Disclosure of Invention
The invention provides an oil storage metering tank for producing fat powder, which solves the problems that when grease is stirred in the prior art, grease is accumulated on the inner wall of the oil storage metering tank, and the grease adheres to the inner wall of the oil storage tank to obstruct the flow of liquid, so that the fluidity of the grease is reduced, and the grease adhered to the side wall of the oil storage metering tank is deteriorated.
The technical scheme of the invention is as follows:
the utility model provides an oil storage metering tank is used in fat powder production, includes the oil storage tank, fixed mounting has the emulsion pump on the oil storage tank, still includes:
The oil storage tank is internally provided with a first annular groove;
The scraping component is arranged in the oil storage tank and is used for scraping grease attached to the inner wall of the oil storage tank when the grease is stored;
The driving assembly is arranged in the first annular groove and used for driving the wall scraping assembly to rotate;
the homogenizing component is arranged inside the driving component and is used for homogenizing grease texture;
the feeding assembly with the detection function is arranged at the top of the oil storage tank, and is used for feeding oil into the oil storage tank and detecting grease;
the discharging cylinder is fixedly arranged at the bottom of the oil storage tank;
the discharging assembly with the weighing function is arranged at the lower part of the discharging barrel and is used for quantitatively discharging grease in the oil storage tank.
On the basis of the scheme, the wall scraping assembly comprises:
the rotating disc is rotatably and hermetically arranged on the oil storage tank;
the driven gear ring is fixedly arranged on the rotating disc, and the driven gear ring is in sliding fit with the first annular groove;
The scraping plates are fixedly arranged at the bottom of the rotating disc at equal angles, and are in sliding fit with the inner wall of the oil storage tank.
On the basis of the foregoing, the driving assembly includes:
the installation frame is fixedly installed on the oil storage tank;
The driving gear is rotatably arranged on the mounting frame and meshed with the driven toothed ring;
the first motor is fixedly arranged on the mounting frame, and the output end of the first motor is fixedly connected with the driving gear;
and the stirring part is arranged on the rotating disc and is used for stirring grease.
In the foregoing aspect, the stirring section includes:
The stirring rods are rotatably arranged at positions, corresponding to the scraping plates, on the rotating disc, and the stirring rods are rotatably connected with the corresponding scraping plates;
The arc stirring blocks are fixedly arranged on each stirring rod at equal distances;
the inner gear ring is fixedly arranged on the oil storage tank and is in sliding fit with the rotating disc;
and each stirring rod is fixedly provided with a second gear, and a plurality of second gears are meshed with the inner gear ring.
In accordance with the foregoing aspect, the homogenizing assembly comprises:
wherein each stirring rod is of a hollow structure;
the feeding grooves are communicated with each stirring rod at equal distances, and the positions of the arc-shaped stirring blocks and the feeding grooves on each stirring rod are staggered;
the second annular groove is fixedly arranged on the rotating disc;
The top of each stirring rod is communicated with the second annular groove, and a plurality of feeding pipes are in rotary connection with the corresponding stirring rods;
the material sucking part is arranged on the oil storage tank and is used for sucking grease in the second annular groove;
and the refining part is arranged on the rotating disc and used for assisting the stirring part to stir the grease.
On the basis of the scheme, the material sucking part comprises:
The first fixing groove is fixedly arranged on the inner top wall of the oil storage tank, and the first fixing groove and the second annular groove are rotationally and hermetically connected;
the second fixing groove is fixedly arranged on the inner top wall of the oil storage tank and is positioned outside the first fixing groove;
the third annular groove is fixedly arranged on the rotating disc, and is in rotating and sealing connection with the second fixed groove;
The oil storage tank comprises a first water pump, wherein the first water pump is fixedly arranged on the oil storage tank, the output end of the first water pump is communicated with the second fixing groove, and the input end of the first water pump is communicated with the first fixing groove.
