CN118595837B - Construction material cutting device and method for construction sites - Google Patents
Construction material cutting device and method for construction sites Download PDFInfo
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- CN118595837B CN118595837B CN202410787862.7A CN202410787862A CN118595837B CN 118595837 B CN118595837 B CN 118595837B CN 202410787862 A CN202410787862 A CN 202410787862A CN 118595837 B CN118595837 B CN 118595837B
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- 238000010276 construction Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000004035 construction material Substances 0.000 title claims description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 41
- 239000010959 steel Substances 0.000 claims abstract description 41
- 239000004566 building material Substances 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 44
- 238000009434 installation Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000011368 organic material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention relates to the technical field of constructional engineering, in particular to a device and a method for cutting building materials for a construction site, wherein a support frame of the cutting device, a mounting box, a supporting plate, an arc clamping plate, a clamping mechanism and a cutting unit are arranged, the cutting unit comprises a support ring, a lifting mechanism, a cutting machine, a rotating mechanism, a vibrating mechanism and a file, the support ring is coaxially and rotatably connected with the mounting box, the lifting mechanism is arranged on the support ring and provided with a lifting output end, the cutting machine is arranged on the lifting output end, the rotating mechanism is arranged on the mounting box and used for driving the supporting ring to rotate, the vibrating mechanism is arranged beside the cutting machine and provided with a vibrating output end, the vibrating output end is connected with the file, the device can accurately cut the large-diameter steel pipe, the burr of the cutting port is automatically polished when the steel pipe is cut, the working time is saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of constructional engineering, in particular to a device and a method for cutting building materials for a building site.
Background
The building materials are various materials applied in building engineering, the building materials are various and are roughly divided into inorganic materials, organic materials and composite materials, most of the building materials are generally formed by compositing inorganic nonmetallic materials and organic materials, in the process of building site construction, the building materials are often required to be cut on site according to the requirement of use, but when the cylindrical building materials are subjected to annular cutting, the traditional cutting device cannot achieve an ideal cutting mode, the cut ends and the tail ends cannot be overlapped in a circular shape on the cylindrical materials when the cylindrical materials are subjected to annular cutting, or the cut end surfaces are inclined, so that the use requirement cannot be met, burrs are required to be processed at the cut positions after the cutting is finished, the construction efficiency is low, and therefore, a novel cutting device is required, the flush ports can be cut rapidly, and the port burrs can be removed in a band.
Disclosure of Invention
Based on the above, it is necessary to provide a construction material cutting device and method for construction sites, aiming at the problems of the prior art.
The invention aims to solve the problems in the prior art, and adopts the technical scheme that the building material cutting device for the building site comprises symmetrically arranged supporting frames, mounting boxes fixedly arranged on the two supporting frames, a plurality of annular sliding supporting plates arranged on the mounting boxes, arc clamping plates fixedly arranged on each supporting plate, a clamping mechanism and a cutting unit arranged on the mounting boxes, wherein the clamping mechanism is provided with a power output end, the power output end of the clamping mechanism is used for enabling the supporting plates to slide along the radial direction of the mounting boxes, the cutting unit comprises a supporting ring, a lifting mechanism, a cutting machine, a rotating mechanism, a vibrating mechanism and a file, the supporting ring is coaxially and rotatably connected with the mounting boxes, the lifting mechanism is arranged on the supporting ring and provided with a lifting output end, the cutting machine is arranged on the lifting output end, the rotating mechanism is arranged on the mounting boxes and is used for driving the supporting ring to rotate, the vibrating mechanism is arranged beside the cutting machine and provided with a vibrating output end, and the vibrating output end is connected with the file.
Further, the mounting box comprises an outer pipe, an inner pipe, a mounting ring plate and a limiting ring plate, wherein the mounting ring plate and the limiting ring plate are coaxially arranged, the mounting ring plate and the limiting ring plate are fixedly connected with two supporting frames, one end of the outer pipe is fixedly connected with the mounting ring plate, the other end of the outer pipe is fixedly connected with the limiting ring plate, one end of the inner pipe is fixedly connected with the mounting ring plate, the other end of the inner pipe is fixedly connected with the limiting ring plate, the inner pipe is collinear with the axis of the outer pipe, a plurality of limiting grooves are formed in the limiting ring plate in an annular mode, the direction of the limiting grooves is consistent with the radial direction of the limiting ring plate, and a propping plate is arranged in each limiting groove in a sliding mode.
