Automatic experiment device for impact of liquid drops on flexible surface in low-temperature environment
Technical Field
The invention relates to a technology in the field of physical experiments, in particular to an automatic experimental device for impact of liquid drops on a flexible surface in a low-temperature environment.
Background
The drop impact behavior of the low-temperature surface is commonly found in the icing process of an airplane and the spray impact of an internal combustion engine in an ultra-cold environment, so that the surface of a part is easily frozen, the interaction of the interface environment is damaged, and the normal use of the part is influenced. The flexible design of the impacted surface can obviously reduce the solid-liquid contact time, endow the surface of the part with hydrophobic anti-icing property, and has important significance for the research of the part without additional energy consumption. However, the measurement of impact behavior is limited to optical measurement methods such as high-speed cameras and laser-induced fluorescence, and the like, and problems of structural shielding and environmental interference are faced. In addition, the impact behavior of low-temperature liquid drops can be influenced by various factors such as liquid drop size, impact speed, impact angle, surface flexibility, ambient temperature and the like, and under the conditions of large experimental quantity and multiple variables, the existing experimental device has the following problems: firstly, the low-temperature environment is uneven and stable, and reliable experimental conditions are difficult to provide; secondly, the repeated experiment process is tedious and time-consuming, and human errors are easy to introduce.
Disclosure of Invention
Aiming at the defects that the generation of liquid drops under a low-temperature environment, the flexibility of an impacted surface and the electrical measurement of the impact of the liquid drops on the flexible surface cannot be realized in the prior art, the invention provides an automatic experimental device for the impact of the liquid drops on the flexible surface under the low-temperature environment, which adopts the overall control of an industrial personal computer, can automatically develop a low-temperature liquid drop impact experiment, uses a photoelectric fusion method for measurement, and improves the accuracy, the stability and the efficiency of the experiment.
The invention is realized by the following technical scheme:
The invention relates to an automatic experiment device for impact of liquid drops on a flexible surface in a low-temperature environment, which comprises the following components: the device comprises a control module, and a liquid drop generating module, an impact module, a low-temperature environment generating module and an impact behavior observing module which are respectively connected with the control module, wherein: the control module outputs a control instruction and collects experimental information, and the control module is respectively connected with the droplet generation module, the impact module, the low-temperature environment generation module and the impact behavior observation module, wherein: the liquid drop generating module and the impact module are arranged up and down in sequence oppositely, the low-temperature environment generating module is arranged outside the impact module, and the impact behavior observing module is opposite to the impact module.
The liquid drop generating module comprises: to strike liquid, liquid splendid attire container, liquid extrusion equipment and liquid drop position appearance guiding mechanism, wherein: the liquid to be impacted is contained in a liquid containing container and extruded by liquid extrusion equipment; the liquid extrusion device and the liquid drop position and posture adjusting mechanism are connected through a connecting piece, and liquid drops with different sizes, impact speeds and impact angles are generated by adjusting the liquid extrusion device and the liquid drop position and posture adjusting mechanism.
The impact module includes: a surface to be impacted, and a surface pose adjusting mechanism and an additional component respectively connected with the surface to be impacted, wherein: the surface to be impacted is connected with the detection table through the surface pose adjusting mechanism, and the liquid to be impacted is impacted at a proper position of the surface to be impacted through adjusting the surface pose adjusting mechanism.
The surface to be impacted comprises a hydrophobic coating, a film layer, a cavity layer, an electrode layer and a basal layer which are sequentially arranged from top to bottom, wherein: the edge of the film layer is fixed above a cavity layer of the rigid frame, a closed cavity communicated with the additional component is formed in the middle of the cavity layer, and the surface morphology, mechanical property and hydrophilic-hydrophobic characteristic of the surface to be impacted can be flexibly adjusted in real time by adjusting the output air pressure of the additional component.