On the basis of the foregoing aspect, the refining section includes:
The rotating drums are rotatably arranged on the rotating disc at equal angles, and the positions of the rotating drums and the stirring rods are staggered;
the top of each rotating cylinder is fixedly provided with the connecting rod;
The sliding grooves are formed in each connecting rod;
The third gear is rotatably arranged on the rotating disc at positions corresponding to the connecting rods;
and each sliding block is eccentrically and fixedly arranged on each third gear, and each sliding block is in sliding connection with the corresponding sliding groove.
On the basis of the scheme, the method further comprises the following steps:
the discharging pipes are communicated between each rotating cylinder and the third annular groove;
the lower part of each rotating cylinder is communicated with the discharging cylinder;
The spray heads are communicated with one side of each discharging cylinder, which is close to the inner wall of the oil storage tank, at equal angles.
On the basis of the scheme, the feeding assembly comprises:
the second water pump is fixedly arranged on the oil storage tank;
the discharge pipe is communicated between the output end of the second water pump and the oil storage tank;
the feeding pipe is communicated with the input end of the second water pump;
The detector is fixedly arranged on the feeding pipe;
the sensing probe is fixedly arranged on the detector and is positioned in the feeding pipe.
On the basis of the scheme, the discharging assembly comprises:
The weight measuring device is fixedly arranged at the bottom of the oil storage tank;
The material carrying disc is fixedly arranged on the weight measuring device and fixedly arranged at the bottom of the oil storage tank;
the electric cylinder is fixedly arranged on the discharging cylinder;
The sealing plate is slidably and hermetically arranged on the discharging cylinder and fixedly connected with the output end of the electric cylinder;
The discharging pipe is communicated with the discharging cylinder;
the control valve is fixedly arranged on the discharging pipe.
The working principle and the beneficial effects of the invention are as follows:
1. according to the invention, the stirring rod is driven to rotate along the axis of the rotating disc along with the rotation of the rotating disc, and the second gear drives the stirring rod to rotate under the action of the inner toothed ring, so that the arc stirring block is driven to rotate through the rotation of the stirring rod, and the oil is uniformly mixed by matching with the emulsion pump, so that the oil is always in a uniform state.
2. According to the invention, the plurality of third gears rotate synchronously along with the rotation of the rotating disc around the axis of the rotating disc, the plurality of third gears drive the corresponding sliding blocks to rotate along with the rotation of the third gears, the sliding blocks stir the connecting rods to swing through the corresponding sliding grooves, at the moment, each sliding block and the corresponding sliding groove relatively slide, the corresponding discharging barrel can be driven to swing along with the swinging of the plurality of rotating barrels, and meanwhile, grease is added into the plurality of rotating barrels through the discharging pipe, so that the grease is discharged into the corresponding discharging barrel, the corresponding discharging barrel is driven to swing along with the swinging of the plurality of rotating barrels, and meanwhile, the spray head is started to spray the grease out, so that the grease in the oil storage tank is stirred, and the uniformity of the grease is improved.
3. According to the invention, the electric cylinder is started, the electric cylinder withdraws the sealing plate until the sealing plate moves into the discharging cylinder, the connecting position of the discharging pipe and the discharging cylinder is exposed in grease, the control valve is opened at the moment, the grease is discharged from the discharging pipe, the weight measuring device is started, the weight measuring device monitors the grease gravity time in the oil storage tank through the loading tray, and the quantitative grease adding effect can be achieved through the cooperation of the weight measuring device and the control valve.
4. According to the oil storage tank, through the cooperation of the wall hanging component and the driving component, the grease adhered to the inner wall of the oil storage tank is scraped and stirred, the possibility that the grease is adhered to the inner wall of the oil storage tank is reduced, the influence of the grease adhered to the inner wall of the oil storage metering tank on a product is effectively reduced, the grease in the oil storage tank is stirred through the arrangement of the homogenizing component and the flowing of the grease, the problem of grease quality reduction caused by the damage of a grease structure caused by excessive grease stirring is avoided, and the quality and uniformity of the grease are improved.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 10, this embodiment provides an oil storage metering tank for fat powder production, including oil storage tank 1, fixed mounting has emulsion pump 2 on the oil storage tank 1, still include first ring channel 3, scrape wall subassembly, drive assembly, the homogeneity subassembly, have the charging component of testing function, go out a feed cylinder 4 and have the play material subassembly of weighing function, first ring channel 3 has been seted up in the oil storage tank 1, scrape wall subassembly and install in the oil storage tank 1, be used for scraping the grease that adheres to on the oil storage tank 1 inner wall when storing grease, scrape wall subassembly and include rolling disc 5, driven ring gear 6 and scrape flitch 7, rolling disc 5 rotates sealed mounting on oil storage tank 1, driven ring gear 6 fixed mounting is on rolling disc 5, driven ring gear 6 and first ring channel 3 sliding fit, a plurality of scraping flitch 7 are all slidingly matched with oil storage tank 1 inner wall to rolling disc 5 bottom equiangular fixed mounting.
