CN118637745A - Aeration separation system for chemical wastewater treatment - Google Patents
Aeration separation system for chemical wastewater treatment Download PDFInfo
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- 238000005273 aeration Methods 0.000 title claims abstract description 93
- 238000000926 separation method Methods 0.000 title claims abstract description 93
- 239000000126 substance Substances 0.000 title claims abstract description 20
- 238000004065 wastewater treatment Methods 0.000 title claims abstract description 16
- 238000009826 distribution Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims description 29
- 238000005276 aerator Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 11
- 239000002351 wastewater Substances 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000010802 sludge Substances 0.000 abstract description 102
- 239000010865 sewage Substances 0.000 abstract description 92
- 238000004140 cleaning Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 10
- 239000001301 oxygen Substances 0.000 abstract description 10
- 229910052760 oxygen Inorganic materials 0.000 abstract description 10
- 238000001556 precipitation Methods 0.000 abstract 2
- 238000004062 sedimentation Methods 0.000 description 18
- 230000000694 effects Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 11
- 239000002957 persistent organic pollutant Substances 0.000 description 9
- 238000000746 purification Methods 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 4
- 238000004904 shortening Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 230000001706 oxygenating effect Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000006213 oxygenation reaction Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/02—Aerobic processes
- C02F3/12—Activated sludge processes
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F7/00—Aeration of stretches of water
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/14—Maintenance of water treatment installations
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/26—Reducing the size of particles, liquid droplets or bubbles, e.g. by crushing, grinding, spraying, creation of microbubbles or nanobubbles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Microbiology (AREA)
- Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及化工污水处理技术领域,具体为化工污水处理用曝气分离系统。The invention relates to the technical field of chemical wastewater treatment, in particular to an aeration separation system for chemical wastewater treatment.
背景技术Background Art
石油在开采和生产加工过程中会产生大量的石油化工污水,这些污水中含有大量的有机污染物和固状渣料,如果直接排放很难降解,同时还会对环境造成污染和破坏。因此,石油化工污水在排放前需要对其进行净化处理,对石油化工污水进行净化时需要将污水和活性污泥一同添加至曝气装置内,曝气装置能够向其内部的污水中通入氧气进行曝气,在充氧的条件下,利用活性污泥的生物凝聚、吸附和氧化作用分别将石油化工污水中的有机污染物和固状渣料进行氧化分解及吸附,从而达到净化污水的目的,净化后的石油化工污水和活性污泥一同排入至沉淀装置内,活性污泥通过自然沉降与净化后的水体分离。A large amount of petrochemical wastewater is generated during the mining and production process of oil. These wastewaters contain a large amount of organic pollutants and solid residues. If they are discharged directly, they are difficult to degrade and will also cause pollution and damage to the environment. Therefore, petrochemical wastewater needs to be purified before it is discharged. When purifying petrochemical wastewater, it is necessary to add the wastewater and activated sludge into the aeration device together. The aeration device can pass oxygen into the wastewater inside it for aeration. Under oxygenated conditions, the biological coagulation, adsorption and oxidation of the activated sludge are used to oxidize, decompose and adsorb the organic pollutants and solid residues in the petrochemical wastewater, thereby achieving the purpose of purifying the wastewater. The purified petrochemical wastewater and activated sludge are discharged into the sedimentation device together, and the activated sludge is separated from the purified water body through natural sedimentation.
现有的化工污水处理用曝气沉淀装置在使用过程中,逐渐的暴露出了不足之处,主要表现在以下方面:The existing aeration sedimentation devices for chemical wastewater treatment have gradually exposed their shortcomings during use, mainly in the following aspects:
第一,活性污泥的收集转移过程繁琐,导致污水处理效率低,具体来说,活性污泥可重复利用多次,沉淀装置内的活性污泥完全沉淀后需要将上清液排出,并将沉淀装置内的活性污泥收集,收集的活性污泥转移至曝气装置内继续对污水进行净化,活性污泥的收集与转移均需要工作人员借助相应的设备进行处理,因此活性污泥的收集转移过程繁琐,费时费力,导致污水处理效率低下。First, the collection and transfer process of activated sludge is cumbersome, resulting in low sewage treatment efficiency. Specifically, activated sludge can be reused many times. After the activated sludge in the sedimentation device is completely precipitated, the supernatant needs to be discharged, and the activated sludge in the sedimentation device needs to be collected and transferred to the aeration device to continue to purify the sewage. The collection and transfer of activated sludge require the staff to use corresponding equipment for processing. Therefore, the collection and transfer process of activated sludge is cumbersome, time-consuming and labor-intensive, resulting in low sewage treatment efficiency.
第二,活性污泥在曝气装置内分布不均匀,导致污水处理效果差,具体来说,活性污泥本身具有一定的重量,当吸附固体渣料后重量增加,虽然曝气装置内设有对活性污泥及污水进行搅拌的搅拌组件,但是在重力的作用下,活性污泥依然会发生沉降,曝气装置内下方区域活性污泥的量远大于上方区域,因此活性污泥在曝气装置内部分布不均匀,曝气装置上方区域的有机污染物和固体渣料不能被完全去除,导致污水处理效果差。Second, the activated sludge is unevenly distributed in the aeration device, resulting in poor sewage treatment effect. Specifically, the activated sludge itself has a certain weight. When the solid residue is adsorbed, the weight increases. Although the aeration device is equipped with a stirring component for stirring the activated sludge and sewage, the activated sludge will still settle under the action of gravity. The amount of activated sludge in the lower area of the aeration device is much larger than that in the upper area. Therefore, the activated sludge is unevenly distributed in the aeration device, and the organic pollutants and solid residue in the upper area of the aeration device cannot be completely removed, resulting in poor sewage treatment effect.
第三,活性污泥在沉淀装置内完全沉淀所需时间长,导致污水处理的周期长,具体来说,活性污泥块或大或小,体积大的活性污泥能够快速沉降于沉淀装置底部,体积小的活性污泥块需要较长的时间才能完成沉降,因此活性污泥在沉淀装置内完全沉降所需要的时间长,导致污水处理的周期长。Third, it takes a long time for the activated sludge to completely settle in the sedimentation device, resulting in a long sewage treatment cycle. Specifically, the activated sludge blocks may be large or small. Large activated sludge can quickly settle to the bottom of the sedimentation device, while small activated sludge blocks require a longer time to complete sedimentation. Therefore, it takes a long time for the activated sludge to completely settle in the sedimentation device, resulting in a long sewage treatment cycle.
第四,曝气装置内污水的溶氧量低,导致活性污泥对有机污染物的氧化效果差,具体来说,进入至污水内的空气以气泡的形式存在,而曝气装置向污水内充氧时气泡较大,并且气泡在向上移动的过程中会进行合并形成更大的气泡,大气泡与污水的接触面积小,因此向污水中补氧的速度慢,进而使污水的溶氧量低,导致活性污泥对有机污染物的氧化效果差。Fourth, the dissolved oxygen content of the sewage in the aeration device is low, resulting in poor oxidation effect of activated sludge on organic pollutants. Specifically, the air entering the sewage exists in the form of bubbles, and the bubbles are larger when the aeration device oxygenates the sewage. In addition, the bubbles will merge to form larger bubbles as they move upward. The contact area between the large bubbles and the sewage is small, so the speed of adding oxygen to the sewage is slow, which in turn makes the dissolved oxygen content of the sewage low, resulting in poor oxidation effect of activated sludge on organic pollutants.
第五,活性污泥的更换清理过程繁琐,具体来说,对重复使用多次的活性污泥进行更换时,同样需要将活性污泥排至沉淀装置内,然后借助清洁设备将活性污泥进行清理,因此活性污泥的更换清理过程繁琐,费时费力。Fifth, the replacement and cleaning process of activated sludge is cumbersome. Specifically, when replacing activated sludge that has been reused many times, it is also necessary to discharge the activated sludge into the sedimentation device and then clean the activated sludge with the help of cleaning equipment. Therefore, the replacement and cleaning process of activated sludge is cumbersome, time-consuming and labor-intensive.
综上可知,现有技术在实际使用上显然存在不便与缺陷,所以有必要加以改进。In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it.
