CN118616542A - A portable stainless steel pipe bending machine - Google Patents
A portable stainless steel pipe bending machine Download PDFInfo
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- CN118616542A CN118616542A CN202410729840.5A CN202410729840A CN118616542A CN 118616542 A CN118616542 A CN 118616542A CN 202410729840 A CN202410729840 A CN 202410729840A CN 118616542 A CN118616542 A CN 118616542A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/024—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member
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Abstract
Description
技术领域Technical Field
本发明涉及钢管加工设备技术领域,特别涉及一种便捷式不锈钢钢管弯折机。The invention relates to the technical field of steel pipe processing equipment, and in particular to a portable stainless steel pipe bending machine.
背景技术Background Art
钢管弯折机又称弯管机,是指用于金属钢管角度弯折使用的机器,大致分为数控弯管机、液压弯管机等,其中桌架升降支腿所用的钢管在弯折时,也采用弯管机进行加工,其中多采用轮模和压条的配合,实现对钢管的弯折加工。Steel pipe bending machine, also known as pipe bending machine, refers to a machine used for bending metal steel pipes at angles. It is roughly divided into CNC pipe bending machine, hydraulic pipe bending machine, etc. The steel pipes used for the lifting legs of the table frame are also processed by pipe bending machines. Among them, wheel molds and pressure strips are mostly used to achieve the bending of steel pipes.
在中国发明专利申请号:202022587786.5中公开了一种钢管弯折机,该装置包括工作台,工作台的一端设有弯折座,弯折座远离工作台的一端设有转动轮,转动轮靠近弯折座的一端固设有转动板,转动轮与转动板靠近弯折座的一端开设有弯管槽,工作台靠近弯折座的一端固设有转动电机,转动电机的输出轴与弯折座靠近转动电机的一端固定连接,工作台远离弯折座的一端固设有输送气缸,输送气缸的输出轴与工作台靠近输送气缸的一端相互平行,弯折座靠近弯管槽的一端设有倾斜抵座,倾斜抵座靠近弯管槽的一端开设有弯折槽一,弯折座靠近倾斜抵座的一端固设有倾斜气缸,倾斜气缸的输出轴与倾斜抵座靠近倾斜气缸的一端连接。A steel pipe bending machine is disclosed in Chinese invention patent application No.: 202022587786.5, which includes a workbench, a bending seat is provided at one end of the workbench, a rotating wheel is provided at the end of the bending seat away from the workbench, a rotating plate is fixedly provided at the end of the rotating wheel close to the bending seat, a bending groove is provided at the end of the rotating wheel and the rotating plate close to the bending seat, a rotating motor is fixedly provided at the end of the workbench close to the bending seat, the output shaft of the rotating motor is fixedly connected to the end of the bending seat close to the rotating motor, a conveying cylinder is fixedly provided at the end of the workbench away from the bending seat, the output shaft of the conveying cylinder is parallel to the end of the workbench close to the conveying cylinder, an inclined stop is provided at the end of the bending seat close to the bending groove, a bending groove 1 is provided at the end of the inclined stop close to the bending groove, a tilting cylinder is fixedly provided at the end of the bending seat close to the tilting stop, and the output shaft of the tilting cylinder is connected to the end of the tilting stop close to the tilting cylinder.
上述现有技术在折弯前需要单独对钢管进行定位,通过设置多个气缸等驱动源配合的方式实现,结构复杂,增加了能耗,而且定位前需要对钢管进行位置的调整,使得弯曲部位与折弯结构对应,比较耗费人力,便捷性较差。The above-mentioned prior art requires the steel pipe to be positioned separately before bending, which is achieved by setting up multiple cylinders and other driving sources. The structure is complex and the energy consumption is increased. In addition, the position of the steel pipe needs to be adjusted before positioning so that the bending part corresponds to the bending structure. This is labor-intensive and less convenient.
因此,提出一种便捷式不锈钢钢管弯折机来解决上述问题很有必要。Therefore, it is necessary to propose a convenient stainless steel pipe bending machine to solve the above problems.
发明内容Summary of the invention
本发明的主要目的在于提供一种便捷式不锈钢钢管弯折机,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a convenient stainless steel pipe bending machine, which can effectively solve the problems in the background technology.