Specifically, when storing grease, firstly, let in the feeding subassembly, the inside oiling of oil storage tank 1, store grease, then start emulsifying pump 2, stir the grease that gets into in the oil storage tank 1, make the grease misce bene that gets into in the oil storage tank 1 of different batches, but some viscidity great grease can adhere to on the oil storage tank 1 inner wall, these deposits can hinder the flow of liquid probably, and can increase with the lapse of time, lead to the mobility of grease to reduce, if the accumulation time overlength of deposit also can lead to the grease that adheres to on the oil storage tank 1 inner wall to take place to deteriorate, start driving subassembly this moment, driving subassembly drives driven toothed ring 6 and rotates, the toothed ring drives rolling disc 5 and rotates, rolling disc 5 drives scraping plate 7 and rotates, thereby scrape down the grease that adheres to on the oil storage tank 1 inner wall, then start the even subassembly and further reduce the possibility that adheres to the grease on the oil storage tank 1 inner wall, inform through driving subassembly and even cooperation of even subassembly, auxiliary emulsifying pump 2 stirs the grease, thereby reduce the production of deposit.
The drive assembly is installed in first ring channel 3 for drive and scrape wall subassembly and rotate, drive assembly includes mounting bracket 8, driving gear 9, first motor 10 and stirring portion, and mounting bracket 8 fixed mounting is on oil storage tank 1, and driving gear 9 rotates to be installed on mounting bracket 8, and driving gear 9 and driven ring gear 6 meshing, first motor 10 fixed mounting are on mounting bracket 8, and first motor 10's output and driving gear 9 fixed connection, stirring portion install on rolling disc 5, are used for stirring the grease.
Specifically, when scraping the grease on the inner wall of the oil storage tank 1, the first motor 10 is started, the first motor 10 drives the driving gear 9 to rotate, the driving gear 9 drives the driven gear ring 6 to rotate, and the driven gear ring 6 drives the rotating disc 5 to rotate, so that the scraping plate 7 is driven to rotate, the grease on the inner wall of the oil storage tank 1 is scraped, and the stirring part moves along with the rotation of the driving gear 9, and the grease is uniformly mixed by the cooperation of the emulsifying pump 2, so that the grease is kept in a uniform state.
Above-mentioned, stirring portion includes puddler 11, arc stirring piece 12, ring gear 13 and second gear 14, all rotate on the rolling disc 5 with the position that a plurality of scraping plates 7 correspond and install puddler 11, a plurality of puddlers 11 are connected with the rotation of corresponding scraping plates 7, equal distance fixed mounting has a plurality of arc stirring piece 12 on every puddler 11, ring gear 13 fixed mounting is on oil storage tank 1, ring gear 13 and rolling disc 5 sliding fit, all fixed mounting has second gear 14 on every puddler 11, a plurality of second gears 14 all mesh with ring gear 13.
Specifically, along with the rotation of the rotating disc 5, the stirring rod 11 is driven to rotate along the axis position of the rotating disc 5, and meanwhile, under the action of the inner toothed ring 13, the second gear 14 drives the stirring rod 11 to rotate, so that the arc stirring block 12 is driven to rotate through the rotation of the stirring rod 11, and the grease is uniformly mixed.
