CN118617018B - A welding tool for automobile body - Google Patents

A welding tool for automobile body Download PDF

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Publication number
CN118617018B
CN118617018B CN202411112810.6A CN202411112810A CN118617018B CN 118617018 B CN118617018 B CN 118617018B CN 202411112810 A CN202411112810 A CN 202411112810A CN 118617018 B CN118617018 B CN 118617018B
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clamping
beams
sliding
horizontally
beam positioning
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CN118617018A (en
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付海涛
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Changchun Longfa Automobile Body Assembly Co ltd
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Changchun Longfa Automobile Body Assembly Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to the technical field of welding tools, and particularly provides a welding tool for an automobile body; the fixture comprises a fixture frame, wherein a beam positioning assembly for synchronously positioning a plurality of beams of a vehicle body structure is assembled on the fixture frame, two longitudinal beam positioning mechanisms for positioning and butting two longitudinal beams of the vehicle body structure with the plurality of beams are assembled on the fixture frame, and the two longitudinal beam positioning mechanisms are horizontally and symmetrically distributed on two sides of the beam positioning assembly; the tooling provided by the invention can be used for rapidly completing one-step automatic positioning, clamping and butt joint of the longitudinal beam and the cross beam in the frame before welding, and completing one-step loosening and clamping of the frame after welding, so that one-step rapid operation can be realized, the clamping and loosening operations are not required to be performed manually one by one, and the convenience and the overall efficiency of the operation are improved.

Description

一种汽车车身的焊接工装A welding tool for automobile body

技术领域Technical Field

本发明涉及焊接工装技术领域,具体提出了一种汽车车身的焊接工装。The invention relates to the technical field of welding tooling, and specifically provides a welding tooling for an automobile body.

背景技术Background Art

汽车车身作为汽车的整体框架外壳结构,是汽车的重要组成部分,按照车身结构的受力不同,汽车车身可分为非承载式车身、半承载式车身以及承载式车身,非承载式车身以及半承载式车身均由主车身和车架构成,非承载式车身具有完整车架,而半承载式车架具有局部车架;其中,非承载式车身的车架又分为多种结构,如图5所示为其中一种框架型车架结构,其一般由两个纵梁以及多个横梁拼装焊接组成;现有生产制造过程中,为了提高生产效率,多采用焊接工装的夹具对车架进行夹紧定位,而现有的焊接工装一般设计有针对纵梁和横梁的多个独立的夹紧定位组件,实际操作时,需要人工依次逐个完成对横梁以及纵梁的夹紧定位,各定位结构之间不具备联动性,因此不管是焊接前进行夹紧定位,还是焊接完成后松开夹紧,都需要逐个操作,操作比较麻烦,效率较低,另外,逐个操作需要最终保证纵梁与横梁的有效拼装对接,因此常常还需要进行多次微调。The automobile body is an important part of the automobile as the overall frame shell structure. According to the different forces of the body structure, the automobile body can be divided into a non-load-bearing body, a semi-load-bearing body and a load-bearing body. Both the non-load-bearing body and the semi-load-bearing body are composed of a main body and a frame. The non-load-bearing body has a complete frame, while the semi-load-bearing frame has a partial frame. Among them, the frame of the non-load-bearing body is divided into multiple structures. FIG5 shows one of the frame-type frame structures, which is generally composed of two longitudinal beams and multiple cross beams assembled and welded. In the existing production and manufacturing process, for In order to improve production efficiency, welding fixtures are often used to clamp and position the frame. However, existing welding fixtures are generally designed with multiple independent clamping and positioning components for the longitudinal beams and cross beams. In actual operation, it is necessary to manually complete the clamping and positioning of the cross beams and longitudinal beams one by one. There is no linkage between the positioning structures. Therefore, whether it is clamping and positioning before welding or loosening the clamping after welding, it is necessary to operate one by one, which is troublesome and inefficient. In addition, one-by-one operations need to ultimately ensure the effective assembly and docking of the longitudinal beams and the cross beams, so multiple fine-tuning is often required.

发明内容Summary of the invention

为了解决上述问题,本发明提供了一种汽车车身的焊接工装,用于解决上述背景技术中提到的问题。In order to solve the above problems, the present invention provides a welding tool for an automobile body, which is used to solve the problems mentioned in the above background technology.

为了实现上述目的,本发明采用以下技术方案来实现:一种汽车车身的焊接工装,包括工装机架,所述工装机架上装配有用于车身结构的多个横梁同步定位的横梁定位总成,所述工装机架上装配有两个用于将车身结构的两个纵梁与多个横梁定位对接的纵梁定位机构,两个所述纵梁定位机构水平对称分布在所述横梁定位总成的两侧。In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a welding tool for an automobile body, including a tool frame, on which is mounted a beam positioning assembly for synchronously positioning multiple beams of a vehicle body structure, and on which are mounted two longitudinal beam positioning mechanisms for positioning and docking two longitudinal beams of the vehicle body structure with multiple beams, wherein the two longitudinal beam positioning mechanisms are horizontally symmetrically distributed on both sides of the beam positioning assembly.