为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical solution adopted by the present invention is:
一种便捷式不锈钢钢管弯折机,包括机架;A portable stainless steel pipe bending machine comprises a frame;
所述机架的前侧设置有折弯机构,所述折弯机构包括设置于机架前侧的固定轮模,所述固定轮模的外围设置有围绕固定轮模旋转且与固定轮模适配的活动轮模;The front side of the frame is provided with a bending mechanism, the bending mechanism comprises a fixed wheel die arranged at the front side of the frame, and the periphery of the fixed wheel die is provided with a movable wheel die rotating around the fixed wheel die and adapted to the fixed wheel die;
所述机架前侧的一端设置有与折弯机构对应的夹紧机构,机架的两端设置有与折弯机构对应的定位机构,夹紧机构位于其中一个定位机构和折弯机构之间;A clamping mechanism corresponding to the bending mechanism is disposed at one end of the front side of the frame, and positioning mechanisms corresponding to the bending mechanism are disposed at both ends of the frame, and the clamping mechanism is located between one of the positioning mechanisms and the bending mechanism;
所述机架的另一侧设置有驱动折弯机构、夹紧机构、定位机构同时运转的驱动机构。The other side of the frame is provided with a driving mechanism for driving the bending mechanism, the clamping mechanism and the positioning mechanism to operate simultaneously.
优选的,所述固定轮模外围的机架侧壁上开设有与活动轮模对应的第一通槽。Preferably, a first through groove corresponding to the movable wheel die is formed on the side wall of the frame around the fixed wheel die.
优选的,所述夹紧机构包括设置于机架前侧的下夹持板,所述下夹持板的上方设置有上夹持板,所述机架与上夹持板的对应处设置有第三通槽,所述第三通槽的内侧活动连接有第二连接杆,所述第二连接杆前端的两侧对称设置有第二连接板,所述第二连接板上活动连接有导柱,导柱的底部固定于上夹持板上,第二连接板和上夹持板之间的导柱上套设有第二弹簧。Preferably, the clamping mechanism includes a lower clamping plate arranged on the front side of the frame, an upper clamping plate is arranged above the lower clamping plate, a third through slot is arranged at the corresponding positions of the frame and the upper clamping plate, a second connecting rod is movably connected to the inner side of the third through slot, second connecting plates are symmetrically arranged on both sides of the front end of the second connecting rod, a guide column is movably connected to the second connecting plate, the bottom of the guide column is fixed to the upper clamping plate, and a second spring is sleeved on the guide column between the second connecting plate and the upper clamping plate.
优选的,所述下夹持板和上夹持板的相对一侧设置有与钢管适配的弧形槽。Preferably, arc-shaped grooves adapted to the steel pipe are provided on opposite sides of the lower clamping plate and the upper clamping plate.
优选的,所述定位机构包括开设于机架两端的第二通槽,第二通槽的内侧活动连接有第一连接板,所述第一连接板的前端设置有第一位移板,所述第一位移板面向折弯机构的一侧设置有定位板,所述定位板靠近第一位移板的一侧设置有导杆,导杆远离定位板的一端与第一位移板活动连接,并且定位板和第一位移板之间的导杆上套设有第一弹簧。Preferably, the positioning mechanism includes a second through slot opened at both ends of the frame, the inner side of the second through slot is movably connected with a first connecting plate, the front end of the first connecting plate is provided with a first displacement plate, the side of the first displacement plate facing the bending mechanism is provided with a positioning plate, the side of the positioning plate close to the first displacement plate is provided with a guide rod, the end of the guide rod away from the positioning plate is movably connected to the first displacement plate, and a first spring is sleeved on the guide rod between the positioning plate and the first displacement plate.
优选的,远离所述夹紧机构的定位板面向折弯机构的一侧转动连接有滚筒。Preferably, a roller is rotatably connected to a side of the positioning plate away from the clamping mechanism and facing the bending mechanism.
