CN118601622A - Method for using a trolley mold frame mobile vehicle - Google Patents
Method for using a trolley mold frame mobile vehicle Download PDFInfo
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- CN118601622A CN118601622A CN202410877005.6A CN202410877005A CN118601622A CN 118601622 A CN118601622 A CN 118601622A CN 202410877005 A CN202410877005 A CN 202410877005A CN 118601622 A CN118601622 A CN 118601622A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/102—Removable shuttering; Bearing or supporting devices therefor
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Abstract
本发明的台车模架移动车的使用方法,针对现有台车模架通过其底部设置的滑轮及伸缩支脚实现移动及支撑的交替工作,移动效率较低的问题。步骤:拟浇筑箱涵结构当前施工段施工完成并开模后,运行台车模架移动车至可调台车模架的支撑架体底部,调节升降机伸缩带动两个伸缩架沿轴线同步反向移动,使得两个伸缩架的端部能够与支撑架体的脚轮位置相对应,收缩可调台车模架的底部升降机,使得可调台车模架能够整体支撑于台车模架移动车,台车模架移动车行走至拟浇筑箱涵结构的下一施工段后,可调台车模架的底部升降机伸长并支撑于已浇筑箱涵结构的底板,台车模架移动车移动并与可调台车模架分离,如此反复,逐段完成拟浇筑箱涵结构的混凝土浇筑施工。
The method for using the trolley formwork mobile vehicle of the present invention is to solve the problem that the existing trolley formwork realizes the alternating work of movement and support through the pulley and telescopic support legs arranged at the bottom thereof, and the movement efficiency is low. Steps: After the construction of the current construction section of the box culvert structure to be cast is completed and the mold is opened, the trolley formwork mobile vehicle is operated to the bottom of the support frame of the adjustable trolley formwork, and the elevator is adjusted to drive the two telescopic frames to move synchronously in opposite directions along the axis, so that the ends of the two telescopic frames can correspond to the caster positions of the support frame, and the bottom elevator of the adjustable trolley formwork is retracted so that the adjustable trolley formwork can be supported as a whole on the trolley formwork mobile vehicle. After the trolley formwork mobile vehicle moves to the next construction section of the box culvert structure to be cast, the bottom elevator of the adjustable trolley formwork is extended and supported on the bottom plate of the casted box culvert structure, and the trolley formwork mobile vehicle moves and separates from the adjustable trolley formwork, and this is repeated to complete the concrete pouring construction of the box culvert structure to be cast section by section.
Description
技术领域Technical Field
本发明涉及建筑施工技术领域,特别涉及一种台车模架移动车的使用方法。The invention relates to the technical field of building construction, and in particular to a method for using a trolley formwork mobile vehicle.
背景技术Background Art
目前,在各类箱涵、管廊、隧道等构筑物的建造过程中,通常采用传统台车模架进行现场混凝土浇筑施工,传统台车模架一般为钢模有轨台车模架或者简易钢模台车模架,传统台车模架通过其底部设置的滑轮及伸缩支脚实现移动及支撑的交替工作,操作较为繁琐,移动效率较低。At present, in the construction process of various box culverts, pipeline corridors, tunnels and other structures, traditional trolley formwork is usually used for on-site concrete pouring construction. The traditional trolley formwork is generally a steel mold rail trolley formwork or a simple steel mold trolley formwork. The traditional trolley formwork realizes the alternating work of movement and support through the pulleys and telescopic legs arranged at the bottom. The operation is cumbersome and the movement efficiency is low.
发明内容Summary of the invention
针对现有台车模架通过其底部设置的滑轮及伸缩支脚实现移动及支撑的交替工作,操作较为繁琐,移动效率较低的问题。本发明的目的是提供一种台车台车模架移动车的使用方法。The purpose of the present invention is to provide a method for using a trolley trolley formwork moving vehicle, which uses pulleys and telescopic legs arranged at the bottom of the existing trolley formwork to achieve alternating movement and support, but the operation is complicated and the movement efficiency is low.
本发明解决其技术问题所采用的技术方案是:一种台车模架移动车的使用方法,步骤如下:The technical solution adopted by the present invention to solve the technical problem is: a method for using a trolley mold frame moving vehicle, the steps are as follows:
S21:预先施工已浇筑箱涵结构,所述已浇筑箱涵结构包括浇筑为一体的底板及部分墙体,沿已浇筑箱涵结构轴线设置可调台车模架和台车模架移动车;S21: pre-constructing a cast box culvert structure, wherein the cast box culvert structure includes a bottom plate and a part of a wall cast as one, and arranging an adjustable trolley formwork and a trolley formwork moving vehicle along the axis of the cast box culvert structure;
S22:可调台车模架包括支撑架体,可拆卸式连接于支撑架体的模板系统及控制系统,控制系统控制模板系统合模后施工拟浇筑箱涵结构,拟浇筑箱涵结构包括浇筑为一体的顶板及部分墙体,待混凝土达到设计要求的强度后,控制模板系统开模;S22: The adjustable trolley formwork includes a support frame, a formwork system and a control system detachably connected to the support frame, the control system controls the formwork system to close the mold and then construct the box culvert structure to be cast, the box culvert structure to be cast includes a top plate and part of the wall that are cast as one, and after the concrete reaches the strength required by the design, the formwork system is controlled to open the mold;
S23:运行台车模架移动车至可调台车模架的支撑架体底部,台车模架移动车包括主框架、伸缩架、调节装置及滚轮,多个滚轮安装于主框架底部,两个伸缩架对称设置并套设于主框架两侧,调节装置包括沿主框架轴线竖向设置的调节升降机,及对称设置于调节升降机两侧的两根支撑导向杆,两根支撑导向杆的一端均连接于调节升降机的顶端,两根支撑导向杆的另一端分别连接于两个伸缩架,调节升降机伸缩带动两个伸缩架沿轴线同步反向移动,使得两个伸缩架的端部能够与支撑架体的脚轮位置相对应,收缩可调台车模架的底部升降机,使得可调台车模架能够整体支撑于台车模架移动车,控制台车模架移动车行走至拟浇筑箱涵结构的下一施工段就位后,可调台车模架的底部升降机伸长并支撑于已浇筑箱涵结构的底板,控制台车模架移动车移动并与可调台车模架分离;S23: Run the trolley formwork mobile vehicle to the bottom of the supporting frame of the adjustable trolley formwork, the trolley formwork mobile vehicle comprises a main frame, a telescopic frame, an adjusting device and rollers, a plurality of rollers are installed at the bottom of the main frame, two telescopic frames are symmetrically arranged and sleeved on both sides of the main frame, the adjusting device comprises an adjusting lift vertically arranged along the axis of the main frame, and two supporting guide rods symmetrically arranged on both sides of the adjusting lift, one end of the two supporting guide rods are connected to the top of the adjusting lift, and the other ends of the two supporting guide rods are respectively connected to the two telescopic frames, the adjusting lift telescopes and drives the two telescopic frames to move synchronously in opposite directions along the axis, so that the ends of the two telescopic frames can correspond to the caster positions of the supporting frame, and the bottom elevator of the adjustable trolley formwork is retracted so that the adjustable trolley formwork can be supported as a whole on the trolley formwork mobile vehicle, and after the control trolley formwork mobile vehicle moves to the next construction section of the box culvert structure to be cast and is in place, the bottom elevator of the adjustable trolley formwork is extended and supported on the bottom plate of the casted box culvert structure, and the control trolley formwork mobile vehicle moves and is separated from the adjustable trolley formwork;
S24:重复步骤S22~S23,台车模架移动车承载可调台车模架逐段移动至待施工段,并逐段完成拟浇筑箱涵结构的混凝土浇筑施工。S24: repeating steps S22 to S23, the trolley formwork moving vehicle carries the adjustable trolley formwork and moves it section by section to the section to be constructed, and completes the concrete pouring construction of the box culvert structure to be poured section by section.
本发明的台车模架移动车的使用方法,拟浇筑箱涵结构当前施工段施工完成并开模后,运行台车模架移动车至可调台车模架的支撑架体底部,调整台车模架移动车的调节升降机的伸缩高度,推动两个伸缩架沿X轴方向相反移动,使得两个伸缩架的端部能够与支撑架体的脚轮位置相对应,底部升降机收缩,使得支撑架体和模板系统能够整体支撑于台车模架移动车,控制台车模架移动车行走至拟浇筑箱涵结构的下一施工段,如此反复直至逐段完成拟浇筑箱涵结构的混凝土浇筑施工。该台车模架移动车的使用方法,通过调节装置的伸缩带动主框架两侧的伸缩架同步反向移动,间接调节两个伸缩架的间距并能够与可调台车模架的支撑架体的脚轮间距相对应,使得支撑架体能够稳定地支撑于台车模架移动车,由台车模架移动车承载支撑架体和拆模后的模板系统并整体移动至拟浇筑箱涵结构的下一施工段,自动化程度高,设备周转使用效率高,整体移动安全高效,提高了工业化建造水平,提升了建造效率及质量,保证了施工安全。The method for using the trolley formwork mobile vehicle of the present invention is as follows: after the construction of the current construction section of the box culvert structure to be cast is completed and the mold is opened, the trolley formwork mobile vehicle is operated to the bottom of the support frame body of the adjustable trolley formwork, the telescopic height of the adjusting elevator of the trolley formwork mobile vehicle is adjusted, and the two telescopic frames are pushed to move in opposite directions along the X-axis direction so that the ends of the two telescopic frames can correspond to the caster positions of the support frame body, and the bottom elevator is retracted so that the support frame body and the formwork system can be supported as a whole on the trolley formwork mobile vehicle, and the trolley formwork mobile vehicle is controlled to move to the next construction section of the box culvert structure to be cast, and this is repeated until the concrete pouring construction of the box culvert structure to be cast is completed section by section. The method for using the trolley formwork mobile vehicle drives the telescopic frames on both sides of the main frame to move synchronously in opposite directions through the telescopic adjustment device, indirectly adjusts the distance between the two telescopic frames and can correspond to the caster distance of the supporting frame body of the adjustable trolley formwork, so that the supporting frame body can be stably supported on the trolley formwork mobile vehicle, and the trolley formwork mobile vehicle carries the supporting frame body and the formwork system after demolding and moves the whole body to the next construction section where the box culvert structure is to be cast. The method has a high degree of automation, high equipment turnover efficiency, and safe and efficient overall movement, which improves the level of industrialized construction, improves construction efficiency and quality, and ensures construction safety.