The low-temperature environment generation module comprises: low temperature environment case, cold source, radiator, low temperature constant temperature tank, environment refrigerant, dry gas, fan and hygrothermograph, wherein: the cold source is located inside the low-temperature environment box, the radiator is attached to the cold source, heat generated by the cold source is taken away, the radiator is connected with the low-temperature constant temperature tank, the medium in the radiator is kept at low temperature by the low-temperature constant temperature tank, the environment refrigerant is located inside the low-temperature environment box, the environment temperature inside the low-temperature environment box is reduced, the drying gas is introduced into the low-temperature environment box, the environment humidity inside the low-temperature environment box is reduced, so that the impact behavior observation is prevented from being influenced by the condensation of water vapor, the air flow inside the low-temperature environment box is accelerated by the fan, the uniform low-temperature environment can be built quickly, the temperature and the humidity inside the low-temperature environment box are monitored by the hygrothermograph in real time, and a feedback link of a control system is formed.
The impact behavior observation module comprises: high-speed camera, light source, camera position appearance guiding mechanism and electricity measuring equipment, wherein: the high-speed camera shoots the action of impacting the surface to be impacted of the liquid to be impacted in the low-temperature environment box from two angles simultaneously, the light source is matched with the high-speed camera to provide the brightness of the shot object, the high-speed camera is connected with the light source through the camera pose adjusting mechanism and the environment, and the high-speed camera can clearly and accurately shoot the action of impacting the low-temperature liquid drops through adjusting the pose adjusting mechanism. An electrical measurement device is connected to the electrode layer by a signal line to measure electrical characteristics during the impact behavior of the low temperature droplet.
Technical effects
The invention adopts the electrical measurement equipment as a supplementary measurement means of the high-speed camera to effectively avoid the problems of structural shielding and light interference faced by the optical measurement means. In experiments, the electrical measurement device can more accurately and conveniently measure characteristics such as the number of bouncing of liquid drops, and has resolution and data processing speed superior to those of a high-speed camera. Meanwhile, the automatic experimental device provides a uniform and stable low-temperature environment, and human errors are effectively reduced through the synergistic effect of the control module and each module.
Compared with the prior art, the invention improves the measurement accuracy of the characteristics such as the number of liquid drop bounces, avoids the structural shielding and the light interference which are possibly faced by an optical measurement mode, and accelerates the information acquisition and processing speed in the experimental process. The automatic experimental device provides a uniform and stable low-temperature environment, reduces the introduction of human errors, is beneficial to the accuracy and reliability of experimental results, and improves the stability and repeatability of experiments.
Drawings
FIG. 1 is a schematic diagram of the present invention;
FIG. 2 is a schematic view of the interior of the cryogenic environment tank;
FIG. 3 is a schematic view of a surface to be impacted;
In the figure: a hydrophobic coating, a film layer, a chamber layer 3, an electrode layer 4, a substrate layer 5, liquid to be impacted 11, a liquid container 12, liquid extrusion equipment 13, a connecting piece 14, a liquid drop pose adjusting mechanism 15, a surface to be impacted 21, a three-axis electric angular platform 22, a three-axis electric displacement platform 23, a positive pressure air pump 24, a negative pressure air pump 25, a multi-channel air pump 26, a low-temperature environment box 31, a cold source 32, a radiator 33, a low-temperature constant temperature tank 34, an environment refrigerant 35, a drying gas 36, a fan 37, a 38 hygrothermograph 41, a 42 high-speed camera 43 light source 44, 45, 46, 47, 48 camera pose adjusting mechanisms 49 electric measuring equipment and a 51 control module;
FIG. 4 is a schematic diagram of the behavior of a low temperature droplet shot by a high speed camera impacting a flexible surface;
Fig. 5 is a schematic diagram showing the behavior of the impact of the low-temperature liquid drop on the flexible surface, which is measured by the electrometer.
