CN118617162A - An automatic positioning system for shaft sleeves to be processed - Google Patents
An automatic positioning system for shaft sleeves to be processed Download PDFInfo
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- CN118617162A CN118617162A CN202411095056.XA CN202411095056A CN118617162A CN 118617162 A CN118617162 A CN 118617162A CN 202411095056 A CN202411095056 A CN 202411095056A CN 118617162 A CN118617162 A CN 118617162A
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- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000006073 displacement reaction Methods 0.000 claims abstract description 42
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- 230000001154 acute effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 description 18
- 239000003921 oil Substances 0.000 description 11
- 230000032258 transport Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
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- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本发明属于轴套加工设备技术领域,特别是一种用于待加工轴套的自动定位系统。The invention belongs to the technical field of shaft sleeve processing equipment, in particular to an automatic positioning system for a shaft sleeve to be processed.
背景技术Background Art
轴套是承载轴转动的机械零件,与轴滑动摩擦,故又称为滑动轴承。由于滑动轴套在与轴的摩擦过程中需要润滑剂,为此,需要对轴套进行加油孔的设计,并要求轴套的加油孔与轴承基座的油孔相配对。因此该配对会给加油孔的加工造成了麻烦。The sleeve is a mechanical part that supports the rotation of the shaft. It slides and rubs against the shaft, so it is also called a sliding bearing. Since the sliding sleeve needs lubricant during the friction with the shaft, it is necessary to design the oil hole of the sleeve and match the oil hole of the bearing base. Therefore, this matching will cause trouble in the processing of the oil hole.
如图1所示,是未加工的带定位槽的待加工轴套1,其上设置有对称分布在内侧的两条油槽2,以及一个设置在待加工轴套1端面上的定位槽3。该待加工轴套1在加工的过程中,需要对油槽2和定位槽3的位置进行定位,以满足后续待加工轴套1上加工两个油孔的定位要求,同时还要保证油孔位置与定位槽3的尺寸要求。但目前对待加工轴套1的加工过程中是通过人工定位的,不利于提高生产效率,且无法保证产品质量。As shown in FIG1 , there is an unprocessed sleeve 1 with positioning grooves, on which two oil grooves 2 are symmetrically distributed on the inner side, and a positioning groove 3 is arranged on the end face of the sleeve 1 to be processed. During the processing of the sleeve 1 to be processed, the positions of the oil groove 2 and the positioning groove 3 need to be positioned to meet the positioning requirements of the subsequent processing of two oil holes on the sleeve 1 to be processed, and at the same time, the position of the oil hole and the size requirements of the positioning groove 3 must be ensured. However, the processing of the sleeve 1 to be processed is currently carried out by manual positioning, which is not conducive to improving production efficiency and cannot guarantee product quality.
发明内容Summary of the invention
有鉴于此,本发明提供了一种可提升加工效率的用于待加工轴套的自动定位系统,以满足工业需求。In view of this, the present invention provides an automatic positioning system for a shaft sleeve to be processed, which can improve processing efficiency and meet industrial needs.
一种用于待加工轴套的自动定位系统,所述待加工轴套的轴向端面上设置有一个定位槽。所述用于待加工轴套的自动定位系统包括一个用于定位待加工轴套的自动定位装置。所述自动定位装置包括至少一个轴套定位座,至少一个设置在所述轴套定位座一侧的轴套搬运机构,以及至少一个设置在所述轴套定位座一侧的旋压机构。每个所述轴套定位座皆包括一个底座,一个转动连接于所述底座上的轴套导向座,以及一个固定设置在所述底座上的定位组件。所述定位组件设置在所述底座上且靠近所述轴套导向座的一侧。所述轴套导向座依次包括上段圆柱、中段圆柱、以及下段圆柱。上段圆柱的直径与待加工轴套的内径相当,所述中段圆柱的直径大于所述上段圆柱的直径,所述下段圆柱相对所述底座转动地连接在一起。所述定位组件包括一个固定连接于所述底座上的引导杆,一个套设于所述引导杆上的弹性件,一个滑动连接于所述引导杆的自由端上且抵接于所述弹性件一端的定位销,以及一个设置在所述底座上的位移传感器。所述位移传感器用于感应所述定位销靠近所述位移传感器一端的位置变化,所述旋压机构皆包括一个支撑架,一个设置在所述支撑架上的升降单元,一个设置在所述升降单元上的旋转单元。当所述轴套搬运机构将待加工轴套夹持安装于所述轴套定位座上时,所述定位销抵顶在所述待加工轴套的端面上,所述旋压机构下压所述轴套定位座上套设的待加工轴套并带动所述待加工轴套及轴套导向座旋转,使得定位组件的定位销被压下以使得所述定位销朝向所述位移传感器的一端且朝靠近所述位移传感器的一侧移动,当所述位移传感器感应到定位销的高度变化并发出信号且保持该信号以控制所述旋压机构一直旋转,当待加工轴套旋转过程中,所述定位销插入所述定位槽时,所述定位销在弹性件的弹力下顶起并卡住该待加工轴套无法旋转以完成该待加工轴套的定位。An automatic positioning system for a sleeve to be processed, wherein a positioning groove is provided on the axial end surface of the sleeve to be processed. The automatic positioning system for the sleeve to be processed includes an automatic positioning device for positioning the sleeve to be processed. The automatic positioning device includes at least one sleeve positioning seat, at least one sleeve conveying mechanism arranged on one side of the sleeve positioning seat, and at least one spinning mechanism arranged on one side of the sleeve positioning seat. Each sleeve positioning seat includes a base, a sleeve guide seat rotatably connected to the base, and a positioning assembly fixedly arranged on the base. The positioning assembly is arranged on the base and close to one side of the sleeve guide seat. The sleeve guide seat includes an upper cylinder, a middle cylinder, and a lower cylinder in sequence. The diameter of the upper cylinder is equivalent to the inner diameter of the sleeve to be processed, the diameter of the middle cylinder is larger than the diameter of the upper cylinder, and the lower cylinder is rotatably connected relative to the base. The positioning assembly includes a guide rod fixedly connected to the base, an elastic member sleeved on the guide rod, a positioning pin slidably connected to the free end of the guide rod and abutting against one end of the elastic member, and a displacement sensor arranged on the base. The displacement sensor is used to sense the position change of the positioning pin close to one end of the displacement sensor. The spinning mechanism includes a support frame, a lifting unit arranged on the support frame, and a rotating unit arranged on the lifting unit. When the sleeve conveying mechanism clamps the sleeve to be processed and installs it on the sleeve positioning seat, the positioning pin abuts against the end surface of the sleeve to be processed, and the spinning mechanism presses down the sleeve to be processed mounted on the sleeve positioning seat and drives the sleeve to be processed and the sleeve guide seat to rotate, so that the positioning pin of the positioning assembly is pressed down so that the positioning pin moves toward one end of the displacement sensor and toward the side close to the displacement sensor, when the displacement sensor senses the height change of the positioning pin and sends a signal and maintains the signal to control the spinning mechanism to rotate all the time, when the sleeve to be processed rotates, the positioning pin is inserted into the positioning groove, and the positioning pin is lifted up and stuck to the sleeve to be processed under the elastic force of the elastic member so as to prevent it from rotating to complete the positioning of the sleeve to be processed.
进一步地,所述用于待加工轴套的自动定位系统包括至少一个用于传输待加工轴套的轴套传输单元,每个所述轴套传输单元皆包括一个上料传输机,以及一个下料传输机。Furthermore, the automatic positioning system for the sleeve to be processed includes at least one sleeve transmission unit for transmitting the sleeve to be processed, and each of the sleeve transmission units includes a loading conveyor and a unloading conveyor.
进一步地,所述定位销的自由端头成锐角。Furthermore, the free end of the positioning pin forms an acute angle.