发明内容Summary of the invention
针对现有技术中的缺陷,本发明要解决的技术问题是提供一种化工污水处理用曝气分离系统,该系统能够在不对活性污泥进行收集转移处理的情况下实现对活性污泥的重复利用,简化了对污水的处理工序,提高了对污水的处理效率;In view of the defects in the prior art, the technical problem to be solved by the present invention is to provide an aeration separation system for chemical wastewater treatment, which can realize the reuse of activated sludge without collecting, transferring and treating the activated sludge, thereby simplifying the sewage treatment process and improving the sewage treatment efficiency;
该系统还能够使活性污泥在污水中均匀分布,改善了对污水的净化效果;The system can also evenly distribute the activated sludge in the sewage, improving the sewage purification effect;
该系统还能够在不对活性污泥进行沉淀处理的情况下将活性污泥和净化后的污水快速分离,省去了活性污泥沉淀的时间,大幅缩短了对污水处理的周期;The system can also quickly separate the activated sludge from the purified sewage without sedimentation treatment of the activated sludge, thus eliminating the time for sedimentation of the activated sludge and greatly shortening the sewage treatment cycle.
该系统向污水中充氧时能够大幅增加气泡与污水的接触面积,并且还能够防止气泡在向上移动的过程中合并,加快了向污水中补氧的速度,提高了污水的溶氧量,确保活性污泥对污水中有机污染物的氧化效果;When the system oxygenates the sewage, it can significantly increase the contact area between the bubbles and the sewage, and can also prevent the bubbles from merging in the process of moving upward, thus speeding up the oxygenation of the sewage, increasing the dissolved oxygen content of the sewage, and ensuring the oxidation effect of the activated sludge on the organic pollutants in the sewage.
该系统还能够自动将重复使用多次后的活性污泥进行清理,并且清理速度快。The system can also automatically clean activated sludge after repeated use, and the cleaning speed is fast.
为解决上述问题,本发明提供如下技术方案:To solve the above problems, the present invention provides the following technical solutions:
化工污水处理用曝气分离系统,包括水平固定设置的支撑底座,所述支撑底座的上方水平固定设有支撑台,所述支撑台的顶部竖向贯穿设有底部为开口设置的曝气分离罐,所述曝气分离罐内设有上下排布设置的混合组件及分离组件,所述混合组件与分离组件相连接,所述支撑底座的顶部水平滑动设有滑动板,所述滑动板的顶部水平并列设有固定设置的收集罐及竖向升降设置的升降圆板,所述收集罐的顶部为开口设置,所述收集罐的内径及升降圆板的直径均大于曝气分离罐的内径,所述升降圆板的顶部设有插槽,所述插槽的内底部铺设有密封垫,所述支撑台的顶部固定设有增氧机,所述升降圆板的顶部沿周向均布有若干与增氧机排气口相连通的进气组件,所述曝气分离罐的顶部固定设有与其内腔相连通的加料阀及排气阀,所述升降圆板的底部固定设有贯穿设置的排水阀;An aeration and separation system for chemical wastewater treatment comprises a support base fixedly arranged horizontally, a support platform fixedly arranged horizontally above the support base, an aeration and separation tank with an opening arranged at the bottom vertically penetrated on the top of the support platform, a mixing component and a separation component arranged up and down are arranged in the aeration and separation tank, the mixing component is connected to the separation component, a sliding plate is horizontally slidably arranged on the top of the support base, a fixed collection tank and a lifting circular plate arranged vertically are arranged in parallel on the top of the sliding plate, the top of the collection tank is open, the inner diameter of the collection tank and the diameter of the lifting circular plate are both larger than the inner diameter of the aeration and separation tank, a slot is arranged on the top of the lifting circular plate, a sealing gasket is laid on the inner bottom of the slot, an aerator is fixedly arranged on the top of the support platform, a plurality of air intake components connected to the exhaust port of the aerator are evenly distributed on the top of the lifting circular plate along the circumferential direction, a feeding valve and an exhaust valve connected to the inner cavity of the aeration and separation tank are fixedly arranged on the top of the aeration and separation tank, and a drain valve is fixedly arranged through the bottom of the lifting circular plate;
所述分离组件包括与曝气分离罐内壁竖向滑动密封连接的升降环,所述升降环内同轴设有底部为开口设置的固定筒,所述升降环的内壁沿周向均布有若干固定设置的固定扇形板,所述固定扇形板的一端向斜下方延伸,并与所述固定筒的下外壁固定连接,所述固定筒内同轴设有与其内壁滑动密封连接的升降筒,所述升降筒的底部同轴设有转动设置的升降柱,所述升降柱的外壁与固定筒的内壁摩擦接触,所述升降柱的底端延伸至固定筒外,所述固定筒的下外壁沿周向均布有若干贯穿设置的避让槽,The separation assembly comprises a lifting ring which is vertically slidably and sealably connected to the inner wall of the aeration separation tank, a fixed cylinder with an opening at the bottom is coaxially arranged in the lifting ring, a plurality of fixed sector plates are evenly distributed along the circumferential direction on the inner wall of the lifting ring, one end of the fixed sector plate extends obliquely downward and is fixedly connected to the lower outer wall of the fixed cylinder, a lifting cylinder which is slidably and sealably connected to the inner wall of the fixed cylinder is coaxially arranged in the fixed cylinder, a rotatably arranged lifting column is coaxially arranged at the bottom of the lifting cylinder, the outer wall of the lifting column is in frictional contact with the inner wall of the fixed cylinder, the bottom end of the lifting column extends outside the fixed cylinder, and a plurality of escape grooves which are evenly distributed along the circumferential direction on the lower outer wall of the fixed cylinder are evenly distributed.
所述升降环内沿周向均布有若干升降扇形板,若干所述升降扇形板与若干固定扇形板沿周向交替设置,所述固定扇形板和升降扇形板的顶部均设有若干贯穿设置的通液孔,所述升降扇形板的一端向斜下方延伸,并与所述升降柱的下外壁固定连接,所述升降扇形板的另一端与升降环内壁摩擦接触,所述升降扇形板和固定扇形板的顶面及底面均为弧形面,所述升降扇形板和固定扇形板的相对端部均为斜面结构,所述升降扇形板上升至其斜面端与固定扇形板的斜面端相抵时,若干所述升降扇形板分别进入至若干避让槽内,并与若干所述固定扇形板组成完整的圆锥形结构,所述固定筒的顶部与混合组件相连接。A plurality of lifting fan-shaped plates are evenly distributed along the circumferential direction inside the lifting ring, and a plurality of the lifting fan-shaped plates and a plurality of fixed fan-shaped plates are alternately arranged along the circumferential direction. The tops of the fixed fan-shaped plates and the lifting fan-shaped plates are provided with a plurality of liquid through-holes arranged therethrough. One end of the lifting fan-shaped plate extends obliquely downward and is fixedly connected to the lower outer wall of the lifting column. The other end of the lifting fan-shaped plate is in frictional contact with the inner wall of the lifting ring. The top and bottom surfaces of the lifting fan-shaped plate and the fixed fan-shaped plate are both arc-shaped surfaces, and the relative ends of the lifting fan-shaped plate and the fixed fan-shaped plate are both inclined structures. When the lifting fan-shaped plate rises until its inclined end abuts against the inclined end of the fixed fan-shaped plate, the plurality of lifting fan-shaped plates respectively enter into the plurality of avoidance grooves and form a complete conical structure with the plurality of fixed fan-shaped plates. The top of the fixed cylinder is connected to the mixing assembly.
作为一种优化的方案,所述混合组件包括竖向贯穿曝气分离罐顶部并且底部为开口设置的旋转筒,所述旋转筒沿铅垂线转动设置,所述固定筒的顶部同轴固接有固定柱,所述固定柱的顶部同轴设有转动设置的旋转杆,所述曝气分离罐内竖向均布有若干与其同轴设置的升降管,若干所述升降管的直径由上向下逐渐递减,所述升降管的上端口向上延伸至其上方相邻的升降管的下端口内,并竖向滑动密封连接,位于最上方的所述升降管的上端口向上延伸至旋转筒下端口内,并竖向滑动密封连接,所述旋转杆的顶部向上延伸至位于最下方的升降管的下端口内,并竖向滑动密封连接,所述升降管和旋转杆的外壁均沿周向均布有若干搅拌叶片,安装于所述旋转杆上的搅拌叶片底部固定设有与固定扇形板或升降扇形板顶部摩擦接触的刮板,所述刮板通过若干连接板与搅拌叶片固定连接。As an optimized solution, the mixing assembly includes a rotating cylinder which vertically penetrates the top of the aeration separation tank and has an opening at the bottom, the rotating cylinder is rotatably arranged along a plumb line, a fixed column is coaxially fixedly connected to the top of the fixed cylinder, a rotating rod which is rotatably arranged is coaxially arranged on the top of the fixed column, a plurality of lifting pipes which are coaxially arranged therewith are evenly distributed vertically in the aeration separation tank, the diameters of the plurality of lifting pipes gradually decrease from top to bottom, the upper ports of the lifting pipes extend upward to the lower ports of the lifting pipes adjacent thereto, and are vertically slidably sealed and connected, the upper ports of the lifting pipes located at the top extend upward to the lower ports of the rotating cylinder, and are vertically slidably sealed and connected, the top of the rotating rod extends upward to the lower ports of the lifting pipes located at the bottom, and are vertically slidably sealed and connected, the outer walls of the lifting pipes and the rotating rod are evenly distributed with a plurality of stirring blades along the circumferential direction, a scraper which is in frictional contact with the fixed fan-shaped plate or the top of the lifting fan-shaped plate is fixedly provided at the bottom of the stirring blades installed on the rotating rod, and the scraper is fixedly connected to the stirring blades through a plurality of connecting plates.
