CN118616804B - Clamp body machining and detecting integrated machine - Google Patents
Clamp body machining and detecting integrated machine Download PDFInfo
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- CN118616804B CN118616804B CN202411097273.2A CN202411097273A CN118616804B CN 118616804 B CN118616804 B CN 118616804B CN 202411097273 A CN202411097273 A CN 202411097273A CN 118616804 B CN118616804 B CN 118616804B
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- 238000003754 machining Methods 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 238000012545 processing Methods 0.000 claims abstract description 105
- 238000001514 detection method Methods 0.000 claims abstract description 75
- 230000005540 biological transmission Effects 0.000 claims description 42
- 230000001360 synchronised effect Effects 0.000 claims description 31
- 230000009194 climbing Effects 0.000 claims description 17
- 238000012546 transfer Methods 0.000 claims description 14
- 230000001012 protector Effects 0.000 claims description 11
- 239000000725 suspension Substances 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 210000001161 mammalian embryo Anatomy 0.000 description 34
- 238000010586 diagram Methods 0.000 description 17
- 238000007689 inspection Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D41/00—Broaching machines or broaching devices characterised only by constructional features of particular parts
- B23D41/06—Broaching machines or broaching devices characterised only by constructional features of particular parts of devices for feeding, clamping, or ejecting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
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Abstract
Description
技术领域Technical Field
本发明涉及机械加工技术领域,特别涉及一种钳体加工检测一体机。The invention relates to the technical field of mechanical processing, and in particular to a clamp body processing and detection integrated machine.
背景技术Background Art
立式外拉床是一种用于外表面拉削的机床,工件固定在工作台上,垂直设置的主溜板带着拉刀自上而下地拉削工件,占地面积较小。这种机床适用于成批生产和大量生产,能够高效、高精度地加工各种几何形状的外形。Vertical external broaching machine is a machine tool used for external surface broaching. The workpiece is fixed on the workbench, and the vertically set main slide carries the broaching tool to broach the workpiece from top to bottom, occupying a small area. This machine tool is suitable for batch production and mass production, and can process various geometric shapes efficiently and with high precision.
在钳体的加工过程中,通常会需要在钳体上加工出多个精密的孔、槽或曲面,且对加工精度和表面质量具有较高要求时,需要使用到数控拉床。During the machining process of the pliers body, it is usually necessary to machine multiple precise holes, grooves or curved surfaces on the pliers body, and when there are high requirements for machining accuracy and surface quality, a CNC lathe is required.
现有的立式拉床在使用的时候,通常在完成对工件的加工作业后,需要对工件进行拉槽的检测,检测其是否能够顺利通过检测件,检测的过程中,是否存在卡顿现象等;同时也需要对工件进行去毛刺的处理,以便提高工件的质量。When the existing vertical broaching machine is in use, it is usually necessary to perform a groove inspection on the workpiece after completing the processing of the workpiece to detect whether it can pass the inspection piece smoothly and whether there is any jamming during the inspection process; at the same time, the workpiece also needs to be deburred to improve the quality of the workpiece.
但上述加工检测操作,通常由多台设备进行处理,采用人工手动等,安装上料,在加工完毕后,再采用人工手动将加工完毕后的工件进行检测处理,其整个过程,所耗时间过长,流畅性低,且人工手动上下料,存在安全隐患。However, the above-mentioned processing and inspection operations are usually handled by multiple devices, using manual labor to install and load materials. After processing is completed, the processed workpieces are manually inspected and processed. The whole process takes too long and has low fluency. In addition, manual loading and unloading poses a safety hazard.
因此,本申请提供了一种钳体加工检测一体机来满足需求。Therefore, the present application provides a pliers body processing and testing all-in-one machine to meet the needs.
发明内容Summary of the invention
本申请的目的在于提供一种钳体加工检测一体机,旨在解决现有的工件的加工检测,需要多台设备,不仅加工效率有待提高,且造成了大量的空间浪费的问题。The purpose of the present application is to provide an all-in-one machine for processing and inspecting a pliers body, aiming to solve the problem that the existing processing and inspection of workpieces requires multiple devices, which not only leaves the processing efficiency to be improved, but also causes a large amount of space waste.
为实现上述目的,本申请提供如下技术方案:一种钳体加工检测一体机,包括加工台、支架、升降拉刀、输送组件,加工台的右侧连接有支架,且加工台的顶面设有升降拉刀,加工台和支架上均设有输送组件,升降拉刀的前方设有加工底座,加工底座的左侧设有推送切换机构,升降拉刀的后侧设有检测箱;To achieve the above-mentioned purpose, the present application provides the following technical solutions: a clamp body processing and testing integrated machine, including a processing table, a bracket, a lifting broach, and a conveying assembly, the right side of the processing table is connected to the bracket, and the top surface of the processing table is provided with a lifting broach, the processing table and the bracket are provided with a conveying assembly, a processing base is provided in front of the lifting broach, a push switching mechanism is provided on the left side of the processing base, and a detection box is provided on the rear side of the lifting broach;
输送组件还包括第一输送组件、输送台、第二输送组件、第三输送组件、转向件和第四输送组件,输送台位于推送切换机构与加工底座之间;输送台的前侧设有第一输送组件,加工底座的右侧设有第二输送组件,检测箱的右侧设有第四输送组件,第二输送组件与第四输送组件之间通过第三输送组件相连,且第二输送组件与第三输送组件的顶面设有转向件,转向件的外壁上设有弧面,用于引导工件,使其转向;通过设立在加工台顶面和支架上的第一输送组件、第二输送组件、第三输送组件、第四输送组件、输送台,将加工底座、推送切换机构、检测箱进行相连,在通过升降拉刀对原坯进行加工后,再通过上述的输送组件,将工件从加工处运输到检测处,实现一机多用,节省搬运流程,提高加工效率;The conveying assembly also includes a first conveying assembly, a conveying table, a second conveying assembly, a third conveying assembly, a steering member and a fourth conveying assembly. The conveying table is located between the push switching mechanism and the processing base; the first conveying assembly is provided on the front side of the conveying table, the second conveying assembly is provided on the right side of the processing base, and the fourth conveying assembly is provided on the right side of the detection box. The second conveying assembly and the fourth conveying assembly are connected through the third conveying assembly, and the top surfaces of the second conveying assembly and the third conveying assembly are provided with a steering member, and the outer wall of the steering member is provided with an arc surface for guiding the workpiece to make it turn; the processing base, the push switching mechanism and the detection box are connected by the first conveying assembly, the second conveying assembly, the third conveying assembly, the fourth conveying assembly and the conveying table set up on the top surface of the processing table and the bracket, and after the original blank is processed by the lifting and lowering broach, the workpiece is transported from the processing site to the detection site through the above-mentioned conveying assembly, so as to realize multi-purpose use of one machine, save the handling process and improve the processing efficiency;
加工台的内设有第一推缸,且第一推缸的伸缩端设有连接板,连接板突出加工台的顶面,且连接板的顶面与加工底座相连,控制加工底座进行往复运动。A first push cylinder is arranged inside the processing table, and a connecting plate is arranged at the telescopic end of the first push cylinder. The connecting plate protrudes from the top surface of the processing table, and the top surface of the connecting plate is connected to the processing base to control the processing base to perform reciprocating motion.
