CN118610849A - Terminal bending device and bending processing method thereof - Google Patents
Terminal bending device and bending processing method thereof Download PDFInfo
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- 238000005452 bending Methods 0.000 title claims abstract description 107
- 238000003672 processing method Methods 0.000 title claims abstract description 6
- 238000009434 installation Methods 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 46
- 229910052802 copper Inorganic materials 0.000 claims description 46
- 239000010949 copper Substances 0.000 claims description 46
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- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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Abstract
本发明涉及端子加工技术领域,具体为一种端子弯曲装置,包括弯曲操作台,所述弯曲操作台的一端固定设置有第一安装立板,所述第一安装立板上固定安装有电动伸缩杆,且第一安装立板的两侧对称固定设置有侧向凸出承板,所述侧向凸出承板上开设有支撑导向插孔,第一安装立板的下端开设有插接通道,本发明还包括一种端子弯曲加工方法,包括以下步骤:步骤一:部件的安装;步骤二:部件的定位调整;步骤三:部件的辅助压紧;步骤四:部件的弯曲。
The present invention relates to the technical field of terminal processing, specifically to a terminal bending device, including a bending operation table, a first mounting vertical plate is fixedly provided at one end of the bending operation table, an electric telescopic rod is fixedly provided on the first mounting vertical plate, and lateral protruding supporting plates are symmetrically fixedly provided on both sides of the first mounting vertical plate, support guide sockets are provided on the lateral protruding supporting plates, and a plug-in channel is provided at the lower end of the first mounting vertical plate. The present invention also includes a terminal bending processing method, including the following steps: step one: installation of components; step two: positioning and adjustment of components; step three: auxiliary pressing of components; step four: bending of components.
Description
技术领域Technical Field
本发明涉及端子加工技术领域,具体为一种端子弯曲装置及其弯曲加工方法。The invention relates to the technical field of terminal processing, in particular to a terminal bending device and a bending processing method thereof.
背景技术Background Art
端子是蓄电池与外部导体连接的部件,电工学中,端子多指接线终端,又叫接线端子,其作用主要是传递电信号或导电用。Terminals are components that connect batteries to external conductors. In electrical engineering, terminals mostly refer to wiring terminals, also called wiring terminals, whose main function is to transmit electrical signals or conduct electricity.
其中铜开口接线端子是在电工领域里最为常用的一种接线端子,其结构简单,使用起来非常的方便,铜开口接线端子在生产的时候,需要将其两侧的侧翼板进行弯曲,现有的弯曲装置在使用时不够方便,即一些弯曲装置在进行铜开口接线端子的弯曲时是采用人工固定的方式进行铜开口接线端子的固定,这样的方式虽然能够较快完成铜开口接线端子的弯曲,但是其一方面在弯曲的过程中容易伤到工作人员的手,另一方面在弯曲的过程中铜开口接线端子容易发生移动,影响到铜开口接线端子弯曲的质量,还有一些弯曲装置虽然设置有定位治具,但是不能够实现铜开口接线端子的快速定位固定,使用起来不够便捷,有较多的人工操作,影响到弯曲的效率。Among them, the copper open terminal is the most commonly used terminal in the electrical field. It has a simple structure and is very convenient to use. When producing the copper open terminal, the side panels on both sides need to be bent. The existing bending devices are not convenient to use, that is, some bending devices use manual fixing to fix the copper open terminal when bending the copper open terminal. Although this method can quickly complete the bending of the copper open terminal, on the one hand, it is easy to injure the hands of the staff during the bending process, and on the other hand, the copper open terminal is easy to move during the bending process, affecting the bending quality of the copper open terminal. Although some bending devices are provided with positioning jigs, they cannot achieve rapid positioning and fixing of the copper open terminal. They are not convenient to use and require more manual operations, which affects the bending efficiency.
