CN118616398A - A cleaning device for a transmission solenoid valve - Google Patents

A cleaning device for a transmission solenoid valve Download PDF

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Publication number
CN118616398A
CN118616398A CN202411089341.0A CN202411089341A CN118616398A CN 118616398 A CN118616398 A CN 118616398A CN 202411089341 A CN202411089341 A CN 202411089341A CN 118616398 A CN118616398 A CN 118616398A
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Prior art keywords
cleaning
collecting box
solenoid valve
device body
roller
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CN202411089341.0A
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CN118616398B (en
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奚杰
陈福明
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Changzhou Jintan Jiding Precision Machinery Co ltd
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Changzhou Jintan Jiding Precision Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023Cleaning the external surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the technical field of electromagnetic valve cleaning, in particular to a cleaning device for a gearbox electromagnetic valve, which comprises a device body, wherein a cleaning bin is arranged on the device body, a soaking bin is arranged on one side of the cleaning bin, cleaning liquid is contained in the soaking bin, a collecting box is arranged on the other side of the soaking bin, a liquid spraying head is arranged in the collecting box, a pressing filter plate is movably connected to the outer side of the liquid spraying head, a pressing rod is arranged on the upper side of the collecting box, a fan is arranged on the outer side of the pressing rod, and a guide rail is further arranged on the device body.

Description

一种变速箱电磁阀的清洁装置A cleaning device for a transmission solenoid valve

技术领域Technical Field

本发明涉及电磁阀清洁技术领域,尤其涉及一种变速箱电磁阀的清洁装置。The invention relates to the technical field of solenoid valve cleaning, and in particular to a cleaning device for a gearbox solenoid valve.

背景技术Background Art

变速箱电磁阀是汽车变速系统中的重要组成部分,它负责控制液压油的流动,从而调节变速箱油压、控制各个部件的运行,以保证变速箱的正常运作,清洁可以去除这些杂质和沉淀物,保持电磁阀的通畅,因此需要一种变速箱电磁阀的清洁装置。The transmission solenoid valve is an important component of the automobile transmission system. It is responsible for controlling the flow of hydraulic oil, thereby adjusting the transmission oil pressure and controlling the operation of various components to ensure the normal operation of the transmission. Cleaning can remove these impurities and sediments and keep the solenoid valve unobstructed. Therefore, a cleaning device for the transmission solenoid valve is needed.

目前在对变速箱电磁阀进行清洁的过程中,通常都采用人工清洗的方式来完成清洁,清洁的过程中由于阀体外表面附着油脂容易出现脱手掉落的现象,容易导致阀体的损坏,并且清洗的过程中由于阀内结构复杂有时难以彻底清洁所有污垢和杂质,为此提出了一种变速箱电磁阀的清洁装置。At present, in the process of cleaning the transmission solenoid valve, manual cleaning is usually adopted to complete the cleaning. During the cleaning process, the valve body is easily slipped off due to the grease attached to the outer surface of the valve body, which can easily cause damage to the valve body. In addition, during the cleaning process, it is sometimes difficult to thoroughly clean all the dirt and impurities due to the complex structure inside the valve. Therefore, a cleaning device for the transmission solenoid valve is proposed.

发明内容Summary of the invention

本发明的目的是为了解决现有技术中存在的缺点,而提出的一种变速箱电磁阀的清洁装置。The purpose of the present invention is to solve the shortcomings in the prior art and to propose a cleaning device for a transmission solenoid valve.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种变速箱电磁阀的清洁装置,包括装置本体,所述装置本体上安装有清洗仓,所述清洗仓的一侧设置有浸泡仓,所述浸泡仓内盛放有清洗液,所述浸泡仓的另一侧安装有收集盒,所述收集盒内安装有喷液头,所述喷液头的外侧运动连接有按压滤板,所述收集盒的上侧设置有按压杆,所述按压杆的外侧安装有风机,所述装置本体上还安装有导轨,所述导轨内运动连接有调节辊,所述调节辊的一端设置有支撑架,所述支撑架内设置有阀体,调节辊的另一端上安装有齿轮,所述调节辊上连接有调节架,所述阀体的两端安装有端管。A cleaning device for a gearbox solenoid valve comprises a device body, wherein a cleaning bin is installed on the device body, a soaking bin is arranged on one side of the cleaning bin, cleaning liquid is contained in the soaking bin, a collecting box is installed on the other side of the soaking bin, a liquid spray head is installed in the collecting box, a pressing filter plate is movably connected to the outer side of the liquid spray head, a pressing rod is arranged on the upper side of the collecting box, a fan is installed on the outer side of the pressing rod, a guide rail is also installed on the device body, an adjusting roller is movably connected in the guide rail, a support frame is arranged at one end of the adjusting roller, a valve body is arranged in the support frame, a gear is installed on the other end of the adjusting roller, the adjusting roller is connected to the adjusting frame, and end pipes are installed at both ends of the valve body.

