CN118601664A - A straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof - Google Patents
A straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof Download PDFInfo
- Publication number
- CN118601664A CN118601664A CN202410644626.XA CN202410644626A CN118601664A CN 118601664 A CN118601664 A CN 118601664A CN 202410644626 A CN202410644626 A CN 202410644626A CN 118601664 A CN118601664 A CN 118601664A
- Authority
- CN
- China
- Prior art keywords
- support
- straddle
- type multifunctional
- drilling vehicle
- transport
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005553 drilling Methods 0.000 title claims abstract description 65
- 238000009412 basement excavation Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 7
- 239000003245 coal Substances 0.000 claims abstract description 25
- 238000004873 anchoring Methods 0.000 claims abstract description 11
- 238000007667 floating Methods 0.000 claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims abstract description 7
- 230000032258 transport Effects 0.000 claims description 61
- 230000005641 tunneling Effects 0.000 claims description 10
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 12
- 239000011435 rock Substances 0.000 description 5
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F13/00—Transport specially adapted to underground conditions
- E21F13/006—Equipment transport systems
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C41/00—Methods of underground or surface mining; Layouts therefor
- E21C41/16—Methods of underground mining; Layouts therefor
- E21C41/18—Methods of underground mining; Layouts therefor for brown or hard coal
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Environmental & Geological Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Remote Sensing (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Earth Drilling (AREA)
Abstract
本发明公开了一种跨骑式多功能搬运钻车及其快速掘进支护方法,包括能够跨越综掘机的门式机架及其两侧下部设置的行走履带,本发明的跨骑式多功能搬运钻车将支架搬运与钻锚功能集于一身,为搬运临时支架和巷道支护提供公用性能服务,使其操作集中化、设备轻量化,安全性能大幅提升;在综掘机割煤作业时,搬运功能闲置转为钻锚作业,利用临时支架与搬运钻车后置的锚杆钻机布置,使支护与割煤平行作业,从而实现快速掘进;改良的行走动力和防护铲板,使搬运钻车受迎头浮煤影响小,进退灵活;跨骑式多功能搬运钻车避免了以往锚杆钻车支护时需要综掘机退机再进设备的问题,能够实现综掘机连续作业,割煤与支护平行作业,大大提高了的掘进效率。
The present invention discloses a straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof, comprising a gantry frame capable of straddling a tunnel boring machine and walking crawlers arranged at the lower parts of both sides thereof. The straddle-type multifunctional transport drilling vehicle of the present invention integrates the support transporting and drilling and anchoring functions, provides common performance services for transporting temporary supports and tunnel support, centralizes its operation, makes the equipment lightweight, and greatly improves its safety performance; when the tunnel boring machine is cutting coal, the transporting function is idle and converted to drilling and anchoring operation, and the temporary support and the anchor drilling rig arranged behind the transport drilling vehicle are utilized to make the support and coal cutting work in parallel, thereby realizing rapid excavation; the improved walking power and protective shovel plate make the transport drilling vehicle less affected by the floating coal on the head, and the transport drilling vehicle is flexible in advancing and retreating; the straddle-type multifunctional transport drilling vehicle avoids the problem that the tunnel boring machine needs to retreat and then advance the equipment when the anchor drilling vehicle is supporting in the past, and can realize the continuous operation of the tunnel boring machine, and the coal cutting and support work in parallel, thereby greatly improving the excavation efficiency.
Description
技术领域Technical Field
本发明涉及矿用支护领域,具体涉及一种跨骑式多功能搬运钻车及其快速掘进支护方法。The invention relates to the field of mining support, and in particular to a straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof.
背景技术Background Art
煤矿综掘机在掘进巷道开采时,需要使用综掘机掘进煤壁(或岩壁)并采用胶带输送机装运煤岩,临时支护设备是指巷道掘进后、永久支护之前架设在巷道中用以及时支护巷道围岩、保护掘进施工人员安全的一种装备;When a coal mine excavator is used to excavate a tunnel, it is necessary to use a coal mine excavator to excavate the coal wall (or rock wall) and use a belt conveyor to transport coal and rock. Temporary support equipment refers to a type of equipment that is set up in the tunnel after tunnel excavation and before permanent support to timely support the tunnel surrounding rock and protect the safety of excavation construction personnel;
现有技术中国专利CN202222587549.8公开了一种履带式遥控支架搬运装置,其主要采用上部固定的支撑架进行搬运,其随车体向前移动,其在搬运时存在以下问题。Prior art Chinese patent CN202222587549.8 discloses a crawler-type remote-controlled bracket transport device, which mainly uses an upper fixed support frame for transport, and moves forward with the vehicle body. It has the following problems during transport.