发明内容Summary of the invention
本发明的目的在于提供一种端子弯曲装置及其弯曲加工方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a terminal bending device and a bending method thereof to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种端子弯曲装置,包括弯曲操作台,所述弯曲操作台的一端固定设置有第一安装立板,所述第一安装立板上固定安装有电动伸缩杆,且第一安装立板的两侧对称固定设置有侧向凸出承板,所述侧向凸出承板上开设有支撑导向插孔,第一安装立板的下端开设有插接通道,且第一安装立板的上端固定设置有承载固定板,所述承载固定板的下端安装有配合转动轮,所述弯曲操作台的另一端固定设置有第二安装立板,所述第二安装立板的下侧开设有安装配合插孔,且第二安装立板的上端开设有限位安装插孔,所述弯曲操作台上安装有便捷弯曲机构。A terminal bending device comprises a bending operation table, wherein a first mounting upright plate is fixedly provided at one end of the bending operation table, an electric telescopic rod is fixedly provided on the first mounting upright plate, and lateral protruding supporting plates are symmetrically fixedly provided on both sides of the first mounting upright plate, support guide sockets are provided on the lateral protruding supporting plates, a plug-in channel is provided at the lower end of the first mounting upright plate, and a bearing fixing plate is fixedly provided at the upper end of the first mounting upright plate, a matching rotating wheel is installed at the lower end of the bearing fixing plate, a second mounting upright plate is fixedly provided at the other end of the bending operation table, a mounting matching socket is provided on the lower side of the second mounting upright plate, and a limited mounting socket is provided at the upper end of the second mounting upright plate, and a convenient bending mechanism is installed on the bending operation table.
优选的,所述便捷弯曲机构包括弯曲承载台、衔接驱动条板、第一连接弹簧、活动承载板、活动连接板、衔接活动条板、第二连接弹簧、承载活动条板,所述弯曲承载台固定安装在电动伸缩杆上,且弯曲承载台的一端两侧对称固定设置有支撑配合插杆,所述支撑配合插杆插接在支撑导向插孔中。Preferably, the convenient bending mechanism includes a bending bearing platform, a connecting driving strip, a first connecting spring, a movable bearing plate, a movable connecting plate, a connecting movable strip, a second connecting spring, and a bearing movable strip. The bending bearing platform is fixedly mounted on the electric telescopic rod, and support matching rods are symmetrically fixed on both sides of one end of the bending bearing platform, and the support matching rods are inserted into the support guide sockets.
优选的,所述弯曲承载台上固定设置有定位配合柱,且弯曲承载台的一端开设有连接通孔,所述连接通孔的上端口处固定设置有配合支撑立板,所述配合支撑立板上开设有插接配合孔,弯曲承载台的另一端固定设置有圆弧面支撑台柱。Preferably, a positioning matching column is fixedly provided on the curved bearing platform, and a connecting through hole is opened at one end of the curved bearing platform, a matching supporting vertical plate is fixedly provided at the upper end of the connecting through hole, a plug-in matching hole is opened on the matching supporting vertical plate, and an arc surface supporting platform column is fixedly provided at the other end of the curved bearing platform.
优选的,所述弯曲承载台的下端面上固定设置有下垂支撑杆,所述下垂支撑杆的下端固定设置有限位底板,且弯曲承载台上靠近圆弧面支撑台柱的一端两侧对称固定设置有侧边下垂板,所述侧边下垂板上开设有配合连接孔,所述下垂支撑杆上安装有衔接驱动条板。Preferably, a drooping support rod is fixedly provided on the lower end surface of the curved bearing platform, a limiting bottom plate is fixedly provided on the lower end of the drooping support rod, and side drooping plates are symmetrically fixedly provided on both sides of one end of the curved bearing platform close to the arc surface supporting column, matching connecting holes are opened on the side drooping plates, and a connecting driving strip plate is installed on the drooping support rod.
优选的,所述衔接驱动条板的一端开设有配合导向通孔,所述配合导向通孔中插接有下垂支撑杆,所述下垂支撑杆上套接有第一连接弹簧,所述第一连接弹簧处于衔接驱动条板的下方,且衔接驱动条板上靠近配合导向通孔的一端固定设置有凸出铰接架。Preferably, a mating guide through hole is opened at one end of the connecting drive strip, a drooping support rod is inserted in the mating guide through hole, a first connecting spring is sleeved on the drooping support rod, the first connecting spring is located below the connecting drive strip, and a protruding hinge frame is fixedly provided on one end of the connecting drive strip close to the mating guide through hole.
优选的,所述衔接驱动条板上远离配合导向通孔的一端固定设置有斜面配合条板,且衔接驱动条板插接在插接通道中,所述配合导向通孔两侧的衔接驱动条板上对称铰接有第一连接铰杆,所述凸出铰接架上铰接有第二连接铰杆,所述第一连接铰杆的上端铰接有活动承载板。Preferably, an inclined mating strip is fixedly provided on one end of the connecting drive strip away from the mating guide through hole, and the connecting drive strip is inserted in the insertion channel, and the connecting drive strips on both sides of the mating guide through hole are symmetrically hinged with a first connecting hinge rod, and the protruding hinge frame is hinged with a second connecting hinge rod, and the upper end of the first connecting hinge rod is hinged with a movable bearing plate.