进一步地,所述升降单元包括一个设置在所述支撑架上的升降气缸,一个连接于所述升降气缸上的升降板,所述旋转单元包括一个设置在所述升降板上的驱动电机,以及一个设置在所述驱动电机输出端头的压盖。Furthermore, the lifting unit includes a lifting cylinder arranged on the support frame, a lifting plate connected to the lifting cylinder, and the rotating unit includes a driving motor arranged on the lifting plate, and a pressure cover arranged on the output end of the driving motor.
进一步地,所述自动定位装置还包括一个用于承载所述轴套定位座、所述轴套搬运机构和所述旋压机构的底板,以及一个滑动设置在所述底板上且用于承载所述轴套定位座的活动板组件,所述活动板组件包括一个滑动连接于所述底板上的活动板,以及一个设置在所述底板上且设置所述活动板一侧的活动板驱动装置。Furthermore, the automatic positioning device also includes a base plate for carrying the sleeve positioning seat, the sleeve transport mechanism and the spinning mechanism, and a movable plate assembly slidably arranged on the base plate and used to carry the sleeve positioning seat, the movable plate assembly includes a movable plate slidably connected to the base plate, and a movable plate driving device arranged on the base plate and arranged on one side of the movable plate.
进一步地,所述轴套搬运机构包括一个设置在所述底板上的轴套搬运支撑座,一个设置在所述轴套搬运支撑座上的平移滑动单元,一个设置在所述平移滑动单元上的竖直滑动单元,以及一个设置在所述竖直滑动单元上的搬运夹爪,所述平移滑动单元与所述竖直滑动单元的滑动方向相互垂直。Furthermore, the sleeve transporting mechanism includes a sleeve transporting support seat arranged on the base plate, a translational sliding unit arranged on the sleeve transporting support seat, a vertical sliding unit arranged on the translational sliding unit, and a transporting clamp arranged on the vertical sliding unit, and the sliding directions of the translational sliding unit and the vertical sliding unit are perpendicular to each other.
进一步地,所述平移滑动单元包括一个设置在所述轴套搬运支撑座上的平移滑动驱动装置,一个设置在所述平移滑动驱动装置上的平移底板。Furthermore, the translation sliding unit includes a translation sliding driving device arranged on the sleeve transport support seat, and a translation base plate arranged on the translation sliding driving device.
进一步地,所述竖直滑动单元包括一个设置在所述平移底板上的竖直驱动装置,以及一个设置在所述竖直驱动装置上的竖直移动底板。Furthermore, the vertical sliding unit includes a vertical driving device arranged on the translation base plate, and a vertical moving base plate arranged on the vertical driving device.
进一步地,所述用于待加工轴套的自动定位系统还包括至少一个设置在所述自动定位装置一侧且用于转移待加工轴套的中转装置,所述中转装置包括一个机械臂,以及一个设置在所述机械臂上的中转夹持装置。Furthermore, the automatic positioning system for the sleeve to be processed also includes at least one transfer device arranged on one side of the automatic positioning device and used to transfer the sleeve to be processed, and the transfer device includes a robotic arm and a transfer clamping device arranged on the robotic arm.
进一步地,所述中转夹持装置包括一个用于连接所述机械臂的安装底座,一个固定连接在所述安装底座上的气缸主体,两个设置在所述气缸主体上的气爪,以及两个分别设置在所述气爪上的夹具。Furthermore, the transfer clamping device includes a mounting base for connecting the robot arm, a cylinder body fixedly connected to the mounting base, two air claws arranged on the cylinder body, and two clamps respectively arranged on the air claws.
与现有技术相比,本发明提供的用于待加工轴套的自动定位系统通过所述自动定位装置实现待加工轴套的自动定位。具体地,当所述轴套搬运机构将待加工轴套夹持安装于所述轴套定位座上时,所述旋压机构下压所述轴套定位座上的待加工轴套并带动该待加工轴套旋转,如果所述定位销未能直接插入待加工轴套中的定位并抵顶在待加工轴套的端面上,则所述定位销被压下,弹性件也被压缩,从而所述定位销朝向所述位移传感器的一端且靠近所述位移传感器,位移传感器感应到定位销发出信号且保持该信号,此时所述旋压机构一直保持旋转,并在待加工轴套在旋转的过程中,定位销插入至待加工轴套的定位槽,此时定位销在弹性件的弹力下复位,从而卡住该待加工轴套并使其无法旋转,此时位移传感器信号中断所述旋压机构停止旋转,该待加工轴套的定位完成。如果所述轴套搬运机构将待加工轴套传输至轴套定位座上时所述定位销能直接插入待加工轴套中的定位槽时,则位移传感器不发出控制信号,所述旋压机构静止,则视为该待加工轴套也定位完成。由此该用于待加工轴套的自动定位系统可以实现对待加工轴套的自动定位,同时在定位过程中节省时间,也节省人力,保证后续的自动化加工如冲油孔可以顺利进行。Compared with the prior art, the automatic positioning system for the sleeve to be processed provided by the present invention realizes the automatic positioning of the sleeve to be processed through the automatic positioning device. Specifically, when the sleeve transport mechanism clamps and installs the sleeve to be processed on the sleeve positioning seat, the spinning mechanism presses down the sleeve to be processed on the sleeve positioning seat and drives the sleeve to be processed to rotate. If the positioning pin fails to be directly inserted into the positioning of the sleeve to be processed and abuts against the end face of the sleeve to be processed, the positioning pin is pressed down and the elastic member is also compressed, so that the positioning pin faces one end of the displacement sensor and is close to the displacement sensor. The displacement sensor senses the positioning pin and sends a signal and maintains the signal. At this time, the spinning mechanism keeps rotating, and during the rotation of the sleeve to be processed, the positioning pin is inserted into the positioning groove of the sleeve to be processed. At this time, the positioning pin is reset under the elastic force of the elastic member, thereby jamming the sleeve to be processed and preventing it from rotating. At this time, the displacement sensor signal is interrupted and the spinning mechanism stops rotating, and the positioning of the sleeve to be processed is completed. If the positioning pin can be directly inserted into the positioning groove of the sleeve to be processed when the sleeve transport mechanism transfers the sleeve to be processed to the sleeve positioning seat, the displacement sensor does not send a control signal, and the spinning mechanism is stationary, and it is considered that the sleeve to be processed is also positioned. Therefore, the automatic positioning system for the sleeve to be processed can realize the automatic positioning of the sleeve to be processed, while saving time and manpower in the positioning process, ensuring that subsequent automated processing such as flushing the oil hole can be carried out smoothly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为待加工轴套的结构示意图。FIG. 1 is a schematic diagram of the structure of a shaft sleeve to be processed.
图2为本发明提供的一种用于待加工轴套的自动定位系统的结构示意图。FIG. 2 is a schematic structural diagram of an automatic positioning system for a shaft sleeve to be processed provided by the present invention.
图3为本发明提供的一种用于待加工轴套的自动定位系统在A处的局部放大结构示意图。FIG3 is a schematic diagram of a partially enlarged structure of an automatic positioning system for a shaft sleeve to be processed provided by the present invention at position A. FIG.
图4为图2的用于待加工轴套的自动定位系统中轴套定位座的结构示意图。FIG. 4 is a schematic structural diagram of a shaft sleeve positioning seat in the automatic positioning system for a shaft sleeve to be processed in FIG. 2 .
图5为图2的用于待加工轴套的自动定位系统中轴套搬运机构的结构示意图。FIG. 5 is a schematic structural diagram of a sleeve transport mechanism in the automatic positioning system for the sleeve to be processed in FIG. 2 .
图6为图2的用于待加工轴套的自动定位系统中旋压机构的结构示意图。FIG. 6 is a schematic structural diagram of a spinning mechanism in the automatic positioning system for a sleeve to be processed in FIG. 2 .