1、将临时支架搬运至迎头处时需要克服浮煤阻碍,影响工作效率;1. When the temporary support is transported to the head, it is necessary to overcome the obstacle of floating coal, which affects the work efficiency;
2、因搬运车行走部靠近迎头煤壁时位置受限,造成支架安装后最小空顶距偏大,影响安全;2. Because the position of the moving part of the transport vehicle is limited when it is close to the head-on coal wall, the minimum empty top distance after the bracket is installed is too large, affecting safety;
3、前部临时支护,后部永久支护的掘进作业线方式下,以往除支架搬运车外还需要单独设置一台支护钻车,在有限空间内两设备存在干涉问题。3. In the excavation operation line mode of temporary support at the front and permanent support at the rear, in the past, in addition to the support transport vehicle, a separate support drilling vehicle was required, and there was an interference problem between the two devices in the limited space.
4、支护钻车单独工作时,需要将综掘机后撤将巷道操作区域让出,操作支护钻车前移进行支护并且清理巷道浮煤,造成综掘机间断作业,影响综掘机的工作效率。4. When the support drilling vehicle works alone, the tunnel boring machine needs to be withdrawn to make room for the tunnel operation area, and the support drilling vehicle needs to be moved forward to provide support and clean up the floating coal in the tunnel, causing the tunnel boring machine to operate intermittently and affecting its working efficiency.
发明内容Summary of the invention
为了解决上述存在的问题,本发明提供跨骑式多功能搬运钻车。In order to solve the above-mentioned problems, the present invention provides a straddle-type multifunctional transport drilling vehicle.
本发明是通过以下技术方案实现:The present invention is achieved through the following technical solutions:
跨骑式多功能搬运钻车,包括能够跨越综掘机的门式机架及其两侧下部设置的行走履带,门式机架前端设置有能够伸缩侧移搬运临时支架的托梁,门式机架尾部设置有用于快速支护锚杆的液压锚杆钻臂。The straddle-type multifunctional transport drilling vehicle comprises a gantry frame capable of crossing over a tunnel boring machine and walking crawlers arranged at the lower part of both sides thereof, a support beam capable of telescopically shifting and transporting a temporary support is arranged at the front end of the gantry frame, and a hydraulic anchor drill arm for quickly supporting anchors is arranged at the rear end of the gantry frame.
进一步可选的,门式机架包括两侧的侧架及其顶部连接的托梁支架,两侧侧架底部与行走履带上的履带基座进行连接。Further optionally, the gantry frame includes side frames on both sides and support beam brackets connected to the tops thereof, and the bottoms of the side frames on both sides are connected to the track bases on the walking track.
进一步可选的,托梁支架内设置有侧向滑道,侧向滑道内设置移动架以及侧移油缸,侧移油缸底部与侧向滑道侧端连接,侧移油缸活塞杆与移动架连接固定;Further optionally, a lateral slide is provided in the support beam bracket, a movable frame and a lateral shift cylinder are provided in the lateral slide, the bottom of the lateral shift cylinder is connected to the side end of the lateral slide, and the piston rod of the lateral shift cylinder is connected and fixed to the movable frame;
进一步可选的,移动架内部两侧设置多个托梁滑道,每个托梁滑道内设置有收缩的托梁,托梁前端开有可以限制临时支架顶梁的防滑卡槽,多个托梁与移动架内设置的托梁伸缩油缸驱动连接。Further optionally, multiple support beam slides are arranged on both sides of the mobile frame, each support beam slide is provided with a retractable support beam, the front end of the support beam is provided with an anti-slip groove that can limit the top beam of the temporary support, and the multiple support beams are driven and connected to the support beam telescopic cylinder arranged in the mobile frame.
进一步可选的,行走履带的前后端设置固定在履带基座上的用于清除浮煤杂物的防护铲,行走履带的履带基座前后端设置有两个前支撑立柱和后支撑立柱。Further optionally, a protective shovel fixed on a track base for removing floating coal debris is arranged at the front and rear ends of the walking track, and two front supporting columns and a rear supporting column are arranged at the front and rear ends of the track base of the walking track.
进一步可选的,两台液压锚杆钻臂设置在托梁支架后端两侧,托梁支架后端设置有横向的钻臂滑道,钻臂滑道内滑动连接有通过驱动组件驱动的滑动座,滑动座外端通过回转马达与支撑臂连接,支撑臂内滑动有滑块,滑块通过驱动器进行其上下移动,滑块外侧固定有钻机。Further optionally, two hydraulic anchor drill arms are arranged on both sides of the rear end of the support beam bracket, and a transverse drill arm slide is provided at the rear end of the support beam bracket. A sliding seat driven by a driving assembly is slidably connected in the drill arm slide, and the outer end of the sliding seat is connected to the support arm through a rotary motor. A sliding block slides in the support arm, and the sliding block moves up and down through the driver, and a drilling rig is fixed on the outside of the sliding block.
进一步可选的,驱动组件以及驱动器分别采用链传动和伸缩油缸进行驱动设置,链传动包括支撑在钻臂滑道内的两个齿轮,两个齿轮之间设置与滑动座连接的链条,任意一个齿轮通液压马达进行驱动连接。Further optionally, the drive assembly and the driver are driven by a chain drive and a telescopic cylinder respectively. The chain drive includes two gears supported in the drill arm slideway, a chain connected to the sliding seat is arranged between the two gears, and any one of the gears is driven by a hydraulic motor.