进一步的,所述步骤S22中,所述模板系统包括分别与拟浇筑箱涵结构内腔的顶面、侧面和角部形状和位置相对应的顶模组件、侧模组件和角模面板;所述支撑架体包括支撑门架、可调水平梁、可调悬挑梁、角模升降机、侧模升降机、墙面支撑升降机及底部升降机,支撑门架是由纵横间隔设置的两根立柱和两根横梁连接而成的矩形架体,两个支撑门架竖向间隔设置,多个可调水平梁横向设置并螺栓连接于两个支撑门架之间,每个支撑门架的位于顶部的横梁上架设至少两个可调悬挑梁,可调悬挑梁的另一端与侧模组件可拆卸式连接,Further, in step S22, the formwork system includes a top formwork assembly, a side formwork assembly and a corner formwork panel corresponding to the shapes and positions of the top surface, side surface and corner of the inner cavity of the box culvert structure to be cast, respectively; the support frame includes a support portal, an adjustable horizontal beam, an adjustable cantilever beam, a corner formwork elevator, a side formwork elevator, a wall support elevator and a bottom elevator, the support portal is a rectangular frame formed by connecting two columns and two cross beams arranged at intervals in the vertical and horizontal directions, the two support portals are arranged at intervals in the vertical direction, and a plurality of adjustable horizontal beams are arranged horizontally and bolted between the two support portals, at least two adjustable cantilever beams are arranged on the top crossbeam of each support portal, and the other end of the adjustable cantilever beam is detachably connected to the side formwork assembly,
进一步的,每个支撑门架的两根立柱上均对称设置至少两对侧模升降机及一对墙面支撑升降机,侧模升降机的另一端可拆卸式连接于侧模组件,墙面支撑升降机的另一端与已浇筑箱涵结构的墙体相抵,多个角模升降机沿顶模组件的轴线对称设置于其两端,角模升降机的一端铰接于顶模组件边缘,其另一端与角模面板销轴连接,支撑门架的每根立柱底部均连接一底部升降机;每个支撑门架还包括两对连接杆一和一对连接杆二,两对连接杆一分别垂直固接于立柱和横梁的连接处,连接杆一的靠近拟浇筑箱涵结构的一端与侧模升降机螺栓连接,连接杆一的另一端与可调水平梁螺栓连接,一对连接杆二分别垂直固接于两根立柱底部外侧,连接杆二的端部与墙面支撑升降机螺栓连接,每个支撑门架还包括一对脚轮连接杆及一对脚轮,位于底部的一对连接杆一的底部垂直连接一对脚轮连接杆,每个脚轮连接杆底端固接的连接板与脚轮螺栓连接;控制系统设置于支撑架体上,控制系统至少与角模升降机和底部升降机信号连接。Furthermore, at least two pairs of side form lifts and a pair of wall support lifts are symmetrically arranged on the two columns of each supporting portal, the other end of the side form lift is detachably connected to the side form assembly, and the other end of the wall support lift is against the wall of the cast box culvert structure, and multiple corner form lifts are symmetrically arranged at both ends of the top form assembly along the axis, one end of the corner form lift is hinged to the edge of the top form assembly, and the other end is connected to the corner form panel pin shaft, and the bottom of each column of the supporting portal is connected to a bottom lift; each supporting portal also includes two pairs of connecting rods one and a pair of connecting rods two, and the two pairs of connecting rods one are respectively vertically fixed to the columns At the connection with the crossbeam, one end of the connecting rod one close to the box culvert structure to be cast is bolted to the side formwork lift, the other end of the connecting rod one is bolted to the adjustable horizontal beam, a pair of connecting rods two are vertically fixed to the outer sides of the bottoms of the two columns, and the ends of the connecting rods two are bolted to the wall support lifts. Each supporting portal also includes a pair of caster connecting rods and a pair of casters. The bottom of the pair of connecting rods one at the bottom is vertically connected to a pair of caster connecting rods, and the connecting plate fixed to the bottom end of each caster connecting rod is connected to the caster bolt; the control system is arranged on the supporting frame, and the control system is at least connected to the corner formwork lift and the bottom lift signal.
进一步的,所述步骤S23还包括:所述台车模架移动车还包括两根空心横梁,主框架是由纵横交错设置的至少两根横杆和两根纵杆构成的框架结构,两根空心横梁平行且间隔设置于主框架内,且空心横梁两端垂直贯穿主框架的两根纵杆,伸缩架包括平行且间隔设置的两根滑杆,连接于两根滑杆之间的连杆,设置于连杆中部的耳板,及连接于滑杆和连杆连接部位的托架,托架包括固定于滑杆端部的支撑升降机,及连接于支撑升降机的丝杆顶端的托板,两个伸缩架的滑杆分别嵌设于空心横梁的两端,调节升降机固定于主框架中部,两根支撑导向杆的一端均连接于调节升降机的顶端,两根支撑导向杆的另一端分别与两侧伸缩架连杆的耳板销轴连接;Furthermore, the step S23 also includes: the trolley mold frame moving vehicle also includes two hollow cross beams, the main frame is a frame structure composed of at least two cross bars and two longitudinal bars arranged in a criss-cross manner, the two hollow cross beams are arranged in parallel and at intervals in the main frame, and the two ends of the hollow cross beams vertically penetrate the two longitudinal bars of the main frame, the telescopic frame includes two sliding rods arranged in parallel and at intervals, a connecting rod connected between the two sliding rods, an ear plate arranged in the middle of the connecting rod, and a bracket connected to the connecting portion of the sliding rod and the connecting rod, the bracket includes a supporting elevator fixed to the end of the sliding rod, and a supporting plate connected to the top of the screw rod of the supporting elevator, the sliding rods of the two telescopic frames are respectively embedded in the two ends of the hollow cross beams, the adjusting elevator is fixed to the middle of the main frame, one end of the two supporting guide rods are connected to the top of the adjusting elevator, and the other ends of the two supporting guide rods are respectively connected to the ear plate pins of the connecting rods of the telescopic frames on both sides;
调节升降机的丝杆伸缩,通过支撑导向杆带动两个伸缩架同步反向移动,使得两个伸缩架上的托架与支撑架体的脚轮的水平间距相对应,调节托架的支撑升降机的竖向高度,使得多个托架的托板位于同一水平面,保持伸缩式导向杆处于收缩状态,运行台车模架移动车至支撑架体底部,使得多个托架的托板与支撑架体的脚轮位置相对应。Adjust the extension and retraction of the screw rod of the lift, and drive the two telescopic frames to move synchronously in opposite directions through the support guide rod, so that the horizontal spacing between the brackets on the two telescopic frames and the casters of the support frame body corresponds, adjust the vertical height of the support lift of the bracket, so that the support plates of multiple brackets are located in the same horizontal plane, keep the telescopic guide rod in a retracted state, and move the trolley mold frame to the bottom of the support frame body, so that the support plates of multiple brackets correspond to the caster positions of the support frame body.
进一步的,所述步骤S23还包括:所述台车模架移动车还包括伸缩式导向杆,两根伸缩式导向杆分别垂直连接于两根纵杆的两侧,伸缩式导向杆包括固接于纵杆端部的两根并列设置的空心横杆,及分别嵌设于两根空心横杆的两根支撑杆,且两根支撑杆安装方向相反,空心横杆和支撑杆的侧壁均设有等间距的多个螺栓孔,两根支撑杆的端部均连接有导向轮;Further, the step S23 also includes: the trolley mold frame moving vehicle also includes a telescopic guide rod, the two telescopic guide rods are respectively vertically connected to the two sides of the two longitudinal rods, the telescopic guide rod includes two hollow cross rods fixed to the ends of the longitudinal rods and arranged in parallel, and two support rods are respectively embedded in the two hollow cross rods, and the two support rods are installed in opposite directions, the side walls of the hollow cross rod and the support rod are provided with a plurality of bolt holes with equal spacing, and the ends of the two support rods are connected to guide wheels;
可调台车模架支撑于台车模架移动车后,伸缩式导向杆的两根支撑杆分别反向伸出,且两根支撑杆的导向轮与已浇筑箱涵结构墙体相抵后,定位螺栓贯穿空心横杆和支撑杆上的螺栓孔并锁紧固定,使得台车模架移动车能够通过伸缩式导向杆支撑于墙体并沿墙体滑行。After the adjustable trolley formwork is supported on the trolley formwork moving vehicle, the two support rods of the telescopic guide rod are extended in opposite directions respectively, and after the guide wheels of the two support rods are against the cast box culvert structure wall, the positioning bolts pass through the bolt holes on the hollow cross rod and the support rod and are locked and fixed, so that the trolley formwork moving vehicle can be supported on the wall through the telescopic guide rod and slide along the wall.
进一步的,所述步骤S23还包括:所述台车模架移动车还包括卷扬机、定滑轮、锚固件、主杆和支杆,主杆和支杆位于主框架中部并与空心横梁平行,支杆设置于空心横梁与主杆之间,调节升降机垂直固接于主杆,卷扬机固定于支杆,定滑轮固定于空心横梁,且调节升降机、卷扬机和定滑轮均沿主框架轴线设置,锚固件设置于已浇筑箱涵结构轴线上,且位于拟浇筑箱涵结构施工路线的延伸方向,钢丝绳一端绕设于卷扬机,其另一端绕过定滑轮并与锚固件连接;Further, the step S23 also includes: the trolley formwork moving vehicle also includes a winch, a fixed pulley, an anchor, a main rod and a support rod, the main rod and the support rod are located in the middle of the main frame and are parallel to the hollow crossbeam, the support rod is arranged between the hollow crossbeam and the main rod, the adjusting elevator is vertically fixed to the main rod, the winch is fixed to the support rod, the fixed pulley is fixed to the hollow crossbeam, and the adjusting elevator, the winch and the fixed pulley are all arranged along the axis of the main frame, the anchor is arranged on the axis of the cast box culvert structure, and is located in the extension direction of the construction route of the proposed cast box culvert structure, one end of the wire rope is wound around the winch, and the other end thereof is bypassed around the fixed pulley and connected to the anchor;
控制卷扬机卷收钢丝绳,缩短台车模架移动车和锚固件之间钢丝绳的长度,使得台车模架移动车能够承载拆模后的可调台车模架整体行走至拟浇筑箱涵结构的下一施工段。Control the winch to retract the wire rope, shorten the length of the wire rope between the trolley formwork moving vehicle and the anchor, so that the trolley formwork moving vehicle can carry the adjustable trolley formwork after demolding and move as a whole to the next construction section where the box culvert structure is to be cast.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一实施例的台车模架移动车的立体图;FIG1 is a perspective view of a trolley mold frame moving vehicle according to an embodiment of the present invention;
图2为本发明一实施例中台车模架移动车的俯视图;FIG2 is a top view of a trolley mold frame moving vehicle in one embodiment of the present invention;
图3为本发明一实施例中台车模架移动车的主框架的立体图;FIG3 is a perspective view of the main frame of the trolley mold frame moving vehicle in one embodiment of the present invention;
图4为本发明一实施例中台车模架移动车的伸缩架的立体图;FIG4 is a perspective view of a telescopic frame of a trolley mold frame moving vehicle in one embodiment of the present invention;
图5为图1的沿Z轴方向的侧视图;FIG5 is a side view of FIG1 along the Z-axis direction;
图6为图5中伸缩式导向杆收缩后的示意图;FIG6 is a schematic diagram of the telescopic guide rod in FIG5 after being retracted;
图7为图1的沿X轴方向的侧视图;FIG7 is a side view of FIG1 along the X-axis direction;
图8为本发明一实施例中台车模架移动车的支撑杆的结构示意图;FIG8 is a schematic structural diagram of a support rod of a trolley mold frame moving vehicle in one embodiment of the present invention;
图9为本发明一实施例中可调台车模架设置于涵洞内的立体图;FIG9 is a perspective view of an adjustable trolley formwork disposed in a culvert in one embodiment of the present invention;
图10为本发明一实施例中模板系统的结构示意图;FIG10 is a schematic diagram of the structure of a template system according to an embodiment of the present invention;
图11为图10的B部分的放大图;FIG11 is an enlarged view of portion B of FIG10 ;
图12为本发明一实施例中角模面板的结构示意图;FIG12 is a schematic diagram of the structure of a corner mold panel in one embodiment of the present invention;
图13为本发明一实施例中顶模组件的结构示意图;13 is a schematic structural diagram of a top mold assembly in one embodiment of the present invention;
图14为本发明一实施例中背楞快速连接件的结构示意图;14 is a schematic structural diagram of a back edge quick connector according to an embodiment of the present invention;
图15为图10的A-A剖视图;Fig. 15 is a cross-sectional view taken along line A-A of Fig. 10;
图16为本发明的可调台车模架中支撑架体的立体图;FIG16 is a perspective view of a support frame in an adjustable trolley mold frame of the present invention;
图17为本发明一实施例中支撑门架的立体图;FIG17 is a perspective view of a support door frame in one embodiment of the present invention;
图18为本发明一实施例中可调悬挑梁的立体图;FIG18 is a perspective view of an adjustable cantilever beam according to an embodiment of the present invention;
图19为本发明一实施例中可调水平梁的结构示意图;FIG19 is a schematic diagram of the structure of an adjustable horizontal beam in one embodiment of the present invention;
图20为图19的C-C剖视图;Fig. 20 is a cross-sectional view taken along line C-C of Fig. 19;
图21为本发明一实施例中门架底部套筒的立体图;FIG21 is a perspective view of a door frame bottom sleeve according to an embodiment of the present invention;
图22为本发明一实施例的可调台车模架中主要构件的尺寸关系示意图;FIG22 is a schematic diagram showing the dimensional relationship of the main components of the adjustable trolley mold frame according to an embodiment of the present invention;
图23至图27为利用可调台车模架和台车模架移动车施工箱涵各步骤的示意图;23 to 27 are schematic diagrams of various steps of constructing a box culvert using an adjustable trolley formwork and a trolley formwork mobile vehicle;
图28为本发明一实施例的台车模架移动车的使用方法的示意图。FIG. 28 is a schematic diagram of a method for using the trolley mold frame moving vehicle according to an embodiment of the present invention.