作为一种优化的方案,所述搅拌叶片的端部竖向均布有若干水平固定设置的破碎刀及导流板,若干所述破碎刀与若干导流板交替设置,所述导流板的横切面为三角形结构,并且所述导流板的顶部和底部对应与其上方及下方的破碎刀固定连接。As an optimized solution, a number of horizontally fixed crushing knives and guide plates are evenly distributed vertically at the end of the stirring blade, and the crushing knives and the guide plates are alternately arranged. The cross-section of the guide plate is a triangular structure, and the top and bottom of the guide plate are fixedly connected to the crushing knives above and below it.
作为一种优化的方案,所述进气组件包括竖向贯穿升降圆板的支撑筒,所述支撑筒的两端均为封口设置,所述支撑筒内同轴设有转动设置的从动轴,所述从动轴的两端分别贯穿支撑筒的顶部及底部,并与所述支撑筒转动密封连接,所述支撑筒侧壁位于升降圆板上方的位置沿周向均布有若干与其内腔相连通的排气管,所述排气管的其中一个端口向上设置,并固接有连通设置的布气盘,所述从动轴外壁位于布气盘上方的位置沿周向均布有若干切割刀,所述支撑筒的内腔与增氧机的排气口相连通。As an optimized solution, the air intake assembly includes a support cylinder vertically penetrating the lifting circular plate, both ends of the support cylinder are sealed, a driven shaft is coaxially arranged inside the support cylinder, both ends of the driven shaft respectively penetrate the top and bottom of the support cylinder, and are rotatably sealed and connected to the support cylinder, a side wall of the support cylinder is located above the lifting circular plate and is circumferentially provided with a plurality of exhaust pipes connected to its inner cavity, one of the ports of the exhaust pipes is upwardly arranged and fixedly connected to an air distribution disk, a plurality of cutting knives are circumferentially provided on the outer wall of the driven shaft above the air distribution disk, and the inner cavity of the support cylinder is connected to the exhaust port of the aerator.
作为一种优化的方案,所述从动轴外壁位于支撑筒下方的位置固定套装有从动轮,若干所述从动轮通过传动带相连接,所述升降圆板的底部固定设有伺服电机,所述伺服电机的输出端与其中一个从动轴的底部固定连接。As an optimized solution, a driven wheel is fixedly mounted on the outer wall of the driven shaft below the support tube, and several of the driven wheels are connected by a transmission belt. A servo motor is fixedly mounted on the bottom of the lifting circular plate, and the output end of the servo motor is fixedly connected to the bottom of one of the driven shafts.
作为一种优化的方案,相邻两个所述支撑筒之间通过弧形连通管相连通,其中一个所述支撑筒外壁位于升降圆板下方的位置固定设有与其内腔相连通的进气管,所述进气管的其中一个端口与增氧机的排气口相连通。As an optimized solution, two adjacent support cylinders are connected by an arc-shaped connecting pipe, and an air intake pipe connected to its inner cavity is fixedly provided on the outer wall of one of the support cylinders below the lifting circular plate, and one of the ports of the air intake pipe is connected to the exhaust port of the aerator.
作为一种优化的方案,所述曝气分离罐的内壁沿周向均布有两个滑槽,所述升降环的外壁沿周向均布有两个固定设置的升降块,两个所述升降块分别位于两个滑槽内,并对应与两个所述滑槽的内壁滑动密封连接。As an optimized solution, the inner wall of the aeration separation tank is evenly distributed with two slide grooves along the circumferential direction, and the outer wall of the lifting ring is evenly distributed with two fixed lifting blocks along the circumferential direction. The two lifting blocks are respectively located in the two slide grooves and are correspondingly slidably and sealingly connected to the inner walls of the two slide grooves.
作为一种优化的方案,所述滑槽内设有沿铅垂线转动设置的单牙丝杆,所述单牙丝杆的一端穿过升降块,并与所述升降块螺纹连接,所述单牙丝杆的两端对应与滑槽的内顶部及内底部转动连接。As an optimized solution, a single-thread screw rod rotatably arranged along a plumb line is provided in the slide groove, one end of the single-thread screw rod passes through the lifting block and is threadedly connected to the lifting block, and the two ends of the single-thread screw rod are correspondingly rotatably connected to the inner top and inner bottom of the slide groove.
作为一种优化的方案,所述固定筒的内顶部固定设有内置伸缩缸,所述内置伸缩缸的伸缩端与升降筒固定连接,所述升降筒的内部固定设有内置电机,所述内置电机的输出端穿过升降筒,并与所述升降柱固定连接。As an optimized solution, a built-in telescopic cylinder is fixedly provided on the inner top of the fixed cylinder, the telescopic end of the built-in telescopic cylinder is fixedly connected to the lifting cylinder, a built-in motor is fixedly provided inside the lifting cylinder, the output end of the built-in motor passes through the lifting cylinder and is fixedly connected to the lifting column.
作为一种优化的方案,所述曝气分离罐的顶部固定设有开口端向下设置的U型板,所述旋转筒的顶部转动连接于U型板的内顶部,所述U型板的顶部固定设有控制电机,所述控制电机的输出端穿过U型板,并与所述旋转筒固定连接。As an optimized solution, a U-shaped plate with an open end set downward is fixed on the top of the aeration separation tank, the top of the rotating cylinder is rotatably connected to the inner top of the U-shaped plate, and a control motor is fixed on the top of the U-shaped plate. The output end of the control motor passes through the U-shaped plate and is fixedly connected to the rotating cylinder.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、在弧形连通管的配合下,增氧机将外部空气压缩后通过进气管向若干支撑筒内输送空气,支撑筒内的空气通过排气管后由布气盘排出,在传动带及从动轮的配合下,伺服电机带动若干从动轴同步转动,从动轴带动切割刀转动,布气盘排出的气泡在向上移动的过程中,切割刀能够将其破碎成微小气泡,微小气泡通过通液孔向上移动并对污水进行充氧,与此同时,控制电机带动旋转筒转动,进而带动若干升降管及旋转杆转动,从而带动搅拌叶片及刮板转动,转动的刮板能够防止活性污泥沉积于固定扇形板或升降扇形板的顶部,转动的搅拌叶片能够将曝气分离罐内的污水、活性污泥及空气混合搅拌,搅拌叶片转动的过程中,破碎刀能够将向上移动的气泡再次击破为小气泡,防止小气泡合并成大气泡,同时在导流板的导向下,进入至破碎刀之间的活性污泥可被快速排出,有效防止活性污泥在破碎刀之间堆积,大幅增加了气泡与污水的接触面积,进而加快了向污水中补氧的速度,提高了污水的溶氧量,确保活性污泥对污水中有机污染物的氧化效果;1. With the cooperation of the arc-shaped connecting pipe, the aerator compresses the external air and transmits the air to several supporting cylinders through the air inlet pipe. The air in the supporting cylinder is discharged from the air distribution plate after passing through the exhaust pipe. With the cooperation of the transmission belt and the driven wheel, the servo motor drives several driven shafts to rotate synchronously, and the driven shaft drives the cutting knife to rotate. In the process of the bubbles discharged from the air distribution plate moving upward, the cutting knife can break them into tiny bubbles. The tiny bubbles move upward through the liquid hole and oxygenate the sewage. At the same time, the control motor drives the rotating cylinder to rotate, and then drives several lifting tubes and rotating rods to rotate, thereby driving the stirring blades and scrapers to rotate. The rotating scraper can To prevent the activated sludge from depositing on the top of the fixed fan-shaped plate or the lifting fan-shaped plate, the rotating stirring blades can mix and stir the sewage, activated sludge and air in the aeration separation tank. During the rotation of the stirring blades, the crushing blades can break the bubbles moving upward into small bubbles again to prevent the small bubbles from merging into large bubbles. At the same time, under the guidance of the guide plate, the activated sludge entering between the crushing blades can be quickly discharged, effectively preventing the activated sludge from accumulating between the crushing blades, greatly increasing the contact area between the bubbles and the sewage, thereby accelerating the speed of oxygenating the sewage, increasing the dissolved oxygen content of the sewage, and ensuring the oxidation effect of the activated sludge on the organic pollutants in the sewage;