优选的,所述活动承载板的下端固定设置有连接配合杆,所述连接配合杆插接在配合连接孔中,且连接配合杆上远离活动承载板的一头固定设置有衔接配合铰架,所述衔接配合铰架与第一连接铰杆进行铰接,所述活动承载板的上端固定设置有定位推顶条。Preferably, a connecting mating rod is fixedly provided at the lower end of the movable bearing plate, the connecting mating rod is inserted into the mating connecting hole, and a connecting mating hinge is fixedly provided at the end of the connecting mating rod away from the movable bearing plate, the connecting mating hinge is hinged to the first connecting hinge rod, and a positioning pushing strip is fixedly provided at the upper end of the movable bearing plate.
优选的,所述第二连接铰杆的上端铰接有活动连接板,所述活动连接板插接在连接通孔中,且活动连接板上固定设置有承载活动杆,所述承载活动杆插接在插接配合孔中,且活动连接板的上端固定设置有配合压板。Preferably, the upper end of the second connecting hinge rod is hinged with a movable connecting plate, the movable connecting plate is inserted in the connecting through hole, and a load-bearing movable rod is fixedly provided on the movable connecting plate, the load-bearing movable rod is inserted in the plug-in matching hole, and a matching pressure plate is fixedly provided on the upper end of the movable connecting plate.
优选的,所述第二安装立板上安装有衔接活动条板,所述衔接活动条板上固定设置有被顶插接连杆,所述被顶插接连杆插接在安装配合插孔中,且被顶插接连杆上套接有第二连接弹簧,衔接活动条板的两侧对称固定设置有斜向连接板,所述斜向连接板上开设有斜向连接通道,所述第二安装立板上还安装有承载活动条板,所述承载活动条板上固定设置有限位配合插杆,所述限位配合插杆插接在限位安装插孔中,且承载活动条板的一端两侧对称固定设置有弯曲下推板,承载活动条板的另一端两侧对称固定设置有侧向支撑翼板,所述侧向支撑翼板上固定设置有下垂承载板,所述下垂承载板的下端固定设置有连接配合柱,所述连接配合柱插接在斜向连接通道中。Preferably, a connecting movable strip plate is installed on the second mounting vertical plate, and a top plug-in connecting rod is fixedly provided on the connecting movable strip plate, and the top plug-in connecting rod is inserted in the mounting matching socket, and a second connecting spring is sleeved on the top plug-in connecting rod, and oblique connecting plates are symmetrically fixedly provided on both sides of the connecting movable strip plate, and an oblique connecting channel is opened on the oblique connecting plate, and a bearing movable strip plate is also installed on the second mounting vertical plate, and a limiting matching plug-in rod is fixedly provided on the bearing movable strip plate, and the limiting matching plug-in rod is inserted in the limiting mounting socket, and bent push-down plates are symmetrically fixedly provided on both sides of one end of the bearing movable strip plate, and lateral supporting wing plates are symmetrically fixedly provided on both sides of the other end of the bearing movable strip plate, and a drooping bearing plate is fixedly provided on the lateral supporting wing plate, and a connecting matching column is fixedly provided on the lower end of the drooping bearing plate, and the connecting matching column is inserted in the oblique connecting channel.
一种端子弯曲加工方法,包括以下步骤:A terminal bending processing method comprises the following steps:
步骤一:部件的安装:在弯曲承载台上放置铜开口接线端子,使得铜开口接线端子套接在定位配合柱上;Step 1: Installation of components: Place the copper open terminal block on the curved bearing platform so that the copper open terminal block is sleeved on the positioning matching column;
步骤二:部件的定位调整:启动电动伸缩杆带动弯曲承载台往第二安装立板的方向移动,同时将带动定位推顶条进行相向移动与铜开口接线端子相接触,对其进行推动调整使其位置准确;Step 2: Positioning and adjusting the components: Start the electric telescopic rod to drive the bending bearing platform to move toward the second mounting vertical plate, and at the same time drive the positioning push-out strip to move toward each other and contact the copper open terminal, and push and adjust it to make its position accurate;
步骤三:部件的辅助压紧:随着弯曲承载台的移动,将带动活动连接板进行移动,进而使得活动连接板上的配合压板压在铜开口接线端子上实现其压紧固定;Step 3: Auxiliary pressing of components: As the bending bearing platform moves, the movable connecting plate will be driven to move, so that the matching pressing plate on the movable connecting plate is pressed on the copper open terminal to achieve its pressing and fixing;
步骤四:部件的弯曲:圆弧面支撑台柱推动被顶插接连杆进行移动,进而带动衔接活动条板进行移动,在衔接活动条板的作用下带动承载活动条板往下移动,进而带动弯曲下推板往下移动对铜开口接线端子进行弯曲。Step 4: Bending of components: The arc surface supporting column pushes the top plug-in connecting rod to move, thereby driving the connecting movable strip to move, and under the action of the connecting movable strip, the bearing movable strip moves downward, thereby driving the bending push plate to move downward to bend the copper open terminal.
