pressing plate 12 and prevent the earth pressing plate 12 from deforming, the above-mentioned soil leveling component 10 also includes a plurality of reinforcing ribs 13. The reinforcing ribs 13 are spaced apart between the longitudinal beams 11 and are fixedly connected to each earth pressing plate 12 along the longitudinal direction to increase the strength of the earth pressing plate 12 and maintain the bending resistance of the earth pressing plate 12.
进一步地,在压土板12进行压土过程中,为防止位于压土板12前方的石块、水稻秸秆或残茬翻过压土板12对压土板12后方的平地造成影响,于压土板12背离地面的一侧表面设置拦截板121,拦截板121与压土板12后上方形成拦截夹角,压土板12在移动过程中,水底的石块、秸秆等杂物被拦截板121拦截并向前推进,进一步提高被压土板12振压后的土的平整度。Furthermore, during the soil compacting process of the soil compacting plate 12, in order to prevent the stones, rice straw or stubble in front of the soil compacting plate 12 from turning over the soil compacting plate 12 and affecting the flat ground behind the soil compacting plate 12, an interception plate 121 is provided on the surface of the side of the soil compacting plate 12 facing away from the ground. The interception plate 121 forms an interception angle with the upper rear of the soil compacting plate 12. During the movement of the soil compacting plate 12, stones, straw and other debris on the bottom of the water are intercepted by the interception plate 121 and pushed forward, thereby further improving the flatness of the soil after being vibrated by the soil compacting plate 12.
进一步地,为减小上述装置在水中行驶的阻力,沿拦截板121的长度延伸方向,拦截板121阵列设置有若干溢流孔1211。溢流孔1211能够使泥水通过拦截板121向后流动,减小行驶阻力,且进一步减轻了平土组件10的重量,使平土组件10能够易于被第一伸缩缸22和第二伸缩缸32驱动。Furthermore, in order to reduce the resistance of the above device traveling in water, the interception plate 121 is provided with a plurality of overflow holes 1211 in an array along the length extension direction of the interception plate 121. The overflow holes 1211 can allow muddy water to flow backward through the interception plate 121, thereby reducing the travel resistance and further reducing the weight of the soil leveling assembly 10, so that the soil leveling assembly 10 can be easily driven by the first telescopic cylinder 22 and the second telescopic cylinder 32.
进一步地,减少平土组件10进行前后摆动时第一支臂211所受的剪力,增加平土组件10的稳定性,两个第一支臂211上分别沿纵梁11的转动轨迹对称设置有限位槽2111,限位槽2111内可移动配合设置有滚动销2112,滚动销2112能够沿限位槽2111滚动;纵梁11上端向上延伸设置第二支臂111,第二支臂111的一端与滚动销2112通过轴承实现可转动连接。Furthermore, in order to reduce the shear force on the first arm 211 when the leveling assembly 10 swings back and forth and increase the stability of the leveling assembly 10, the two first arms 211 are symmetrically provided with limit grooves 2111 along the rotation trajectory of the longitudinal beam 11, and a rolling pin 2112 is movably provided in the limit groove 2111, and the rolling pin 2112 can roll along the limit groove 2111; the second arm 111 is extended upward from the upper end of the longitudinal beam 11, and one end of the second arm 111 is rotatably connected to the rolling pin 2112 through a bearing.
使用上述装置过程中,第二支臂111沿限位槽2111的轨迹摆动,能够减轻平土组件10受重力和离心力时对第一支臂211造成的剪力,减小了该剪力对平土组件10在摆动过程中的稳定性的影响,延长了装置的使用寿命;同时限位槽2111能够对平土组件10的前后摆幅起到限制作用,使平土组件10严格按设定的轨迹和摆幅进行摆动,进一步提高摆动稳定性。During use of the above-mentioned device, the second arm 111 swings along the trajectory of the limiting groove 2111, which can reduce the shear force on the first arm 211 caused by the gravity and centrifugal force of the leveling component 10, reduce the influence of the shear force on the stability of the leveling component 10 during the swinging process, and extend the service life of the device; at the same time, the limiting groove 2111 can limit the front and rear swing amplitude of the leveling component 10, so that the leveling component 10 swings strictly according to the set trajectory and swing amplitude, further improving the swing stability.
