CN118623931A - A rotary pneumatic fixture testing device and testing method - Google Patents

A rotary pneumatic fixture testing device and testing method Download PDF

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Publication number
CN118623931A
CN118623931A CN202410698479.4A CN202410698479A CN118623931A CN 118623931 A CN118623931 A CN 118623931A CN 202410698479 A CN202410698479 A CN 202410698479A CN 118623931 A CN118623931 A CN 118623931A
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test
chuck
shell
alarm
movable plate
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李阳
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Shenzhen Zhengtailong Technology Co ltd
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Shenzhen Zhengtailong Technology Co ltd
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Priority to CN202410698479.4A priority Critical patent/CN118623931A/en
Publication of CN118623931A publication Critical patent/CN118623931A/en
Priority to LU509208A priority patent/LU509208B1/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/002Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
    • B23Q17/005Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders by measuring a force, a pressure or a deformation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00Component parts of measuring arrangements not specially adapted for a specific variable
    • G01D11/16Elements for restraining, or preventing the movement of, parts, e.g. for zeroising

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gripping On Spindles (AREA)

Abstract

The application relates to the field of tool clamps, in particular to a rotary pneumatic tool clamp testing device and a testing method, comprising the following steps: the clamping head is uniformly cut with gaps along the circumferential direction and is provided with elasticity for clamping a workpiece; the test shell is sleeved outside the chuck; the movable plate is detachably connected with the peripheral wall of the chuck and is positioned between the outer wall of the chuck and the inner wall of the test shell; the alarm assembly comprises a plurality of electric induction pieces and an alarm, wherein two opposite surfaces between the test shell and the movable plate are respectively and fixedly connected with the electric induction pieces with corresponding positions and numbers, and the electric induction pieces are electrically connected with the alarm; the alarm is in electrical communication when the inductive tab on the mobile plate abuts the inductive tab on the test housing. The application can ensure the stability of the fixture for clamping the workpiece by monitoring the clamping force of the clamping head in real time, thereby ensuring the processing precision and quality of the workpiece.

Description

一种旋转气动工装夹具测试装置及测试方法A rotary pneumatic fixture testing device and testing method

技术领域Technical Field

本申请涉及工装夹具领域,尤其是涉及一种旋转气动工装夹具测试装置及测试方法。The present application relates to the field of tooling fixtures, and in particular to a rotary pneumatic tooling fixture testing device and a testing method.

背景技术Background Art

目前,旋转气动工装夹具测试装置是一种通过气动系统控制的夹具,主要用于制造业的各个领域,包括金属加工、汽车制造等。它具有旋转和夹持功能,可用于高效生产线上的工件夹持、定位和组装。At present, the rotary pneumatic fixture test device is a fixture controlled by a pneumatic system, which is mainly used in various fields of manufacturing, including metal processing, automobile manufacturing, etc. It has rotation and clamping functions, and can be used for workpiece clamping, positioning and assembly on efficient production lines.

在零部件生产加工过程中,通常需要通过旋转气动工装夹具先夹持固定工件,接着通过刀具在加工平台上对工件进行铣切加工等。同时,由于旋转气动工装夹具能够自转,因而可以完成对工件周向的加工,有效地提高了工件生产加工的效率。In the process of parts production and processing, it is usually necessary to first clamp the workpiece with a rotary pneumatic fixture, and then use the tool to perform milling on the workpiece on the processing platform. At the same time, since the rotary pneumatic fixture can rotate by itself, it can complete the circumferential processing of the workpiece, effectively improving the efficiency of workpiece production and processing.

针对上述中的相关技术,旋转气动工装夹具测试装置通常包括夹头,通过夹头夹持固定待加工的工件,最后再对工件进行加工。加工过程中,工件旋转并与刀具进行配合以完成加工。其中,由于刀具不断与工件接触,可能导致夹持力有所减小,进一步导致夹持效果变差,从而使得工件加工精度变差。In view of the above-mentioned related technologies, the rotary pneumatic fixture test device usually includes a chuck, which clamps and fixes the workpiece to be processed, and then processes the workpiece. During the processing, the workpiece rotates and cooperates with the tool to complete the processing. Among them, since the tool is constantly in contact with the workpiece, the clamping force may be reduced, further resulting in a deterioration of the clamping effect, thereby deteriorating the workpiece processing accuracy.

发明内容Summary of the invention

为了解决上述中夹头的夹持力无法有效监测可能导致工件加工精度下降的问题,本申请提供一种旋转气动工装夹具测试装置及测试方法。In order to solve the problem that the clamping force of the above-mentioned chuck cannot be effectively monitored, which may lead to a decrease in the machining accuracy of the workpiece, the present application provides a rotary pneumatic tooling fixture testing device and a testing method.

本申请提供的一种旋转气动工装夹具测试装置及测试方法,采用如下的技术方案:The present application provides a rotary pneumatic fixture testing device and a testing method, which adopt the following technical solutions:

第一方面,本申请提供一种旋转气动工装夹具测试装置,包括:In a first aspect, the present application provides a rotary pneumatic fixture testing device, comprising:

夹头,沿圆周方向均匀切割有空隙,且所述夹头具有弹性用于夹持工件;A chuck having gaps uniformly cut in the circumferential direction and having elasticity for clamping a workpiece;

测试外壳,套设于所述夹头外;A test housing, sleeved outside the chuck;

移动板,与所述夹头的外周壁可拆卸连接,且所述移动板位于所述夹头的外壁与所述测试外壳的内壁之间;A movable plate, detachably connected to the outer peripheral wall of the chuck, and the movable plate is located between the outer wall of the chuck and the inner wall of the test housing;

报警组件,包括多个电感应片和报警器,所述测试外壳和所述移动板之间的两相对的面分别固定连接有位置与数量对应的电感应片,所述电感应片与所述报警器电性连接;当所述移动板上的所述电感应片抵接至所述测试外壳上的所述电感应片时,所述报警器电连通。The alarm component includes multiple electric induction sheets and an alarm. The two opposite surfaces between the test shell and the movable plate are respectively fixedly connected with electric induction sheets corresponding in position and number. The electric induction sheets are electrically connected to the alarm. When the electric induction sheets on the movable plate abut against the electric induction sheets on the test shell, the alarm is electrically connected.