The homogeneity subassembly is installed inside the drive assembly for even grease texture, the homogeneity subassembly includes feed chute 15, second ring channel 16, inlet pipe 17, inhale material portion and refining portion, wherein, every puddler 11 is hollow structure, equal distance intercommunication has a plurality of feed chute 15 on every puddler 11, the position between a plurality of arc stirring pieces 12 and a plurality of feed chute 15 on every puddler 11 staggers each other, second ring channel 16 fixed mounting is on rolling disc 5, all communicate inlet pipe 17 between the top of every puddler 11 and the second ring channel 16, be rotatory the connection between a plurality of inlet pipes 17 and the puddler 11 that corresponds, inhale material portion and install on oil storage tank 1, be used for absorbing the grease in the second ring channel 16, refining portion installs on rolling disc 5, be used for supplementary stirring portion to stir the grease.
Specifically, after scraping the grease on the inner wall of the oil storage tank 1, the scraped grease and other grease are required to be mixed evenly, at this moment, along with the rotation of the rotating disc 5, the second annular groove 16 is driven to rotate, at this moment, the material sucking part is started to suck the grease of the feeding pipe 17 through the second annular groove 16, the feeding pipe 17 sucks the grease from the stirring rod 11 through the feeding groove 15, the grease is fed into the second annular groove 16, the sucked grease is fed into the material homogenizing part through the material sucking part, the grease is injected into the oil storage tank 1 through the material homogenizing part, the grease in the oil storage tank 1 is stirred through the flow of the grease, the grease structure caused by excessive grease stirring is not damaged, the problem of grease quality reduction caused is solved, and the quality of the grease is improved.
The material sucking part comprises a first fixed groove 18, a second fixed groove 19, a third annular groove 20 and a first water pump 21, wherein the first fixed groove 18 is fixedly arranged on the inner top wall of the oil storage tank 1, the first fixed groove 18 and the second annular groove 16 are rotationally and hermetically connected, the second fixed groove 19 is fixedly arranged on the inner top wall of the oil storage tank 1, the second fixed groove 19 is positioned outside the first fixed groove 18, the third annular groove 20 is fixedly arranged on the rotating disc 5, the third annular groove 20 and the second fixed groove 19 are rotationally and hermetically connected, the first water pump 21 is fixedly arranged on the oil storage tank 1, the output end of the first water pump 21 is communicated with the second fixed groove 19, and the input end of the first water pump 21 is communicated with the first fixed groove 18;
Specifically, when the grease in the oil storage tank 1 is pumped, the first water pump 21 is started, the first water pump 21 pumps the grease in the first fixed groove 18, then the grease is sent to the second fixed groove 19, and along with the rotation of the rotating disc 5, relative rotation occurs between the first fixed groove 18 and the second annular groove 16 and between the second fixed groove 19 and the third annular groove 20, so that the normal operation of the first water pump 21 cannot be influenced, when the water pump sends the grease into the third annular groove 20 through the second fixed groove 19, the grease entering the third annular groove 20 returns to the oil storage tank 1 through the material homogenizing part, and the grease in the oil storage tank 1 is stirred, so that the uniformity of the grease is improved.
The above-mentioned refining portion includes a plurality of rotating drums 22, connecting rods 23, sliding grooves 24, third gears 25 and sliders 26, a plurality of rotating drums 22 are installed in equiangular rotation on the rotating disc 5, positions between a plurality of rotating drums 22 and a plurality of stirring rods 11 are staggered, connecting rods 23 are fixedly installed at the top of each rotating drum 22, sliding grooves 24 are all formed in each connecting rod 23, third gears 25 are installed in positions on the rotating disc 5 corresponding to the plurality of connecting rods 23 in a rotating manner, sliders 26 are eccentrically and fixedly installed on each third gear 25, and each slider 26 is in sliding connection with the corresponding sliding groove 24.
Specifically, along with the rotation of the rotating disc 5, the rotating disc 5 drives the plurality of third gears 25 to rotate, through the cooperation of the inner gear ring 13, the plurality of third gears 25 rotate synchronously along with the rotation of the rotating disc 5 around the axis of the rotating disc 5, along with the rotation of the third gears 25, the plurality of third gears 25 drive the corresponding sliding blocks 26 to rotate, the plurality of sliding blocks 26 stir the connecting rod 23 to swing through the corresponding sliding grooves 24, and at the moment, relative sliding occurs between each sliding block 26 and the corresponding sliding groove 24, so that the corresponding rotating cylinder 22 can be driven to swing.
