CN118596329A - A quantitative feeding device and feeding control method for refractory brick forming - Google Patents
A quantitative feeding device and feeding control method for refractory brick forming Download PDFInfo
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- CN118596329A CN118596329A CN202411084150.5A CN202411084150A CN118596329A CN 118596329 A CN118596329 A CN 118596329A CN 202411084150 A CN202411084150 A CN 202411084150A CN 118596329 A CN118596329 A CN 118596329A
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- 239000011449 brick Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000011819 refractory material Substances 0.000 claims abstract description 100
- 238000003825 pressing Methods 0.000 claims abstract description 44
- 238000000465 moulding Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000005056 compaction Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 9
- 230000007704 transition Effects 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0205—Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
本发明提供一种耐火砖成型用定量给料装置及给料控制方法,主要涉及耐火砖成型领域。本发明通过料仓将耐火材料注入重合的固定模腔以及滑动模腔内,随后料仓后移,通过压紧头下压将滑动模腔与固定模腔内的耐火材料压实,其间每个压紧头的每次压紧压力恒定,保障每个腔室内的耐火材料密度。随后滑动模腔后移,使固定模腔内耐火材料与腔室平行,保障耐火材料的体积,最终确定耐火材料的每次给料质量恒定。本发明的有益效果在于:本发明能够更为精准的控制耐火砖成型的耐火材料质量,提高耐火砖的产品一致性。
The present invention provides a quantitative feeding device and feeding control method for refractory brick molding, which mainly relate to the field of refractory brick molding. The present invention injects refractory materials into overlapping fixed mold cavities and sliding mold cavities through a silo, and then the silo moves backward, and the refractory materials in the sliding mold cavity and the fixed mold cavity are compacted by pressing down with a clamping head, during which the clamping pressure of each clamping head is constant each time, ensuring the density of the refractory materials in each cavity. The sliding mold cavity then moves backward to make the refractory materials in the fixed mold cavity parallel to the cavity, ensuring the volume of the refractory materials, and finally ensuring that the quality of each feeding of the refractory materials is constant. The beneficial effect of the present invention is that the present invention can more accurately control the quality of refractory materials for refractory brick molding and improve the product consistency of refractory bricks.
Description
技术领域Technical Field
本发明主要涉及耐火砖成型领域,具体是一种耐火砖成型用定量给料装置及给料控制方法。The invention mainly relates to the field of refractory brick forming, and in particular to a quantitative feeding device and a feeding control method for refractory brick forming.
背景技术Background Art
耐火砖是通过压力机械将耐火材料在成型模具内压制成型,在进行压制成型前,需要通过伸展机构带动料仓向成型模具内进行填料。耐火砖的成型质量受到压力机械的压力以及填料量的影响,耐火材料因为混料、输送、储存过程中各区域的密度会不相同。尤其是在尺寸较大的耐火砖成型时,将耐火材料导入成型模具内后,虽然每个成型模具的腔室内填料体积一致,但是耐火材料密度可能会存在不一致的情况,导致耐火砖压制成型后的质量误差较大。Refractory bricks are formed by pressing refractory materials in a forming mold through a pressure machine. Before pressing and forming, it is necessary to drive the silo to fill the forming mold through an extension mechanism. The molding quality of refractory bricks is affected by the pressure of the pressure machine and the amount of filler. The density of refractory materials in different areas will be different during the mixing, transportation and storage process. Especially when forming larger refractory bricks, after the refractory materials are introduced into the forming mold, although the filling volume in the cavity of each forming mold is consistent, the density of the refractory materials may be inconsistent, resulting in a large quality error after the refractory bricks are pressed and formed.
并且在耐火砖的成型过程中,若耐火砖尺寸较大,通常还需要备用较深的成型模具,或者在成型模具内进行初步的耐火材料预成型后继续补充耐火材料,这都导致了耐火材料的填料误差较大,从而影响耐火砖最终成型尺寸的一致性。Moreover, in the forming process of refractory bricks, if the size of the refractory bricks is large, it is usually necessary to prepare a deeper forming mold, or to continue to add refractory materials after preliminary preforming of the refractory materials in the forming mold. This leads to a large filling error of the refractory materials, thus affecting the consistency of the final forming size of the refractory bricks.
发明内容Summary of the invention
为解决现有技术的不足,本发明提供了一种耐火砖成型用定量给料装置及给料控制方法,它能够更为精准的控制耐火砖成型的耐火材料质量,提高耐火砖的产品一致性。In order to solve the deficiencies of the prior art, the present invention provides a quantitative feeding device and a feeding control method for refractory brick molding, which can more accurately control the quality of refractory materials for refractory brick molding and improve the product consistency of refractory bricks.
