CN118596227A - A frozen sectioning device for softener production - Google Patents

A frozen sectioning device for softener production Download PDF

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Publication number
CN118596227A
CN118596227A CN202411063746.7A CN202411063746A CN118596227A CN 118596227 A CN118596227 A CN 118596227A CN 202411063746 A CN202411063746 A CN 202411063746A CN 118596227 A CN118596227 A CN 118596227A
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frame
cutting
softener
cooling cylinder
cylinder
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CN118596227B (en
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张基飞
廖志雄
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Ganzhou Rifang New Material Technology Co ltd
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Ganzhou Rifang New Material Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Confectionery (AREA)

Abstract

本发明属于柔软剂切片的技术领域,涉及一种柔软剂生产用冷冻切片装置,包括有积液仓、冷凝器、冷凝管和冷却筒,所述积液仓上安装有冷凝器,所述积液仓上部转动连接有冷却筒,所述冷凝器上连接有冷凝管,还包括有内筒,所述冷却筒内转动连接有内筒,冷却筒与内筒之间的空间构成冷却腔室,所述内筒与所述积液仓上部连接,所述冷凝管穿过积液仓和内筒位于冷却腔室中。本发明在进行对柔软剂生产切片的过程中,先切割细杆先将柔软剂分割成多块,分割完毕后,还能够通过切割架对分割后的柔软剂进行切割,从而使得柔软剂保持在固定的大小,即便柔软剂碎裂也只会小于其余柔软剂的大小,以使后续投入使用时更加方便,保证使用效果。

The present invention belongs to the technical field of softener slicing, and relates to a frozen slicing device for softener production, including a liquid storage bin, a condenser, a condensing tube and a cooling cylinder, wherein the liquid storage bin is equipped with a condenser, the upper part of the liquid storage bin is rotatably connected to the cooling cylinder, the condenser is connected to the condensing tube, and also includes an inner cylinder, the inner part of the cooling cylinder is rotatably connected to the inner cylinder, the space between the cooling cylinder and the inner cylinder constitutes a cooling chamber, the inner cylinder is connected to the upper part of the liquid storage bin, and the condensing tube passes through the liquid storage bin and the inner cylinder and is located in the cooling chamber. In the process of slicing the softener production, the present invention first cuts thin rods to divide the softener into multiple pieces, and after the division is completed, the divided softener can also be cut by a cutting frame, so that the softener is kept in a fixed size, and even if the softener is broken, it will only be smaller than the size of the remaining softeners, so that it is more convenient to use it later and the use effect is guaranteed.

Description

一种柔软剂生产用冷冻切片装置A frozen sectioning device for softener production

技术领域Technical Field

本发明属于柔软剂切片的技术领域,涉及一种柔软剂生产用冷冻切片装置。The invention belongs to the technical field of softener slicing and relates to a freezing slicing device for softener production.

背景技术Background Art

在纺织印染助剂中,软片柔软剂是一种用量较大的助剂。柔软剂是一种化学物质,它可以使纤维的静态和动态摩擦系数发生变化。在静态摩擦系数变化的情况下,手感光滑,容易在纤维、面料上运动;随着动态摩擦系数的变化,纤维间的微细结构容易发生运动,即纤维或织物容易发生形变。Among textile printing and dyeing auxiliaries, film softener is a kind of auxiliaries with a large amount of usage. Softener is a chemical substance that can change the static and dynamic friction coefficients of fibers. When the static friction coefficient changes, the hand feels smooth and it is easy to move on the fiber or fabric; with the change of the dynamic friction coefficient, the fine structure between the fibers is easy to move, that is, the fiber or fabric is easy to deform.

目前,在进行柔软剂的生产过程中,需要先将柔软剂通过冷却辊的冷冻技术将溶剂变成固态,随后再通过冷却辊旋转对固态的柔软剂进行输送,输送过程中设置刮板,将柔软剂刮落,刮落的过程中柔软剂受到刮板挤压碎裂成片,以完成对柔软剂的生产切片,但通过挤压使得柔软剂碎裂成片状时,片状的柔软剂整体大小形状不一,在后续投入使用的过程中,大小不同的片状的柔软剂融化时间也不相同,为了保持产品质量的一致性,需要确保片状的柔软剂能够在一定时间内完全溶解,因此,控制片状的柔软剂的大小形状在一定范围内是很有必要的。At present, in the production process of softener, it is necessary to first convert the softener solvent into a solid state through the freezing technology of the cooling roller, and then the solid softener is transported by rotating the cooling roller. During the transportation process, a scraper is set to scrape the softener. During the scraping process, the softener is squeezed by the scraper and broken into pieces to complete the production slicing of the softener. However, when the softener is broken into pieces by squeezing, the overall size and shape of the softener pieces are different. In the subsequent use process, the melting time of softeners of different sizes is also different. In order to maintain the consistency of product quality, it is necessary to ensure that the softener pieces can be completely dissolved within a certain period of time. Therefore, it is very necessary to control the size and shape of the softener pieces within a certain range.

发明内容Summary of the invention

有鉴于此,本发明提供一种柔软剂生产用冷冻切片装置。In view of this, the present invention provides a freezing sectioning device for softener production.