与现有技术相比,本发明的有益效果是:本发明结构设置合理,功能性强,具有以下优点:Compared with the prior art, the invention has the following advantages:
1.在进行铜开口接线端子的弯曲时,将其套接在定位配合柱上,启动电动伸缩杆即可实现铜开口接线端子的自动定位固定,无需过多的人为操作,非常的方便快捷,即弯曲承载台在移动的过程中,在配合转动轮的作用下将推动衔接驱动条板往下移动,进而带动两个活动承载板进行相向移动与铜开口接线端子相接触对其进行推动限位,保证其位置准确。1. When bending the copper open terminal, put it on the positioning matching column, start the electric telescopic rod to realize the automatic positioning and fixing of the copper open terminal, without too much manual operation, which is very convenient and fast. That is, when the bending bearing platform moves, it will push the connecting driving strip plate downward under the action of the rotating wheel, and then drive the two movable bearing plates to move towards each other and contact the copper open terminal to push and limit it, so as to ensure its accurate position.
2.衔接驱动条板在往下移动时在第二连接铰杆的作用下将拉动活动连接板往铜开口接线端子的方向移动,进而带动配合压板压在铜开口接线端子上,这样可以对铜开口接线端子进行进一步压紧限位,保证其在弯曲过程中的稳定性,进而保证了铜开口接线端子弯曲的质量,非常的方便无需进行人为调整。2. When the connecting driving strip moves downward, the movable connecting plate will be pulled toward the direction of the copper open terminal under the action of the second connecting hinge rod, thereby driving the matching pressing plate to press on the copper open terminal. In this way, the copper open terminal can be further pressed and limited to ensure its stability during the bending process, thereby ensuring the bending quality of the copper open terminal, which is very convenient and does not require manual adjustment.
3.另外,弯曲承载台在移动的过程中,当将铜开口接线端子完全定位固定之后,其将与被顶插接连杆相接触,进而将推动衔接活动条板进行移动,将带动承载活动条板往下移动,这样即可带动弯曲下推板往下移动与铜开口接线端子相接触,对其侧翼板进行下压弯曲,使得弯曲效率高,省时省力。3. In addition, when the bending bearing platform is moving, after the copper open terminal is completely positioned and fixed, it will contact the top plug-in connecting rod, and then push the connecting movable strip to move, which will drive the bearing movable strip to move downward, so that the bending push plate can be driven to move downward and contact the copper open terminal, and its side wing plate is pressed down to bend, so that the bending efficiency is high, saving time and effort.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为弯曲操作台装配的第一视角示意图。FIG. 1 is a schematic diagram of the bending operation table assembly from a first perspective.
图2为图1中A处的放大示意图。FIG. 2 is an enlarged schematic diagram of point A in FIG. 1 .
图3为弯曲操作台装配的第二视角示意图。FIG. 3 is a schematic diagram of the bending operating table assembly from a second viewing angle.
图4为弯曲操作台的结构示意图。FIG. 4 is a schematic structural diagram of a bending operation table.
图5为弯曲承载台装配的第一视角示意图。FIG. 5 is a schematic diagram of the first viewing angle of the curved support platform assembly.
图6为弯曲承载台装配的第二视角示意图。FIG. 6 is a schematic diagram of the curved support platform assembly from a second viewing angle.
图7为弯曲承载台装配的第三视角示意图。FIG. 7 is a schematic diagram of the assembly of the curved support platform from a third viewing angle.
图8为衔接驱动条板的结构示意图。FIG. 8 is a schematic diagram of the structure of the connecting driving strip.
图9为衔接活动条板与承载活动条板的装配示意图。FIG. 9 is a schematic diagram of the assembly of the connecting movable strip and the bearing movable strip.
