CN118639146A - 9.8 grade small-size boron-containing cold heading steel wire rod with excellent hardenability and manufacturing method thereof - Google Patents

9.8 grade small-size boron-containing cold heading steel wire rod with excellent hardenability and manufacturing method thereof Download PDF

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CN118639146A
CN118639146A CN202411118792.2A CN202411118792A CN118639146A CN 118639146 A CN118639146 A CN 118639146A CN 202411118792 A CN202411118792 A CN 202411118792A CN 118639146 A CN118639146 A CN 118639146A
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wire rod
cold heading
steel wire
controlled
heading steel
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马立国
郭大勇
杨迎强
杨辉
高航
王秉喜
解生鑫
李旭
张博
潘阳
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/11Treating the molten metal
    • B22D11/114Treating the molten metal by using agitating or vibrating means
    • B22D11/115Treating the molten metal by using agitating or vibrating means by using magnetic fields
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • C21D8/065Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/009Pearlite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

本发明涉及冷镦钢盘条生产技术领域,具体为一种淬透性优异的9.8级小规格含硼冷镦钢盘条及其制造方法。冷镦钢盘条尺寸规格为ø5.5mm~ø12.5mm,由如下重量百分含量的化学成分组成:C:0.18%~0.23%,Si:≤0.10%,Mn:0.60%~0.85%,Cr:0.19%~0.29%,Mo:0.15%~0.24%,Al:0.020%~0.040,Ti:0.028%~0.040%,B:0.0015%~0.0040%,Ni:0.10%~0.20%,N:≤0.0080%;余量为Fe和不可避免的杂质。抗拉强度大于500MPa,横向截面心部硬度大于40HRC,马氏体含量占比大于85%,且淬透性优良,具有较好的变形能力,可用于生产9.8级高强度螺栓、螺母等标准件。

The invention relates to the technical field of cold heading steel wire rod production, in particular to a 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability and a manufacturing method thereof. The cold heading steel wire rod has a size of ø5.5mm to ø12.5mm and is composed of the following chemical components in weight percentage: C: 0.18% to 0.23%, Si: ≤0.10%, Mn: 0.60% to 0.85%, Cr: 0.19% to 0.29%, Mo: 0.15% to 0.24%, Al: 0.020% to 0.040, Ti: 0.028% to 0.040%, B: 0.0015% to 0.0040%, Ni: 0.10% to 0.20%, N: ≤0.0080%; the remainder is Fe and unavoidable impurities. The tensile strength is greater than 500MPa, the hardness of the core of the transverse section is greater than 40HRC, the martensite content is greater than 85%, and it has excellent hardenability and good deformation capacity. It can be used to produce 9.8 grade high-strength bolts, nuts and other standard parts.

Description

淬透性优异的9.8级小规格含硼冷镦钢盘条及其制造方法9.8 grade small-size boron-containing cold heading steel wire rod with excellent hardenability and manufacturing method thereof

技术领域Technical Field

本发明涉及冷镦钢盘条生产技术领域,具体为一种淬透性优异的9.8级小规格含硼冷镦钢盘条及其制造方法。The invention relates to the technical field of cold heading steel wire rod production, in particular to a 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability and a manufacturing method thereof.

背景技术Background Art

10B21等含硼冷镦钢主要用于生产9.8级高强度螺栓、螺母等标准件。这些标准件广泛应用于机械、电子、汽车、建筑等行业,不但要求良好的冷变形能力,而且还要求淬火后硬度达到一定的使用性能要求。Boron-containing cold heading steels such as 10B21 are mainly used to produce standard parts such as 9.8-grade high-strength bolts and nuts. These standard parts are widely used in machinery, electronics, automobiles, construction and other industries, which require not only good cold deformation ability, but also certain performance requirements for hardness after quenching.

但是,按照国标生产9.8级紧固件过程中,使用10B21等钢材出现以下质量缺陷:(1)当截面大小不同时,由于淬透程度不同,虽然采用同一调质工艺,但其力学性能却不尽相同。截面越大,淬透程度越差,力学性能也越差;(2)盘条化学成分不均时,热处理后发现心部硬度较低,抗拉强度较低。这些质量问题会导致下游用户生产过程中的淬透性不足缺陷,造成批量报废,影响下游用户的稳定生产和合同交付等。However, in the process of producing 9.8-grade fasteners according to the national standard, the following quality defects occurred when using steels such as 10B21: (1) When the cross-section sizes are different, due to different degrees of hardening, although the same quenching and tempering process is used, the mechanical properties are not exactly the same. The larger the cross-section, the worse the degree of hardening and the worse the mechanical properties; (2) When the chemical composition of the wire rod is uneven, it is found that the core hardness is low and the tensile strength is low after heat treatment. These quality problems will lead to insufficient hardenability defects in the production process of downstream users, resulting in batch scrapping, affecting the stable production and contract delivery of downstream users, etc.