进一步可选的,侧架一侧箱体内设置有连接的油箱和液压泵,液压泵通过液压管路与前控制阀组、后控制阀组连接,前控制阀组通过液压管路与行走履带的驱动马达以及托梁伸缩油缸、侧移油缸和前支撑立柱、后支撑立柱驱动连接,后控制阀组通过液压管路与伸缩油缸、回转马达、钻机、液压马达驱动连接。Further optionally, a connected oil tank and a hydraulic pump are provided in a box on one side of the side frame, the hydraulic pump is connected to the front control valve group and the rear control valve group through hydraulic pipelines, the front control valve group is connected to the driving motor of the walking track and the support beam telescopic cylinder, the side shift cylinder and the front support column and the rear support column through hydraulic pipelines, and the rear control valve group is connected to the telescopic cylinder, the rotary motor, the drilling rig and the hydraulic motor through hydraulic pipelines.
进一步可选的,侧架一侧设置人工操作台,人工操作台前后端安装有手动控制的前控制阀组和后控制阀组。Further optionally, a manual operating platform is provided on one side of the side frame, and a manually controlled front control valve group and a rear control valve group are installed at the front and rear ends of the manual operating platform.
一种跨骑式多功能搬运钻车的快速掘进支护方法,包括如下步骤:A rapid excavation support method for a straddle-type multifunctional transport drilling vehicle comprises the following steps:
S1;综掘机掘进开采形成巷道,综掘机后端形成永久支护区;S1: The tunnel is formed by excavation by the tunneling machine, and the rear end of the tunneling machine forms a permanent support area;
S2;综掘机向前开采掘进,搬运钻车向前移动使托梁的防滑卡槽正对外侧临时支架顶梁,操作临时支架使其处在收缩状态,用搬运钻车托梁的防滑卡槽进行卡接实现托举;S2; the tunneling machine moves forward to mine and dig, the transport drill car moves forward so that the anti-skid card slot of the joist is facing the top beam of the outer temporary support, the temporary support is operated to be in a retracted state, and the anti-skid card slot of the transport drill car joist is used to connect and lift;
S3;搬运钻车将临时支架搬运到综掘机的铲板处,操作钻车前支撑立柱、后支撑立柱升起与巷道顶板接触稳定机身;S3; The transport drill truck moves the temporary support to the shovel of the tunnel boring machine, and the front and rear support columns of the drill truck are raised to contact the top plate of the tunnel to stabilize the machine body;
S4;前移的托梁使临时支架越过综掘机铲板,并将临时支架推送至预定位置,将临时支架展开进行顶梁预接顶,横向推杆打开将两侧立柱推至预定位置,临时支架加压使其稳定支撑顶板和两帮,搬运钻车收回各装置进行后退;S4; the forward-moving support beam makes the temporary support pass over the shovel of the tunnel boring machine, and pushes the temporary support to the predetermined position, unfolds the temporary support to pre-connect the top beam, opens the horizontal push rod to push the two side columns to the predetermined position, pressurizes the temporary support to stably support the top plate and the two sides, and retracts the transport drilling vehicle to move back;
S5;当临时支护范围到达综掘机机身后,搬运钻车退至综掘机后方永久支护区前端锚网边缘,操作尾部液压锚杆钻臂对锚杆支护位置进行锚固作业,综掘机可同时进行割煤的平行作业。S5; When the temporary support range reaches the body of the tunnel boring machine, the transport drill vehicle retreats to the edge of the anchor net at the front end of the permanent support area behind the tunnel boring machine, and the tail hydraulic anchor drill arm is operated to anchor the anchor support position. The tunnel boring machine can perform parallel operations of coal cutting at the same time.
S6;锚固完成后继续按S2-S5步骤进行循环作业支护。S6: After the anchoring is completed, continue to perform cyclic support operations according to steps S2-S5.