图中:1、弯曲操作台;11、第一安装立板;12、电动伸缩杆;13、侧向凸出承板;14、支撑导向插孔;15、插接通道;16、承载固定板;17、配合转动轮;18、第二安装立板;181、安装配合插孔;182、限位安装插孔;2、弯曲承载台;20、支撑配合插杆;21、定位配合柱;22、连接通孔;23、配合支撑立板;24、插接配合孔;25、圆弧面支撑台柱;26、下垂支撑杆;27、限位底板;28、侧边下垂板;29、配合连接孔;3、衔接驱动条板;31、配合导向通孔;311、第一连接弹簧;32、凸出铰接架;33、斜面配合条板;34、第一连接铰杆;35、第二连接铰杆;4、活动承载板;41、连接配合杆;42、衔接配合铰架;43、定位推顶条;5、活动连接板;51、承载活动杆;52、配合压板;6、衔接活动条板;61、被顶插接连杆;62、第二连接弹簧;63、斜向连接板;64、斜向连接通道;7、承载活动条板;70、限位配合插杆;71、弯曲下推板;72、侧向支撑翼板;73、下垂承载板;74、连接配合柱。In the figure: 1, bending operation table; 11, first mounting plate; 12, electric telescopic rod; 13, lateral protruding bearing plate; 14, support guide socket; 15, plug-in channel; 16, bearing fixed plate; 17, matching rotating wheel; 18, second mounting plate; 181, mounting matching socket; 182, limit mounting socket; 2, bending bearing platform; 20, supporting matching plug rod; 21, positioning matching column; 22, connecting through hole; 23, matching supporting plate; 24, plug-in matching hole; 25, arc surface supporting platform column; 26, drooping support rod; 27, limiting bottom plate; 28, side drooping plate; 29, matching connecting hole; 3, connecting driving strip plate; 31, matching The guide through hole; 311, the first connecting spring; 32, the protruding hinge frame; 33, the inclined matching strip plate; 34, the first connecting hinge rod; 35, the second connecting hinge rod; 4, the movable bearing plate; 41, the connecting matching rod; 42, the connecting matching hinge frame; 43, the positioning push-up strip; 5, the movable connecting plate; 51, the bearing movable rod; 52, the matching pressure plate; 6, the connecting movable strip plate; 61, the pushed connecting rod; 62, the second connecting spring; 63, the oblique connecting plate; 64, the oblique connecting channel; 7, the bearing movable strip plate; 70, the limiting matching plug rod; 71, the bent push-down plate; 72, the lateral supporting wing plate; 73, the drooping bearing plate; 74, the connecting matching column.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1至图9,本发明提供一种技术方案:Please refer to Figures 1 to 9, the present invention provides a technical solution:
一种端子弯曲装置,包括弯曲操作台1,弯曲操作台1的一端固定设置有第一安装立板11,第一安装立板11上固定安装有电动伸缩杆12,且第一安装立板11的两侧对称固定设置有侧向凸出承板13,侧向凸出承板13上开设有支撑导向插孔14,第一安装立板11的下端开设有插接通道15,且第一安装立板11的上端固定设置有承载固定板16,承载固定板16的下端安装有配合转动轮17,弯曲操作台1的另一端固定设置有第二安装立板18,第二安装立板18的下侧开设有安装配合插孔181,且第二安装立板18的上端开设有限位安装插孔182,弯曲操作台1上安装有便捷弯曲机构。A terminal bending device includes a bending operation table 1, wherein a first mounting upright plate 11 is fixedly provided at one end of the bending operation table 1, an electric telescopic rod 12 is fixedly provided on the first mounting upright plate 11, and lateral protruding supporting plates 13 are symmetrically fixedly provided on both sides of the first mounting upright plate 11, and supporting guide sockets 14 are provided on the lateral protruding supporting plates 13, a plug-in channel 15 is provided at the lower end of the first mounting upright plate 11, and a bearing fixing plate 16 is fixedly provided at the upper end of the first mounting upright plate 11, and a matching rotating wheel 17 is installed at the lower end of the bearing fixing plate 16, a second mounting upright plate 18 is fixedly provided at the other end of the bending operation table 1, a mounting matching socket 181 is provided on the lower side of the second mounting upright plate 18, and a limited mounting socket 182 is provided at the upper end of the second mounting upright plate 18, and a convenient bending mechanism is installed on the bending operation table 1.
便捷弯曲机构包括弯曲承载台2、衔接驱动条板3、第一连接弹簧311、活动承载板4、活动连接板5、衔接活动条板6、第二连接弹簧62、承载活动条板7,弯曲承载台2固定安装在电动伸缩杆12上,且弯曲承载台2的一端两侧对称固定设置有支撑配合插杆20,支撑配合插杆20插接在支撑导向插孔14中。The convenient bending mechanism includes a bending bearing platform 2, a connecting driving strip 3, a first connecting spring 311, a movable bearing plate 4, a movable connecting plate 5, a connecting movable strip 6, a second connecting spring 62, and a bearing movable strip 7. The bending bearing platform 2 is fixedly installed on the electric telescopic rod 12, and support matching rods 20 are symmetrically fixed on both sides of one end of the bending bearing platform 2, and the support matching rods 20 are inserted into the support guide socket 14.