图7为本发明提供的一种用于待加工轴套的自动定位系统的中转夹持装置的结构示意图。FIG. 7 is a schematic structural diagram of a transfer clamping device provided by the present invention for an automatic positioning system for a shaft sleeve to be processed.
附图标记:1、待加工轴套,2、油槽,3、定位槽,10、轴套传输单元,11、上料传输机,12、下料传输机,20、自动定位装置,21、底板,22、活动板组件,221、活动板,222、活动板驱动装置,23、轴套定位座,231、底座,232、轴套导向座,2321、上段圆柱,2322、中段圆柱,2323、下段圆柱,233、定位组件,2331、引导杆,2332、弹性件,2333、定位销,2334、位移传感器,24、轴套搬运机构,241、轴套搬运支撑座,242、平移滑动单元,2421、平移滑动驱动装置,2422、平移底板,243、竖直滑动单元,2431、竖直驱动装置,2432、竖直移动底板,244、搬运夹爪,25、旋压机构,251、支撑架,252、升降单元,2521、升降气缸,2522、升降板,253、旋转单元,2531、驱动电机,2532、压盖,30、中转装置,31、中转夹持装置,311、安装底座,312、气缸主体,313、气爪,314、夹具。Figure numerals: 1. shaft sleeve to be processed, 2. oil groove, 3. positioning groove, 10. shaft sleeve transmission unit, 11. feeding conveyor, 12. unloading conveyor, 20. automatic positioning device, 21. bottom plate, 22. movable plate assembly, 221. movable plate, 222. movable plate driving device, 23. shaft sleeve positioning seat, 231. base, 232. shaft sleeve guide seat, 2321. upper cylinder, 2322. middle cylinder, 2323. lower cylinder, 233. positioning assembly, 2331. guide rod, 2332. elastic member, 2333. positioning pin, 2334. displacement sensor, 24. shaft sleeve transport mechanism, 2 41. Bushing transport support seat, 242. Translational sliding unit, 2421. Translational sliding drive device, 2422. Translational base plate, 243. Vertical sliding unit, 2431. Vertical drive device, 2432. Vertical movable base plate, 244. Transport clamp, 25. Spinning mechanism, 251. Support frame, 252. Lifting unit, 2521. Lifting cylinder, 2522. Lifting plate, 253. Rotating unit, 2531. Drive motor, 2532. Pressure cover, 30. Transfer device, 31. Transfer clamping device, 311. Mounting base, 312. Cylinder body, 313. Air claw, 314. Clamp.
具体实施方式DETAILED DESCRIPTION
以下对本发明的具体实施例进行进一步详细说明。应当理解的是,此处对本发明实施例的说明并不用于限定本发明的保护范围。The specific embodiments of the present invention are further described in detail below. It should be understood that the description of the embodiments of the present invention herein is not intended to limit the protection scope of the present invention.
如图2至图7所示,其为本发明提供的一种用于待加工轴套的自动定位系统的结构示意图。所述用于待加工轴套的自动定位系统包括至少一个用于传输待加工轴套1的轴套传输单元10,一个设置在所述轴套传输单元10一侧且用于定位待加工轴套1的自动定位装置20,以及一个设置在所述自动定位装置20一侧且用于转移待加工轴套1的中转装置30。所述用于待加工轴套的自动定位系统还包括其他的一些功能模块,如组装组件、电器连接组件等等,其应当为本领域技术人员所习知的技术,在此不再一一详细说明。As shown in Figures 2 to 7, they are schematic diagrams of the structure of an automatic positioning system for a sleeve to be processed provided by the present invention. The automatic positioning system for the sleeve to be processed includes at least one sleeve transmission unit 10 for transmitting the sleeve to be processed 1, an automatic positioning device 20 arranged on one side of the sleeve transmission unit 10 and used to position the sleeve to be processed 1, and a transfer device 30 arranged on one side of the automatic positioning device 20 and used to transfer the sleeve to be processed 1. The automatic positioning system for the sleeve to be processed also includes some other functional modules, such as assembly components, electrical connection components, etc., which should be technologies known to those skilled in the art and will not be described in detail one by one here.
所述待加工轴套1的轴向端面上设置有一个定位槽3,该定位槽3用于与所述自动定位装置20相互配合实现对待加工轴套1的定位,以满足后续该待加工轴套1上加工油孔的定位要求。A positioning groove 3 is provided on the axial end surface of the shaft sleeve 1 to be processed, and the positioning groove 3 is used to cooperate with the automatic positioning device 20 to realize the positioning of the shaft sleeve 1 to be processed, so as to meet the positioning requirements of the subsequent processing of the oil hole on the shaft sleeve 1 to be processed.
所述轴套传输单元10根据生产需求可以为一个或多个。所述轴套传输单元10设置在所述自动定位装置20一侧。每个所述轴套传输单元10的一端通向所述自动定位装置20,以将待加工轴套1传输至所述自动定位装置20内,并且所述轴套传输单元10还用于接收来自所述中转装置30所转移出的加工成型后的轴套并输出。具体地,每个所述轴套传输单元10皆包括一个上料传输机11,以及一个下料传输机12。所述上料传输机11用于将待加工轴套1传输至所述自动定位装置20一侧。所述下料传输机12用于接收来自所述中转装置30所转移的加工成型后的轴套并输出。所述上料传输机11、所述下料传输机12皆是一种用于在工业生产中将原材料、半成品或成品从一个位置移动到另一个位置的设备。所述上料传输机11、所述下料传输机12皆可为皮带输送机、滚筒输送机、链式输送机任意一种,因此所述上料传输机11、以及所述下料传输机12皆为一种现有技术,其结构及工作原理在此不再赘述。The sleeve transmission unit 10 can be one or more according to production requirements. The sleeve transmission unit 10 is arranged on one side of the automatic positioning device 20. One end of each sleeve transmission unit 10 leads to the automatic positioning device 20 to transmit the sleeve 1 to be processed into the automatic positioning device 20, and the sleeve transmission unit 10 is also used to receive and output the sleeve after processing and forming transferred from the transfer device 30. Specifically, each sleeve transmission unit 10 includes a loading conveyor 11 and a unloading conveyor 12. The loading conveyor 11 is used to transfer the sleeve 1 to be processed to one side of the automatic positioning device 20. The unloading conveyor 12 is used to receive and output the sleeve after processing and forming transferred from the transfer device 30. The loading conveyor 11 and the unloading conveyor 12 are both a device used to move raw materials, semi-finished products or finished products from one location to another in industrial production. The loading conveyor 11 and the unloading conveyor 12 can be any one of a belt conveyor, a roller conveyor, and a chain conveyor. Therefore, the loading conveyor 11 and the unloading conveyor 12 are both existing technologies, and their structures and working principles are not repeated here.
所述自动定位装置20包括一个底板21,一个滑动设置在所述底板21上的活动板组件22,至少一个设置在所述活动板组件22上的轴套定位座23,至少一个设置于轴套定位座23一侧的轴套搬运机构24,以及至少一个设置于轴套定位座23一侧的旋压机构25。The automatic positioning device 20 includes a base plate 21, a movable plate assembly 22 slidably arranged on the base plate 21, at least one sleeve positioning seat 23 arranged on the movable plate assembly 22, at least one sleeve conveying mechanism 24 arranged on one side of the sleeve positioning seat 23, and at least one spinning mechanism 25 arranged on one side of the sleeve positioning seat 23.
所述底板21用于承载所述活动板组件22、所述轴套定位座23、所述轴套搬运机构24、以及所述旋压机构25,并将所述活动板组件22、所述轴套定位座23、所述轴套搬运机构24、以及所述旋压机构25组装成一个整体。The base plate 21 is used to carry the movable plate assembly 22, the sleeve positioning seat 23, the sleeve conveying mechanism 24, and the spinning mechanism 25, and assemble the movable plate assembly 22, the sleeve positioning seat 23, the sleeve conveying mechanism 24, and the spinning mechanism 25 into a whole.