所述横梁定位总成包括多个水平直线分布安装在工装机架上且用于对多个横梁一一对应夹紧定位的横梁定位机构,所述工装机架上装配有用于同步驱动多个横梁定位机构实施夹紧的驱动组件。The beam positioning assembly includes a plurality of beam positioning mechanisms which are horizontally and linearly distributed and installed on a tooling frame and are used to clamp and position a plurality of beams in a one-to-one correspondence. The tooling frame is equipped with a driving component which is used to synchronously drive a plurality of beam positioning mechanisms to implement clamping.

所述纵梁定位机构包括用于与纵梁夹紧接触且与多个横梁定位机构联动设置的主夹梁,所述主夹梁沿两个纵梁定位机构对称设置方向滑动安装在工装机架上;当多个所述横梁定位机构对横梁实施夹紧时,两个所述主夹梁相向靠近移动;所述主夹梁上位于长度方向两端对称安装有用于纵梁两端夹紧定位的端夹组件。The longitudinal beam positioning mechanism includes a main clamping beam used for clamping contact with the longitudinal beam and linked with multiple cross beam positioning mechanisms. The main clamping beam is slidably installed on the tooling frame along the symmetrical setting direction of the two longitudinal beam positioning mechanisms; when the multiple cross beam positioning mechanisms clamp the cross beam, the two main clamping beams move towards each other; end clamping assemblies for clamping and positioning the two ends of the longitudinal beam are symmetrically installed on the main clamping beam at both ends in the length direction.

优选的,所述横梁定位机构包括固定在工装机架上用于横梁承托放置的承托台,所述承托台在主夹梁长度方向上对称滑动驱动安装有两个侧夹部件。Preferably, the beam positioning mechanism comprises a support platform fixed on the tooling frame for supporting and placing the beam, and the support platform is symmetrically slidably driven and installed with two side clamping components in the length direction of the main clamping beam.

优选的,所述侧夹部件包括滑动安装在承托台上的滑动支架,所述滑动支架上沿其滑动方向滑动配合安装有辊架,所述辊架在滑动支架上位于靠近另一侧夹部件的一侧,所述辊架与所述滑动支架之间弹性连接,所述辊架上竖直转动安装有多个夹辊,多个夹辊在垂直于滑动支架滑动方向的方向上水平直线分布。Preferably, the side clamping component includes a sliding bracket slidably mounted on a supporting platform, a roller frame is slidably mounted on the sliding bracket along its sliding direction, the roller frame is located on the side of the sliding bracket close to the other side clamping component, the roller frame is elastically connected to the sliding bracket, a plurality of clamping rollers are vertically mounted on the roller frame, and the plurality of clamping rollers are horizontally and linearly distributed in a direction perpendicular to the sliding direction of the sliding bracket.

优选的,所述承托台上水平转动安装有双向丝杠,所述双向丝杠轴向相对滑动支架滑动方向垂直设置,所述双向丝杠的两个螺纹段上对应螺纹连接有铰接座,两个所述铰接座上均竖直转动铰接有两个连杆,且两个连杆一一对应铰接在两个滑动支架上。Preferably, a bidirectional screw is horizontally rotatably installed on the support platform, and the axial direction of the bidirectional screw is perpendicularly arranged relative to the sliding direction of the sliding bracket. The two threaded sections of the bidirectional screw are correspondingly threadedly connected with a hinge seat, and two connecting rods are vertically rotatably hinged on the two hinge seats, and the two connecting rods are hinged to the two sliding brackets one by one.

优选的,同一所述双向丝杠上的两个铰接座与相邻的主夹梁之间均连接有双头伸缩拉杆,所述双头伸缩拉杆的两个伸缩端分别铰接在铰接座以及主夹梁上,所述双头伸缩拉杆的非伸缩端水平转动安装在工装机架上。Preferably, a double-headed telescopic rod is connected between the two articulated seats on the same bidirectional screw and the adjacent main clamping beams, the two telescopic ends of the double-headed telescopic rod are respectively hinged on the articulated seat and the main clamping beam, and the non-telescopic end of the double-headed telescopic rod is horizontally rotatably installed on the tooling frame.

优选的,所述双向丝杠上固定有齿轮;所述驱动组件包括水平驱动滑动安装在工装机架上的齿条,多个所述齿轮共同啮合在所述齿条上。Preferably, a gear is fixed on the bidirectional lead screw; the driving assembly includes a rack that is horizontally driven and slidably mounted on the tooling frame, and a plurality of the gears are meshed together on the rack.

优选的,所述双头伸缩拉杆包括中心管以及两个相对滑动配合安装在中心管两端的滑杆;所述工装机架上与两个主夹梁均相邻设置水平固定安装有串连轴,与同一所述主夹梁连接的多个双头伸缩拉杆中的中心管共同转动安装在对应的串连轴上;其中一个所述滑杆一端铰接在铰接座上,另一个所述滑杆一端铰接在主夹梁上。Preferably, the double-headed telescopic pull rod includes a central tube and two sliding rods relatively slidably mounted at both ends of the central tube; a series shaft is horizontally fixedly installed adjacent to the two main clamping beams on the tooling frame, and the central tubes of the multiple double-headed telescopic pull rods connected to the same main clamping beam are rotatably mounted together on the corresponding series shafts; one end of one of the sliding rods is hinged on the hinged seat, and one end of the other sliding rod is hinged on the main clamping beam.