本发明为实现上述目的,通过以下技术方案实现:In order to achieve the above object, the present invention is implemented through the following technical solutions:
一种耐火砖成型用定量给料装置,包括压制台、支撑框架以及动力机构,所述动力机构包括设置在压制台上的一对导向滑轨以及伸展液压缸,所述支撑框架与导向滑轨滑动连接,所述伸展液压缸用于推动支撑框架沿导向滑轨往复滑动,所述支撑框架底部设置固定模具,所述固定模具底面与压制台顶面相接触,所述固定模具内线性设置若干固定模腔,所述固定模具上方设置滑动模具,所述滑动模具上方设置料仓,所述支撑框架内两侧设置分别设置一对下层滑轨以及一对上层滑轨,所述滑动模具两侧与下层滑轨滑动连接,所述支撑框架与滑动模具之间设置下层驱动气缸,所述滑动模具内阵列设置与固定模腔一一对应的滑动模腔,所述料仓两侧与上层滑轨滑动连接,所述支撑框架与料仓之间设置上层驱动气缸,所述固定模具顶面后侧设置下承载台,所述滑动模具顶面后侧设置上承载台,所述滑动模具底面与下承载台相配合,所述料仓底面与上承载台相配合,所述压力台上设置压力架,所述压力架上线性设置若干升降套筒,所述升降套筒内滑动设置与固定模腔一一对应的滑杆,所述滑杆底部设置压紧头,所述压力架上设置用于推动滑杆往复升降的压紧缸,每个所述压紧头对其所对应的固定模腔内的耐火材料压力一致,所述压紧头的尺寸小于固定模腔的尺寸;所述支撑框架外部后侧设置推料机构。A quantitative feeding device for refractory brick molding comprises a pressing table, a support frame and a power mechanism, wherein the power mechanism comprises a pair of guide slides and an extension hydraulic cylinder arranged on the pressing table, the support frame is slidably connected to the guide slides, the extension hydraulic cylinder is used to push the support frame to slide back and forth along the guide slides, a fixed mold is arranged at the bottom of the support frame, the bottom surface of the fixed mold is in contact with the top surface of the pressing table, a plurality of fixed mold cavities are linearly arranged in the fixed mold, a sliding mold is arranged above the fixed mold, a material bin is arranged above the sliding mold, a pair of lower slides and a pair of upper slides are respectively arranged on both sides of the support frame, both sides of the sliding mold are slidably connected to the lower slides, a lower driving cylinder is arranged between the support frame and the sliding mold, and an array is arranged in the sliding mold in contact with the fixed mold. The fixed mold cavity corresponds to the sliding mold cavity one by one, and both sides of the silo are slidably connected to the upper slide rails, an upper driving cylinder is arranged between the support frame and the silo, a lower bearing platform is arranged on the rear side of the top surface of the fixed mold, and an upper bearing platform is arranged on the rear side of the top surface of the sliding mold, the bottom surface of the sliding mold cooperates with the lower bearing platform, and the bottom surface of the silo cooperates with the upper bearing platform. A pressure frame is arranged on the pressure platform, and a plurality of lifting sleeves are linearly arranged on the pressure frame. Sliding rods corresponding to the fixed mold cavities are slidably arranged in the lifting sleeves, and a clamping head is arranged at the bottom of the sliding rod. A clamping cylinder for pushing the sliding rod to reciprocate and lift is arranged on the pressure frame, and each of the clamping heads has the same pressure on the refractory material in the corresponding fixed mold cavity, and the size of the clamping head is smaller than the size of the fixed mold cavity; a pushing mechanism is arranged on the outer rear side of the support frame.
本发明采用了固定模具、滑动模具与料仓配合完成给料的结构,料仓作为耐火材料的承接部件,固定模具作为耐火材料定量部件,滑动模具用于将多余的耐火材料剔除,从而确保固定模具内耐火材料的体积恒定。压紧头通过控制卡紧压力,使多个固定模腔内的耐火材料密度一致,从而保障整体质量恒定,使耐火材料的误差更小,提高耐火砖产品的质量一致性。The present invention adopts a structure in which a fixed mold, a sliding mold and a silo cooperate to complete the feeding. The silo is used as a receiving component for refractory materials, the fixed mold is used as a quantitative component for refractory materials, and the sliding mold is used to remove excess refractory materials, thereby ensuring that the volume of refractory materials in the fixed mold is constant. The clamping head controls the clamping pressure to make the density of refractory materials in multiple fixed mold cavities consistent, thereby ensuring the overall quality is constant, making the error of refractory materials smaller, and improving the quality consistency of refractory brick products.
所述支撑框架两侧设置与导向滑轨滑动配合的导向滑套,当所述支撑框架被伸展液压缸推动到远端时,所述支撑框架为悬臂结构。Guide sleeves that are slidably matched with the guide rails are arranged on both sides of the support frame. When the support frame is pushed to the far end by the extension hydraulic cylinder, the support frame is a cantilever structure.
每个所述滑杆配备一个压紧缸,所述压紧缸为气缸,通过气源压力的调节使每个所述固定模腔内耐火材料受到压紧头的压力一致。Each of the slide bars is equipped with a clamping cylinder, which is an air cylinder. The pressure of the clamping head applied to the refractory material in each of the fixed mold cavities is made consistent by adjusting the air source pressure.
通过气源压力的调节,可以保障每个固定模腔每次的耐火材料压紧均保持恒定,进而保障耐火砖成型质量的一致性。By adjusting the air source pressure, it can be ensured that the refractory material compression of each fixed mold cavity remains constant each time, thereby ensuring the consistency of the refractory brick molding quality.