优选的,所述驱动机构包括转动连接于机架背面且与固定轮模同轴线的第三齿轮,第三齿轮的一侧啮合有第二齿轮,另一侧啮合有第四齿轮,所述第二齿轮的下端啮合有第一齿轮,第一齿轮的后侧设置有电机,电机的输出端设置有驱动第一齿轮旋转的旋转杆,第四齿轮远离第三齿轮的一侧啮合有齿条,齿条通过导轨与机架的背面活动连接,机架背面的两端设置有轴承座,机架背面靠近第三齿轮的两侧设置有支架,支架与轴承座上转动连接有螺杆,两个螺杆的相靠近一端均设置有第二锥形齿轮,第三齿轮的背面设置有与第二锥形齿轮啮合的第一锥形齿轮,所述螺杆上螺纹配合有与第一连接板对应的第二位移板。Preferably, the driving mechanism includes a third gear rotatably connected to the back of the frame and coaxial with the fixed wheel mold, one side of the third gear is meshed with the second gear, and the other side is meshed with the fourth gear, the lower end of the second gear is meshed with the first gear, a motor is provided on the rear side of the first gear, and a rotating rod that drives the first gear to rotate is provided at the output end of the motor, and the fourth gear is meshed with a rack on the side away from the third gear, and the rack is movably connected to the back of the frame through guide rails, bearing seats are provided at both ends of the back of the frame, and brackets are provided on both sides of the back of the frame close to the third gear, a screw is rotatably connected to the bracket and the bearing seat, and a second bevel gear is provided at the adjacent ends of the two screws, and the back of the third gear is provided with a first bevel gear meshed with the second bevel gear, and the screw thread is matched with a second displacement plate corresponding to the first connecting plate.
优选的,所述第二位移板的一侧与第一连接板固定连接;所述第二齿轮的直径大于第一齿轮的直径,所述第三齿轮的直径大于第二齿轮和第四齿轮的直径,所述第三齿轮正面的一侧设置有与第一通槽对应的固定轴,固定轴延伸至机架的前侧与活动轮模连接;所述第二连接杆的一端与齿条连接。Preferably, one side of the second displacement plate is fixedly connected to the first connecting plate; the diameter of the second gear is larger than the diameter of the first gear, the diameter of the third gear is larger than the diameters of the second gear and the fourth gear, and a fixed shaft corresponding to the first through groove is provided on one side of the front face of the third gear, and the fixed shaft extends to the front side of the frame and is connected to the movable wheel mold; one end of the second connecting rod is connected to the rack.
优选的,所述固定轮模包括固定于机架前侧的圆盘,所述圆盘的外围均匀设置有弧形支撑体,所述圆盘上设置有第一调节机构,所述第一调节机构包括设置于圆盘内侧的安装腔,圆盘的前侧设置有旋转气缸,所述安装腔的内侧设置有由旋转气缸驱动旋转的旋转块,所述旋转块的外围均匀活动连接有与弧形支撑体一一对应的第一连接杆,所述弧形支撑体的内侧设置有延伸至安装腔中的调节杆,并且调节杆与第一连接杆远离旋转块的一端活动连接;Preferably, the fixed wheel die comprises a disc fixed to the front side of the frame, arc-shaped support bodies are evenly arranged on the periphery of the disc, a first adjustment mechanism is arranged on the disc, the first adjustment mechanism comprises a mounting cavity arranged on the inner side of the disc, a rotating cylinder is arranged on the front side of the disc, a rotating block driven to rotate by the rotating cylinder is arranged on the inner side of the mounting cavity, first connecting rods corresponding to the arc-shaped support bodies are evenly movably connected on the periphery of the rotating block, an adjusting rod extending into the mounting cavity is arranged on the inner side of the arc-shaped support body, and the adjusting rod is movably connected to one end of the first connecting rod away from the rotating block;
所述固定轴与活动轮模之间设置有第二调节机构,所述第二调节机构包括设置于固定轴和活动轮模之间的调节座,所述调节座上设置有凹槽,所述凹槽的内侧转动连接有丝杆,所述丝杆上螺纹配合有与活动轮模相连的固定块,所述丝杆的一端延伸至调节座的外侧并设置有旋钮。A second adjustment mechanism is arranged between the fixed shaft and the movable wheel die, and the second adjustment mechanism includes an adjustment seat arranged between the fixed shaft and the movable wheel die, and the adjustment seat is provided with a groove, and a screw rod is rotatably connected to the inner side of the groove, and a fixed block connected to the movable wheel die is threaded on the screw rod, and one end of the screw rod extends to the outer side of the adjustment seat and is provided with a knob.