优选的,所述辊架上水平固定有多个滑动安装在滑动支架上的导杆,所述导杆上套设有夹紧弹簧,所述夹紧弹簧两端分别固定在滑动支架以及辊架上。Preferably, a plurality of guide rods slidably mounted on the sliding bracket are horizontally fixed on the roller frame, a clamping spring is sleeved on the guide rods, and two ends of the clamping spring are respectively fixed on the sliding bracket and the roller frame.

优选的,所述工装机架上设置有多个与多个横梁定位机构相间分布的承托板。Preferably, the tooling frame is provided with a plurality of supporting plates which are distributed alternately with the plurality of beam positioning mechanisms.

优选的,所述端夹组件包括沿主夹梁长度方向滑动驱动安装在主夹梁上的端夹板。Preferably, the end clamp assembly comprises an end clamp plate which is slidably mounted on the main clamp beam along the length direction of the main clamp beam.

上述技术方案具有如下优点或者有益效果:本发明提供了一种汽车车身的焊接工装,本发明提供的工装中设置有针对多个横梁进行定位夹紧的横梁定位总成,以及设置有针对两个纵梁的纵梁定位机构,横梁定位总成中设置有同步驱动夹紧的多个横梁定位机构,且纵梁定位机构与多个横梁定位机构的驱动呈联动设置,从而能够在焊接前快速完成对车架中的纵梁与横梁的一步自动定位夹紧对接,并能在焊接后完成对车架的一步松开夹紧,可实现一步快速操作,无需人工逐个进行夹紧以及松夹操作,提高了操作的方便性和整体效率;另外,本发明提供的工装提供了稳定可靠的夹紧定位,一方面保证了横梁与纵梁焊接处的压紧接触,避免了虚焊的产生,保证了焊缝的强度,另一方面,避免了焊接过程中横梁与纵梁的移动错位,保证了所有焊接成型车架的尺寸结构的一致性。The above technical scheme has the following advantages or beneficial effects: the present invention provides a welding tool for an automobile body, the tool provided by the present invention is provided with a beam positioning assembly for positioning and clamping multiple beams, and a longitudinal beam positioning mechanism for two longitudinal beams, the beam positioning assembly is provided with multiple beam positioning mechanisms for synchronous drive clamping, and the longitudinal beam positioning mechanism and the drive of the multiple beam positioning mechanisms are linked, so that the longitudinal beams and the cross beams in the frame can be quickly and automatically positioned, clamped and docked in one step before welding, and the frame can be released and clamped in one step after welding, which can realize one-step quick operation without manual clamping and unclamping operations one by one, thereby improving the convenience of operation and overall efficiency; in addition, the tool provided by the present invention provides stable and reliable clamping and positioning, which on the one hand ensures the pressing contact at the welding point between the beam and the longitudinal beam, avoids the generation of false welding, and ensures the strength of the weld, and on the other hand avoids the movement and dislocation of the beam and the longitudinal beam during welding, and ensures the consistency of the size structure of all welded and formed frames.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明及其特征、外形和优点将会变得更加明显。在全部附图中相同的标记指示相同的部分,并未刻意按照比例绘制附图,重点在于示出本发明的主旨。The present invention and its features, configurations and advantages will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings. The same reference numerals indicate the same parts throughout the drawings, which are not drawn to scale, with emphasis on illustrating the subject matter of the present invention.

图1是本发明提供的一种汽车车身的焊接工装的立体示意图。FIG. 1 is a perspective schematic diagram of a welding tool for an automobile body provided by the present invention.

图2是横梁定位总成与纵梁定位机构装配的立体结构图。FIG. 2 is a three-dimensional structural diagram of the assembly of the crossbeam positioning assembly and the longitudinal beam positioning mechanism.

图3是图2中A处的局部放大图。FIG. 3 is a partial enlarged view of point A in FIG. 2 .

图4是图2所示装配结构在另一视角下的立体结构图。FIG. 4 is a three-dimensional structural diagram of the assembly structure shown in FIG. 2 at another viewing angle.

图5是车架的结构示意图。FIG. 5 is a schematic structural diagram of a vehicle frame.

图6是本发明提供的一种汽车车身的焊接工装的工作状态立体图。FIG. 6 is a three-dimensional view of a working state of a welding tool for an automobile body provided by the present invention.

图7是本发明提供的一种汽车车身的焊接工装的工作状态俯视图。FIG. 7 is a top view of a welding tool for an automobile body provided by the present invention in a working state.

图8是图7中B-B的剖视图。FIG8 is a cross-sectional view taken along line B-B in FIG7.

图9是图7中C-C的剖视图。FIG9 is a cross-sectional view taken along line C-C in FIG7 .