通过采用上述技术方案,在夹头夹持工件加工时,可以通过移动板的移动实时监测夹头是否产生松动,如若产生松动,报警组件可及时反馈,从而停止继续加工。第一,本申请装置可方便离线时对旋转气动工装夹具进行检查,以确定夹具的夹持效果是否能够满足工件的生产加工。离线即为不对工件进行铣切等步骤的状态。第二,本申请装置可对工件加工进行在线监测,如若在使用过程中发生夹持力有所减小时,可及时停止工作,以保证工件生产加工的精度。在线即为对工件进行加工的状态。因此,通过实时监测夹头的夹持力可以确保工装对工件夹持的稳定性,因而使得在对工件进行铣切等方式加工时,能够保证加工精度和加工质量。By adopting the above technical solution, when the chuck clamps the workpiece for processing, the movement of the moving plate can be used to monitor in real time whether the chuck is loose. If it is loose, the alarm component can provide timely feedback to stop further processing. First, the device of the present application can conveniently check the rotary pneumatic fixture when offline to determine whether the clamping effect of the fixture can meet the production and processing of the workpiece. Offline means a state where steps such as milling are not performed on the workpiece. Second, the device of the present application can monitor the processing of the workpiece online. If the clamping force is reduced during use, the work can be stopped in time to ensure the accuracy of the production and processing of the workpiece. Online means the state of processing the workpiece. Therefore, the stability of the clamping force of the chuck can be ensured by real-time monitoring of the clamping force of the chuck, so that the processing accuracy and quality can be guaranteed when the workpiece is processed by milling and other methods.

可选的,还包括连接组件,所述连接组件用于连接所述移动板与所述夹头,所述连接组件包括连接杆和连接座,所述连接杆与所述移动板可拆卸连接,所述连接座与所述夹头可拆卸连接,所述连接杆与所述连接座插接固定。Optionally, a connecting component is also included, which is used to connect the movable plate and the chuck. The connecting component includes a connecting rod and a connecting seat. The connecting rod is detachably connected to the movable plate, the connecting seat is detachably connected to the chuck, and the connecting rod is plugged and fixed to the connecting seat.

通过采用上述技术方案,连接组件能够有效连接夹头与移动板,从而保证二者连接的有效性。当夹头有所松动时,此时夹头移动能够带动移动板移动,从而使得移动板上的电感应片能够与测试外壳上的电感应片抵接,因而能够提高报警器的响应速度。连接杆与连接座插接固定使得连接移动板与夹头时更为方便快捷。By adopting the above technical solution, the connection assembly can effectively connect the chuck and the moving plate, thereby ensuring the effectiveness of the connection between the two. When the chuck is loose, the movement of the chuck can drive the moving plate to move, so that the electric induction sheet on the moving plate can abut against the electric induction sheet on the test housing, thereby improving the response speed of the alarm. The connection rod and the connection seat are plugged and fixed, making it more convenient and quick to connect the moving plate and the chuck.

可选的,所述连接组件还包括连接环,所述连接环固定贴合于所述夹头外壁,且所述连接环具有径向收缩的弹性势能,所述连接座可拆卸连接于所述连接环远离所述夹头的一面。Optionally, the connecting assembly further comprises a connecting ring, which is fixedly fitted to the outer wall of the chuck and has elastic potential energy for radial contraction, and the connecting seat is detachably connected to a side of the connecting ring away from the chuck.

通过采用上述技术方案,第一,连接环能够实现夹头与连接座的可拆卸连接,且不破坏原有夹头的结构,能够保证夹头的夹持力度。第二,连接环具有弹性势能能够进一步紧固夹头,使得夹头能够夹紧工件,尽量减少减少夹头松动的可能性。第三,连接环能够产生弹性形变以及时反馈夹头的松动情况。By adopting the above technical solution, firstly, the connecting ring can realize the detachable connection between the chuck and the connecting seat without destroying the original structure of the chuck, and can ensure the clamping force of the chuck. Secondly, the connecting ring has elastic potential energy that can further tighten the chuck, so that the chuck can clamp the workpiece and minimize the possibility of the chuck loosening. Thirdly, the connecting ring can produce elastic deformation and timely feedback the looseness of the chuck.

可选的,还包括测试内壳,所述测试内壳套设于所述夹头外,且所述移动板位于所述测试外壳与所述测试内壳之间,所述测试内壳与所述测试外壳固定连接,所述测试内壳与所述移动板之间相对的面也分别固定连接有位置与数量对应的电感应片,所述测试内壳开设有供所述连接杆通过的避让孔。Optionally, it also includes a test inner shell, which is sleeved on the outside of the chuck, and the movable plate is located between the test outer shell and the test inner shell, the test inner shell is fixedly connected to the test outer shell, and the opposite surfaces between the test inner shell and the movable plate are also fixedly connected with electric induction plates of corresponding positions and quantities, and the test inner shell is provided with an avoidance hole for the connecting rod to pass through.