所述活动板组件22包括一个滑动连接于所述底板21上的活动板221,以及一个设置在所述底板21上且设置所述活动板221一侧的活动板驱动装置222。所述活动板221与所述底板21滑动连接在一起,所述活动板221用于承载所述轴套定位座23,在本实施例中,所述活动板221与所述底板21之间设置导轨组件(图未示),所述活动板221与所述底板21之间通过导轨组件形成一个滑动结构。所述活动板221与所述底板21之间设置所述导轨组件形成滑动连接结构皆为一种现有技术。所述活动板驱动装置222可以为伺服直线模组。伺服直线模组是一种精密的直线运动系统,它将伺服电机的旋转运动转换为直线运动。所述活动板驱动装置222驱动所述活动板221滑动,实现所述活动板221的位置变化。在本实施例中,所述活动板221设置在所述底板21一侧,所述活动板驱动装置222设置在底板21背向所述活动板221的一侧,且所述底板21上设置通孔(图未示),所述活动板驱动装置222一端穿设该通孔且与所述活动板221相互连接,从而实现了所述活动板驱动装置222驱动所述活动板221活动。The movable plate assembly 22 includes a movable plate 221 slidably connected to the base plate 21, and a movable plate driving device 222 arranged on the base plate 21 and arranged on one side of the movable plate 221. The movable plate 221 is slidably connected to the base plate 21, and the movable plate 221 is used to carry the shaft sleeve positioning seat 23. In this embodiment, a guide rail assembly (not shown) is arranged between the movable plate 221 and the base plate 21, and a sliding structure is formed between the movable plate 221 and the base plate 21 through the guide rail assembly. It is a prior art that the guide rail assembly is arranged between the movable plate 221 and the base plate 21 to form a sliding connection structure. The movable plate driving device 222 can be a servo linear module. The servo linear module is a precise linear motion system that converts the rotational motion of the servo motor into linear motion. The movable plate driving device 222 drives the movable plate 221 to slide, so as to realize the position change of the movable plate 221. In this embodiment, the movable plate 221 is arranged on one side of the base plate 21, the movable plate driving device 222 is arranged on the side of the base plate 21 facing away from the movable plate 221, and a through hole (not shown) is arranged on the base plate 21, one end of the movable plate driving device 222 passes through the through hole and is interconnected with the movable plate 221, thereby realizing that the movable plate driving device 222 drives the movable plate 221 to move.
所述轴套定位座23可设置一个或多个,其数量可以与所述轴套搬运机构24的数量相同。在本实施例中,所述轴套定位座23具有2个。每个所述轴套定位座23皆与一个所述轴套搬运机构24相互对应,即为一个轴套定位座23与一个所述轴套搬运机构24为一组。所述轴套搬运机构24将待加工轴套1搬运至所述轴套定位座23上,所述轴套定位座23对待加工轴套1进行定位。每个所述轴套定位座23皆包括一个设置在所述活动板组件22上的底座231,一个转动连接于所述底座231上的轴套导向座232,以及一个固定设置在所述底座231上的定位组件233。One or more sleeve positioning seats 23 may be provided, and the number thereof may be the same as the number of the sleeve transporting mechanisms 24. In the present embodiment, there are two sleeve positioning seats 23. Each sleeve positioning seat 23 corresponds to one sleeve transporting mechanism 24, that is, one sleeve positioning seat 23 and one sleeve transporting mechanism 24 form a group. The sleeve transporting mechanism 24 transports the sleeve 1 to be processed to the sleeve positioning seat 23, and the sleeve positioning seat 23 positions the sleeve 1 to be processed. Each sleeve positioning seat 23 includes a base 231 provided on the movable plate assembly 22, a sleeve guide seat 232 rotatably connected to the base 231, and a positioning assembly 233 fixedly provided on the base 231.
所述底座231固定在所述活动板组件22的活动板221上,从而在所述活动板组件22的滑动过程中,所述轴套定位座23可以同步活动。The base 231 is fixed on the movable plate 221 of the movable plate assembly 22 , so that during the sliding process of the movable plate assembly 22 , the shaft sleeve positioning seat 23 can move synchronously.
所述轴套导向座232用于套设所述待加工轴套1以对该待加工轴套1进行定位。所述轴套导向座232依次包括上段圆柱2321、中段圆柱2322、以及下段圆柱2323。其中上段圆柱2321的直径与待加工轴套1的内径相当,所述中段圆柱2322的直径大于所述上段圆柱2321的直径,从而在上段圆柱2321与所述中段圆柱2322的连接位置形成台阶结构。当所述轴套导向座232套设有待加工轴套1时,该待加工轴套1套设在所述上段圆柱2321上,以限制待加工轴套1在所述轴套导向座232的位置。所述下段圆柱2323相对于底座231转动地连接在一起,其中所述下段圆柱2323与所述底座231之间设置的滚珠轴承(图未示),以保证所述轴套导向座232与所述底座231相互固定的同时还可以进行绕轴向转动。The sleeve guide seat 232 is used to sleeve the sleeve 1 to be processed to position the sleeve 1 to be processed. The sleeve guide seat 232 includes an upper cylinder 2321, a middle cylinder 2322, and a lower cylinder 2323 in sequence. The diameter of the upper cylinder 2321 is equivalent to the inner diameter of the sleeve 1 to be processed, and the diameter of the middle cylinder 2322 is larger than the diameter of the upper cylinder 2321, so that a step structure is formed at the connection position between the upper cylinder 2321 and the middle cylinder 2322. When the sleeve guide seat 232 is sleeved with the sleeve 1 to be processed, the sleeve 1 to be processed is sleeved on the upper cylinder 2321 to limit the position of the sleeve 1 to be processed on the sleeve guide seat 232. The lower cylinder 2323 is rotatably connected relative to the base 231, wherein a ball bearing (not shown) is arranged between the lower cylinder 2323 and the base 231 to ensure that the sleeve guide seat 232 and the base 231 are fixed to each other and can rotate axially.
所述定位组件233设置在所述底座231上且靠近所述轴套导向座232的一侧,其包括一个固定连接于所述底座231上的引导杆2331,一个套设于所述引导杆2331上的弹性件2332,一个滑动连接于所述引导杆2331的自由端上且抵接于所述弹性件2332一端的定位销2333,以及一个设置在所述底座231上的位移传感器2334。所述位移传感器2334用于感应所述定位销2333靠近所述位移传感器2334一端的位置变化。众所周知,位移传感器2334是用来检测物体位置或位移的传感器,因此,所述位移传感器2334为一种现有技术,在此不再赘述。所述位移传感器2334用于感应所述定位销2333的高度变化。通过位移传感器2334感应到所述定位销2333的高度变化信息以控制所述旋压机构25的动作。所述定位销2333的自由端头成锐角,以便于所述定位销2333插设于待加工轴套1中的定位槽3内。所述定位销2333的锐角结构可以提供导向作用,从而当定位销2333插入待加工轴套1中的定位槽3的过程中,减少因角度偏差导致的插入困难。The positioning assembly 233 is arranged on the base 231 and close to one side of the sleeve guide seat 232, and includes a guide rod 2331 fixedly connected to the base 231, an elastic member 2332 sleeved on the guide rod 2331, a positioning pin 2333 slidably connected to the free end of the guide rod 2331 and abutting against one end of the elastic member 2332, and a displacement sensor 2334 arranged on the base 231. The displacement sensor 2334 is used to sense the position change of the positioning pin 2333 close to one end of the displacement sensor 2334. As is well known, the displacement sensor 2334 is a sensor used to detect the position or displacement of an object. Therefore, the displacement sensor 2334 is a prior art and is not described here. The displacement sensor 2334 is used to sense the height change of the positioning pin 2333. The height change information of the positioning pin 2333 is sensed by the displacement sensor 2334 to control the action of the spinning mechanism 25. The free end of the positioning pin 2333 is at an acute angle, so that the positioning pin 2333 can be inserted into the positioning groove 3 in the shaft sleeve 1 to be processed. The acute angle structure of the positioning pin 2333 can provide a guiding effect, thereby reducing the insertion difficulty caused by angle deviation when the positioning pin 2333 is inserted into the positioning groove 3 in the shaft sleeve 1 to be processed.