优选的,所述机架的后端外侧设置有防护壳体,所述电机固定于防护壳体的后侧。Preferably, a protective shell is provided on the outer side of the rear end of the frame, and the motor is fixed to the rear side of the protective shell.
有益效果Beneficial Effects
与现有技术相比,本发明提供了一种便捷式不锈钢钢管弯折机,具备以下有益效果:Compared with the prior art, the present invention provides a portable stainless steel pipe bending machine, which has the following beneficial effects:
1、该便捷式不锈钢钢管弯折机,通过设置的折弯机构、夹紧机构、定位结构共同由一驱动机构驱动运转,在折弯前自动实现钢管折弯部位的调整,以及钢管的夹紧,无需单独对钢管进行刻意的调节固定,增加便捷性,而且一个电机即可实现一系列的先后动作,结构紧凑,精度高,增加了便捷性,并提高了工作效率。1. The portable stainless steel pipe bending machine is driven by a driving mechanism through the bending mechanism, clamping mechanism and positioning structure. It can automatically adjust the bending position of the steel pipe and clamp the steel pipe before bending. There is no need to deliberately adjust and fix the steel pipe separately, which increases convenience. Moreover, one motor can realize a series of sequential actions. It has a compact structure and high precision, which increases convenience and improves work efficiency.
2、该便捷式不锈钢钢管弯折机,通过设置的固定轮模由弧形支撑体、圆盘组成,配合旋转气缸、旋转块、第一连接杆、调节杆的设置可以调节固定轮模的直径,进而可以改变钢管折弯的弧度,调节座、丝杆、固定块、旋钮的配合设置可以适应固定轮模直径的调节,操作方便,增加了适应性。2. The portable stainless steel pipe bending machine has a fixed wheel die composed of an arc-shaped support body and a disc. The diameter of the fixed wheel die can be adjusted by coordinating with a rotating cylinder, a rotating block, a first connecting rod and an adjusting rod, thereby changing the curvature of the steel pipe bending. The coordinated setting of the adjusting seat, the screw rod, the fixed block and the knob can adapt to the adjustment of the diameter of the fixed wheel die, which is easy to operate and has increased adaptability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2是本发明防护壳体拆除后机架的背部结构示意图;FIG2 is a schematic diagram of the back structure of the frame after the protective shell of the present invention is removed;
图3是本发明固定轮模的内侧结构示意图;FIG3 is a schematic diagram of the inner structure of the fixed wheel mold of the present invention;
图4是本发明调节座和活动轮模的整体结构示意图;FIG4 is a schematic diagram of the overall structure of the adjustment seat and the movable wheel mold of the present invention;
图5是本发明调节座的结构示意图;FIG5 is a schematic structural diagram of an adjustment seat of the present invention;
图6是本发明第一位移板和定位板的整体结构示意图;FIG6 is a schematic diagram of the overall structure of the first displacement plate and the positioning plate of the present invention;
图7是本发明图1中A处放大图。FIG. 7 is an enlarged view of point A in FIG. 1 of the present invention.
