Disclosure of Invention
The invention aims to provide a continuous aluminum plate cutting device, which solves the problems that in the prior art, aluminum scraps generated after an aluminum plate is cut are easy to adhere to the outside of the aluminum plate, so that the aluminum plate is cut, the aluminum scraps outside the aluminum plate are required to be cleaned independently by manpower, the operation flow is complicated, burrs on the cut aluminum plate cutting surface are not removed, hands are easy to be cut when the cut aluminum plate is manually taken, and even if a polishing mechanism is arranged to polish the cut aluminum plate cutting surface, the aluminum scraps generated by polishing still have the problem that the aluminum scraps are adhered to the surface of the aluminum plate and are required to be cleaned manually.
In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides an aluminum plate continuous cutting device, includes base and cutting mechanism, still includes:
the turntable is rotationally connected to the top of the base, a central groove and a plurality of positioning grooves are formed in the turntable in a penetrating mode, the positioning grooves are distributed in an annular array with the central groove as the center, and the positioning grooves are communicated with the central groove;
the feeding mechanism is arranged at the top of the base and used for conveying the aluminum plate into the positioning groove;
The positioning mechanism is arranged in the positioning groove and used for clamping the aluminum plate entering the positioning groove;
The burr removing mechanism is arranged at the top of the base and is used for polishing two ends of the cut aluminum plate;
the self-cleaning mechanism is arranged at the top of the base and is used for cleaning aluminum scraps at the top of the cut aluminum plate;
the separating mechanism is arranged in the base and is used for separating and discharging the cut aluminum plate from aluminum scraps generated in the polishing process;
the driving mechanism is arranged in the base and used for driving the turntable and the self-cleaning mechanism to operate respectively.
Further, the feeding mechanism comprises a first bracket arranged at the top of the base and a guide cylinder arranged in the first bracket.
Further, the spout has been seted up to the inside of first support, the inside slip of spout has the slider, the cylinder is still installed to the inside of first support, the extension end and the outer wall rigid coupling of slider of cylinder, cutting mechanism installs the bottom at the slider.
Further, the positioning mechanism comprises a casing rotationally connected to the inner wall of the positioning groove, clamping assemblies arranged on the outer walls of the two sides of the casing and a first motor arranged on the inner wall of the positioning groove, and the output end of the first motor is fixedly connected with the outer wall of the casing.
Further, the clamping assembly comprises a first hydraulic cylinder arranged on the outer wall of the casing and a clamping block fixedly connected to the extension end of the first hydraulic cylinder, and the clamping block is located in the casing.
Further, the burr removing mechanism comprises a second bracket arranged at the top of the base, a second motor arranged on the outer wall of the second bracket, a driving shaft fixedly connected to the output end of the second motor, two screw rods fixedly sleeved outside the driving shaft, connecting blocks respectively screwed outside the two screw rods, and polishing mechanisms respectively arranged on the outer wall of one side, close to the two connecting blocks, of the two connecting blocks, wherein the polishing mechanisms on the outer wall of one connecting block are positioned in the center groove, a guide rod is fixedly connected to the outer wall of the second bracket, and the two connecting blocks are both in sliding sleeve connection with the outer part of the guide rod.
Further, the self-cleaning mechanism comprises a third bracket arranged at the top of the base, a second hydraulic cylinder rotationally connected inside the third bracket, a brush strip fixedly connected to the extension end of the second hydraulic cylinder and a linkage assembly for driving the second hydraulic cylinder to rotate.
Further, the linkage assembly comprises a first transmission shaft and a transmission part, wherein the first transmission shaft is rotatably connected inside the third bracket, the transmission part is connected between the first transmission shaft and the second hydraulic cylinder, the transmission part comprises two synchronous wheels and a synchronous belt, the two synchronous wheels are fixedly sleeved outside the first transmission shaft and outside the second hydraulic cylinder respectively, the synchronous belt is in transmission connection with the two synchronous wheels, and the bottom end of the first transmission shaft extends to the inside of the base and is connected with the driving mechanism.