Further, the fixture still includes coaxial rotation setting up the slewing ring board in the outer tube, fixed the setting in every support the spool that the arc splint one end was kept away from to the tight board and a plurality of is the annular spacing arc groove of seting up on the slewing ring board, spool and spacing arc groove one-to-one and sliding fit, and slewing ring board links to each other with fixture power take off end transmission.
Further, the clamping mechanism further comprises a plurality of connecting frames which are fixedly arranged on the rotating ring plate in a ring shape, a transmission gear ring which is fixedly connected with all the connecting frames, a transfer post which is fixedly arranged on the mounting ring plate, a transfer gear which is rotatably arranged on the transfer post, a connecting circular frame which is coaxially and fixedly arranged on the transfer gear, a first worm wheel which is coaxially and fixedly arranged on the connecting circular frame, two positioning frames which are fixedly arranged on the side wall of the outer tube, a first worm which is rotatably arranged on the two positioning frames, and a driving motor which is fixedly arranged on one of the positioning frames, wherein the transmission gear ring is meshed with the transfer gear, an output shaft of the driving motor is fixedly connected with the first worm in a coaxial manner, and the first worm is meshed with the first worm wheel, so that the transmission gear ring is the power output end of the clamping mechanism.
Further, elevating system still includes the adapter box, servo motor, the drive sleeve, flexible guide arm, the second worm wheel, the second worm, threaded rod and accepting the frame, the adapter box is fixed to be set up on the supporting ring, drive sleeve rotates and sets up in the adapter box, drive sleeve's axis direction is parallel with the radial direction of supporting ring, the second worm wheel links firmly with drive sleeve is coaxial, the second worm rotates and sets up in the adapter box and with second worm wheel meshing, threaded rod coaxial arrangement is in drive sleeve, threaded rod links to each other with drive sleeve inner wall screw thread, accepting the frame is fixed to be set up in threaded rod keep away from drive sleeve's one end, servo motor power output shaft links firmly with the second worm is coaxial, flexible guide arm has two, two flexible guide arms set up between adapter box and accepting the frame, flexible guide arm one end links firmly with the adapter box, the other end links firmly with accepting the frame, accepting the frame links firmly with the cutting machine.
Further, the rotating mechanism further comprises a bearing ring frame arranged on the limiting ring plate in a rotating mode, an adapter gear ring coaxially and fixedly arranged on the bearing ring frame, a connecting transverse plate fixedly arranged between the two supporting frames, a bearing seat fixedly arranged on the limiting ring plate, a driven wheel arranged on the bearing seat in a rotating mode, a bearing gear coaxially and fixedly arranged on the driven wheel, a power motor fixedly arranged on the connecting transverse plate, a driving wheel coaxially and fixedly arranged on an output shaft of the power motor, and a transmission belt arranged between the driving wheel and the driven wheel, wherein the bearing gear is meshed with the adapter gear ring, and the supporting ring is fixedly connected with the bearing ring frame in a coaxial mode.
Further, the vibration mechanism comprises a switching support fixedly arranged on the cutting machine and a bearing support, a rotating shaft arranged on the switching support, a rotating disk and a switching wheel coaxially and fixedly arranged on the rotating shaft, a connecting plate fixedly arranged on the switching support, a collision roller arranged on the connecting plate in a rotating mode, a connecting wheel coaxially and fixedly arranged on the collision roller, a guide box fixedly arranged on the bearing support, a sliding block arranged in the guide box in a sliding mode, a sliding groove formed in the side wall of the guide box, and a swinging rod with one end connected with the rotating disk in a rotating mode, wherein the other end of the swinging rod is connected with the sliding block in a rotating mode, the switching wheel is connected with the connecting wheel through a belt, one end of the file is connected with the sliding block in a rotating mode through a torsion spring, and the sliding block is a vibration output end of the vibration mechanism.
Further, the bottom of each support frame is provided with a sliding rail, a sliding piece is arranged on the sliding rail in a sliding mode, the sliding piece is fixedly connected with the bottom of the support frame, two propping screw rods are arranged on each support frame through threads, and the propping screw rods penetrate through the sliding piece and prop against the sliding rail.