图10是图8中D处的局部放大图。FIG. 10 is a partial enlarged view of point D in FIG. 8 .

图中:1、工装机架;11、侧板;12、挡板;121、导轨;13、承托板;2、横梁定位总成;21、驱动组件;211、驱动气缸;212、齿条;22、横梁定位机构;221、承托台;2211、滑槽;222、侧夹部件;2221、滑动支架;2222、辊架;2223、夹辊;2224、导杆;2225、夹紧弹簧;223、双向丝杠;2231、齿轮;224、铰接座;225、连杆;3、纵梁定位机构;31、主夹梁;311、导柱;312、滑轨;32、双头伸缩拉杆;321、中心管;322、滑杆;33、串连轴;34、端夹组件;341、端夹气缸;342、端夹板;4、车架;41、纵梁;42、横梁。In the figure: 1, tooling frame; 11, side plate; 12, baffle; 121, guide rail; 13, support plate; 2, beam positioning assembly; 21, drive assembly; 211, drive cylinder; 212, rack; 22, beam positioning mechanism; 221, support platform; 2211, slideway; 222, side clamping member; 2221, sliding bracket; 2222, roller frame; 2223, clamping roller; 2224, guide rod; 2225 , clamping spring; 223, two-way lead screw; 2231, gear; 224, hinged seat; 225, connecting rod; 3, longitudinal beam positioning mechanism; 31, main clamping beam; 311, guide column; 312, slide rail; 32, double-head telescopic pull rod; 321, center tube; 322, slide rod; 33, serial shaft; 34, end clamp assembly; 341, end clamp cylinder; 342, end clamp plate; 4, frame; 41, longitudinal beam; 42, cross beam.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the scheme of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

一种汽车车身的焊接工装,本发明提供的焊接工装主要用于配合现有的自动焊接机械(不排除人工焊接)对如图5所示的车架4进行焊接定位对接组装,如图5所示的车架4为某种车型的非承载式车身的车架部分,为矩形框架特征的周边式车架结构,其主体由两个纵梁41以及六个横梁42焊接拼装而成,在本实施例中,图中所示型号车架4的横梁42为相同尺寸结构,且多个横梁42呈均匀分布设置。A welding tool for an automobile body. The welding tool provided by the present invention is mainly used to cooperate with an existing automatic welding machine (manual welding is not excluded) to perform welding, positioning, and docking assembly on a frame 4 as shown in FIG5 . The frame 4 as shown in FIG5 is a frame part of a non-load-bearing body of a certain type of vehicle, and is a peripheral frame structure with rectangular frame characteristics. Its main body is welded and assembled by two longitudinal beams 41 and six cross beams 42. In this embodiment, the cross beams 42 of the frame 4 of the model shown in the figure are of the same size structure, and multiple cross beams 42 are evenly distributed.

如图1、图7、图8和图9所示,该焊接工装包括工装机架1,工装机架1包括两个侧板11,两个侧板11之间水平焊接有五个水平直线均匀分布的承托板13,五个承托板13共同构成了用于两个纵梁41水平放置的放置台面,两个侧板11之间水平焊接有挡板12,且挡板12位于承托板13的下方。As shown in Figures 1, 7, 8 and 9, the welding tooling includes a tooling frame 1, which includes two side panels 11, and five horizontal straight and evenly distributed supporting plates 13 are horizontally welded between the two side panels 11. The five supporting plates 13 together constitute a placement table for horizontally placing two longitudinal beams 41. A baffle plate 12 is horizontally welded between the two side panels 11, and the baffle plate 12 is located below the supporting plate 13.