与现有的技术相比,本发明的有益效果是:本发明的跨骑式多功能搬运钻车将支架搬运与钻锚功能集于一身,为搬运临时支架和巷道支护提供公用性能服务,使其操作集中化、设备轻量化,安全性能大幅提升;在综掘机割煤作业时,搬运功能闲置转为钻锚作业,利用临时支架与搬运钻车后置的锚杆钻机布置,使支护与割煤平行作业,从而实现快速掘进;搬运钻车不过综掘机铲板,钻车跨幅减小,巷道断面相对减少,有利于巷道快速掘进和围岩压力控制;搬运钻车前伸式送出支架,有利于减小最小空顶距;设置的行走动力和防护铲板,使搬运钻车受迎头浮煤影响小,进退灵活;跨骑式多功能搬运钻车避免了以往锚杆钻车支护时需要综掘机退机再进设备的问题,能够实现综掘机连续作业,割煤与支护平行作业,大大提高了的掘进效率。Compared with the existing technology, the beneficial effects of the present invention are as follows: the straddle-type multifunctional transport drill vehicle of the present invention integrates the support transport and drilling and anchoring functions, provides common performance services for transporting temporary supports and tunnel support, makes its operation centralized, the equipment lightweight, and the safety performance greatly improved; when the comprehensive excavator is cutting coal, the transport function is idle and converted to drilling and anchoring operation, and the temporary support and the anchor drilling rig arranged behind the transport drill vehicle are utilized to make the support and coal cutting work in parallel, thereby realizing rapid tunneling; the transport drill vehicle does not pass the comprehensive excavator shovel plate, the drilling vehicle span is reduced, and the tunnel section is relatively reduced, which is conducive to rapid tunneling and surrounding rock pressure control; the transport drill vehicle extends forward to send out the support, which is conducive to reducing the minimum empty top distance; the travel power and protective shovel plate are set, so that the transport drill vehicle is less affected by the floating coal head-on and is flexible in advance and retreat; the straddle-type multifunctional transport drill vehicle avoids the problem that the comprehensive excavator needs to retreat and then advance the equipment when the anchor drilling vehicle supports in the past, and can realize the continuous operation of the comprehensive excavator, and the coal cutting and support work in parallel, which greatly improves the tunneling efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;
图2是图1中的侧视图;Fig. 2 is a side view of Fig. 1;
图3是本发明中托梁安装结构示意图;FIG3 is a schematic diagram of the joist installation structure of the present invention;
图4是本发明液压锚杆钻臂的链传动结构示意图;FIG4 is a schematic diagram of the chain transmission structure of the hydraulic anchor drill arm of the present invention;
图5是本发明液压系统控制图;FIG5 is a control diagram of the hydraulic system of the present invention;
图6是本发明综掘机快速掘进初始开采示意图;6 is a schematic diagram of the initial mining of the fast excavation of the comprehensive excavator of the present invention;
图7是本发明综掘机快速掘进时搬运钻车向前搬运临时支架示意图;7 is a schematic diagram of a temporary support carried forward by a drilling rig during rapid excavation of the present invention;
图8是本发明综掘机快速掘进时搬运钻车前移临时支架示意图;8 is a schematic diagram of a temporary support for moving the drilling vehicle forward when the tunnel boring machine of the present invention is rapidly advancing;
图9是本发明综掘机快速掘进时搬运完成临时支架示意图;9 is a schematic diagram of a temporary support carried out during rapid excavation by a comprehensive excavator of the present invention;
图10是本发明综掘机快速掘进时搬运钻车支护锚杆锚网示意图;10 is a schematic diagram of the anchor net for supporting the drilling vehicle during rapid excavation by the tunnel boring machine of the present invention;
图11是本发明综掘机快速掘进时搬运钻车支护完成锚杆锚网示意图;11 is a schematic diagram of the anchor net for transporting the drilling vehicle to support the completion of the anchoring during the rapid excavation of the tunnel boring machine of the present invention;
图12是本发明综掘机快速掘进时搬运钻车循环搬运临时支架示意图;12 is a schematic diagram of a temporary support for the transport of a drilling vehicle during rapid excavation by a comprehensive excavator of the present invention;
图13是本发明临时支架的结构示意图;13 is a schematic structural diagram of a temporary support of the present invention;
图中:行走履带1、履带基座101、驱动马达102、侧架2、托梁支架3、侧向滑道4、移动架5、托梁滑道6、托梁7、防滑卡槽8、托梁伸缩油缸9、侧移油缸10、防护铲11、前支撑立柱12、后支撑立柱13、液压锚杆钻臂14、支撑臂15、伸缩油缸16、回转马达17、钻机18、滑动座19、钻臂滑道20、链传动21、液压马达211、操作台22、油箱23、液压泵24、前控制阀组25、后控制阀组26、综掘机27、铲板28、临时支架29、锚杆30、锚网31。In the figure: walking crawler 1, crawler base 101, drive motor 102, side frame 2, support beam bracket 3, lateral slide 4, mobile frame 5, support beam slide 6, support beam 7, anti-skid slot 8, support beam telescopic cylinder 9, side shift cylinder 10, protective shovel 11, front support column 12, rear support column 13, hydraulic anchor drill arm 14, support arm 15, telescopic cylinder 16, rotary motor 17, drilling rig 18, sliding seat 19, drill arm slide 20, chain drive 21, hydraulic motor 211, operating table 22, oil tank 23, hydraulic pump 24, front control valve group 25, rear control valve group 26, comprehensive excavator 27, shovel plate 28, temporary bracket 29, anchor rod 30, anchor net 31.