多个所述滑杆顶部设置连接板,所述连接板上设置与滑杆一一对应的缓冲套筒,所述滑杆上设置环台,所述环台与缓冲套筒之间设置缓冲弹簧,所述压紧缸具有一个,所述压紧缸用于驱动连接板升降。A connecting plate is arranged on the top of the plurality of slide bars, a buffer sleeve corresponding to the slide bars one by one is arranged on the connecting plate, a ring platform is arranged on the slide bar, a buffer spring is arranged between the ring platform and the buffer sleeve, and the clamping cylinder has one, and the clamping cylinder is used to drive the connecting plate to rise and fall.
缓冲弹簧平衡了一定程度的下压距离,从而在不同固定模腔内填料量不一致时,保障压紧头的下压距离,进而使多个固定模腔内耐火材料受到压力的相对一致。The buffer spring balances the downward pressing distance to a certain extent, thereby ensuring the downward pressing distance of the clamping head when the filling amounts in different fixed cavities are inconsistent, thereby making the pressure on the refractory materials in multiple fixed cavities relatively consistent.
所述滑动模具顶面前侧设置过渡台,所述料仓底面与过渡台相配合。A transition platform is arranged on the front side of the top surface of the sliding mold, and the bottom surface of the silo matches with the transition platform.
所述压紧头外壁设置裙边,所述裙边与固定模腔内壁相接触,所述裙边上具有透气间隙。The outer wall of the pressing head is provided with a skirt, the skirt is in contact with the inner wall of the fixed mold cavity, and a breathable gap is provided on the skirt.
透气间隙可以保障在压紧头对耐火材料压紧时,耐火材料内的空气可以顺畅排出,便于耐火材料的压实。The air-permeable gap can ensure that when the pressing head presses the refractory material, the air in the refractory material can be discharged smoothly, thereby facilitating the compaction of the refractory material.
所述裙边为金属边,透气间隙为均匀设置在金属边上的缝隙格栅。The skirt edge is a metal edge, and the air permeable gap is a slit grille evenly arranged on the metal edge.
所述裙边为橡胶边或者密集设置的刷毛。The skirt is a rubber edge or densely arranged bristles.
一种耐火砖成型用定量给料装置的给料控制方法,包括以下步骤:A feeding control method for a quantitative feeding device for refractory brick forming comprises the following steps:
通过料仓将耐火材料注入到重合的固定模腔以及滑动模腔内,随后料仓后移,通过压紧头下压将滑动模腔与固定模腔内的耐火材料压实,每个所述固定模腔内耐火材料受到的压力一致,随后滑动模腔后移,支撑框架整体前移使固定模腔与耐火砖成型模具重合,将固定模腔内的耐火材料导入耐火砖成型模具内。The refractory material is injected into the overlapping fixed mold cavity and the sliding mold cavity through the hopper, and then the hopper is moved backward, and the refractory material in the sliding mold cavity and the fixed mold cavity is compacted by pressing down with the clamping head. The pressure on the refractory material in each fixed mold cavity is consistent, and then the sliding mold cavity is moved backward, and the supporting frame is moved forward as a whole to make the fixed mold cavity overlap with the refractory brick forming mold, and the refractory material in the fixed mold cavity is introduced into the refractory brick forming mold.
当所述压紧头下压对耐火材料进行压实后,耐火材料最高位置位于滑动模腔内。When the pressing head is pressed down to compact the refractory material, the highest position of the refractory material is located in the sliding mold cavity.
对比现有技术,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过在料仓下方增加了固定模具与滑动模具,配合压紧头实现了耐火材料填料前的预先压实,使耐火材料在固定模腔内的密度超过耐火材料在混料、输送与存储过程中可能存在的最大密度区域。通过控制每个压紧头每次压紧的压力一致,确保固定模腔内的耐火材料密度恒定,进而保证固定模腔内的耐火材料质量恒定,以此保障耐火材料向成型模具内的定量给料。The present invention adds a fixed mold and a sliding mold under the silo, and cooperates with a compacting head to achieve pre-compaction of the refractory material before filling, so that the density of the refractory material in the fixed mold cavity exceeds the maximum density area that may exist in the refractory material during mixing, transportation and storage. By controlling the pressure of each compacting head to be consistent each time, the density of the refractory material in the fixed mold cavity is ensured to be constant, and then the quality of the refractory material in the fixed mold cavity is ensured to be constant, thereby ensuring the quantitative feeding of the refractory material into the forming mold.
本发明结构简单,操作方便,耐火材料的预先压实动作在耐火砖的成型过程中同步进行,不会影响耐火砖的成型效率。耐火材料的预先压实在滑动模腔与固定模腔组成的腔室内,压实后滑动模具后移,从而确保固定模腔内耐火材料与腔室平行来确定耐火材料的填料体积。通过耐火材料的密度与体积的双确定,保障了耐火材料的填料质量恒定。The present invention has a simple structure and is easy to operate. The pre-compacting action of the refractory material is carried out synchronously during the forming process of the refractory bricks, and will not affect the forming efficiency of the refractory bricks. The refractory material is pre-compacted in a chamber composed of a sliding mold cavity and a fixed mold cavity, and the sliding mold moves backward after compaction, thereby ensuring that the refractory material in the fixed mold cavity is parallel to the cavity to determine the filling volume of the refractory material. By dual determination of the density and volume of the refractory material, the filling quality of the refractory material is guaranteed to be constant.