图中:1、机架;2、下夹持板;3、防护壳体;4、固定轮模;5、旋转气缸;6、活动轮模;7、调节座;8、第一通槽;9、第二通槽;10、第一位移板;11、定位板;12、电机;13、旋转杆;14、第一齿轮;15、第二齿轮;16、第三齿轮;17、第四齿轮;18、齿条;19、导轨;20、轴承座;21、支架;22、第二位移板;23、第一连接板;24、螺杆;25、第一锥形齿轮;26、第二锥形齿轮;27、弧形支撑体;28、圆盘;29、旋转块;30、第一连接杆;31、调节杆;32、安装腔;33、固定轴;34、上夹持板;35、凹槽;36、丝杆;37、固定块;38、旋钮;39、滚筒;40、导杆;41、第一弹簧;42、第三通槽;43、第二连接板;44、导柱;45、第二弹簧;46、第二连接杆。In the figure: 1, frame; 2, lower clamping plate; 3, protective shell; 4, fixed wheel mold; 5, rotating cylinder; 6, movable wheel mold; 7, adjustment seat; 8, first through slot; 9, second through slot; 10, first displacement plate; 11, positioning plate; 12, motor; 13, rotating rod; 14, first gear; 15, second gear; 16, third gear; 17, fourth gear; 18, rack; 19, guide rail; 20, bearing seat; 21, bracket; 22, second displacement plate; 23, first connecting plate; 24 , screw; 25, first bevel gear; 26, second bevel gear; 27, arc-shaped support body; 28, disk; 29, rotating block; 30, first connecting rod; 31, adjusting rod; 32, mounting cavity; 33, fixed shaft; 34, upper clamping plate; 35, groove; 36, screw; 37, fixed block; 38, knob; 39, roller; 40, guide rod; 41, first spring; 42, third through groove; 43, second connecting plate; 44, guide column; 45, second spring; 46, second connecting rod.
具体实施方式DETAILED DESCRIPTION
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
实施例Example
如图1-图7所示,本实施例中,一种便捷式不锈钢钢管弯折机,包括机架1,机架1的后端外侧设置有防护壳体3,机架1的前侧设置有折弯机构,折弯机构包括设置于机架1前侧的固定轮模4,固定轮模4的外围设置有围绕固定轮模4旋转且与固定轮模4适配的活动轮模6;固定轮模4外围的机架1侧壁上开设有与活动轮模6对应的第一通槽8;机架1前侧的一端设置有与折弯机构对应的夹紧机构,机架1的两端设置有与折弯机构对应的定位机构,夹紧机构位于其中一个定位机构和折弯机构之间;机架1的另一侧设置有驱动折弯机构、夹紧机构、定位机构同时运转的驱动机构。As shown in Figures 1 to 7, in this embodiment, a portable stainless steel pipe bending machine includes a frame 1, a protective shell 3 is provided on the outer side of the rear end of the frame 1, a bending mechanism is provided on the front side of the frame 1, and the bending mechanism includes a fixed wheel die 4 arranged on the front side of the frame 1, and a movable wheel die 6 that rotates around the fixed wheel die 4 and is adapted to the fixed wheel die 4 is provided on the periphery of the fixed wheel die 4; a first through groove 8 corresponding to the movable wheel die 6 is opened on the side wall of the frame 1 outside the fixed wheel die 4; a clamping mechanism corresponding to the bending mechanism is provided at one end of the front side of the frame 1, and positioning mechanisms corresponding to the bending mechanism are provided at both ends of the frame 1, and the clamping mechanism is located between one of the positioning mechanisms and the bending mechanism; a driving mechanism that drives the bending mechanism, the clamping mechanism, and the positioning mechanism to operate simultaneously is provided on the other side of the frame 1.
作为一种实施例,夹紧机构包括设置于机架1前侧的下夹持板2,下夹持板2的上方设置有上夹持板34,下夹持板2和上夹持板34的相对一侧设置有与钢管适配的弧形槽,机架1与上夹持板34的对应处设置有第三通槽42,第三通槽42的内侧活动连接有第二连接杆46,第二连接杆46前端的两侧对称设置有第二连接板43,第二连接板43上活动连接有导柱44,导柱44的底部固定于上夹持板34上,第二连接板43和上夹持板34之间的导柱44上套设有第二弹簧45。As an embodiment, the clamping mechanism includes a lower clamping plate 2 arranged on the front side of the frame 1, an upper clamping plate 34 is arranged above the lower clamping plate 2, an arc groove adapted to the steel pipe is arranged on the opposite side of the lower clamping plate 2 and the upper clamping plate 34, a third through groove 42 is arranged at the corresponding position of the frame 1 and the upper clamping plate 34, a second connecting rod 46 is movably connected to the inner side of the third through groove 42, and second connecting plates 43 are symmetrically arranged on both sides of the front end of the second connecting rod 46, and a guide column 44 is movably connected to the second connecting plate 43, and the bottom of the guide column 44 is fixed on the upper clamping plate 34, and a second spring 45 is sleeved on the guide column 44 between the second connecting plate 43 and the upper clamping plate 34.