Further, the separating mechanism comprises a partition plate arranged in the base and a discharge cylinder arranged in the base, wherein the bottom end of the discharge cylinder extends to the outside of the base and is used for discharging the cut and deburred aluminum plate.
Further, the driving mechanism comprises a third motor arranged on the inner wall of the bottom of the base, a transmission gear fixedly sleeved outside an output shaft of the third motor, a second transmission shaft rotatably connected to the inner wall of the bottom of the base, a first unidirectional gear arranged outside the second transmission shaft and a second unidirectional gear arranged outside the first transmission shaft, and the transmission gear is meshed with the first unidirectional gear and the second unidirectional gear respectively.
Compared with the prior art, the continuous aluminum plate cutting device provided by the invention has the following beneficial effects:
1. The equidistant feeding, automatic fixing, automatic cutting and deburring treatment of the aluminum plate are realized through the cooperation among the driving mechanism, the feeding mechanism, the positioning mechanism, the cutting mechanism and the deburring mechanism, so that the manual participation is greatly reduced, the aluminum plate cutting efficiency is improved, and the deburring treatment of the cutting surface is carried out manually after the aluminum plate is cut;
2. the driving mechanism is matched with the self-cleaning mechanism, so that aluminum scraps left at the top of the aluminum plate during polishing can be automatically cleaned, and the aluminum plate can be automatically cleaned;
3. Polishing at both ends of the aluminum plate and cleaning of aluminum scraps at the top of the aluminum plate are all carried out in the positioning groove, so that the aluminum scraps in the positioning groove can fall to the top of the partition plate, and after the aluminum plate in the positioning groove rotates to the top of the discharge cylinder, the aluminum scraps in the positioning groove are cleaned, so that after the aluminum plate rotates to the top of the discharge cylinder, the clamping of the aluminum plate is released, the aluminum plate is automatically discharged, and therefore, the aluminum plate and the aluminum scraps are discharged separately, and after the worker obtains the cut aluminum plate, the aluminum scraps outside the worker does not need to be cleaned.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
Examples: referring to fig. 1-7, an aluminum plate continuous cutting device includes a base 1 and a cutting mechanism 2, and further includes:
The turntable 3 is rotationally connected to the top of the base 1, a central groove 4 and a plurality of positioning grooves 5 are formed in the turntable 3 in a penetrating manner, the positioning grooves 5 are distributed in an annular array with the central groove 4 as the center, the positioning grooves 5 are communicated with the central groove 4, and the number of the positioning grooves 5 in the embodiment is four;
the turntable 3 is driven by the driving mechanism to stop for a quarter turn every time, so that the aluminum plate is fed, cut, polished, deburred, cleaned at the top and discharged when the turntable 3 stops every time.
The feeding mechanism is arranged at the top of the base 1 and used for conveying the aluminum plate into the positioning groove 5, and comprises a first bracket 6 arranged at the top of the base 1 and a guide cylinder 7 arranged in the first bracket 6;
Two rows of driving rollers can be arranged in the guide cylinder 7, and the aluminum plate is positioned between the two rows of driving rollers and is driven to move downwards at equal distance by the driving rollers, so that the aluminum plate is downwards input into the shell 11.