本发明的技术实施方案为:一种柔软剂生产用冷冻切片装置,包括有积液仓、冷凝器、冷凝管和冷却筒,所述积液仓上安装有冷凝器,所述积液仓上部转动连接有冷却筒,所述冷凝器上连接有冷凝管,还包括有内筒、驱动机构、刮料机构、分割机构和截断机构,所述冷却筒内转动连接有内筒,冷却筒与内筒之间的空间构成冷却腔室,所述内筒与所述积液仓上部连接,所述冷凝管穿过内筒位于冷却腔室中,所述冷却筒和积液仓之间设有用于驱动冷却筒旋转的驱动机构,所述积液仓上设有用于将冷却筒上的柔软剂刮落的刮料机构,所述刮料机构包括有落料板,所述积液仓上连接有落料板,所述刮料机构上设有分割机构,分割机构包括有连接架和切割细杆,所述落料板顶部连接有连接架,所述连接架上均匀间隔连接有多根切割细杆,所述切割细杆与所述冷却筒前侧贴合,所述连接架上设有用于将柔顺剂截断的截断机构。The technical implementation scheme of the present invention is as follows: a frozen slicing device for softener production includes a liquid storage bin, a condenser, a condensing tube and a cooling cylinder, wherein the liquid storage bin is equipped with a condenser, the upper part of the liquid storage bin is rotatably connected to the cooling cylinder, the condensing tube is connected to the condenser, and further includes an inner cylinder, a driving mechanism, a scraping mechanism, a dividing mechanism and a cutting mechanism, the inner cylinder is rotatably connected to the cooling cylinder, the space between the cooling cylinder and the inner cylinder constitutes a cooling chamber, the inner cylinder is connected to the upper part of the liquid storage bin, the condensing tube passes through the inner cylinder and is located in the cooling chamber, and the A driving mechanism for driving the cooling cylinder to rotate is provided between the cooling cylinder and the liquid storage bin, a scraping mechanism for scraping the softener on the cooling cylinder is provided on the liquid storage bin, the scraping mechanism includes a blanking plate, the liquid storage bin is connected with the blanking plate, the scraping mechanism is provided with a splitting mechanism, the splitting mechanism includes a connecting frame and a cutting rod, the top of the blanking plate is connected with a connecting frame, a plurality of cutting rods are evenly spacedly connected to the connecting frame, the cutting rods are fitted with the front side of the cooling cylinder, and the connecting frame is provided with a cutting mechanism for cutting off the softener.

更为优选的是,驱动机构包括有外齿轮、驱动电机和驱动齿轮,所述冷却筒上连接有外齿轮,所述积液仓上安装有驱动电机,所述驱动电机的输出轴上连接有驱动齿轮,所述驱动齿轮与所述外齿轮啮合。More preferably, the driving mechanism includes an external gear, a driving motor and a driving gear, the cooling cylinder is connected to the external gear, the liquid storage bin is equipped with a driving motor, the output shaft of the driving motor is connected to the driving gear, and the driving gear is meshed with the external gear.

更为优选的是,刮料机构还包括有刮板,所述落料板上连接有刮板,所述刮板与所述冷却筒外壁前侧下部贴合。More preferably, the scraping mechanism further includes a scraper, the blanking plate is connected with the scraper, and the scraper is in contact with the lower front portion of the outer wall of the cooling cylinder.

更为优选的是,截断机构包括有连接环、楔形块、切割架、弹性件一和接触轴,所述冷却筒两侧均连接有连接环,所述连接环内圈均匀间隔连接有多块楔形块,所述连接架上滑动连接有切割架,所述切割架上均匀间隔开设有供切割架穿过切割细杆的凹槽,所述切割架与所述连接架之间连接有弹性件一,所述切割架两侧均连接有接触轴,所述接触轴抵住连接环内侧并位于楔形块的移动轨迹处。More preferably, the cutting mechanism includes a connecting ring, a wedge block, a cutting frame, an elastic member and a contact shaft, connecting rings are connected to both sides of the cooling cylinder, a plurality of wedge blocks are evenly spacedly connected to the inner ring of the connecting ring, a cutting frame is slidably connected to the connecting frame, grooves are evenly spacedly provided on the cutting frame for the cutting frame to pass through and cut the thin rod, an elastic member is connected between the cutting frame and the connecting frame, contact shafts are connected to both sides of the cutting frame, the contact shafts are against the inner side of the connecting ring and are located at the moving track of the wedge block.

更为优选的是,还包括有限制机构,所述限制机构包括有导向架、仿形板、定位架和弹性件二,所述积液仓上连接有两个导向架,两个导向架之间滑动连接有仿形板,所述仿形板前侧为弧形且弧度与冷却筒外表面弧度一致,两个导向架顶部之间滑动连接有用于对仿形板进行定位的定位架,所述定位架与所述导向架之间连接有弹性件二。More preferably, a limiting mechanism is also included, which includes a guide frame, a contour plate, a positioning frame and an elastic member 2. Two guide frames are connected to the liquid accumulation bin, a contour plate is slidably connected between the two guide frames, the front side of the contour plate is arc-shaped and the curvature is consistent with the curvature of the outer surface of the cooling cylinder, a positioning frame for positioning the contour plate is slidably connected between the tops of the two guide frames, and an elastic member 2 is connected between the positioning frame and the guide frame.

更为优选的是,还包括有冷气传输机构,所述冷气传输机构包括有吹气框、吹气管、排气扇和滤网,所述积液仓上连接有吹气框,所述吹气框罩在冷却筒后侧上部,所述吹气框与所述内筒内部左侧之间连通有吹气管,所述内筒右侧开设有进气口,进气口左侧安装有排气扇,进气口右侧连接有滤网。More preferably, a cold air transmission mechanism is also included, which includes a blowing frame, a blowing pipe, an exhaust fan and a filter. The liquid storage bin is connected to the blowing frame, and the blowing frame is covered on the upper rear side of the cooling cylinder. An air blowing pipe is connected between the blowing frame and the left side of the inner cylinder. An air inlet is opened on the right side of the inner cylinder, an exhaust fan is installed on the left side of the air inlet, and a filter is connected to the right side of the air inlet.