通过采用上述技术方案,测试内壳与测试外壳组合能够进一步地提高了本申请装置对夹头夹持力的判断效果,使得夹持力过大或者过小均能给出反馈。当夹持力过大时,此时夹头可能对工件产生压痕甚至是产生形变,从而使得工件不满足实际加工需求。当夹持力过小时,此时夹头对工件的夹持力较小,此时可能使得工件产生松动,从而使得工件在后续切削加工的过程中的加工精度有所减小。因此,通过设置测试内壳与测试外壳既能预防夹头的夹持力较小,也能预防夹头的夹持力较大,确保夹头的夹持力能够处于合适的状态以提高对工件生产加工效果。By adopting the above technical solution, the combination of the test inner shell and the test outer shell can further improve the judgment effect of the device of the present application on the clamping force of the chuck, so that feedback can be given whether the clamping force is too large or too small. When the clamping force is too large, the chuck may produce indentations or even deformation on the workpiece, so that the workpiece does not meet the actual processing requirements. When the clamping force is too small, the clamping force of the chuck on the workpiece is small, which may cause the workpiece to loosen, thereby reducing the processing accuracy of the workpiece during subsequent cutting. Therefore, by setting the test inner shell and the test outer shell, it can prevent the clamping force of the chuck from being too small or too large, ensuring that the clamping force of the chuck can be in a suitable state to improve the production and processing effect of the workpiece.

可选的,所述测试外壳与所述测试内壳之间固定连接有多根滑移杆,所述滑移杆滑动穿设于所述移动板。Optionally, a plurality of sliding rods are fixedly connected between the test outer shell and the test inner shell, and the sliding rods are slidably disposed through the movable plate.

通过采用上述技术方案,第一,滑移杆能够连接测试外壳与测试内壳,使得二者形成统一的整体。第二,滑移杆能够限制移动板的移动方向,因而能够保证移动板上的电感应片及时与测试外壳或者测试内壳上的电感应片抵接。第三,由于旋转气动工件夹具运行过程中需要旋转对工件的周侧加工,滑移杆能够限制移动板的位置,使其尽可能少地产生偏移。By adopting the above technical solution, first, the sliding rod can connect the test outer shell and the test inner shell so that the two form a unified whole. Second, the sliding rod can limit the moving direction of the movable plate, thereby ensuring that the electric induction sheet on the movable plate abuts against the electric induction sheet on the test outer shell or the test inner shell in time. Third, since the rotary pneumatic workpiece fixture needs to rotate to process the circumference of the workpiece during operation, the sliding rod can limit the position of the movable plate to minimize its displacement.

可选的,所述移动板在所述测试外壳以及所述测试内壳之间的位置可调。Optionally, the position of the movable plate between the test outer shell and the test inner shell is adjustable.

通过采用上述技术方案,通过调节移动板在测试外壳与测试内壳之间的位置可以间接调节电感应片之间的距离,从而可以通过实际的加工误差容忍度来控制移动板与测试外壳之间的距离。因而提高了本申请装置对不同工件误差的适配性。By adopting the above technical solution, the distance between the inductive sheets can be indirectly adjusted by adjusting the position of the movable plate between the test outer shell and the test inner shell, so that the distance between the movable plate and the test outer shell can be controlled by the actual processing error tolerance, thereby improving the adaptability of the device of the present application to different workpiece errors.

可选的,所述连接杆包括连接套筒与连接套杆,连接连接套筒与所述移动板靠近所述测试内壳的一面可拆卸连接,所述连接套杆穿设于所述连接套筒内,且与所述连接套筒螺纹连接,所述连接套杆远离所述连接套筒的一面用于与所述连接座插接。Optionally, the connecting rod includes a connecting sleeve and a connecting sleeve rod, the connecting sleeve is detachably connected to a side of the movable plate close to the test inner shell, the connecting sleeve rod is passed through the connecting sleeve and threadedly connected to the connecting sleeve, and a side of the connecting sleeve rod away from the connecting sleeve is used for plugging with the connecting seat.

通过采用上述技术方案,连接套筒和连接套杆能够有效将移动板与夹头进行连接,同时,二者螺纹连接能够通过转动调节连接杆的长度,进而可以调节移动板在测试外壳和测试内壳之间的位置,快捷方便。同时,连接套杆与连接座卡接提高了测试外壳和测试内壳安装的便捷性。By adopting the above technical solution, the connecting sleeve and the connecting sleeve rod can effectively connect the movable plate and the chuck. At the same time, the threaded connection between the two can adjust the length of the connecting rod by rotation, and then adjust the position of the movable plate between the test outer shell and the test inner shell, which is quick and convenient. At the same time, the connection between the connecting sleeve rod and the connecting seat improves the convenience of installing the test outer shell and the test inner shell.

可选的,所述移动板与所述报警组件配套设置,且沿所述测试外壳的周向方向均匀布置多组。Optionally, the movable plate is provided in conjunction with the alarm assembly, and a plurality of groups are evenly arranged along the circumferential direction of the test shell.

通过采用上述技术方案,移动板和报警组件设置多组能够进一步提高申请装置测试的灵敏度,提高了对夹头的监测范围。By adopting the above technical solution, multiple groups of movable plates and alarm components are set up to further improve the sensitivity of the application device test and increase the monitoring range of the chuck.

第二方面,本申请提供一种旋转气动工装夹具测试方法,采用如下的技术方案:In a second aspect, the present application provides a method for testing a rotary pneumatic fixture, which adopts the following technical solution:

一种旋转气动工装夹具测试装置及测试方法,基于上述的旋转气动工装夹具测试装置,包括以下步骤:A rotary pneumatic fixture testing device and a testing method, based on the rotary pneumatic fixture testing device, include the following steps:

S1,先将工件夹持于夹头内;再将测试外壳套设于夹头外,并与夹头固定连接,再将移动板与夹头外壁连接;S1, first clamp the workpiece in the chuck; then put the test housing outside the chuck and fix it to the chuck, and then connect the moving plate to the outer wall of the chuck;

S2,启动运行旋转气动工装夹具,根据报警组件的运行状态判断夹头的夹持力;S2, start the operation of the rotary pneumatic fixture and judge the clamping force of the chuck according to the operation status of the alarm component;

S3、当移动板朝靠近测试外壳方向移动以使得移动板与测试外壳上的电感应片抵接,此时报警器报警;当夹头对工件的夹持力正常时,报警器不报警。S3. When the movable plate moves toward the test housing so that the movable plate contacts the inductive sheet on the test housing, the alarm sounds. When the clamping force of the chuck on the workpiece is normal, the alarm does not sound.