公告号为CN106917047B的中国专利文献公开了“一种低碳V-N微合金化冷镦钢及其生产方法”,虽然利用V析出的碳氮化钒,达到强烈的析出强化和沉淀强化效果;采得用低温轧制技术,细化晶粒组织,得到良好的铁素体+珠光体,降低硬度,提高拉拔及冷镦性能。但是,由于采用V合金及低温轧制工艺,对轧制过程中的温度控制更加严格,易于生成组织不均、表面缺陷等问题。公告号为CN 101775546 A的中国专利文献公开了“高强度紧固件用含硼冷镦钢及其制备工艺”,钢种强度和硬度低、塑性好、淬透性优良,可简化紧固件制造工艺,节约能源,降低污染,且生产的大规格紧固件强度在 8.8 级以上。由于钢中化学成分范围较宽,产品性能波动极大。公告号为CN 113151743 A的中国专利文献公开了“一种低马氏体含量免调质冷镦钢盘条的制造方法”,虽然通过优化C、Mn、Nb等元素成分设计,结合制造方法,使热轧盘条显微组织中存在5%~10%的马氏体组织,有效提高了钢的屈强比和冷拉拔强化指数,使钢经过较小的拉拔减面率即可获得高的机械性能,并保持了良好的冷镦成型性能,实现了免调质热处理生产8 .8级各类螺栓,显著降低了下游行业的加工成本。因为钢中含有Nb元素,轧制工艺控制要求严格,容易出现废品缺陷。The Chinese patent document with the announcement number CN106917047B discloses "a low-carbon V-N microalloyed cold heading steel and its production method". Although the vanadium carbonitride precipitated from V is used to achieve strong precipitation strengthening and precipitation strengthening effects; the low-temperature rolling technology is adopted to refine the grain structure, obtain good ferrite + pearlite, reduce hardness, and improve drawing and cold heading performance. However, due to the use of V alloy and low-temperature rolling process, the temperature control during the rolling process is more stringent, which is easy to generate problems such as uneven structure and surface defects. The Chinese patent document with the announcement number CN 101775546 A discloses "boron-containing cold heading steel for high-strength fasteners and its preparation process". The steel has low strength and hardness, good plasticity, and excellent hardenability. It can simplify the fastener manufacturing process, save energy, reduce pollution, and the strength of large-size fasteners produced is above 8.8. Due to the wide range of chemical composition in the steel, the product performance fluctuates greatly. The Chinese patent document with the announcement number CN 113151743 A discloses "a method for manufacturing a cold heading steel wire rod with low martensite content and no quenching and tempering". Although the hot rolled wire rod microstructure contains 5% to 10% martensite structure by optimizing the design of the elements such as C, Mn, and Nb, combined with the manufacturing method, the steel's yield strength ratio and cold drawing strengthening index are effectively improved, so that the steel can obtain high mechanical properties after a small drawing reduction rate, and maintain good cold heading forming performance, and realize the production of various types of 8.8 grade bolts without quenching and tempering heat treatment, which significantly reduces the processing cost of downstream industries. Because the steel contains Nb elements, the rolling process control requirements are strict and waste defects are prone to occur.

发明内容Summary of the invention

为了克服现有技术的不足,本发明提供一种淬透性优异的9.8级小规格含硼冷镦钢盘条及其制造方法,抗拉强度大于500MPa,横向截面心部硬度大于40HRC,且淬透性优良,具有较好的变形能力,可用于生产9.8级高强度螺栓、螺母等标准件。In order to overcome the shortcomings of the prior art, the present invention provides a 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability and a manufacturing method thereof, wherein the tensile strength is greater than 500MPa, the hardness of the core of the transverse section is greater than 40HRC, and the hardenability is excellent and the deformation ability is good, and the wire rod can be used to produce 9.8-grade high-strength bolts, nuts and other standard parts.

为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions:

一种淬透性优异的9.8级小规格含硼冷镦钢盘条,尺寸规格为ø5.5mm~ø12.5mm,用于生产9.8级高强度标准件,由如下重量百分含量的化学成分组成:A 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability, with a size of ø5.5mm to ø12.5mm, used for producing 9.8-grade high-strength standard parts, and composed of the following chemical components in percentage by weight:

C:0.18%~0.23%,Si:≤0.10%,Mn:0.60%~0.85%,Cr:0.19%~0.29%,Mo:0.15%~0.24%,Al:0.020%~0.040%,Ti:0.028%~0.040%,B:0.0015%~0.0040%,Ni:0.10%~0.20%,N:≤0.0080%;余量为Fe和不可避免的杂质。C: 0.18%~0.23%, Si: ≤0.10%, Mn: 0.60%~0.85%, Cr: 0.19%~0.29%, Mo: 0.15%~0.24%, Al: 0.020%~0.040%, Ti: 0.028%~0.040%, B: 0.0015%~0.0040%, Ni: 0.10%~0.20%, N: ≤0.0080%; the balance is Fe and unavoidable impurities.

进一步地,冷镦钢盘条的铁素体面积占比60%~80%,珠光体面积占比20%~40%。Furthermore, the ferrite area of the cold heading steel wire rod accounts for 60% to 80%, and the pearlite area accounts for 20% to 40%.

进一步地,冷镦钢盘条热轧后,抗拉强度大于500MPa,延伸率大于25%,面缩率大于58%;Furthermore, after hot rolling, the cold heading steel wire rod has a tensile strength greater than 500 MPa, an elongation greater than 25%, and an area reduction greater than 58%;

进一步地,冷镦钢盘条淬火后,横向截面心部硬度大于40HRC,马氏体含量占比大于85%。Furthermore, after the cold heading steel wire rod is quenched, the hardness of the core of the transverse section is greater than 40HRC, and the martensite content accounts for more than 85%.

一种上述淬透性优异的9.8级小规格含硼冷镦钢盘条的制造方法,工艺流程为铁水预处理→转炉→LF精炼→连铸→连轧→钢坯清理→加热→轧制→控冷→精整→检查→入库,具体如下:A method for manufacturing the above-mentioned 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability, the process flow is molten iron pretreatment → converter → LF refining → continuous casting → continuous rolling → billet cleaning → heating → rolling → controlled cooling → finishing → inspection → warehousing, specifically as follows:

1)LF精炼;1) LF refining;

采用氩气弱搅拌,搅拌时间为5~10 min;Use argon gas for weak stirring, and the stirring time is 5 to 10 minutes;

2)连铸;2) Continuous casting;

中包过热度控制在20~30℃,采用恒拉速,铸坯拉速控制在0.75±0.02m/min;二冷比水量控制在0 .9~1.2 L/kg;The superheat of the tundish is controlled at 20-30℃, and the casting speed is controlled at 0.75±0.02m/min by constant pulling speed; the water volume of the secondary cooling is controlled at 0.9-1.2 L/kg;

3)加热;3) Heating;

控制开轧温度为960~1020℃,精轧入口温度为900~980 ℃,减定径入口温度为880~950℃,吐丝温度为890~930℃;The starting rolling temperature is controlled at 960-1020°C, the finishing rolling inlet temperature is controlled at 900-980°C, the sizing inlet temperature is controlled at 880-950°C, and the wire laying temperature is controlled at 890-930°C.

4)控冷;4) Cooling control;

采用斯太尔摩风冷线冷却方式:以6~12℃/s冷速冷却到680~770℃入罩,保温罩全部关闭,罩内冷速为0.5~5.0℃/s,出罩温度为460~600℃,冷床空冷。Adopt Stelmore air cooling line cooling method: cool to 680-770℃ at a cooling rate of 6-12℃/s before entering the hood, close all the insulation hoods, cool in the hood at a rate of 0.5-5.0℃/s, exit the hood at a temperature of 460-600℃, and use air cooling on the cooling bed.