图中标号如下:The numbers in the figure are as follows:
已浇筑箱涵结构1;拟浇筑箱涵结构2;The box culvert structure 1 has been cast; the box culvert structure 2 is planned to be cast;
支撑架体100;支撑门架10;立柱11;横梁12;脚轮连接杆13;次横梁14;连接杆一15;连接杆二16;水平连杆17;可调水平梁20;第一水平梁21;第二水平梁23;侧板24;调节螺杆41;侧模升降机42;墙面支撑升降机43;门架底部套筒45;筒体451;底板452;底部升降机46;脚轮47;角模升降机50;丝杆51;连接杆52;螺旋驱动装置54;上支座55;作业平台60;Support frame 100; support door frame 10; column 11; beam 12; caster connecting rod 13; secondary beam 14; connecting rod 1 15; connecting rod 2 16; horizontal connecting rod 17; adjustable horizontal beam 20; first horizontal beam 21; second horizontal beam 23; side plate 24; adjusting screw 41; side mold lift 42; wall support lift 43; door frame bottom sleeve 45; cylinder 451; bottom plate 452; bottom lift 46; caster 47; corner mold lift 50; screw rod 51; connecting rod 52; screw drive device 54; upper support 55; working platform 60;
模板系统200;顶模面板211;横背楞一212;背楞快速连接件213;折弯板213a;螺杆213b;侧模面板224;横背楞二225;第一竖背楞226;第二竖背楞227;角模骨架231;角模面板的钢面板232;卡槽234;连接孔一235;连接孔二236;延伸端237;可调悬挑梁30;悬挑梁31;套筒32;底座33;第一轴承34;支撑架35;可调螺杆36;第二轴承37;销孔一38;销孔二39;Formwork system 200; top form panel 211; horizontal back rib 1 212; back rib quick connector 213; bending plate 213a; screw 213b; side form panel 224; horizontal back rib 225; first vertical back rib 226; second vertical back rib 227; corner form skeleton 231; steel panel 232 of corner form panel; slot 234; connection hole 1 235; connection hole 236; extension end 237; adjustable cantilever beam 30; cantilever beam 31; sleeve 32; base 33; first bearing 34; support frame 35; adjustable screw 36; second bearing 37; pin hole 1 38; pin hole 2 39;
台车模架移动车300;主框架310;空心横杆311;纵杆312;支撑杆314;导向轮315;主杆316;空心横梁317;支杆318;伸缩架320;连杆321;滑杆322;耳板323;支撑升降机324;托板325;调节升降机341;支撑导向杆342;滚轮350;控制系统400;钢丝绳510;锚固件500。Trolley mold frame moving vehicle 300; main frame 310; hollow cross bar 311; longitudinal bar 312; support rod 314; guide wheel 315; main rod 316; hollow cross beam 317; support rod 318; telescopic frame 320; connecting rod 321; sliding rod 322; ear plate 323; supporting elevator 324; supporting plate 325; adjusting elevator 341; supporting guide rod 342; roller 350; control system 400; wire rope 510; anchor 500.
具体实施方式DETAILED DESCRIPTION
以下结合附图和具体实施例对本发明作进一步详细说明。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。为叙述方便,下文中所述的“上”、“下”与附图的上、下的方向一致,但这不能成为本发明技术方案的限制。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the drawings are all in very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention. For the convenience of description, the "upper" and "lower" described below are consistent with the upper and lower directions of the drawings, but this cannot be a limitation of the technical solution of the present invention.
本实施例以箱涵的混凝土浇筑施工为例,以箱涵的宽度方向为X轴,箱涵的高度方向为Y轴,箱涵的长度延伸方向为Z轴建立XYZ直角坐标系,本实施例的箱涵由连接为一体的已浇筑箱涵结构1和拟浇筑箱涵结构2组成,已浇筑箱涵结构1包括浇筑为一体的底板及一定高度的墙体,拟浇筑箱涵结构2位于已浇筑箱涵结构1顶部,下面结合图9至图24说明本实施例的可调台车模架,它包括:This embodiment takes the concrete pouring construction of the box culvert as an example, takes the width direction of the box culvert as the X-axis, the height direction of the box culvert as the Y-axis, and the length extension direction of the box culvert as the Z-axis to establish an XYZ rectangular coordinate system. The box culvert of this embodiment is composed of a cast box culvert structure 1 and a proposed cast box culvert structure 2 connected as one. The cast box culvert structure 1 includes a cast-in-one bottom plate and a wall of a certain height. The proposed cast box culvert structure 2 is located on the top of the cast box culvert structure 1. The adjustable trolley formwork of this embodiment is described below in conjunction with Figures 9 to 24, which includes:
模板系统200,包括分别与拟浇筑箱涵结构2内腔的顶面、侧面和角部形状和位置相对应的顶模组件、侧模组件和角模面板;The formwork system 200 comprises a top formwork assembly, a side formwork assembly and a corner formwork panel, which respectively correspond to the shapes and positions of the top surface, the side surface and the corner of the inner cavity of the box culvert structure 2 to be cast;
支撑架体100,包括支撑门架10、可调水平梁20、可调悬挑梁30、角模升降机50、侧模升降机42、墙面支撑升降机43及底部升降机46;支撑门架10是由纵横间隔设置的两根立柱11和两根横梁12连接而成的矩形架体,两个支撑门架10竖向间隔设置,多个可调水平梁20横向设置并螺栓连接于两个支撑门架10之间组成架体主体,每个支撑门架10的位于顶部的横梁12上架设至少两个可调悬挑梁30,可调悬挑梁30的另一端与侧模组件可拆卸式连接,每个支撑门架10的两根立柱11上均对称设置至少两对侧模升降机42及一对墙面支撑升降机43,侧模升降机42的另一端可拆卸式连接于侧模组件,墙面支撑升降机43的另一端与已浇筑箱涵结构1的墙体相抵,多个角模升降机50沿顶模组件的轴线对称设置于其两端,角模升降机50的一端铰接于顶模组件边缘,其另一端与角模面板销轴连接,支撑门架10的每根立柱11底部均连接一底部升降机46;The support frame 100 includes a support door frame 10, an adjustable horizontal beam 20, an adjustable cantilever beam 30, a corner mold lift 50, a side mold lift 42, a wall support lift 43 and a bottom lift 46; the support door frame 10 is a rectangular frame formed by connecting two columns 11 and two cross beams 12 arranged at intervals in the vertical and horizontal directions, two support door frames 10 are arranged at intervals in the vertical direction, and a plurality of adjustable horizontal beams 20 are arranged horizontally and bolted between the two support door frames 10 to form a frame body, and at least two adjustable cantilever beams 30 are arranged on the cross beam 12 at the top of each support door frame 10, and the adjustable cantilever beams 30 are arranged at the top of the cross beam 12. The other end is detachably connected to the side mold assembly. At least two pairs of side mold lifts 42 and a pair of wall support lifts 43 are symmetrically arranged on the two columns 11 of each supporting portal frame 10. The other end of the side mold lift 42 is detachably connected to the side mold assembly. The other end of the wall support lift 43 is against the wall of the cast box culvert structure 1. A plurality of corner mold lifts 50 are symmetrically arranged at both ends of the top mold assembly along the axis. One end of the corner mold lift 50 is hinged to the edge of the top mold assembly, and the other end is connected to the corner mold panel pin. The bottom of each column 11 of the supporting portal frame 10 is connected to a bottom lift 46;
控制系统400,设置于支撑架体100上,控制系统400至少与角模升降机50和底部升降机46信号连接。The control system 400 is disposed on the support frame 100 , and the control system 400 is at least connected to the corner mold elevator 50 and the bottom elevator 46 by signals.
上述可调台车模架包括支撑架体100、模板系统200、台车模架移动车300和控制系统400,两个竖向间隔设置的支撑门架10及设置于两者之间的多个可调水平梁20组成支撑架体100的架体主体,调整可调水平梁20的伸缩长度使得支撑架体100的宽度满足施工要求,支撑门架10的底部升降机46用于调节支撑架体100的高度,使得顶模组件的高度与拟浇筑箱涵结构2的高度相适应,两个支撑门架10立柱11外侧的侧模升降机42的丝杆端部与侧模组件销轴连接,连接于支撑门架10横梁12顶部的至少一对可调悬挑梁30的另一端与侧模组件销轴连接,可调悬挑梁30能够承载侧模组件并带动侧模组件沿X轴方向前后移动,还能够沿Y轴方向对侧模组件的高度进行微调,多个角模升降机50铰接于顶模组件的两端,其另一端连接于角模面板,角模升降机50伸缩并带动角模面板绕顶模组件端部转动;设置于支撑架体100上的可调水平梁、可调悬挑梁、升降机及控制系统相配合能够自动、准确调节顶模组件、侧模组件和角模面板的合模位置,保证了混凝土浇筑结构的精度,提高了支撑架体100对不同截面尺寸混凝土结构的适应性,提高了支撑架体100的构件标准化水平及周转使用效率;将拆模后的模板系统200和支撑架体100整体移动至下一施工段,如此反复逐段完成箱涵的混凝土浇筑施工;该可调台车模架利用支撑架体100上设置的可调水平梁20、可调悬挑梁30、升降机与模板系统200可拆卸式连接,实现模板系统200宽度及高度的自动化调节,以及模板系统200的自动化合模及拆模,该可调台车模架系统自动化程度高、设备周转使用效率高、整体移动安全高效,切实提高了工业化建造水平,提高了建造效率、提升了建造质量、保证了施工安全。The adjustable trolley formwork frame includes a support frame 100, a template system 200, a trolley formwork moving vehicle 300 and a control system 400. Two vertically spaced support portal frames 10 and a plurality of adjustable horizontal beams 20 arranged therebetween constitute the frame body of the support frame 100. The telescopic length of the adjustable horizontal beams 20 is adjusted so that the width of the support frame 100 meets the construction requirements. The bottom lift 46 of the support portal frame 10 is used to adjust the height of the support frame 100 so that the height of the top formwork assembly is adapted to the height of the box culvert structure 2 to be cast. The screw ends of the side mold lifters 42 on the outside of the two supporting door frames 10 columns 11 are connected to the pin shaft of the side mold assembly, and the other ends of at least one pair of adjustable cantilever beams 30 connected to the top of the cross beam 12 of the supporting door frame 10 are connected to the pin shaft of the side mold assembly. The adjustable cantilever beams 30 can carry the side mold assembly and drive the side mold assembly to move forward and backward along the X-axis direction, and can also fine-tune the height of the side mold assembly along the Y-axis direction. Multiple corner mold lifts 50 are hinged at both ends of the top mold assembly, and the other ends are connected to the corner mold panel. The corner mold lifts 50 extend and retract and drive the corner mold surface The plate rotates around the end of the top formwork assembly; the adjustable horizontal beam, adjustable cantilever beam, elevator and control system arranged on the support frame 100 can automatically and accurately adjust the mold position of the top formwork assembly, the side formwork assembly and the corner formwork panel, thereby ensuring the accuracy of the concrete pouring structure, improving the adaptability of the support frame 100 to concrete structures of different cross-sectional sizes, and improving the standardization level and turnover efficiency of the components of the support frame 100; the formwork system 200 and the support frame 100 after demolding are moved as a whole to the next construction section, and this is repeated section by section. The concrete pouring construction of the box culvert is completed; the adjustable trolley formwork utilizes the adjustable horizontal beam 20, the adjustable cantilever beam 30, and the elevator provided on the support frame 100 to be detachably connected with the formwork system 200, so as to realize the automatic adjustment of the width and height of the formwork system 200, as well as the automatic mold closing and demolding of the formwork system 200. The adjustable trolley formwork system has a high degree of automation, high equipment turnover efficiency, and safe and efficient overall movement, which effectively improves the level of industrialized construction, improves construction efficiency, improves construction quality, and ensures construction safety.