2、在传动杆的传动下,驱动电机带动单牙丝杆转动,进而带动升降块、升降环、固定扇形板及升降扇形板向上移动,固定扇形板及升降扇形板向上移动的过程中,污水通过通液孔,而曝气分离罐下方区域聚集的活性污泥被推至上方区域,驱动电机带动升降块、升降环、固定扇形板及升降扇形板向下移动,并在搅拌叶片及刮板的搅拌下,使得活性污泥重新均匀分布于曝气分离罐内,实现了使活性污泥在污水中均匀分布的功能,改善了对污水的净化效果;2. Under the transmission of the transmission rod, the driving motor drives the single-thread screw to rotate, and then drives the lifting block, lifting ring, fixed fan-shaped plate and lifting fan-shaped plate to move upward. During the upward movement of the fixed fan-shaped plate and the lifting fan-shaped plate, the sewage passes through the liquid hole, and the activated sludge gathered in the lower area of the aeration separation tank is pushed to the upper area. The driving motor drives the lifting block, lifting ring, fixed fan-shaped plate and lifting fan-shaped plate to move downward, and under the stirring of the stirring blades and scrapers, the activated sludge is redistributed evenly in the aeration separation tank, realizing the function of evenly distributing the activated sludge in the sewage and improving the sewage purification effect;
3、驱动电机带动升降块、升降环、固定扇形板及升降扇形板向上移动至最高位置的过程中,固定扇形板及升降扇形板上方区域净化后的污水通过通液孔移动至其下方,曝气分离罐内的活性污泥均被推至上方区域,开启排水阀可将净化后的污水快速排出,实现了在不对活性污泥进行沉淀处理的情况下将活性污泥和净化后的污水快速分离的功能,省去了活性污泥沉淀的时间,大幅缩短了对污水处理的周期;3. When the driving motor drives the lifting block, lifting ring, fixed fan-shaped plate and lifting fan-shaped plate to move upward to the highest position, the purified sewage in the upper area of the fixed fan-shaped plate and the lifting fan-shaped plate moves to the lower area through the liquid holes, and the activated sludge in the aeration separation tank is pushed to the upper area. The purified sewage can be quickly discharged by opening the drain valve, realizing the function of quickly separating the activated sludge and the purified sewage without sedimentation treatment of the activated sludge, saving the sedimentation time of the activated sludge and greatly shortening the sewage treatment cycle;
4、净化后的污水排放完后,关闭排水阀,驱动电机带动升降块、升降环、固定扇形板及升降扇形板向下移动至最低位置,通过加料阀向曝气分离罐内添加待净化的污水,重复上述污水净化工序对污水进行净化,实现了在不对活性污泥进行收集转移处理的情况下对活性污泥进行重复利用的功能,简化了对污水的处理工序,提高了对污水的处理效率;4. After the purified sewage is discharged, the drain valve is closed, and the driving motor drives the lifting block, lifting ring, fixed fan-shaped plate and lifting fan-shaped plate to move downward to the lowest position, and the sewage to be purified is added into the aeration separation tank through the feeding valve, and the above sewage purification process is repeated to purify the sewage, realizing the function of reusing the activated sludge without collecting and transferring the activated sludge, simplifying the sewage treatment process and improving the sewage treatment efficiency;
5、电控伸缩缸带动升降圆板下降至最低位置,曝气分离罐与升降圆板分离,液压伸缩缸带动滑动板水平滑动,直至收集罐移动至曝气分离罐的正下方,内置伸缩缸带动升降筒、升降柱及升降扇形板向下移动至最低位置,内置电机带动升降柱及升降扇形板转动,直至升降扇形板完全位于固定扇形板的下方,升降扇形板转动的过程中其顶部的活性污泥被固定扇形板的端部挡下,并进入至收集罐内收集,控制电机带动刮板转动,并将固定扇形板顶部的弧形污泥进行清理,清理后的活性污泥进入至收集罐内收集,实现了自动将重复使用多次后的活性污泥进行清理的功能,并且清理速度快。5. The electrically controlled telescopic cylinder drives the lifting circular plate down to the lowest position, and the aeration separation tank is separated from the lifting circular plate. The hydraulic telescopic cylinder drives the sliding plate to slide horizontally until the collection tank moves to the bottom of the aeration separation tank. The built-in telescopic cylinder drives the lifting cylinder, the lifting column and the lifting fan-shaped plate to move downward to the lowest position. The built-in motor drives the lifting column and the lifting fan-shaped plate to rotate until the lifting fan-shaped plate is completely located under the fixed fan-shaped plate. During the rotation of the lifting fan-shaped plate, the activated sludge on the top is blocked by the end of the fixed fan-shaped plate and enters the collection tank for collection. The control motor drives the scraper to rotate and cleans the arc-shaped sludge on the top of the fixed fan-shaped plate. The cleaned activated sludge enters the collection tank for collection, realizing the function of automatically cleaning the activated sludge that has been reused many times, and the cleaning speed is fast.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
图1为本发明的结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;
图2为本发明分离组件底部的结构示意图;FIG2 is a schematic structural diagram of the bottom of the separation assembly of the present invention;
图3为本发明固定筒内部的结构示意图;FIG3 is a schematic diagram of the structure inside the fixed cylinder of the present invention;
图4为本发明升降扇形板下降至最低位置时的结构示意图;FIG4 is a schematic diagram of the structure of the lifting sector plate of the present invention when it is lowered to the lowest position;
图5为本发明混合组件的结构示意图;FIG5 is a schematic diagram of the structure of a mixing assembly of the present invention;
图6为本发明导流板和破碎刀的结构示意图;FIG6 is a schematic diagram of the structure of the guide plate and the crushing knife of the present invention;
图7为本发明进气组件的结构示意图;FIG7 is a schematic structural diagram of an air intake assembly according to the present invention;
图8为本发明升降圆板底部的结构示意图;FIG8 is a schematic structural diagram of the bottom of the lifting circular plate of the present invention;
图9为本发明整体的结构示意图;FIG9 is a schematic diagram of the overall structure of the present invention;
图10为本发明向外排放活性污泥时的结构示意图;FIG10 is a schematic diagram of the structure of the present invention when the activated sludge is discharged externally;
图11为本发明升降环上升至最高位置时的结构示意图。FIG. 11 is a schematic diagram of the structure of the lifting ring of the present invention when it rises to the highest position.
图中:1-支撑底座;2-滑动板;3-收集罐;4-分离组件;5-曝气分离罐;6-排气阀;7-加料阀;8-混合组件;9-增氧机;10-支撑台;11-进气组件;12-升降圆板;13-支撑杆;14-顶板;15-电控伸缩缸;16-液压伸缩缸;17-固定杆;18-固定扇形板;19-升降扇形板;20-升降环;21-通液孔;22-升降柱;23-固定筒;24-避让槽;25-固定柱;26-旋转杆;27-升降管;28-U型板;29-控制电机;30-旋转筒;31-驱动电机;32-搅拌叶片;33-传动杆;34-滑槽;35-单牙丝杆;36-连接板;37-刮板;38-升降块;39-内置伸缩缸;40-内置电机;41-升降筒;42-支撑筒;43-排气管;44-布气盘;45-从动轴;46-切割刀;47-插槽;48-密封垫;49-排水阀;50-伺服电机;51-弧形连通管;52-从动轮;53-传动带;54-进气管;55-导流板;56-破碎刀。In the figure: 1-support base; 2-sliding plate; 3-collecting tank; 4-separation assembly; 5-aeration separation tank; 6-exhaust valve; 7-feeding valve; 8-mixing assembly; 9-aerator; 10-support platform; 11-intake assembly; 12-lifting circular plate; 13-support rod; 14-top plate; 15-electric telescopic cylinder; 16-hydraulic telescopic cylinder; 17-fixing rod; 18-fixed fan-shaped plate; 19-lifting fan-shaped plate; 20-lifting ring; 21-liquid hole; 22-lifting column; 23-fixed cylinder; 24-avoidance groove; 25-fixed column; 26-rotating rod; 27-lifting tube; 28-U-shaped plate ;29-control motor;30-rotating cylinder;31-driving motor;32-stirring blade;33-transmission rod;34-slide;35-single threaded rod;36-connecting plate;37-scraper;38-lifting block;39-built-in telescopic cylinder;40-built-in motor;41-lifting cylinder;42-support cylinder;43-exhaust pipe;44-gas distribution disc;45-driven shaft;46-cutting knife;47-slot;48-sealing pad;49-drain valve;50-servo motor;51-arc connecting pipe;52-driven wheel;53-transmission belt;54-intake pipe;55-guide plate;56-crushing knife.