The above-mentioned, still include discharging pipe 27, blowing section of thick bamboo 28 and shower nozzle 29, all communicate between every rotation section of thick bamboo 22 and the third ring channel 20 and have discharging pipe 27, every rotation section of thick bamboo 22 lower part all communicates and has blowing section of thick bamboo 28, and the equal angle intercommunication in one side that is close to the inner wall of oil storage tank 1 of every blowing section of thick bamboo 28 has a plurality of shower nozzles 29.
Specifically, along with the swinging of the plurality of rotating drums 22, the corresponding discharging drums 28 can be driven to swing, meanwhile, grease is added into the plurality of rotating drums 22 through the discharging pipe 27, so that the grease is discharged into the corresponding discharging drums 28, along with the swinging of the plurality of rotating drums 22, the corresponding discharging drums 28 are driven to swing, meanwhile, the spray heads 29 are started to spray the grease, the grease in the oil storage tank 1 is stirred, and the uniformity of the grease is improved.
The feeding component is installed at the top of oil storage tank 1 for to the feeding in oil storage tank 1, and detect grease, the feeding component includes second water pump 30, row material pipe 31, conveying pipe 32, detector 33 and sensing probe 34, and second water pump 30 fixed mounting is on oil storage tank 1, and the output of second water pump 30 and the intercommunication between the oil storage tank 1 have row material pipe 31, and conveying pipe 32 intercommunication is at the input of second water pump 30, and detector 33 fixed mounting is on conveying pipe 32, and sensing probe 34 fixed mounting is on detector 33, and sensing probe 34 is located conveying pipe 32 inside.
Specifically, when adding grease to the oil storage tank 1, start the second water pump 30, connect with the source of grease through conveying pipe 32, extract the grease, then send into row in the material pipe 31, can pour into the oil storage tank 1 with grease, at the in-process of adding grease to the oil storage tank 1, start detector 33, detect the grease that gets into conveying pipe 32 in real time through sensing probe 34, ensure the security of grease.
The ejection of compact section of thick bamboo 4 fixed mounting is in oil storage tank 1 bottom, ejection of compact subassembly is installed in ejection of compact section of thick bamboo 4 lower part for with the grease ration in the oil storage tank 1 discharge, ejection of compact subassembly includes weight-measuring device 35, carry charging tray 36, electronic jar 37, closing plate 38, blowing pipe 39 and control valve 40, weight-measuring device 35 fixed mounting is in oil storage tank 1 bottom, carry charging tray 36 fixed mounting is on weight-measuring device 35, carry charging tray 36 fixed mounting is in oil storage tank 1 bottom, electronic jar 37 fixed mounting is on ejection of compact section of thick bamboo 4, closing plate 38 slides and sealing mounting is on ejection of compact section of thick bamboo 4, closing plate 38 and the output fixed connection of electronic jar 37, blowing pipe 39 communicates on ejection of compact section of thick bamboo 4, control valve 40 fixed mounting is on blowing pipe 39.
Specifically, when the quantitative grease adding is required, the electric cylinder 37 is started, the electric cylinder 37 withdraws the sealing plate 38 until the sealing plate 38 moves into the discharging cylinder 4, the connection position of the discharging pipe 39 and the discharging cylinder 4 is exposed in the grease, the control valve 40 is opened at the moment, the grease is discharged from the discharging pipe 39, the weight measuring device 35 is started, the weight measuring device 35 monitors the gravity time of the grease in the oil storage tank 1 through the loading tray 36, the quantitative grease adding effect can be achieved through the cooperation of the weight measuring device and the control valve 40, after the addition is completed, the control valve 40 is closed, the electric cylinder 37 is started to push the sealing plate 38 to move in the discharging cylinder 4 until the sealing plate 38 moves to the working position.