优选的,所述清洗仓的底面呈斜坡形,所述清洗仓的内壁面上安装有第二清洗头,所述清洗仓的一侧固定安装有支撑板,所述支撑板上安装有第一清洗头,所述第一清洗头和第二清洗头的外侧均连接有输送管道,所述阀体运动连接在清洗仓内,所述第二清洗头与所述端管的位置相对应。Preferably, the bottom surface of the cleaning bin is sloped, a second cleaning head is installed on the inner wall surface of the cleaning bin, a support plate is fixedly installed on one side of the cleaning bin, a first cleaning head is installed on the support plate, the outer sides of the first cleaning head and the second cleaning head are both connected to conveying pipes, the valve body is movably connected in the cleaning bin, and the second cleaning head corresponds to the position of the end pipe.

优选的,所述按压滤板上排列开设有多个滤孔,所述按压滤板的中心位置开设有通孔,所述喷液头位于所述通孔内,所述喷液头的底侧连接有外液管,所述外液管贯穿至收集盒的底侧,所述按压滤板弹簧连接在收集盒的顶端上,所述喷液头与所述端管的位置相对应,所述装置本体上安装有支撑块,所述支撑块位于收集盒的上侧,所述按压杆弹簧连接在支撑块内,所述按压杆的底端运动连接在端管的一端上,所述支撑架的一侧上还转动连接有封板,所述封板连接在端管的一端上。Preferably, a plurality of filter holes are arranged on the pressing filter plate, a through hole is opened at the center position of the pressing filter plate, the spray head is located in the through hole, the bottom side of the spray head is connected with an external liquid tube, the external liquid tube passes through the bottom side of the collecting box, the pressing filter plate spring is connected to the top end of the collecting box, the position of the spray head corresponds to the end tube, a support block is installed on the device body, the support block is located on the upper side of the collecting box, the pressing rod spring is connected in the support block, the bottom end of the pressing rod is movably connected to one end of the end tube, and a sealing plate is rotatably connected to one side of the support frame, and the sealing plate is connected to one end of the end tube.

优选的,所述收集盒的外侧安装有承接盒,所述风机安装在承接盒的上侧,所述阀体运动连接在承接盒与风机之间,所述清洗仓、浸泡仓、收集盒与承接盒均安装在装置本体的前侧面上。Preferably, a receiving box is installed on the outside of the collecting box, the fan is installed on the upper side of the receiving box, the valve body is movably connected between the receiving box and the fan, and the cleaning bin, soaking bin, collecting box and receiving box are all installed on the front side of the device body.

优选的,所述装置本体的后侧面上安装有两个转辊,所述转辊之间连接有输送带,其中一个转辊的一端上连接有电机,所述电机位于装置本体的前侧面上。Preferably, two rollers are installed on the rear side of the device body, a conveyor belt is connected between the rollers, and a motor is connected to one end of one of the rollers, and the motor is located on the front side of the device body.

优选的,所述调节架的顶端上转动连接有螺纹杆,所述螺纹杆的外侧螺纹连接有夹片,所述夹片连接在输送带上,所述调节架的底端上安装有推辊,所述调节辊转动连接在推辊内,所述调节辊的外表面上连接有导向轮,所述装置本体的前侧面上固定安装有导轨,所述导向轮运动连接在导轨内,所述支撑架安装在调节辊的前侧端上,所述支撑架的两端上设置有夹持环,所述夹持环内安装有橡胶擦拭片,所述夹持环连接在端管的外侧。Preferably, a threaded rod is rotatably connected to the top of the adjusting frame, a clamp is threadedly connected to the outer side of the threaded rod, the clamp is connected to the conveyor belt, a push roller is installed on the bottom end of the adjusting frame, the adjusting roller is rotatably connected in the push roller, a guide wheel is connected to the outer surface of the adjusting roller, a guide rail is fixedly installed on the front side surface of the device body, the guide wheel is movably connected in the guide rail, the support frame is installed on the front side end of the adjusting roller, clamping rings are provided on both ends of the support frame, a rubber wiping sheet is installed in the clamping ring, and the clamping ring is connected to the outer side of the end tube.