优选地,加工底座上设有夹持固定机构,夹持固定机构包括第三推缸、连接头、连接件、夹持块、限位板和张开机构,加工底座的内部设有驱动腔,加工底座的顶面设有横向推送槽,且推送槽的中部内壁上设有向升降拉刀方向延伸的限位槽,限位槽与推送槽的相交处设有连通驱动腔的滑孔,加工底座的顶面设有第三推缸,第三推缸的伸缩端设有为U形的连接头,连接头的槽内通过螺栓固定有连接件,连接件为腰形件,夹持块上设有连接槽,连接槽与连接件的端部之间铰接,且夹持块的相对面设有定位槽,且夹持块的顶面通过螺栓固定有限位板,限位板相对面的底部边沿处设有引导槽口,其用于在夹持时下压固定工件;Preferably, a clamping and fixing mechanism is provided on the processing base, and the clamping and fixing mechanism includes a third push cylinder, a connecting head, a connecting piece, a clamping block, a limit plate and an opening mechanism. A driving cavity is provided inside the processing base, a transverse push groove is provided on the top surface of the processing base, and a limit groove extending in the direction of lifting and lowering the broach is provided on the middle inner wall of the push groove, and a sliding hole connected to the driving cavity is provided at the intersection of the limit groove and the push groove, and a third push cylinder is provided on the top surface of the processing base, and a U-shaped connecting head is provided at the telescopic end of the third push cylinder, and a connecting piece is fixed in the groove of the connecting head by bolts, and the connecting piece is a waist-shaped piece, and a connecting groove is provided on the clamping block, and the connecting groove is hinged to the end of the connecting piece, and a positioning groove is provided on the opposite surface of the clamping block, and the top surface of the clamping block is fixed to the limit plate by bolts, and a guide notch is provided at the bottom edge of the opposite surface of the limit plate, which is used to press down and fix the workpiece when clamping;
驱动腔内设有张开机构,张开机构还包括连接杆、蜗轮、过载保护器、滑轨、夹持电机、第一滑杆和蜗杆,驱动腔内设有两组对称的滑轨,滑轨的顶面设有滑槽,滑槽内滑动连接有过载保护器,过载保护器的顶面连接有蜗轮,蜗轮的顶面设有同轴的连接杆,且连接杆穿过滑孔,并与夹持块之间连接;两组滑轨之间设有夹持电机,夹持电机的驱动轴上设有第一滑杆,且第一滑杆切面为多边形,第一滑杆上滑动连接有蜗杆,蜗杆与两组蜗轮之间相互啮合;通过加工底座的驱动腔内设有的张开机构和夹持固定机构之间配合,张开机构通过蜗轮蜗杆的配合,在夹持电机的驱动下,控制夹持固定机构的两组夹持块相向旋转,完成对原胚的夹持固定,并在第三推缸和第一推缸的配合下,使原胚位于升降拉刀的下方,实现对其的加工,通过上述机构,实现对原胚的固定,避免其加工时出现偏移,导致原胚质量问题;An opening mechanism is provided in the driving cavity, and the opening mechanism also includes a connecting rod, a worm gear, an overload protector, a slide rail, a clamping motor, a first slide rod and a worm gear. Two sets of symmetrical slide rails are provided in the driving cavity, and a slide groove is provided on the top surface of the slide rail. The overload protector is slidably connected in the slide groove. The top surface of the overload protector is connected to the worm gear. The top surface of the worm gear is provided with a coaxial connecting rod, and the connecting rod passes through the sliding hole and is connected to the clamping block; a clamping motor is provided between the two sets of slide rails, and a first slide rod is provided on the driving shaft of the clamping motor, and the cross section of the first slide rod is a polygon. A worm is slidably connected, and the worm and the two groups of worm wheels mesh with each other; through the cooperation between the opening mechanism and the clamping and fixing mechanism provided in the driving cavity of the processing base, the opening mechanism controls the two groups of clamping blocks of the clamping and fixing mechanism to rotate toward each other through the cooperation of the worm gear and the worm, under the drive of the clamping motor, to complete the clamping and fixing of the original embryo, and under the cooperation of the third push cylinder and the first push cylinder, the original embryo is located below the lifting broach to realize its processing. Through the above mechanism, the original embryo is fixed to avoid its displacement during processing, which leads to quality problems of the original embryo;
限位机构包括气缸、限位块,两组滑孔之间设有限位孔,驱动腔的内顶面吊装有吊板,吊板上设有气缸,气缸的伸缩端设有限位块,限位块与限位孔之间滑动连接。The limiting mechanism includes a cylinder and a limiting block. A limiting hole is arranged between the two sets of sliding holes. A hanging plate is suspended on the inner top surface of the driving cavity. The hanging plate is provided with a cylinder. A limiting block is arranged at the telescopic end of the cylinder. The limiting block is slidably connected with the limiting hole.
优选地,推送切换机构包括第二推缸、放置块、切换电机、切换块,第二推缸设在输送台左侧的支撑架上,第二推缸的伸缩端设有放置块,且放置块的外壁上设有槽,槽内安装有切换电机,切换电机的驱动轴上设有切换块。通过推送切换机构,将第一输送组件送至输送台上的原胚进行推送,且为了避免推送不到位,导致出现位置偏差,影响加工,因此在加工底座上设有限位机构,在第二推缸推送时,通过气缸工作,将限位块顶出,实现抵住原胚外壁,完成限位;对于完成加工的工件,本机构的放置块插入工件的孔中,对其进行翻转,以便后续的操作。Preferably, the push switching mechanism includes a second push cylinder, a placement block, a switching motor, and a switching block. The second push cylinder is arranged on the support frame on the left side of the conveying platform. The telescopic end of the second push cylinder is provided with a placement block, and a groove is provided on the outer wall of the placement block. A switching motor is installed in the groove, and a switching block is provided on the driving shaft of the switching motor. Through the push switching mechanism, the first conveying assembly is sent to the embryo on the conveying platform for pushing. In order to avoid the position deviation caused by the inadequate pushing, which affects the processing, a limiting mechanism is provided on the processing base. When the second push cylinder pushes, the cylinder works to push the limiting block out to achieve the outer wall of the embryo and complete the limiting. For the workpiece that has been processed, the placement block of this mechanism is inserted into the hole of the workpiece to flip it over for subsequent operations.
优选地,检测箱的左右两侧的外壁上均设有孔,第四输送组件对接检测箱右侧的孔,在检测箱内设有输送通道,在输送通道内设有第五输送组件,且检测箱与第五输送组件之间设有驱动机构,驱动机构旁设有剔除机构,通过驱动机构连接剔除机构和第五输送组件,剔除机构旁设有检测机构。Preferably, holes are provided on the outer walls on both sides of the detection box, the fourth conveying assembly is connected to the hole on the right side of the detection box, a conveying channel is provided in the detection box, a fifth conveying assembly is provided in the conveying channel, and a driving mechanism is provided between the detection box and the fifth conveying assembly, a rejection mechanism is provided next to the driving mechanism, the rejection mechanism and the fifth conveying assembly are connected through the driving mechanism, and a detection mechanism is provided next to the rejection mechanism.
优选地,第五输送组件为链板式输送带,在第五输送组件的顶面设有多组间隔块,用于控制每组工件的间距,并对其进行限位。Preferably, the fifth conveying assembly is a chain-type conveyor belt, and a plurality of groups of spacer blocks are provided on the top surface of the fifth conveying assembly for controlling the spacing between each group of workpieces and limiting the spacing thereof.