如图2、图3、图4、图8、图9和图10所示,工装机架1上装配有用于六个横梁42同步定位的横梁定位总成2,横梁定位总成2包括六个水平直线均匀分布安装在工装机架1上且用于对六个横梁42一一对应夹紧定位的横梁定位机构22,六个横梁定位机构22与五个承托板13呈均匀相间分布设置。横梁定位机构22包括焊接在挡板12上用于横梁42承托放置的承托台221,承托台221两侧对称设置有滑槽2211,滑槽2211沿五个承托板13的分布方向延伸,两个滑槽2211之间对称设置滑动安装有侧夹部件222,侧夹部件222包括滑动安装在两个滑槽2211之间的滑动支架2221,滑动支架2221上位于靠近另一侧夹部件222的一侧装配有辊架2222,辊架2222上焊接有两个与滑动支架2221滑动配合的导杆2224,导杆2224轴向沿滑动支架2221滑动方向,导杆2224上套设有夹紧弹簧2225,且夹紧弹簧2225两端分别焊接在滑动支架2221以及辊架2222上;辊架2222上竖直转动安装有多个夹辊2223,且多个夹辊2223在垂直于滑动支架2221滑动方向的方向上水平直线均匀分布。承托台221上水平转动安装有双向丝杠223,双向丝杠223轴向相对滑动支架2221滑动方向垂直设置,双向丝杠223的两个螺纹段上对应螺纹连接有铰接座224,两个铰接座224上均竖直转动铰接有两个连杆225,且两个连杆225一一对应铰接在两个滑动支架2221上,双向丝杠223上固定有齿轮2231。工装机架1上装配有用于同步驱动六个横梁定位机构22实施夹紧的驱动组件21;挡板12上端面焊接有沿五个承托板13分布方向延伸的导轨121,驱动组件21包括滑动安装在导轨121上的齿条212,挡板12的底端面上通过固定板水平固定安装有驱动气缸211,且齿条212一端通过连接板连接在驱动气缸211的输出端上,六个横梁定位机构22中的齿轮2231共同啮合在齿条212上。As shown in Fig. 2, Fig. 3, Fig. 4, Fig. 8, Fig. 9 and Fig. 10, the tooling frame 1 is equipped with a beam positioning assembly 2 for synchronously positioning six beams 42. The beam positioning assembly 2 includes six horizontal straight lines evenly distributed on the tooling frame 1 and used for clamping and positioning the six beams 42 one by one. The six beam positioning mechanisms 22 and the five supporting plates 13 are evenly distributed and arranged alternately. The beam positioning mechanism 22 includes a support platform 221 welded on the baffle plate 12 for supporting and placing the beams 42. The support platform 221 is symmetrically provided with slide grooves 2211 on both sides. The slide grooves 2211 extend along the distribution direction of the five supporting plates 13. A side clamping component 222 is symmetrically provided and slidably installed between the two slide grooves 2211. The side clamping component 222 includes a sliding bracket 2221 slidably installed between the two slide grooves 2211. The sliding bracket 2221 is provided with a roller frame 22 on one side close to the other side clamping component 222. 22. Two guide rods 2224 that slide with the sliding bracket 2221 are welded on the roller frame 2222. The guide rods 2224 are axially along the sliding direction of the sliding bracket 2221. A clamping spring 2225 is sleeved on the guide rod 2224, and the two ends of the clamping spring 2225 are respectively welded to the sliding bracket 2221 and the roller frame 2222; a plurality of clamping rollers 2223 are vertically rotatably installed on the roller frame 2222, and the plurality of clamping rollers 2223 are evenly distributed in a horizontal straight line in a direction perpendicular to the sliding direction of the sliding bracket 2221. A bidirectional lead screw 223 is horizontally rotatably installed on the supporting platform 221. The axial direction of the bidirectional lead screw 223 is perpendicularly arranged relative to the sliding direction of the sliding bracket 2221. The two threaded sections of the bidirectional lead screw 223 are correspondingly threadedly connected with a hinge seat 224. Two hinge seats 224 are vertically rotatably hinged with two connecting rods 225, and the two connecting rods 225 are hinged to the two sliding brackets 2221 one by one. A gear 2231 is fixed on the bidirectional lead screw 223. The tooling frame 1 is equipped with a driving assembly 21 for synchronously driving six beam positioning mechanisms 22 to implement clamping; a guide rail 121 extending along the distribution direction of the five supporting plates 13 is welded to the upper end surface of the baffle 12, and the driving assembly 21 includes a rack 212 slidably mounted on the guide rail 121, and a driving cylinder 211 is horizontally fixedly mounted on the bottom end surface of the baffle 12 through a fixing plate, and one end of the rack 212 is connected to the output end of the driving cylinder 211 through a connecting plate, and the gears 2231 in the six beam positioning mechanisms 22 are meshed together on the rack 212.