优选的,所述齿轮固定在调节辊的后侧端上,所述齿轮的一侧弹簧连接有多个定位块,所述推辊的一侧上开设有多个定位槽,所述定位块卡设在定位槽内,所述装置本体的后侧面上还安装有固定板,所述固定板上安装有第一齿排,所述固定板的一侧设置有固定架,所述固定架的底面上安装有第二齿排,所述齿轮与第一齿排和第二齿排之间相互啮合。Preferably, the gear is fixed on the rear end of the adjusting roller, a plurality of positioning blocks are spring-connected to one side of the gear, a plurality of positioning grooves are opened on one side of the push roller, the positioning blocks are clamped in the positioning grooves, a fixing plate is also installed on the rear side surface of the device body, a first row of teeth is installed on the fixing plate, a fixing frame is provided on one side of the fixing plate, a second row of teeth is installed on the bottom surface of the fixing frame, and the gear is meshed with the first row of teeth and the second row of teeth.

本发明的有益效果是:The beneficial effects of the present invention are:

本方案通过第一清洗头能对阀体的外表面进行冲洗,通过第二清洗头能对阀体的内侧进行冲洗,清洗仓能方便杂质的收集和排出,利用浸泡仓能软化并去除内外的污垢和积碳,利用封板能将端管封住,避免内部的杂质在阀体运动过程中掉落在浸泡仓中,通过收集盒能方便对内部的杂质进行收集,并且配合按压杆实现阀体的二次冲洗,利用风机来完成干燥,通过第一齿排和第二齿排能完成阀体的自动旋转,定位块能实现旋转后的定位。This solution can rinse the outer surface of the valve body through the first cleaning head, and the inner side of the valve body through the second cleaning head. The cleaning chamber can facilitate the collection and discharge of impurities. The soaking chamber can soften and remove internal and external dirt and carbon deposits. The sealing plate can seal the end pipe to prevent internal impurities from falling into the soaking chamber during the movement of the valve body. The collection box can facilitate the collection of internal impurities, and the pressing rod can be used to achieve secondary flushing of the valve body. The fan is used to complete drying. The first tooth row and the second tooth row can achieve automatic rotation of the valve body, and the positioning block can achieve positioning after rotation.

本方案,减少了在清洁的过程中由于阀内的结构复杂导致难以清除的效果,降低了在清洁过程中由于操作失误导致阀体损坏的可能,提高了装置的清洁效果,并且清洁起来方便快捷,也提高了装置能实现多次清洁效果,避免了清洁几个物件就需要更换清洗液的可能。This solution reduces the difficulty in cleaning due to the complex structure inside the valve during the cleaning process, reduces the possibility of damage to the valve body due to operational errors during the cleaning process, improves the cleaning effect of the device, and makes cleaning convenient and quick. It also improves the device's ability to achieve multiple cleaning effects and avoids the possibility of having to replace the cleaning fluid after cleaning a few objects.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明提出的一种变速箱电磁阀的清洁装置的前侧结构示意图;FIG1 is a schematic diagram of the front structure of a cleaning device for a transmission solenoid valve provided by the present invention;

图2为本发明提出的一种变速箱电磁阀的清洁装置的前侧主视结构示意图;FIG2 is a schematic diagram of the front side structure of a cleaning device for a transmission solenoid valve provided by the present invention;

图3为本发明提出的一种变速箱电磁阀的清洁装置的后侧结构示意图;FIG3 is a schematic diagram of the rear structure of a cleaning device for a transmission solenoid valve provided by the present invention;

图4为本发明提出的一种变速箱电磁阀的清洁装置的后侧主视结构示意图;FIG4 is a schematic diagram of a rear front view of a cleaning device for a transmission solenoid valve provided by the present invention;

图5为调节架部分的结构示意图;FIG5 is a schematic structural diagram of the adjustment frame portion;

图6为调节架部分的主视结构示意图。FIG. 6 is a schematic diagram of the front structural view of the adjustment frame part.

图中:1、装置本体;2、导轨;3、风机;4、按压杆;5、电机;6、封板;7、支撑架;8、第一清洗头;9、清洗仓;10、阀体;11、浸泡仓;12、收集盒;13、按压滤板;14、喷液头;15、承接盒;16、第二清洗头;17、端管;18、清洗液;19、固定架;20、第一齿排;21、齿轮;211、定位块;22、输送带;23、调节架;231、夹片;232、导向轮;233、调节辊;234、推辊;24、第二齿排。In the figure: 1. device body; 2. guide rail; 3. fan; 4. pressing rod; 5. motor; 6. sealing plate; 7. supporting frame; 8. first cleaning head; 9. cleaning chamber; 10. valve body; 11. soaking chamber; 12. collecting box; 13. pressing filter plate; 14. spray head; 15. receiving box; 16. second cleaning head; 17. end pipe; 18. cleaning liquid; 19. fixing frame; 20. first tooth row; 21. gear; 211. positioning block; 22. conveyor belt; 23. adjusting frame; 231. clamping piece; 232. guide wheel; 233. adjusting roller; 234. pushing roller; 24. second tooth row.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