Detailed Description
As shown in fig. 1, an automated experiment device for impacting a flexible surface with a droplet in a low-temperature environment according to this embodiment includes: the control module 51, and the droplet generation module, the impact module, the low-temperature environment generation module and the impact behavior observation module respectively connected with the control module, wherein: the liquid drop generating module and the impact module are arranged up and down in sequence oppositely, the low-temperature environment generating module is arranged outside the impact module, and the impact behavior observing module is opposite to the impact module.
The control module sends control instructions to the liquid extrusion device 13, the liquid drop position and posture adjusting mechanism 15, the surface position and posture adjusting mechanisms 22 and 23, the additional components 24, 25 and 26, the cold source 32, the low-temperature constant-temperature tank 34, the fan 37, the high-speed cameras 41 and 42, the light source 43 and the camera position and posture adjusting mechanisms 44, 45, 46 and 47 respectively, and collects extrusion speed and height of the liquid extrusion device 13, the position and posture of the liquid drop position and posture adjusting mechanism 15, the positions and posture of the surface position and posture adjusting mechanisms 22 and 23, air pressure of the additional components 24, 25 and 26, temperature of the low-temperature constant-temperature tank 34, speed of the fan 37, temperature and humidity information collected by the hygrothermograph 38, image information collected by the high-speed cameras 41 and 42 and electrical information collected by the electrical measuring device 49.
The liquid drop generating module comprises: a liquid 11 to be impacted, a liquid container 12, a liquid extrusion device 13 and a pose adjusting mechanism 15, wherein: the liquid to be impacted is contained in a liquid containing container and extruded by liquid extrusion equipment; the liquid extrusion device is connected with the pose adjusting mechanism through the connecting piece, and fluids with different characteristics are formed by adjusting the liquid extrusion device and the pose adjusting mechanism.
As shown in fig. 2, the low-temperature environment generating module includes: a low temperature environment box 31, a cold source 32, a radiator 33, a low temperature constant temperature tank 34, an environment refrigerant 36, a fan 37 and a hygrothermograph 38, wherein: the cold source 32 is located inside the low-temperature environment box 31, the radiator 33 is attached to the cold source 32, heat generated by the cold source 32 is taken away, the radiator 33 is connected with the low-temperature constant-temperature groove 34, the medium in the radiator 33 is kept low temperature by the low-temperature constant-temperature groove 34, the environment refrigerant 35 is located inside the low-temperature environment box 31, the environment temperature inside the low-temperature environment box is reduced, the drying gas 36 is introduced into the low-temperature environment box, and the environment humidity inside the low-temperature environment box is reduced, so that impact behavior observation is prevented from being influenced by water vapor condensation.
The low-temperature environment box 31 is a thick-wall acrylic box with a certain heat insulation effect, a region can be divided in a room-temperature environment, a low-temperature environment with controllable temperature is created, the small-size transparent low-temperature environment box is favorable for reducing energy consumption, stabilizing the environment and relieving the limitation on the size of a camera, the influence of water vapor condensation on camera observation is avoided by introducing dry nitrogen, heat convection is enhanced by a fan, and the problem of nonuniform temperature in the low-temperature environment box is avoided.
The cold source 32 in this embodiment is a semiconductor refrigeration sheet.
The radiator 33 described in the present embodiment is a water-cooled radiator.
The ambient refrigerant 36 in this embodiment is liquid nitrogen and the drying gas is nitrogen.
As shown in fig. 1 and 2, the impact module includes: a surface 21 to be impacted and a surface pose adjustment mechanism and an additional component respectively connected with the surface 21 to be impacted, wherein: the surface to be impacted is connected with the detection table through the surface pose adjusting mechanism, and the liquid to be impacted is impacted at a proper position of the surface to be impacted through adjusting the surface pose adjusting mechanism.
As shown in fig. 2, the surface pose adjusting mechanism includes: a three-axis electric angular stage 22 and a three-axis electric displacement stage 23 which are disposed in this order below the surface 21 to be impacted.