The building material cutting method for the building site comprises the following steps:
S1, fixing a large-diameter steel pipe through a clamping mechanism;
S2, starting a lifting mechanism to drive a cutting machine to move to a proper cutting position, and starting to cut the steel pipe;
s3, starting a rotating mechanism, driving the supporting ring to rotate by the rotating mechanism, enabling the cutting machine to start to rotate around the steel pipe to cut, driving the file to shake by the vibration mechanism, and polishing a slit cut by the cutting machine;
And S4, completing steel pipe cutting, and taking down the steel pipes by related staff.
Compared with the prior art, the invention has the following beneficial effects:
The clamping mechanism and the lifting mechanism are matched to clamp the steel pipes with various diameters, so that the application range of the device is increased, and the production cost is saved;
secondly, the device can automatically polish the cutting seam when the cutting machine cuts the steel pipe by arranging the vibration mechanism, so that the port burrs of the steel pipe are polished when the cutting is finished, the time is saved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of an embodiment;
FIG. 2 is a schematic perspective view of a second embodiment;
FIG. 3 is a front view of an embodiment;
FIG. 4 is an exploded view of the perspective structures of the rotating ring plate and the stop ring plate according to the embodiment;
FIG. 5 is an exploded perspective view of the first worm gear and first worm in an embodiment;
FIG. 6 is an exploded view of the bearing gear and transfer ring gear of the embodiment;
FIG. 7 is a schematic perspective view of a support ring and a cutter according to an embodiment;
FIG. 8 is a schematic perspective view of a lifting mechanism of an embodiment;
fig. 9 is an exploded perspective view of the vibration mechanism of the embodiment.
The reference number in the figure is 1, the installation box; 2, an outer tube; 3, an inner tube; 4, a mounting ring plate, 5, a limiting ring plate, 6, a limiting groove, 7, a supporting plate, 8, a sliding column, 9, an arc clamping plate, 10, a switching column, 11, a switching gear, 12, a connecting round rack, 13, a first worm wheel, 14, a rotating ring plate, 15, a limiting arc groove, 16, a connecting frame, 17, a transmission gear ring, 18, a positioning frame, 19, a first worm, 20, a driving motor, 21, a supporting frame, 22, a sliding rail, 23, a sliding part, 24, a supporting screw, 25, a transmission sleeve, 26, a second worm wheel, 27, a threaded rod, 28, a bearing frame, 29, a cutting machine, 30, a switching box, 31, a second worm, 32, a telescopic guide rod, 33, a servo motor, 34, a bearing frame, 35, a switching gear ring, 36, a file, 37, a connecting transverse plate, 38, a power motor, 39, a driving wheel, 40, a driving belt, 41, a bearing frame, 42, a driven wheel, 43, a bearing gear, 44, a knife, 45, a switching bracket, 46, a rotating shaft, 47, a rotating disc, 48, a swinging rod, a bearing frame, 50, a roller, a guide box, a connecting plate, a guide box, a sliding block, a guide box, and the like.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1 to 9:
The building material cutting device for the building site comprises supporting frames 21 symmetrically arranged, mounting boxes 1 fixedly arranged on the two supporting frames 21, a plurality of supporting plates 7 annularly arranged on the mounting boxes 1 in a sliding mode, arc clamping plates 9 fixedly arranged on each supporting plate 7, a clamping mechanism and a cutting unit, wherein the clamping mechanism is arranged on the mounting boxes 1 and provided with a power output end, the power output end of the clamping mechanism is used for enabling the supporting plates 7 to radially slide along the mounting boxes 1, the cutting unit comprises supporting rings 36, lifting mechanisms, cutting machines 29, rotating mechanisms, vibrating mechanisms and files 44, the supporting rings 36 are coaxially connected with the mounting boxes 1 in a rotating mode, the lifting mechanisms are arranged on the supporting rings 36 and provided with lifting output ends, the cutting machines 29 are arranged on the lifting output ends, the rotating mechanisms are arranged on the mounting boxes 1 and used for driving the supporting rings 36 to rotate, the vibrating mechanisms are arranged beside the cutting machines 29 and provided with vibrating output ends, and the vibrating output ends are connected with the files 44.