实施例:参照图1-6,一种变速箱电磁阀的清洁装置,包括装置本体1,装置本体1上安装有清洗仓9,清洗仓9的底面呈斜坡形作用于方便冲洗的液体进行排出,清洗仓9的内壁面上安装有第二清洗头16作用于对阀体10的内部进行冲洗,清洗仓9的一侧固定安装有支撑板,支撑板上安装有第一清洗头8作用于阀体10的外表面进行冲洗能避免大量杂质掉落在清洗液18中,从而减少清洗液18更换的频率,第一清洗头8和第二清洗头16的外侧均连接有输送管道,阀体10运动连接在清洗仓9内,第二清洗头16与端管17的位置相对应,清洗仓9的一侧设置有浸泡仓11,浸泡仓11内盛放有清洗液18,浸泡仓11的另一侧安装有收集盒12,收集盒12内安装有喷液头14,喷液头14的外侧运动连接有按压滤板13,按压滤板13上排列开设有多个滤孔方便杂质和液体的流入,按压滤板13的中心位置开设有通孔,喷液头14位于通孔内分别按压滤板13下降的过程喷液头14能进入端管17中进行喷洗,喷液头14的底侧连接有外液管避免其位置产生移动,外液管贯穿至收集盒12的底侧,按压滤板13弹簧连接在收集盒12的顶端上方便下压和回弹,喷液头14与端管17的位置相对应,装置本体1上安装有支撑块,支撑块位于收集盒12的上侧,按压杆4弹簧连接在支撑块内,按压杆4的底端运动连接在端管17的一端上,支撑块的底面上还安装有冲洗头能方便对阀体10的外侧进行持续的冲洗,支撑架7的一侧上还转动连接有封板6,封板6连接在端管17的一端上作用于浸泡后的封闭,避免阀体10内的杂质全部掉落在清洗液18中,收集盒12的上侧设置有按压杆4,按压杆4的外侧安装有风机3,装置本体1上还安装有导轨2,导轨2内运动连接有调节辊233,调节辊233的一端设置有支撑架7,支撑架7内设置有阀体10,调节辊233的另一端上安装有齿轮21,调节辊233上连接有调节架23,阀体10的两端安装有端管17。Embodiment: Referring to Figures 1-6, a cleaning device for a gearbox solenoid valve includes a device body 1, a cleaning chamber 9 is installed on the device body 1, the bottom surface of the cleaning chamber 9 is sloped to facilitate the discharge of flushing liquid, a second cleaning head 16 is installed on the inner wall of the cleaning chamber 9 to flush the inside of the valve body 10, a support plate is fixedly installed on one side of the cleaning chamber 9, and a first cleaning head 8 is installed on the support plate to flush the outer surface of the valve body 10 to avoid a large amount of impurities falling into the cleaning liquid 18, thereby reducing the frequency of replacing the cleaning liquid 18, the first cleaning head 8 and the second cleaning head 16 The outside is connected with a conveying pipeline, the valve body 10 is connected in a movement manner in the cleaning chamber 9, the second cleaning head 16 corresponds to the position of the end pipe 17, a soaking chamber 11 is provided on one side of the cleaning chamber 9, and a cleaning liquid 18 is contained in the soaking chamber 11, a collecting box 12 is installed on the other side of the soaking chamber 11, and a liquid spray head 14 is installed in the collecting box 12, and a pressing filter plate 13 is connected to the outside of the liquid spray head 14, and a plurality of filter holes are arranged on the pressing filter plate 13 to facilitate the inflow of impurities and liquids, and a through hole is opened at the center of the pressing filter plate 13, and the liquid spray head 14 is located in the through hole to press the filter plate 13 down. 14 can enter the end tube 17 for spraying and washing. The bottom side of the spray head 14 is connected with an external liquid tube to prevent its position from moving. The external liquid tube runs through the bottom side of the collecting box 12. The filter plate 13 is pressed and connected to the top of the collecting box 12 by a spring to facilitate downward pressure and rebound. The spray head 14 corresponds to the position of the end tube 17. A support block is installed on the device body 1. The support block is located on the upper side of the collecting box 12. The pressing rod 4 is spring-connected in the support block. The bottom end of the pressing rod 4 is movably connected to one end of the end tube 17. A flushing head is also installed on the bottom surface of the support block to facilitate continuous flushing of the outside of the valve body 10. The support frame 7 A sealing plate 6 is also rotatably connected on one side, and the sealing plate 6 is connected to one end of the end tube 17 to act on the sealing after immersion to prevent all impurities in the valve body 10 from falling into the cleaning liquid 18. A pressing rod 4 is arranged on the upper side of the collecting box 12, and a fan 3 is installed on the outer side of the pressing rod 4. A guide rail 2 is also installed on the device body 1, and an adjusting roller 233 is movably connected in the guide rail 2. A support frame 7 is arranged at one end of the adjusting roller 233, and the valve body 10 is arranged in the support frame 7. A gear 21 is installed on the other end of the adjusting roller 233, and an adjusting frame 23 is connected to the adjusting roller 233. End tubes 17 are installed at both ends of the valve body 10.