在另外一种实施方式中,与上述实施例具有以下不同之处:In another embodiment, the above embodiment has the following differences:
上述第一伸缩缸22的数量设置为一对,一对第一伸缩缸22以垂直于上述横梁21中点的轴线为对称轴对称分布于横梁21前端,两个第一伸缩缸22的两端分别与横梁21和压土板12铰接。The number of the above-mentioned first telescopic cylinders 22 is set to a pair, and the pair of first telescopic cylinders 22 are symmetrically distributed at the front end of the beam 21 with an axis perpendicular to the midpoint of the above-mentioned beam 21 as the symmetry axis, and the two ends of the two first telescopic cylinders 22 are respectively hinged to the beam 21 and the soil pressing plate 12.
一对第一伸缩缸22能够分担平土组件10的重量,相较于实施例一,一对第一伸缩缸22同步进行伸缩运动,能够进一步提高平土组件10摆动过程的稳定性。The pair of first telescopic cylinders 22 can share the weight of the soil-leveling assembly 10 . Compared with the first embodiment, the pair of first telescopic cylinders 22 can perform telescopic motion synchronously, which can further improve the stability of the soil-leveling assembly 10 during the swinging process.
在另外一种实施方式中,与上述实施例具有以下不同之处:In another embodiment, the above embodiment has the following differences:
上述第一伸缩缸22的数量设置为两对,任意一对第一伸缩缸22以垂直于横梁21中点的轴线为对称轴对称分布于横梁21的前端,另一对所述第一伸缩缸22以垂直于所述横梁21中点的轴线为对称轴对称分布于所述横梁21的后端。The number of the above-mentioned first telescopic cylinders 22 is set to two pairs, and any pair of the first telescopic cylinders 22 is symmetrically distributed at the front end of the beam 21 with an axis perpendicular to the midpoint of the beam 21 as the symmetry axis, and the other pair of the first telescopic cylinders 22 is symmetrically distributed at the rear end of the beam 21 with an axis perpendicular to the midpoint of the beam 21 as the symmetry axis.
具体地,位于横梁21前端的一对第一伸缩缸22和位于横梁21后端的一对第一伸缩缸22运动方向相反,其中一对第一伸缩缸22缩短时,另一对第一伸缩缸22以相应距离伸长,不仅进一步减轻了单个第一伸缩缸22所受的力,且提高了驱动效率和平田组件的摆动稳定性,有助于延长稻田自适应平整机的使用寿命。Specifically, a pair of first telescopic cylinders 22 located at the front end of the beam 21 and a pair of first telescopic cylinders 22 located at the rear end of the beam 21 move in opposite directions. When one pair of first telescopic cylinders 22 is shortened, the other pair of first telescopic cylinders 22 is extended by a corresponding distance, which not only further reduces the force exerted on a single first telescopic cylinder 22, but also improves the driving efficiency and the swing stability of the leveling assembly, thereby helping to extend the service life of the rice field adaptive leveling machine.
结合上述各结构,上述稻田自适应平整机能够通过稳定的摆动实现无死角平田作业,且平田过程中能够避免水中的杂物对土地平整度的影响,装置整体结构简单实用,以较低的维护成本和制造成本即能够获得不错的平田效率和平整效果。Combined with the above structures, the above-mentioned rice field adaptive leveling machine can achieve dead-angle leveling operations through stable swinging, and can avoid the influence of debris in the water on the flatness of the land during the leveling process. The overall structure of the device is simple and practical, and can achieve good leveling efficiency and leveling effect with low maintenance cost and manufacturing cost.
显然,本申请的上述实施例仅仅是为清楚地说明本申请所作的举例,而并非对本申请的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化或变动。这里无须也无法对所有的实施方式予以穷举。凡在本申请的精神和原则之内所做的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation methods of the present application. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims (9)
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| CN202410977791.7A CN118648394A (en) | 2024-07-22 | 2024-07-22 | A rice field adaptive leveling machine based on multi-dimensional adjustment |
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