弯曲承载台2上固定设置有定位配合柱21,且弯曲承载台2的一端开设有连接通孔22,连接通孔22的上端口处固定设置有配合支撑立板23,配合支撑立板23上开设有插接配合孔24,弯曲承载台2的另一端固定设置有圆弧面支撑台柱25。A positioning matching column 21 is fixedly provided on the bending bearing platform 2, and a connecting through hole 22 is opened at one end of the bending bearing platform 2, a matching supporting vertical plate 23 is fixedly provided at the upper end of the connecting through hole 22, and a plug-in matching hole 24 is opened on the matching supporting vertical plate 23, and an arc surface supporting platform column 25 is fixedly provided at the other end of the bending bearing platform 2.
弯曲承载台2的下端面上固定设置有下垂支撑杆26,下垂支撑杆26的下端固定设置有限位底板27,且弯曲承载台2上靠近圆弧面支撑台柱25的一端两侧对称固定设置有侧边下垂板28,侧边下垂板28上开设有配合连接孔29,下垂支撑杆26上安装有衔接驱动条板3。A drooping support rod 26 is fixedly provided on the lower end surface of the curved bearing platform 2, and a limiting bottom plate 27 is fixedly provided at the lower end of the drooping support rod 26. Side drooping plates 28 are symmetrically fixedly provided on both sides of one end of the curved bearing platform 2 close to the arc surface support column 25. Matching connecting holes 29 are opened on the side drooping plates 28, and a connecting driving strip 3 is installed on the drooping support rod 26.
衔接驱动条板3的一端开设有配合导向通孔31,配合导向通孔31中插接有下垂支撑杆26,下垂支撑杆26上套接有第一连接弹簧311,第一连接弹簧311处于衔接驱动条板3的下方,且衔接驱动条板3上靠近配合导向通孔31的一端固定设置有凸出铰接架32,另外,第一连接弹簧311的两端分别焊接在限位底板27上和衔接驱动条板3上。A matching guide through hole 31 is provided at one end of the connecting driving strip 3, and a drooping support rod 26 is inserted into the matching guide through hole 31. A first connecting spring 311 is sleeved on the drooping support rod 26. The first connecting spring 311 is located below the connecting driving strip 3, and a protruding hinge frame 32 is fixedly provided on one end of the connecting driving strip 3 close to the matching guide through hole 31. In addition, both ends of the first connecting spring 311 are respectively welded to the limiting bottom plate 27 and the connecting driving strip 3.
衔接驱动条板3上远离配合导向通孔31的一端固定设置有斜面配合条板33,且衔接驱动条板3插接在插接通道15中,配合导向通孔31两侧的衔接驱动条板3上对称铰接有第一连接铰杆34,凸出铰接架32上铰接有第二连接铰杆35,第一连接铰杆34的上端铰接有活动承载板4,另外,斜面配合条板33的表面光滑无毛刺,弯曲承载台2移动时,配合转动轮17与斜面配合条板33相接触。An inclined mating strip 33 is fixedly provided on one end of the connecting driving strip 3 away from the mating guide through hole 31, and the connecting driving strip 3 is inserted in the insertion channel 15. The connecting driving strips 3 on both sides of the mating guide through hole 31 are symmetrically hinged with a first connecting hinge 34, and a second connecting hinge 35 is hinged on the protruding hinge frame 32. The upper end of the first connecting hinge 34 is hinged with a movable bearing plate 4. In addition, the surface of the inclined mating strip 33 is smooth and free of burrs. When the curved bearing platform 2 moves, the mating rotating wheel 17 contacts with the inclined mating strip 33.
活动承载板4的下端固定设置有连接配合杆41,连接配合杆41插接在配合连接孔29中,且连接配合杆41上远离活动承载板4的一头固定设置有衔接配合铰架42,衔接配合铰架42与第一连接铰杆34进行铰接,活动承载板4的上端固定设置有定位推顶条43,且定位推顶条43处于弯曲承载台2的上侧。A connecting mating rod 41 is fixedly provided at the lower end of the movable bearing plate 4, and the connecting mating rod 41 is inserted into the mating connecting hole 29, and a connecting mating hinge 42 is fixedly provided at the end of the connecting mating rod 41 away from the movable bearing plate 4, and the connecting mating hinge 42 is hinged to the first connecting hinge 34, and a positioning push-up strip 43 is fixedly provided at the upper end of the movable bearing plate 4, and the positioning push-up strip 43 is located on the upper side of the curved bearing platform 2.