所述定位销2333位于所述轴套导向座232的侧壁,且所述定位销2333的自由端朝向所述轴套导向座232上的上段圆柱2321,而且所述定位销2333的自由端高于所述中段圆柱2322,以使套设在轴套导向座232上的待加工轴套1设置定位槽3的一端端面抵接在定位销2333的自由端上。所述定位销2333在所述引导杆2331上滑动设置,在本实施例中,所述定位销2333朝向所述引导杆2331的一端设置盲孔(图未示),所述引导杆2331插设该盲孔内,通过设置该盲孔的深度即可限定所述引导杆2331在盲孔内的插入深度。所述弹性件2332的一端始终抵接至所述定位销2333的一端,从而在所述定位销2333沿所述定位销2333滑动的过程中,所述弹性件2332可实现所述定位销2333的复位。所述弹性件2332是一种能够承受外力作用而发生形变,并且在去除外力后能够恢复到原来形状的部件。在本实施例中,所述弹性件2332为弹簧,通过弹簧的弹力带动所述定位销2333复位,所述弹性件2332为一种现有技术,在此不再赘述。The positioning pin 2333 is located on the side wall of the sleeve guide seat 232, and the free end of the positioning pin 2333 faces the upper cylinder 2321 on the sleeve guide seat 232, and the free end of the positioning pin 2333 is higher than the middle cylinder 2322, so that the end surface of the end of the sleeve to be processed 1 set on the sleeve guide seat 232 with the positioning groove 3 is abutted against the free end of the positioning pin 2333. The positioning pin 2333 is slidably arranged on the guide rod 2331. In this embodiment, a blind hole (not shown) is arranged at one end of the positioning pin 2333 facing the guide rod 2331, and the guide rod 2331 is inserted into the blind hole. The insertion depth of the guide rod 2331 in the blind hole can be limited by setting the depth of the blind hole. One end of the elastic member 2332 is always in contact with one end of the positioning pin 2333, so that when the positioning pin 2333 slides along the positioning pin 2333, the elastic member 2332 can realize the reset of the positioning pin 2333. The elastic member 2332 is a component that can be deformed by external force and can return to its original shape after the external force is removed. In this embodiment, the elastic member 2332 is a spring, and the positioning pin 2333 is reset by the elastic force of the spring. The elastic member 2332 is a prior art and will not be described in detail here.
在所述轴套定位座23对待加工轴套1定位时,通过所述轴套搬运机构24将待加工轴套1搬运至轴套定位座23上,且所述定位销2333未能插入待加工轴套1中的定位槽3时,所述旋压机构25下压所述轴套定位座23上套设的待加工轴套1并带动所述待加工轴套1旋转,使得轴套定位座23的定位销2333被压下,弹性件2332被压缩,从而所述定位销2333朝向所述位移传感器2334的一端且朝靠近所述位移传感器2334的一侧移动,此时,所述位移传感器2334感应到定位销2333的高度变化并发出信号且保持该信号以控制所述旋压机构25一直动作,即压到位前所述旋压机构25将一直带动待加工轴套1旋转。当待加工轴套1的定位槽3旋转至定位销2333位置时,定位销2333在弹性件2332的弹力下顶起,使得该定位销2333插入所述定位槽3,从而半卡住该待加工轴套1无法旋转,此时位移传感器2334信号中断,表示对该待加工轴套1的定位已完成。此时,所述旋压机构25也停止旋转。接着活动板组件22中的活动板驱动装置222控制活动板221移动至远离所述轴套传输单元10一端的空旷处,以让所述中转装置30抓取。当所述轴套搬运机构24将待加工轴套1传输至轴套定位座23上,且所述定位销2333能直接插入待加工轴套1中的定位槽3时,位移传感器2334不发出控制信号,所述旋压机构25静止。此时,则视为轴套定位座23上的该待加工轴套1也定位完成,此时,活动板组件22中的活动板驱动装置222控制活动板221移动至远离所述轴套传输单元10一端的空旷处,再通过所述中转装置30抓取。When the sleeve locating seat 23 positions the sleeve 1 to be processed, the sleeve 1 to be processed is transported to the sleeve locating seat 23 by the sleeve transporting mechanism 24, and when the locating pin 2333 fails to be inserted into the locating groove 3 in the sleeve 1 to be processed, the spinning mechanism 25 presses down the sleeve 1 to be processed mounted on the sleeve locating seat 23 and drives the sleeve 1 to be processed to rotate, so that the locating pin 2333 of the sleeve locating seat 23 is pressed down, and the elastic member 2332 is compressed, so that the locating pin 2333 moves toward one end of the displacement sensor 2334 and toward the side close to the displacement sensor 2334. At this time, the displacement sensor 2334 senses the height change of the locating pin 2333 and sends a signal and maintains the signal to control the spinning mechanism 25 to keep moving, that is, the spinning mechanism 25 will keep driving the sleeve 1 to be processed to rotate before being pressed into place. When the positioning groove 3 of the shaft sleeve 1 to be processed rotates to the position of the positioning pin 2333, the positioning pin 2333 is lifted up under the elastic force of the elastic member 2332, so that the positioning pin 2333 is inserted into the positioning groove 3, thereby half-jamming the shaft sleeve 1 to be processed and unable to rotate. At this time, the signal of the displacement sensor 2334 is interrupted, indicating that the positioning of the shaft sleeve 1 to be processed has been completed. At this time, the spinning mechanism 25 also stops rotating. Then the movable plate driving device 222 in the movable plate assembly 22 controls the movable plate 221 to move to an open space away from one end of the shaft sleeve transmission unit 10, so that the transfer device 30 can grab it. When the shaft sleeve conveying mechanism 24 transfers the shaft sleeve 1 to be processed to the shaft sleeve positioning seat 23, and the positioning pin 2333 can be directly inserted into the positioning groove 3 in the shaft sleeve 1 to be processed, the displacement sensor 2334 does not send a control signal, and the spinning mechanism 25 is stationary. At this time, the sleeve 1 to be processed on the sleeve positioning seat 23 is considered to be positioned. At this time, the movable plate driving device 222 in the movable plate assembly 22 controls the movable plate 221 to move to an open space away from one end of the sleeve transmission unit 10, and then grabs it through the transfer device 30.
所述轴套搬运机构24包括一个设置在所述底板21上的轴套搬运支撑座241,一个设置在所述轴套搬运支撑座241上的平移滑动单元242,一个设置在所述平移滑动单元242上的竖直滑动单元243,以及一个设置在所述竖直滑动单元243上的搬运夹爪244。The sleeve transport mechanism 24 includes a sleeve transport support seat 241 arranged on the base plate 21, a translation sliding unit 242 arranged on the sleeve transport support seat 241, a vertical sliding unit 243 arranged on the translation sliding unit 242, and a transport clamp 244 arranged on the vertical sliding unit 243.
所述平移滑动单元242与所述竖直滑动单元243的滑动方向相互垂直,从而带动所述搬运夹爪244可在不同的方向上移动,从而实现带动所述搬运夹爪244移动到指定位置。The sliding directions of the translation sliding unit 242 and the vertical sliding unit 243 are perpendicular to each other, so as to drive the transport clamp 244 to move in different directions, thereby driving the transport clamp 244 to move to a designated position.