本实施例中,收集盒12的外侧安装有承接盒15作用于干燥过程中对液体的收集,风机3安装在承接盒15的上侧,阀体10运动连接在承接盒15与风机3之间,清洗仓9、浸泡仓11、收集盒12与承接盒15均安装在装置本体1的前侧面上,装置本体1的后侧面上安装有两个转辊,转辊之间连接有输送带22,其中一个转辊的一端上连接有电机5方便控制支撑架7的位置进行调节,电机5位于装置本体1的前侧面上,调节架23的顶端上转动连接有螺纹杆,螺纹杆的外侧螺纹连接有夹片231,夹片231连接在输送带22上方便控制调节架23的运动,调节架23的底端上安装有推辊234作用于调节架23运动时带动调节辊233进行移动,调节辊233转动连接在推辊234内,调节辊233的外表面上连接有导向轮232,装置本体1的前侧面上固定安装有导轨2,导向轮232运动连接在导轨2内作用于调节辊233运动时的稳定,支撑架7安装在调节辊233的前侧端上,支撑架7的两端上设置有夹持环作用于阀体10的支撑,夹持环内安装有橡胶擦拭片作用于端管17外表面上擦拭,橡胶擦拭片连接在端管17的左侧,方便受到按压杆4的按压时,阀体10向下移动橡胶擦拭片会对外表面进行擦拭,松开后在按压滤板13的回弹下会将阀体10向上顶实现二次擦拭的效果并且恢复原位,夹持环连接在端管17的外侧,齿轮21固定在调节辊233的后侧端上,齿轮21的一侧弹簧连接有多个定位块211,推辊234的一侧上开设有多个定位槽,定位块211卡设在定位槽内作用于齿轮21旋转后的定位,装置本体1的后侧面上还安装有固定板,固定板上安装有第一齿排20作用于移动到浸泡仓11中阀体10的旋转,固定板的一侧设置有固定架19,固定架19的底面上安装有第二齿排24作用于移动到收集盒12上的旋转,齿轮21与第一齿排20和第二齿排24之间相互啮合,调节架23上还安装有稳定辊,稳定辊运动连接在装置本体1上。In this embodiment, a receiving box 15 is installed on the outside of the collecting box 12 to collect the liquid during the drying process. The fan 3 is installed on the upper side of the receiving box 15. The valve body 10 is movably connected between the receiving box 15 and the fan 3. The cleaning bin 9, the soaking bin 11, the collecting box 12 and the receiving box 15 are all installed on the front side of the device body 1. Two rollers are installed on the rear side of the device body 1. A conveyor belt 22 is connected between the rollers. A motor 5 is connected to one end of one of the rollers to facilitate the control of the position of the support frame 7 for adjustment. The motor 5 is located on the front side of the device body 1, and the top of the adjustment frame 23 is on the top of the adjustment frame 23. A threaded rod is rotatably connected, and a clip 231 is threadedly connected to the outer side of the threaded rod. The clip 231 is connected to the conveyor belt 22 to facilitate the control of the movement of the adjustment frame 23. A push roller 234 is installed on the bottom end of the adjustment frame 23 to drive the adjustment roller 233 to move when the adjustment frame 23 moves. The adjustment roller 233 is rotatably connected in the push roller 234. A guide wheel 232 is connected to the outer surface of the adjustment roller 233. A guide rail 2 is fixedly installed on the front side of the device body 1. The guide wheel 232 is movably connected in the guide rail 2 to stabilize the movement of the adjustment roller 233. The support frame 7 is installed on the front side of the adjustment roller 233. On the end, clamping rings are arranged on both ends of the support frame 7 to support the valve body 10, and a rubber wiper is installed in the clamping ring to wipe the outer surface of the end tube 17. The rubber wiper is connected to the left side of the end tube 17, so that when the valve body 10 is pressed by the pressing rod 4, the rubber wiper will wipe the outer surface. After being released, the valve body 10 will be pushed upward by the rebound of the pressing filter plate 13 to achieve the effect of secondary wiping and restore to its original position. The clamping ring is connected to the outer side of the end tube 17, and the gear 21 is fixed on the rear end of the adjusting roller 233. A plurality of positioning blocks 211 are connected to a spring on one side of the gear 21. A plurality of positioning grooves are provided on one side of the push roller 234, and the positioning block 211 is clamped in the positioning groove to act on the positioning of the gear 21 after rotation. A fixing plate is also installed on the rear side of the device body 1, and a first tooth row 20 is installed on the fixing plate to act on the rotation of the valve body 10 moving to the soaking bin 11. A fixing frame 19 is provided on one side of the fixing plate, and a second tooth row 24 is installed on the bottom surface of the fixing frame 19 to act on the rotation moving to the collection box 12. The gear 21 is meshed with the first tooth row 20 and the second tooth row 24. A stabilizing roller is also installed on the adjusting frame 23, and the stabilizing roller is movably connected to the device body 1.