通过采用上述技术方案,根据报警器的报警情况能够实时监测反馈夹头的夹持力度,从而保证夹头夹持工件的稳定性,保证工件的加工精度。By adopting the above technical solution, the clamping force of the chuck can be monitored and fed back in real time according to the alarm situation of the alarm, thereby ensuring the stability of the chuck in clamping the workpiece and ensuring the processing accuracy of the workpiece.

可选的,所述的旋转气动工装夹具测试装置还包括连接组件和测试内壳,所述连接组件用于连接所述移动板与所述夹头,所述测试内壳套设于所述夹头外,且所述移动板位于所述测试外壳与所述测试内壳之间,所述测试内壳的外壁和所述移动板靠近所述测试内壳外壁的一面也分别固定连接有位置与数量对应的电感应片;Optionally, the rotary pneumatic fixture test device further comprises a connecting assembly and a test inner shell, wherein the connecting assembly is used to connect the movable plate and the chuck, the test inner shell is sleeved outside the chuck, and the movable plate is located between the test outer shell and the test inner shell, and the outer wall of the test inner shell and a side of the movable plate close to the outer wall of the test inner shell are also fixedly connected with electric induction sheets corresponding in position and number, respectively;

在所述S1步骤后还包括以下步骤:将测试内壳(4)也套设于夹头(1)外;After step S1, the following steps are also included: sleeve the test inner shell (4) on the outside of the chuck (1);

在所述S3步骤后还包括以下步骤:After the S3 step, the following steps are also included:

S4:当夹头夹持工件致使工件变形时,移动板朝靠近测试内壳方向移动以使得移动板与测试内壳上的电感应片抵接,此时报警器报警。S4: When the chuck clamps the workpiece and causes the workpiece to deform, the movable plate moves toward the test inner shell so that the movable plate abuts against the electric induction sheet on the test inner shell, and the alarm sounds.

通过采用上述技术方案,当夹头对工件的夹持力较大至使得工件变形时,此时报警器报警提醒,方便相关工作人员及时调整。By adopting the above technical solution, when the clamping force of the chuck on the workpiece is so large that the workpiece is deformed, the alarm will sound to provide a reminder, so that relevant staff can make timely adjustments.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

1.本申请装置可方便离线时对旋转气动工装夹具进行检查,以确定夹具的夹持效果是否能够满足工件的生产加工;也可对工件加工进行在线监测,如若在使用过程中发生夹持力有所减小时,可及时停止工作,以保证工件生产加工的精度;1. The device of the present application can conveniently check the rotary pneumatic fixture offline to determine whether the clamping effect of the fixture can meet the production and processing of the workpiece; it can also monitor the workpiece processing online. If the clamping force is reduced during use, the work can be stopped in time to ensure the accuracy of the workpiece production and processing;

2.测试内壳与测试外壳既能预防夹头的夹持力较小,也能预防夹头的夹持力较大,确保夹头的夹持力能够处于合适的状态以提高对工件生产加工效果;2. The test inner shell and the test outer shell can prevent the clamping force of the chuck from being too small or too large, ensuring that the clamping force of the chuck can be in a suitable state to improve the production and processing effect of the workpiece;

3.通过调节移动板在测试外壳与测试内壳之间的位置可以间接的调节电感应片之间的距离,从而可以通过实际的加工误差容忍度来控制移动板与测试外壳之间的距离。3. The distance between the inductive sheets can be indirectly adjusted by adjusting the position of the movable plate between the test outer shell and the test inner shell, so that the distance between the movable plate and the test outer shell can be controlled by the actual processing error tolerance.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请实施例的旋转气动工装夹具测试装置的结构示意图。FIG1 is a schematic structural diagram of a rotary pneumatic fixture testing device according to an embodiment of the present application.

图2是图1中A-A处剖面示意图。Fig. 2 is a schematic cross-sectional view of A-A in Fig. 1.

图3是图2中B处放大示意图。FIG. 3 is an enlarged schematic diagram of point B in FIG. 2 .

图4是图3中C处放大示意图。FIG. 4 is an enlarged schematic diagram of point C in FIG. 3 .

附图标记说明:Description of reference numerals:

1、夹头;2、测试外壳;3、移动板;4、测试内壳;41、避让孔;5、报警组件;51、电感应片;52、报警器;6、连接组件;61、连接杆;611、连接套筒;612、连接套杆;62、连接座;63、连接环;7、滑移杆。1. Chuck; 2. Test shell; 3. Moving plate; 4. Test inner shell; 41. Avoidance hole; 5. Alarm component; 51. Electric induction sheet; 52. Alarm; 6. Connecting component; 61. Connecting rod; 611. Connecting sleeve; 612. Connecting sleeve rod; 62. Connecting seat; 63. Connecting ring; 7. Sliding rod.

具体实施方式DETAILED DESCRIPTION

以下结合附图1-附图4,对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1 to 4.

需要说明的是,在本申请的描述中,需要理解的是,术语“中心”、 “纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It should be noted that, in the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

本申请实施例公开一种旋转气动工装夹具测试装置及测试方法。The embodiments of the present application disclose a rotary pneumatic fixture testing device and a testing method.

第一方面,本申请实施例公开一种旋转气动工装夹具测试装置。In a first aspect, an embodiment of the present application discloses a rotary pneumatic fixture testing device.