第二连接铰杆35的上端铰接有活动连接板5,活动连接板5插接在连接通孔22中,且活动连接板5上固定设置有承载活动杆51,承载活动杆51插接在插接配合孔24中,且活动连接板5的上端固定设置有配合压板52,配合压板52对铜开口接线端子进行固定时压在铜开口接线端子上。The upper end of the second connecting hinge 35 is hinged with a movable connecting plate 5, which is inserted into the connecting through hole 22, and a load-bearing movable rod 51 is fixedly provided on the movable connecting plate 5, which is inserted into the plug-in matching hole 24, and a matching pressure plate 52 is fixedly provided on the upper end of the movable connecting plate 5, which presses on the copper open terminal when fixing the copper open terminal.
第二安装立板18上安装有衔接活动条板6,衔接活动条板6上固定设置有被顶插接连杆61,被顶插接连杆61插接在安装配合插孔181中,且被顶插接连杆61上套接有第二连接弹簧62,且第二连接弹簧62的两端分别焊接在第二安装立板18上和衔接活动条板6上,衔接活动条板6的两侧对称固定设置有斜向连接板63,斜向连接板63上开设有斜向连接通道64,第二安装立板18上还安装有承载活动条板7,承载活动条板7上固定设置有限位配合插杆70,限位配合插杆70插接在限位安装插孔182中,且承载活动条板7的一端两侧对称固定设置有弯曲下推板71,承载活动条板7的另一端两侧对称固定设置有侧向支撑翼板72,侧向支撑翼板72上固定设置有下垂承载板73,下垂承载板73的下端固定设置有连接配合柱74,连接配合柱74插接在斜向连接通道64中,且斜向连接通道64的内壁与连接配合柱74相接触。The second mounting vertical plate 18 is provided with a connecting movable strip plate 6, on which a top plug-in connecting rod 61 is fixedly arranged, and the top plug-in connecting rod 61 is plugged into the mounting matching socket 181, and a second connecting spring 62 is sleeved on the top plug-in connecting rod 61, and the two ends of the second connecting spring 62 are respectively welded on the second mounting vertical plate 18 and the connecting movable strip plate 6, and oblique connecting plates 63 are symmetrically fixedly arranged on both sides of the connecting movable strip plate 6, and an oblique connecting channel 64 is provided on the oblique connecting plate 63, and a bearing movable strip plate 7 is also installed on the second mounting vertical plate 18, and a bearing movable strip plate 7 is provided on the second mounting vertical plate 18. A limit fitting plug rod 70 is fixedly provided on the movable strip 7, and the limit fitting plug rod 70 is inserted in the limit mounting socket 182, and curved push-down plates 71 are symmetrically fixedly provided on both sides of one end of the movable strip 7, and lateral supporting wing plates 72 are symmetrically fixedly provided on both sides of the other end of the movable strip 7, and a drooping bearing plate 73 is fixedly provided on the lateral supporting wing plate 72, and a connecting fitting column 74 is fixedly provided on the lower end of the drooping bearing plate 73, and the connecting fitting column 74 is inserted in the oblique connecting channel 64, and the inner wall of the oblique connecting channel 64 is in contact with the connecting fitting column 74.
一种端子弯曲加工方法,包括以下步骤:A terminal bending processing method comprises the following steps:
步骤一:部件的安装:在弯曲承载台2上放置铜开口接线端子,使得铜开口接线端子套接在定位配合柱21上;Step 1: Installation of components: Place the copper open terminal block on the curved bearing platform 2 so that the copper open terminal block is sleeved on the positioning matching column 21;
步骤二:部件的定位调整:启动电动伸缩杆12带动弯曲承载台2往第二安装立板18的方向移动,同时将带动定位推顶条43进行相向移动与铜开口接线端子相接触,对其进行推动调整使其位置准确;Step 2: Positioning and adjusting the components: Start the electric telescopic rod 12 to drive the bending bearing platform 2 to move toward the second mounting vertical plate 18, and at the same time drive the positioning push-out strip 43 to move toward each other and contact the copper open terminal, and push and adjust it to make its position accurate;
步骤三:部件的辅助压紧:随着弯曲承载台2的移动,将带动活动连接板5进行移动,进而使得活动连接板5上的配合压板52压在铜开口接线端子上实现其压紧固定;Step 3: Auxiliary pressing of components: As the bending bearing platform 2 moves, the movable connecting plate 5 is driven to move, so that the matching pressing plate 52 on the movable connecting plate 5 is pressed on the copper open terminal to achieve its pressing and fixing;
步骤四:部件的弯曲:圆弧面支撑台柱25推动被顶插接连杆61进行移动,进而带动衔接活动条板6进行移动,在衔接活动条板6的作用下带动承载活动条板7往下移动,进而带动弯曲下推板71往下移动对铜开口接线端子进行弯曲。Step 4: Bending of components: The arc surface supporting column 25 pushes the top plug-in connecting rod 61 to move, thereby driving the connecting movable strip 6 to move, and under the action of the connecting movable strip 6, the supporting movable strip 7 is driven to move downward, thereby driving the bending push plate 71 to move downward to bend the copper open terminal.