如图2、图3、图4、图8、图9和图10所示,工装机架1上装配有两个用于将两个纵梁41与六个横梁42定位对接的纵梁定位机构3,两个纵梁定位机构3水平对称分布在横梁定位总成2的两侧。纵梁定位机构3包括用于与纵梁41夹紧接触的主夹梁31,主夹梁31上位于背向夹紧接触面的侧壁端面上水平焊接有多个导柱311,多个导柱311在主夹梁31长度方向上均匀分布设置,且多个导柱311共同滑动安装在相邻位置的侧板11上;同一双向丝杠223上的两个铰接座224与相邻的主夹梁31之间均连接有双头伸缩拉杆32,双头伸缩拉杆32包括中心管321以及两个相对滑动配合安装在中心管321两端的滑杆322;工装机架1上与两个主夹梁31均相邻设置水平焊接有串连轴33,与同一主夹梁31连接的六个双头伸缩拉杆32中的中心管321共同转动安装在对应的串连轴33上;其中一个滑杆322一端铰接在铰接座224上,另一个滑杆322一端铰接在主夹梁31上。主夹梁31上位于长度方向两端对称安装有用于纵梁41两端夹紧定位的端夹组件34;主夹梁31上与两个端夹组件34均对应焊接有滑轨312,滑轨312方向沿主夹梁31长度方向,端夹组件34包括滑动安装在滑轨312上的端夹板342以及固定在主夹梁31上的端夹气缸341,端夹板342固定在端夹气缸341的输出端。As shown in Figures 2, 3, 4, 8, 9 and 10, the tooling frame 1 is equipped with two longitudinal beam positioning mechanisms 3 for positioning and docking the two longitudinal beams 41 with the six cross beams 42. The two longitudinal beam positioning mechanisms 3 are horizontally and symmetrically distributed on both sides of the cross beam positioning assembly 2. The longitudinal beam positioning mechanism 3 includes a main clamping beam 31 for clamping contact with the longitudinal beam 41. A plurality of guide columns 311 are horizontally welded on the side wall end surface of the main clamping beam 31 that is located away from the clamping contact surface. The plurality of guide columns 311 are evenly distributed in the length direction of the main clamping beam 31, and the plurality of guide columns 311 are slidably installed together on the side plates 11 at adjacent positions; a double-headed telescopic pull rod 32 is connected between the two articulated seats 224 on the same bidirectional lead screw 223 and the adjacent main clamping beams 31. The double-headed telescopic pull rod 32 is connected to the two articulated seats 224 on the same bidirectional lead screw 223 and the adjacent main clamping beams 31. The telescopic pull rod 32 includes a central tube 321 and two sliding rods 322 relatively slidably mounted at both ends of the central tube 321; a horizontally welded series shaft 33 is arranged adjacent to the two main clamping beams 31 on the tooling frame 1, and the central tube 321 of the six double-headed telescopic pull rods 32 connected to the same main clamping beam 31 is rotatably mounted on the corresponding series shaft 33; one end of one of the sliding rods 322 is hinged on the hinge seat 224, and one end of the other sliding rod 322 is hinged on the main clamping beam 31. End clamp assemblies 34 for clamping and positioning the two ends of the longitudinal beam 41 are symmetrically installed at both ends of the main clamp beam 31 in the length direction; slide rails 312 are welded on the main clamp beam 31 corresponding to the two end clamp assemblies 34, and the direction of the slide rails 312 is along the length direction of the main clamp beam 31. The end clamp assembly 34 includes an end clamp plate 342 slidably installed on the slide rail 312 and an end clamp cylinder 341 fixed on the main clamp beam 31, and the end clamp plate 342 is fixed to the output end of the end clamp cylinder 341.

本发明提供了一种汽车车身的焊接工装,可在对如图5所示的车架4进行焊接前,完成对车架4中纵梁41与多根横梁42的自动定位夹紧对接,具体过程如下;工作状态见图6和图7。The present invention provides a welding tool for an automobile body, which can automatically position, clamp and connect a longitudinal beam 41 and multiple cross beams 42 in a frame 4 before welding the frame 4 shown in FIG. 5 . The specific process is as follows; the working state is shown in FIGS. 6 and 7 .

定位夹紧前,为了方便纵梁41以及多根横梁42的摆放,可将每个横梁定位机构22中的两个侧夹部件222的间距、两个主夹梁31的间距以及每个主夹梁31上的两个端夹板342的间距均调节至最大状态。Before positioning and clamping, in order to facilitate the placement of the longitudinal beam 41 and multiple cross beams 42, the distance between the two side clamping parts 222 in each cross beam positioning mechanism 22, the distance between the two main clamping beams 31, and the distance between the two end clamping plates 342 on each main clamping beam 31 can be adjusted to the maximum state.

随后,将六个横梁42一一对应摆放在六个承托台221上,将两个纵梁41摆放在承托板13上;接着,启动驱动气缸211带动齿条212滑动,并同步启动四个端夹气缸341,一方面,齿条212同步驱动六个齿轮2231,使得六个双向丝杠223同步旋转,而位于双向丝杠223上的两个铰接座224则背向移动,铰接座224通过连杆225带动两个滑动支架2221相向靠近滑动,继而将横梁42夹紧在两组夹辊2223之间;与此同时,另一方面,位于同一侧的六个铰接座224在移动的过程中,通过双头伸缩拉杆32带动同侧的主夹梁31向另一侧主夹梁31靠近滑动,主夹梁31滑动过程中将与纵梁41贴合接触,且位于主夹梁31上的两个端夹板342在端夹气缸341的带动下靠近滑动,继而纵梁41两端夹紧在两个端夹板342之间,继而完成了纵梁41两端位置的摆正,在两个主夹梁31相向靠近移动过程中,根据摆放状态,横梁42一端将与其中一个主夹梁31接触,随后,在两组夹辊2223的辅助滚动下,主夹梁31将推动横梁42向着另一主夹梁31的方向靠近移动,最终,六个横梁42均被居中夹紧在两个纵梁41之间,至此,完成了对两个纵梁41与六个横梁42的自动定位夹紧对接。Subsequently, the six cross beams 42 are placed one by one on the six supporting platforms 221, and the two longitudinal beams 41 are placed on the supporting plate 13; then, the driving cylinder 211 is started to drive the rack 212 to slide, and the four end clamping cylinders 341 are started synchronously. On the one hand, the rack 212 synchronously drives the six gears 2231, so that the six bidirectional lead screws 223 rotate synchronously, and the two articulated seats 224 on the bidirectional lead screws 223 move back to back, and the articulated seats 224 drive the two sliding brackets 2221 to slide toward each other through the connecting rod 225, and then clamp the cross beam 42 between the two sets of clamping rollers 2223; at the same time, on the other hand, the six articulated seats 224 on the same side drive the main clamping beam 31 on the same side to move to the other side through the double-headed telescopic pull rod 32 during the movement. The side main clamping beam 31 approaches and slides, and the main clamping beam 31 will be in close contact with the longitudinal beam 41 during the sliding process, and the two end clamping plates 342 located on the main clamping beam 31 are close and slide under the drive of the end clamping cylinder 341, and then the two ends of the longitudinal beam 41 are clamped between the two end clamping plates 342, and then the positions of the two ends of the longitudinal beam 41 are straightened. In the process of the two main clamping beams 31 approaching each other, according to the placement state, one end of the cross beam 42 will contact one of the main clamping beams 31, and then, with the auxiliary rolling of the two sets of clamping rollers 2223, the main clamping beam 31 will push the cross beam 42 to move toward the other main clamping beam 31. Finally, the six cross beams 42 are all clamped in the center between the two longitudinal beams 41. At this point, the automatic positioning, clamping and docking of the two longitudinal beams 41 and the six cross beams 42 are completed.