参照图1和图2,一种旋转气动工装夹具测试装置包括夹头1、测试外壳2、移动板3、测试内壳4、报警组件5以及连接组件6。夹头1用于夹持固定工件,连接组件6连接移动板3与夹头1,测试外壳2、移动板3以及测试内壳4以及报警组件5共同配合以实时反馈夹头1对工件的夹持效果。1 and 2, a rotary pneumatic fixture test device includes a chuck 1, a test outer shell 2, a movable plate 3, a test inner shell 4, an alarm component 5, and a connection component 6. The chuck 1 is used to clamp a fixed workpiece, the connection component 6 connects the movable plate 3 and the chuck 1, and the test outer shell 2, the movable plate 3, the test inner shell 4, and the alarm component 5 cooperate to provide real-time feedback on the clamping effect of the chuck 1 on the workpiece.

参照图1,夹头1沿圆周方向均匀切割有空隙,且所述夹头1具有弹性以夹持工件。夹头1在夹持工件时,夹头1径向收缩使得夹头1间的空隙减小至夹头1内壁与工件抵接,从而完成对工件的夹持固定。当夹头1夹持固定工件后,可将整个工装放置于加工平台上,从而完成后续对工件的铣切或者其它加工工艺。其中,夹头1收缩由气缸驱动,由于旋转气动工装夹具为现有技术,因此本实施例中不做详细阐述。Referring to Figure 1, the chuck 1 is evenly cut with gaps along the circumferential direction, and the chuck 1 is elastic to clamp the workpiece. When the chuck 1 clamps the workpiece, the chuck 1 contracts radially so that the gap between the chucks 1 is reduced until the inner wall of the chuck 1 abuts against the workpiece, thereby completing the clamping and fixing of the workpiece. After the chuck 1 clamps and fixes the workpiece, the entire tooling can be placed on the processing platform to complete the subsequent milling or other processing of the workpiece. Among them, the contraction of the chuck 1 is driven by a cylinder. Since the rotary pneumatic tooling fixture is a prior art, it is not elaborated in detail in this embodiment.

参照图2,测试外壳2与测试内壳4均套设于夹头1外,移动板3与夹头1的外周壁可拆卸连接,移动板3位于夹头1的外壁与测试外壳2的内壁之间,且移动板3还位于测试外壳2与测试内壳4之间。Referring to Figure 2, the test outer shell 2 and the test inner shell 4 are both mounted outside the chuck 1, the movable plate 3 is detachably connected to the outer peripheral wall of the chuck 1, the movable plate 3 is located between the outer wall of the chuck 1 and the inner wall of the test outer shell 2, and the movable plate 3 is also located between the test outer shell 2 and the test inner shell 4.

测试外壳2与测试内壳4固定连接,本实施例中,参照图3,测试外壳2与测试内壳4之间固定连接有多根滑移杆7,通过多根滑移杆7能够将测试外壳2和测试内壳4连接为统一整体,测试外壳2、滑移杆7以及测试内壳4之间可以一体成型。本实施例中,滑移杆7沿径向方向布置于测试外壳2和测试内壳4之间,且滑移杆7滑动穿设于移动板3,移动板3可沿滑移杆7的轴向方向移动。The test outer shell 2 is fixedly connected to the test inner shell 4. In this embodiment, referring to FIG. 3 , a plurality of sliding rods 7 are fixedly connected between the test outer shell 2 and the test inner shell 4. The test outer shell 2 and the test inner shell 4 can be connected as a unified whole through the plurality of sliding rods 7. The test outer shell 2, the sliding rods 7 and the test inner shell 4 can be integrally formed. In this embodiment, the sliding rods 7 are arranged between the test outer shell 2 and the test inner shell 4 in a radial direction, and the sliding rods 7 are slidably penetrated in the movable plate 3, and the movable plate 3 can move along the axial direction of the sliding rods 7.

参照图2和图3,连接组件6包括连接杆61、连接座62以及连接环63。2 and 3 , the connecting assembly 6 includes a connecting rod 61 , a connecting seat 62 and a connecting ring 63 .

连接杆61与移动板3可拆卸连接,连接座62与夹头1可拆卸连接,例如可以通过粘接,螺纹连接等方式进行可拆卸连接。连接杆61与连接座62插接固定,具体可以在通过在连接杆61和连接座62的连接处设置卡槽实现插接固定。The connecting rod 61 is detachably connected to the movable plate 3, and the connecting seat 62 is detachably connected to the chuck 1, for example, by bonding, threading, etc. The connecting rod 61 and the connecting seat 62 are plugged and fixed, and specifically, a card slot is provided at the connection between the connecting rod 61 and the connecting seat 62 to achieve plugging and fixing.

连接环63固定贴合于夹头1外壁,且连接环63具有径向收缩的弹性势能,连接座62可拆卸连接于连接环63远离夹头1的一面。连接环63可以选用橡胶材料制成。测试内壳4开设有供连接杆61通过的避让孔41(结合图4)。其中,由于连接环63具有弹性,因而使得连接环63对夹头1也有一定的夹持作用,减少夹头1可能产生的松动。The connecting ring 63 is fixedly attached to the outer wall of the chuck 1, and the connecting ring 63 has elastic potential energy for radial contraction, and the connecting seat 62 is detachably connected to the side of the connecting ring 63 away from the chuck 1. The connecting ring 63 can be made of rubber material. The test inner shell 4 is provided with an avoidance hole 41 (combined with FIG. 4 ) for the connecting rod 61 to pass through. Among them, since the connecting ring 63 is elastic, the connecting ring 63 also has a certain clamping effect on the chuck 1, reducing the possible loosening of the chuck 1.

本申请装置在使用前,需通过连接组件6连接。具体先通过夹头1夹持工件,再将连接环63套设于夹头1外,使得连接环63贴合于夹头1。再将测试外壳2和测试内壳4套设于夹头1外,且对齐插接连接杆61与连接头。由于为插接,因而更利于测试外壳2和测试内壳4的安装。Before using the device of the present application, it needs to be connected through the connection assembly 6. Specifically, the workpiece is first clamped by the chuck 1, and then the connection ring 63 is sleeved outside the chuck 1, so that the connection ring 63 fits the chuck 1. Then the test outer shell 2 and the test inner shell 4 are sleeved outside the chuck 1, and the connecting rod 61 and the connector are aligned and plugged. Because it is plug-in, it is more convenient to install the test outer shell 2 and the test inner shell 4.