在进行铜开口接线端子的弯曲时,将其套接在定位配合柱21上,如图5、图6所示,然后启动电动伸缩杆12带动弯曲承载台2往第二安装立板18的方向移动,弯曲承载台2在移动的过程中,在配合转动轮17与斜面配合条板33的配合下,将推动衔接驱动条板3往下移动,随着衔接驱动条板3的下移在第一连接弹簧311的作用下将拉动两个活动承载板4进行相向移动与铜开口接线端子相接触,这样将推动铜开口接线端子对其进行调整使其准确的定位在圆弧面支撑台柱25上,实现铜开口接线端子的定位,同时随着衔接驱动条板3的下移,在第二连接铰杆35的作用下将拉动活动连接板5往铜开口接线端子的方向移动,进而使得配合压板52压在铜开口接线端子上,对铜开口接线端子实现进一步压紧固定,保证了其在弯曲过程中的稳定性,当铜开口接线端子固定好之后,随着弯曲承载台2的进一步移动圆弧面支撑台柱25将与被顶插接连杆61相接触,进而在圆弧面支撑台柱25的作用下将推动被顶插接连杆61进行移动,进而带动衔接活动条板6进行移动,这样在斜向连接通道64的作用下将带动连接配合柱74往下移动,进而带动承载活动条板7往下移动,随着承载活动条板7的下移将使得弯曲下推板71与铜开口接线端子的侧翼板相接触,进而推动侧翼板往下移动弯曲,完成铜开口接线端子的弯曲,启动电动伸缩杆12带动弯曲承载台2反向移动复位即可将弯曲好的铜开口接线端子取下,非常的方便快捷且弯曲效率高,省时省力。When the copper open terminal is bent, it is sleeved on the positioning matching column 21, as shown in Figures 5 and 6, and then the electric telescopic rod 12 is started to drive the bending bearing platform 2 to move in the direction of the second mounting vertical plate 18. During the movement of the bending bearing platform 2, the cooperation of the rotating wheel 17 and the inclined matching strip plate 33 will push the connecting driving strip plate 3 to move downward. As the connecting driving strip plate 3 moves downward, the two movable bearing plates 4 will be pulled to move toward each other and contact the copper open terminal under the action of the first connecting spring 311, so that the copper open terminal will be pushed to adjust it so that it is accurately positioned on the arc surface support column 25, so as to realize the positioning of the copper open terminal. At the same time, as the connecting driving strip plate 3 moves downward, the movable connecting plate 5 will be pulled to move in the direction of the copper open terminal under the action of the second connecting hinge rod 35, so that the matching pressure plate 52 is pressed on the copper open terminal. The copper open terminal is further compressed and fixed to ensure its stability during the bending process. After the copper open terminal is fixed, with the further movement of the bending bearing platform 2, the arc surface support column 25 will contact with the top plug-in connecting rod 61, and then under the action of the arc surface support column 25, the top plug-in connecting rod 61 will be pushed to move, thereby driving the connecting movable strip 6 to move. In this way, under the action of the oblique connecting channel 64, the connecting matching column 74 will be driven to move downward, thereby driving the bearing movable strip 7 to move downward. With the downward movement of the bearing movable strip 7, the bending push plate 71 will contact the side wing plate of the copper open terminal, thereby pushing the side wing plate to move downward and bend, completing the bending of the copper open terminal. Starting the electric telescopic rod 12 to drive the bending bearing platform 2 to move in the opposite direction and reset can remove the bent copper open terminal. It is very convenient and fast, with high bending efficiency, saving time and effort.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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CN118610849B (en) | 2024-10-18 |
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