本发明在耐火材料的预压实时,确保压实后的耐火材料厚度为耐火砖的四倍左右,该状态下耐火材料的密度已经超过耐火材料配置、输送与存储过程中可能达到的区域最大密度,同时也不会使耐火材料过于紧实而影响耐火材料后续向成型模具内的导入。When pre-compacting the refractory material, the present invention ensures that the thickness of the compacted refractory material is about four times that of the refractory brick. In this state, the density of the refractory material has exceeded the maximum regional density that may be reached during the configuration, transportation and storage of the refractory material. At the same time, the refractory material will not be too compacted to affect the subsequent introduction of the refractory material into the forming mold.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图1是本发明第一立体视角使用状态参考图;FIG1 is a reference diagram of the first stereoscopic viewing angle of the present invention;
附图2是本发明第二立体视角使用状态参考图;FIG2 is a reference diagram of the second stereoscopic viewing angle in use of the present invention;
附图3是本发明第一实施方式耐火材料压实状态结构示意图;3 is a schematic diagram of the compacted structure of the refractory material according to the first embodiment of the present invention;
附图4是本发明第一实施方式耐火材料导出状态结构示意图;4 is a schematic diagram of the structure of the refractory material in the first embodiment of the present invention;
附图5是本发明第二实施方式结构示意图;Figure 5 is a schematic structural diagram of a second embodiment of the present invention;
附图6是本发明支撑框架立体视角结构示意图;Figure 6 is a schematic diagram of the three-dimensional structure of the support frame of the present invention;
附图7是本发明支撑框架主视视角剖视状态结构示意图;Figure 7 is a schematic diagram of the structure of the support frame of the present invention in a cross-sectional state from a main viewing angle;
附图8是本发明支撑框架左视视角剖视状态结构示意图;Figure 8 is a schematic diagram of the structure of the support frame of the present invention in a sectional state from a left-side perspective;
附图9是本发明图2中A部局部放大结构示意图;FIG9 is a schematic diagram of a partial enlarged structure of part A in FIG2 of the present invention;
附图10是本发明图5中B部局部放大结构示意图。FIG10 is a schematic diagram of the partially enlarged structure of portion B in FIG5 of the present invention.
附图中所示标号:1、支撑框架;2、动力机构;3、固定模具;4、滑动模具;5、料仓;6、压力架;7、推料机构;8、压制台;9、成型模具;11、下层滑轨;12、上层滑轨;13、导向滑套;21、导向滑轨;22、伸展液压缸;31、固定模腔;32、下承载台;41、滑动模腔;42、下层驱动气缸;43、上承载台;44、过渡台;51、上层驱动气缸;61、滑杆;62、升降套筒;63、压紧头;64、压紧缸;65、连接板;66、缓冲套筒;67、环台;68、缓冲弹簧;69、裙边。Numbers shown in the accompanying drawings: 1. Support frame; 2. Power mechanism; 3. Fixed mold; 4. Sliding mold; 5. Bin; 6. Pressure frame; 7. Pushing mechanism; 8. Pressing table; 9. Forming mold; 11. Lower slide rail; 12. Upper slide rail; 13. Guide sleeve; 21. Guide slide rail; 22. Extension hydraulic cylinder; 31. Fixed mold cavity; 32. Lower bearing platform; 41. Sliding mold cavity; 42. Lower driving cylinder; 43. Upper bearing platform; 44. Transition platform; 51. Upper driving cylinder; 61. Slide rod; 62. Lifting sleeve; 63. Clamping head; 64. Clamping cylinder; 65. Connecting plate; 66. Buffer sleeve; 67. Ring platform; 68. Buffer spring; 69. Skirt.
具体实施方式DETAILED DESCRIPTION
结合附图和具体实施例,对本发明作进一步说明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所限定的范围。The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope limited by the present application.
如图1-10所示,本发明所述一种耐火砖成型用定量给料装置,包括压制台8、支撑框架1以及动力机构2。压制台8顶部即为压制架,压制架上安装液压机构,压制台8上具有成型模具9,通过液压机构将压制头压入到成型模具9内完成耐火砖的压制成型。As shown in Fig. 1-10, a quantitative feeding device for forming refractory bricks of the present invention comprises a pressing table 8, a support frame 1 and a power mechanism 2. The top of the pressing table 8 is a pressing frame, on which a hydraulic mechanism is installed, and a forming mold 9 is provided on the pressing table 8. The pressing head is pressed into the forming mold 9 by the hydraulic mechanism to complete the pressing and forming of the refractory bricks.