优选地,驱动机构包括一号同步轮、二号同步轮、同步带、一号齿轮、转接齿轮、切换组件和驱动电机,一号同步轮与第五输送组件的转辊同轴设置,且在输送通道的外壁上转动连接有二号同步轮,二号同步轮与一号同步轮之间通过同步带相连,且二号同步轮设有同轴的一号齿轮,一号齿轮的上方设有切换组件,切换组件由驱动电机带动,且切换组件通过转接齿轮与一号齿轮啮合,且转接齿轮转动连接在输送通道的外壁上。Preferably, the driving mechanism includes a No. 1 synchronous wheel, a No. 2 synchronous wheel, a synchronous belt, a No. 1 gear, a transfer gear, a switching assembly and a driving motor. The No. 1 synchronous wheel is coaxially arranged with the roller of the fifth conveying assembly, and is rotatably connected with the No. 2 synchronous wheel on the outer wall of the conveying channel. The No. 2 synchronous wheel is connected to the No. 1 synchronous wheel by a synchronous belt, and the No. 2 synchronous wheel is provided with a coaxial No. 1 gear. A switching assembly is provided above the No. 1 gear, and the switching assembly is driven by the driving motor, and the switching assembly is meshed with the No. 1 gear through the transfer gear, and the transfer gear is rotatably connected to the outer wall of the conveying channel.
优选地,切换组件包括二号齿轮、辅助杆、一号传动件、二号传动件、复位弹簧和第二滑杆,二号齿轮与一号传动件之间同轴设置,二者之间相连,且二号齿轮转动连接在输送通道的外壁上,驱动电机的驱动轴上设有第二滑杆,第二滑杆切面为多边形,第二滑杆上滑动连接有二号传动件;一号传动件与二号传动件的相对面均设有斜齿,二者之间相互啮合,二号传动件的外壁上设有攀升环,攀升环的外壁上设有齿牙,输送通道的外壁上设有辅助杆,辅助杆与攀升环之间滑动连接,攀升环上的齿牙与剔除机构之间相适配,且二号传动件与检测箱之间压装有复位弹簧。Preferably, the switching assembly includes a No. 2 gear, an auxiliary rod, a No. 1 transmission member, a No. 2 transmission member, a reset spring and a second slide bar. The No. 2 gear and the No. 1 transmission member are coaxially arranged and connected to each other, and the No. 2 gear is rotatably connected to the outer wall of the conveying channel. A second slide bar is provided on the driving shaft of the driving motor, and the cross-section of the second slide bar is a polygon. The No. 2 transmission member is slidably connected to the second slide bar; the opposing surfaces of the No. 1 transmission member and the No. 2 transmission member are provided with helical teeth, which mesh with each other, a climbing ring is provided on the outer wall of the No. 2 transmission member, and teeth are provided on the outer wall of the climbing ring. An auxiliary rod is provided on the outer wall of the conveying channel, and the auxiliary rod is slidably connected to the climbing ring, and the teeth on the climbing ring are adapted to the rejection mechanism, and a reset spring is pressed between the No. 2 transmission member and the detection box.
优选地,剔除机构包括安装板、剔除件、升降板、中杆、定位板、回位弹簧、吊杆、缓冲弹簧、升降杆,安装板固定安装在检测箱的内壁上,且安装板上设有升降孔,升降孔内滑动连接有升降板,升降板的底部连接有剔除件,剔除件的顶面中部设有中杆,且中杆穿过安装板,升降板的顶面通过定位板相连,且中杆穿过定位板,定位板与安装板之间压装有缓冲弹簧,检测箱的顶面吊装有吊杆,吊杆通过回位弹簧连接中杆的顶面,回位弹簧为拉伸弹簧,升降孔旁设有与之互通的矩形孔,升降板的外壁上设有L形的升降杆,升降杆的竖段设有齿牙,并与攀升环上的齿牙之间相适配。Preferably, the rejection mechanism includes a mounting plate, a rejection piece, a lifting plate, a middle rod, a positioning plate, a return spring, a suspension rod, a buffer spring, and a lifting rod. The mounting plate is fixedly mounted on the inner wall of the detection box, and a lifting hole is provided on the mounting plate. The lifting plate is slidably connected in the lifting hole. The bottom of the lifting plate is connected to the rejection piece. A middle rod is provided in the middle of the top surface of the rejection piece, and the middle rod passes through the mounting plate. The top surface of the lifting plate is connected through the positioning plate, and the middle rod passes through the positioning plate. A buffer spring is pressed between the positioning plate and the mounting plate. A suspension rod is suspended on the top surface of the detection box, and the suspension rod is connected to the top surface of the middle rod through a return spring. The return spring is a tension spring. A rectangular hole communicating with the lifting hole is provided next to the lifting hole. An L-shaped lifting rod is provided on the outer wall of the lifting plate. The vertical section of the lifting rod is provided with teeth, and is adapted to the teeth on the climbing ring.
优选地,检测机构包括固定板、检测件,固定板通过螺栓固定在输送通道上,且固定板的中部吊装有T形的检测件。Preferably, the detection mechanism comprises a fixing plate and a detection member, the fixing plate is fixed to the conveying passage by bolts, and a T-shaped detection member is suspended in the middle of the fixing plate.
优选地,输送通道切面为凸字形,且输送通道的端面设有左右互通的输送通孔,输送通孔为T形结构,分为上部分和下部分,第五输送组件设在下部分,上部分用于移送工件,输送通孔的内顶面设有连通外部的剔除孔和检测孔;剔除件滑动连接在剔除孔内,固定板安装在检测孔的上方。Preferably, the cross-section of the conveying channel is convex-shaped, and the end face of the conveying channel is provided with a conveying through-hole that communicates with each other on the left and right. The conveying through-hole is a T-shaped structure, divided into an upper part and a lower part. The fifth conveying component is arranged in the lower part, and the upper part is used to transfer the workpiece. The inner top surface of the conveying through-hole is provided with a rejection hole and a detection hole that are connected to the outside; the rejection part is slidably connected in the rejection hole, and the fixed plate is installed above the detection hole.
综上,本发明的技术效果和优点:In summary, the technical effects and advantages of the present invention are as follows:
本发明中,通过设立在加工台顶面和支架上的第一输送组件、第二输送组件、第三输送组件、第四输送组件、输送台,将加工底座、推送切换机构、检测箱进行相连,在通过升降拉刀对原坯进行加工后,再通过上述的输送组件,将工件从加工处运输到检测处,实现一机多用,节省搬运流程,提高加工效率。In the present invention, the processing base, the push switching mechanism and the inspection box are connected by setting up the first conveying assembly, the second conveying assembly, the third conveying assembly, the fourth conveying assembly and the conveying table on the top surface of the processing table and the bracket. After the original blank is processed by the lifting and pulling tool, the workpiece is transported from the processing site to the inspection site through the above-mentioned conveying assembly, thereby realizing multiple uses of one machine, saving the transportation process and improving the processing efficiency.
本发明中,通过推送切换机构,将第一输送组件送至输送台上的原胚进行推送,且为了避免推送不到位,导致出现位置偏差,影响加工,因此在加工底座上设有限位机构,在第二推缸推送时,通过气缸工作,将限位块顶出,实现抵住原胚外壁,完成限位;对于完成加工的工件,本机构的放置块插入工件的孔中,对其进行翻转,以便后续的操作。In the present invention, the first conveying assembly is sent to the embryo on the conveying platform for pushing through the pushing switching mechanism, and in order to avoid the position deviation caused by the failure to push into place, thereby affecting the processing, a limiting mechanism is provided on the processing base, and when the second pushing cylinder pushes, the cylinder works to push the limiting block out to press against the outer wall of the embryo to complete the limiting; for the workpiece that has been processed, the placement block of this mechanism is inserted into the hole of the workpiece to flip it over for subsequent operations.