具体实施方式DETAILED DESCRIPTION
下面结合附图与具体实施方式对本发明作进一步详细描述:The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:
如图1所示,跨骑式多功能搬运钻车,包括能够跨越综掘机的门式机架及其两侧下部设置的行走履带1,跨骑式多功能搬运钻车的行走驱动部件,履带式构造,可适应复杂路况,故障率低,门式机架前端设置有能够伸缩侧移搬运临时支架29的托梁7,托梁7实现支架搬运的主体结构,可伸缩部件,前端有防滑卡槽8便于固定临时支护支架,托梁具有前后伸缩和侧向滑动功能,前支撑立柱和托梁前后配合,实现临时支架障碍跨越功能,门式机架尾部设置有用于快速支护锚杆的液压锚杆钻臂14,实现钻机快速支护锚杆功能。As shown in Figure 1, the straddle-type multifunctional transport drilling vehicle includes a gantry frame that can cross the tunnel boring machine and walking crawlers 1 arranged at the lower part of both sides thereof. The walking drive components of the straddle-type multifunctional transport drilling vehicle have a crawler structure that can adapt to complex road conditions and has a low failure rate. A support beam 7 that can telescope and laterally transport a temporary support 29 is arranged at the front end of the gantry frame. The support beam 7 realizes the main structure of the support transportation and is a retractable component. An anti-slip groove 8 is provided at the front end to facilitate the fixing of the temporary support support. The support beam has the functions of front and rear telescopic and lateral sliding. The front supporting column and the support beam cooperate with each other front and back to realize the obstacle crossing function of the temporary support. A hydraulic anchor drill arm 14 for rapid anchor support is arranged at the rear of the gantry frame to realize the rapid anchor support function of the drilling rig.
如图1、2所示,门式机架包括两侧的侧架2及其顶部连接的托梁支架3,两侧侧架2底部与行走履带1上的履带基座101进行连接。As shown in FIGS. 1 and 2 , the gantry frame includes side frames 2 on both sides and support beam brackets 3 connected to the top thereof, and the bottoms of the side frames 2 on both sides are connected to the track bases 101 on the walking track 1 .
如图3所示,托梁支架3内设置有侧向滑道4,侧向滑道4内设置移动架5以及侧移油缸10,侧移油缸10底部与侧向滑道4侧端连接,侧移油缸10活塞杆与移动架5连接固定,通过侧移油缸10带动移动架5侧向沿着侧向滑道4移动,实现对移动架5内托梁7横向位置调节,从而实现临时支架横向位置的调节纠偏;As shown in FIG3 , a lateral slide 4 is provided in the joist support 3, a moving frame 5 and a lateral shift cylinder 10 are provided in the lateral slide 4, the bottom of the lateral shift cylinder 10 is connected to the side end of the lateral slide 4, and the piston rod of the lateral shift cylinder 10 is connected and fixed to the moving frame 5, and the lateral shift cylinder 10 drives the moving frame 5 to move laterally along the lateral slide 4, so as to adjust the lateral position of the joist 7 in the moving frame 5, thereby adjusting and correcting the lateral position of the temporary support;
移动架5内部两侧设置多个托梁滑道6,每个托梁滑道6内设置有收缩的托梁7,托梁7前端开有可以限制临时支架29顶梁的防滑卡槽8,多个托梁7与移动架5内设置的托梁伸缩油缸9驱动连接,通过托梁伸缩油缸9的驱动实现承载临时支架的托梁7的前有移动功能。A plurality of joist slideways 6 are arranged on both sides of the inside of the mobile frame 5, and a retractable joist 7 is arranged in each joist slideway 6. An anti-skid groove 8 which can limit the top beam of the temporary support 29 is opened at the front end of the joist 7. The plurality of joists 7 are drivingly connected to the joist telescopic cylinder 9 arranged in the mobile frame 5, and the front movement function of the joist 7 carrying the temporary support is realized by driving the joist telescopic cylinder 9.
如图1所示,行走履带1的前后端设置固定在履带基座101上的用于清除浮煤杂物的防护铲11,防护铲11具备跨骑式多功能搬运钻车前移时对矸石浮煤、金属支护等的物体的障碍驱除和行走履带的保护功能,行走履带1的履带基座101前后端设置有两个前支撑立柱12和后支撑立柱13,通过两个前支撑立柱12和后支撑立柱13对钻车的支撑稳定,实现搬运钻车的固定车身,避免其在搬运临时支架车身发生偏斜现象产生。As shown in FIG1 , the front and rear ends of the walking track 1 are provided with a protective shovel 11 fixed on a track base 101 for removing floating coal debris. The protective shovel 11 has the function of removing obstacles such as gangue, floating coal, metal supports, etc. and protecting the walking track when the straddle-type multifunctional transport drill vehicle moves forward. The front and rear ends of the track base 101 of the walking track 1 are provided with two front supporting columns 12 and rear supporting columns 13. The two front supporting columns 12 and rear supporting columns 13 support the drilling vehicle stably, thereby realizing the fixed body of the transport drilling vehicle and avoiding the deviation of the temporary support body when transporting.