参照图2和图3,报警组件5包括多个电感应片51和报警器52。2 and 3 , the alarm assembly 5 includes a plurality of inductive sheets 51 and an alarm 52 .

测试外壳2和移动板3之间的两相对的面分别固定连接有位置与数量对应的电感应片51,测试内壳4与移动板3之间相对的面也分别固定连接有位置与数量对应的电感应片51,电感应片51与报警器52电性连接(电线图中未示出)。其中,电感应片51可以选用铜片制成,报警器52可以选用声音报警器52或者其它类别的报警器52。报警器52安装于测试外壳2与测试内壳4之间的空间内。The two opposite surfaces between the test outer shell 2 and the movable plate 3 are respectively fixedly connected with electric induction sheets 51 of corresponding positions and numbers, and the opposite surfaces between the test inner shell 4 and the movable plate 3 are also respectively fixedly connected with electric induction sheets 51 of corresponding positions and numbers, and the electric induction sheets 51 are electrically connected with the alarm 52 (not shown in the wiring diagram). The electric induction sheets 51 can be made of copper sheets, and the alarm 52 can be a sound alarm 52 or other types of alarms 52. The alarm 52 is installed in the space between the test outer shell 2 and the test inner shell 4.

当移动板3上的电感应片51抵接至测试外壳2或者测试内壳4上的电感应片51时,报警器52均可实现电连通,具体可以结合单刀双掷开关理解报警器52与不同地方电感应片51的电连接线路。在工件夹持于夹头1内后,此时,将夹持固定后的工件置于加工平台对工件进行铣切、开槽、攻丝等相关工序。When the electric induction sheet 51 on the moving plate 3 abuts against the electric induction sheet 51 on the test outer shell 2 or the test inner shell 4, the alarm 52 can be electrically connected. Specifically, the electrical connection lines between the alarm 52 and the electric induction sheets 51 at different locations can be understood in combination with a single-pole double-throw switch. After the workpiece is clamped in the chuck 1, the clamped workpiece is placed on the processing platform to perform milling, grooving, tapping and other related processes on the workpiece.

在工件加工过程中,如若夹头1的夹持力较松,此时夹头1向外扩张,连接杆61能够带动移动板3沿滑移杆7的轴线方向移动,使得移动板3上的电感应片51与测试外壳2上对应位置的电感应片51抵接,使得报警器52处于电连通状态,从而发出警报。During the workpiece processing, if the clamping force of the chuck 1 is loose, the chuck 1 expands outward, and the connecting rod 61 can drive the movable plate 3 to move along the axial direction of the sliding rod 7, so that the electric induction sheet 51 on the movable plate 3 abuts against the electric induction sheet 51 at the corresponding position on the test housing 2, so that the alarm 52 is in an electrically connected state, thereby sounding an alarm.

如若夹头1的夹持力较大使得工件产生形变,此时夹头1向内移动,连接杆61能够带动移动板3朝靠近测试内壳4的方向移动,从而使得使得移动板3上的电感应片51与测试内壳4上对应外置的电感应片51抵接,使得报警器52处于电连通状态,从而发出警报。因此,测试外壳2与测试内壳4组合能够有效监测夹头1夹持力的大小。If the clamping force of the chuck 1 is large enough to cause the workpiece to deform, the chuck 1 moves inward, and the connecting rod 61 can drive the moving plate 3 to move toward the test inner shell 4, so that the electric sensing piece 51 on the moving plate 3 abuts against the corresponding electric sensing piece 51 on the test inner shell 4, so that the alarm 52 is in an electrically connected state, thereby sounding an alarm. Therefore, the combination of the test outer shell 2 and the test inner shell 4 can effectively monitor the clamping force of the chuck 1.

移动板3在测试外壳2以及测试内壳4之间的位置可调。具体的,参照图3和图4,连接杆61包括连接套筒611与连接套杆612,连接连接套筒611与移动板3靠近测试内壳4的一面可拆卸连接,连接套杆612穿设于连接套筒611内,且与连接套筒611螺纹连接(螺纹图中未示出),连接套杆612远离连接套筒611的一面用于与连接座62插接。The position of the movable plate 3 between the test outer shell 2 and the test inner shell 4 is adjustable. Specifically, referring to Figures 3 and 4, the connecting rod 61 includes a connecting sleeve 611 and a connecting sleeve rod 612, the connecting sleeve 611 is detachably connected to a side of the movable plate 3 close to the test inner shell 4, the connecting sleeve rod 612 is inserted into the connecting sleeve 611, and is threadedly connected to the connecting sleeve 611 (the thread is not shown in the figure), and the side of the connecting sleeve rod 612 away from the connecting sleeve 611 is used for plugging with the connecting seat 62.

可以理解的,通过调节移动板3上电感应片51与测试外壳2或者测试内壳4上的电感应片51的距离能够按要求控制误差的容许范围。例如,当移动板3与测试外壳2上的电感应片51的预设距离较小时,此时对误差的容许范围就较小,相当于只要夹头1松一点就能立即被监测到并报警。上述中通过转动连接套杆612与连接套筒611能够有效调节连接杆61的长度,因而能够根据实际的误差容许要求调节移动板3在测试外壳2和测试内壳4之间的位置。It is understandable that the permissible range of error can be controlled as required by adjusting the distance between the electric induction sheet 51 on the moving plate 3 and the test housing 2 or the test inner housing 4. For example, when the preset distance between the moving plate 3 and the electric induction sheet 51 on the test housing 2 is small, the permissible range of error is small, which is equivalent to being immediately detected and alarming as long as the chuck 1 is loosened a little. In the above, the length of the connecting rod 61 can be effectively adjusted by rotating the connecting sleeve 612 and the connecting sleeve 611, so that the position of the moving plate 3 between the test housing 2 and the test inner housing 4 can be adjusted according to the actual permissible error requirements.