本发明中,通过加工底座的驱动腔内设有的张开机构和夹持固定机构之间配合,张开机构通过蜗轮蜗杆的配合,在夹持电机的驱动下,控制夹持固定机构的两组夹持块相向旋转,完成对原胚的夹持固定,并在第三推缸和第一推缸的配合下,使原胚位于升降拉刀的下方,实现对其的加工,通过上述机构,实现对原胚的固定,避免其加工时出现偏移,导致原胚质量问题。In the present invention, through the cooperation between the opening mechanism and the clamping and fixing mechanism provided in the driving cavity of the processing base, the opening mechanism controls the two groups of clamping blocks of the clamping and fixing mechanism to rotate towards each other through the cooperation of the worm gear and driven by the clamping motor, thereby completing the clamping and fixing of the original embryo, and with the cooperation of the third push cylinder and the first push cylinder, the original embryo is located below the lifting broach to realize its processing. Through the above-mentioned mechanism, the original embryo is fixed to avoid its displacement during processing, which leads to quality problems of the original embryo.
本发明中,检测箱内设有的驱动机构、第五输送组件、剔除机构,三个机构之间依次相连,实现联动,在驱动机构的带动下,通过切换组件,将驱动机构的动力源在第五输送组件和剔除机构之间进行有频率的切换,第五输送组件通过顶部设有的间隔块,对工件进行间隔,在切换动力源时,第五输送组件停止运动,使剔除机构工作,对工件的拉槽处,进行去除毛刺的操作,并辅助后续的检测机构,对工件的拉槽进行合格性检测,通过机构之间配合,减轻工作人员的劳动强度,提高工作人员的工作效率。In the present invention, the driving mechanism, the fifth conveying assembly and the rejecting mechanism are arranged in the detection box, and the three mechanisms are connected in sequence to realize linkage. Driven by the driving mechanism, the power source of the driving mechanism is frequently switched between the fifth conveying assembly and the rejecting mechanism through the switching assembly. The fifth conveying assembly spaces the workpieces through the spacing blocks arranged on the top. When the power source is switched, the fifth conveying assembly stops moving, and the rejecting mechanism works to remove burrs from the grooves of the workpieces, and assist the subsequent detection mechanism to perform qualification detection on the grooves of the workpieces. Through the cooperation between the mechanisms, the labor intensity of the staff is reduced and the work efficiency of the staff is improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
图1为本发明的结构示意图之图一;FIG1 is a schematic diagram of the structure of the present invention;
图2为本发明的结构示意图之图二;FIG2 is a second schematic diagram of the structure of the present invention;
图3为本发明的夹持固定机构结构示意图之图一;FIG3 is a schematic diagram of the structure of the clamping and fixing mechanism of the present invention;
图4为本发明的夹持固定机构结构示意图之图二;FIG4 is a second schematic diagram of the structure of the clamping and fixing mechanism of the present invention;
图5为本发明的加工底座剖面结构示意图;FIG5 is a schematic diagram of the cross-sectional structure of a processing base of the present invention;
图6为本发明的A处放大结构示意图;FIG6 is an enlarged structural schematic diagram of location A of the present invention;
图7为本发明的张开机构结构示意图;FIG7 is a schematic diagram of the structure of the opening mechanism of the present invention;
图8为本发明的张开机构爆炸结构示意图;FIG8 is a schematic diagram of the explosion structure of the opening mechanism of the present invention;
图9为本发明的推送切换机构结构示意图;FIG9 is a schematic diagram of the structure of a push switching mechanism of the present invention;
图10为本发明的检测箱结构示意图;FIG10 is a schematic diagram of the structure of the detection box of the present invention;
图11为本发明的检测箱剖面结构示意图;FIG11 is a schematic cross-sectional view of the detection box of the present invention;
图12为本发明的输送通道结构示意图;FIG12 is a schematic diagram of the structure of the conveying channel of the present invention;
图13为本发明的驱动机构结构示意图;FIG13 is a schematic diagram of the structure of the driving mechanism of the present invention;
图14为本发明的驱动机构爆炸结构示意图;FIG14 is a schematic diagram of the exploded structure of the driving mechanism of the present invention;
图15为本发明的剔除机构结构示意图;FIG15 is a schematic diagram of the structure of the rejection mechanism of the present invention;
图16为本发明的剔除机构爆炸结构示意图;FIG16 is a schematic diagram of the explosion structure of the rejection mechanism of the present invention;
图17为本发明的检测机构结构示意图;FIG17 is a schematic diagram of the structure of the detection mechanism of the present invention;
图18为本发明的检测机构剖面结构示意图。FIG. 18 is a schematic diagram of the cross-sectional structure of the detection mechanism of the present invention.
图中:1、加工台;2、升降拉刀;3、加工底座;310、驱动腔;311、推送槽;312、限位槽;313、限位孔;314、滑孔;321、第三推缸;322、连接头;323、连接件;331、夹持块;332、连接槽;333、定位槽;334、限位板;335、引导槽口;341、连接杆;342、蜗轮;343、过载保护器;345、滑轨;346、夹持电机;347、第一滑杆;348、蜗杆;In the figure: 1, processing table; 2, lifting broach; 3, processing base; 310, driving chamber; 311, pushing groove; 312, limiting groove; 313, limiting hole; 314, sliding hole; 321, third push cylinder; 322, connecting head; 323, connecting piece; 331, clamping block; 332, connecting groove; 333, positioning groove; 334, limiting plate; 335, guiding notch; 341, connecting rod; 342, worm gear; 343, overload protector; 345, slide rail; 346, clamping motor; 347, first slide rod; 348, worm;
4、第一推缸;41、连接板;5、推送切换机构;51、第二推缸;52、放置块;53、切换电机;54、切换块;6、限位机构;61、气缸;62、限位块;7、检测箱;8、输送通道;801、输送通孔;802、剔除孔;803、检测孔;9、驱动机构;911、一号同步轮;912、二号同步轮;913、同步带;921、一号齿轮;922、转接齿轮;923、二号齿轮;924、辅助杆;931、一号传动件;932、二号传动件;94、复位弹簧;95、第二滑杆;96、驱动电机;10、剔除机构;100、安装板;101、剔除件;102、升降板;103、中杆;104、定位板;105、回位弹簧;106、吊杆;107、缓冲弹簧;108、升降杆;11、检测机构;1101、固定板;1102、检测件;4. First push cylinder; 41. Connecting plate; 5. Push switching mechanism; 51. Second push cylinder; 52. Placement block; 53. Switching motor; 54. Switching block; 6. Limiting mechanism; 61. Cylinder; 62. Limiting block; 7. Detection box; 8. Conveying channel; 801. Conveying through hole; 802. Rejection hole; 803. Detection hole; 9. Driving mechanism; 911. No. 1 synchronous wheel; 912. No. 2 synchronous wheel; 913. Synchronous belt; 921. No. 1 gear; 922. Transfer gear; 9 23. Gear No. 2; 924. Auxiliary rod; 931. Transmission member No. 1; 932. Transmission member No. 2; 94. Return spring; 95. Second slide bar; 96. Drive motor; 10. Rejection mechanism; 100. Mounting plate; 101. Rejection member; 102. Lifting plate; 103. Middle rod; 104. Positioning plate; 105. Return spring; 106. Suspension rod; 107. Buffer spring; 108. Lifting rod; 11. Detection mechanism; 1101. Fixing plate; 1102. Detection member;