作为一种实施例,定位机构包括开设于机架1两端的第二通槽9,第二通槽9的内侧活动连接有第一连接板23,第一连接板23的前端设置有第一位移板10,第一位移板10面向折弯机构的一侧设置有定位板11,远离夹紧机构的定位板11面向折弯机构的一侧转动连接有滚筒39,定位板11靠近第一位移板10的一侧设置有导杆40,导杆40远离定位板11的一端与第一位移板10活动连接,并且定位板11和第一位移板10之间的导杆40上套设有第一弹簧41。As an embodiment, the positioning mechanism includes a second through slot 9 opened at both ends of the frame 1, the inner side of the second through slot 9 is movably connected with a first connecting plate 23, a first displacement plate 10 is arranged at the front end of the first connecting plate 23, a positioning plate 11 is arranged on the side of the first displacement plate 10 facing the bending mechanism, a roller 39 is rotatably connected to the side of the positioning plate 11 facing the bending mechanism away from the clamping mechanism, a guide rod 40 is arranged on the side of the positioning plate 11 close to the first displacement plate 10, an end of the guide rod 40 away from the positioning plate 11 is movably connected to the first displacement plate 10, and a first spring 41 is sleeved on the guide rod 40 between the positioning plate 11 and the first displacement plate 10.
作为一种实施例,驱动机构包括转动连接于机架1背面且与固定轮模4同轴线的第三齿轮16,第三齿轮16的一侧啮合有第二齿轮15,另一侧啮合有第四齿轮17,第二齿轮15的下端啮合有第一齿轮14,第二齿轮15的直径大于第一齿轮14的直径,第三齿轮16的直径大于第二齿轮15和第四齿轮17的直径,第三齿轮16正面的一侧设置有与第一通槽8对应的固定轴33,固定轴33延伸至机架1的前侧与活动轮模6连接,第一齿轮14的后侧设置有电机12,电机12固定于防护壳体3的后侧,电机12的输出端设置有驱动第一齿轮14旋转的旋转杆13,第四齿轮17远离第三齿轮16的一侧啮合有齿条18,第二连接杆46的一端与齿条18连接,齿条18通过导轨19与机架1的背面活动连接,机架1背面的两端设置有轴承座20,机架1背面靠近第三齿轮16的两侧设置有支架21,支架21与轴承座20上转动连接有螺杆24,两个螺杆24的相靠近一端均设置有第二锥形齿轮26,第三齿轮16的背面设置有与第二锥形齿轮26啮合的第一锥形齿轮25,螺杆24上螺纹配合有与第一连接板23对应的第二位移板22,第二位移板22的一侧与第一连接板23固定连接。As an embodiment, the driving mechanism includes a third gear 16 which is rotatably connected to the back of the frame 1 and is coaxial with the fixed wheel mold 4. The second gear 15 is meshed on one side of the third gear 16, and the fourth gear 17 is meshed on the other side. The lower end of the second gear 15 is meshed with the first gear 14. The diameter of the second gear 15 is larger than the diameter of the first gear 14. The diameter of the third gear 16 is larger than the diameter of the second gear 15 and the fourth gear 17. A fixed shaft 33 corresponding to the first through groove 8 is provided on one side of the front of the third gear 16. The fixed shaft 33 extends to the front side of the frame 1 and is connected to the movable wheel mold 6. A motor 12 is provided on the rear side of the first gear 14. The motor 12 is fixed to the rear side of the protective shell 3. The output end of the motor 12 is provided with a drive for the first gear 14. The rotating rod 13 rotates, and a rack 18 is meshed with the side of the fourth gear 17 away from the third gear 16. One end of the second connecting rod 46 is connected to the rack 18, and the rack 18 is movably connected to the back of the frame 1 through a guide rail 19. Bearing seats 20 are provided at both ends of the back of the frame 1, and brackets 21 are provided on both sides of the back of the frame 1 close to the third gear 16. The brackets 21 and the bearing seats 20 are rotatably connected with screws 24, and the adjacent ends of the two screws 24 are provided with second bevel gears 26. The back of the third gear 16 is provided with a first bevel gear 25 meshing with the second bevel gear 26. The screw 24 is threadedly matched with a second displacement plate 22 corresponding to the first connecting plate 23, and one side of the second displacement plate 22 is fixedly connected to the first connecting plate 23.