更为优选的是,还包括有推送机构,所述推送机构包括有电动升降架和推送板,所述积液仓下部安装有电动升降架,积液仓内下部滑动密封连接有推送板,所述推送板与所述升降架的升降端连接,所述推送板顶部设置有弧形凹槽,所述弧形凹槽的弧面与冷却筒的外弧面贴合,所述弧形凹槽前后两侧的推送板处均设置有斜面。More preferably, a pushing mechanism is also included, and the pushing mechanism includes an electric lifting frame and a pushing plate. The electric lifting frame is installed at the lower part of the liquid accumulation bin, and the pushing plate is slidingly and sealingly connected to the lower part of the liquid accumulation bin. The pushing plate is connected to the lifting end of the lifting frame, and an arc-shaped groove is arranged on the top of the pushing plate. The arc surface of the arc-shaped groove is in contact with the outer arc surface of the cooling cylinder, and inclined surfaces are arranged on the pushing plates on the front and rear sides of the arc-shaped groove.

更为优选的是,还包括有拨动机构,所述拨动机构包括有小齿轮、往复丝杆和拨动杆,所述连接架上转动连接有往复丝杆,所述往复丝杆上连接有小齿轮,所述小齿轮与外齿轮啮合,所述连接架上滑动连接有拨动杆,所述拨动杆与所述往复丝杆螺纹配合,所述切割细杆位于拨动杆的移动轨迹处。More preferably, it also includes a toggle mechanism, which includes a pinion, a reciprocating screw and a toggle rod. The reciprocating screw is rotatably connected to the connecting frame, the reciprocating screw is connected to a pinion, the pinion is meshed with an external gear, the connecting frame is slidably connected to a toggle rod, the toggle rod is threadedly matched with the reciprocating screw, and the cutting thin rod is located at the moving trajectory of the toggle rod.

与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明在进行对柔软剂生产切片的过程中,先通过切割细杆将柔软剂分割成多块,分割完毕后,还能够通过切割架对分割后的柔软剂进行切割,从而使得柔软剂保持在固定的大小,即便柔软剂碎裂也只会小于其余柔软剂的大小,以使后续投入使用时更加方便,保证使用效果。1. In the process of slicing the softener, the softener is firstly divided into multiple pieces by cutting thin rods. After the division is completed, the divided softener can be cut by a cutting frame, so that the softener is kept in a fixed size. Even if the softener is broken, it will only be smaller than the size of the remaining softeners, so that it is more convenient to use it later and the use effect is guaranteed.

2、本发明在进行柔软剂的生产工作时,可以通过排气扇运作,通过吹气管使得内筒内的冷气通过吹气框吹在柔软剂的外侧,使得柔软剂的两侧同时冷却,避免因柔软剂两侧温度不一提前碎裂。2. When the softener is produced, the present invention can operate the exhaust fan, and the cold air in the inner cylinder can be blown to the outside of the softener through the blowing frame through the blowing pipe, so that both sides of the softener are cooled at the same time, avoiding premature breakage due to different temperatures on both sides of the softener.

3、本发明在加工的过程中,能够在加工完毕后,停止添加溶剂时,控制推送板抬升,将剩余的溶剂向上推,以使冷却筒能够对剩余的溶剂进行冷却成片,避免了溶剂的浪费。3. During the processing of the present invention, after the processing is completed and the solvent is stopped from being added, the push plate can be controlled to rise and the remaining solvent can be pushed upward, so that the cooling cylinder can cool the remaining solvent into sheets, thereby avoiding the waste of solvent.

4、本发明在运作的过程中,能够通过小齿轮和外齿轮之间的传动带动往复丝杆旋转,从而带动拨动杆往复移动,使得拨动杆能够拨动切割细杆,将切割细杆上附着的柔软剂抖落。4. During operation, the present invention can drive the reciprocating screw to rotate through the transmission between the pinion and the outer gear, thereby driving the toggle rod to move back and forth, so that the toggle rod can toggle the cutting thin rod to shake off the softener attached to the cutting thin rod.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the present invention.

图2为本发明另一视角的立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure of the present invention from another viewing angle.

图3为本发明的剖视图。FIG. 3 is a cross-sectional view of the present invention.

图4为本发明冷凝器、冷凝管和内筒的结构示意图。FIG. 4 is a schematic structural diagram of the condenser, condenser tube and inner cylinder of the present invention.

图5为本发明刮料机构和分割机构的结构示意图。FIG. 5 is a schematic structural diagram of the scraping mechanism and the dividing mechanism of the present invention.

图6为本发明分割机构的结构示意图。FIG. 6 is a schematic structural diagram of the segmentation mechanism of the present invention.

图7为本发明截断机构的第一种结构示意图。FIG. 7 is a schematic diagram of the first structure of the cutting mechanism of the present invention.

图8为本发明截断机构的第二种结构示意图。FIG. 8 is a schematic diagram of a second structure of the cutting mechanism of the present invention.

图9为本发明截断机构运作后的结构示意图。FIG. 9 is a schematic diagram of the structure of the cutting mechanism of the present invention after operation.

图10为本发明限制机构的第一种结构示意图。FIG. 10 is a schematic diagram of the first structure of the limiting mechanism of the present invention.

图11为本发明限制机构的第二种结构示意图。FIG. 11 is a schematic diagram of a second structure of the limiting mechanism of the present invention.

图12为本发明限制机构的剖视图。FIG. 12 is a cross-sectional view of the limiting mechanism of the present invention.

图13为本发明冷气传输机构的结构示意图。FIG. 13 is a schematic structural diagram of the cold air transmission mechanism of the present invention.

图14为本发明冷气传输机构的剖视图。FIG. 14 is a cross-sectional view of the cold air transmission mechanism of the present invention.

图15为本发明冷却筒和内筒剖开后冷气传输机构的结构示意图。FIG. 15 is a schematic structural diagram of the cold air transmission mechanism after the cooling cylinder and the inner cylinder of the present invention are cut open.