所述平移滑动单元242包括一个设置在所述轴套搬运支撑座241上的平移滑动驱动装置2421,一个设置在所述平移滑动驱动装置2421上的平移底板2422。所述平移滑动驱动装置2421为一个气缸、以及导轨组合结构,所述平移底板2422设置在该气缸驱动端头,且平移底板2422与导轨滑动连接,以实现所述平移底板2422平稳的滑动。The translation sliding unit 242 includes a translation sliding driving device 2421 disposed on the sleeve transport support seat 241, and a translation bottom plate 2422 disposed on the translation sliding driving device 2421. The translation sliding driving device 2421 is a cylinder and a guide rail combination structure, the translation bottom plate 2422 is disposed on the cylinder driving end, and the translation bottom plate 2422 is slidably connected to the guide rail to achieve smooth sliding of the translation bottom plate 2422.
所述竖直滑动单元243包括一个设置在所述平移底板2422上的竖直驱动装置2431,以及一个设置在所述竖直驱动装置2431上的竖直移动底板2432。所述竖直驱动装置2431也为一个气缸、以及导轨组合结构,所述竖直移动底板2432设置于该气缸的驱动端,竖直移动底板2432与该导轨滑动连接,以实现所述竖直移动底板2432平稳移动。The vertical sliding unit 243 includes a vertical driving device 2431 disposed on the translation bottom plate 2422, and a vertical moving bottom plate 2432 disposed on the vertical driving device 2431. The vertical driving device 2431 is also a cylinder and a guide rail combination structure, the vertical moving bottom plate 2432 is disposed at the driving end of the cylinder, and the vertical moving bottom plate 2432 is slidably connected to the guide rail to achieve smooth movement of the vertical moving bottom plate 2432.
所述平移滑动驱动装置2421带动所述平移底板2422水平移动,所述竖直驱动装置2431带动所述竖直移动底板2432竖直移动,在本实施例中,所述平移滑动驱动装置2421、以及所述竖直驱动装置2431皆为气缸,气缸为利用压缩空气或液压油来产生直线运动的机械元件,所述平移滑动驱动装置2421、以及所述竖直驱动装置2431为一种现有技术,在此不再赘述。The translational sliding drive device 2421 drives the translational base plate 2422 to move horizontally, and the vertical drive device 2431 drives the vertical moving base plate 2432 to move vertically. In this embodiment, the translational sliding drive device 2421 and the vertical drive device 2431 are both cylinders, which are mechanical elements that use compressed air or hydraulic oil to generate linear motion. The translational sliding drive device 2421 and the vertical drive device 2431 are a prior art and will not be described in detail here.
所述搬运夹爪244设置在所述竖直移动底板2432上,所述搬运夹爪244用于夹持、搬运待加工轴套1,所述搬运夹爪244可以是气动的、电动的、或液压的,根据应用场景和需要搬运物体的重量和形状来设计,所述搬运夹爪244可为气动夹爪、电动夹爪、磁性夹爪、以及吸盘夹爪中的任意一种,所述搬运夹爪244为一种现有技术,在此不再赘述。The carrying clamp 244 is arranged on the vertical movable base plate 2432. The carrying clamp 244 is used to clamp and carry the sleeve 1 to be processed. The carrying clamp 244 can be pneumatic, electric, or hydraulic. It is designed according to the application scenario and the weight and shape of the object to be carried. The carrying clamp 244 can be any one of a pneumatic clamp, an electric clamp, a magnetic clamp, and a suction cup clamp. The carrying clamp 244 is a prior art and will not be repeated here.
所述旋压机构25皆包括一个设置在所述底板21上的支撑架251,一个设置在所述支撑架251上的升降单元252,一个设置在所述升降单元252上的旋转单元253。所述支撑架251用于支撑所述升降单元252、以及所述旋转单元253,且将所述升降单元252、以及所述旋转单元253形成一个整体。所述升降单元252带动所述旋转单元253实现升降,所述旋转单元253用于带动所述轴套导向座232上的待加工轴套1旋转。The spinning mechanism 25 includes a support frame 251 disposed on the bottom plate 21, a lifting unit 252 disposed on the support frame 251, and a rotating unit 253 disposed on the lifting unit 252. The support frame 251 is used to support the lifting unit 252 and the rotating unit 253, and the lifting unit 252 and the rotating unit 253 form a whole. The lifting unit 252 drives the rotating unit 253 to achieve lifting, and the rotating unit 253 is used to drive the to-be-processed sleeve 1 on the sleeve guide seat 232 to rotate.
所述升降单元252包括一个设置在所述支撑架251上的升降气缸2521,一个连接于所述升降气缸2521上的升降板2522。The lifting unit 252 includes a lifting cylinder 2521 disposed on the support frame 251 and a lifting plate 2522 connected to the lifting cylinder 2521 .
所述旋转单元253包括一个设置在所述升降板2522上的驱动电机2531,以及一个设置在所述驱动电机2531输出端头的压盖2532。所述驱动电机2531带动所述压盖2532旋转,所述压盖2532可压置于所述轴套导向座232上的待加工轴套1背向所述轴套导向座232一端端头,带动所述待加工轴套1旋转。The rotating unit 253 includes a driving motor 2531 disposed on the lifting plate 2522, and a pressure cover 2532 disposed at the output end of the driving motor 2531. The driving motor 2531 drives the pressure cover 2532 to rotate, and the pressure cover 2532 can press the end of the to-be-processed sleeve 1 on the sleeve guide seat 232 facing away from the sleeve guide seat 232, and drives the to-be-processed sleeve 1 to rotate.
当所述轴套搬运机构24将待加工轴套1夹持然后套设于所述轴套定位座23上时,所述旋压机构25下压所述轴套定位座23上的待加工轴套1并带动该待加工轴套1旋转,该待加工轴套1在旋转的过程中定位槽3同步旋转,当定位槽3转动过程中所述定位销2333的自由端头插设于该轴套的定位槽3时,此时则表示对该轴套的定位完成。When the sleeve conveying mechanism 24 clamps the sleeve 1 to be processed and then sleeves it on the sleeve positioning seat 23, the spinning mechanism 25 presses down the sleeve 1 to be processed on the sleeve positioning seat 23 and drives the sleeve 1 to be processed to rotate. The positioning groove 3 of the sleeve 1 to be processed rotates synchronously during the rotation. When the free end of the positioning pin 2333 is inserted into the positioning groove 3 of the sleeve during the rotation of the positioning groove 3, it indicates that the positioning of the sleeve is completed.
所述中转装置30根据生产需求可以为一个或多个。所述中转装置30分别设置在机床(图未示)与所述轴套定位座23之间。每个所述中转装置30将所述自动定位装置20定位后的待加工轴套1传输至机床内加工,并将所述机床内加工后的轴套传输至一个所述轴套传输单元10中的下料传输机12上。在本实施例中,仅示出一个所述中转装置30。具体地,每个所述中转装置30皆包括一个机械臂(图未示),以及一个设置在所述机械臂(图未示)上的中转夹持装置31。The transfer device 30 can be one or more according to production requirements. The transfer devices 30 are respectively arranged between the machine tool (not shown) and the sleeve positioning seat 23. Each of the transfer devices 30 transfers the sleeve 1 to be processed after being positioned by the automatic positioning device 20 to the machine tool for processing, and transfers the sleeve processed in the machine tool to a material unloading conveyor 12 in the sleeve transmission unit 10. In this embodiment, only one transfer device 30 is shown. Specifically, each of the transfer devices 30 includes a mechanical arm (not shown) and a transfer clamping device 31 arranged on the mechanical arm (not shown).
所述机械臂(图未示)是一种模仿人类手臂功能的自动化设备,它能够执行各种复杂的操作,所述机械臂安装于机床与输送机之间所述轴套传输单元10之间,所述机械臂为一种现有技术,在此不再赘述。The robot arm (not shown) is an automated device that imitates the functions of a human arm and can perform various complex operations. The robot arm is installed between the sleeve transmission unit 10 between the machine tool and the conveyor. The robot arm is a prior art and will not be described in detail here.