动力机构2包括设置在压制台8上的一对导向滑轨21以及伸展液压缸22,具体的,压制台8的两侧具有导轨架,导向滑轨21即安装在导轨架上方。支撑框架1与导向滑轨21滑动连接,伸展液压缸22用于推动支撑框架1沿导向滑轨21往复滑动。支撑框架1两侧设置与导向滑轨21滑动配合的导向滑套13,当支撑框架1被伸展液压缸22推动到远端时,支撑框架1为悬臂结构。该种结构设计,使得导向滑轨21不至于延伸到液压机构下方,进而避免与压制机构发生干涉。The power mechanism 2 includes a pair of guide rails 21 and an extension hydraulic cylinder 22 arranged on the pressing table 8. Specifically, the pressing table 8 has guide rail frames on both sides, and the guide rails 21 are installed above the guide rail frames. The support frame 1 is slidably connected to the guide rails 21, and the extension hydraulic cylinder 22 is used to push the support frame 1 to slide back and forth along the guide rails 21. Guide sleeves 13 that slide with the guide rails 21 are arranged on both sides of the support frame 1. When the support frame 1 is pushed to the far end by the extension hydraulic cylinder 22, the support frame 1 is a cantilever structure. This structural design prevents the guide rails 21 from extending below the hydraulic mechanism, thereby avoiding interference with the pressing mechanism.
支撑框架1作为各个填料组件的安装位置,用于为填料组件提供稳定的支撑。支撑框架1底部安装固定模具3,固定模具3底面与压制台8顶面相接触。固定模具3内线性设置若干固定模腔31,固定模腔31与成型模具9一一对应,固定模腔31的尺寸略小于成型模具9的尺寸,从而能够确保固定模腔31内的物料完全的导入到成型模具9内。The support frame 1 is used as the installation position of each packing component to provide stable support for the packing component. A fixed mold 3 is installed at the bottom of the support frame 1, and the bottom surface of the fixed mold 3 is in contact with the top surface of the pressing table 8. A plurality of fixed mold cavities 31 are linearly arranged in the fixed mold 3, and the fixed mold cavities 31 correspond to the forming mold 9 one by one. The size of the fixed mold cavity 31 is slightly smaller than the size of the forming mold 9, so as to ensure that the material in the fixed mold cavity 31 is completely introduced into the forming mold 9.
固定模具3上方设置滑动模具4,滑动模具4的底面与固定模具3顶面相贴合。滑动模具4上方设置料仓5,料仓5的底面与滑动模具4的顶面相贴合。料仓5作为耐火材料的均匀承接部件,并将耐火材料导入到下方的滑动模具4以及固定模具3内。支撑框架1内两侧设置分别设置一对下层滑轨11以及一对上层滑轨12,滑动模具4两侧与下层滑轨11滑动连接,支撑框架1与滑动模具4之间设置下层驱动气缸42。滑动模具4内阵列设置与固定模腔31一一对应的滑动模腔41, 滑动模腔41的尺寸与固定模腔31的尺寸完全一致。下层驱动气缸42用于推动滑动模具4相对于固定模具3进行移动,当下层驱动气缸42完全伸展时,滑动模腔41与固定模腔31完全重合。当下层驱动气缸42收缩时,滑动模腔41不再与固定模腔31重合,使固定模腔31完全暴露。A sliding mold 4 is arranged above the fixed mold 3, and the bottom surface of the sliding mold 4 is in contact with the top surface of the fixed mold 3. A silo 5 is arranged above the sliding mold 4, and the bottom surface of the silo 5 is in contact with the top surface of the sliding mold 4. The silo 5 serves as a uniform receiving component for refractory materials, and guides the refractory materials into the sliding mold 4 and the fixed mold 3 below. A pair of lower slide rails 11 and a pair of upper slide rails 12 are arranged on both sides of the support frame 1, and both sides of the sliding mold 4 are slidably connected to the lower slide rails 11, and a lower driving cylinder 42 is arranged between the support frame 1 and the sliding mold 4. Sliding mold cavities 41 corresponding to the fixed mold cavities 31 are arranged in an array in the sliding mold 4, and the size of the sliding mold cavities 41 is completely consistent with the size of the fixed mold cavities 31. The lower driving cylinder 42 is used to push the sliding mold 4 to move relative to the fixed mold 3, and when the lower driving cylinder 42 is fully extended, the sliding mold cavity 41 completely overlaps with the fixed mold cavity 31. When the lower driving cylinder 42 contracts, the sliding mold cavity 41 no longer overlaps with the fixed mold cavity 31, so that the fixed mold cavity 31 is completely exposed.
料仓5两侧与上层滑轨12滑动连接,支撑框架1与料仓5之间设置上层驱动气缸51,上层驱动气缸51用于推动料仓5相对于固定模具3进行位移,当下层驱动气缸42完全伸展、上层驱动气缸51完全伸展时,料仓5的底部出料口与滑动模腔41重合,将耐火材料导入到滑动模腔41与固定模腔31组成的模具腔室内。当上层驱动气缸51收缩时,料仓5脱离固定模具3所在范围。Both sides of the silo 5 are slidably connected to the upper slide rails 12, and an upper driving cylinder 51 is arranged between the support frame 1 and the silo 5. The upper driving cylinder 51 is used to push the silo 5 to move relative to the fixed mold 3. When the lower driving cylinder 42 is fully extended and the upper driving cylinder 51 is fully extended, the bottom discharge port of the silo 5 coincides with the sliding mold cavity 41, and the refractory material is introduced into the mold cavity composed of the sliding mold cavity 41 and the fixed mold cavity 31. When the upper driving cylinder 51 is retracted, the silo 5 is out of the range of the fixed mold 3.