如图1、4所示,两台液压锚杆钻臂14设置在托梁支架3后端两侧,托梁支架3后端设置有横向的钻臂滑道20,钻臂滑道20内滑动连接有通过驱动组件驱动的滑动座19,通过驱动组件调节液压锚杆钻臂14在巷道内横向的位置,保证锚杆支护点位的均匀性,滑动座19外端通过回转马达17与支撑臂15连接,通过回转马达17调节使支护的跨度更大,其适应性更好,支撑臂15内滑动有滑块,滑块通过驱动器进行其上下移动,滑块外侧固定有钻机18;As shown in Fig. 1 and Fig. 4, two hydraulic anchor drill arms 14 are arranged on both sides of the rear end of the joist support 3, and a transverse drill arm slideway 20 is arranged at the rear end of the joist support 3. A sliding seat 19 driven by a driving assembly is slidably connected in the drill arm slideway 20. The lateral position of the hydraulic anchor drill arm 14 in the tunnel is adjusted by the driving assembly to ensure the uniformity of the anchor support point. The outer end of the sliding seat 19 is connected to the support arm 15 through a rotary motor 17. The rotary motor 17 is adjusted to make the support span larger and its adaptability better. A sliding block slides in the support arm 15, and the sliding block moves up and down through a driver. A drilling rig 18 is fixed on the outside of the sliding block.
钻臂滑道20设在托梁支架后方,横向贯穿式布置,实现钻臂滑道的左右移动、左右移动,驱动器能使钻机18上下移动,再加上回转马达17的作用,整体便于打钻时液压钻机钻孔位置调整。The drill arm slide 20 is arranged behind the support beam and is arranged in a transverse through-type arrangement to realize the left-right and right-left movement of the drill arm slide. The driver can move the drill rig 18 up and down. In addition, the action of the rotary motor 17 makes it easy to adjust the drilling position of the hydraulic drill rig during drilling.
如图4所示,驱动组件以及驱动器分别采用链传动21和伸缩油缸16进行驱动设置,链传动21包括支撑在钻臂滑道20内的两个齿轮,两个齿轮之间设置与滑动座19连接的链条,任意一个齿轮通液压马达211进行驱动连接。As shown in FIG4 , the drive assembly and the driver are driven by a chain drive 21 and a telescopic cylinder 16 respectively. The chain drive 21 includes two gears supported in a drill arm slide 20 , a chain connected to a sliding seat 19 is arranged between the two gears, and any one of the gears is driven by a hydraulic motor 211 .
如图5所示,侧架2一侧箱体内设置有连接的油箱23和液压泵24,液压泵24通过液压管路与前控制阀组25、后控制阀组26连接,前控制阀组25通过液压管路与行走履带1的驱动马达102以及托梁伸缩油缸9、侧移油缸10和前支撑立柱12、后支撑立柱13驱动连接,后控制阀组26通过液压管路与伸缩油缸16、回转马达17、钻机18、液压马达211驱动连接。As shown in Figure 5, a connected oil tank 23 and a hydraulic pump 24 are provided in a box on one side of the side frame 2. The hydraulic pump 24 is connected to the front control valve group 25 and the rear control valve group 26 through hydraulic pipelines. The front control valve group 25 is connected to the driving motor 102 of the walking track 1 and the support beam telescopic cylinder 9, the side shift cylinder 10 and the front supporting column 12 and the rear supporting column 13 through hydraulic pipelines. The rear control valve group 26 is connected to the telescopic cylinder 16, the rotary motor 17, the drilling rig 18 and the hydraulic motor 211 through hydraulic pipelines.
如图1所示,侧架2一侧设置人工操作台22,人工操作台前后端安装有手动控制的前控制阀组25和后控制阀组26,前控制阀组25控制行走和支架搬运;后控制阀组26控制行走和液压锚杆钻机支护。As shown in FIG1 , a manual operating platform 22 is provided on one side of the side frame 2, and a manually controlled front control valve group 25 and a rear control valve group 26 are installed at the front and rear ends of the manual operating platform. The front control valve group 25 controls walking and support transportation; the rear control valve group 26 controls walking and hydraulic anchor drilling rig support.
本申请实施例跨骑式多功能搬运钻车的工作原理为:The working principle of the straddle-type multifunctional transport drilling vehicle in the embodiment of the present application is as follows:
通过前控制阀组25控制驱动马达102驱动行走履带1进行移动,移动到相应位置(处在最前端的临时支架)使前托梁7的防滑卡槽8正对临时支架29顶梁,接着收起对应临时支架29两侧立柱及其上部横向推杆处于收缩状态实现至搬运状态,由于临时支架29侧部采用双立柱油缸设置,其底部宽度长达0.6-0.8米,所以临时支架29处于收缩状态时其稳定性较高不会发生倾倒问题;The front control valve group 25 controls the driving motor 102 to drive the walking crawler 1 to move, and moves to the corresponding position (the temporary support at the front end) so that the anti-skid slot 8 of the front support beam 7 is directly opposite to the top beam of the temporary support 29, and then the corresponding two side columns of the temporary support 29 and the upper lateral push rod are retracted to achieve the transport state. Since the temporary support 29 side adopts a double-column oil cylinder setting, the bottom width is as long as 0.6-0.8 meters, so the temporary support 29 is in a retracted state. Its stability is high and there is no dumping problem;
搬运钻车前进至行走履带1接近综掘机27的铲板28后沿,停止前进操作前支撑立柱12、后支撑立柱13顶起稳定车身,然后托梁伸缩油缸9带动托梁7前移;The transport drill vehicle moves forward until the walking crawler 1 approaches the rear edge of the shovel plate 28 of the comprehensive excavator 27, stops moving forward, operates the front support column 12 and the rear support column 13 to lift and stabilize the vehicle body, and then the joist telescopic cylinder 9 drives the joist 7 to move forward;