When the device is operated, related staff hoists the steel pipe to be cut to the position of the installation box 1 through hoisting equipment, then starts the clamping mechanism to fix the steel pipe, then starts the lifting mechanism to drive the cutting machine 29 to move, so that the cutting machine 29 contacts the steel pipe, then starts the cutting machine 29 to cut the steel pipe, then, the rotating mechanism operates to drive the supporting ring 36 to rotate, so that the cutting machine 29 cuts around the steel pipe, when the cutting machine 29 performs circular motion to cut the steel pipe, the vibrating mechanism also simultaneously operates, the vibrating mechanism drives the file 44 to shake, and the slit cut by the cutting machine 29 is timely polished, so that the steel pipe is polished at the cutting end while the cutting is completed.
In order to reveal the mounting structure of the abutment plate 7 in the mounting box 1, the following features are provided in particular:
The mounting box 1 comprises an outer tube 2, an inner tube 3, a mounting ring plate 4 and a limiting ring plate 5, wherein the mounting ring plate 4 and the limiting ring plate 5 are coaxially arranged, the mounting ring plate 4 and the limiting ring plate 5 are fixedly connected with two supporting frames 21, one end of the outer tube 2 is fixedly connected with the mounting ring plate 4, the other end of the outer tube is fixedly connected with the limiting ring plate 5, one end of the inner tube 3 is fixedly connected with the mounting ring plate 4, the other end of the inner tube 3 is fixedly connected with the limiting ring plate 5, the axis of the inner tube 3 is collinear with the axis of the outer tube 2, a plurality of limiting grooves 6 are formed in the limiting ring plate 5 in an annular mode, the direction of the limiting grooves 6 is consistent with the radial direction of the limiting ring plate 5, and a propping plate 7 is arranged in each limiting groove 6 in a sliding mode.
In order to enable the abutting plate 7 to slide radially along the limiting ring plate 5, the following features are provided:
The clamping mechanism further comprises a rotating ring plate 14 coaxially arranged in the outer tube 2 in a rotating mode, a sliding column 8 fixedly arranged at one end, far away from the arc clamping plate 9, of each abutting plate 7, and a plurality of limiting arc grooves 15 annularly formed in the rotating ring plate 14, the sliding columns 8 are in one-to-one correspondence with the limiting arc grooves 15 and in sliding fit, and the rotating ring plate 14 is connected with the power output end of the clamping mechanism in a transmission mode.
When the device needs to clamp the steel pipe, the power output end of the clamping mechanism drives the rotating ring plate 14 to rotate, the rotating ring plate 14 rotates to enable the limiting arc groove 15 to abut against the sliding column 8, the abutting plate 7 is enabled to move along the limiting groove 6 through the sliding column 8, and accordingly the abutting plate 7 drives the arc clamping plate 9 to be close to the steel pipe until the steel pipe is clamped.
In order to show the connection relation between the rotary ring plate 14 and the power output end of the clamping mechanism, the following features are specifically provided:
The clamping mechanism further comprises a plurality of connecting frames 16 which are fixedly arranged on the rotary ring plate 14 in a ring shape, a transmission gear ring 17 fixedly connected with all the connecting frames 16, a transfer post 10 fixedly arranged on the mounting ring plate 4, a transfer gear 11 rotationally arranged on the transfer post 10, a connecting circular frame 12 coaxially fixedly arranged on the transfer gear 11, a first worm wheel 13 coaxially fixedly arranged on the connecting circular frame 12, two positioning frames 18 fixedly arranged on the side wall of the outer tube 2, a first worm 19 rotationally arranged on the two positioning frames 18 and a driving motor 20 fixedly arranged on one of the positioning frames 18, wherein the transmission gear ring 17 is meshed with the transfer gear 11, an output shaft of the driving motor 20 is fixedly connected with the first worm 19 in a coaxial manner, the first worm 19 is meshed with the first worm wheel 13, and the transmission gear ring 17 is the power output end of the clamping mechanism.