12、第一输送组件;13、输送台;14、第二输送组件;15、第三输送组件;16、转向件;17、第四输送组件;18、第五输送组件。12. First conveying assembly; 13. Conveying platform; 14. Second conveying assembly; 15. Third conveying assembly; 16. Steering member; 17. Fourth conveying assembly; 18. Fifth conveying assembly.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:参考图1-18所示的一种钳体加工检测一体机,包括加工台1、支架、加工底座3、第一推缸4、推送切换机构5、检测箱7,在加工台1的右侧连接有等高的支架,在加工台1的中部设有升降拉刀2,以升降拉刀2为中心,其前方设有加工底座3,其右侧设有第三输送组件15,其后侧设有检测箱7,在加工底座3的左侧依次设置有输送台13和推送切换机构5,在输送台13的前侧设有用于原坯上料的第一输送组件12,在加工底座3的右侧设有第二输送组件14;检测箱7的右侧设有第四输送组件17,第二输送组件14和第三输送组件15、第四输送组件17之间依次相连,形成一个U形布局;在第二输送组件14和第三输送组件15的相交处,设有调整工件朝向的转向件16,转向件16的外壁上设有弧槽,用于引导转向工件。Embodiment: Referring to a clamp body processing and testing all-in-one machine shown in Figures 1-18, it includes a processing table 1, a bracket, a processing base 3, a first push cylinder 4, a push switching mechanism 5, and a testing box 7. A bracket of the same height is connected to the right side of the processing table 1, and a lifting broach 2 is provided in the middle of the processing table 1. With the lifting broach 2 as the center, a processing base 3 is provided in front of it, a third conveying assembly 15 is provided on the right side of it, and a testing box 7 is provided on the rear side thereof. A conveying table 13 and a push switching mechanism 5 are sequentially provided on the left side of the processing base 3, a first conveying assembly 12 for loading the raw material is provided on the front side of the conveying table 13, and a second conveying assembly 14 is provided on the right side of the processing base 3; a fourth conveying assembly 17 is provided on the right side of the testing box 7, and the second conveying assembly 14 and the third conveying assembly 15 and the fourth conveying assembly 17 are sequentially connected to form a U-shaped layout; at the intersection of the second conveying assembly 14 and the third conveying assembly 15, a steering member 16 for adjusting the direction of the workpiece is provided, and an arc groove is provided on the outer wall of the steering member 16 for guiding the turning workpiece.
加工底座3:如图5、图6所示,在加工底座3上设有引导原胚的推送槽311,在推送槽311的后侧内壁设有与之同深的限位槽312,二者的作用均是用于限位引导原胚,在限位槽312和推送槽311的相交处设有矩形的滑孔314,其滑孔314连通加工底座3的驱动腔310,在驱动腔310内设有张开机构,张开机构穿过滑孔314与设立在加工底座3顶面的夹持固定机构之间相连,张开机构控制夹持固定机构的使用状态,实现对被推送至此处的原胚进行固定。Processing base 3: As shown in Figures 5 and 6, a pushing groove 311 for guiding the embryo is provided on the processing base 3, and a limiting groove 312 of the same depth is provided on the inner wall of the rear side of the pushing groove 311. The functions of both are to limit and guide the embryo. A rectangular sliding hole 314 is provided at the intersection of the limiting groove 312 and the pushing groove 311. The sliding hole 314 is connected to the driving cavity 310 of the processing base 3. An opening mechanism is provided in the driving cavity 310. The opening mechanism passes through the sliding hole 314 and is connected to the clamping and fixing mechanism set up on the top surface of the processing base 3. The opening mechanism controls the use state of the clamping and fixing mechanism to fix the embryo pushed there.
在加工台1上设有孔,设在加工台1上的第一推缸4,其通过伸缩端设有的连接板41穿过孔,并连接加工底座3的底面,实现控制加工底座3的往复运动,加工底座3靠近升降拉刀2的一侧设有U形口。A hole is provided on the processing table 1. The first push cylinder 4 provided on the processing table 1 passes through the hole through a connecting plate 41 provided at the telescopic end and is connected to the bottom surface of the processing base 3 to control the reciprocating motion of the processing base 3. A U-shaped opening is provided on one side of the processing base 3 close to the lifting broach 2.
夹持固定机构:如图3、4、7、8所示,为了实现对原胚的夹持固定,在加工底座3的顶面设有第三推缸321,第三推缸321的伸缩端设有结构为U形的连接头322,连接头322的槽内通过螺栓螺母固定有结构为腰形的连接件323,连接件323的端部铰接有夹持块331,夹持块331的连接槽332与连接件323的端部之间铰接,且为了能够固定住原胚,因此在夹持块331的相对面设有定位槽333,定位槽333与原胚的外侧之间相适配,从而实现稳固固定,并且为了避免原胚在夹持固定时,不是水平状态,因此在定位槽333的上方(夹持块331的顶面)通过螺栓固定有整体为类C形的限位板334,对原胚进行水平校准,在限位板334的相对面的底部边沿处设有,用于引导的引导槽口335,辅助对原胚的夹持固定;上述结构在完成对原胚的固定后,通过第三推缸321设置,将上述结构进行初步推送,使原坯被推送至加工底座3的U形口位置,以待加工。Clamping and fixing mechanism: As shown in Figures 3, 4, 7, and 8, in order to clamp and fix the original embryo, a third push cylinder 321 is provided on the top surface of the processing base 3, and a U-shaped connecting head 322 is provided at the telescopic end of the third push cylinder 321. A waist-shaped connecting piece 323 is fixed in the groove of the connecting head 322 by bolts and nuts. A clamping block 331 is hinged at the end of the connecting piece 323. The connecting groove 332 of the clamping block 331 is hinged to the end of the connecting piece 323. In order to fix the original embryo, a positioning groove 333 is provided on the opposite side of the clamping block 331. The positioning groove 333 is aligned with the outer surface of the original embryo. The two sides are adapted to each other, so as to achieve a stable fixation. In order to prevent the original embryo from being in a non-horizontal state when being clamped and fixed, a limiting plate 334 which is generally C-shaped is fixed by bolts above the positioning groove 333 (the top surface of the clamping block 331) to perform horizontal calibration of the original embryo. A guiding groove 335 is provided at the bottom edge of the opposite surface of the limiting plate 334 to assist in the clamping and fixing of the original embryo. After the above structure completes the fixation of the original embryo, the third pushing cylinder 321 is set to perform a preliminary pushing of the above structure, so that the original embryo is pushed to the U-shaped mouth position of the processing base 3 to wait for processing.