本实施例中,顶模面板211、侧模面板224及角模面板均是由型钢焊接而成的骨架,及固定于骨架外侧的钢面板制成,横背楞和竖背楞均是由两根开口朝外且间隔设置的槽钢,及分别与两根槽钢的腹板焊接连接的型钢材料制成。如图13和图14所示,所述顶模组件包括顶模面板211,间隔设置于其底部的多根横背楞一212,及多个背楞快速连接件213,背楞快速连接件213由U形的折弯板213a、贯穿折弯板213a的螺杆213b,及多个螺母组成,螺杆213b一端与螺母刚接,其另一端穿过折弯板213a和顶模面板211的连接孔并由螺母锁紧固定,横背楞一212卡扣于折弯板213a的弯钩,使得横背楞一212能够垂直卡扣于顶模面板211底部。多根横背楞一212通过背楞快速连接件213拼装于顶模面板211,拆装方便快捷,提高了模板系统200的安装效率。In this embodiment, the top mold panel 211, the side mold panel 224 and the corner mold panel are all made of a frame welded by steel sections and a steel panel fixed to the outside of the frame. The horizontal back ribs and vertical back ribs are made of two channel steels with openings facing outward and spaced apart, and steel sections welded and connected to the webs of the two channel steels. As shown in Figures 13 and 14, the top mold assembly includes a top mold panel 211, a plurality of horizontal back ribs 212 spaced apart at the bottom thereof, and a plurality of back rib quick connectors 213. The back rib quick connectors 213 are composed of a U-shaped bending plate 213a, a screw 213b penetrating the bending plate 213a, and a plurality of nuts. One end of the screw 213b is rigidly connected to the nut, and the other end thereof passes through the connecting hole of the bending plate 213a and the top mold panel 211 and is locked and fixed by the nut. The horizontal back rib 212 is buckled on the hook of the bending plate 213a, so that the horizontal back rib 212 can be vertically buckled on the bottom of the top mold panel 211. A plurality of transverse back ribs 212 are assembled to the top form panel 211 via back rib quick connectors 213 , which makes assembly and disassembly convenient and quick, thereby improving the installation efficiency of the formwork system 200 .
如图15所示,所述侧模组件包括侧模面板224、横背楞二225、第一竖背楞226、第二竖背楞227和背楞快速连接件,多根横背楞二225通过背楞快速连接件连接于侧模面板224的一侧,具体为背楞快速连接件的螺杆穿过侧模面板224并由螺母锁紧固定,横背楞二225卡扣于折弯板端部弯钩,使得横背楞二225能够垂直卡扣于侧模面板224一侧,通过旋转并拧紧螺母实现侧模面板224和横背楞二225之间的紧固。两个第一竖背楞226竖向间隔设置并与支撑门架10两个立柱11的位置相对应,第一竖背楞226螺栓连接于横背楞二225,第一竖背楞226的两根槽钢设有位置相对应的长条孔,侧模升降机42的丝杆端部嵌入两根槽钢的间隙,销轴穿过第一竖背楞226的长条孔及侧模升降机42的丝杆并紧固,侧模升降机42能够沿第一竖背楞226的长条孔竖向移动,而不承受侧模组件的自重。两个第二竖背楞227竖向间隔设置并与两个可调悬挑梁30的位置相对应,第二竖背楞227螺栓连接于横背楞二225,第二竖背楞227的两根槽钢设有位置相对应的长条孔,可调悬挑梁30的端部嵌入两根槽钢之间的间隙,销轴穿过第二竖背楞227的长条孔及可调悬挑梁30的端部并紧固,可调悬挑梁30承载侧模组件,并能够带动侧模组件沿X方向及Y方向移动进行位置的微调。As shown in Figure 15, the side mold assembly includes a side mold panel 224, a second horizontal back rib 225, a first vertical back rib 226, a second vertical back rib 227 and a back rib quick connector. A plurality of second horizontal back ribs 225 are connected to one side of the side mold panel 224 through the back rib quick connector. Specifically, the screw of the back rib quick connector passes through the side mold panel 224 and is locked and fixed by a nut. The second horizontal back rib 225 is snapped into the hook at the end of the bending plate, so that the second horizontal back rib 225 can be vertically snapped into one side of the side mold panel 224. The fastening between the side mold panel 224 and the second horizontal back rib 225 is achieved by rotating and tightening the nut. The two first vertical back ribs 226 are vertically spaced apart and correspond to the positions of the two columns 11 supporting the door frame 10. The first vertical back rib 226 is bolted to the second horizontal back rib 225. The two channel steels of the first vertical back rib 226 are provided with long holes in corresponding positions. The end of the screw rod of the side mold elevator 42 is embedded in the gap between the two channel steels. The pin shaft passes through the long hole of the first vertical back rib 226 and the screw rod of the side mold elevator 42 and is tightened. The side mold elevator 42 can move vertically along the long hole of the first vertical back rib 226 without bearing the deadweight of the side mold assembly. The two second vertical back ribs 227 are vertically spaced and correspond to the positions of the two adjustable cantilever beams 30. The second vertical back rib 227 is bolted to the second horizontal back rib 225. The two channel steels of the second vertical back rib 227 are provided with long holes in corresponding positions. The end of the adjustable cantilever beam 30 is embedded in the gap between the two channel steels. The pin passes through the long holes of the second vertical back rib 227 and the end of the adjustable cantilever beam 30 and is tightened. The adjustable cantilever beam 30 carries the side mold assembly and can drive the side mold assembly to move along the X direction and the Y direction to fine-tune the position.
如图10至图12所示,所述角模面板的形状与拟浇筑箱涵结构2的角部相配合,角模骨架231两端设有连接孔一235和连接孔二236,角模骨架231靠近连接孔一235的顶面具有一卡槽234,角模骨架231通过连接孔一235与顶模组件的顶模面板211销轴连接,顶模面板211的钢面板一端能够卡扣于角模面板的卡槽234,角模面板的钢面板232另一端伸出角模骨架231部分为延伸端237,延伸端237能够嵌入侧模面板224的钢面板端部的槽口内。由于顶模面板211、角模面板和侧模面板224之间连接处的钢面板依次叠合,使得模板面板连接处能够紧密衔接,保证了箱涵混凝土结构的浇筑质量。As shown in Figures 10 to 12, the shape of the corner form panel matches the corner of the box culvert structure 2 to be cast. The two ends of the corner form frame 231 are provided with a connection hole 1 235 and a connection hole 236. The top surface of the corner form frame 231 near the connection hole 1 235 is provided with a slot 234. The corner form frame 231 is pin-connected with the top form panel 211 of the top form assembly through the connection hole 1 235. One end of the steel panel of the top form panel 211 can be snapped into the slot 234 of the corner form panel. The other end of the steel panel 232 of the corner form panel extends out of the corner form frame 231 as an extension end 237. The extension end 237 can be embedded in the notch of the steel panel end of the side form panel 224. Since the steel panels at the connection between the top form panel 211, the corner form panel and the side form panel 224 are overlapped in sequence, the template panel connection can be closely connected, ensuring the casting quality of the box culvert concrete structure.
如图10和图11所示,所述角模升降机50包括丝杆51,连接于丝杆51一端的连接杆52,与丝杆51另一端螺纹连接的螺旋驱动装置54,及固定于螺旋驱动装置54端部的上支座55,上支座55与顶模组件的横背楞一212销轴连接,丝杆51端部连接杆52通过角模骨架231的连接孔二236与其销轴连接,螺旋驱动装置54与控制系统400信号连接,通过控制系统400控制角模升降机50的丝杆51伸缩,带动角模面板以连接孔一235为中心沿顶模组件的端部转动,实现角模面板的自动合模及拆模。As shown in Figures 10 and 11, the corner mold lifting machine 50 includes a screw rod 51, a connecting rod 52 connected to one end of the screw rod 51, a spiral drive device 54 threadedly connected to the other end of the screw rod 51, and an upper support 55 fixed to the end of the spiral drive device 54. The upper support 55 is connected to the pin shaft of the horizontal back rib 212 of the top mold assembly, and the connecting rod 52 at the end of the screw rod 51 is connected to its pin shaft through the connecting hole 236 of the corner mold skeleton 231. The spiral drive device 54 is connected to the control system 400 by signal. The control system 400 controls the extension and retraction of the screw rod 51 of the corner mold lifting machine 50, driving the corner mold panel to rotate along the end of the top mold assembly with the connecting hole 235 as the center, thereby realizing automatic mold closing and demolding of the corner mold panel.
如图16和图17所示,每个支撑门架10还包括两对连接杆一15和一对连接杆二16,两对连接杆一15分别垂直固接于立柱11和横梁12的连接处,连接杆一15的靠近拟浇筑箱涵结构2的一端与侧模升降机42螺栓连接,连接杆一15的另一端与可调水平梁20螺栓连接,一对连接杆二16分别垂直固接于两根立柱11底部外侧,连接杆二16的端部与墙面支撑升降机43螺栓连接。每个支撑门架10还设有悬挑梁支撑架18,位于顶部的一对连接杆一15之间还设有与横梁12平行的水平连杆17,一对悬挑梁支撑架18水平间隔设置并分别固接于横梁12和水平连杆17,悬挑梁支撑架18顶部设有支撑板,用于固定可调悬挑梁30。由于一对连接杆一15、横梁12和水平连杆17共同构成一闭合的矩形支撑平面,能够为可调悬挑梁30提供稳定的支撑。As shown in Fig. 16 and Fig. 17, each support portal 10 further includes two pairs of connecting rods 15 and a pair of connecting rods 2 16. The two pairs of connecting rods 15 are respectively fixed vertically at the connection between the column 11 and the beam 12. One end of the connecting rod 15 close to the box culvert structure 2 to be cast is bolted to the side formwork elevator 42, and the other end of the connecting rod 15 is bolted to the adjustable horizontal beam 20. A pair of connecting rods 2 16 are respectively fixed vertically to the outside of the bottom of the two columns 11, and the end of the connecting rod 2 16 is bolted to the wall support elevator 43. Each support portal 10 is also provided with a cantilever beam support frame 18. A horizontal connecting rod 17 parallel to the beam 12 is also provided between the pair of connecting rods 15 at the top. A pair of cantilever beam support frames 18 are arranged horizontally at intervals and are respectively fixed to the beam 12 and the horizontal connecting rod 17. A support plate is provided on the top of the cantilever beam support frame 18 for fixing the adjustable cantilever beam 30. Since the pair of connecting rods 15 , the cross beam 12 and the horizontal connecting rod 17 together form a closed rectangular support plane, it is possible to provide stable support for the adjustable cantilever beam 30 .