所述中转夹持装置31包括一个用于连接所述机械臂的安装底座311,一个固定连接在所述安装底座311上的气缸主体312,两个设置在所述气缸主体312上的气爪313,以及两个分别设置在所述气爪313上的夹具314。所述气缸主体312驱动所述气爪313、以及夹具314开合。所述夹具314用于夹持待加工轴套1。所述夹具314的夹持端面与待加工轴套1的外轮廓相同,以便于所述夹具314夹持待加工轴套1稳定。The transfer clamping device 31 includes a mounting base 311 for connecting the robot arm, a cylinder body 312 fixedly connected to the mounting base 311, two air claws 313 arranged on the cylinder body 312, and two clamps 314 respectively arranged on the air claws 313. The cylinder body 312 drives the air claws 313 and the clamps 314 to open and close. The clamps 314 are used to clamp the shaft sleeve 1 to be processed. The clamping end face of the clamp 314 is the same as the outer contour of the shaft sleeve 1 to be processed, so that the clamp 314 can clamp the shaft sleeve 1 to be processed stably.
在加工时,由人工将带定位槽3的待加工轴套1放置于所述上料传输机11进行上料,将带定位槽3的待加工轴套1设置定位槽3一端向下摆放于所述上料传输机11储料仓处,通过所述上料传输机11的运输,将该待加工轴套1输送至指定位置后,所述上料传输机11上设置位移传感器(图未示)且输出信号。当两个上料传输机11的待加工轴套1同时到达加工工位时,所述轴套搬运机构24的平移滑动单元242开始工作,使得平移滑动单元242中的平移底板2422移动至上料侧,到位后所述搬运夹爪244的内径与待加工轴套1外径竖直对齐,随后所述竖直滑动单元243上的竖直驱动装置2431工作,使得竖直移动底板2432带动搬运夹爪244向下运动,到位后所述搬运夹爪244夹持待加工轴套1。During processing, the shaft sleeve 1 with the positioning groove 3 to be processed is manually placed on the loading conveyor 11 for loading, and the shaft sleeve 1 with the positioning groove 3 to be processed is placed with one end of the positioning groove 3 downward at the storage bin of the loading conveyor 11. After the shaft sleeve 1 to be processed is transported to the specified position by the loading conveyor 11, a displacement sensor (not shown) is set on the loading conveyor 11 and outputs a signal. When the shaft sleeves 1 to be processed of the two loading conveyors 11 arrive at the processing station at the same time, the translation sliding unit 242 of the shaft sleeve transporting mechanism 24 starts to work, so that the translation base plate 2422 in the translation sliding unit 242 moves to the loading side. After it is in place, the inner diameter of the transporting clamp 244 is vertically aligned with the outer diameter of the shaft sleeve 1 to be processed, and then the vertical driving device 2431 on the vertical sliding unit 243 works, so that the vertical moving base plate 2432 drives the transporting clamp 244 to move downward. After it is in place, the transporting clamp 244 clamps the shaft sleeve 1 to be processed.
夹持到位后,所述竖直驱动装置2431工作,使得所述竖直移动底板2432带动搬运夹爪244夹持着待加工轴套1向上运动,到位后所述平移滑动单元242的平移滑动驱动装置2421工作,使得所述平移底板2422移动至下料侧。在搬运的同时所述活动板组件22中的活动板驱动装置222控制所述活动板221移动至指定位置,所述活动板221上的两个所述轴套定位座23分别与两组所述轴套搬运机构24的下料位置时的搬运夹爪244内径轴向对齐。在活动板221到达指定位置后,所述轴套搬运机构24的竖直滑动单元243中的竖直驱动装置2431工作,将搬运夹爪244所夹持的待加工轴套1竖直套至所述轴套导向座232上,随后所述活动板组件22中的活动板驱动装置222控制活动板221移动至两个轴套定位座23分别与两组旋压机构25的驱动电机2531的轴向对齐。到位后,两组旋压机构25的升降气缸2521同时工作,推动升降板2522带动驱动电机2531和压盖2532竖直向下运动,压盖2532将待加工轴套1向下压紧,使得轴套定位座23的定位销2333被压下,弹性件2332压缩,且位移传感器2334发出信号并保持,压到位后所述驱动电机2531带动压盖2532开始旋转。当待加工轴套1的定位槽3旋转至定位销2333位置时,定位销2333被弹性件2332复位,卡住待加工轴套1使其不再旋转,位移传感器2334信号中断。所述驱动电机2531停止旋转,在两工位的待加工轴套1都通过定位槽3确认好位置后,活动板组件22中的活动板驱动装置222控制活动板221移动至远离所述轴套传输单元10一端的空旷处,便于中转装置30抓取。待两个待加工轴套1都被抓取后,重复上述操作进行上料。After the clamping is in place, the vertical driving device 2431 works, so that the vertical moving base plate 2432 drives the carrying clamp 244 to clamp the sleeve 1 to be processed and move upward. After the sleeve is in place, the translation sliding driving device 2421 of the translation sliding unit 242 works, so that the translation base plate 2422 moves to the unloading side. While carrying, the movable plate driving device 222 in the movable plate assembly 22 controls the movable plate 221 to move to a specified position, and the two sleeve positioning seats 23 on the movable plate 221 are respectively aligned with the inner diameter axial direction of the carrying clamp 244 of the two sets of the sleeve carrying mechanism 24 at the unloading position. After the movable plate 221 reaches the designated position, the vertical driving device 2431 in the vertical sliding unit 243 of the sleeve conveying mechanism 24 works to vertically sleeve the sleeve 1 to be processed held by the conveying clamp 244 onto the sleeve guide seat 232, and then the movable plate driving device 222 in the movable plate assembly 22 controls the movable plate 221 to move to the two sleeve positioning seats 23 and axially align with the drive motors 2531 of the two groups of spinning mechanisms 25. After reaching the designated position, the lifting cylinders 2521 of the two groups of spinning mechanisms 25 work simultaneously, pushing the lifting plate 2522 to drive the drive motor 2531 and the pressure cover 2532 to move vertically downward, and the pressure cover 2532 presses the sleeve 1 to be processed downward, so that the positioning pin 2333 of the sleeve positioning seat 23 is pressed down, the elastic member 2332 is compressed, and the displacement sensor 2334 sends a signal and maintains it. After being pressed into place, the drive motor 2531 drives the pressure cover 2532 to start rotating. When the positioning groove 3 of the sleeve 1 to be processed rotates to the position of the positioning pin 2333, the positioning pin 2333 is reset by the elastic member 2332, clamping the sleeve 1 to be processed so that it no longer rotates, and the signal of the displacement sensor 2334 is interrupted. The driving motor 2531 stops rotating, and after the sleeves 1 to be processed at the two stations are positioned through the positioning groove 3, the movable plate driving device 222 in the movable plate assembly 22 controls the movable plate 221 to move to an open space away from one end of the sleeve transmission unit 10, so as to facilitate the transfer device 30 to grab. After the two sleeves 1 to be processed are grabbed, the above operation is repeated for loading.