正式焊接前,为了焊接避位,可将端夹板342与纵梁41端部分离,并使得主夹梁31上的两个端夹板342移动至最大间距状态,随后,便可沿着纵梁41长度方向,依次完成每个横梁42与两个纵梁41对接处的焊接;完成焊接后,再次启动驱动气缸211,使得齿条212反向滑动,从而可快速同步解除对纵梁41以及横梁42的夹紧,最后,可将完成焊接的车架4取下。Before formal welding, in order to avoid welding, the end clamping plate 342 can be separated from the end of the longitudinal beam 41, and the two end clamping plates 342 on the main clamping beam 31 can be moved to the maximum spacing state. Then, the welding of each cross beam 42 and the joints between the two longitudinal beams 41 can be completed in sequence along the length direction of the longitudinal beam 41; after welding is completed, the driving cylinder 211 is started again to make the rack 212 slide in the opposite direction, so that the clamping of the longitudinal beam 41 and the cross beam 42 can be quickly and synchronously released. Finally, the frame 4 that has been welded can be removed.

本发明提供的工装中设置有针对多个横梁42进行定位夹紧的横梁定位总成2以及针对两个纵梁41的纵梁定位机构3,横梁定位总成2中设置有同步驱动夹紧的多个横梁定位机构22,且纵梁定位机构3与多个横梁定位机构22的驱动呈联动设置,从而能够在焊接前快速完成对车架4中的纵梁41与横梁42的一步自动定位夹紧对接,并能在焊接后完成对车架的一步松开夹紧,可实现一步快速操作,无需人工逐个进行夹紧以及松夹操作,提高了操作的方便性和效率;另外,本发明提供的工装提供了稳定可靠的夹紧定位,一方面保证了横梁42与纵梁41焊接处的压紧接触,避免了虚焊的产生,保证了焊缝的强度,另一方面,避免了焊接过程中横梁42与纵梁41的移动错位,保证了所有焊接成型后的车架4的尺寸结构的一致性。The tooling provided by the present invention is provided with a beam positioning assembly 2 for positioning and clamping multiple beams 42 and a longitudinal beam positioning mechanism 3 for two longitudinal beams 41. The beam positioning assembly 2 is provided with multiple beam positioning mechanisms 22 for synchronous drive clamping, and the longitudinal beam positioning mechanism 3 is linked with the drive of the multiple beam positioning mechanisms 22, so that the longitudinal beams 41 and the beams 42 in the frame 4 can be quickly and automatically positioned, clamped and docked in one step before welding, and the frame can be released and clamped in one step after welding, which can achieve one-step quick operation without manual clamping and unclamping operations one by one, thereby improving the convenience and efficiency of operation; in addition, the tooling provided by the present invention provides stable and reliable clamping and positioning, which on the one hand ensures the pressing contact at the welding point between the beam 42 and the longitudinal beam 41, avoids the generation of false welding, and ensures the strength of the weld; on the other hand, it avoids the movement and dislocation of the beam 42 and the longitudinal beam 41 during welding, and ensures the consistency of the size structure of all the frames 4 after welding.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

以上对本发明的较佳实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,其中未尽详细描述的设备和结构应该理解为用本领域中的普通方式予以实施;任何熟悉本领域的技术人员,在不脱离本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例,这并不影响本发明的实质内容。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。The above describes the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can make many possible changes and modifications without departing from the technical solution of the present invention, or modify them into equivalent embodiments with equivalent changes, which does not affect the essential content of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims (4)