如图16所示,每个支撑门架10还包括垂直连接于立柱11顶部的调节螺杆41,调节螺杆41顶端固接的连接板与顶模组件的横背楞一212螺栓连接,调节螺杆41的上、下支座内螺纹分别为左旋和右旋,用于对顶模组件的高度进行微调。As shown in Figure 16, each supporting door frame 10 also includes an adjusting screw 41 vertically connected to the top of the column 11. The connecting plate fixed to the top of the adjusting screw 41 is bolted to the horizontal back rib 212 of the top mold assembly. The upper and lower support internal threads of the adjusting screw 41 are left-handed and right-handed respectively, which are used to fine-tune the height of the top mold assembly.
如图16所示,每个支撑门架10还包括一对脚轮连接杆13及一对脚轮47,位于底部的一对连接杆一15的底部垂直连接一对脚轮连接杆13,每个脚轮连接杆13底端固接的连接板与脚轮47螺栓连接,支撑门架10的脚轮47能够支撑于台车模架移动车300的两个伸缩架320顶部。As shown in Figure 16, each supporting gantry 10 also includes a pair of caster connecting rods 13 and a pair of casters 47. The bottom of a pair of connecting rods 15 located at the bottom is vertically connected to a pair of caster connecting rods 13. The connecting plate fixed to the bottom end of each caster connecting rod 13 is bolted to the caster 47. The casters 47 of the supporting gantry 10 can be supported on the top of the two telescopic frames 320 of the trolley mold frame moving vehicle 300.
如图16所示,每个支撑门架10还包括平行设置于一对横梁12之间的次横梁14,支撑架体100还包括架设于两根次横梁14顶部的作业平台60,作业平台60用于为施工人员的高空作业提供安全可靠的支撑面。As shown in Figure 16, each supporting gantry 10 also includes a secondary beam 14 arranged in parallel between a pair of beams 12, and the supporting frame body 100 also includes a working platform 60 erected on the top of the two secondary beams 14. The working platform 60 is used to provide a safe and reliable support surface for construction workers' high-altitude operations.
如图18所示,所述可调悬挑梁30包括悬挑梁31、支撑支座和下压支座,支撑支座包括底座33,连接于底座33的套筒32,及销轴连接于套筒32底部的第一轴承34,悬挑梁31一端穿过套筒32并支撑于第一轴承34,下压支座包括U形的支撑架35,连接于支撑架35顶部的可调螺杆36,设置于可调螺杆36底部并与支撑架35销轴连接的第二轴承37和轴压块,悬挑梁31另一端穿过支撑架35并位于第二轴承37和轴压块底部,支撑支座和下压支座均与悬挑梁支撑架18螺栓连接,悬挑梁31的两端分别设有销孔一38和销孔二39,悬挑梁31的靠近拟浇筑箱涵结构2的销孔一38与侧模组件的第二竖背楞227销轴连接,悬挑梁31另一端的销孔二39内安装挡块(图中未示出),防止悬挑梁31滑出下压支座。可调螺杆36向下旋转推动第二轴承37和轴压块沿Y轴方向移动,使得悬挑梁31能够承载侧模组件绕支撑支座的第一轴承34在XY平面内转动一定角度,不但可以对侧模组件的安装位置进行微调,而且便于侧模组件的快速合模及拆模。As shown in FIG. 18 , the adjustable cantilever beam 30 includes a cantilever beam 31, a support and a downward pressure support. The support includes a base 33, a sleeve 32 connected to the base 33, and a first bearing 34 whose pin is connected to the bottom of the sleeve 32. One end of the cantilever beam 31 passes through the sleeve 32 and is supported by the first bearing 34. The downward pressure support includes a U-shaped support frame 35, an adjustable screw 36 connected to the top of the support frame 35, a second bearing 37 arranged at the bottom of the adjustable screw 36 and connected to the support frame 35 pin, and Axis pressure block, the other end of the cantilever beam 31 passes through the support frame 35 and is located at the bottom of the second bearing 37 and the shaft pressure block. The support bracket and the downward pressure bracket are both bolted to the cantilever beam support frame 18. The two ends of the cantilever beam 31 are respectively provided with a pin hole 1 38 and a pin hole 2 39. The pin hole 1 38 of the cantilever beam 31 close to the box culvert structure 2 to be cast is connected to the second vertical back rib 227 of the side mold assembly. A stopper (not shown in the figure) is installed in the pin hole 2 39 at the other end of the cantilever beam 31 to prevent the cantilever beam 31 from sliding out of the downward pressure bracket. The adjustable screw 36 rotates downward to push the second bearing 37 and the shaft pressure block to move along the Y-axis direction, so that the cantilever beam 31 can carry the side mold assembly to rotate a certain angle in the XY plane around the first bearing 34 of the support bracket, which can not only fine-tune the installation position of the side mold assembly, but also facilitate the rapid mold closing and demolding of the side mold assembly.
如图19和图20所示,所述可调水平梁20包括由工字钢制成的第一水平梁21,由间隔且相对设置的两个槽钢制成的第二水平梁23,第一水平梁21的腹板与第二水平梁23两个槽钢之间的间隙尺寸相适应,使得第一水平梁21能够套设于第二水平梁23的间隙内并相对滑动,第一水平梁21和第二水平梁23的腹板均设有多个间隔设置的螺栓孔,定位螺栓贯穿第一水平梁21和第二水平梁23的螺栓孔并锁紧固定,第一水平梁21和第二水平梁23的另一端均垂直连接设有螺栓孔的侧板24,第一水平梁21和第二水平梁23的侧板24分别与两侧支撑门架10的连接杆一15螺栓连接,通过调整可调水平梁20的长度,使得支撑架体100沿X轴方向上的宽度与拟浇筑箱涵结构2的宽度相适应。As shown in Figures 19 and 20, the adjustable horizontal beam 20 includes a first horizontal beam 21 made of I-beams, and a second horizontal beam 23 made of two channel steels spaced apart and oppositely arranged. The web of the first horizontal beam 21 is adapted to the gap size between the two channel steels of the second horizontal beam 23, so that the first horizontal beam 21 can be sleeved in the gap of the second horizontal beam 23 and slide relatively. The webs of the first horizontal beam 21 and the second horizontal beam 23 are provided with a plurality of bolt holes spaced apart, and the positioning bolts penetrate the bolt holes of the first horizontal beam 21 and the second horizontal beam 23 and are locked and fixed. The other ends of the first horizontal beam 21 and the second horizontal beam 23 are vertically connected to side plates 24 with bolt holes, and the side plates 24 of the first horizontal beam 21 and the second horizontal beam 23 are respectively bolted to the connecting rods 15 of the supporting portal frames 10 on both sides. By adjusting the length of the adjustable horizontal beam 20, the width of the supporting frame 100 along the X-axis direction is adapted to the width of the box culvert structure 2 to be cast.
如图21所示,每个支撑门架10的立柱11底部还设有门架底部套筒45,门架底部套筒45由垂直设置的筒体451和底板452刚接而成,底板452与底部升降机46螺栓连接,筒体451能够套设于立柱11内,且筒体451侧壁与立柱11底部竖向间隔设置多个通孔,门架底部套筒45套设于支撑门架10底部并通过贯穿通孔的销轴连接,使得底部升降机46可拆卸式连接于支撑架体100底部,通过改变门架底部套筒45与立柱11之间的相对位置间接调整支撑门架10的高度。As shown in Figure 21, a gantry bottom sleeve 45 is also provided at the bottom of the column 11 of each supporting gantry 10. The gantry bottom sleeve 45 is formed by a vertically arranged cylinder 451 and a bottom plate 452 rigidly connected. The bottom plate 452 is bolted to the bottom elevator 46. The cylinder 451 can be sleeved in the column 11, and a plurality of through holes are vertically spaced apart from the side wall of the cylinder 451 and the bottom of the column 11. The gantry bottom sleeve 45 is sleeved on the bottom of the supporting gantry 10 and is connected by a pin shaft passing through the through hole, so that the bottom elevator 46 can be detachably connected to the bottom of the supporting frame body 100, and the height of the supporting gantry 10 is indirectly adjusted by changing the relative position between the gantry bottom sleeve 45 and the column 11.
结合图1至图8说明本实施例的台车模架移动车300,它包括主框架310、伸缩架320、调节装置及滚轮350,多个滚轮350安装于主框架310底部,两个伸缩架320对称设置并套设于主框架310两侧,调节装置包括沿主框架310轴线竖向设置的调节升降机341,及对称设置于调节升降机341两侧的两根支撑导向杆342,两根支撑导向杆342的一端均连接于调节升降机341的顶端,两根支撑导向杆342的另一端分别连接于两个伸缩架320,调节升降机341伸缩带动两个伸缩架320沿轴线同步反向移动,使得两个伸缩架320的端部能够与可调台车模架的支撑架体100的脚轮47位置相对应,台车模架移动车300设置于支撑架体100底部,用于支撑并移动拆模后的支撑架体100和模板系统200至下一施工段。The trolley mold frame moving vehicle 300 of this embodiment is described in conjunction with Figures 1 to 8. It includes a main frame 310, a telescopic frame 320, an adjustment device and rollers 350. A plurality of rollers 350 are installed at the bottom of the main frame 310. Two telescopic frames 320 are symmetrically arranged and sleeved on both sides of the main frame 310. The adjustment device includes an adjustment elevator 341 vertically arranged along the axis of the main frame 310, and two support guide rods 342 symmetrically arranged on both sides of the adjustment elevator 341. One end of the two support guide rods 342 is connected to Connected to the top of the adjusting lift 341, the other ends of the two supporting guide rods 342 are respectively connected to the two telescopic frames 320. The telescopic adjustment lift 341 drives the two telescopic frames 320 to move synchronously in opposite directions along the axis, so that the ends of the two telescopic frames 320 can correspond to the positions of the casters 47 of the support frame 100 of the adjustable trolley formwork. The trolley formwork mobile vehicle 300 is set at the bottom of the support frame 100, and is used to support and move the support frame 100 and the formwork system 200 after demolding to the next construction section.
上述台车模架移动车300,包括主框架310、伸缩架320、调节装置及滚轮350,两个伸缩架320对称设置并套设于主框架310的两侧,调节装置的两根支撑导向杆342的一端连接于主框架310上的调节升降机341,其另一端分别与两个伸缩架320销轴连接,调节升降机341伸缩带动两个伸缩架320沿轴线同步反向移动,使得两个伸缩架320端部能够与支撑架体100脚轮47的位置相对应,支撑架体100底部升降机46收缩后,台车模架移动车300能够承载支撑架体100和模板系统200整体移动至下一施工段;由于调节装置的伸缩能够带动主框架310两侧的伸缩架320同步反向移动,间接调节两个伸缩架320的间距并能够与可调台车模架300的支撑架体100的脚轮47间距相对应,使得支撑架体100能够稳定地支撑于台车模架移动车300,提高了台车模架移动车300的自动化程度以及适用性。The above-mentioned trolley mold frame moving vehicle 300 includes a main frame 310, a telescopic frame 320, an adjustment device and a roller 350. The two telescopic frames 320 are symmetrically arranged and sleeved on both sides of the main frame 310. One end of the two supporting guide rods 342 of the adjustment device is connected to the adjustment lift 341 on the main frame 310, and the other end thereof is respectively connected to the pin shaft of the two telescopic frames 320. The adjustment lift 341 is telescopic to drive the two telescopic frames 320 to move synchronously in the opposite direction along the axis, so that the ends of the two telescopic frames 320 can correspond to the positions of the casters 47 of the support frame body 100. After the bottom lift 46 of the body 100 is retracted, the trolley formwork mobile vehicle 300 can carry the support frame 100 and the formwork system 200 and move them as a whole to the next construction section; since the extension and retraction of the adjusting device can drive the telescopic frames 320 on both sides of the main frame 310 to move synchronously in the opposite direction, the distance between the two telescopic frames 320 is indirectly adjusted and can correspond to the distance between the casters 47 of the support frame body 100 of the adjustable trolley formwork 300, so that the support frame body 100 can be stably supported on the trolley formwork mobile vehicle 300, thereby improving the degree of automation and applicability of the trolley formwork mobile vehicle 300.