进一步地,步骤1)中,软吹流量为10~50NL/min,使得钢渣轻微蠕动,钢水不外露。Furthermore, in step 1), the soft blowing flow rate is 10-50 NL/min, so that the slag creeps slightly and the molten steel is not exposed.

进一步地,步骤1)中,采用微正压操作、大渣量、限制加热时间的方式控制钢水增氮。Furthermore, in step 1), the nitrogen addition in molten steel is controlled by slightly positive pressure operation, large slag amount and limited heating time.

进一步地,步骤2)中,连铸坯断面尺寸为250~350mm × 350~450mm。Furthermore, in step 2), the cross-sectional size of the continuous casting billet is 250-350 mm × 350-450 mm.

进一步地,步骤2)中,采用保护浇注,钢包、中间包内钢水加入低氧化性、碱性覆盖剂;大包至中间包、中间包到结晶器采用保护套管并吹氩保护,结晶器内加保护渣。Furthermore, in step 2), protective casting is adopted, and low-oxidizing and alkaline covering agents are added to the molten steel in the ladle and the tundish; protective sleeves and argon blowing are used from the large ladle to the tundish, and from the tundish to the crystallizer, and protective slag is added to the crystallizer.

进一步地,步骤2)中,采用连铸机凝固末端电磁搅拌,电压为300~500V,电流强度为300~500A,频率为3~8Hz。Furthermore, in step 2), electromagnetic stirring is used at the end of solidification of the continuous casting machine, with a voltage of 300-500V, a current intensity of 300-500A, and a frequency of 3-8Hz.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明采用添加硼元素的成分设计,加入了一定含量的Ti元素,充分利用Ti 的固氮作用,形成稳定的TiN、减少BN生成,保证了B 的有效淬透性,又可以通过TiC 的固溶强化来提高钢的强度,从而提高钢的淬透性。1. The present invention adopts a component design of adding boron element, adds a certain content of Ti element, makes full use of the nitrogen fixation effect of Ti, forms stable TiN, reduces the generation of BN, ensures the effective hardenability of B, and can improve the strength of steel through solid solution strengthening of TiC, thereby improving the hardenability of steel.

2、本发明通过铸坯连轧保证Ti微合金充分、均匀固溶,提高细晶强化效果;采用低温控轧控冷工艺遏制晶粒长大,得到性能完全满足制造9.8级标准件要求,获得理想的铁素体、珠光体组织盘条,使得冷镦钢盘条的铁素体面积占比60%~80%,珠光体面积占比20%~40%。2. The present invention ensures sufficient and uniform solid solution of Ti microalloy through continuous rolling of ingot casting, thereby improving the fine grain strengthening effect; adopts low-temperature controlled rolling and controlled cooling process to curb grain growth, so that the performance fully meets the requirements for manufacturing 9.8-level standard parts, and obtains ideal ferrite and pearlite structure wire rods, so that the ferrite area of the cold heading steel wire rod accounts for 60% to 80%, and the pearlite area accounts for 20% to 40%.

3、通过添加适量的Cr、Mo元素,并控制冶炼过程中降低钢水中的N含量,实现盘条热轧后,抗拉强度大于500MPa、延伸率大于25%、面缩率大于58%;冷镦性能较好;淬火后,盘条横向截面的硬度大于40HRC。3. By adding appropriate amounts of Cr and Mo elements and controlling the reduction of N content in molten steel during the smelting process, the tensile strength of the wire rod after hot rolling is greater than 500MPa, the elongation is greater than 25%, and the area reduction rate is greater than 58%; the cold heading performance is good; after quenching, the hardness of the transverse section of the wire rod is greater than 40HRC.

4、本发明采用连铸机凝固末端电磁搅拌工艺,降低钢材的元素偏析,进而均匀组织,减轻钢材带状组织缺陷。4. The present invention adopts the electromagnetic stirring process at the end of solidification of the continuous casting machine to reduce the element segregation of the steel, thereby uniformizing the structure and reducing the banded structure defects of the steel.

总之,采用本发明制造的Ø5.5~12.5mm 冷镦钢盘条,铁素体面积占比60~80%、珠光体面积占比20~40%;盘条热轧后,抗拉强度大于500MPa、延伸率大于25%、面缩率大于58%;冷镦性能较好;淬火后,盘条横向截面心部硬度大于40HRC,马氏体含量占比大于85%。可用于生产9.8级高强度螺栓、螺母等标准件。In summary, the Ø5.5-12.5mm cold heading steel wire rod manufactured by the present invention has a ferrite area of 60-80% and a pearlite area of 20-40%. After hot rolling, the wire rod has a tensile strength greater than 500MPa, an elongation greater than 25%, and a surface reduction greater than 58%. The cold heading performance is good. After quenching, the hardness of the core of the cross section of the wire rod is greater than 40HRC, and the martensite content accounts for more than 85%. It can be used to produce standard parts such as 9.8 grade high-strength bolts and nuts.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明横向组织形貌图。FIG. 1 is a transverse tissue morphology diagram of the present invention.

具体实施方式DETAILED DESCRIPTION

本发明提供了一种淬透性优异的9.8级小规格含硼冷镦钢盘条及其制造方法。本领域技术人员可以借鉴本文内容,适当改进工艺参数实现。特别需要指出的是,所有类似的替换和改动对本领域技术人员来说是显而易见的,它们都被视为包括在本发明。本发明的方法及应用已经通过较佳实施例进行了描述,相关人员明显能在不脱离本发明内容、精神和范围内对本文所述的方法和应用进行改动或适当变更与组合,来实现和应用本发明技术。The present invention provides a 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability and a method for manufacturing the same. Those skilled in the art can refer to the contents of this article and appropriately improve the process parameters to achieve the same. It is particularly important to point out that all similar substitutions and modifications are obvious to those skilled in the art, and they are all deemed to be included in the present invention. The methods and applications of the present invention have been described through preferred embodiments, and relevant personnel can obviously modify or appropriately change and combine the methods and applications described herein without departing from the content, spirit and scope of the present invention to implement and apply the technology of the present invention.