具体实施方式DETAILED DESCRIPTION
下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
如图1至图11所示,化工污水处理用曝气分离系统,包括水平固定设置的支撑底座1,支撑底座1的上方水平固定设有支撑台10,支撑台10的顶部竖向贯穿设有底部为开口设置的曝气分离罐5,曝气分离罐5内设有上下排布设置的混合组件8及分离组件4,混合组件8与分离组件4相连接,支撑底座1的顶部水平滑动设有滑动板2,滑动板2的顶部水平并列设有固定设置的收集罐3及竖向升降设置的升降圆板12,收集罐3的顶部为开口设置,收集罐3的内径及升降圆板12的直径均大于曝气分离罐5的内径,升降圆板12的顶部设有插槽47,插槽47的内底部铺设有密封垫48,支撑台10的顶部固定设有增氧机9,升降圆板12的顶部沿周向均布有若干与增氧机9排气口相连通的进气组件11,曝气分离罐5的顶部固定设有与其内腔相连通的加料阀7及排气阀6,升降圆板12的底部固定设有贯穿设置的排水阀49;As shown in Figures 1 to 11, an aeration separation system for chemical wastewater treatment includes a horizontally fixed support base 1, a support platform 10 is horizontally fixed above the support base 1, an aeration separation tank 5 with an opening at the bottom is vertically penetrated on the top of the support platform 10, a mixing component 8 and a separation component 4 arranged up and down are arranged in the aeration separation tank 5, the mixing component 8 is connected to the separation component 4, a sliding plate 2 is horizontally slidably provided on the top of the support base 1, and a fixed collection tank 3 and a lifting circular plate 1 arranged vertically are horizontally arranged on the top of the sliding plate 2. 2. The top of the collecting tank 3 is open, the inner diameter of the collecting tank 3 and the diameter of the lifting circular plate 12 are larger than the inner diameter of the aeration separation tank 5, a slot 47 is provided on the top of the lifting circular plate 12, a sealing gasket 48 is laid on the inner bottom of the slot 47, an aerator 9 is fixedly provided on the top of the support platform 10, a plurality of air intake components 11 connected to the exhaust port of the aerator 9 are evenly distributed along the circumferential direction on the top of the lifting circular plate 12, a feeding valve 7 and an exhaust valve 6 connected to the inner cavity of the aeration separation tank 5 are fixedly provided on the top of the aeration separation tank 5, and a drain valve 49 is fixedly provided on the bottom of the lifting circular plate 12;
分离组件4包括与曝气分离罐5内壁竖向滑动密封连接的升降环20,升降环20内同轴设有底部为开口设置的固定筒23,升降环20的内壁沿周向均布有若干固定设置的固定扇形板18,固定扇形板18的一端向斜下方延伸,并与固定筒23的下外壁固定连接,固定筒23内同轴设有与其内壁滑动密封连接的升降筒41,升降筒41的底部同轴设有转动设置的升降柱22,升降柱22的外壁与固定筒23的内壁摩擦接触,升降柱22的底端延伸至固定筒23外,固定筒23的下外壁沿周向均布有若干贯穿设置的避让槽24,The separation assembly 4 includes a lifting ring 20 which is vertically slidably sealed to the inner wall of the aeration separation tank 5, a fixed cylinder 23 with an opening at the bottom is coaxially arranged in the lifting ring 20, a plurality of fixed sector plates 18 are evenly distributed along the circumferential direction on the inner wall of the lifting ring 20, one end of the fixed sector plate 18 extends obliquely downward and is fixedly connected to the lower outer wall of the fixed cylinder 23, a lifting cylinder 41 which is coaxially connected to the inner wall of the fixed cylinder 23 and slidably sealed therewith is arranged in the fixed cylinder 23, a lifting column 22 which is rotatably arranged is coaxially arranged at the bottom of the lifting cylinder 41, the outer wall of the lifting column 22 is in frictional contact with the inner wall of the fixed cylinder 23, the bottom end of the lifting column 22 extends to the outside of the fixed cylinder 23, and a plurality of escape grooves 24 which are evenly distributed along the circumferential direction on the lower outer wall of the fixed cylinder 23 are evenly distributed.
升降环20内沿周向均布有若干升降扇形板19,若干升降扇形板19与若干固定扇形板18沿周向交替设置,固定扇形板18和升降扇形板19的顶部均设有若干贯穿设置的通液孔21,升降扇形板19的一端向斜下方延伸,并与升降柱22的下外壁固定连接,升降扇形板19的另一端与升降环20内壁摩擦接触,升降扇形板19和固定扇形板18的顶面及底面均为弧形面,升降扇形板19和固定扇形板18的相对端部均为斜面结构,升降扇形板19上升至其斜面端与固定扇形板18的斜面端相抵时,若干升降扇形板19分别进入至若干避让槽24内,并与若干固定扇形板18组成完整的圆锥形结构,固定筒23的顶部与混合组件8相连接;A plurality of lifting fan-shaped plates 19 are uniformly distributed in the lifting ring 20 along the circumferential direction. The plurality of lifting fan-shaped plates 19 and the plurality of fixed fan-shaped plates 18 are alternately arranged along the circumferential direction. The tops of the fixed fan-shaped plates 18 and the lifting fan-shaped plates 19 are provided with a plurality of liquid-through holes 21 arranged therethrough. One end of the lifting fan-shaped plate 19 extends obliquely downward and is fixedly connected to the lower outer wall of the lifting column 22. The other end of the lifting fan-shaped plate 19 is in frictional contact with the inner wall of the lifting ring 20. The top and bottom surfaces of the lifting fan-shaped plate 19 and the fixed fan-shaped plate 18 are both arc-shaped surfaces. The opposite ends of the lifting fan-shaped plate 19 and the fixed fan-shaped plate 18 are both inclined structures. When the lifting fan-shaped plate 19 rises until its inclined end abuts against the inclined end of the fixed fan-shaped plate 18, the plurality of lifting fan-shaped plates 19 respectively enter into the plurality of avoidance grooves 24 and form a complete conical structure with the plurality of fixed fan-shaped plates 18. The top of the fixed cylinder 23 is connected to the mixing assembly 8.