进一步的,为了保障料仓5以及滑动模具4在进行收缩时其内的耐火材料不会发生过多泄漏,在固定模具3顶面后侧设置下承载台32,滑动模具4顶面后侧设置上承载台43。滑动模具4底面与下承载台32相配合,当下层驱动气缸42收缩时,滑动模腔41的底部被下承载台32封堵。料仓5底面与上承载台43相配合,当上层驱动气缸51收缩时,料仓5的底部出料口被上承载台43封堵。Furthermore, in order to ensure that the refractory material in the silo 5 and the sliding mold 4 does not leak too much when they are contracted, a lower bearing platform 32 is provided at the rear side of the top surface of the fixed mold 3, and an upper bearing platform 43 is provided at the rear side of the top surface of the sliding mold 4. The bottom surface of the sliding mold 4 cooperates with the lower bearing platform 32, and when the lower driving cylinder 42 contracts, the bottom of the sliding mold cavity 41 is blocked by the lower bearing platform 32. The bottom surface of the silo 5 cooperates with the upper bearing platform 43, and when the upper driving cylinder 51 contracts, the bottom discharge port of the silo 5 is blocked by the upper bearing platform 43.
压力台8上设置压力架6,压力架6为龙门式结构,压力架6下方容许支撑框架1通过。压力架6下方作为固定模具3内耐火材料的压实位置,当支撑框架1移动到压力架6下方后暂停,由压力架6上安装的压力组件完成固定模具3内耐火材料的初步压实。压力架6上线性设置若干升降套筒62,升降套筒62内滑动设置与固定模腔31一一对应的滑杆61。滑杆61底部设置压紧头63,压紧头63与固定模腔31相对应,通过压紧头63的下压,可以对滑动模腔41与固定模腔31组成的腔室内的耐火材料进行压紧。压力架6上设置用于推动滑杆61往复升降的压紧缸64,每个压紧头63对其所对应的固定模腔31内的耐火材料压力一致,从而使每个固定模腔31内的耐火材料密度一致,进而保障耐火材料的填料质量一致,减少耐火砖成型后的质量误差。A pressure frame 6 is arranged on the pressure platform 8. The pressure frame 6 is a gantry structure, and the support frame 1 is allowed to pass under the pressure frame 6. The lower part of the pressure frame 6 serves as the compaction position of the refractory material in the fixed mold 3. When the support frame 1 moves to the lower part of the pressure frame 6 and pauses, the pressure assembly installed on the pressure frame 6 completes the preliminary compaction of the refractory material in the fixed mold 3. A plurality of lifting sleeves 62 are linearly arranged on the pressure frame 6, and a slide bar 61 corresponding to the fixed mold cavity 31 is slidably arranged in the lifting sleeve 62. A clamping head 63 is arranged at the bottom of the slide bar 61, and the clamping head 63 corresponds to the fixed mold cavity 31. By pressing down the clamping head 63, the refractory material in the chamber composed of the sliding mold cavity 41 and the fixed mold cavity 31 can be compacted. A clamping cylinder 64 is provided on the pressure frame 6 for pushing the slide rod 61 to move up and down. Each clamping head 63 applies consistent pressure to the refractory material in the corresponding fixed mold cavity 31, so that the density of the refractory material in each fixed mold cavity 31 is consistent, thereby ensuring the consistent quality of the refractory material filling and reducing the quality error of the refractory bricks after forming.
具体的,压紧头63的尺寸小于固定模腔31的尺寸,使压紧头63与固定模腔31之间具有间隙,便于在耐火材料压实的过程中空气的排出。更为具体的,压紧头63外壁设置裙边69,裙边69与固定模腔31内壁相接触,所述裙边69上具有透气间隙。裙边69上的透气间隙满足了在耐火材料被压实时耐火材料内空气的排出。Specifically, the size of the pressing head 63 is smaller than the size of the fixed mold cavity 31, so that there is a gap between the pressing head 63 and the fixed mold cavity 31, which is convenient for the discharge of air during the compaction of the refractory material. More specifically, a skirt 69 is provided on the outer wall of the pressing head 63, and the skirt 69 contacts the inner wall of the fixed mold cavity 31, and a permeable gap is provided on the skirt 69. The permeable gap on the skirt 69 satisfies the discharge of air in the refractory material when the refractory material is compacted.
具体的,裙边69为金属边,透气间隙为均匀设置在金属边上的缝隙格栅。金属的裙边69可以保障边缘处耐火材料的压实,但是金属的裙边69容易将耐火材料带离固定模腔31。Specifically, the skirt 69 is a metal edge, and the air permeable gap is a slit grid evenly arranged on the metal edge. The metal skirt 69 can ensure the compaction of the refractory material at the edge, but the metal skirt 69 is easy to bring the refractory material away from the fixed mold cavity 31.