如图1至图3所示,台车模架移动车300还包括两根空心横梁317,主框架310是由纵横交错设置的至少两根横杆和两根纵杆312构成的框架结构,两根空心横梁317平行且间隔设置,且空心横梁317垂直贯穿主框架的两根纵杆312。As shown in Figures 1 to 3, the trolley mold frame mobile vehicle 300 also includes two hollow cross beams 317. The main frame 310 is a frame structure composed of at least two cross bars and two longitudinal bars 312 arranged in a criss-cross manner. The two hollow cross beams 317 are parallel and spaced apart, and the hollow cross beams 317 vertically penetrate the two longitudinal bars 312 of the main frame.
如图4所示,伸缩架320包括平行且间隔设置的两根滑杆322,连接于两根滑杆322之间的连杆321,设置于连杆321中部的耳板323,及连接于滑杆322和连杆321连接部位的托架,托架包括固定于滑杆322端部的支撑升降机324,及连接于支撑升降机324的丝杆顶端的托板325,托架用于支撑拆模后的支撑架体100和模板系统200;如图1和图2所示,两个伸缩架320的滑杆322分别嵌设于空心横梁317的两端,调节升降机341固定于主框架310中部,两根支撑导向杆342沿主框架310轴线对称设置,两根支撑导向杆342的一端均连接于调节升降机341的顶端,两根支撑导向杆342的另一端分别与两侧伸缩架320连杆321的耳板323销轴连接,调节升降机341的丝杆沿Y轴方向伸缩,通过支撑导向杆342带动两个伸缩架320沿X轴方向同步反向移动,进而调节两个伸缩架320上的托架沿X轴方向的间距,使得两个伸缩架320上的托架能够与支撑架体100脚轮47的位置相对应,台车模架移动车300能够承载支撑架体100和拆模后的模板系统200整体移至下一施工段。As shown in FIG4 , the telescopic frame 320 includes two parallel and spaced sliding rods 322, a connecting rod 321 connected between the two sliding rods 322, an ear plate 323 arranged in the middle of the connecting rod 321, and a bracket connected to the connecting portion of the sliding rod 322 and the connecting rod 321, the bracket includes a support elevator 324 fixed to the end of the sliding rod 322, and a support plate 325 connected to the top of the screw rod of the support elevator 324, and the bracket is used to support the support frame body 100 and the template system 200 after demolding; as shown in FIGS. 1 and 2 , the sliding rods 322 of the two telescopic frames 320 are respectively embedded in the two ends of the hollow beam 317, the adjusting elevator 341 is fixed to the middle of the main frame 310, and the two support guide rods 342 are arranged along the main frame The frame 310 is symmetrically arranged along the axis, one end of the two supporting guide rods 342 is connected to the top of the adjusting lift 341, and the other ends of the two supporting guide rods 342 are respectively connected to the pins of the ear plates 323 of the connecting rods 321 of the telescopic frames 320 on both sides. The screw rod of the adjusting lift 341 is extended and retracted along the Y-axis direction, and the two telescopic frames 320 are driven to move synchronously in opposite directions along the X-axis direction through the supporting guide rods 342, thereby adjusting the spacing of the brackets on the two telescopic frames 320 along the X-axis direction, so that the brackets on the two telescopic frames 320 can correspond to the position of the casters 47 of the support frame body 100, and the trolley formwork frame moving vehicle 300 can carry the support frame body 100 and the formwork system 200 after demolding as a whole to the next construction section.
如图1、图2及图8所示,台车模架移动车300还包括伸缩式导向杆,两根伸缩式导向杆分别垂直连接于两根纵杆312的两侧,即由伸缩式导向杆替代横杆与纵杆312共同构成主框架310,伸缩式导向杆包括固接于纵杆312端部的两根并列设置的空心横杆311,及分别嵌设于两根空心横杆311的两根支撑杆314,且两根支撑杆314安装方向相反,空心横杆311和支撑杆314的侧壁均设有等间距的多个螺栓孔,两根支撑杆314的端部均连接有导向轮315,两根支撑杆314分别反向伸出且导向轮315与已浇筑箱涵结构1墙体相抵后,定位螺栓贯穿空心横杆311和支撑杆314上的螺栓孔并锁紧固定,使得台车模架移动车300能够通过伸缩式导向杆支撑于定滑轮墙体并沿墙体滑行,避免台车模架移动车300在移动过程中发生偏移而导致安全事故。As shown in FIGS. 1, 2 and 8, the trolley mold frame moving vehicle 300 further includes a telescopic guide rod, and the two telescopic guide rods are respectively vertically connected to the two sides of the two longitudinal rods 312, that is, the telescopic guide rod replaces the cross rod and the longitudinal rod 312 to form a main frame 310, and the telescopic guide rod includes two hollow cross rods 311 fixed to the ends of the longitudinal rods 312 and arranged in parallel, and two support rods 314 are respectively embedded in the two hollow cross rods 311, and the two support rods 314 are installed in opposite directions, and the hollow cross rods 311 and the support rods 314 are installed in opposite directions. The side walls of 14 are provided with multiple bolt holes at equal intervals, and the ends of the two support rods 314 are connected to guide wheels 315. After the two support rods 314 are extended in opposite directions and the guide wheels 315 are against the wall of the cast box culvert structure 1, the positioning bolts pass through the bolt holes on the hollow cross bar 311 and the support rods 314 and are locked and fixed, so that the trolley formwork mobile vehicle 300 can be supported on the fixed pulley wall through the telescopic guide rod and slide along the wall, avoiding the trolley formwork mobile vehicle 300 from deviating during the movement and causing safety accidents.
如图1、图3及图28所示,台车模架移动车300还包括卷扬机、定滑轮、锚固件500及与空心横梁317平行设置的主杆316和支杆318,主杆316设置于主框架中部,支杆318设置于空心横梁317与主杆316之间,调节升降机341垂直固接于主杆316,卷扬机固定于支杆318,定滑轮固定于空心横梁317,且调节升降机341、卷扬机和定滑轮(图中未示出)均沿主框架310轴线设置,锚固件500设置于已浇筑箱涵结构1轴线上,且位于拟浇筑箱涵结构2施工路线的延伸方向,钢丝绳510一端绕设于卷扬机,其另一端绕过定滑轮并与锚固件500连接。台车模架移动车300承载拆模后的支撑架体100和模板系统200后,卷扬机收缩钢丝绳510,台车模架移动车300能够自动带动模板系统200和支撑架体100沿施工路线进行整体搬移。As shown in Figures 1, 3 and 28, the trolley formwork moving vehicle 300 also includes a winch, a fixed pulley, an anchor 500 and a main rod 316 and a support rod 318 arranged parallel to the hollow beam 317. The main rod 316 is arranged in the middle of the main frame, and the support rod 318 is arranged between the hollow beam 317 and the main rod 316. The adjusting elevator 341 is vertically fixed to the main rod 316, the winch is fixed to the support rod 318, and the fixed pulley is fixed to the hollow beam 317. The adjusting elevator 341, the winch and the fixed pulley (not shown in the figure) are all arranged along the axis of the main frame 310. The anchor 500 is arranged on the axis of the cast box culvert structure 1 and is located in the extension direction of the construction route of the proposed cast box culvert structure 2. One end of the wire rope 510 is wound around the winch, and the other end thereof bypasses the fixed pulley and is connected to the anchor 500. After the trolley formwork moving vehicle 300 carries the support frame 100 and the formwork system 200 after the formwork is removed, the winch retracts the wire rope 510, and the trolley formwork moving vehicle 300 can automatically drive the formwork system 200 and the support frame 100 to be moved as a whole along the construction route.
本实施例中的侧模升降机42、底部升降机46、支撑升降机324和调节升降机341均可采用螺旋丝杆升降机,当然,此处仅是一个示例,升降机并不局限于此。The side mold elevator 42, the bottom elevator 46, the support elevator 324 and the adjustment elevator 341 in this embodiment can all adopt screw rod elevators. Of course, this is just an example and the elevator is not limited to this.