The positioning mechanism is arranged in the positioning groove 5 and used for clamping an aluminum plate entering the positioning groove 5, the positioning mechanism comprises a casing 11 rotatably connected to the inner wall of the positioning groove 5, clamping assemblies arranged on the outer walls of two sides of the casing 11 and a first motor 12 arranged on the inner wall of the positioning groove 5, the output end of the first motor 12 is fixedly connected with the outer wall of the casing 11, the clamping assemblies comprise a first hydraulic cylinder 13 arranged on the outer wall of the casing 11 and a clamping block 14 fixedly connected with the extending end of the first hydraulic cylinder 13, and the clamping block 14 is positioned in the casing 11;
After the aluminum plate enters the shell 11 for a set distance, the two clamping blocks 14 are driven to approach each other by controlling the two first hydraulic cylinders 13, so that the aluminum plate is clamped;
After the aluminum plate is cut, the first motor 12 is controlled to drive the sleeve 11 to turn over 90 degrees, and the aluminum plate in the sleeve 11 turns over 90 degrees, so that the aluminum plate is kept horizontal, and the two ends of the aluminum plate are polished later;
After the top of the aluminum plate is cleaned, the first motor 12 is controlled to drive the sleeve shell 11 and the aluminum plate to continuously turn over 90 degrees, so that the sleeve shell 11 is vertical to the aluminum plate, and the two first hydraulic cylinders 13 are controlled to drive the two clamping blocks 14 to be far away from each other, so that the aluminum plate falls and is discharged.
A sliding groove 8 is formed in the first bracket 6, a sliding block 9 is connected in sliding mode in the sliding groove 8, a cylinder 10 is further arranged in the first bracket 6, the extension end of the cylinder 10 is fixedly connected with the outer wall of the sliding block 9, and the cutting mechanism 2 is arranged at the bottom of the sliding block 9;
After the aluminum plate is clamped, the control cylinder 10 drives the sliding block 9 to move rightwards along the inner wall of the chute 8, the cutting mechanism 2 moves rightwards along with the sliding block, the cutting mechanism 2 cuts the aluminum plate, and after the aluminum plate is cut, the control cylinder 10 drives the cutting mechanism 2 to reset leftwards.
The burr removing mechanism is arranged at the top of the base 1 and is used for polishing two ends of the cut aluminum plate, and comprises a second bracket 15 arranged at the top of the base 1, a second motor 16 arranged on the outer wall of the second bracket 15, a driving shaft 17 fixedly connected to the output end of the second motor 16, two lead screws 18 fixedly sleeved outside the driving shaft 17, connecting blocks 19 respectively screwed outside the two lead screws 18 and polishing mechanisms 20 respectively arranged on the outer wall of one side, close to the two connecting blocks 19, of the two lead screws 18, the screw threads of one connecting block 19 are opposite in rotation direction, the polishing mechanism 20 on the outer wall of the one connecting block is positioned in the central groove 4, a guide rod is fixedly connected to the outer wall of the second bracket 15, and the two connecting blocks 19 are both sleeved outside the guide rod in a sliding manner;
After the cut aluminum plate rotates between the two polishing mechanisms 20, the second motor 16 is controlled to drive the driving shaft 17 to rotate forward, the two screw rods 18 rotate along with the driving shaft, the two connecting blocks 19 are driven to approach each other, the two polishing mechanisms 20 approach each other along with the driving shaft to enter the positioning groove 5 and respectively abut against the two ends of the aluminum plate, the two ends of the aluminum plate are polished through the polishing mechanisms 20, burrs at the two ends of the aluminum plate are removed, and after polishing is completed, the second motor 16 is controlled to drive the driving shaft 17 to rotate reversely, so that the two polishing mechanisms 20 are driven to be far away from each other for resetting.
The self-cleaning mechanism is arranged at the top of the base 1 and is used for cleaning aluminum scraps at the top of the cut aluminum plate, and comprises a third support 21 arranged at the top of the base 1, a second hydraulic cylinder 22 rotatably connected inside the third support 21, a brush strip 23 fixedly connected to the extension end of the second hydraulic cylinder 22 and a linkage assembly used for driving the second hydraulic cylinder 22 to rotate, wherein the linkage assembly comprises a first transmission shaft 24 rotatably connected inside the third support 21 and a transmission piece 25 in transmission connection between the first transmission shaft 24 and the second hydraulic cylinder 22, the transmission piece 25 comprises two synchronous wheels fixedly sleeved outside the first transmission shaft 24 and outside the second hydraulic cylinder 22 respectively and a synchronous belt in transmission connection outside the two synchronous wheels, the bottom end of the first transmission shaft 24 extends to the inside of the base 1 and is connected with the driving mechanism, and after cleaning is finished, the second hydraulic cylinder 22 is controlled to drive the brush strip 23 to move upwards and reset;
When the polished aluminum plate rotates to the position right below the brush bar 23, the brush bar 23 is driven to move downwards by controlling the second hydraulic cylinder 22 to be abutted against the top of the aluminum plate, the first transmission shaft 24 is driven to rotate by the driving mechanism, the second hydraulic cylinder 22 is driven to rotate through the transmission connection of the transmission piece 25, the brush bar 23 is driven to rotate along the top of the aluminum plate, aluminum scraps at the top of the aluminum plate are removed, and the removed aluminum scraps fall to the top of the partition 26 along the positioning groove 5.