一种淬透性优异的9.8级小规格含硼冷镦钢盘条,用于生产9.8级高强度标准件,由如下重量百分含量的化学成分组成:A 9.8 grade small-size boron-containing cold heading steel wire rod with excellent hardenability, used for producing 9.8 grade high-strength standard parts, composed of the following chemical components in percentage by weight:

C:0.18%~0.23%,Si:≤0.10%,Mn:0.60%~0.85%,Cr:0.19%~0.29%,Mo:0.15%~0.24%,Al:0.020%~0.040,Ti:0.028%~0.040%,B:0.0015%~0.0040%,Ni:0.10%~0.20%,N:≤0.0080%;余量为Fe和不可避免的杂质。C: 0.18%~0.23%, Si: ≤0.10%, Mn: 0.60%~0.85%, Cr: 0.19%~0.29%, Mo: 0.15%~0.24%, Al: 0.020%~0.040, Ti: 0.028%~0.040%, B: 0.0015%~0.0040%, Ni: 0.10%~0.20%, N: ≤0.0080%; the balance is Fe and unavoidable impurities.

上述各元素加入量(重量百分比)选择及其作用说明如下:The selection of the addition amount (weight percentage) of the above elements and their functions are explained as follows:

C:C是钢中固溶强化作用最明显的元素,随C含量增加,钢的强度、硬度上升,塑性、韧性下降,C选择0.18%~0.23%;C: C is the element with the most obvious solid solution strengthening effect in steel. As the C content increases, the strength and hardness of the steel increase, while the plasticity and toughness decrease. The C content is selected to be 0.18% to 0.23%;

Si:Si是铁素体固溶强化元素,同时也导致冷镦变形抗力的急剧升高,明显提高模具的消耗,不利于冷加工塑性变形。故Si的范围为≤0.10%;Si: Si is a ferrite solid solution strengthening element, and it also causes a sharp increase in cold heading deformation resistance, significantly increases mold consumption, and is not conducive to cold working plastic deformation. Therefore, the range of Si is ≤0.10%;

Mn:Mn起固溶强化和细晶强化的作用,并推迟珠光体和铁素体转变,提高钢的强度和加工硬化性能故Mn的范围为0.60%~0.85%;Mn: Mn plays the role of solid solution strengthening and grain refinement, and delays the transformation of pearlite and ferrite, improving the strength and work hardening properties of steel. Therefore, the range of Mn is 0.60% to 0.85%;

Cr:Cr能提高钢的强韧性,具有较好的冷镦成型性能,同时可有效提高淬透性,保证材料淬火后的强度和硬度。故Cr的成分范围为0.19%~0.29%;Cr: Cr can improve the toughness of steel, has good cold heading forming performance, and can effectively improve hardenability, ensuring the strength and hardness of the material after quenching. Therefore, the composition range of Cr is 0.19% to 0.29%;

Mo:Mo可大幅提高淬透性,保证材料淬火后的硬度和强度,故Mo的含量控制在0.15%~0.24%;Mo: Mo can greatly improve the hardenability and ensure the hardness and strength of the material after quenching, so the content of Mo is controlled at 0.15% to 0.24%;

Al:加入一定含量Al(0.020%~0.040%)进行细化晶粒与脱氧,使钢材获得极低的氧含量,减少钢中的非金属夹杂物数量和尺寸;Al: Adding a certain amount of Al (0.020% to 0.040%) to refine the grains and deoxidize, so that the steel has an extremely low oxygen content and reduces the number and size of non-metallic inclusions in the steel;

Ti :钛是强固氮元素。精炼末期Al脱氧之后,必须采用Ti固氮,以形成TiN来消除钢中自由氮,使后加入的硼可以以自由硼存在。因此,Ti 的含量可控制在 0.028%~0.040%;以保证钢中Ti/N 质量比应高于 3.5;Ti: Titanium is a strong nitrogen-fixing element. After Al deoxidation at the end of refining, Ti must be used to fix nitrogen to form TiN to eliminate free nitrogen in the steel, so that the boron added later can exist as free boron. Therefore, the Ti content can be controlled at 0.028% to 0.040% to ensure that the Ti/N mass ratio in the steel should be higher than 3.5;

B :硼可大幅度提高淬透性。钢中硼只有以自由硼的形式存在时才可在淬火时偏聚与奥氏体晶界,抑制铁素体形核,从而提高钢的淬透性。如果硼与钢中氧、氮形成硼相或氮化硼,这不能起到提高淬透性的作用。因此,在保证钢中充分脱氧、固氮后,将钢中硼的含量控制在 0.0015% ~ 0.0040%之间是合适的;B: Boron can significantly improve hardenability. Only when boron in steel exists in the form of free boron can it segregate at the austenite grain boundary during quenching, inhibit ferrite nucleation, and thus improve the hardenability of steel. If boron forms a boron phase or boron nitride with oxygen and nitrogen in steel, it will not play a role in improving hardenability. Therefore, after ensuring that the steel is fully deoxidized and nitrogen fixed, it is appropriate to control the boron content in the steel between 0.0015% and 0.0040%;

Ni:Ni的晶格常数与γ‐铁相近,所以可成连续固溶体。这就有利于提高钢的淬硬性,Ni可降低临界点并增加奥氏体的稳定性,所以其淬火温度可降低,淬透性好。一般大断面的厚重件都用加Ni钢。当它同Cr、W或Cr、Mo结合的时候,淬透性尤可增高。将钢中Ni的含量控制在 0.10~ 0.20%之间是合适的。Ni: The lattice constant of Ni is similar to that of γ-iron, so it can form a continuous solid solution. This is conducive to improving the hardenability of steel. Ni can reduce the critical point and increase the stability of austenite, so its quenching temperature can be reduced and the hardenability is good. Generally, Ni-added steel is used for heavy and thick parts with large sections. When it is combined with Cr, W or Cr, Mo, the hardenability can be increased. It is appropriate to control the Ni content in steel between 0.10 and 0.20%.