结合图9至图21说明所述可调台车模架的安装方法,具体步骤如下:The installation method of the adjustable trolley mold frame is described in conjunction with Figures 9 to 21. The specific steps are as follows:
S10:预先制作符合箱涵施工要求尺寸的顶模组件、侧模组件及角模面板,如图2至图7所示,将角模升降机50销轴连接于顶模组件的横背楞一212端部,暂不安装顶模面板211,拼装侧模组件,在地面铺设垫木,将侧模面板224平铺在垫木上,并使钢面板朝下,垫木对钢面板起到保护作用,使用背楞快速连接件213将多个横背楞二225固定于侧模面板224,再将多个第一竖背楞226和多个第二竖背楞227螺栓连接于横背楞二225;S10: Pre-fabricate the top formwork assembly, side formwork assembly and corner formwork panel that meet the required dimensions for box culvert construction, as shown in FIGS. 2 to 7, connect the corner formwork lifter 50 pin to the end of the horizontal back rib 1 212 of the top formwork assembly, temporarily do not install the top formwork panel 211, assemble the side formwork assembly, lay the pads on the ground, lay the side formwork panel 224 flat on the pads, and make the steel panel face downward, the pads protect the steel panel, use the back rib quick connector 213 to fix multiple horizontal back ribs 225 to the side formwork panel 224, and then bolt multiple first vertical back ribs 226 and multiple second vertical back ribs 227 to the horizontal back rib 225;
S12:拼装支撑架体100:如图16至图21所示,调节可调水平梁20至设计长度并锁紧固定,平放两个支撑门架10,在两个支撑门架10立柱11底部分别螺栓连接底部升降机46并调节至设计高度,在其中一个支撑门架10上安装四个可调水平梁20后竖立并临时支撑,将另一个支撑门架10与四个可调水平梁20的另一端螺栓连接组成支架主体,施工人员由下至上依次安装支撑架体100其他构件,将墙面支撑升降机43安装于连接杆二16,在位于底部的连接杆一15外侧分别安装侧模升降机42,在两根次横梁14的顶部铺设作业平台60;然后,施工人员站在作业平台60上在位于顶部的连接杆一15外侧分别安装多个侧模升降机42,在横梁12和水平连杆17顶部安装悬挑梁支撑架18,可调悬挑梁30暂时不安装,防止坠落,在立柱11顶部安装调节螺杆41;在地面摆放四个底部升降机46至合适的安装位置,采用四点起吊拼装的支撑架体100至四个底部升降机46顶部,将底部升降机46螺栓连接于立柱11底部,将控制系统400的电控箱安装于支撑架体100,施工人员在作业平台60将可调悬挑梁30连接于悬挑梁支撑架18,并对可调悬挑梁30进行临时固定;S12: Assemble the support frame 100: As shown in Figures 16 to 21, adjust the adjustable horizontal beam 20 to the designed length and lock it, lay the two support door frames 10 horizontally, bolt the bottom elevators 46 at the bottom of the two support door frames 10 columns 11 and adjust them to the designed height, install four adjustable horizontal beams 20 on one of the support door frames 10 and then erect it and temporarily support it, bolt the other end of the other support door frame 10 to the four adjustable horizontal beams 20 to form the bracket body, and the construction workers install the other components of the support frame 100 from bottom to top, install the wall support elevator 43 on the connecting rod 2 16, install the side mold elevators 42 on the outside of the connecting rod 1 15 at the bottom, and lay the working platform on the top of the two secondary beams 14 60; then, the construction personnel stand on the working platform 60 and install multiple side mold lifts 42 on the outside of the connecting rod 15 at the top, install the cantilever beam support frame 18 on the top of the cross beam 12 and the horizontal connecting rod 17, and the adjustable cantilever beam 30 is temporarily not installed to prevent falling, and the adjusting screw 41 is installed on the top of the column 11; four bottom lifts 46 are placed on the ground to a suitable installation position, and the support frame 100 assembled by four-point lifting is used to the top of the four bottom lifts 46, and the bottom lifts 46 are bolted to the bottom of the column 11, and the electric control box of the control system 400 is installed on the support frame 100. The construction personnel connect the adjustable cantilever beam 30 to the cantilever beam support frame 18 on the working platform 60, and temporarily fix the adjustable cantilever beam 30;
S13:拼装模板系统200:如图9至图15所示,吊装铰接连接的顶模组件和角模升降机50至支撑架体100顶部,将顶模组件的横背楞一212螺栓连接于调节螺杆41的上支座,吊装顶模面板211并将其置于横背楞一212顶部,采用背楞快速连接件213将两者连接固定,控制系统400的电控箱与角模升降机50、侧模升降机42、底部升降机46、墙面支撑升降机43电连接,并进行各个升降机长度伸缩电控调试;调节侧模升降机42和可调悬挑梁30至合适长度,吊装侧模组件使得第二竖背楞227和可调悬挑梁30销轴连接,可调悬挑梁30承受侧模组件自重,调节侧模升降机42至合适长度,侧模升降机42的丝杆与第一竖背楞226销轴连接,调节角模升降机50的丝杆至合适长度,并将与角模骨架231销轴连接,角模升降机20伸缩能够带动角模面板绕顶模组件端部转动,便于角模面板的合模及拆模施工,而且避免角模面板与侧模组件冲突碰撞。S13: Assembling the formwork system 200: As shown in FIGS. 9 to 15 , hoist the hingedly connected top formwork assembly and corner formwork elevator 50 to the top of the support frame 100, bolt the horizontal back rib 212 of the top formwork assembly to the upper support of the adjusting screw 41, hoist the top formwork panel 211 and place it on the top of the horizontal back rib 212, use the back rib quick connector 213 to connect and fix the two, the electric control box of the control system 400 is electrically connected to the corner formwork elevator 50, the side formwork elevator 42, the bottom elevator 46, and the wall support elevator 43, and perform electronic control debugging of the length extension of each elevator; adjust the side The mold elevator 42 and the adjustable cantilever beam 30 are to a suitable length, and the side mold assembly is hoisted so that the second vertical back rib 227 and the adjustable cantilever beam 30 are pin-connected. The adjustable cantilever beam 30 bears the deadweight of the side mold assembly. The side mold elevator 42 is adjusted to a suitable length, and the screw rod of the side mold elevator 42 is pin-connected to the first vertical back rib 226. The screw rod of the corner mold elevator 50 is adjusted to a suitable length and is pin-connected to the corner mold frame 231. The extension and retraction of the corner mold elevator 20 can drive the corner mold panel to rotate around the end of the top mold assembly, which is convenient for the mold closing and demolding construction of the corner mold panel and avoids collision between the corner mold panel and the side mold assembly.
结合图22说明所述可调台车模架的调节方法,具体如下:The adjustment method of the adjustable trolley mold frame is described in conjunction with FIG. 22, as follows:
侧模组件高度调节步骤:在合模状态下,旋转可调悬挑梁30下压支座的可调螺杆36,使得第二轴承37和轴压块推动悬挑梁31承载侧模组件绕支撑支座的第一轴承34在XY平面内转动一定角度,直至侧模面板224和角模面板完全贴合,利用可调悬挑梁30调节侧模组件高度,一方面可以避免侧模组件高度不足导致的侧模面板224和角模面板贴合不严密的问题,另一方面可以避免侧模组件安装完成后因两侧高度不同而在YZ平面内发生扭转。Steps for adjusting the height of the side mold assembly: In the mold closing state, rotate the adjustable cantilever beam 30 to press down the adjustable screw 36 of the support so that the second bearing 37 and the axial pressure block push the cantilever beam 31 to carry the side mold assembly to rotate a certain angle in the XY plane around the first bearing 34 of the support until the side mold panel 224 and the corner mold panel are fully fitted. The height of the side mold assembly is adjusted by the adjustable cantilever beam 30. On the one hand, the problem of loose fitting between the side mold panel 224 and the corner mold panel due to insufficient height of the side mold assembly can be avoided. On the other hand, torsion of the side mold assembly in the YZ plane due to different heights on both sides after installation can be avoided.
顶模组件高度调节步骤:在合模状态下,应用测绘仪器检测顶模组件的平整度,通过旋转调节螺杆41的螺母对顶模组件的高度进行微调,直至顶模组件的水平度满足施工要求,利用调节螺杆41微调顶模组件的高度,能够避免因安装误差导致的顶模组件在XZ平面内不平整的问题。Steps for adjusting the height of the top mold assembly: In the mold closing state, use a surveying instrument to detect the flatness of the top mold assembly, and fine-tune the height of the top mold assembly by rotating the nut of the adjusting screw 41 until the horizontality of the top mold assembly meets the construction requirements. Fine-tuning the height of the top mold assembly using the adjusting screw 41 can avoid the problem of unevenness of the top mold assembly in the XZ plane due to installation errors.
如图22所示,支撑架体100尺寸调节步骤:As shown in FIG. 22 , the steps for adjusting the size of the support frame 100 are as follows:
S1:调节可调水平梁20的长度,调整沿X轴方向支撑架体100的尺寸,使得l满足如下公式一:S1: Adjust the length of the adjustable horizontal beam 20 and adjust the size of the support frame 100 along the X-axis direction so that l satisfies the following formula 1:
N的最小值≤(L-l)/2-M≤N的最大值(公式一)The minimum value of N ≤ (L-l)/2-M ≤ the maximum value of N (Formula 1)
其中,L为拟浇筑箱涵结构2两侧墙体的净距;Wherein, L is the clear distance between the walls on both sides of the proposed cast box culvert structure 2;
l为支撑架体100的宽度;l is the width of the support frame 100;
M为侧模组件的厚度;M is the thickness of the side mold assembly;
N为侧模升降机42总长;N is the total length of the side mold elevator 42;
S2:调整沿Y轴方向支撑架体100的尺寸,使得h满足如下公式二:S2: Adjust the size of the support frame 100 along the Y-axis direction so that h satisfies the following formula 2:
(K+G)的最小值<H-J-h<(K+G)的最大值 (公式二)The minimum value of (K+G) < H-J-h < the maximum value of (K+G) (Formula 2)
其中,H为拟浇筑箱涵结构2的净高;Wherein, H is the clear height of the proposed cast box culvert structure 2;
h为支撑架体100立柱11的高度;h is the height of the column 11 of the support frame 100;
J为顶模组件的厚度;J is the thickness of the top mold assembly;
K为调节螺杆41的高度;K is the height of the adjusting screw 41;
G为底部升降机46的高度。G is the height of the bottom elevator 46 .
结合图22至图28说明本发明台车模架移动车的使用方法,具体步骤如下:The method of using the trolley mold frame moving vehicle of the present invention is described in conjunction with Figures 22 to 28. The specific steps are as follows:
S21:如图22所示,利用传统模板预先完成已浇筑箱涵结构1的混凝土浇筑施工,已浇筑箱涵结构1包括浇筑为一体的底板及一定高度的墙体,在混凝土满足设计要求的强度后,将完成拼装的可调台车模架和台车模架移动车300置于拟浇筑箱涵结构2的首个施工段;S21: As shown in FIG. 22 , the concrete pouring construction of the cast box culvert structure 1 is completed in advance using a traditional formwork. The cast box culvert structure 1 includes a bottom plate cast as one and a wall of a certain height. After the concrete meets the strength required by the design, the assembled adjustable trolley formwork and the trolley formwork mobile vehicle 300 are placed in the first construction section of the intended cast box culvert structure 2;
S22:如图23所示,支撑架体100就位后,控制支撑架体100两侧的墙面支撑升降机43伸长并与已浇筑箱涵结构1的墙体相抵,控制底部升降机46伸长并支撑于底板,同时顶升顶模组件至设计高度,控制角模升降机50的丝杆51伸长,推动角模面板伸出并与顶模组件拼合,角模骨架231的卡槽234与顶模面板211的凸出边缘卡扣配合,控制侧模升降机42伸长,推动侧模组件伸出并与角模面板拼合,角模面板的延伸端237卡扣于侧模面板224的端部槽口,即按照先合顶模组件,再合角模面板,最后合侧模组件的顺序实现模板系统200的合模施工,检查并调整支撑架体100和模板系统200的宽度和高度直至满足施工要求,绑扎拟浇筑箱涵结构2的墙体和顶板的钢筋,安装外部侧模和封头模板并使用对拉杆与侧模组件进行加固,浇筑墙体和顶板的混凝土;如图24所示,待混凝土达到设计要求的强度后,控制墙面支撑升降机43收缩离开已浇筑箱涵结构1的墙体,依次控制侧模升降机42、角模升降机50、底部升降机46收缩,按照开侧模组件,再开角模面板,最后开顶模组件的顺序实现模板系统200的开模施工;S22: As shown in FIG23, after the support frame 100 is in place, the wall support elevators 43 on both sides of the support frame 100 are controlled to extend and counteract the wall of the cast box culvert structure 1, the bottom elevator 46 is controlled to extend and support the bottom plate, and at the same time, the top mold assembly is lifted to the designed height, the screw rod 51 of the corner mold elevator 50 is controlled to extend, the corner mold panel is pushed out and assembled with the top mold assembly, the slot 234 of the corner mold skeleton 231 is snap-fitted with the protruding edge of the top mold panel 211, the side mold elevator 42 is controlled to extend, the side mold assembly is pushed out and assembled with the corner mold panel, and the extended end 237 of the corner mold panel is snap-fitted with the end notch of the side mold panel 224, that is, the top mold assembly is closed first, the corner mold panel is closed, and finally the top mold assembly is closed. The mold closing construction of the formwork system 200 is realized in the order of the side formwork components, the width and height of the support frame 100 and the formwork system 200 are checked and adjusted until the construction requirements are met, the steel bars of the wall and the top plate of the box culvert structure 2 to be cast are tied, the external side formwork and the head formwork are installed, and the tie rods and the side formwork components are used to reinforce, and the concrete of the wall and the top plate is cast; as shown in FIG24, after the concrete reaches the strength required by the design, the wall support elevator 43 is controlled to retract and leave the wall of the cast box culvert structure 1, and the side formwork elevator 42, the corner formwork elevator 50, and the bottom elevator 46 are controlled to retract in turn, and the mold opening construction of the formwork system 200 is realized in the order of opening the side formwork assembly, then opening the corner formwork panel, and finally opening the top formwork assembly;
S23:如图25至图27所示,运行台车模架移动车300至支撑架体100底部,调整台车模架移动车300的调节升降机341的伸缩高度,推动两个伸缩架320沿X轴方向相反移动,使得两个伸缩架320的端部能够与支撑架体100的脚轮47位置相对应,收缩底部升降机46,使得支撑架体100和模板系统200能够整体支撑于台车模架移动车300,控制台车模架移动车300行走至拟浇筑箱涵结构2的下一施工段后,可调台车模架的底部升降机46伸长并支撑于已浇筑箱涵结构1的底板,控制台车模架移动车300移动并与可调台车模架分离;S23: As shown in FIGS. 25 to 27 , the trolley formwork moving vehicle 300 is operated to the bottom of the support frame 100, and the telescopic height of the adjusting lift 341 of the trolley formwork moving vehicle 300 is adjusted to push the two telescopic frames 320 to move in opposite directions along the X-axis direction so that the ends of the two telescopic frames 320 can correspond to the positions of the casters 47 of the support frame 100, and the bottom lift 46 is retracted so that the support frame 100 and the formwork system 200 can be supported as a whole on the trolley formwork moving vehicle 300. After the control trolley formwork moving vehicle 300 moves to the next construction section where the box culvert structure 2 is to be cast, the bottom lift 46 of the adjustable trolley formwork is extended and supported on the bottom plate of the casted box culvert structure 1, and the control trolley formwork moving vehicle 300 moves and is separated from the adjustable trolley formwork;
S24:重复步骤S22~S23,台车模架移动车300承载可调台车模架逐段移动至待施工段,并逐段完成拟浇筑箱涵结构2的混凝土浇筑施工。S24: repeating steps S22 to S23, the trolley formwork moving vehicle 300 carries the adjustable trolley formwork and moves it section by section to the section to be constructed, and completes the concrete pouring construction of the box culvert structure 2 to be poured section by section.