升降圆板12上升至曝气分离罐5的底端进入至插槽47内并与密封垫48相抵时,曝气分离罐5的下端口被封闭,通过加料阀7可向曝气分离罐5内添加污水及活性污泥;When the lifting circular plate 12 rises to the bottom end of the aeration separation tank 5 and enters into the slot 47 and contacts the sealing gasket 48, the lower port of the aeration separation tank 5 is closed, and sewage and activated sludge can be added into the aeration separation tank 5 through the feeding valve 7;
增氧机9能够将外部空气压缩后输送至若干进气组件11内,通过进气组件11能够向曝气分离罐5内充氧,并且在充氧过程中能够将污水中的大气泡破碎成小气泡,通过混合组件8能够对曝气分离罐5内的污水、活性污泥及氧气进行搅拌混合,同时还能够将上升的气泡再次击破,防止小气泡合并成大气泡,大幅增加了气泡与污水的接触面积,进而加快了向污水中补氧的速度,提高了污水的溶氧量,确保活性污泥对污水中有机污染物的氧化效果;The aerator 9 can compress the external air and then transport it to a plurality of air intake components 11, and the air intake components 11 can be used to oxygenate the aeration separation tank 5, and in the oxygenation process, large bubbles in the sewage can be broken into small bubbles, and the sewage, activated sludge and oxygen in the aeration separation tank 5 can be stirred and mixed by the mixing component 8, and the rising bubbles can be broken again to prevent the small bubbles from merging into large bubbles, which greatly increases the contact area between the bubbles and the sewage, thereby accelerating the speed of oxygenating the sewage, increasing the dissolved oxygen content of the sewage, and ensuring the oxidation effect of the activated sludge on the organic pollutants in the sewage;
对污水净化一段时间后,部分活性污泥沉积于曝气分离罐5下方区域,升降环20向上滑动,在固定扇形板18及升降扇形板19的配合下,曝气分离罐5下方区域的活性污泥被推至上方区域,升降环20向下滑动,并在混合组件8的搅拌下,使得活性污泥重新均匀分布于曝气分离罐5内,实现了使活性污泥在污水中均匀分布的功能,改善了对污水的净化效果;After the sewage is purified for a period of time, part of the activated sludge is deposited in the area below the aeration separation tank 5, and the lifting ring 20 slides upward. With the cooperation of the fixed fan-shaped plate 18 and the lifting fan-shaped plate 19, the activated sludge in the area below the aeration separation tank 5 is pushed to the upper area, and the lifting ring 20 slides downward. Under the stirring of the mixing component 8, the activated sludge is redistributed evenly in the aeration separation tank 5, thereby realizing the function of evenly distributing the activated sludge in the sewage and improving the sewage purification effect;
污水净化完成后,升降环20向上滑动至最高位置的过程中,固定扇形板18及升降扇形板19上方区域净化后的污水通过通液孔21移动至其下方,曝气分离罐5内的活性污泥均被推至上方区域,开启排水阀49可将净化后的污水快速排出,实现了在不对活性污泥进行沉淀处理的情况下将活性污泥和净化后的污水快速分离的功能,省去了活性污泥沉淀的时间,大幅缩短了对污水处理的周期;After the sewage purification is completed, when the lifting ring 20 slides upward to the highest position, the purified sewage in the upper area of the fixed sector plate 18 and the lifting sector plate 19 moves to the lower area through the liquid hole 21, and the activated sludge in the aeration separation tank 5 is pushed to the upper area. The purified sewage can be quickly discharged by opening the drain valve 49, realizing the function of quickly separating the activated sludge and the purified sewage without sedimentation treatment of the activated sludge, saving the sedimentation time of the activated sludge, and greatly shortening the sewage treatment cycle;
净化后的污水排放完后,关闭排水阀49,升降环20向下滑动至最低位置,通过加料阀7向曝气分离罐5内添加待净化的污水,然后重复上述污水净化工序对污水进行净化,实现了在不对活性污泥进行收集转移处理的情况下对活性污泥进行重复利用的功能,简化了对污水的处理工序,提高了对污水的处理效率;After the purified sewage is discharged, the drain valve 49 is closed, the lifting ring 20 slides downward to the lowest position, and the sewage to be purified is added to the aeration separation tank 5 through the feeding valve 7, and then the above-mentioned sewage purification process is repeated to purify the sewage, thereby realizing the function of reusing the activated sludge without collecting, transferring and treating the activated sludge, simplifying the sewage treatment process and improving the sewage treatment efficiency;
对重复使用多次后的污泥进行清理时,升降圆板12下降至最低位置,滑动板2水平滑动,直至收集罐3移动至曝气分离罐5的正下方,升降筒41带动升降柱22及升降扇形板19向下移动至最低位置,升降柱22带动升降扇形板19转动,直至升降扇形板19完全位于固定扇形板18的下方,升降扇形板19转动的过程中其顶部的活性污泥被固定扇形板18的端部挡下,并进入至收集罐3内收集,混合组件8能够将固定扇形板18顶部的弧形污泥进行清理,并进入至收集罐3内收集,实现了自动将重复使用多次后的活性污泥进行清理的功能,并且清理速度快。When cleaning the sludge that has been reused many times, the lifting circular plate 12 is lowered to the lowest position, and the sliding plate 2 slides horizontally until the collection tank 3 moves to the bottom of the aeration separation tank 5. The lifting cylinder 41 drives the lifting column 22 and the lifting fan-shaped plate 19 to move downward to the lowest position. The lifting column 22 drives the lifting fan-shaped plate 19 to rotate until the lifting fan-shaped plate 19 is completely located below the fixed fan-shaped plate 18. During the rotation of the lifting fan-shaped plate 19, the activated sludge on the top is blocked by the end of the fixed fan-shaped plate 18 and enters the collection tank 3 for collection. The mixing component 8 can clean the arc-shaped sludge on the top of the fixed fan-shaped plate 18 and enter the collection tank 3 for collection, thereby realizing the function of automatically cleaning the activated sludge that has been reused many times, and the cleaning speed is fast.
混合组件8包括竖向贯穿曝气分离罐5顶部并且底部为开口设置的旋转筒30,旋转筒30沿铅垂线转动设置,固定筒23的顶部同轴固接有固定柱25,固定柱25的顶部同轴设有转动设置的旋转杆26,曝气分离罐5内竖向均布有若干与其同轴设置的升降管27,若干升降管27的直径由上向下逐渐递减,升降管27的上端口向上延伸至其上方相邻的升降管27的下端口内,并竖向滑动密封连接,位于最上方的升降管27的上端口向上延伸至旋转筒30下端口内,并竖向滑动密封连接,旋转杆26的顶部向上延伸至位于最下方的升降管27的下端口内,并竖向滑动密封连接,升降管27和旋转杆26的外壁均沿周向均布有若干搅拌叶片32,安装于旋转杆26上的搅拌叶片32底部固定设有与固定扇形板18或升降扇形板19顶部摩擦接触的刮板37,刮板37通过若干连接板36与搅拌叶片32固定连接;The mixing assembly 8 includes a rotating cylinder 30 which vertically penetrates the top of the aeration separation tank 5 and is open at the bottom. The rotating cylinder 30 is rotatably arranged along the plumb line. A fixed column 25 is coaxially fixed to the top of the fixed cylinder 23. A rotating rod 26 which is rotatably arranged is coaxially arranged on the top of the fixed column 25. A plurality of lifting pipes 27 which are coaxially arranged therewith are evenly distributed vertically in the aeration separation tank 5. The diameters of the plurality of lifting pipes 27 gradually decrease from top to bottom. The upper end of the lifting pipe 27 extends upward to the lower end of the adjacent lifting pipe 27 above it, and is vertically slidably sealed and connected. The upper end of the lifting pipe 27 is located at the bottom of the aeration separation tank 5. The upper end of the upper lifting tube 27 extends upward to the lower end of the rotating cylinder 30 and is vertically slidably sealed. The top of the rotating rod 26 extends upward to the lower end of the lifting tube 27 located at the bottom and is vertically slidably sealed. The outer walls of the lifting tube 27 and the rotating rod 26 are uniformly provided with a plurality of stirring blades 32 along the circumferential direction. The bottom of the stirring blade 32 installed on the rotating rod 26 is fixedly provided with a scraper 37 that is in frictional contact with the fixed fan plate 18 or the top of the lifting fan plate 19. The scraper 37 is fixedly connected to the stirring blade 32 through a plurality of connecting plates 36.
升降环20向上滑动时,旋转杆26及升降管27均向上滑动进行避让;刮板37不仅能够防止活性污泥沉积于固定扇形板18或升降扇形板19的顶部,还能够在排放活性污泥的过程中对固定扇形板18顶部的活性污泥进行清理。When the lifting ring 20 slides upward, the rotating rod 26 and the lifting tube 27 both slide upward to avoid it; the scraper 37 can not only prevent the activated sludge from depositing on the top of the fixed fan plate 18 or the lifting fan plate 19, but also clean the activated sludge on the top of the fixed fan plate 18 during the discharge of the activated sludge.
搅拌叶片32的端部竖向均布有若干水平固定设置的破碎刀56及导流板55,若干破碎刀56与若干导流板55交替设置,导流板55的横切面为三角形结构,并且导流板55的顶部和底部对应与其上方及下方的破碎刀56固定连接;A plurality of horizontally fixed crushing knives 56 and guide plates 55 are evenly distributed vertically at the end of the stirring blade 32. The crushing knives 56 and the guide plates 55 are alternately arranged. The cross section of the guide plate 55 is a triangular structure, and the top and bottom of the guide plate 55 are fixedly connected to the crushing knives 56 above and below it;
搅拌叶片32在转动的过程中,破碎刀56能够将向上移动的气泡再次击破为小气泡,防止小气泡合并成大气泡;在导流板55的导向下,进入至破碎刀56之间的活性污泥可被快速排出,有效防止活性污泥在破碎刀56之间堆积。When the stirring blade 32 rotates, the crushing blade 56 can break the bubbles moving upward into small bubbles again to prevent the small bubbles from merging into large bubbles; under the guidance of the guide plate 55, the activated sludge entering between the crushing blades 56 can be quickly discharged, effectively preventing the activated sludge from accumulating between the crushing blades 56.