一种上述淬透性优异的9.8级小规格含硼冷镦钢盘条的制造方法,工艺流程为铁水预处理→转炉→LF精炼→连铸→连轧→钢坯清理→加热→轧制→控冷→精整→检查→入库,具体如下:A method for manufacturing the above-mentioned 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability, the process flow is molten iron pretreatment → converter → LF refining → continuous casting → continuous rolling → billet cleaning → heating → rolling → controlled cooling → finishing → inspection → warehousing, specifically as follows:

LF精炼:LF Refining:

LF 精炼的主要任务是成分微调、温度控制和造渣操作,采用微正压操作、大渣量、限制加热时间的方式控制钢水增氮。钢水经LF合金化处理后,氩气弱搅,软吹流量以钢渣轻微蠕动,钢水不外露为标准,弱搅5~10 min后离站。The main tasks of LF refining are fine-tuning of composition, temperature control and slag-making operation. The nitrogen addition of molten steel is controlled by micro-positive pressure operation, large slag volume and limited heating time. After LF alloying treatment, the molten steel is weakly stirred with argon gas. The soft blowing flow rate is based on the standard of slight creeping of slag and no exposure of molten steel. The station is left after 5 to 10 minutes of weak stirring.

连铸:Continuous Casting:

连铸坯断面尺寸为(250~350)mm × (350~450)mm,中包过热度控制在20~30℃,恒拉速(铸坯拉速控制在0.75±0.02m/min);二冷比水量控制为0 .9~1.2 L/kg;保护浇注(钢包、中间包内钢水加入低氧化性、碱性覆盖剂;大包至中间包、中间包到结晶器采用保护套管并吹氩保护;结晶器内加优质保护渣);连铸机凝固末端电磁搅拌:电压为300~500V,电流强度为300~500A,频率为3~8Hz;采用电磁搅拌工艺,降低钢材的元素偏析,进而均匀组织,减轻钢材带状组织缺陷。The cross-sectional dimensions of the continuous casting billet are (250-350) mm × (350-450) mm, the superheat of the tundish is controlled at 20-30°C, and the pulling speed is constant (the pulling speed of the casting billet is controlled at 0.75±0.02 m/min); the secondary cooling water volume is controlled at 0.9-1.2 L/kg; protective pouring (low-oxidizing and alkaline covering agents are added to the molten steel in the ladle and the tundish; protective sleeves and argon blowing are used from the large ladle to the tundish, and from the tundish to the crystallizer; high-quality protective slag is added to the crystallizer); electromagnetic stirring at the end of solidification of the continuous casting machine: the voltage is 300-500 V, the current intensity is 300-500 A, and the frequency is 3-8 Hz; the electromagnetic stirring process is used to reduce the element segregation of the steel, thereby uniformizing the structure and reducing the banded structure defects of the steel.

轧制工艺(加热→轧制→控冷):Rolling process (heating → rolling → controlled cooling):

(1)控制开轧温度为960~1020℃,精轧入口温度为900~980 ℃,减定径入口温度880~950℃,吐丝温度890~930℃。(1) The starting rolling temperature is controlled at 960-1020°C, the finishing rolling inlet temperature is controlled at 900-980°C, the sizing inlet temperature is controlled at 880-950°C, and the wire laying temperature is controlled at 890-930°C.

(2)斯太尔摩风冷线冷却方式:以6~12℃/s冷速冷却到680~770℃入罩,保温罩全部关闭,罩内冷速为0.5~5.0℃/s,出罩温度为460~600℃,冷床空冷。(2) Stelmore air cooling line cooling method: cooling at a cooling rate of 6 to 12 °C/s to 680 to 770 °C before entering the hood, the insulation hood is completely closed, the cooling rate inside the hood is 0.5 to 5.0 °C/s, the temperature out of the hood is 460 to 600 °C, and the cooling bed is air-cooled.

本发明通过加热、轧制、冷却工艺控制,获得理想的铁素体、珠光体组织盘条。The present invention obtains ideal ferrite and pearlite structure wire rods through heating, rolling and cooling process control.

【实施例】[Example]

本发明实施例、对比例的化学成分(Wt%)见表1。The chemical compositions (wt%) of the embodiments of the present invention and comparative examples are shown in Table 1.

表1 化学成分(wt%)Table 1 Chemical composition (wt%)

成分Element CC SiSi MnMn CrCr MoMo AlAl TiTi BB NiNi NN 实施例1Example 1 0.200.20 0.080.08 0.810.81 0.280.28 0.210.21 0.0260.026 0.0330.033 0.00250.0025 0.180.18 0.00670.0067 实施例2Example 2 0.190.19 0.090.09 0.760.76 0.250.25 0.210.21 0.0340.034 0.0350.035 0.00350.0035 0.160.16 0.00750.0075 实施例3Example 3 0.210.21 0.080.08 0.770.77 0.230.23 0.230.23 0.0370.037 0.0290.029 0.00370.0037 0.180.18 0.00720.0072 实施例4Example 4 0.220.22 0.100.10 0.680.68 0.220.22 0.180.18 0.0310.031 0.0350.035 0.00290.0029 0.150.15 0.00640.0064 对比例Comparative Example 0.200.20 0.080.08 0.820.82 -- -- -- -- -- -- --

实施例1:Embodiment 1:

LF精炼:LF 精炼的主要任务是成分微调、温度控制和造渣操作,采用微正压操作、大渣量、限制加热时间的方式控制钢水增氮。钢水经LF合金化处理后,氩气弱搅7min后离站。LF refining: The main tasks of LF refining are fine-tuning of composition, temperature control and slag making operation. The nitrogen addition of molten steel is controlled by micro-positive pressure operation, large slag volume and limited heating time. After LF alloying treatment, the molten steel leaves the station after 7 minutes of argon weak stirring.