The separating mechanism is arranged in the base 1 and is used for separating and discharging the cut aluminum plate from aluminum scraps generated in the polishing process, the separating mechanism comprises a baffle plate 26 arranged in the base 1 and a discharge cylinder 27 arranged in the base 1, the bottom end of the discharge cylinder 27 extends to the outside of the base 1 and is used for discharging the cut and deburred aluminum plate, and the baffle plate 26 can be obliquely arranged so as to be convenient for collecting the aluminum scraps;
Polishing at both ends of the aluminum plate and cleaning of aluminum scraps at the top of the aluminum plate are all carried out in the positioning groove 5, so that the aluminum scraps in the positioning groove 5 can fall to the top of the partition plate 26, and after the aluminum plate in the positioning groove 5 rotates to the top of the discharge cylinder 27, the aluminum scraps in the positioning groove 5 are cleaned, so that after the aluminum plate rotates to the top of the discharge cylinder 27, the clamping of the aluminum plate is released, the aluminum plate is automatically discharged, and the aluminum plate and the aluminum scraps are separated and discharged, so that after the worker obtains the cut aluminum plate, the aluminum scraps outside the worker do not need to be cleaned.
The driving mechanism is arranged in the base 1 and is used for driving the turntable 3 and the self-cleaning mechanism to operate respectively, and comprises a third motor 28 arranged on the inner wall of the bottom of the base 1, a transmission gear 29 fixedly sleeved outside an output shaft of the third motor 28, a second transmission shaft 30 rotatably connected on the inner wall of the bottom of the base 1, a first one-way gear 31 arranged outside the second transmission shaft 30 and a second one-way gear 32 arranged outside the first transmission shaft 24, wherein the transmission gear 29 is meshed with the first one-way gear 31 and the second one-way gear 32 respectively;
When the third motor 28 is controlled to drive the transmission gear 29 to rotate positively, the second transmission shaft 30 is driven to rotate under the meshing action between the transmission gear 29 and the first unidirectional gear 31, and the second unidirectional gear 32 rotates along with the second transmission shaft, but the first transmission shaft 24 does not rotate along with the second transmission shaft, and when the second transmission shaft 30 is controlled to rotate, the second transmission shaft 30 is driven to stop every quarter of rotation;
When the third motor 28 is controlled to drive the transmission gear 29 to rotate reversely, the first transmission shaft 24 is driven to rotate under the meshing action between the transmission gear 29 and the second unidirectional gear 32, and at the moment, the first unidirectional gear 31 also rotates along with the rotation of the first transmission shaft, but the second transmission shaft 30 does not rotate along with the rotation of the second transmission shaft.
The top of the base 1 is also provided with a sealing arc 33 for sealing the side surface of the positioning groove 5, so that the flying-out of aluminum scraps is reduced.
It should be noted that, the device structure and the drawings of the present invention mainly describe the principle of the present invention, in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, and on the premise that the person skilled in the art understands the principle of the present invention, the specific details of the power mechanism, the power supply system and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art; while certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
In the description of the present invention, it should be understood that the directions or positional relationships indicated as being "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are directions or positional relationships based on the drawings are merely for convenience of description of the present invention and for simplification of description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. Furthermore, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.