作为一种实施例,固定轮模4包括固定于机架1前侧的圆盘28,圆盘28的外围均匀设置有弧形支撑体27,圆盘28上设置有第一调节机构,第一调节机构包括设置于圆盘28内侧的安装腔32,圆盘28的前侧设置有旋转气缸5,安装腔32的内侧设置有由旋转气缸5驱动旋转的旋转块29,旋转块29的外围均匀活动连接有与弧形支撑体27一一对应的第一连接杆30,弧形支撑体27的内侧设置有延伸至安装腔32中的调节杆31,并且调节杆31与第一连接杆30远离旋转块29的一端活动连接;As an embodiment, the fixed wheel mold 4 includes a disc 28 fixed to the front side of the frame 1, and the outer periphery of the disc 28 is evenly provided with arc-shaped support bodies 27, and the disc 28 is provided with a first adjustment mechanism, and the first adjustment mechanism includes a mounting cavity 32 arranged on the inner side of the disc 28, and the front side of the disc 28 is provided with a rotating cylinder 5, and the inner side of the mounting cavity 32 is provided with a rotating block 29 driven to rotate by the rotating cylinder 5, and the outer periphery of the rotating block 29 is evenly and movably connected with first connecting rods 30 corresponding to the arc-shaped support bodies 27, and the inner side of the arc-shaped support body 27 is provided with an adjustment rod 31 extending into the mounting cavity 32, and the adjustment rod 31 is movably connected to one end of the first connecting rod 30 away from the rotating block 29;
进一步的,固定轴33与活动轮模6之间设置有第二调节机构,第二调节机构包括设置于固定轴33和活动轮模6之间的调节座7,调节座7上设置有凹槽35,凹槽35的内侧转动连接有丝杆36,丝杆36上螺纹配合有与活动轮模6相连的固定块37,丝杆36的一端延伸至调节座7的外侧并设置有旋钮38。Furthermore, a second adjustment mechanism is provided between the fixed shaft 33 and the movable wheel die 6, and the second adjustment mechanism includes an adjustment seat 7 provided between the fixed shaft 33 and the movable wheel die 6, and a groove 35 is provided on the adjustment seat 7, and a screw rod 36 is rotatably connected to the inner side of the groove 35, and a fixed block 37 connected to the movable wheel die 6 is threadedly fitted on the screw rod 36, and one end of the screw rod 36 extends to the outer side of the adjustment seat 7 and is provided with a knob 38.
工作原理,使用时根据需要控制旋转气缸5,旋转气缸5带动旋转块29旋转,旋转块29通过第一连接杆30带动调节杆31位移,调节杆31带动弧形支撑体27位移,直至直径合适,然后旋转旋钮38带动丝杆36旋转,丝杆36带动固定块37位移,直至活动轮模6与固定轮模4之间的间距合适,之后将钢管置于下夹持板2以及固定轮模4上进行支撑,然后启动电机12带动第一齿轮14旋转,第一齿轮14带动第二齿轮15旋转,第二齿轮15带动第三齿轮16旋转,第三齿轮16会带动第一锥形齿轮25、第四齿轮17、固定轴33旋转,固定轴33带动活动轮模6围绕固定轮模4转动,第一锥形齿轮25通过第二锥形齿轮26带动两个螺杆24转动,螺杆24带动两个第二位移板22相靠近位移,第二位移板22通过第一连接板23带动第一位移板10位移,第一位移板10通过定位板11对钢管推移,两个定位板11可将钢管的完整部位调整至固定轮模4和活动轮模6处,然后第四齿轮17带动齿条18向下位移,齿条18通过第二连接杆46带动上夹持板34向下对钢管进行夹紧,紧接着活动轮模6对钢管进行施压配合固定轮模4实现弯曲,弯曲后电机12反转,折弯机构、夹紧机构、定位机构复位,取下钢管即可,此外,折弯过程中齿条18以及螺杆24仍在运行,此时第二连接板43配合上夹持板34压缩第二弹簧45,第一位移板10配合定位板11压缩第一弹簧41,以此适应齿条18和螺杆24的运转,并且钢管的一端与定位板11侧面的滚筒39抵触,便于钢管弯曲时与定位板11分离,可降低摩擦力,该装置通过设置的折弯机构、夹紧机构、定位结构共同由一驱动机构驱动运转,在折弯前自动实现钢管折弯部位的调整,以及钢管的夹紧,无需单独对钢管进行刻意的调节固定,增加便捷性,而且一个电机12即可实现一系列的先后动作,结构紧凑,精度高,增加了便捷性,并提高了工作效率。Working principle: when in use, the rotating cylinder 5 is controlled as needed, and the rotating cylinder 5 drives the rotating block 29 to rotate. The rotating block 29 drives the adjusting rod 31 to move through the first connecting rod 30, and the adjusting rod 31 drives the arc-shaped support body 27 to move until the diameter is appropriate, and then the rotating knob 38 drives the screw rod 36 to rotate, and the screw rod 36 drives the fixed block 37 to move until the distance between the movable wheel mold 6 and the fixed wheel mold 4 is appropriate, and then the steel pipe is placed