连铸:连铸坯断面尺寸为320mm × 410mm,中包过热度控制在25℃,恒拉速(铸坯拉速控制在0.75m/min);二冷比水量控制为1.0 L/kg;保护浇注(钢包、中间包内钢水加入低氧化性、碱性覆盖剂;大包至中间包、中间包到结晶器采用保护套管并吹氩保护;结晶器内加优质保护渣);连铸机凝固末端电磁搅拌:电压为350 V,电流强度为350 A,频率为6Hz;Continuous casting: The cross-sectional size of the continuous casting billet is 320mm × 410mm, the superheat of the tundish is controlled at 25℃, and the pulling speed is constant (the pulling speed of the casting billet is controlled at 0.75m/min); the water volume of the secondary cooling is controlled at 1.0 L/kg; protective pouring (low-oxidizing and alkaline covering agents are added to the molten steel in the ladle and the tundish; protective sleeves and argon blowing are used from the large ladle to the tundish, and from the tundish to the crystallizer; high-quality protective slag is added to the crystallizer); electromagnetic stirring at the end of solidification of the continuous casting machine: voltage is 350 V, current intensity is 350 A, and frequency is 6Hz;

钢坯在高速线材轧机上轧制Ø8mm盘条,轧制工艺如下:控制开轧温度为970℃,精轧入口温度为910℃,减定径入口温度890℃,吐丝温度910 ℃;以7℃/s冷速冷却到690℃入罩,保温罩全部关闭,罩内冷速为1.5 ℃/s,出罩温度为500℃,冷床空冷。The steel billet is rolled into Ø8mm wire rod on a high-speed wire mill. The rolling process is as follows: the starting rolling temperature is controlled at 970℃, the finishing rolling inlet temperature is 910℃, the sizing inlet temperature is 890℃, and the wire-spinning temperature is 910℃; it is cooled to 690℃ at a cooling rate of 7℃/s and enters the hood. The insulation hood is completely closed, the cooling rate in the hood is 1.5℃/s, the hood outlet temperature is 500℃, and the cooling bed is air-cooled.

实施例2:Embodiment 2:

LF精炼:LF 精炼的主要任务是成分微调、温度控制和造渣操作,采用微正压操作、大渣量、限制加热时间的方式控制钢水增氮。钢水经LF合金化处理后,氩气弱搅7min后离站。LF refining: The main tasks of LF refining are fine-tuning of composition, temperature control and slag making operation. The nitrogen addition of molten steel is controlled by micro-positive pressure operation, large slag volume and limited heating time. After LF alloying treatment, the molten steel leaves the station after 7 minutes of argon weak stirring.

连铸:连铸坯断面尺寸为320mm × 410mm,中包过热度控制在27℃,恒拉速(铸坯拉速控制在0.76m/min);二冷比水量控制为0 .95 L/kg;保护浇注(钢包、中间包内钢水加入低氧化性、碱性覆盖剂;大包至中间包、中间包到结晶器采用保护套管并吹氩保护;结晶器内加优质保护渣);连铸机凝固末端电磁搅拌:电压为450V,电流强度为400 A,频率为7Hz;Continuous casting: The cross-sectional size of the continuous casting billet is 320mm × 410mm, the superheat of the tundish is controlled at 27℃, and the pulling speed is constant (the pulling speed of the casting billet is controlled at 0.76m/min); the secondary cooling water volume is controlled at 0.95L/kg; protective pouring (low-oxidizing and alkaline covering agents are added to the molten steel in the ladle and the tundish; protective sleeves and argon blowing are used from the large ladle to the tundish, and from the tundish to the crystallizer; high-quality protective slag is added to the crystallizer); electromagnetic stirring at the end of solidification of the continuous casting machine: the voltage is 450V, the current intensity is 400A, and the frequency is 7Hz;

钢坯在高速线材轧机上轧制Ø6mm盘条,轧制工艺如下:控制开轧温度为970℃,精轧入口温度为920℃,减定径入口温度900℃,吐丝温度900 ℃;以7℃/s冷速冷却到720℃入罩,保温罩全部关闭,罩内冷速为2.0℃/s,出罩温度为490℃,冷床空冷。The steel billet is rolled into Ø6mm wire rod on a high-speed wire mill. The rolling process is as follows: the start rolling temperature is controlled at 970℃, the finishing rolling inlet temperature is 920℃, the sizing inlet temperature is 900℃, and the wire-spinning temperature is 900℃; the steel is cooled to 720℃ at a cooling rate of 7℃/s and then enters the hood. The insulation hood is completely closed, the cooling rate in the hood is 2.0℃/s, the hood outlet temperature is 490℃, and the cooling bed is air-cooled.

实施例3:Embodiment 3:

LF精炼:LF 精炼的主要任务是成分微调、温度控制和造渣操作,采用微正压操作、大渣量、限制加热时间的方式控制钢水增氮。钢水经LF合金化处理后,氩气弱搅7min后离站。LF refining: The main tasks of LF refining are fine-tuning of composition, temperature control and slag making operation. The nitrogen addition of molten steel is controlled by micro-positive pressure operation, large slag volume and limited heating time. After LF alloying treatment, the molten steel leaves the station after 7 minutes of argon weak stirring.

连铸:连铸坯断面尺寸为320mm × 410mm,中包过热度控制在25℃,恒拉速(铸坯拉速控制在0.75m/min);二冷比水量控制为1.15 L/kg;保护浇注(钢包、中间包内钢水加入低氧化性、碱性覆盖剂;大包至中间包、中间包到结晶器采用保护套管并吹氩保护;结晶器内加优质保护渣);连铸机凝固末端电磁搅拌:电压为500 V,电流强度为480 A,频率为4Hz;Continuous casting: The cross-sectional size of the continuous casting billet is 320mm × 410mm, the superheat of the tundish is controlled at 25℃, and the pulling speed is constant (the pulling speed of the casting billet is controlled at 0.75m/min); the water volume of the secondary cooling is controlled at 1.15L/kg; protective pouring (low-oxidizing and alkaline covering agents are added to the molten steel in the ladle and the tundish; protective sleeves and argon blowing are used from the large ladle to the tundish, and from the tundish to the crystallizer; high-quality protective slag is added to the crystallizer); electromagnetic stirring at the end of solidification of the continuous casting machine: the voltage is 500V, the current intensity is 480A, and the frequency is 4Hz;

钢坯在高速线材轧机上轧制Ø8mm盘条,轧制工艺如下:控制开轧温度为985℃,精轧入口温度为915℃,减定径入口温度895℃,吐丝温度920 ℃;以9℃/s冷速冷却到710℃入罩,保温罩全部关闭,罩内冷速为2.0℃/s,出罩温度为510 ℃,冷床空冷。The steel billet is rolled into Ø8mm wire rod on a high-speed wire mill. The rolling process is as follows: the starting rolling temperature is controlled at 985℃, the finishing rolling inlet temperature is 915℃, the sizing inlet temperature is 895℃, and the wire-spinning temperature is 920℃; it is cooled to 710℃ at a cooling rate of 9℃/s and enters the hood. The insulation hood is completely closed, the cooling rate in the hood is 2.0℃/s, the hood outlet temperature is 510℃, and the cooling bed is air-cooled.