When the device is operated, the driving motor 20 drives the first worm 19 to rotate, the first worm 19 rotates to drive the first worm wheel 13 to rotate, the first worm wheel 13 rotates to drive the transfer gear 11 to rotate through the connecting circular frame 12, the transfer gear 11 rotates to drive the transmission gear ring 17 to rotate, and the transmission gear ring 17 drives the rotary ring plate 14 to rotate through the connecting frame 16.
In order to show the detailed structure of the lifting mechanism, the following features are specifically provided:
the lifting mechanism further comprises a transfer box 30, a servo motor 33, a transmission sleeve 25, a telescopic guide rod 32, a second worm wheel 26, a second worm 31, a threaded rod 27 and a bearing frame 28, wherein the transfer box 30 is fixedly arranged on a supporting ring 36, the transmission sleeve 25 is rotationally arranged in the transfer box 30, the axial direction of the transmission sleeve 25 is parallel to the radial direction of the supporting ring 36, the second worm wheel 26 is coaxially and fixedly connected with the transmission sleeve 25, the second worm 31 is rotationally arranged in the transfer box 30 and meshed with the second worm wheel 26, the threaded rod 27 is coaxially arranged in the transmission sleeve 25, the threaded rod 27 is in threaded connection with the inner wall of the transmission sleeve 25, the bearing frame 28 is fixedly arranged at one end, far away from the transmission sleeve 25, of the threaded rod 27, the servo motor 33 is fixedly arranged on the side wall of the transfer box 30, a power output shaft of the servo motor 33 is coaxially and fixedly connected with the second worm 31, the telescopic guide rod 32 is fixedly connected with the two telescopic guide rods 32 between the transfer box 30 and the bearing frame 28, one end of the telescopic guide rod 32 is fixedly connected with the transfer box 30, the other end of the telescopic guide rod is fixedly connected with the bearing frame 28, and the bearing frame 28 is fixedly connected with the cutter 29.
When the device is operated, the servo motor 33 drives the second worm 31 to rotate, the second worm 31 rotates to drive the second worm wheel 26 to rotate, the second worm wheel 26 rotates to drive the transmission sleeve 25 to rotate, the transmission sleeve 25 rotates to enable the threaded rod 27 to extend out of the transmission sleeve 25 and drive the carrying frame 28 to move, the carrying frame 28 moves to drive the cutting machine 29 to be close to the steel pipe until the cutting machine 29 reaches a proper cutting distance, and the telescopic guide rod 32 is adaptively stretched along with the movement of the carrying frame 28 in the process.
In order to reveal the detailed structure of the rotating mechanism, the following features are provided:
The rotating mechanism further comprises a bearing ring frame 34, an adapter gear ring 35, a connecting transverse plate 37, a bearing seat 41, a driven wheel 42, a bearing gear 43, a power motor 38, a driving wheel 39 and a transmission belt 40, wherein the bearing ring frame 34 is arranged on the limiting ring plate 5 in a rotating mode, the adapter gear ring 35 is coaxially and fixedly arranged on the bearing ring frame 34, the connecting transverse plate 37 is fixedly arranged between the two supporting frames 21, the bearing seat 41 is fixedly arranged on the limiting ring plate 5, the driven wheel 42 is arranged on the bearing seat 41 in a rotating mode, the bearing gear 43 is coaxially and fixedly arranged on the driven wheel 42, the power motor 38 is fixedly arranged on the connecting transverse plate 37, the driving wheel 39 is coaxially and fixedly arranged on an output shaft of the power motor 38, the transmission belt 40 is arranged between the driving wheel 39 and the driven wheel 42, the bearing gear 43 is meshed with the adapter gear ring 35, and the supporting ring 36 is coaxially and fixedly connected with the bearing ring frame 34.
When the device is in operation, the power motor 38 drives the driving wheel 39 to rotate, the driving wheel 39 rotates to drive the driven wheel 42 to rotate through the transmission belt 40, the driven wheel 42 rotates to drive the receiving gear 43 to rotate, the receiving gear 43 rotates to drive the transfer gear ring 35 to rotate, the transfer gear ring 35 rotates to drive the receiving ring frame 34 to rotate, and the receiving ring frame 34 rotates to drive the supporting ring 36 to rotate.