工作原理:当进行清洁时将,此时支撑架7位于清洗仓9内,将夹持环夹在端管17上,控制第一清洗头8对阀体10的外表面进行喷洒清洗,控制第二清洗头16对阀体10内进行冲洗,冲洗的液体会落在清洗仓9中,完成清洗后,电机5会开始旋转,从而带动输送带22进行运动,由于在夹片231的夹持下,调节架23会进行同步的运动,从而调节辊233会被向一侧推动,导向轮232会开始在导轨2内滚动,阀体10会进行平移,当齿轮21移动到第一齿排20的上时,齿轮21会与之啮合,齿轮21会开始旋转,使齿轮21在运动的过程中完成一百八十度的旋转,旋转时定位块211会运动出定位槽,当旋转停止后再次卡设在定位槽内,旋转完成后阀体10会位于浸泡仓11中,此时阀体10会浸泡在清洗液18中,电机5会停止运动,当浸泡一段时间后,转动封板6将端管17的一端堵住,再次控制电机5进行旋转,齿轮21会与第二齿排24接触,接触时齿轮21会反向旋转九十度达到竖直状态,然后移动到收集盒12的上侧,此时将按压杆4向下压动,阀体10会被向下压动,在橡胶擦拭片的连接下会对端管17的外表面进行擦拭,冲洗头中会流出缓速的液体进行外侧冲洗,当阀体10下压后,会将按压滤板13也向下压动,同时喷液头14会对阀体10内部进行高压的冲洗,冲洗的液体会流入收集盒12中,冲洗完成后松开按压杆4时,在弹簧的作用下按压滤板13会将阀体10向上推动,恢复原位,然后电机5再次旋转,使阀体10移动到风机3的底侧,对阀体10进行干燥,干燥滴落的液体会流入承接盒15中。Working principle: when cleaning, the support frame 7 is located in the cleaning chamber 9, the clamping ring is clamped on the end pipe 17, the first cleaning head 8 is controlled to spray and clean the outer surface of the valve body 10, and the second cleaning head 16 is controlled to flush the inside of the valve body 10. The flushing liquid will fall into the cleaning chamber 9. After cleaning, the motor 5 will start to rotate, thereby driving the conveyor belt 22 to move. Because it is clamped by the clamping piece 231, the adjusting frame 23 will move synchronously, so that the adjusting roller 233 will be pushed to one side, and the guide wheel 232 will start to roll in the guide rail 2, and the valve body 10 will translate. When the gear 21 moves to the top of the first tooth row 20, the gear 21 will mesh with it, and the gear 21 will start to rotate, so that the gear 21 completes a rotation of 180 degrees during the movement. During the rotation, the positioning block 211 will move out of the positioning groove, and when the rotation stops, it will be stuck in the positioning groove again. After the rotation is completed, the valve body 10 will be located in the soaking chamber 11, and the valve body 10 will be soaked in the cleaning liquid 18, the motor 5 will stop moving. After soaking for a period of time, the sealing plate 6 is rotated to block one end of the end tube 17, and the motor 5 is controlled to rotate again. The gear 21 will contact the second gear row 24. When contacting, the gear 21 will rotate 90 degrees in the opposite direction to reach a vertical state, and then move to the upper side of the collection box 12. At this time, the pressing rod 4 is pressed downward, and the valve body 10 will be pressed downward. The outer surface of the end tube 17 will be wiped under the connection of the rubber wiper, and a slow liquid will flow out of the flushing head. External flushing is performed. When the valve body 10 is pressed down, the filter plate 13 is also pressed downward. At the same time, the liquid spray head 14 performs high-pressure flushing on the inside of the valve body 10, and the flushing liquid flows into the collection box 12. When the pressing rod 4 is released after the flushing is completed, the filter plate 13 is pressed under the action of the spring to push the valve body 10 upward and restore it to its original position. Then the motor 5 rotates again to move the valve body 10 to the bottom side of the fan 3 to dry the valve body 10. The dried dripping liquid flows into the receiving box 15.