实施例4:Embodiment 4:

LF精炼:LF 精炼的主要任务是成分微调、温度控制和造渣操作,采用微正压操作、大渣量、限制加热时间的方式控制钢水增氮。钢水经LF合金化处理后,氩气弱搅7min后离站。LF refining: The main tasks of LF refining are fine-tuning of composition, temperature control and slag making operation. The nitrogen addition of molten steel is controlled by micro-positive pressure operation, large slag volume and limited heating time. After LF alloying treatment, the molten steel leaves the station after 7 minutes of argon weak stirring.

连铸:连铸坯断面尺寸为320mm ×410mm,中包过热度控制在25℃,恒拉速(铸坯拉速控制在0.74m/min);二冷比水量控制为1.10 L/kg;保护浇注(钢包、中间包内钢水加入低氧化性、碱性覆盖剂;大包至中间包、中间包到结晶器采用保护套管并吹氩保护;结晶器内加优质保护渣);连铸机凝固末端电磁搅拌:电压为380V,电流强度为450 A,频率为7 Hz;Continuous casting: The cross-sectional size of the continuous casting billet is 320mm × 410mm, the superheat of the tundish is controlled at 25℃, and the pulling speed is constant (the pulling speed of the casting billet is controlled at 0.74m/min); the water volume of the secondary cooling is controlled at 1.10L/kg; protective pouring (low-oxidizing and alkaline covering agents are added to the molten steel in the ladle and the tundish; protective sleeves and argon blowing are used from the large ladle to the tundish, and from the tundish to the crystallizer; high-quality protective slag is added to the crystallizer); electromagnetic stirring at the end of solidification of the continuous casting machine: voltage is 380V, current intensity is 450A, and frequency is 7 Hz;

钢坯在高速线材轧机上轧制Ø11mm盘条,轧制工艺如下:控制开轧温度为990℃,精轧入口温度为940℃,减定径入口温度900℃,吐丝温度925 ℃;以7℃/s冷速冷却到715℃入罩,保温罩全部关闭,罩内冷速为3.0℃/s,出罩温度为490℃,冷床空冷。The steel billet is rolled into Ø11mm wire rod on a high-speed wire mill. The rolling process is as follows: the start rolling temperature is controlled at 990℃, the finishing rolling inlet temperature is 940℃, the sizing inlet temperature is 900℃, and the wire drawing temperature is 925℃; it is cooled to 715℃ at a cooling rate of 7℃/s and enters the hood. The insulation hood is completely closed, the cooling rate in the hood is 3.0℃/s, the hood outlet temperature is 490℃, and the cooling bed is air-cooled.

本发明实施例与对比例力学性能、冷顶锻和淬火热处理后淬火硬度指标见表2。The mechanical properties, cold upsetting and quenching hardness indexes after quenching heat treatment of the embodiments of the present invention and the comparative examples are shown in Table 2.

表2 钢材力学性能、冷顶锻、淬火硬度检验数据Table 2 Mechanical properties, cold forging and quenching hardness test data of steel

公称直径(mm)Nominal diameter (mm) 抗拉强度(MPa)Tensile strength (MPa) 延伸率(%)Elongation (%) 面缩率(%)Area reduction rate (%) 1/2冷顶锻合格率(%)1/2 Cold Heading Qualification Rate (%) 1/3冷顶锻合格率(%)1/3 cold forging qualified rate (%) 淬火后盘条横向截面心部硬度(HRC)Hardness of the core of the transverse section of the wire rod after quenching (HRC) 实施例1Example 1 Ø8Ø8 548548 27.527.5 6565 100100 6060 ≥40≥40 实施例2Example 2 Ø6Ø6 542542 31.531.5 6969 100100 6060 ≥42≥42 实施例3Example 3 Ø8Ø8 520520 33.533.5 6767 100100 6060 ≥44≥44 实施例4Example 4 Ø11Ø11 509509 28.528.5 6262 100100 6060 ≥41≥41 对比例Comparative Example Ø10Ø10 533533 2828 6060 7575 3030 ≥36≥36

热轧盘条横向组织形貌见图1,如图1、表2所示,采用上述发明成分及方法生产的冷镦钢盘条,铁素体面积占比60~80%、珠光体面积占比20~40%;盘条热轧后,抗拉强度大于500MPa、延伸率大于25%、面缩率大于58%;冷镦性能较好;淬火后,盘条横向截面心部硬度大于40HRC,马氏体含量占比大于85%,可用于生产9.8级高强度螺栓、螺母等标准件。The transverse microstructure of the hot-rolled wire rod is shown in Figure 1. As shown in Figure 1 and Table 2, the cold heading steel wire rod produced by the above-mentioned inventive composition and method has a ferrite area accounting for 60~80% and a pearlite area accounting for 20~40%; after hot rolling of the wire rod, the tensile strength is greater than 500MPa, the elongation is greater than 25%, and the area reduction is greater than 58%; the cold heading performance is good; after quenching, the hardness of the core of the transverse section of the wire rod is greater than 40HRC, and the martensite content accounts for more than 85%, which can be used to produce 9.8 grade high-strength bolts, nuts and other standard parts.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (9)