图16为本发明推送机构的结构示意图。FIG. 16 is a schematic diagram of the structure of the pushing mechanism of the present invention.

图17为本发明拨动机构的第一种结构示意图。FIG. 17 is a schematic diagram of the first structure of the toggle mechanism of the present invention.

图18为本发明拨动机构的第二种结构示意图。FIG. 18 is a schematic diagram of a second structure of the toggle mechanism of the present invention.

图19为本发明拨动机构的剖视图。FIG. 19 is a cross-sectional view of the toggle mechanism of the present invention.

附图中各零部件的标记如下:1、积液仓,2、冷凝器,3、冷凝管,4、冷却筒,5、内筒,61、外齿轮,62、驱动电机,63、驱动齿轮,7、刮板,71、落料板,81、连接架,82、切割细杆,91、连接环,92、楔形块,93、切割架,94、弹性件一,95、接触轴,101、导向架,102、仿形板,103、定位架,104、弹性件二,111、吹气框,112、吹气管,113、排气扇,114、滤网,121、电动升降架,122、推送板,131、小齿轮,132、往复丝杆,133、拨动杆。The markings of the components in the accompanying drawings are as follows: 1. liquid storage bin, 2. condenser, 3. condenser tube, 4. cooling tube, 5. inner tube, 61. outer gear, 62. drive motor, 63. drive gear, 7. scraper, 71. blanking plate, 81. connecting frame, 82. cutting thin rod, 91. connecting ring, 92. wedge block, 93. cutting frame, 94. elastic member one, 95. contact shaft, 101. guide frame, 102. profiling plate, 103. positioning frame, 104. elastic member two, 111. blowing frame, 112. blowing tube, 113. exhaust fan, 114. filter, 121. electric lifting frame, 122. push plate, 131. pinion, 132. reciprocating screw, 133. toggle rod.

具体实施方式DETAILED DESCRIPTION

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

一种柔软剂生产用冷冻切片装置,如图1-图9所示,包括有积液仓1、冷凝器2、冷凝管3、冷却筒4、内筒5、驱动机构、刮料机构、分割机构和截断机构,所述积液仓1左侧安装有冷凝器2,所述积液仓1上部转动连接有冷却筒4,所述冷却筒4内转动连接有内筒5,冷却筒4与内筒5之间的空间构成冷却腔室,所述内筒5与所述积液仓1上部连接,所述冷凝器2上连接有冷凝管3,所述冷凝管3穿过内筒5位于冷却腔室中,所述冷却筒4和积液仓1之间设有用于驱动冷却筒4旋转的驱动机构,所述积液仓1上设有用于将冷却筒4上的柔软剂刮落的刮料机构,所述刮料机构上设有分割机构,所述分割机构上设有截断机构。A frozen slicing device for softener production, as shown in Figures 1 to 9, includes a liquid storage bin 1, a condenser 2, a condensing tube 3, a cooling cylinder 4, an inner cylinder 5, a driving mechanism, a scraping mechanism, a dividing mechanism and a cutting mechanism. The condenser 2 is installed on the left side of the liquid storage bin 1, the upper part of the liquid storage bin 1 is rotatably connected to the cooling cylinder 4, the inner cylinder 5 is rotatably connected inside the cooling cylinder 4, the space between the cooling cylinder 4 and the inner cylinder 5 constitutes a cooling chamber, the inner cylinder 5 is connected to the upper part of the liquid storage bin 1, the condensing tube 3 is connected to the condenser 2, the condensing tube 3 passes through the inner cylinder 5 and is located in the cooling chamber, a driving mechanism for driving the cooling cylinder 4 to rotate is provided between the cooling cylinder 4 and the liquid storage bin 1, a scraping mechanism for scraping the softener on the cooling cylinder 4 is provided on the liquid storage bin 1, a dividing mechanism is provided on the scraping mechanism, and a cutting mechanism is provided on the dividing mechanism.

如图3所示,驱动机构包括有外齿轮61、驱动电机62和驱动齿轮63,所述冷却筒4右侧连接有外齿轮61,所述积液仓1右侧安装有驱动电机62,所述驱动电机62的输出轴上连接有驱动齿轮63,所述驱动齿轮63与所述外齿轮61啮合,以使驱动电机62运作时能够通过驱动齿轮63带动外齿轮61旋转,从而带动冷却筒4旋转。As shown in Figure 3, the driving mechanism includes an external gear 61, a driving motor 62 and a driving gear 63. The external gear 61 is connected to the right side of the cooling cylinder 4, and the driving motor 62 is installed on the right side of the liquid storage tank 1. The driving gear 63 is connected to the output shaft of the driving motor 62. The driving gear 63 is meshed with the external gear 61, so that when the driving motor 62 is in operation, it can drive the external gear 61 to rotate through the driving gear 63, thereby driving the cooling cylinder 4 to rotate.

如图5所示,刮料机构包括有刮板7和落料板71,所述积液仓1前侧上部连接有落料板71,所述落料板71上连接有刮板7,所述刮板7与所述冷却筒4外壁前侧下部贴合,以使冷却筒4在旋转时其上附着的柔软剂会被刮板7刮落。As shown in Figure 5, the scraping mechanism includes a scraper 7 and a blanking plate 71. The blanking plate 71 is connected to the upper front part of the liquid storage bin 1, and the scraper 7 is connected to the blanking plate 71. The scraper 7 is in contact with the lower front part of the outer wall of the cooling cylinder 4 so that the softener attached to the cooling cylinder 4 will be scraped off by the scraper 7 when the cooling cylinder 4 rotates.