进气组件11包括竖向贯穿升降圆板12的支撑筒42,支撑筒42的两端均为封口设置,支撑筒42内同轴设有转动设置的从动轴45,从动轴45的两端分别贯穿支撑筒42的顶部及底部,并与支撑筒42转动密封连接,支撑筒42侧壁位于升降圆板12上方的位置沿周向均布有若干与其内腔相连通的排气管43,排气管43的其中一个端口向上设置,并固接有连通设置的布气盘44,从动轴45外壁位于布气盘44上方的位置沿周向均布有若干切割刀46,支撑筒42的内腔与增氧机9的排气口相连通;The air intake assembly 11 includes a support cylinder 42 that vertically penetrates the lifting circular plate 12, and both ends of the support cylinder 42 are sealed. A driven shaft 45 that is rotatably arranged is coaxially arranged in the support cylinder 42. Both ends of the driven shaft 45 respectively penetrate the top and bottom of the support cylinder 42 and are rotatably sealed and connected to the support cylinder 42. The side wall of the support cylinder 42 is located above the lifting circular plate 12 and is uniformly distributed along the circumferential direction with a plurality of exhaust pipes 43 that are connected to its inner cavity. One of the ports of the exhaust pipes 43 is upwardly arranged and fixedly connected to a gas distribution disk 44 that is connected. The outer wall of the driven shaft 45 is located above the gas distribution disk 44 and is uniformly distributed along the circumferential direction with a plurality of cutting knives 46. The inner cavity of the support cylinder 42 is connected to the exhaust port of the aerator 9.
增氧机9将压缩后的空气输送至支撑筒42内,并通过排气管43后由布气盘44排出,从动轴45能够带动切割刀46转动,气泡在向上移动的过程中,切割刀46能够将其破碎成微小气泡,并通过通液孔21向上移动,多余的气体通过排气阀6排出,向上移动的空气还能够使固定扇形板18和升降扇形板19下方区域的污水与上方区域的污水循环流动。The aerator 9 transports the compressed air into the support tube 42, and the air is discharged from the air distribution plate 44 through the exhaust pipe 43. The driven shaft 45 can drive the cutting knife 46 to rotate. When the bubbles move upward, the cutting knife 46 can break them into tiny bubbles and move them upward through the liquid hole 21. The excess gas is discharged through the exhaust valve 6. The air moving upward can also cause the sewage in the area below the fixed fan plate 18 and the lifting fan plate 19 to circulate with the sewage in the area above.
从动轴45外壁位于支撑筒42下方的位置固定套装有从动轮52,若干从动轮52通过传动带53相连接,升降圆板12的底部固定设有伺服电机50,伺服电机50的输出端与其中一个从动轴45的底部固定连接。A driven wheel 52 is fixedly mounted on the outer wall of the driven shaft 45 below the support tube 42 . A plurality of driven wheels 52 are connected via a transmission belt 53 . A servo motor 50 is fixedly mounted on the bottom of the lifting circular plate 12 . The output end of the servo motor 50 is fixedly connected to the bottom of one of the driven shafts 45 .
相邻两个支撑筒42之间通过弧形连通管51相连通,其中一个支撑筒42外壁位于升降圆板12下方的位置固定设有与其内腔相连通的进气管54,进气管54的其中一个端口与增氧机9的排气口相连通。Two adjacent support tubes 42 are connected via an arc-shaped connecting pipe 51 , and an air intake pipe 54 connected to the inner cavity of one of the support tubes 42 is fixedly disposed on the outer wall below the lifting circular plate 12 , and one of the ports of the air intake pipe 54 is connected to the exhaust port of the aerator 9 .
曝气分离罐5的内壁沿周向均布有两个滑槽34,升降环20的外壁沿周向均布有两个固定设置的升降块38,两个升降块38分别位于两个滑槽34内,并对应与两个滑槽34的内壁滑动密封连接。The inner wall of the aeration separation tank 5 is evenly distributed with two slide grooves 34 along the circumferential direction, and the outer wall of the lifting ring 20 is evenly distributed with two fixed lifting blocks 38 along the circumferential direction. The two lifting blocks 38 are respectively located in the two slide grooves 34 and are correspondingly slidably and sealingly connected to the inner walls of the two slide grooves 34.
滑槽34内设有沿铅垂线转动设置的单牙丝杆35,单牙丝杆35的一端穿过升降块38,并与升降块38螺纹连接,单牙丝杆35的两端对应与滑槽34的内顶部及内底部转动连接。A single-thread screw 35 is provided in the slide groove 34 and is rotatably arranged along the plumb line. One end of the single-thread screw 35 passes through the lifting block 38 and is threadedly connected to the lifting block 38. The two ends of the single-thread screw 35 are rotatably connected to the inner top and inner bottom of the slide groove 34 accordingly.
曝气分离罐5的顶部固定设有两个驱动电机31,曝气分离罐5的内部内嵌有两个沿铅垂线转动设置的传动杆33,传动杆33的两端分别向上和向下延伸,并对应与驱动电机31输出端及单牙丝杆35的顶端固定连接。Two drive motors 31 are fixedly provided on the top of the aeration separation tank 5. Two transmission rods 33 are embedded inside the aeration separation tank 5 and are arranged to rotate along a plumb line. The two ends of the transmission rods 33 extend upward and downward respectively, and are fixedly connected to the output end of the drive motor 31 and the top end of the single-thread screw 35.
固定筒23的内顶部固定设有内置伸缩缸39,内置伸缩缸39的伸缩端与升降筒41固定连接。A built-in telescopic cylinder 39 is fixedly provided on the inner top of the fixed cylinder 23 , and the telescopic end of the built-in telescopic cylinder 39 is fixedly connected to the lifting cylinder 41 .
升降筒41的内部固定设有内置电机40,内置电机40的输出端穿过升降筒41,并与升降柱22固定连接。A built-in motor 40 is fixedly disposed inside the lifting cylinder 41 . An output end of the built-in motor 40 passes through the lifting cylinder 41 and is fixedly connected to the lifting column 22 .
支撑台10底部位于四角的位置均固定设有支撑杆13,支撑杆13的底部与支撑底座1固定连接。Support rods 13 are fixedly provided at the four corners of the bottom of the support platform 10 , and the bottoms of the support rods 13 are fixedly connected to the support base 1 .
收集罐3通过两个固定杆17与滑动板2固定连接,滑动板2的顶部固定设有两个电控伸缩缸15,两个电控伸缩缸15的伸缩端均与升降圆板12固定连接。The collecting tank 3 is fixedly connected to the sliding plate 2 via two fixing rods 17 . Two electrically controlled telescopic cylinders 15 are fixedly provided on the top of the sliding plate 2 . The telescopic ends of the two electrically controlled telescopic cylinders 15 are both fixedly connected to the lifting circular plate 12 .
支撑底座1的顶部固定设有两个液压伸缩缸16,滑动板2的顶部固定设有顶板14,顶板14的相对侧壁延伸至滑动板2外,两个液压伸缩缸16的伸缩端均与顶板14固定连接。Two hydraulic telescopic cylinders 16 are fixedly provided on the top of the support base 1 , a top plate 14 is fixedly provided on the top of the sliding plate 2 , opposite side walls of the top plate 14 extend outside the sliding plate 2 , and telescopic ends of the two hydraulic telescopic cylinders 16 are fixedly connected to the top plate 14 .
曝气分离罐5的顶部固定设有开口端向下设置的U型板28,旋转筒30的顶部转动连接于U型板28的内顶部,U型板28的顶部固定设有控制电机29,控制电机29的输出端穿过U型板28,并与旋转筒30固定连接。A U-shaped plate 28 with its open end downwardly disposed is fixedly disposed on the top of the aeration separation tank 5, and the top of the rotating drum 30 is rotatably connected to the inner top of the U-shaped plate 28. A control motor 29 is fixedly disposed on the top of the U-shaped plate 28, and the output end of the control motor 29 passes through the U-shaped plate 28 and is fixedly connected to the rotating drum 30.