所述中转装置30中的机械臂(图未示)安装于机床与轴套传输单元10之间,机械臂上安装上的中转夹持装置31。当所述活动板221移动至空旷处后,机械臂操控的中转夹持装置31一侧的夹具314与一侧的轴套导向座232的轴向对齐。随后竖直向下至适合位置后,将其抓取,抓取后竖直向上使待加工轴套1脱离所述轴套导向座232。待机械臂移动至无干涉位置后,改变姿态,将其放入机床,随后机械臂松开所述中转夹持装置31中的气爪313,并退出机床工作范围。退出后机床开始加工,同时机械臂使用中转夹持装置31将另一侧轴套导向座232上的待加工轴套1通过相同的方式进行抓取。抓取后机械臂将所述中转夹持装置31翻转180°,且空置的中转夹持装置31在下方,并在机床外侧等待。待机床加工完毕后,机械臂操控所述中转夹持装置31进入机床,使用空着的中转夹持装置31中的夹具314将加工完成的待加工轴套1取出后,退至无干涉位置后翻转180°,使得未加工的待加工轴套1在下方,随后将其放入机床等待加工。待机械臂退出机床工作范围后开始加工,在机械臂退出机床后,先将已加工完成的轴套放入所述下料传输机12,再去取确认好位置的待加工轴套1。The robot arm (not shown) in the transfer device 30 is installed between the machine tool and the sleeve transmission unit 10, and the transfer clamping device 31 is installed on the robot arm. When the movable plate 221 moves to an open space, the clamp 314 on one side of the transfer clamping device 31 controlled by the robot arm is aligned with the axial direction of the sleeve guide seat 232 on one side. Then, after vertically moving downward to a suitable position, it is grabbed, and after grabbing, it is vertically upward to make the sleeve 1 to be processed separate from the sleeve guide seat 232. After the robot arm moves to a non-interference position, the posture is changed and it is placed in the machine tool. Then the robot arm releases the air claw 313 in the transfer clamping device 31 and exits the working range of the machine tool. After exiting, the machine tool starts processing, and at the same time, the robot arm uses the transfer clamping device 31 to grab the sleeve 1 to be processed on the sleeve guide seat 232 on the other side in the same way. After grabbing, the robot arm flips the transfer clamping device 31 180°, and the empty transfer clamping device 31 is at the bottom, waiting outside the machine tool. After the machine tool processing is completed, the robot arm controls the transfer clamping device 31 to enter the machine tool, uses the fixture 314 in the empty transfer clamping device 31 to take out the processed sleeve 1, retreats to a non-interference position and flips 180°, so that the unprocessed sleeve 1 is at the bottom, and then puts it into the machine tool to wait for processing. Processing begins after the robot arm exits the working range of the machine tool. After the robot arm exits the machine tool, the processed sleeve is first placed in the unloading conveyor 12, and then the sleeve 1 to be processed with a confirmed position is taken.
与现有技术相比,本发明提供的用于待加工轴套的自动定位系统通过所述自动定位装置20实现待加工轴套1的自动定位。具体地,当所述轴套搬运机构24将待加工轴套1夹持安装于所述轴套定位座23上时,所述旋压机构25下压所述轴套定位座23上的待加工轴套1并带动该待加工轴套1旋转,如果所述定位销2333未能直接插入待加工轴套1中的定位槽3并抵顶在待加工轴套1的端面上,则所述定位销2333被压下,弹性件2332也被压缩,从而所述定位销2333朝向所述位移传感器2334的一端且靠近所述位移传感器2334,位移传感器2334感应到定位销2333发出信号且保持该信号,此时所述旋压机构25一直保持旋转,并在待加工轴套1在旋转的过程中,定位销2333插入至待加工轴套1的定位槽3,此时定位销2333在弹性件2332的弹力下复位,从而卡住该待加工轴套1并使其无法旋转,此时位移传感器2334信号中断所述旋压机构25停止旋转,该待加工轴套1的定位完成。如果所述轴套搬运机构24将待加工轴套1传输至轴套定位座23上时所述定位销能直接插入待加工轴套1中的定位槽3时,则位移传感器2334不发出控制信号,所述旋压机构25静止,则视为该待加工轴套1也定位完成。由此该用于待加工轴套的自动定位系统可以实现对待加工轴套1的自动定位,同时在定位过程中节省时间,也节省人力,保证后续的自动化加工如冲油孔可以顺利进行。Compared with the prior art, the automatic positioning system for the shaft sleeve to be processed provided by the present invention realizes the automatic positioning of the shaft sleeve 1 to be processed through the automatic positioning device 20. Specifically, when the shaft sleeve transport mechanism 24 clamps the shaft sleeve 1 to be processed and installs it on the shaft sleeve positioning seat 23, the spinning mechanism 25 presses down the shaft sleeve 1 to be processed on the shaft sleeve positioning seat 23 and drives the shaft sleeve 1 to be processed to rotate. If the positioning pin 2333 fails to be directly inserted into the positioning groove 3 in the shaft sleeve 1 to be processed and abuts against the end face of the shaft sleeve 1 to be processed, the positioning pin 2333 is pressed down, and the elastic member 2332 is also compressed, so that the positioning pin 2333 faces one end of the displacement sensor 2334 and is close to the end of the displacement sensor 2334. The displacement sensor 2334 senses the signal sent by the positioning pin 2333 and keeps the signal. At this time, the spinning mechanism 25 keeps rotating, and during the rotation of the sleeve 1 to be processed, the positioning pin 2333 is inserted into the positioning groove 3 of the sleeve 1 to be processed. At this time, the positioning pin 2333 is reset under the elastic force of the elastic member 2332, thereby blocking the sleeve 1 to be processed and preventing it from rotating. At this time, the signal of the displacement sensor 2334 is interrupted, and the spinning mechanism 25 stops rotating, and the positioning of the sleeve 1 to be processed is completed. If the positioning pin can be directly inserted into the positioning groove 3 in the sleeve 1 to be processed when the sleeve transport mechanism 24 transfers the sleeve 1 to be processed to the sleeve positioning seat 23, the displacement sensor 2334 does not send a control signal, and the spinning mechanism 25 is stationary, which means that the sleeve 1 to be processed is also positioned. Therefore, the automatic positioning system for the shaft sleeve to be processed can realize the automatic positioning of the shaft sleeve 1 to be processed, while saving time and manpower in the positioning process, ensuring that subsequent automated processing such as oil punching can be carried out smoothly.
以上仅为本发明的较佳实施例,并不用于局限本发明的保护范围,任何在本发明精神内的修改、等同替换或改进等,都涵盖在本发明的权利要求范围内。The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modification, equivalent substitution or improvement within the spirit of the present invention is included in the scope of the claims of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119369620A (en) * | 2024-12-04 | 2025-01-28 | 东莞市雄创自动化机械有限公司 | Bushing Feeder for Injection Molding |
| CN121018004A (en) * | 2025-10-21 | 2025-11-28 | 河北同力自控阀门制造有限公司 | A circumferential positioning device suitable for automatic welding of valve bushings |
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| CN217914124U (en) * | 2022-05-26 | 2022-11-29 | 柳州唯扬智能制造有限公司 | Automatic angle positioning clamp for machining anti-rotation groove of differential shell |
| CN219704269U (en) * | 2023-03-27 | 2023-09-19 | 宁波市北仑广腾精密机械有限公司 | Clamp structure for locking piece |
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| JP2004247660A (en) * | 2003-02-17 | 2004-09-02 | Disco Abrasive Syst Ltd | Frame fixing jig |
| CN104942625A (en) * | 2014-03-27 | 2015-09-30 | 南京泉峰汽车精密技术有限公司 | Positioning device suitable for machining chain wheel |
| CN206998367U (en) * | 2017-07-14 | 2018-02-13 | 浙江小米实业有限公司 | A kind of numerically controlled machine automatic positioning mechanism |
| CN217914124U (en) * | 2022-05-26 | 2022-11-29 | 柳州唯扬智能制造有限公司 | Automatic angle positioning clamp for machining anti-rotation groove of differential shell |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119369620A (en) * | 2024-12-04 | 2025-01-28 | 东莞市雄创自动化机械有限公司 | Bushing Feeder for Injection Molding |
| CN121018004A (en) * | 2025-10-21 | 2025-11-28 | 河北同力自控阀门制造有限公司 | A circumferential positioning device suitable for automatic welding of valve bushings |
| CN121018004B (en) * | 2025-10-21 | 2026-02-10 | 河北同力自控阀门制造有限公司 | A circumferential positioning device suitable for automatic welding of valve bushings |
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| Publication number | Publication date |
|---|---|
| CN118617162B (en) | 2024-10-25 |
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