本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

本发明使用到的标准零件均可以从市场上购买,异件根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the present invention can all be purchased from the market, and special parts can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (7)

1.一种变速箱电磁阀的清洁装置,其特征在于,包括:1. A cleaning device for a transmission solenoid valve, comprising: 装置本体(1),所述装置本体(1)上安装有清洗仓(9),所述清洗仓(9)的一侧设置有浸泡仓(11),所述浸泡仓(11)内盛放有清洗液(18),所述浸泡仓(11)的另一侧安装有收集盒(12),所述收集盒(12)内安装有喷液头(14),所述喷液头(14)的外侧运动连接有按压滤板(13),所述收集盒(12)的上侧设置有按压杆(4),所述按压杆(4)的外侧安装有风机(3),所述装置本体(1)上还安装有导轨(2),所述导轨(2)内运动连接有调节辊(233),所述调节辊(233)的一端设置有支撑架(7),所述支撑架(7)内设置有阀体(10),调节辊(233)的另一端上安装有齿轮(21),所述调节辊(233)上连接有调节架(23),所述阀体(10)的两端安装有端管(17)。A device body (1) is provided with a cleaning chamber (9), a soaking chamber (11) is provided on one side of the cleaning chamber (9), a cleaning liquid (18) is contained in the soaking chamber (11), a collecting box (12) is provided on the other side of the soaking chamber (11), a liquid spray head (14) is provided in the collecting box (12), a pressing filter plate (13) is movably connected to the outer side of the liquid spray head (14), a pressing rod (4) is provided on the upper side of the collecting box (12), and the pressing rod (4) is provided on the upper side of the collecting box (12). A fan (3) is installed on the outer side of the pressure rod (4), and a guide rail (2) is also installed on the device body (1). An adjusting roller (233) is movably connected inside the guide rail (2). A support frame (7) is provided at one end of the adjusting roller (233), and a valve body (10) is provided inside the support frame (7). A gear (21) is installed on the other end of the adjusting roller (233). The adjusting roller (233) is connected to the adjusting frame (23), and end pipes (17) are installed at both ends of the valve body (10). 2.根据权利要求1所述的一种变速箱电磁阀的清洁装置,其特征在于,所述清洗仓(9)的底面呈斜坡形,所述清洗仓(9)的内壁面上安装有第二清洗头(16),所述清洗仓(9)的一侧固定安装有支撑板,所述支撑板上安装有第一清洗头(8),所述第一清洗头(8)和第二清洗头(16)的外侧均连接有输送管道,所述阀体(10)运动连接在清洗仓(9)内,所述第二清洗头(16)与所述端管(17)的位置相对应。2. A cleaning device for a transmission solenoid valve according to claim 1, characterized in that the bottom surface of the cleaning chamber (9) is sloped, a second cleaning head (16) is installed on the inner wall surface of the cleaning chamber (9), a support plate is fixedly installed on one side of the cleaning chamber (9), a first cleaning head (8) is installed on the support plate, outer sides of the first cleaning head (8) and the second cleaning head (16) are connected to a delivery pipeline, the valve body (10) is movably connected in the cleaning chamber (9), and the second cleaning head (16) corresponds to the position of the end pipe (17). 3.根据权利要求1所述的一种变速箱电磁阀的清洁装置,其特征在于,所述按压滤板(13)上排列开设有多个滤孔,所述按压滤板(13)的中心位置开设有通孔,所述喷液头(14)位于所述通孔内,所述喷液头(14)的底侧连接有外液管,所述外液管贯穿至收集盒(12)的底侧,所述按压滤板(13)弹簧连接在收集盒(12)的顶端上,所述喷液头(14)与所述端管(17)的位置相对应,所述装置本体(1)上安装有支撑块,所述支撑块位于收集盒(12)的上侧,所述按压杆(4)弹簧连接在支撑块内,所述按压杆(4)的底端运动连接在端管(17)的一端上,所述支撑架(7)的一侧上还转动连接有封板(6),所述封板(6)连接在端管(17)的一端上。3. A cleaning device for a gearbox solenoid valve according to claim 1, characterized in that a plurality of filter holes are arranged on the pressing filter plate (13), a through hole is opened at the center of the pressing filter plate (13), the liquid spray head (14) is located in the through hole, the bottom side of the liquid spray head (14) is connected to an external liquid pipe, the external liquid pipe penetrates to the bottom side of the collecting box (12), the pressing filter plate (13) is spring-connected to the top of the collecting box (12), the position of the liquid spray head (14) corresponds to the position of the end tube (17), a support block is installed on the device body (1), the support block is located on the upper side of the collecting box (12), the pressing rod (4) is spring-connected in the support block, the bottom end of the pressing rod (4) is movably connected to one end of the end tube (17), and a sealing plate (6) is rotatably connected to one side of the support frame (7), and the sealing plate (6) is connected to one end of the end tube (17). 