本装置的工作原理为:The working principle of this device is:
通过加料阀7向曝气分离罐5内添加活性污泥及待处理的污水,在弧形连通管51的配合下,增氧机9将外部空气压缩后通过进气管54向若干支撑筒42内输送空气,支撑筒42内的空气通过排气管43后由布气盘44排出,伺服电机50带动其中一个从动轴45转动,在传动带53及从动轮52的配合下,其余的从动轴45同步进行转动,从动轴45带动切割刀46转动,布气盘44排出的气泡在向上移动的过程中,切割刀46能够将其破碎成微小气泡,微小气泡通过通液孔21向上移动并对污水进行充氧,与此同时,控制电机29带动旋转筒30转动,进而带动若干升降管27及旋转杆26转动,从而带动搅拌叶片32及刮板37转动,转动的刮板37能够防止活性污泥沉积于固定扇形板18或升降扇形板19的顶部,转动的搅拌叶片32能够将曝气分离罐5内的污水、活性污泥及空气混合搅拌,搅拌叶片32转动的过程中,破碎刀56能够将向上移动的气泡再次击破为小气泡,防止小气泡合并成大气泡,同时在导流板55的导向下,进入至破碎刀56之间的活性污泥可被快速排出,有效防止活性污泥在破碎刀56之间堆积,大幅增加了气泡与污水的接触面积,进而加快了向污水中补氧的速度,提高了污水的溶氧量,确保活性污泥对污水中有机污染物的氧化效果;Activated sludge and sewage to be treated are added to the aeration separation tank 5 through the feeding valve 7. With the cooperation of the arc-shaped connecting pipe 51, the oxygenator 9 compresses the external air and transports the air to the plurality of support cylinders 42 through the air inlet pipe 54. The air in the support cylinder 42 is discharged from the air distribution plate 44 after passing through the exhaust pipe 43. The servo motor 50 drives one of the driven shafts 45 to rotate. With the cooperation of the transmission belt 53 and the driven wheel 52, the other driven shafts 45 rotate synchronously. The driven shaft 45 drives the cutting knife 46 to rotate. The bubbles discharged from the air distribution plate 44 are broken into tiny bubbles by the cutting knife 46 during the upward movement. The tiny bubbles move upward through the liquid through hole 21 and oxygenate the sewage. At the same time, the control motor 29 drives the rotating cylinder 30 to rotate, thereby driving the plurality of lifting pipes 27 and the rotating wheel 28. The rotating rod 26 rotates, thereby driving the stirring blade 32 and the scraper 37 to rotate. The rotating scraper 37 can prevent the activated sludge from being deposited on the top of the fixed fan plate 18 or the lifting fan plate 19. The rotating stirring blade 32 can mix and stir the sewage, activated sludge and air in the aeration separation tank 5. During the rotation of the stirring blade 32, the crushing knife 56 can break the bubbles moving upward into small bubbles again to prevent the small bubbles from merging into large bubbles. At the same time, under the guidance of the guide plate 55, the activated sludge entering between the crushing knives 56 can be quickly discharged, effectively preventing the activated sludge from accumulating between the crushing knives 56, greatly increasing the contact area between the bubbles and the sewage, thereby accelerating the speed of oxygenating the sewage, increasing the dissolved oxygen content of the sewage, and ensuring the oxidation effect of the activated sludge on the organic pollutants in the sewage;
对污水净化一段时间后,部分活性污泥沉积于曝气分离罐5下方区域,在传动杆33的传动下,驱动电机31带动单牙丝杆35转动,进而带动升降块38、升降环20、固定扇形板18及升降扇形板19向上移动,固定扇形板18及升降扇形板19向上移动的过程中,污水通过通液孔21,而曝气分离罐5下方区域的活性污泥被推至上方区域,驱动电机31带动升降块38、升降环20、固定扇形板18及升降扇形板19向下移动,并在搅拌叶片32及刮板37的搅拌下,使得活性污泥重新均匀分布于曝气分离罐5内,实现了使活性污泥在污水中均匀分布的功能,改善了对污水的净化效果;After the sewage is purified for a period of time, part of the activated sludge is deposited in the lower area of the aeration separation tank 5. Under the transmission of the transmission rod 33, the driving motor 31 drives the single-threaded screw 35 to rotate, thereby driving the lifting block 38, the lifting ring 20, the fixed fan-shaped plate 18 and the lifting fan-shaped plate 19 to move upward. During the upward movement of the fixed fan-shaped plate 18 and the lifting fan-shaped plate 19, the sewage passes through the liquid hole 21, and the activated sludge in the lower area of the aeration separation tank 5 is pushed to the upper area. The driving motor 31 drives the lifting block 38, the lifting ring 20, the fixed fan-shaped plate 18 and the lifting fan-shaped plate 19 to move downward, and under the stirring of the stirring blade 32 and the scraper 37, the activated sludge is redistributed evenly in the aeration separation tank 5, thereby realizing the function of evenly distributing the activated sludge in the sewage and improving the purification effect of the sewage.
曝气分离罐5内的污水净化完成后,驱动电机31带动升降块38、升降环20、固定扇形板18及升降扇形板19向上移动至最高位置的过程中,固定扇形板18及升降扇形板19上方区域净化后的污水通过通液孔21移动至其下方,曝气分离罐5内的活性污泥均被推至上方区域,开启排水阀49可将净化后的污水快速排出,实现了在不对活性污泥进行沉淀处理的情况下将活性污泥和净化后的污水快速分离的功能,省去了活性污泥沉淀的时间,大幅缩短了对污水处理的周期;After the sewage in the aeration separation tank 5 is purified, the driving motor 31 drives the lifting block 38, the lifting ring 20, the fixed fan-shaped plate 18 and the lifting fan-shaped plate 19 to move upward to the highest position. The purified sewage in the upper area of the fixed fan-shaped plate 18 and the lifting fan-shaped plate 19 moves to the lower area through the liquid hole 21, and the activated sludge in the aeration separation tank 5 is pushed to the upper area. The purified sewage can be quickly discharged by opening the drain valve 49, realizing the function of quickly separating the activated sludge and the purified sewage without sedimentation treatment of the activated sludge, saving the sedimentation time of the activated sludge, and greatly shortening the sewage treatment cycle;
曝气分离罐5内净化后的污水排放完后,关闭排水阀49,驱动电机31带动升降块38、升降环20、固定扇形板18及升降扇形板19向下移动至最低位置,通过加料阀7向曝气分离罐5内添加待净化的污水,然后重复上述污水净化工序对污水进行净化,实现了在不对活性污泥进行收集转移处理的情况下对活性污泥进行重复利用的功能,简化了对污水的处理工序,提高了对污水的处理效率;After the purified sewage in the aeration separation tank 5 is discharged, the drain valve 49 is closed, and the driving motor 31 drives the lifting block 38, the lifting ring 20, the fixed fan-shaped plate 18 and the lifting fan-shaped plate 19 to move downward to the lowest position, and the sewage to be purified is added to the aeration separation tank 5 through the feeding valve 7, and then the above-mentioned sewage purification process is repeated to purify the sewage, thereby realizing the function of reusing the activated sludge without collecting, transferring and treating the activated sludge, simplifying the sewage treatment process and improving the sewage treatment efficiency;
对重复使用多次后的污泥进行清理时,电控伸缩缸15带动升降圆板12下降至最低位置,曝气分离罐5与升降圆板12分离,液压伸缩缸16带动滑动板2水平滑动,直至收集罐3移动至曝气分离罐5的正下方,内置伸缩缸39带动升降筒41、升降柱22及升降扇形板19向下移动至最低位置,内置电机40带动升降柱22及升降扇形板19转动,直至升降扇形板19完全位于固定扇形板18的下方,升降扇形板19转动的过程中其顶部的活性污泥被固定扇形板18的端部挡下,并进入至收集罐3内收集,控制电机29带动刮板37转动,并将固定扇形板18顶部的弧形污泥进行清理,清理后的活性污泥进入至收集罐3内收集,实现了自动将重复使用多次后的活性污泥进行清理的功能,并且清理速度快。When cleaning the sludge that has been reused many times, the electrically controlled telescopic cylinder 15 drives the lifting circular plate 12 to descend to the lowest position, the aeration separation tank 5 is separated from the lifting circular plate 12, and the hydraulic telescopic cylinder 16 drives the sliding plate 2 to slide horizontally until the collection tank 3 moves to the bottom of the aeration separation tank 5, and the built-in telescopic cylinder 39 drives the lifting cylinder 41, the lifting column 22 and the lifting fan-shaped plate 19 to move downward to the lowest position, and the built-in motor 40 drives the lifting column 22 and the lifting fan-shaped plate 19 to rotate until the lifting fan-shaped plate 19 is completely located below the fixed fan-shaped plate 18. During the rotation of the lifting fan-shaped plate 19, the activated sludge on the top is blocked by the end of the fixed fan-shaped plate 18 and enters the collection tank 3 for collection, and the control motor 29 drives the scraper 37 to rotate and cleans the arc-shaped sludge on the top of the fixed fan-shaped plate 18. The cleaned activated sludge enters the collection tank 3 for collection, thereby realizing the function of automatically cleaning the activated sludge that has been reused many times, and the cleaning speed is fast.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
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