To sum up, when storing grease, start the second water pump 30, connect with the source of grease through conveying pipe 32, extract the grease, then send into the row in the material pipe 31, can pour into the oil storage tank 1 with grease, in the in-process of adding grease to the oil storage tank 1, start the detector 33, detect the grease that gets into conveying pipe 32 in real time through sensing probe 34, ensure the security of grease, then store grease, then start emulsion pump 2, stir the grease that gets into in the oil storage tank 1, make the grease misce bene in the different batches get into the oil storage tank 1.
But some grease with larger viscosity may adhere to the inner wall of the oil storage tank 1, these deposits may obstruct the flow of the liquid, and may increase with time, resulting in reduced fluidity of the grease, if the accumulation time of the deposits is too long, the grease adhering to the inner wall of the oil storage tank 1 may deteriorate, at this time, the first motor 10 is started, the first motor 10 drives the driving gear 9 to rotate, the driving gear 9 drives the driven toothed ring 6 to rotate, the driven toothed ring 6 drives the rotating disc 5 to rotate, the rotating disc 5 drives the scraping plate 7 to rotate, thereby scraping the grease on the inner wall of the oil storage tank 1, and as the driving gear 9 rotates, the stirring rod 11 is driven to rotate along the axis position of the rotating disc 5, and simultaneously, under the action of the inner toothed ring 13, the second gear 14 drives the stirring rod 11 to rotate, thereby driving the arc-shaped stirring block 12 to rotate through the rotation of the stirring rod 11, thereby matching the emulsifying pump 2 to uniformly mix the grease, and keeping the grease in a uniform state.
After scraping the grease on the inner wall of the oil storage tank 1, the scraped grease and other grease need to be further mixed evenly, at this time, along with the rotation of the rotating disc 5, relative rotation occurs between the first fixing groove 18 and the second annular groove 16 and between the second fixing groove 19 and the third annular groove 20, normal operation of the first water pump 21 is not affected, then the first water pump 21 is started, the first water pump 21 pumps the grease in the first fixing groove 18, and then the grease is sent into the second fixing groove 19 until the grease is sent into the third annular groove 20 through the second fixing groove 19.
At this time, along with the rotation of the rotating disc 5, the rotating disc 5 drives a plurality of third gears 25 to rotate, through the cooperation of the inner gear ring 13, the plurality of third gears 25 rotate synchronously along with the rotation of the rotating disc 5 around the axis of the rotating disc 5, the plurality of third gears 25 drive corresponding sliding blocks 26 to rotate along with the rotation of the third gears 25, the plurality of sliding blocks 26 stir the connecting rod 23 to swing through corresponding sliding grooves 24, at this time, each sliding block 26 and the corresponding sliding groove 24 relatively slide, so that the corresponding rotating cylinder 22 can be driven to swing, along with the swing of the plurality of rotating cylinders 22, the corresponding discharging cylinders 28 can be driven to swing, and meanwhile, grease in the third annular grooves 20 is added into the plurality of rotating cylinders 22 through discharging pipes 27, so that the grease is discharged into the corresponding discharging cylinders 28, along with the swing of the plurality of rotating cylinders 22, the corresponding discharging cylinders 28 are driven to swing, and meanwhile, the spray heads 29 are started to stir the grease in the oil storage tank 1, and the grease quality of the grease is prevented from being damaged, and the quality of the grease is reduced.
When the grease is required to be quantitatively added, the electric cylinder 37 is started, the electric cylinder 37 withdraws the sealing plate 38 until the sealing plate 38 is moved into the discharging cylinder 4, the connection position of the discharging pipe 39 and the discharging cylinder 4 is exposed in the grease, the control valve 40 is opened at the moment, the grease is discharged from the discharging pipe 39, the weight measuring device 35 is started, the weight measuring device 35 monitors the gravity time of the grease in the oil storage tank 1 through the loading tray 36, the quantitative grease adding effect can be achieved through cooperation with the control valve 40, after the grease adding is finished, the control valve 40 is closed, the electric cylinder 37 is started to push the sealing plate 38 to move in the discharging cylinder 4 until the sealing plate 38 moves to a working position.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.