1.一种淬透性优异的9.8级小规格含硼冷镦钢盘条,尺寸规格为ø5.5mm~ø12.5mm,用于生产9.8级高强度标准件,其特征在于,由如下重量百分含量的化学成分组成:1. A 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability, with a size of ø5.5mm to ø12.5mm, used for producing 9.8-grade high-strength standard parts, characterized in that it is composed of the following chemical components in percentage by weight: C:0.18%~0.23%,Si:≤0.10%,Mn:0.60%~0.85%,Cr:0.19%~0.29%,Mo:0.15%~0.24%,Al:0.020%~0.040%,Ti:0.028%~0.040%,B:0.0015%~0.0040%,Ni:0.10%~0.20%,N:≤0.0080%;余量为Fe和不可避免的杂质。C: 0.18%~0.23%, Si: ≤0.10%, Mn: 0.60%~0.85%, Cr: 0.19%~0.29%, Mo: 0.15%~0.24%, Al: 0.020%~0.040%, Ti: 0.028%~0.040%, B: 0.0015%~0.0040%, Ni: 0.10%~0.20%, N: ≤0.0080%; the balance is Fe and unavoidable impurities. 2.根据权利要求1所述的一种淬透性优异的9.8级小规格含硼冷镦钢盘条,其特征在于,2. The 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability according to claim 1, characterized in that: 所述冷镦钢盘条的铁素体面积占比60%~80%,珠光体面积占比20%~40%。The ferrite area of the cold heading steel wire rod accounts for 60% to 80%, and the pearlite area accounts for 20% to 40%. 3.根据权利要求1所述的一种淬透性优异的9.8级小规格含硼冷镦钢盘条,其特征在于,3. The 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability according to claim 1, characterized in that: 所述冷镦钢盘条热轧后,抗拉强度大于500MPa,延伸率大于25%,面缩率大于58%。After hot rolling, the cold heading steel wire rod has a tensile strength greater than 500 MPa, an elongation greater than 25%, and an area reduction greater than 58%. 4.根据权利要求1所述的一种淬透性优异的9.8级小规格含硼冷镦钢盘条,其特征在于,4. The 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability according to claim 1, characterized in that: 所述冷镦钢盘条淬火后,横向截面心部硬度大于40HRC,马氏体含量占比大于85%。After the cold heading steel wire rod is quenched, the hardness of the core of the transverse section is greater than 40HRC, and the martensite content accounts for more than 85%. 5.一种如权利要求1-4任意一项所述的淬透性优异的9.8级小规格含硼冷镦钢盘条的制造方法,工艺流程为铁水预处理→转炉→LF精炼→连铸→连轧→钢坯清理→加热→轧制→控冷→精整→检查→入库,其特征在于,具体如下:5. A method for manufacturing a 9.8-grade small-size boron-containing cold heading steel wire rod with excellent hardenability as claimed in any one of claims 1 to 4, wherein the process flow is molten iron pretreatment → converter → LF refining → continuous casting → continuous rolling → billet cleaning → heating → rolling → controlled cooling → finishing → inspection → storage, characterized in that: 1)LF精炼;1) LF refining; 采用氩气弱搅拌,搅拌时间为5~10 min;Use argon gas for weak stirring, and the stirring time is 5 to 10 minutes; 2)连铸;2) Continuous casting; 中包过热度控制在20~30℃,采用恒拉速,铸坯拉速控制在0.75±0.02m/min;二冷比水量控制在0 .9~1.2 L/kg;The superheat of the tundish is controlled at 20-30℃, and the casting speed is controlled at 0.75±0.02m/min by constant pulling speed; the water volume of the secondary cooling is controlled at 0.9-1.2 L/kg; 3)加热;3) Heating; 控制开轧温度为960~1020℃,精轧入口温度为900~980 ℃,减定径入口温度为880~950℃,吐丝温度为890~930℃;The starting rolling temperature is controlled at 960-1020°C, the finishing rolling inlet temperature is controlled at 900-980°C, the sizing inlet temperature is controlled at 880-950°C, and the wire laying temperature is controlled at 890-930°C. 4)控冷;4) Cooling control; 采用斯太尔摩风冷线冷却方式:以6~12℃/s冷速冷却到680~770℃入罩,保温罩全部关闭,罩内冷速为0.5~5.0℃/s,出罩温度为460~600℃,冷床空冷。Adopt Stelmore air cooling line cooling method: cool to 680-770℃ at a cooling rate of 6-12℃/s before entering the hood, close all the insulation hoods, cool in the hood at a rate of 0.5-5.0℃/s, exit the hood at a temperature of 460-600℃, and use air cooling on the cooling bed. 6.根据权利要求5所述的一种淬透性优异的9.8级小规格含硼冷镦钢盘条的制造方法,其特征在于,6. The method for manufacturing a 9.8-grade small-sized boron-containing cold heading steel wire rod with excellent hardenability according to claim 5, characterized in that: 所述步骤1)中,软吹流量为10~30NL/min。In the step 1), the soft blowing flow rate is 10-30 NL/min. 7.根据权利要求5所述的一种淬透性优异的9.8级小规格含硼冷镦钢盘条的制造方法,其特征在于,7. The method for manufacturing a 9.8-grade small-sized boron-containing cold heading steel wire rod with excellent hardenability according to claim 5, characterized in that: 所述步骤2)中,连铸坯断面尺寸为250~350mm × 350~450mm。In the step 2), the cross-sectional size of the continuous casting billet is 250-350 mm × 350-450 mm. 8.根据权利要求5所述的一种淬透性优异的9.8级小规格含硼冷镦钢盘条的制造方法,其特征在于,8. The method for manufacturing a 9.8-grade small-sized boron-containing cold heading steel wire rod with excellent hardenability according to claim 5, characterized in that: 所述步骤2)中,采用保护浇注,钢包、中间包内钢水加入低氧化性、碱性覆盖剂;大包至中间包、中间包到结晶器采用保护套管并吹氩保护,结晶器内加保护渣。In the step 2), protective casting is adopted, and low-oxidizing and alkaline covering agents are added to the molten steel in the ladle and the tundish; protective sleeves and argon blowing are used from the large ladle to the tundish, and from the tundish to the crystallizer, and protective slag is added to the crystallizer. 9.根据权利要求5所述的一种淬透性优异的9.8级小规格含硼冷镦钢盘条的制造方法,其特征在于,9. The method for manufacturing a 9.8-grade small-sized boron-containing cold heading steel wire rod with excellent hardenability according to claim 5, characterized in that: 所述步骤2)中,采用连铸机凝固末端电磁搅拌,电压为300~500V,电流强度为300~500A,频率为3~8Hz。In the step 2), electromagnetic stirring is used at the solidification end of the continuous casting machine, with a voltage of 300-500V, a current intensity of 300-500A, and a frequency of 3-8Hz.
CN202411118792.2A 2024-08-15 2024-08-15 9.8 grade small-size boron-containing cold heading steel wire rod with excellent hardenability and manufacturing method thereof Pending CN118639146A (en)

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