如图5-图7所示,分割机构包括有连接架81和切割细杆82,所述落料板71顶部后侧连接有连接架81,所述连接架81上均匀间隔连接有多根切割细杆82,所述切割细杆82与所述冷却筒4前侧贴合,以使冷却筒4在旋转时其上柔软剂移动至与切割细杆82接触时,能够通过切割细杆82将冷却筒4外表面的物料分割成多段。As shown in Figures 5 to 7, the dividing mechanism includes a connecting frame 81 and a cutting rod 82. The connecting frame 81 is connected to the rear side of the top of the blanking plate 71. A plurality of cutting rods 82 are evenly spaced and connected to the connecting frame 81. The cutting rods 82 are fitted to the front side of the cooling cylinder 4 so that when the softener on the cooling cylinder 4 moves to contact the cutting rods 82 during rotation, the material on the outer surface of the cooling cylinder 4 can be divided into multiple sections by the cutting rods 82.

如图7-图9所示,截断机构包括有连接环91、楔形块92、切割架93、弹性件一94和接触轴95,所述冷却筒4左右两侧均连接有连接环91,所述连接环91内圈均匀间隔连接有多块楔形块92,所述连接架81上滑动连接有切割架93,所述切割架93上均匀间隔开设有凹槽,所述凹槽能够供切割架93穿过切割细杆82,以使切割架93移动穿过切割细杆82将片状物料截断,所述切割架93与所述连接架81之间连接有弹性件一94,所述弹性件一94为连接弹簧,所述切割架93左右两侧均连接有接触轴95,所述接触轴95抵住连接环91内侧并位于楔形块92的移动轨迹处,以使连接环91带动楔形块92旋转时能够通过楔形块92挤压接触轴95。As shown in Figures 7 to 9, the cutting mechanism includes a connecting ring 91, a wedge block 92, a cutting frame 93, an elastic member 94 and a contact shaft 95. The left and right sides of the cooling cylinder 4 are connected to connecting rings 91, and a plurality of wedge blocks 92 are evenly spaced and connected to the inner ring of the connecting ring 91. The cutting frame 93 is slidably connected to the connecting frame 81, and grooves are evenly spaced on the cutting frame 93, and the grooves can allow the cutting frame 93 to pass through the cutting rod 82, so that the cutting frame 93 moves through the cutting rod 82 to cut off the sheet material. An elastic member 94 is connected between the cutting frame 93 and the connecting frame 81, and the elastic member 94 is a connecting spring. The left and right sides of the cutting frame 93 are connected to contact shafts 95, and the contact shafts 95 are against the inner side of the connecting ring 91 and are located at the moving track of the wedge block 92, so that when the connecting ring 91 drives the wedge block 92 to rotate, the contact shaft 95 can be squeezed through the wedge block 92.

当需要对柔顺剂生产进行切片时,可以使用本装置,在使用时,先将溶剂加入积液仓1内,同时控制冷凝器2运作通过冷却管对冷却腔室进行制冷,冷却腔室内部冷却则能够使得冷却筒4和内筒5冷却,随后控制驱动电机62带动驱动齿轮63旋转,驱动齿轮63旋转带动外齿轮61转动,外齿轮61转动带动冷却筒4转动,冷却筒4在转动时与溶剂接触,而与冷却筒4接触的溶剂冷却凝固后附着在冷却筒4的表面形成柔顺剂,此时冷却筒4继续旋转,则能够带动附着在冷却筒4表面的柔顺剂旋转,当柔顺剂转动至与切割细杆82接触时,切割细杆82能够对柔顺剂进行切割,将整块的柔顺剂切割成多块,在冷却筒4转动时还能够带动连接环91旋转,连接环91在旋转时能够带动楔形块92转动,楔形块92在转动时能够挤压接触轴95向下移动,从而带动切割架93向下移动,弹性件一94被压缩,切割架93在向下移动时能够对分割后的柔顺剂进行截断,从而使得柔顺剂保留小块附着在冷却筒4上,而冷却筒4继续旋转则能够使得小块的柔顺剂与刮板7接触,从而使得刮板7将小块的柔顺剂刮落,刮落的柔顺剂从落料板71处排出,从而实现对柔顺剂的生产切片工作,并且在加工时,能够将柔顺剂处理成小块,以便于后续的使用。When it is necessary to slice the softener production, the present device can be used. When in use, the solvent is first added into the liquid storage bin 1, and at the same time, the condenser 2 is controlled to operate to refrigerate the cooling chamber through the cooling pipe. The cooling inside the cooling chamber can cool the cooling cylinder 4 and the inner cylinder 5. Then, the driving motor 62 is controlled to drive the driving gear 63 to rotate. The rotation of the driving gear 63 drives the outer gear 61 to rotate. The rotation of the outer gear 61 drives the cooling cylinder 4 to rotate. The cooling cylinder 4 contacts with the solvent when rotating. The solvent in contact with the cooling cylinder 4 is cooled and solidified and adheres to the surface of the cooling cylinder 4 to form a softener. At this time, the cooling cylinder 4 continues to rotate, which can drive the softener attached to the surface of the cooling cylinder 4 to rotate. When the softener rotates to contact with the cutting rod 82, the cutting rod 82 can soften the softener. Cutting, cutting the whole block of softener into multiple pieces. When the cooling cylinder 4 rotates, it can also drive the connecting ring 91 to rotate. When the connecting ring 91 rotates, it can drive the wedge block 92 to rotate. When the wedge block 92 rotates, it can squeeze the contact shaft 95 to move downward, thereby driving the cutting frame 93 to move downward. The elastic member 94 is compressed, and the cutting frame 93 can cut off the split softener when it moves downward, so that the softener retains small pieces attached to the cooling cylinder 4. When the cooling cylinder 4 continues to rotate, the small pieces of softener can contact the scraper 7, so that the scraper 7 scrapes off the small pieces of softener, and the scraped softener is discharged from the blanking plate 71, thereby realizing the production slicing of the softener, and during processing, the softener can be processed into small pieces for subsequent use.