1. The utility model provides a welding frock of car automobile body which characterized in that: the automatic positioning device for the automobile body comprises a tool rack (1), wherein a plurality of cross beams (42) for the automobile body structure are synchronously positioned on the tool rack (1), two longitudinal beam positioning mechanisms (3) for positioning and butting two longitudinal beams (41) of the automobile body structure with the plurality of cross beams (42) are assembled on the tool rack (1), and the two longitudinal beam positioning mechanisms (3) are horizontally and symmetrically distributed on two sides of the cross beam positioning assembly (2); wherein:
The beam positioning assembly (2) comprises a plurality of beam positioning mechanisms (22) which are horizontally and linearly arranged on the tool rack (1) and are used for clamping and positioning a plurality of beams (42) in a one-to-one correspondence manner, and a driving assembly (21) for synchronously driving the plurality of beam positioning mechanisms (22) to clamp is arranged on the tool rack (1);
The longitudinal beam positioning mechanisms (3) comprise main clamping beams (31) which are used for being in clamping contact with the longitudinal beams (41) and are arranged in linkage with the plurality of transverse beam positioning mechanisms (22), and the main clamping beams (31) are slidably arranged on the tool rack (1) along the symmetrical arrangement direction of the two longitudinal beam positioning mechanisms (3); when a plurality of the beam positioning mechanisms (22) clamp the beams (42), the two main clamping beams (31) move towards each other; end clamp assemblies (34) used for clamping and positioning two ends of the longitudinal beam (41) are symmetrically arranged on two ends of the main clamping beam (31) in the length direction;
The beam positioning mechanism (22) comprises a bearing table (221) which is fixed on the tool rack (1) and used for bearing and placing the beam (42), and the bearing table (221) is symmetrically and slidingly driven to be provided with two side clamping components (222) in the length direction of the main clamping beam (31);
The side clamping component (222) comprises a sliding support (2221) which is slidably arranged on the bearing platform (221), a roller frame (2222) is slidably arranged on the sliding support (2221) along the sliding direction of the sliding support, the roller frame (2222) is positioned on one side, close to the other side clamping component (222), of the sliding support (2221), the roller frame (2222) is elastically connected with the sliding support (2221), a plurality of clamping rollers (2223) are vertically and rotatably arranged on the roller frame (2222), and the clamping rollers (2223) are horizontally and linearly distributed in the direction perpendicular to the sliding direction of the sliding support (2221);
The two-way screw rod (223) is horizontally rotatably arranged on the bearing platform (221), the axial direction of the two-way screw rod (223) is vertically arranged relative to the sliding direction of the sliding support (2221), two threaded sections of the two-way screw rod (223) are correspondingly connected with hinge bases (224) through threads, two connecting rods (225) are vertically rotatably hinged on the two hinge bases (224), and the two connecting rods (225) are hinged on the two sliding supports (2221) in a one-to-one correspondence manner;
Two hinging seats (224) on the same bidirectional screw rod (223) and adjacent main clamping beams (31) are connected with double-head telescopic pull rods (32), two telescopic ends of each double-head telescopic pull rod (32) are respectively hinged on the hinging seat (224) and the main clamping beam (31), and non-telescopic ends of each double-head telescopic pull rod (32) are horizontally rotatably arranged on the tool rack (1);
A gear (2231) is fixed on the bidirectional screw rod (223); the driving assembly (21) comprises a rack (212) which is horizontally driven and slidably installed on the tool rack (1), and a plurality of gears (2231) are meshed with the rack (212) together;
The double-end telescopic pull rod (32) comprises a central tube (321) and two sliding rods (322) which are arranged at two ends of the central tube (321) in a relative sliding fit manner; the tool rack (1) and the two main clamping beams (31) are horizontally and fixedly provided with serial shafts (33), and central pipes (321) in a plurality of double-head telescopic pull rods (32) connected with the same main clamping beam (31) are jointly and rotatably arranged on the corresponding serial shafts (33); one end of one sliding rod (322) is hinged on the hinging seat (224), and one end of the other sliding rod (322) is hinged on the main clamping beam (31).
2. The welding fixture of an automotive body according to claim 1, wherein: the roller frame (2222) is horizontally fixed with a plurality of guide rods (2224) which are slidably mounted on the sliding support (2221), clamping springs (2225) are sleeved on the guide rods (2224), and two ends of each clamping spring (2225) are respectively fixed on the sliding support (2221) and the roller frame (2222).
3. The welding fixture of an automotive body according to claim 1, wherein: the fixture frame (1) is provided with a plurality of bearing plates (13) which are distributed alternately with a plurality of beam positioning mechanisms (22).
4. The welding fixture of an automotive body according to claim 1, wherein: the end clamp assembly (34) comprises an end clamp plate (342) which is installed on the main clamp beam (31) in a sliding mode along the length direction of the main clamp beam (31).
CN202411112810.6A 2024-08-14 2024-08-14 A welding tool for automobile body Active CN118617018B (en)

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CN119681518B (en) * 2025-02-25 2025-05-23 合肥哈工汽车智能系统有限公司 An intelligent positioning welding system for automobile CD column body parts and its working method

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CN111085816A (en) * 2019-12-30 2020-05-01 长沙长泰机器人有限公司 Frame assembly welding frock

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CN112441143B (en) * 2019-08-30 2022-06-10 比亚迪股份有限公司 Vehicle body framework and vehicle with same
CN215393488U (en) * 2021-07-31 2022-01-04 河北宇德机械有限公司 Positioning tool for welding frame
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CN111085816A (en) * 2019-12-30 2020-05-01 长沙长泰机器人有限公司 Frame assembly welding frock

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