在另一种实施方式中,裙边69为橡胶边或者密集设置的刷毛。软质结构的裙边69可以减少在耐火材料压实过程中的带出量,但是橡胶、刷毛等结构耐久度差,容易脱落污染耐火砖。因而综合考量后,选择金属的裙边69为最优结构,配合滑动模具4的设置,仍能够保障固定模腔31内的耐火材料质量的一致性。In another embodiment, the skirt 69 is a rubber edge or densely arranged bristles. The soft structure of the skirt 69 can reduce the amount of drag-out during the compaction of the refractory material, but the durability of the rubber, bristles and other structures is poor and they are easy to fall off and contaminate the refractory bricks. Therefore, after comprehensive consideration, the metal skirt 69 is selected as the optimal structure, and the setting of the sliding mold 4 can still ensure the consistency of the quality of the refractory material in the fixed mold cavity 31.
支撑框架1外部后侧设置推料机构7。推料机构7用于将成型后的耐火砖推离到输送装置上,具体的,推料机构7可以采用倾斜的推料板或者夹具。A pushing mechanism 7 is arranged at the rear side of the outer portion of the support frame 1. The pushing mechanism 7 is used to push the formed refractory bricks away from the conveying device. Specifically, the pushing mechanism 7 can be an inclined pushing plate or a clamp.
具体的,为了保障每个固定模腔31内耐火材料的密度一致,每个滑杆61配备一个压紧缸64,压紧缸64为气缸,通过气源压力的调节使每个所述固定模腔31内耐火材料受到压紧头63的压力一致。在保证压力一致的情况下,可以确保耐火材料的密度一致,进而通过控制体积,使各个固定模腔31内的耐火材料质量几乎恒定,从而减少耐火砖成型质量的误差,使耐火砖的产品质量一致性更高。Specifically, in order to ensure that the density of the refractory material in each fixed mold cavity 31 is consistent, each slide rod 61 is equipped with a clamping cylinder 64, which is an air cylinder. The pressure of the clamping head 63 is adjusted to ensure that the refractory material in each fixed mold cavity 31 is subjected to the same pressure. Under the condition of ensuring the consistency of pressure, the density of the refractory material can be ensured to be consistent, and then by controlling the volume, the quality of the refractory material in each fixed mold cavity 31 is almost constant, thereby reducing the error of the molding quality of the refractory bricks and making the product quality consistency of the refractory bricks higher.
在另一种实施方式中,为了减少压紧缸64的数量,多个滑杆61顶部设置连接板65,连接板65上设置与滑杆61一一对应的缓冲套筒66,滑杆61上设置环台67,环台67与缓冲套筒66之间设置缓冲弹簧68,滑杆61顶部安装限位台,限位台的直径大于缓冲套筒66的直径。压紧缸64具有一个,压紧缸64用于驱动连接板65升降。通过连接板65的压动,可以带动所有的滑杆61进行同步的下压动作,并在压紧缸64将连接板65抬起时,连接板65带动限位台使所有的滑杆61同步上升。通过缓冲弹簧68的设置,在压紧缸64下压时,可以平衡不同固定模腔31内的下压深度,在一定程度上保障各个固定模腔31内密度相对一致。In another embodiment, in order to reduce the number of clamping cylinders 64, a connecting plate 65 is provided on the top of multiple slide bars 61, a buffer sleeve 66 corresponding to the slide bars 61 is provided on the connecting plate 65, a ring platform 67 is provided on the slide bar 61, a buffer spring 68 is provided between the ring platform 67 and the buffer sleeve 66, and a limit platform is installed on the top of the slide bar 61, and the diameter of the limit platform is greater than the diameter of the buffer sleeve 66. The clamping cylinder 64 has one, and the clamping cylinder 64 is used to drive the connecting plate 65 to rise and fall. Through the pressing of the connecting plate 65, all the slide bars 61 can be driven to perform synchronous downward pressing action, and when the clamping cylinder 64 lifts the connecting plate 65, the connecting plate 65 drives the limit platform to make all the slide bars 61 rise synchronously. Through the setting of the buffer spring 68, when the clamping cylinder 64 is pressed down, the downward pressing depth in different fixed mold cavities 31 can be balanced, and the density in each fixed mold cavity 31 can be relatively consistent to a certain extent.
本装置是通过压力压实耐火材料,使固定模腔31内的耐火材料保障密度一致的方式来保障耐火材料的填料质量的。通过压紧头63压入滑动模腔41与固定模腔31组成的腔室内,保障各个腔室内的耐火材料密度一致。随后通过下层驱动气缸42带动滑动模具4后移,将滑动模具4内多余的耐火材料去除,从而保障固定模具3内的耐火材料体积一致,通过密度与体积的确定,保障了每个固定模腔31内的耐火材料质量一致,最终使成型后的耐火砖重量误差更小,耐火砖产品质量一致性更高。This device ensures the quality of refractory filling by compacting the refractory material with pressure to ensure that the density of the refractory material in the fixed mold cavity 31 is consistent. The pressing head 63 is pressed into the cavity composed of the sliding mold cavity 41 and the fixed mold cavity 31 to ensure that the density of the refractory material in each cavity is consistent. Subsequently, the sliding mold 4 is driven backward by the lower driving cylinder 42 to remove the excess refractory material in the sliding mold 4, thereby ensuring that the volume of the refractory material in the fixed mold 3 is consistent. By determining the density and volume, the quality of the refractory material in each fixed mold cavity 31 is guaranteed to be consistent, and ultimately the weight error of the formed refractory bricks is smaller, and the quality consistency of the refractory brick products is higher.