张开机构:如图7、8所示,为了实现上述夹持固定机构的作用,在驱动腔310的内部设有两组对称的滑轨345,在滑轨345的滑槽内滑动连接有过载保护器343,过载保护器343的顶面连接有同轴设置的蜗轮342(过载保护器343的目的,为了避免在上述第三推缸321的推送下,导致蜗轮342与蜗杆348之间出现松动,导致出现加工意外),蜗轮342的顶面设有的同轴连接杆341穿过滑孔314,并与夹持块331转动连接,且转动连接处与夹持块331与连接件323的铰接处处于同一圆心,因此在夹持电机346的驱动下,通过第一滑杆347带动蜗杆348旋转,从而实现控制夹持块331的张开闭合,为了能够适配会移动的夹持固定机构,因此第一滑杆347为六边形结构,在为蜗杆348提供动力的同时,跟随夹持固定机构进行移动,避免影响使用。Opening mechanism: As shown in FIGS. 7 and 8, in order to realize the function of the clamping and fixing mechanism, two sets of symmetrical slide rails 345 are provided inside the driving chamber 310, and an overload protector 343 is slidably connected in the slide groove of the slide rail 345. The top surface of the overload protector 343 is connected with a coaxially arranged worm wheel 342 (the purpose of the overload protector 343 is to prevent the worm wheel 342 and the worm 348 from loosening under the pushing of the third push cylinder 321, resulting in processing accidents). The top surface of the worm wheel 342 is provided with a coaxially arranged worm wheel 342. The connecting rod 341 passes through the sliding hole 314 and is rotatably connected to the clamping block 331, and the rotating connection is at the same center as the hinge between the clamping block 331 and the connecting piece 323. Therefore, under the drive of the clamping motor 346, the worm 348 is driven to rotate through the first sliding rod 347, thereby controlling the opening and closing of the clamping block 331. In order to adapt to the movable clamping and fixing mechanism, the first sliding rod 347 is a hexagonal structure. While providing power to the worm 348, it moves with the clamping and fixing mechanism to avoid affecting its use.
如图9所示,在推送切换机构5进行原胚推送时,为了避免出现偏差,因此在两组滑孔314之间设有限位孔313(靠近右侧的滑孔314),驱动腔310的内部吊装有限位机构6,限位机构6:吊板吊装在驱动腔310的内顶面,并且在吊板上安装有气缸61,气缸61的伸缩端安装有限位块62,在推送原胚加工时,气缸61将限位块62顶出限位孔313,实现对原胚的定点限位,完成后,其重新复位。As shown in Figure 9, when the push switching mechanism 5 pushes the raw embryo, in order to avoid deviation, a limit hole 313 (close to the right side of the slide hole 314) is provided between the two groups of slide holes 314, and the internal hoisting of the driving chamber 310 is provided with a limit mechanism 6, and the limit mechanism 6: the hanging plate is hoisted on the inner top surface of the driving chamber 310, and a cylinder 61 is installed on the hanging plate, and a limit block 62 is installed at the telescopic end of the cylinder 61. When pushing the raw embryo for processing, the cylinder 61 pushes the limit block 62 out of the limit hole 313 to realize the fixed point limitation of the raw embryo. After completion, it is reset.
当原胚被加工完毕后,为了方便进行后续的检测任务,因此推送切换机构5的第二推缸51,在第一推缸4和第三推缸321依次复位后,张开机构控制夹持固定机构张开,第二推缸51的伸缩端伸出,控制切换块54插入工件的孔中,随后继续推送,使其离开加工底座3的时候,在放置块52的槽内的切换电机53工作,将工件旋转90度,以便后续的检测任务,放置块52设在第二推缸51的伸缩端。When the blank is processed, in order to facilitate the subsequent inspection tasks, the second push cylinder 51 of the switching mechanism 5 is pushed. After the first push cylinder 4 and the third push cylinder 321 are reset in turn, the opening mechanism controls the clamping and fixing mechanism to open, and the telescopic end of the second push cylinder 51 extends out to control the switching block 54 to be inserted into the hole of the workpiece, and then continues to push it so that it leaves the processing base 3. At the same time, the switching motor 53 in the groove of the placement block 52 works to rotate the workpiece 90 degrees for subsequent inspection tasks. The placement block 52 is arranged at the telescopic end of the second push cylinder 51.
如图10、11所示,检测箱7的内部设有输送通道8(如图12所示),输送通道8的切面形状为凸字状,且端面设有左右互通的输送通孔801,在输送通孔801的下部分设有第五输送组件18,并且在检测箱7与输送通道8之间设有驱动机构9,在输送通道8的顶面从右到左依次设有剔除孔802和检测孔803,剔除孔802处设有剔除机构10,检测孔803处设有检测机构11,剔除机构10通过驱动机构9与第五输送组件18相连。As shown in Figures 10 and 11, a conveying channel 8 is provided inside the detection box 7 (as shown in Figure 12). The cross-section shape of the conveying channel 8 is a convex character, and the end face is provided with a conveying through hole 801 that is interconnected on the left and right. A fifth conveying assembly 18 is provided at the lower part of the conveying through hole 801, and a driving mechanism 9 is provided between the detection box 7 and the conveying channel 8. A rejection hole 802 and a detection hole 803 are provided on the top surface of the conveying channel 8 from right to left. A rejection mechanism 10 is provided at the rejection hole 802, and a detection mechanism 11 is provided at the detection hole 803. The rejection mechanism 10 is connected to the fifth conveying assembly 18 through the driving mechanism 9.
为了控制每组工件的间距,因此在第五输送组件18上设有多组间隔块;通过上述间隔块依次带动工件向出口处运输,并在此过程中完成剔除毛刺和检测拉槽是否合格。In order to control the spacing between each group of workpieces, a plurality of groups of spacer blocks are provided on the fifth conveying assembly 18; the workpieces are transported to the exit in sequence through the spacer blocks, and burrs are removed and the grooves are tested for quality during the process.
驱动机构9:如图13、14所示,一号同步轮911与第五输送组件18的转辊同轴设置,并且在输送通道8的外壁上设有二号同步轮912,一号同步轮911与二号同步轮912之间通过同步带913相连,并且二号同步轮912上设有同轴的一号齿轮921,在一号齿轮921的上方设有与之啮合的转接齿轮922,转接齿轮922转动连接在输送通道8上,为了实现驱动上述结构工作,因此在转接齿轮922的上方设有与之啮合的切换组件,切换组件由安装在检测箱7外壁上的驱动电机96驱动,在使用的过程中,根据切换组件,控制第五输送组件18的运行距离和剔除机构的工作时间。Driving mechanism 9: As shown in Figures 13 and 14, the No. 1 synchronous wheel 911 is coaxially arranged with the roller of the fifth conveying assembly 18, and a No. 2 synchronous wheel 912 is provided on the outer wall of the conveying channel 8. The No. 1 synchronous wheel 911 and the No. 2 synchronous wheel 912 are connected by a synchronous belt 913, and a coaxial No. 1 gear 921 is provided on the No. 2 synchronous wheel 912, and a transfer gear 922 meshing with the No. 1 gear 921 is provided above the No. 1 gear 921, and the transfer gear 922 is rotatably connected to the conveying channel 8. In order to drive the above-mentioned structure to work, a switching assembly meshing with the transfer gear 922 is provided above the transfer gear 922, and the switching assembly is driven by a driving motor 96 installed on the outer wall of the detection box 7. During use, the running distance of the fifth conveying assembly 18 and the working time of the rejection mechanism are controlled according to the switching assembly.