如图10-图12所示,还包括有限制机构,所述限制机构包括有导向架101、仿形板102、定位架103和弹性件二104,所述积液仓1内上部后侧连接有两个呈左右分布的导向架101,两个导向架101之间滑动连接有仿形板102,所述仿形板102前侧为弧形且弧度与冷却筒4外表面弧度一致,所述仿形板102前侧靠近冷却筒4后侧下部,两个导向架101顶部之间滑动连接有定位架103,所述定位架103能够压住仿形板102,从而对仿形板102进行固定,所述定位架103与所述导向架101之间连接有弹性件二104,所述弹性件二104为复位弹簧。As shown in Figures 10 to 12, a limiting mechanism is also included, which includes a guide frame 101, a profiling plate 102, a positioning frame 103 and an elastic member 104. Two guide frames 101 distributed left and right are connected to the rear side of the upper inner part of the liquid storage bin 1, and a profiling plate 102 is slidably connected between the two guide frames 101. The front side of the profiling plate 102 is arc-shaped and the curvature is consistent with the curvature of the outer surface of the cooling cylinder 4. The front side of the profiling plate 102 is close to the lower rear side of the cooling cylinder 4. A positioning frame 103 is slidably connected between the tops of the two guide frames 101. The positioning frame 103 can press the profiling plate 102, thereby fixing the profiling plate 102. An elastic member 104 is connected between the positioning frame 103 and the guide frame 101, and the elastic member 104 is a reset spring.

在冷却筒4沾上柔顺剂后,会先与仿形板102接触,仿形板102能够将附着在冷却筒4上多余的柔顺剂刮除,同时通过仿形板102前侧的弧面也能够将冷却筒4上的柔顺剂抚平,当需要调整仿形板102与冷却筒4之间的间距时,可以将定位架103向上抽出,弹性件二104被拉伸,随后再拉动仿形板102移动进行调节,调节完毕后,松开定位架103,在弹性件二104的作用下定位架103复位将仿形板102固定。After the cooling cylinder 4 is stained with softener, it will first contact with the profiling plate 102. The profiling plate 102 can scrape off the excess softener attached to the cooling cylinder 4. At the same time, the softener on the cooling cylinder 4 can be smoothed through the curved surface on the front side of the profiling plate 102. When it is necessary to adjust the distance between the profiling plate 102 and the cooling cylinder 4, the positioning frame 103 can be pulled out upward, the elastic member 104 is stretched, and then the profiling plate 102 is pulled to move for adjustment. After the adjustment is completed, the positioning frame 103 is released, and the positioning frame 103 is reset under the action of the elastic member 104 to fix the profiling plate 102.

如图13-图15所示,还包括有冷气传输机构,所述冷气传输机构包括有吹气框111、吹气管112、排气扇113和滤网114,所述积液仓1后侧顶部连接有吹气框111,所述吹气框111罩在冷却筒4后侧上部,所述吹气框111与所述内筒5内部左侧之间连通有吹气管112,所述内筒5右侧开设有进气口,进气口左侧安装有排气扇113,进气口右侧连接有滤网114。As shown in Figures 13 to 15, a cold air transmission mechanism is also included, which includes a blowing frame 111, a blowing pipe 112, an exhaust fan 113 and a filter 114. The blowing frame 111 is connected to the top of the rear side of the liquid storage bin 1, and the blowing frame 111 is covered on the upper rear side of the cooling tube 4. The blowing pipe 112 is connected between the blowing frame 111 and the left side of the inner tube 5. An air inlet is opened on the right side of the inner tube 5, an exhaust fan 113 is installed on the left side of the air inlet, and a filter 114 is connected to the right side of the air inlet.

在使用本装置时,可以控制排气扇113运作,将内筒5内的冷却气体通过吹气管112进入吹气框111内并吹在冷却筒4外侧,从而对附着在冷却筒4上的柔顺剂外部进行降温处理,使得内外一起降温,降温更加均匀,避免因柔顺剂两侧温度不一碎裂。When using the device, the exhaust fan 113 can be controlled to operate, and the cooling gas in the inner tube 5 enters the blowing frame 111 through the blowing pipe 112 and is blown to the outside of the cooling tube 4, thereby cooling the outside of the softener attached to the cooling tube 4, so that the inside and outside are cooled together, the cooling is more uniform, and the softener is prevented from breaking due to different temperatures on both sides.