更进一步的,滑动模具4顶面前侧设置过渡台44,料仓5底面与过渡台44相配合。过渡台44的设置可以使料仓5能够在上层驱动气缸51的驱动下进行往复的滑动,将其内的耐火材料通过震动更均匀的注入各个滑动模腔41内,确保在料仓5后移后,耐火材料与滑动模腔41的顶面平齐,保障后续的压紧头63对于耐火材料的压实效果。Furthermore, a transition platform 44 is provided on the front side of the top surface of the sliding mold 4, and the bottom surface of the silo 5 cooperates with the transition platform 44. The provision of the transition platform 44 enables the silo 5 to slide back and forth under the drive of the upper driving cylinder 51, and injects the refractory material therein into each sliding mold cavity 41 more evenly through vibration, ensuring that after the silo 5 moves backward, the refractory material is flush with the top surface of the sliding mold cavity 41, and ensuring the compaction effect of the subsequent pressing head 63 on the refractory material.
具体的,利用本耐火砖成型用定量给料装置对耐火砖的成型进行给料,其给料控制方法包括以下步骤:Specifically, the quantitative feeding device for forming refractory bricks is used to feed the forming refractory bricks, and the feeding control method includes the following steps:
首先通过伸展液压缸22收缩带动支撑框架1后移,通过螺旋上料或者皮带上料装置将耐火材料导入到料仓5内,然后通过伸展液压缸22的初步伸展,使支撑框架1向成型模具9方向移动,并停止在压紧头63的正下方。期间料仓5往复振动,使耐火材料填充到各个滑动模腔41与固定模腔31组成的腔室内。待支撑框架1暂停后,料仓5在上层驱动气缸51的收缩下后移,将滑动模腔41上方暴露。随后压紧缸64带动多个滑杆61下降,利用压紧头63对滑动模腔41与固定模腔31内的耐火材料压实,每个固定模腔31内耐火材料受到的压力一致。当压紧头63下压对耐火材料进行压实后,耐火材料最高位置位于滑动模腔41内,从而确保固定模腔31内耐火材料的体积。随后滑动模腔41后移将多余的耐火材料带离,使固定模腔31内的耐火材料与其顶面平行。伸展液压缸22二次伸展推动支撑框架1整体前移,使固定模腔31与耐火砖成型模具9重合,将固定模腔31内的耐火材料导入耐火砖成型模具9内。First, the support frame 1 is moved backward by contracting the extension hydraulic cylinder 22, and the refractory material is introduced into the silo 5 by a spiral feeding device or a belt feeding device. Then, the support frame 1 is moved toward the molding die 9 by the initial extension of the extension hydraulic cylinder 22, and stops just below the clamping head 63. During this period, the silo 5 reciprocates to fill the refractory material into the chamber composed of each sliding cavity 41 and the fixed cavity 31. After the support frame 1 is paused, the silo 5 moves backward under the contraction of the upper driving cylinder 51, exposing the upper part of the sliding cavity 41. Then, the clamping cylinder 64 drives multiple slide bars 61 to descend, and the refractory material in the sliding cavity 41 and the fixed cavity 31 is compacted by the clamping head 63, and the pressure on the refractory material in each fixed cavity 31 is consistent. When the clamping head 63 presses down to compact the refractory material, the highest position of the refractory material is located in the sliding cavity 41, thereby ensuring the volume of the refractory material in the fixed cavity 31. Then the sliding mold cavity 41 moves backward to remove the excess refractory material, so that the refractory material in the fixed mold cavity 31 is parallel to its top surface. The extension hydraulic cylinder 22 is extended for a second time to push the support frame 1 forward as a whole, so that the fixed mold cavity 31 overlaps with the refractory brick forming mold 9, and the refractory material in the fixed mold cavity 31 is introduced into the refractory brick forming mold 9.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119839992A (en) * | 2025-03-20 | 2025-04-18 | 山东嘉和耐火材料有限责任公司 | Refractory material conveying and feeding system |
| CN120862839A (en) * | 2025-09-29 | 2025-10-31 | 山东万乔集团有限公司 | Extrusion forming device suitable for coke oven glazed brick |
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| CN214081985U (en) * | 2020-08-14 | 2021-08-31 | 大石桥市鑫荣矿产有限责任公司 | Refractory material forming device |
| CN116749308A (en) * | 2023-06-19 | 2023-09-15 | 浙江嘉吉石化工程有限公司 | Automatic preparation process of corundum refractory brick |
| CN219855112U (en) * | 2023-04-21 | 2023-10-20 | 颍上县煜全环保节能建材有限公司 | Hollow brick making machine |
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| CN120862839A (en) * | 2025-09-29 | 2025-10-31 | 山东万乔集团有限公司 | Extrusion forming device suitable for coke oven glazed brick |
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| CN118596329B (en) | 2024-11-08 |
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