The additional component comprises: a multi-path air pump 26 and a positive pressure air pump 24 and a negative pressure air pump 25 respectively connected with the multi-path air pump.
As shown in fig. 3, the surface to be impacted 21 includes: the hydrophobic coating 1, the film layer 2, the chamber layer 3, the electrode layer 4 and the substrate layer 5 are sequentially arranged from top to bottom, wherein: the edge of the film layer 2 is fixed above the cavity layer 3 serving as a rigid frame, a closed cavity communicated with the additional component is formed in the middle of the cavity layer 3, and the surface morphology, mechanical property and hydrophile-hydrophobic property of the surface to be impacted are flexibly adjusted in real time by adjusting the output air pressure of the additional component.
The film layer 2 described in this embodiment is a polydimethylsiloxane film.
The electrode layer in this embodiment is copper foil.
The impact behavior observation module adopts an electrical measurement device as a supplementary measurement means of the high-speed camera, effectively avoids the problems of structural shielding and light interference faced by the optical measurement means, has resolution and data processing speed superior to those of the high-speed camera when measuring droplet characteristics (such as droplet bounce times), and comprises: high-speed cameras 41, 42, a light source 43, a camera pose adjustment mechanism 44, and an electrical measurement device 45, wherein: the high-speed cameras 41, 42 shoot the action of impacting the liquid to be impacted on the surface to be impacted in the low-temperature environment box from two angles at the same time, the light source 43 is matched with the high-speed cameras to provide the brightness of the shot object, the high-speed cameras and the light source are connected with the environment through the camera pose adjusting mechanism 44, and the high-speed cameras can clearly and accurately shoot the action of impacting the low-temperature liquid drops by adjusting the camera pose adjusting mechanism.
The high-speed camera described in this embodiment is a binocular high-speed camera.
The electrical measurement device 45 in this embodiment is an electrometer or an oscilloscope, and through a sensor fusion technology, the problems of structural shielding and light interference faced by high-speed camera measurement are compensated by using electrical signals.
The control module comprises: impact behavior control unit, temperature control unit and flexible surface control unit, wherein: the temperature control unit changes the power of a cold source, the set temperature of a low-temperature constant-temperature tank and the speed of a fan according to temperature and humidity information acquired by a hygrothermograph, the temperature and humidity in the low-temperature environment tank are controlled in a closed loop mode through a PID method, the impact behavior control unit adjusts the extrusion speed and the extrusion height of the liquid extrusion device through a motor according to the expected impact speed, the impact angle, the impact position and the like input by an experimenter, the pose of the liquid drop pose adjusting mechanism and the pose of the surface pose adjusting mechanism, and the flexible surface control unit realizes different forms of a flexible surface through changing the opening and closing, the positive and the negative and the size of air pressure of an additional component according to the expected surface form input by the experimenter.
Through specific practical experiments, in the environment of the temperature of 20 ℃ below zero, the diameter of the liquid drop of 2mm and the impact height of 60mm, the icing phenomenon of the liquid drop shot by the high-speed camera and shot by the high-speed camera on the flexible surface shown in figure 4 and the liquid drop bouncing behavior in the impact process measured by the electrometer shown in figure 5 are obtained through the device, wherein each group of negative peaks and positive peaks represent one bounce, and the gradual reduction of the peak value of the current peak represents the gradual reduction of the bouncing amplitude.
Compared with the prior art, the device adopts the electrical measurement equipment as a supplementary measurement means of the high-speed camera, so that the problems of structural shielding and light interference faced by the optical measurement means are effectively avoided, and the device has better resolution and data processing speed than the high-speed camera when measuring characteristics such as the number of liquid drop bounces. Through the experimental apparatus of automation, provide even stable low temperature environment, reduced human error.
The foregoing embodiments may be partially modified in numerous ways by those skilled in the art without departing from the principles and spirit of the invention, the scope of which is defined in the claims and not by the foregoing embodiments, and all such implementations are within the scope of the invention.