本发明的台车模架移动车的使用方法,将完成拼装的支撑架体100和模板系统200置于拟浇筑箱涵结构2的首个施工段,墙面支撑升降机43伸长并支撑于已浇筑箱涵结构1的墙体,控制底部升降机46伸长顶升顶模组件至设计高度,控制角模升降机50伸长推动角模面板与顶模组件拼合,控制侧模升降机42伸长推动侧模组件伸出并与角模面板拼合,按照先合顶模组件,再合角模面板,最后合侧模组件的顺序实现模板系统200的合模施工;拟浇筑箱涵结构2当前施工段的墙体和顶板施工完成后,控制墙面支撑升降机43收缩离开墙体,依次控制侧模升降机42、角模升降机50、底部升降机46收缩,按开侧模组件,再开角模面板,最后开顶模组件的顺序实现模板系统200的开模施工,调整台车模架移动车300的调节升降机341的伸缩高度,推动两个伸缩架320沿X轴方向相反移动,使得两个伸缩架320的端部能够与支撑架体100的脚轮47位置相对应,底部升降机46收缩,使得支撑架体100和模板系统200能够整体支撑于台车模架移动车300,控制台车模架移动车300行走至拟浇筑箱涵结构2的下一施工段,如此反复直至逐段完成拟浇筑箱涵结构2的混凝土浇筑施工。该施工方法通过调节装置的伸缩带动主框架310两侧的伸缩架320同步反向移动,间接调节两个伸缩架320的间距并能够与可调台车模架300的支撑架体100的脚轮47间距相对应,使得支撑架体100能够稳定地支撑于台车模架移动车300,由台车模架移动车300承载支撑架体100和拆模后的模板系统200并整体移动至拟浇筑箱涵结构2的下一施工段,自动化程度高,设备周转使用效率高,整体移动安全高效,提高了工业化建造水平,提升了建造效率及质量,保证了施工安全。The method for using the trolley formwork mobile vehicle of the present invention is as follows: the assembled support frame 100 and the formwork system 200 are placed in the first construction section of the box culvert structure 2 to be cast, the wall support elevator 43 is extended and supported on the wall of the cast box culvert structure 1, the bottom elevator 46 is controlled to extend and lift the top formwork assembly to the designed height, the corner formwork elevator 50 is controlled to extend and push the corner formwork panel to be spliced with the top formwork assembly, the side formwork elevator 42 is controlled to extend and push the side formwork assembly to extend and be spliced with the corner formwork panel, and the mold closing construction of the formwork system 200 is realized in the order of first closing the top formwork assembly, then closing the corner formwork panel, and finally closing the side formwork assembly; after the wall and top plate construction of the current construction section of the box culvert structure 2 to be cast is completed, the wall support elevator 43 is controlled to retract and leave the wall, and the side formwork elevators are controlled in turn. The formwork elevator 42, the corner formwork elevator 50, and the bottom elevator 46 are retracted, and the mold opening construction of the formwork system 200 is realized in the order of opening the side formwork assembly, then opening the corner formwork panel, and finally opening the top formwork assembly. The telescopic height of the adjustment elevator 341 of the trolley formwork frame mobile vehicle 300 is adjusted to push the two telescopic frames 320 to move in opposite directions along the X-axis, so that the ends of the two telescopic frames 320 can correspond to the positions of the casters 47 of the support frame 100, and the bottom elevator 46 is retracted so that the support frame 100 and the formwork system 200 can be supported as a whole on the trolley formwork frame mobile vehicle 300, and the trolley formwork frame mobile vehicle 300 is controlled to move to the next construction section of the box culvert structure 2 to be cast, and this is repeated until the concrete pouring construction of the box culvert structure 2 to be cast is completed section by section. The construction method drives the telescopic frames 320 on both sides of the main frame 310 to move synchronously in the opposite direction through the telescopic adjustment device, indirectly adjusts the distance between the two telescopic frames 320 and can correspond to the distance between the casters 47 of the support frame 100 of the adjustable trolley formwork 300, so that the support frame 100 can be stably supported on the trolley formwork mobile vehicle 300, and the trolley formwork mobile vehicle 300 carries the support frame 100 and the formwork system 200 after demolding and moves the whole to the next construction section where the box culvert structure 2 is to be cast. The method has a high degree of automation, high equipment turnover efficiency, and safe and efficient overall movement, which improves the level of industrialized construction, improves construction efficiency and quality, and ensures construction safety.
如图25所示,所述步骤S23还包括,调节升降机341的丝杆伸缩,通过支撑导向杆342带动两个伸缩架320同步反向移动,使得两个伸缩架320上的托架与支撑架体100的脚轮47的水平间距相对应;调节托架的支撑升降机324的沿Y轴方向的高度,使得多个托架的托板325位于同一水平面,并与脚轮47保持一定距离,保持伸缩式导向杆处于收缩状态,运行台车模架移动车300至支撑架体100底部,使得多个托架的托板325与支撑架体100的脚轮47位置相对应,控制支撑架体100的底部升降机46收缩,使得支撑架体100能够完全架设于两个伸缩架320的托架上。As shown in Figure 25, step S23 also includes adjusting the extension and retraction of the screw rod of the elevator 341, driving the two telescopic frames 320 to move synchronously in opposite directions through the support guide rod 342, so that the brackets on the two telescopic frames 320 correspond to the horizontal spacing of the casters 47 of the support frame 100; adjusting the height of the support elevator 324 of the bracket along the Y-axis direction, so that the support plates 325 of multiple brackets are located in the same horizontal plane and maintain a certain distance from the casters 47, keeping the telescopic guide rod in a retracted state, running the trolley mold frame moving vehicle 300 to the bottom of the support frame 100, so that the support plates 325 of multiple brackets correspond to the positions of the casters 47 of the support frame 100, and controlling the bottom elevator 46 of the support frame 100 to retract, so that the support frame 100 can be completely erected on the brackets of the two telescopic frames 320.
如图26所示,所述步骤S23还包括,可调台车模架支撑于台车模架移动车300后,伸缩式导向杆的两个支撑杆314伸出,使得导向轮315与已浇筑箱涵结构1的墙体保持一定较小距离,定位螺栓贯穿空心横杆300和支撑杆314上的螺栓孔并锁紧固定,使得模架移动车300在滑行过程中能够与墙体保持等间距,避免模架移动车300在移动过程中发生偏移而导致安全事故。主框架310两侧的伸缩式导向杆伸出长度可调节,能够灵活适应不同结构、不同横截面尺寸的箱涵混凝土结构施工,并提高了台车模架移动车300行进过程中的稳定性。As shown in FIG. 26 , the step S23 further includes that after the adjustable trolley formwork is supported on the trolley formwork moving vehicle 300, the two support rods 314 of the telescopic guide rod are extended, so that the guide wheel 315 maintains a certain small distance from the wall of the cast box culvert structure 1, and the positioning bolts penetrate the bolt holes on the hollow cross bar 300 and the support rod 314 and are locked and fixed, so that the formwork moving vehicle 300 can maintain an equal distance from the wall during the sliding process, avoiding the formwork moving vehicle 300 from deviating during the movement and causing safety accidents. The extension length of the telescopic guide rods on both sides of the main frame 310 is adjustable, which can flexibly adapt to the construction of box culvert concrete structures with different structures and different cross-sectional sizes, and improve the stability of the trolley formwork moving vehicle 300 during the movement.
如图28所示,所述步骤S23还包括,钢丝绳510一端绕设于卷扬机,其另一端绕过定滑轮与锚固件500连接,卷扬机卷收钢丝绳510,缩短台车模架移动车300和锚固件500之间钢丝绳510的长度,台车模架移动车300承载支撑架体100和模板系统200沿Z轴方向行走至下一施工段。台车模架移动车300的两个伸缩架320能够在支撑升降机的推动下调整相对距离,并能够与支撑架体100脚轮47的位置相对应,使得拆模后的支撑架体100和模板系统200能够支撑于台车模架移动车300并整体行走至拟浇筑箱涵结构2的下一施工段,由于增设了卷扬机和锚固件500,利用钢丝绳510牵引的方式控制支撑架体100和模板系统200自动沿拟浇筑箱涵结构2施工路线延伸方向移动至下一施工段,移动高效且安全。As shown in Figure 28, step S23 also includes that one end of the wire rope 510 is wound around a winch, and the other end thereof is passed around a fixed pulley and connected to an anchor 500. The winch reels in the wire rope 510, shortening the length of the wire rope 510 between the trolley formwork mobile vehicle 300 and the anchor 500. The trolley formwork mobile vehicle 300 carries the support frame 100 and the formwork system 200 and moves along the Z-axis direction to the next construction section. The two telescopic frames 320 of the trolley formwork mobile vehicle 300 can adjust the relative distance under the push of the supporting elevator, and can correspond to the position of the casters 47 of the supporting frame 100, so that the supporting frame 100 and the formwork system 200 after demolding can be supported on the trolley formwork mobile vehicle 300 and move as a whole to the next construction section of the box culvert structure 2 to be cast. Due to the addition of a winch and anchor 500, the supporting frame 100 and the formwork system 200 are controlled by traction of the wire rope 510 to automatically move to the next construction section along the extension direction of the construction route of the box culvert structure 2 to be cast, and the movement is efficient and safe.
上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求范围。The above description is only a description of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. Any changes or modifications made by a person skilled in the art in the field of the present invention based on the above disclosure shall fall within the scope of the claims.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120520408A (en) * | 2025-07-23 | 2025-08-22 | 上海建工集团股份有限公司 | A method for adjusting the horizontal precision of a cylindrical mold base system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120520408A (en) * | 2025-07-23 | 2025-08-22 | 上海建工集团股份有限公司 | A method for adjusting the horizontal precision of a cylindrical mold base system |
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