参照图2,本实施例中,移动板3与报警组件5配套设置,且沿测试外壳2的周向方向均匀布置多组。本实施例中设置有两组,位于两对侧。可以理解的,组数越多,则对夹头1的夹持效果感知的灵敏度越高。Referring to Fig. 2, in this embodiment, the movable plate 3 is matched with the alarm assembly 5, and multiple groups are evenly arranged along the circumferential direction of the test housing 2. In this embodiment, two groups are provided, located on two opposite sides. It can be understood that the more groups there are, the higher the sensitivity of the clamping effect of the chuck 1.

本实施例的实施原理为:先将工件夹持于夹头1内,再将连接环63套设固定于夹头1外,接着通过连接杆61与连接座62连接移动板3与夹头1。运行过程中,如若夹头1松动,此时夹头1带动移动板3朝靠近测试外壳2的方向移动,从而使得测试外壳2与移动板3通过电感应片51实现电连通,此时报警器52发出警报。如若夹头1夹持较紧使得工件发生变形,此时夹头1带动移动朝靠近测试内壳4的方向移动,从而使得测试内壳4与移动板3通过电感应片51实现电连通,此时报警器52也发出警报。如若夹头1正常夹持,此时移动板3不动,报警器52不报警,工件处于正常夹持状态。因此本申请装置能够实时监测夹头1夹持工件的稳定性,从而确保工件加工的精度和加工质量。The implementation principle of this embodiment is: first clamp the workpiece in the chuck 1, then set the connecting ring 63 to be fixed outside the chuck 1, and then connect the movable plate 3 and the chuck 1 through the connecting rod 61 and the connecting seat 62. During operation, if the chuck 1 is loose, the chuck 1 drives the movable plate 3 to move in the direction close to the test shell 2, so that the test shell 2 and the movable plate 3 are electrically connected through the electric induction sheet 51, and the alarm 52 sounds an alarm. If the chuck 1 is clamped tightly so that the workpiece is deformed, the chuck 1 drives the movement to move in the direction close to the test inner shell 4, so that the test inner shell 4 and the movable plate 3 are electrically connected through the electric induction sheet 51, and the alarm 52 also sounds an alarm. If the chuck 1 is clamped normally, the movable plate 3 does not move, the alarm 52 does not sound, and the workpiece is in a normal clamping state. Therefore, the device of the present application can monitor the stability of the chuck 1 clamping the workpiece in real time, thereby ensuring the accuracy and processing quality of the workpiece processing.

第二方面,本申请实施例还公开一种旋转气动工装夹具测试方法。In a second aspect, an embodiment of the present application also discloses a method for testing a rotary pneumatic tooling fixture.

一种旋转气动工装夹具测试方法,基于上述的旋转气动工装夹具测试装置,包括以下步骤:A method for testing a rotary pneumatic fixture is based on the above-mentioned rotary pneumatic fixture testing device, comprising the following steps:

S1,先将工件夹持于夹头1内;再将测试外壳2和测试内壳4均套设于夹头1外,并与夹头1固定连接,再将移动板3与夹头1外壁连接。S1, first clamp the workpiece in the chuck 1; then sleeve the test outer shell 2 and the test inner shell 4 outside the chuck 1 and fix them to the chuck 1, and then connect the movable plate 3 to the outer wall of the chuck 1.

S2,启动运行旋转气动工装夹具,根据报警组件5的运行状态判断夹头1的夹持力。S2, start the operation of the rotary pneumatic fixture, and judge the clamping force of the chuck 1 according to the operation status of the alarm component 5.

S3、当移动板3朝靠近测试外壳2方向移动以使得移动板3与测试外壳2上的电感应片51抵接,此时报警器52报警;当夹头1对工件的夹持力正常时,报警器52不报警。S3. When the movable plate 3 moves toward the test housing 2 so that the movable plate 3 abuts against the electric induction sheet 51 on the test housing 2, the alarm 52 sounds an alarm. When the clamping force of the chuck 1 on the workpiece is normal, the alarm 52 does not sound an alarm.

S4:当夹头1夹持工件致使工件变形时,移动板3朝靠近测试内壳4方向移动以使得移动板3与测试内壳4上的电感应片51抵接,此时报警器52报警。S4: When the chuck 1 clamps the workpiece to cause the workpiece to deform, the movable plate 3 moves toward the test inner shell 4 so that the movable plate 3 abuts against the electric induction sheet 51 on the test inner shell 4, and the alarm 52 sounds an alarm.