4.根据权利要求1所述的一种变速箱电磁阀的清洁装置,其特征在于,所述收集盒(12)的外侧安装有承接盒(15),所述风机(3)安装在承接盒(15)的上侧,所述阀体(10)运动连接在承接盒(15)与风机(3)之间,所述清洗仓(9)、浸泡仓(11)、收集盒(12)与承接盒(15)均安装在装置本体(1)的前侧面上。4. A cleaning device for a transmission solenoid valve according to claim 1, characterized in that a receiving box (15) is installed on the outer side of the collecting box (12), the fan (3) is installed on the upper side of the receiving box (15), the valve body (10) is movably connected between the receiving box (15) and the fan (3), and the cleaning chamber (9), the soaking chamber (11), the collecting box (12) and the receiving box (15) are all installed on the front side of the device body (1). 5.根据权利要求1所述的一种变速箱电磁阀的清洁装置,其特征在于,所述装置本体(1)的后侧面上安装有两个转辊,所述转辊之间连接有输送带(22),其中一个转辊的一端上连接有电机(5),所述电机(5)位于装置本体(1)的前侧面上。5. A cleaning device for a transmission solenoid valve according to claim 1, characterized in that two rollers are installed on the rear side of the device body (1), a conveyor belt (22) is connected between the rollers, a motor (5) is connected to one end of one of the rollers, and the motor (5) is located on the front side of the device body (1). 6.根据权利要求5所述的一种变速箱电磁阀的清洁装置,其特征在于,所述调节架(23)的顶端上转动连接有螺纹杆,所述螺纹杆的外侧螺纹连接有夹片(231),所述夹片(231)连接在输送带(22)上,所述调节架(23)的底端上安装有推辊(234),所述调节辊(233)转动连接在推辊(234)内,所述调节辊(233)的外表面上连接有导向轮(232),所述装置本体(1)的前侧面上固定安装有导轨(2),所述导向轮(232)运动连接在导轨(2)内,所述支撑架(7)安装在调节辊(233)的前侧端上,所述支撑架(7)的两端上设置有夹持环,所述夹持环内安装有橡胶擦拭片,所述夹持环连接在端管(17)的外侧。6. A cleaning device for a transmission solenoid valve according to claim 5, characterized in that a threaded rod is rotatably connected to the top of the adjusting frame (23), a clamping piece (231) is threadedly connected to the outer side of the threaded rod, the clamping piece (231) is connected to the conveyor belt (22), a push roller (234) is installed on the bottom end of the adjusting frame (23), the adjusting roller (233) is rotatably connected inside the pushing roller (234), a guide wheel (232) is connected to the outer surface of the adjusting roller (233), a guide rail (2) is fixedly installed on the front side surface of the device body (1), the guide wheel (232) is movably connected inside the guide rail (2), the support frame (7) is installed on the front side end of the adjusting roller (233), clamping rings are arranged on both ends of the support frame (7), a rubber wiping piece is installed in the clamping ring, and the clamping ring is connected to the outer side of the end tube (17). 7.根据权利要求6所述的一种变速箱电磁阀的清洁装置,其特征在于,所述齿轮(21)固定在调节辊(233)的后侧端上,所述齿轮(21)的一侧弹簧连接有多个定位块(211),所述推辊(234)的一侧上开设有多个定位槽,所述定位块(211)卡设在定位槽内,所述装置本体(1)的后侧面上还安装有固定板,所述固定板上安装有第一齿排(20),所述固定板的一侧设置有固定架(19),所述固定架(19)的底面上安装有第二齿排(24),所述齿轮(21)与第一齿排(20)和第二齿排(24)之间相互啮合。7. A cleaning device for a transmission solenoid valve according to claim 6, characterized in that the gear (21) is fixed on the rear side end of the adjustment roller (233), a plurality of positioning blocks (211) are connected to a spring on one side of the gear (21), a plurality of positioning grooves are provided on one side of the push roller (234), the positioning blocks (211) are clamped in the positioning grooves, a fixing plate is also installed on the rear side surface of the device body (1), a first tooth row (20) is installed on the fixing plate, a fixing frame (19) is provided on one side of the fixing plate, a second tooth row (24) is installed on the bottom surface of the fixing frame (19), and the gear (21) is meshed with the first tooth row (20) and the second tooth row (24).
CN202411089341.0A 2024-08-09 2024-08-09 Cleaning device for electromagnetic valve of gearbox Active CN118616398B (en)

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