In order to show the detailed structure of the vibration mechanism, the following features are specifically provided:
The vibration mechanism comprises a switching support 45 and a bearing support 53 which are fixedly arranged on the cutting machine 29, a rotating shaft 46 which is rotatably arranged on the switching support 45, a rotating disk 47 and a switching wheel 49 which are coaxially and fixedly arranged on the rotating shaft 46, a connecting plate 50 which is fixedly arranged on the switching support 45, a collision roller 51 which is rotatably arranged on the connecting plate 50, a connecting wheel 52 which is coaxially and fixedly arranged on the collision roller 51, a guide box 54 which is fixedly arranged on the bearing support 53, a sliding block 56 which is slidably arranged in the guide box 54, a sliding groove 55 which is arranged on the side wall of the guide box 54, and a swinging rod 48 which is rotatably connected with the rotating disk 47 at one end, wherein the other end of the swinging rod 48 is rotatably connected with the sliding block 56, the switching wheel 49 is connected with the connecting wheel 52 through a belt, one end of the file 44 is rotatably connected with the sliding block 56 through a torsion spring, and the sliding block 56 is the vibration output end of the vibration mechanism.
When the cutter 29 is driven to move to a proper cutting position by the lifting mechanism, the abutting roller 51 contacts the outer wall of the steel pipe, when the cutter 29 is driven to move circularly by the supporting ring 36, the adapting bracket 45 and the bearing bracket 53 also move along with the cutter 29, the abutting roller 51 contacts the outer wall of the steel pipe to rotate, the abutting roller 51 rotates to drive the connecting wheel 52 to rotate, the connecting wheel 52 rotates to drive the adapting wheel 49 to rotate, the adapting wheel 49 rotates to drive the rotating disc 47 to rotate, the rotating disc 47 rotates to drive the swinging rod 48 to rotate, the swinging rod 48 rotates to drive the sliding block 56 to reciprocate in the guide box 54, and the reciprocating motion of the sliding block 56 drives the file 44 to polish a cut seam, and it is required that the file 44 is connected with the sliding block 56 through a torsion spring (under the action of the torsion spring, the file 44 is kept parallel to the straight line of the length direction of the guide box 54 under the action of the torsion spring in normal state), when the cutter 29 does not cut yet, after the cutter 29 cuts the slit, the cutter 29 gradually moves, the file 44 slides into the cut seam, and then the file 44 stretches into the cut seam under the action of the torsion spring again, and then the file 44 stretches deeply into the cut seam.
In order to enable the device to flexibly move and improve the working efficiency, the following characteristics are specifically set:
The bottom of each support frame 21 is provided with a slide rail 22, a sliding piece 23 is arranged on the slide rail 22 in a sliding way, the sliding piece 23 is fixedly connected with the bottom of the support frame 21, two abutting screw rods 24 are arranged on each support frame 21 through threads, and the abutting screw rods 24 penetrate through the sliding piece 23 and abut against the slide rail 22.
When the device is used, the support frame 21 can move on the slide rail 22 through the sliding piece 23, the cutting position is flexibly adjusted, and after the cutting position is adjusted to a proper position, the support frame 21 is fixed through the abutting screw 24, so that the use range of the device is increased, and the production efficiency is improved.
The building material cutting method for the building site comprises the following steps:
S1, fixing a large-diameter steel pipe through a clamping mechanism;
s2, starting a lifting mechanism to drive the cutter 29 to move to a proper cutting position, and starting to cut the steel pipe;
S3, starting a rotating mechanism, wherein the rotating mechanism drives the supporting ring 36 to rotate, so that the cutter 29 starts to rotate around the steel pipe to cut, and meanwhile, the vibrating mechanism drives the file 44 to vibrate, so that gaps cut by the cutter 29 are polished;
And S4, completing steel pipe cutting, and taking down the steel pipes by related staff.