上述旋转气动工装夹具测试方法中,能够实时监测夹头1是否处于夹持过紧或者过松状态,当出现上述情况时,报警器52能够及时响应并提醒工作人员采取调整措施。报警器52不发出报警则表明夹头1的夹持处于正常状态,因而既能保证夹头1夹持工件的稳定性,也能保证夹头1不会由于夹持力度过大而致使工件可能形变损坏。In the above-mentioned rotary pneumatic fixture testing method, it is possible to monitor in real time whether the chuck 1 is in a state of being too tight or too loose. When the above-mentioned situation occurs, the alarm 52 can respond in time and remind the staff to take adjustment measures. If the alarm 52 does not sound an alarm, it indicates that the clamping of the chuck 1 is in a normal state, thereby ensuring the stability of the chuck 1 clamping the workpiece and ensuring that the chuck 1 will not cause the workpiece to be deformed and damaged due to excessive clamping force.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. The utility model provides a rotatory pneumatic frock clamp testing arrangement which characterized in that includes:
the clamping head (1) is uniformly cut with gaps along the circumferential direction, and the clamping head (1) is elastic and used for clamping a workpiece;
the test shell (2) is sleeved outside the chuck (1);
the moving plate (3) is detachably connected with the peripheral wall of the chuck (1), and the moving plate (3) is positioned between the outer wall of the chuck (1) and the inner wall of the test shell (2);
The alarm assembly (5) comprises a plurality of electric induction pieces (51) and an alarm (52), wherein two opposite surfaces between the test shell (2) and the movable plate (3) are respectively and fixedly connected with the electric induction pieces (51) with corresponding positions and numbers, and the electric induction pieces (51) are electrically connected with the alarm (52); the alarm (52) is in electrical communication when the electric sensing piece (51) on the mobile plate (3) abuts against the electric sensing piece (51) on the test housing (2).
2. The rotary pneumatic tool clamp test device according to claim 1, wherein: still include coupling assembling (6), coupling assembling (6) are used for connecting movable plate (3) with chuck (1), coupling assembling (6) include connecting rod (61) and connecting seat (62), connecting rod (61) with movable plate (3) can dismantle and be connected, connecting seat (62) with chuck (1) can dismantle and be connected, connecting rod (61) with connecting seat (62) are pegged graft fixedly.
3. The rotary pneumatic tool clamp test device according to claim 2, wherein: the connecting assembly (6) further comprises a connecting ring (63), the connecting ring (63) is fixedly attached to the outer wall of the chuck (1), the connecting ring (63) has elastic potential energy capable of shrinking radially, and the connecting seat (62) is detachably connected to one surface, far away from the chuck (1), of the connecting ring (63).
4. The rotary pneumatic tool clamp test device according to claim 2, wherein: still including test inner shell (4), test inner shell (4) cover is located outside chuck (1), just movable plate (3) are located test shell (2) with between test inner shell (4), test inner shell (4) with test shell (2) fixed connection, test inner shell (4) with relative face between movable plate (3) also fixedly connected with position and quantity corresponding electric induction piece (51) respectively, the confession has been seted up to test inner shell (4) dodge hole (41) that connecting rod (61) passed through.
5. The rotary pneumatic tool clamp test device according to claim 4, wherein: a plurality of sliding rods (7) are fixedly connected between the test outer shell (2) and the test inner shell (4), and the sliding rods (7) are arranged in a sliding penetrating mode on the moving plate (3).
6. The rotary pneumatic tool clamp test device according to claim 4, wherein: the position of the moving plate (3) between the test outer shell (2) and the test inner shell (4) is adjustable.
7. The rotary pneumatic tool clamp test device according to claim 6, wherein: the connecting rod (61) comprises a connecting sleeve (611) and a connecting sleeve rod (612), wherein the connecting sleeve rod (611) is detachably connected with one surface of the movable plate (3) close to the test inner shell (4), the connecting sleeve rod (612) is arranged in the connecting sleeve rod (611) in a penetrating mode and is in threaded connection with the connecting sleeve rod (611), and one surface of the connecting sleeve rod (612) away from the connecting sleeve rod (611) is used for being spliced with the connecting seat (62).
8. The rotary pneumatic tool clamp test device according to claim 1, wherein: the movable plate (3) is matched with the alarm assembly (5), and a plurality of groups of movable plates are uniformly arranged along the circumferential direction of the test shell (2).
9. A rotary pneumatic tool clamp testing method based on the rotary pneumatic tool clamp testing device of any one of claims 1-8, comprising the steps of:
s1, clamping a workpiece in a chuck (1); the test shell (2) is sleeved outside the chuck (1) and fixedly connected with the chuck (1), and the movable plate (3) is connected with the outer wall of the chuck (1);
S2, starting to operate the rotary pneumatic tool clamp, and judging the clamping force of the clamping head (1) according to the operation state of the alarm assembly (5);
S3, when the movable plate (3) moves towards the direction approaching the test shell (2) so that the movable plate (3) is abutted with the electric sensing piece (51) on the test shell (2), the alarm (52) alarms; when the clamping force of the clamping head (1) on the workpiece is normal, the alarm (52) does not alarm.
10. The rotary pneumatic tool clamp test method according to claim 9, wherein:
The rotary pneumatic tool clamp testing device further comprises a connecting assembly (6) and a testing inner shell (4), wherein the connecting assembly (6) is used for connecting the moving plate (3) with the clamping head (1), the testing inner shell (4) is sleeved outside the clamping head (1), the moving plate (3) is positioned between the testing outer shell (2) and the testing inner shell (4), and the outer wall of the testing inner shell (4) and one surface, close to the outer wall of the testing inner shell (4), of the moving plate (3) are fixedly connected with electric induction pieces (51) with corresponding positions and numbers respectively;
The step S1 further comprises the following steps: the test inner shell (4) is also sleeved outside the chuck (1);
the step S3 is followed by the following steps:
s4: when the workpiece is deformed due to the clamping of the workpiece by the clamping head (1), the moving plate (3) moves towards the direction close to the inner test shell (4) so that the moving plate (3) is abutted with the electric induction piece (51) on the inner test shell (4), and the alarm (52) alarms.
CN202410698479.4A 2024-05-31 2024-05-31 A rotary pneumatic fixture testing device and testing method Pending CN118623931A (en)

Priority Applications (2)

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CN202410698479.4A CN118623931A (en) 2024-05-31 2024-05-31 A rotary pneumatic fixture testing device and testing method
LU509208A LU509208B1 (en) 2024-05-31 2024-12-04 Test device and test method for rotary pneumatic fixture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410698479.4A CN118623931A (en) 2024-05-31 2024-05-31 A rotary pneumatic fixture testing device and testing method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120971184A (en) * 2025-10-20 2025-11-18 南通家世界纺织品有限公司 A device for testing the tensile strength of textiles

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120971184A (en) * 2025-10-20 2025-11-18 南通家世界纺织品有限公司 A device for testing the tensile strength of textiles

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