on the lower clamping plate 2 and the fixed wheel mold 4 for support, and then the motor 12 is started to drive the first gear 14 to rotate, and the first gear 14 drives the second gear 15 The second gear 15 drives the third gear 16 to rotate, and the third gear 16 drives the first bevel gear 25, the fourth gear 17, and the fixed shaft 33 to rotate. The fixed shaft 33 drives the movable wheel mold 6 to rotate around the fixed wheel mold 4. The first bevel gear 25 drives the two screws 24 to rotate through the second bevel gear 26. The screws 24 drive the two second displacement plates 22 to move closer. The second displacement plate 22 drives the first displacement plate 10 to move through the first connecting plate 23. The first displacement plate 10 pushes the steel pipe through the positioning plate 11. The two positioning plates 11 can adjust the complete part of the steel pipe to the fixed position. The fourth gear 17 drives the rack 18 to move downward, and the rack 18 drives the upper clamping plate 34 downward to clamp the steel pipe through the second connecting rod 46. Then the movable wheel die 6 applies pressure to the steel pipe to cooperate with the fixed wheel die 4 to achieve bending. After bending, the motor 12 reverses, the bending mechanism, the clamping mechanism, and the positioning mechanism are reset, and the steel pipe can be removed. In addition, the rack 18 and the screw 24 are still running during the bending process. At this time, the second connecting plate 43 cooperates with the upper clamping plate 34 to compress the second spring 45, and the first displacement plate 10 cooperates with the positioning plate 11 to compress the first spring 41 , so as to adapt to the operation of the rack 18 and the screw 24, and one end of the steel pipe contacts the roller 39 on the side of the positioning plate 11, which is convenient for the steel pipe to be separated from the positioning plate 11 when bending, and can reduce friction. The device is driven by a driving mechanism through the bending mechanism, clamping mechanism, and positioning structure set up, and automatically adjusts the bending part of the steel pipe and clamps the steel pipe before bending. There is no need to deliberately adjust and fix the steel pipe separately, which increases convenience. Moreover, one motor 12 can realize a series of sequential actions, with compact structure and high precision, which increases convenience and improves work efficiency.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
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| CN202410729840.5A CN118616542A (en) | 2024-06-06 | 2024-06-06 | A portable stainless steel pipe bending machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120048641A (en) * | 2025-02-10 | 2025-05-27 | 南京梦和电子科技有限公司 | Cutting bending equipment for machining transformer iron core |
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| CN115647150A (en) * | 2022-10-31 | 2023-01-31 | 浙江竟鲲管业有限公司 | Stainless steel pipe fittings automatic bending machine |
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| CN211386426U (en) * | 2019-12-11 | 2020-09-01 | 山东广盈实业有限公司 | Bending machine for steel pipe machining |
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Application publication date: 20240910 |