The working principle of the device is that relevant staff hoist the steel pipe to be cut to the inner pipe 3 through hoisting equipment, then adjust the position of the support frame 21 on the slide rail 22, fix the support frame 21 through the propping screw 24, then start the driving motor 20 to drive the first worm 19 to rotate, the first worm 19 rotates to drive the first worm wheel 13 to rotate, the first worm wheel 13 rotates to drive the transfer gear 11 to rotate through the connecting circular frame 12, the transfer gear 11 rotates to drive the transmission gear ring 17 to rotate, the transmission gear ring 17 drives the rotating ring plate 14 to rotate through the connecting frame 16, the rotating ring plate 14 rotates to enable the limiting arc groove 15 to prop against the slide column 8, and the propping plate 7 moves along the limiting groove 6 through the slide column 8, so that the propping plate 7 drives the arc clamping plate 9 to be close to the steel pipe until the steel pipe is clamped. Subsequently, the servo motor 33 drives the second worm 31 to rotate, the second worm 31 rotates to drive the second worm wheel 26 to rotate, the second worm wheel 26 rotates to drive the transmission sleeve 25 to rotate, the transmission sleeve 25 rotates to enable the threaded rod 27 to extend out of the transmission sleeve 25 and drive the bearing frame 28 to move, and the bearing frame 28 moves to drive the cutting machine 29 to be close to the steel pipe until the cutting machine 29 reaches a proper cutting distance, and meanwhile, the abutting roller 51 also contacts the outer wall of the steel pipe. Then, the cutting machine 29 starts cutting the steel pipe, the power motor 38 drives the driving wheel 39 to rotate, the driving wheel 39 rotates to drive the driven wheel 42 to rotate through the transmission belt 40, the driven wheel 42 rotates to drive the receiving gear 43 to rotate, the receiving gear 43 rotates to drive the transfer gear ring 35 to rotate, the transfer gear ring 35 rotates to drive the receiving ring frame 34 to rotate, the receiving ring frame 34 rotates to drive the supporting ring 36 to rotate, the cutting machine 29 cuts around the steel pipe, the abutting roller 51 contacts with the outer wall of the steel pipe to rotate, the abutting roller 51 rotates to drive the connecting wheel 52 to rotate, the connecting wheel 52 rotates to drive the transfer wheel 49 to rotate, the transfer wheel 49 rotates to drive the rotating disc 47 to rotate, the rotating disc 47 rotates to drive the swinging rod 48 to rotate, the swinging rod 48 rotates to drive the sliding block 56 to reciprocate in the guide box 54, and the reciprocating motion of the sliding block 56 drives the file 44 to polish the cutting seam.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410787862.7A CN118595837B (en) | 2024-06-18 | 2024-06-18 | Construction material cutting device and method for construction sites |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410787862.7A CN118595837B (en) | 2024-06-18 | 2024-06-18 | Construction material cutting device and method for construction sites |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118595837A CN118595837A (en) | 2024-09-06 |
| CN118595837B true CN118595837B (en) | 2025-01-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410787862.7A Active CN118595837B (en) | 2024-06-18 | 2024-06-18 | Construction material cutting device and method for construction sites |
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| Country | Link |
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| CN (1) | CN118595837B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116423068A (en) * | 2023-06-12 | 2023-07-14 | 山东鲁旺机械设备有限公司 | A pipe cutting device for the production of construction hanging baskets |
| CN116799713A (en) * | 2023-05-29 | 2023-09-22 | 国网安徽省电力有限公司颍上县供电公司 | An electric stripping equipment for circumferentially cutting cable ends and its use method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB803657A (en) * | 1955-05-16 | 1958-10-29 | Aetna Standard Eng Co | Improvements in pipe or tube cut-off machines |
| US4813314A (en) * | 1986-08-29 | 1989-03-21 | Westinghouse Electric Corp. | Multi-function pipe machining apparatus |
| CN213917055U (en) * | 2020-12-21 | 2021-08-10 | 苏州思琪盛机电设备有限公司 | Cutting and polishing integrated device for electrical cabinet production |
| CN117564709B (en) * | 2024-01-03 | 2024-04-02 | 山东山工钢圈有限公司 | Cutting device for processing raw materials of steel ring rim |
| CN118060802B (en) * | 2024-04-02 | 2024-08-16 | 山东科铭建筑科技有限公司 | A construction steel pipe welding device and use method thereof |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116799713A (en) * | 2023-05-29 | 2023-09-22 | 国网安徽省电力有限公司颍上县供电公司 | An electric stripping equipment for circumferentially cutting cable ends and its use method |
| CN116423068A (en) * | 2023-06-12 | 2023-07-14 | 山东鲁旺机械设备有限公司 | A pipe cutting device for the production of construction hanging baskets |
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