前伸的托梁7将临时支架推送至预定位置,并由搬运车向临时支架供液,待临时支架顶梁接顶,临时支架横向推杆打开将两侧立柱推至预定位置,稳固支撑顶板和两帮后,搬运钻车各装置回收,装备退回至锚杆支护位置,进行锚固作业,锚固作业时前端的综掘机27持续进行掘进挖掘,实现综掘机27的连续作业,这样在综掘机割煤作业时,搬运功能闲置转为钻锚作业,利用临时支架与搬运钻车后置的锚杆钻机布置,使支护与割煤平行作业,从而实现快速掘进。同时本装置为搬运临时支架和巷道支护提供公用性能服务,解放支架使其尽量简化操控、轻量化、提升安全性。The forward supporting beam 7 pushes the temporary support to the predetermined position, and the transport vehicle supplies liquid to the temporary support. When the top beam of the temporary support is connected to the top, the horizontal push rod of the temporary support is opened to push the two side columns to the predetermined position. After firmly supporting the top plate and the two sides, the various devices of the transport drilling vehicle are recovered, and the equipment is returned to the anchor support position for anchoring operations. During the anchoring operation, the front-end comprehensive excavation machine 27 continues to dig and excavate, realizing the continuous operation of the comprehensive excavation machine 27. In this way, when the comprehensive excavation machine is cutting coal, the transport function is idle and converted to drilling and anchoring operations. The temporary support and the anchor drilling machine arranged at the rear of the transport drilling vehicle are used to make the support and coal cutting work in parallel, thereby realizing rapid excavation. At the same time, this device provides public performance services for transporting temporary supports and roadway support, liberating the support to simplify the control, lighten the weight, and improve safety as much as possible.
同时搬运钻车不过综掘机铲板,跨幅减小,巷道断面相对减少有利于巷道围岩压力控制,而且浮煤影响小前移更加灵活,大大提镐搬运临时支架的效率;前伸式送出支架,能使临时支架向前移动不受搬运钻车自身的影响,能使临时支架向前移动与巷道迎头出间距较小,大大降低了最小空顶的距离。At the same time, the transport drill vehicle does not pass the shovel of the tunnel boring machine, so the span is reduced and the cross-section of the tunnel is relatively reduced, which is beneficial to the control of the tunnel surrounding rock pressure. In addition, the influence of floating coal is small and the forward movement is more flexible, which greatly improves the efficiency of transporting temporary supports by pickaxes. The forward-extending delivery support can make the temporary support move forward without being affected by the transport drill vehicle itself, and can make the temporary support move forward with a smaller distance from the head of the tunnel, greatly reducing the minimum empty top distance.
而且也避免了锚杆支护时需要后退综掘机的问题,实现综掘机连续作业,大大提高了综掘机的工作效率。It also avoids the problem of having to retreat the tunnel boring machine during anchor support, enables continuous operation of the tunnel boring machine, and greatly improves the working efficiency of the tunnel boring machine.
一种跨骑式多功能搬运钻车的快速掘进支护方法,包括如下步骤:A rapid excavation support method for a straddle-type multifunctional transport drilling vehicle comprises the following steps:
如图6所示,S1;综掘机27掘进开采形成巷道,综掘机27后端形成永久支护区;As shown in FIG6 , S1; the tunnel is formed by excavation of the tunneling machine 27, and a permanent support area is formed at the rear end of the tunneling machine 27;
如图7所示,S2;综掘机27向前开采掘进,搬运钻车向前移动使托梁7的防滑卡槽8正对外侧临时支架29顶梁,操作临时支架29使其处在收缩状态,用搬运钻车托梁7的防滑卡槽8进行卡接实现托举;As shown in Figure 7, S2; the excavator 27 is excavating forward, the transport drill car moves forward so that the anti-skid card groove 8 of the joist 7 is facing the outer temporary support 29 top beam, the temporary support 29 is operated to be in a retracted state, and the anti-skid card groove 8 of the transport drill car joist 7 is connected to realize lifting;
如图7所示,S3;搬运钻车将临时支架29搬运到综掘机27的铲板28处,操作钻车前支撑立柱12、后支撑立柱13升起与巷道顶板接触稳定机身;As shown in Figure 7, S3; the transport drill rig transports the temporary support 29 to the shovel plate 28 of the comprehensive excavator 27, and operates the front support column 12 and the rear support column 13 of the drill rig to raise the contact with the roof of the tunnel to stabilize the fuselage;
如图8、9所示,S4;前移的托梁7使临时支架越过综掘机铲板,并将临时支架29推送至预定位置,将临时支架29展开进行顶梁预接顶,横向推杆打开将两侧立柱推至预定位置,临时支架加压使其稳定支撑顶板和两帮,搬运钻车收回各装置进行后退;As shown in Figures 8 and 9, S4; the forward-moving support beam 7 allows the temporary support to pass over the shovel of the comprehensive excavator, and pushes the temporary support 29 to the predetermined position, unfolds the temporary support 29 to pre-connect the top beam, opens the horizontal push rod to push the two side columns to the predetermined position, pressurizes the temporary support to stably support the top plate and the two sides, and retracts the transport drilling vehicle to move back;
如图10、11所示,S5;当临时支护范围到达综掘机机身后,搬运钻车退至综掘机后方永久支护区前端锚网31边缘,操作尾部液压锚杆钻臂14对锚杆支护位置进行锚固作业,综掘机可同时进行割煤的平行作业。As shown in Figures 10 and 11, S5; when the temporary support range reaches the body of the tunnel boring machine, the transport drill vehicle retreats to the edge of the front anchor net 31 of the permanent support area behind the tunnel boring machine, and the tail hydraulic anchor drill arm 14 is operated to anchor the anchor support position. The tunnel boring machine can simultaneously perform parallel operations of coal cutting.