如图16所示,还包括有推送机构,所述推送机构包括有电动升降架121和推送板122,所述积液仓1下部安装有电动升降架121,积液仓1内下部滑动密封连接有推送板122,所述推送板122与所述升降架的升降端连接,以使电动升降架121能够控制推送板122上下移动,所述电动升降架121由电机、双向丝杆和平行四连杆机构组成,电机安装在积液仓1上,电机的输出轴上连接有双向丝杆,平行四连杆机构安装在积液仓1内下部且平行四连杆机构底部能够在积液仓1上滑动,双向丝杆两端分别与平行四连杆机构下部左右两侧螺纹配合,平行四连杆机构上部与推送板122下部铰接连接,以使电机运作时能够驱动双向丝杆旋转,以带动平行四连杆机构摆动带动推送板122升降,所述推送板122顶部前侧设置有弧形凹槽,所述弧形凹槽的弧面与冷却筒4的外弧面贴合,所述弧形凹槽前后两侧的推送板122处均设置有斜面,以使积液仓1内的液体物料能够通过斜面流至弧形凹槽内,在积液仓1内的溶剂较少又无需添加新溶剂时,可以控制电动升降架121将推送板122托起,以将溶剂向上抬升,使得溶剂的液面始终保持与冷却筒4接触进行柔顺剂的加工,避免溶剂浪费。As shown in FIG16 , a pushing mechanism is also included, and the pushing mechanism includes an electric lifting frame 121 and a pushing plate 122. The electric lifting frame 121 is installed at the lower part of the liquid storage bin 1, and the pushing plate 122 is connected to the lower part of the liquid storage bin 1 in a sliding and sealing manner. The pushing plate 122 is connected to the lifting end of the lifting frame so that the electric lifting frame 121 can control the pushing plate 122 to move up and down. The electric lifting frame 121 is composed of a motor, a bidirectional screw rod and a parallel four-bar linkage. The motor is installed on the liquid storage bin 1, and a bidirectional screw rod is connected to the output shaft of the motor. The parallel four-bar linkage is installed at the lower part of the liquid storage bin 1 and the bottom of the parallel four-bar linkage can slide on the liquid storage bin 1. The two ends of the bidirectional screw rod are respectively connected to the left and right threads of the lower part of the parallel four-bar linkage. In coordination, the upper part of the parallel four-bar linkage is hingedly connected to the lower part of the push plate 122, so that the motor can drive the bidirectional screw to rotate when it is operating, so as to drive the parallel four-bar linkage to swing and drive the push plate 122 to rise and fall. An arc-shaped groove is provided on the front side of the top of the push plate 122, and the arc surface of the arc-shaped groove is in contact with the outer arc surface of the cooling cylinder 4. Inclined surfaces are provided on the push plates 122 on the front and rear sides of the arc-shaped groove, so that the liquid material in the liquid storage bin 1 can flow into the arc-shaped groove through the inclined surfaces. When there is less solvent in the liquid storage bin 1 and there is no need to add new solvent, the electric lifting frame 121 can be controlled to lift the push plate 122 to lift the solvent upward, so that the liquid level of the solvent is always kept in contact with the cooling cylinder 4 for softener processing, thereby avoiding solvent waste.

如图17-图19所示,还包括有拨动机构,所述拨动机构包括有小齿轮131、往复丝杆132和拨动杆133,所述连接架81上转动连接有往复丝杆132,所述往复丝杆132右端连接有小齿轮131,所述小齿轮131与外齿轮61啮合,以使外齿轮61旋转时能够带动小齿轮131转动,小齿轮131在转动时能够带动往复丝杆132转动,所述连接架81上滑动连接有拨动杆133,所述拨动杆133与所述往复丝杆132螺纹配合,以使往复丝杆132旋转能够带动拨动杆133往复移动,所述切割细杆82位于拨动杆133的移动轨迹处,以使拨动杆133移动时能够与切割细杆82接触并敲击切割细杆82,使得切割细杆82震动,将附着在切割细杆82上的柔软剂抖落,所述拨动杆133与切割细杆82接触的位置具有弹性,以使拨动杆133在与切割细杆82接触后能够自动变形与切割细杆82分离。As shown in FIGS. 17 to 19 , a toggle mechanism is also included, and the toggle mechanism includes a pinion 131, a reciprocating screw rod 132 and a toggle rod 133. The reciprocating screw rod 132 is rotatably connected to the connecting frame 81, and the right end of the reciprocating screw rod 132 is connected to the pinion 131. The pinion 131 is meshed with the outer gear 61 so that the outer gear 61 can drive the pinion 131 to rotate when it rotates, and the pinion 131 can drive the reciprocating screw rod 132 to rotate when it rotates. The connecting frame 81 is slidably connected to the toggle rod 133, and the toggle rod 133 is connected to the outer gear 61. The toggle rod 133 is threadably matched with the reciprocating screw rod 132 so that the rotation of the reciprocating screw rod 132 can drive the toggle rod 133 to move back and forth. The cutting rod 82 is located at the moving trajectory of the toggle rod 133 so that the toggle rod 133 can contact and knock the cutting rod 82 when moving, causing the cutting rod 82 to vibrate and shake off the softener attached to the cutting rod 82. The contact position between the toggle rod 133 and the cutting rod 82 is elastic so that the toggle rod 133 can automatically deform and separate from the cutting rod 82 after contacting the cutting rod 82.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a freezing section device for softener production, includes hydrops storehouse (1), condenser (2), condenser pipe (3) and cooling cylinder (4), install condenser (2) on hydrops storehouse (1), hydrops storehouse (1) upper portion rotates and is connected with cooling cylinder (4), be connected with condenser pipe (3) on condenser (2), characterized by, still including inner cylinder (5), actuating mechanism, scraping mechanism, cutting mechanism and cutting mechanism, cooling cylinder (4) internal rotation is connected with inner cylinder (5), space between cooling cylinder (4) and inner cylinder (5) constitutes the cooling chamber, inner cylinder (5) with hydrops storehouse (1) upper portion is connected, condenser pipe (3) are located the cooling chamber, be equipped with the actuating mechanism that is used for driving cooling cylinder (4) rotation between cooling cylinder (4) and hydrops storehouse (1), be equipped with on hydrops storehouse (1) and be used for scraping the softener blanking on cooling cylinder (4), scraping mechanism including cutting mechanism (71) on cutting mechanism, cutting mechanism (71) have on cutting mechanism (71) connecting rod (71), cutting mechanism (71) have on connecting rod (71), the cutting device is characterized in that a plurality of cutting thin rods (82) are uniformly connected to the connecting frame (81) at intervals, the cutting thin rods (82) are attached to the front side of the cooling cylinder (4), and a cutting mechanism for cutting off the softener is arranged on the connecting frame (81).
2. The frozen slicing device for softener production according to claim 1, characterized in that the driving mechanism comprises an external gear (61), a driving motor (62) and a driving gear (63), the external gear (61) is connected to the cooling cylinder (4), the driving motor (62) is mounted on the liquid accumulation bin (1), the driving gear (63) is connected to an output shaft of the driving motor (62), and the driving gear (63) is meshed with the external gear (61).
3. The frozen slicing device for softener production according to claim 1, characterized in that the scraping mechanism further comprises a scraping plate (7), the scraping plate (7) is connected to the blanking plate (71), and the scraping plate (7) is attached to the lower portion of the front side of the outer wall of the cooling cylinder (4).
4. The frozen slicing device for softener production according to claim 1, characterized in that the cutting mechanism comprises a connecting ring (91), wedge blocks (92), a cutting frame (93), first elastic pieces (94) and a contact shaft (95), wherein the connecting ring (91) is connected to two sides of the cooling cylinder (4), the wedge blocks (92) are uniformly and alternately connected to the inner ring of the connecting ring (91), the cutting frame (93) is connected to the connecting frame (81) in a sliding manner, grooves for the cutting frame (93) to penetrate through the cutting thin rods (82) are uniformly and alternately arranged on the cutting frame (93), the first elastic pieces (94) are connected between the cutting frame (93) and the connecting frame (81), the contact shafts (95) are connected to two sides of the cutting frame (93), and the contact shafts (95) abut against the inner side of the connecting ring (91) and are located at the moving track of the wedge blocks (92).
5. The frozen section device for softener production according to claim 1, further comprising a limiting mechanism, wherein the limiting mechanism comprises a guide frame (101), a profile plate (102), a positioning frame (103) and a second elastic element (104), two guide frames (101) are connected to the liquid accumulation bin (1), the profile plate (102) is slidingly connected between the two guide frames (101), the front side of the profile plate (102) is arc-shaped, the radian of the profile plate is consistent with that of the outer surface of the cooling cylinder (4), a positioning frame (103) for positioning the profile plate (102) is slidingly connected between the tops of the two guide frames (101), and the second elastic element (104) is connected between the positioning frame (103) and the guide frames (101).
6. The frozen slicing device for softener production according to claim 1, further comprising a cold air transmission mechanism, wherein the cold air transmission mechanism comprises an air blowing frame (111), an air blowing pipe (112), an exhaust fan (113) and a filter screen (114), the air blowing frame (111) is connected to the liquid accumulation bin (1), the air blowing frame (111) covers the upper part of the rear side of the cooling cylinder (4), the air blowing pipe (112) is communicated between the air blowing frame (111) and the left side inside the inner cylinder (5), an air inlet is formed in the right side of the inner cylinder (5), the exhaust fan (113) is arranged on the left side of the air inlet, and the filter screen (114) is connected to the right side of the air inlet.
7. The frozen slicing device for softener production according to claim 1, further comprising a pushing mechanism, wherein the pushing mechanism comprises an electric lifting frame (121) and a pushing plate (122), the electric lifting frame (121) is arranged at the lower part of the effusion bin (1), the pushing plate (122) is connected to the lower part of the effusion bin (1) in a sliding and sealing manner, the pushing plate (122) is connected with the lifting end of the lifting frame, an arc-shaped groove is formed in the top of the pushing plate (122), the arc surface of the arc-shaped groove is attached to the outer arc surface of the cooling cylinder (4), and inclined surfaces are formed in the pushing plates (122) at the front side and the rear side of the arc-shaped groove.
8. The frozen slicing device for softener production according to claim 1, further comprising a stirring mechanism, wherein the stirring mechanism comprises a pinion (131), a reciprocating screw (132) and a stirring rod (133), the reciprocating screw (132) is rotationally connected to the connecting frame (81), the pinion (131) is connected to the reciprocating screw (132), the pinion (131) is meshed with the external gear (61), the stirring rod (133) is slidingly connected to the connecting frame (81), the stirring rod (133) is in threaded fit with the reciprocating screw (132), and the cutting thin rod (82) is located at the moving track of the stirring rod (133).
CN202411063746.7A 2024-08-05 2024-08-05 A frozen sectioning device for softener production Active CN118596227B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB853815A (en) * 1956-11-19 1960-11-09 Phillips Petroleum Co Apparatus for separating solids and liquids
CN107668146A (en) * 2017-09-25 2018-02-09 安徽玄同工业设计有限公司 A kind of method of baking
CN208277289U (en) * 2018-04-28 2018-12-25 浙江隆源高分子科技有限公司 A kind of slicer of rapid cooling
CN213471918U (en) * 2020-09-16 2021-06-18 福建帝盛科技有限公司 A slicer for auxiliary agent production
CN113246185A (en) * 2021-05-11 2021-08-13 汪文杰 Hot melt adhesive preparation and processing system and preparation and processing method
CN218993927U (en) * 2022-12-27 2023-05-09 恩施州巴东神农硒茶叶有限公司 A kind of baking equipment with screening mechanism
CN118144027A (en) * 2024-05-09 2024-06-07 赣州日纺新材料科技有限公司 Slice packaging machine for processing softener

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB853815A (en) * 1956-11-19 1960-11-09 Phillips Petroleum Co Apparatus for separating solids and liquids
CN107668146A (en) * 2017-09-25 2018-02-09 安徽玄同工业设计有限公司 A kind of method of baking
CN208277289U (en) * 2018-04-28 2018-12-25 浙江隆源高分子科技有限公司 A kind of slicer of rapid cooling
CN213471918U (en) * 2020-09-16 2021-06-18 福建帝盛科技有限公司 A slicer for auxiliary agent production
CN113246185A (en) * 2021-05-11 2021-08-13 汪文杰 Hot melt adhesive preparation and processing system and preparation and processing method
CN218993927U (en) * 2022-12-27 2023-05-09 恩施州巴东神农硒茶叶有限公司 A kind of baking equipment with screening mechanism
CN118144027A (en) * 2024-05-09 2024-06-07 赣州日纺新材料科技有限公司 Slice packaging machine for processing softener

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