切换组件:如图13、14所示,在输送通道8的外壁上设有供二号齿轮923旋转的转杆,并且一号传动件931与二号齿轮923之间相连,并且在输送通道8的外壁上设有辅助杆924,辅助杆924的外壁与一号传动件931的外壁之间滑动连接,在驱动电机96的驱动轴上设有与第一滑杆347结构相同的第二滑杆95,在第二滑杆95上滑动连接有二号传动件932,一号传动件931和二号传动件932的相对面设有相适配的斜齿,在驱动电机96带动二号传动件932旋转的时候,与之相适配的一号传动件931也跟随其旋转,从而控制第五输送组件18运动,在二号传动件932的外壁设有螺纹状的攀升环,攀升环与辅助杆924之间滑动连接,在旋转二号传动件932旋转时候,辅助杆924也在攀升环上攀升,并将二号传动件932顶开,使其与一号传动件931分离,并在此过程,使攀升环上的齿牙与剔除机构相接,控制剔除机构升降,进行对工件的毛刺剔除任务,为了能够使二号传动件932与一号传动件931重新对接,因此在第二滑杆95上套装有复位弹簧94,对二号传动件932进行一个时刻向内顶的力。Switching assembly: As shown in Figures 13 and 14, a rotating rod for rotating the No. 2 gear 923 is provided on the outer wall of the conveying channel 8, and the No. 1 transmission member 931 is connected to the No. 2 gear 923, and an auxiliary rod 924 is provided on the outer wall of the conveying channel 8, and the outer wall of the auxiliary rod 924 is slidably connected to the outer wall of the No. 1 transmission member 931, and a second slide bar 95 with the same structure as the first slide bar 347 is provided on the driving shaft of the driving motor 96, and the No. 2 transmission member 932 is slidably connected to the second slide bar 95, and the opposite surfaces of the No. 1 transmission member 931 and the No. 2 transmission member 932 are provided with matching helical teeth. When the driving motor 96 drives the No. 2 transmission member 932 to rotate, the matching No. 1 transmission member 931 also rotates with it, thereby controlling the movement of the fifth conveying assembly 18. A threaded climbing ring is provided on the outer wall of the No. 2 transmission member 932, and the climbing ring is slidably connected to the auxiliary rod 924. When the No. 2 transmission member 932 rotates, the auxiliary rod 924 also climbs on the climbing ring and pushes the No. 2 transmission member 932 open to separate it from the No. 1 transmission member 931. In this process, the teeth on the climbing ring are connected to the removal mechanism, which controls the lifting and lowering of the removal mechanism to perform the task of removing burrs from the workpiece. In order to enable the No. 2 transmission member 932 to re-dock with the No. 1 transmission member 931, a reset spring 94 is installed on the second slide bar 95 to exert a constant force on the No. 2 transmission member 932 to push inward.
剔除机构:如图15、16所示,安装板100的两端与检测箱7的内壁之间通过螺栓连接,并且在安装板100上设有两组对称的升降孔,在升降孔内滑动连接有升降板102,升降板102的底部连接有剔除件101,剔除件101的切面为梳子状(根据工件的形状进行相应的调整),剔除件101滑动连接在剔除孔802,两组升降板102的顶面通过定位板104相连,在剔除件101的中部设有中杆103,中杆103从下向上,依次穿过安装板100和定位板104,并且在安装板100和定位板104的位置处套装有缓冲弹簧107,在检测箱7内吊装有吊杆106,吊杆106通过回位弹簧105连接中杆103(其作用是在被驱动机构9带动下移时,完成对工件的剔除任务后,可以快速复位,缓冲弹簧107是为了减少回位时的冲击力),在升降孔旁设有与之互通的矩形孔,矩形孔内滑动连接有L形的升降杆108,升降杆108上设有齿牙,并于攀升环上的齿牙之间相互啮合,从而实现控制升降杆108升降,实现剔除毛刺的任务。Rejection mechanism: As shown in FIGS. 15 and 16 , the two ends of the mounting plate 100 are connected to the inner wall of the detection box 7 by bolts, and two sets of symmetrical lifting holes are provided on the mounting plate 100, in which a lifting plate 102 is slidably connected, and a rejecting piece 101 is connected to the bottom of the lifting plate 102, and the cross section of the rejecting piece 101 is comb-shaped (adjusted accordingly according to the shape of the workpiece), and the rejecting piece 101 is slidably connected to the rejecting hole 802, and the top surfaces of the two sets of lifting plates 102 are connected by a positioning plate 104, and a middle rod 103 is provided in the middle of the rejecting piece 101, and the middle rod 103 passes through the mounting plate 100 and the positioning plate 104 from bottom to top in sequence , and buffer springs 107 are installed at the positions of the mounting plate 100 and the positioning plate 104. A suspension rod 106 is suspended in the detection box 7, and the suspension rod 106 is connected to the middle rod 103 through a return spring 105 (its function is to quickly reset after completing the workpiece removal task when driven downward by the driving mechanism 9, and the buffer spring 107 is to reduce the impact force during the return). A rectangular hole communicating with the lifting hole is provided next to the lifting hole, and an L-shaped lifting rod 108 is slidably connected in the rectangular hole. The lifting rod 108 is provided with teeth, and the teeth on the climbing ring are meshed with each other, thereby controlling the lifting and lowering of the lifting rod 108 and achieving the task of removing burrs.
检测机构11:如图17、18所示,在检测孔803的上方(输送通道8上)通过螺栓固定有固定板1101,固定板1101的底部吊装有检测件1102,检测件1102为T形,在工作时,工件的拉槽依次穿过检测件1102以确保工件是否合格。Detection mechanism 11: As shown in FIGS. 17 and 18 , a fixing plate 1101 is fixed by bolts above the detection hole 803 (on the conveying channel 8 ), and a detection member 1102 is hoisted at the bottom of the fixing plate 1101 . The detection member 1102 is T-shaped. When working, the groove of the workpiece passes through the detection member 1102 in sequence to ensure whether the workpiece is qualified.
在输送通道8的外壁上设有取料孔,并且在检测箱7的外壁上设有箱门,箱门与取料孔之间位置相对应,其主要目的是当工件出现问题无法通过检测件1102时,开启箱门,将问题工件取出。A material taking hole is provided on the outer wall of the conveying channel 8, and a box door is provided on the outer wall of the detection box 7. The position of the box door and the material taking hole corresponds to each other. The main purpose is to open the box door and take out the problematic workpiece when there is a problem with the workpiece and it cannot pass through the detection part 1102.
本实用工作原理:通过将未经过拉槽的原胚放置在第一输送组件12上,在第一输送组件12的输送下,将原胚推送至输送台13上,随后启动推送切换机构5的第二推缸51(并在此时启动限位机构6),第二推缸51控制切换块54插入原胚的孔中,并在放置块52和切换电机53的配合下,将其推送至加工底座3的推送槽311内,并通过限位块62完成对原胚的顶点停止,随后气缸61控制限位块62缩回限位孔313内,第二推缸51复位,完成初步的放置工作;启动驱动腔310内的夹持电机346,夹持电机346通过第一滑杆347控制蜗杆348旋转,旋转的蜗杆348带动左右两侧与之啮合的蜗轮342旋转,此时蜗轮342旋转的力大于过载保护器343的力,蜗轮342通过同轴的连接杆341穿过滑孔314带动夹持块331在连接件323的端部旋转,在两组夹持块331相对旋转的时候,其通过相对面设有的定位槽333对原胚进行夹持,并且同构限位板334和其上的引导槽口335,对原胚进行引导和限位,随后启动第三推缸321工作,第三推缸321通过伸缩端设有的连接头322,推动连接件323向限位槽312处移动,使原胚位于加工底座3的U形口位置(同时蜗杆348通过移动蜗轮342,使其在第一滑杆347上滑动,过载保护器343避免蜗轮342旋转,导致松动),随后启动第一推缸4工作,其通过连接板41,将加工底座3送至升降拉刀2的位置,实现对原胚的拉槽加工。The working principle of the utility model is as follows: the ungrooved raw embryo is placed on the first conveying assembly 12, and the raw embryo is pushed onto the conveying platform 13 under the conveyance of the first conveying assembly 12, and then the second push cylinder 51 of the push switching mechanism 5 is started (and the limit mechanism 6 is started at this time), and the second push cylinder 51 controls the switching block 54 to be inserted into the hole of the raw embryo, and with the cooperation of the placement block 52 and the switching motor 53, it is pushed into the pushing groove 311 of the processing base 3, and the top of the raw embryo is stopped by the limit block 62, and then the cylinder 61 controls the limit block 62 to retract into the limit hole 313, and the second push cylinder 51 is reset to complete the preliminary placement work; the clamping motor 346 in the driving chamber 310 is started, and the clamping motor 346 controls the rotation of the worm 348 through the first sliding rod 347, and the rotating worm 348 drives the worm gear 342 meshing with it on the left and right sides to rotate, and at this time, the rotating force of the worm gear 342 is greater than the overload protection The force of the device 343 is applied to the worm gear 342 through the coaxial connecting rod 341 through the sliding hole 314 to drive the clamping block 331 to rotate at the end of the connecting piece 323. When the two groups of clamping blocks 331 rotate relative to each other, they clamp the original embryo through the positioning groove 333 provided on the opposite surface, and the isomorphic limiting plate 334 and the guide groove 335 thereon guide and limit the original embryo. Then the third push cylinder 321 is started to work. The third push cylinder 321 pushes the connecting piece 323 to move toward the limiting groove 312 through the connecting head 322 provided at the telescopic end, so that the original embryo is located at the U-shaped mouth position of the processing base 3 (at the same time, the worm 348 moves the worm wheel 342 to slide on the first sliding rod 347, and the overload protector 343 prevents the worm wheel 342 from rotating and causing loosening). Then the first push cylinder 4 is started to work, which sends the processing base 3 to the position of the lifting broach 2 through the connecting plate 41 to realize the grooving processing of the original embryo.
完成上述加工操作后,第一推缸4和第三推缸321依次复位,随后夹持电机346翻转,使夹持块331松开工件,随后第二推缸51工作,伸出,切换块54插入工件的孔中后,继续向右推送,使工件离开加工底座3后,切换电机53工作,控制工件翻转90度,以便后续的检测任务,将工件放置在第二输送组件14上后,第二推缸51回位,然后在送至第三输送组件15时,工件碰触到转向件16,实现转换方向,随后通过第三输送组件15将工件送至第四输送组件17处,然后在第四输送组件17将工件向检测箱7的位置输送。After completing the above-mentioned processing operations, the first push cylinder 4 and the third push cylinder 321 are reset in sequence, and then the clamping motor 346 is flipped, so that the clamping block 331 releases the workpiece, and then the second push cylinder 51 works and extends. After the switching block 54 is inserted into the hole of the workpiece, it continues to push to the right, so that the workpiece leaves the processing base 3, and the switching motor 53 works to control the workpiece to flip 90 degrees for subsequent inspection tasks. After the workpiece is placed on the second conveying assembly 14, the second push cylinder 51 returns to its position, and then when it is sent to the third conveying assembly 15, the workpiece touches the steering member 16 to change direction, and then the workpiece is sent to the fourth conveying assembly 17 through the third conveying assembly 15, and then the fourth conveying assembly 17 conveys the workpiece to the position of the inspection box 7.
工件靠近检测箱7时,通过检测箱7内输送通道8内的第五输送组件18进行接料,第五输送组件18上的间隔块,在定位工件的同时,将工件进行间隔,随后驱动电机96工作,其通过第二滑杆95上的二号传动件932与一号传动件931之间相互啮合,控制与一号传动件931的二号齿轮923旋转,旋转的二号齿轮923通过转接齿轮922带动与之啮合的一号齿轮921旋转,进而一号齿轮921带动与之同轴的二号同步轮912转动,二号同步轮912通过同步带913带动一号同步轮911旋转,进而带动第五输送组件18的转辊旋转,控制工件向出口处移动,在二号传动件932旋转的过程中,其外壁上设有攀升环与辅助杆924配合,将二号传动件932向外顶,使其与一号传动件931分离,并与升降杆108上齿牙之间相互啮合(并在此过程中,挤压复位弹簧94),升降杆108被二号传动件932往下拉,从而带动升降板102在安装板100的升降孔中升降,使升降板102底部的剔除件101在剔除孔802内移动,对正下方的工件进行毛刺剔除,在旋转的过程中辅助杆924经过攀升环的最高点后,在复位弹簧94的作用下,使二号传动件932回位,重新与一号传动件931接触(在此过程中,吊杆106通过回位弹簧105与中杆103相连,将中杆103底部的剔除件101回拉,并在此过程中,通过位于定位板104与安装板100之间的缓冲弹簧107进行缓冲)第五输送组件继续向后输送,使工件经过检测机构11的检测件1102,完成检测后,工件从出口处排出,落至收料盘上。When the workpiece is close to the detection box 7, it is received by the fifth conveying assembly 18 in the conveying channel 8 in the detection box 7. The spacing block on the fifth conveying assembly 18 spaces the workpiece while positioning the workpiece, and then drives the motor 96 to work. It controls the rotation of the No. 2 gear 923 with the No. 1 transmission member 931 through the mutual meshing between the No. 2 transmission member 932 on the second slide bar 95 and the No. 1 transmission member 931. The rotating No. 2 gear 923 drives the No. 1 gear 921 meshed with it to rotate through the transfer gear 922, and then the No. 1 gear 921 drives the No. 2 synchronous wheel 912 coaxial with it to rotate, and the No. 2 synchronous wheel 912 drives the No. 1 synchronous wheel 911 to rotate through the synchronous belt 913, and then drives the roller of the fifth conveying assembly 18 to rotate, and controls the workpiece to move to the exit. During the rotation of the No. 2 transmission member 932, a climbing ring is provided on its outer wall to cooperate with the auxiliary rod 924 to push the No. 2 transmission member 932 outward to separate it from the No. 1 transmission member 931 and separate it from the No. 1 transmission member 931. The teeth on the lifting rod 108 mesh with each other (and in the process, the reset spring 94 is squeezed), and the lifting rod 108 is pulled down by the second transmission member 932, thereby driving the lifting plate 102 to rise and fall in the lifting hole of the mounting plate 100, so that the removal member 101 at the bottom of the lifting plate 102 moves in the removal hole 802 to remove burrs from the workpiece directly below. During the rotation process, after the auxiliary rod 924 passes the highest point of the climbing ring, under the action of the reset spring 94, the second transmission member 932 returns to its original position and contacts the transmission member 931 No. 1 again (during this process, the suspension rod 106 is connected to the middle rod 103 through the return spring 105, and the rejection member 101 at the bottom of the middle rod 103 is pulled back, and in this process, it is buffered by the buffer spring 107 located between the positioning plate 104 and the mounting plate 100). The fifth conveying assembly continues to convey the workpiece backward, so that the workpiece passes through the detection member 1102 of the detection mechanism 11. After the detection is completed, the workpiece is discharged from the outlet and falls onto the receiving tray.
检测箱7上设有的箱门,用于突发状况开启检测箱,并经过取料孔将工件取出。The box door provided on the detection box 7 is used to open the detection box in an emergency and take out the workpiece through the material taking hole.
本发明涉及的机电连接为本领域技术人员采用的惯用手段,可通过有限次试验得到技术启示,属于公知常识。The electromechanical connection involved in the present invention is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, which belongs to common knowledge.
本文中未详细说明的部件为现有技术。Components not described in detail herein are prior art.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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