S6;锚固完成后继续按S2-S5步骤进行循环作业支护。S6: After the anchoring is completed, continue to perform cyclic support operations according to steps S2-S5.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410644626.XA CN118601664A (en) | 2024-05-23 | 2024-05-23 | A straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410644626.XA CN118601664A (en) | 2024-05-23 | 2024-05-23 | A straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118601664A true CN118601664A (en) | 2024-09-06 |
Family
ID=92560106
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410644626.XA Pending CN118601664A (en) | 2024-05-23 | 2024-05-23 | A straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118601664A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118911595A (en) * | 2024-09-29 | 2024-11-08 | 江苏中贵重工有限公司 | Straddling type tunnel drill carriage for shield tunneling tunnel and construction method |
| CN121020460A (en) * | 2025-10-31 | 2025-11-28 | 中科太通设备有限公司 | Shovel lifting structure of hydraulic support transport vehicle in narrow coal mine tunnels |
-
2024
- 2024-05-23 CN CN202410644626.XA patent/CN118601664A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118911595A (en) * | 2024-09-29 | 2024-11-08 | 江苏中贵重工有限公司 | Straddling type tunnel drill carriage for shield tunneling tunnel and construction method |
| CN118911595B (en) * | 2024-09-29 | 2025-06-17 | 江苏中贵重工有限公司 | Straddle-type tunnel drilling vehicle for tunneling with shield machine and construction method |
| CN121020460A (en) * | 2025-10-31 | 2025-11-28 | 中科太通设备有限公司 | Shovel lifting structure of hydraulic support transport vehicle in narrow coal mine tunnels |
| CN121020460B (en) * | 2025-10-31 | 2026-03-10 | 中科太通设备有限公司 | Shovel loading lifting structure of coal mine narrow roadway hydraulic support carrier |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN118601664A (en) | A straddle-type multifunctional transport drilling vehicle and a rapid excavation support method thereof | |
| CN105971628A (en) | Temporary supporting method for tunneled roadway | |
| CN110541705A (en) | A crawler-type excavation, support and anchor combined unit and its use method | |
| CN111456751B (en) | Tunneling and supporting integrated machine and use method | |
| CN103266904B (en) | Anchor bolt support device and heading machine with same | |
| CN109026049A (en) | A kind of anchor combined unit of step type pick branch and its an application method | |
| CN109026048A (en) | A kind of climbing control method of high inclination-angle development machine | |
| CN114320417B (en) | Anchored forward-moving rapid excavation and support device and working method thereof | |
| CN101169036A (en) | Crawler-type liftable top-side anchor rod and anchor cable construction drilling machine and single-lane rapid tunneling process | |
| CN114233355A (en) | A kind of fast support equipment for excavation roadway and its working method | |
| CN114013935A (en) | Self-moving tail for rapid tunneling following type belt conveyor | |
| CN101781972B (en) | Crawler-type lifting top and slope bolt and anchor construction drill | |
| CN102383793B (en) | Dual function machine for drilling and loading in tunnel | |
| CN112096407A (en) | Mining equipment | |
| CN102536277A (en) | Follower assorted supporting and anchoring system of cantilever type development machine | |
| CN116446870A (en) | Ultra-large-depth self-guiding excavating, supporting and anchoring integrated machine and use method | |
| CN116427943A (en) | A dual-guidance rapid excavation, supporting and anchoring system for coal mine roadways | |
| CN116427944A (en) | A double-guided rapid excavation, support and bolting construction method for coal mine roadway | |
| CN210509159U (en) | Crawler-type digging, supporting and anchoring combined unit | |
| CN120608701A (en) | An integrated drilling and anchoring machine and anchoring method suitable for complex geological tunnels | |
| CN212154775U (en) | An integrated machine for excavation and support | |
| CN218844310U (en) | Digging and anchoring integrated machine for coal mine | |
| WO2025222832A1 (en) | Roadheader capable of telescopic loading and transportation | |
| CN209799865U (en) | Roadway excavation of taking extending structure is with boring dress anchor all-in-one | |
| CN118582223A (en) | A zero-empty top and zero-empty side drilling and anchoring integrated machine and drilling and anchoring method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |