CN118595659A - A welding device for dishwasher production - Google Patents
A welding device for dishwasher production Download PDFInfo
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- CN118595659A CN118595659A CN202411034580.6A CN202411034580A CN118595659A CN 118595659 A CN118595659 A CN 118595659A CN 202411034580 A CN202411034580 A CN 202411034580A CN 118595659 A CN118595659 A CN 118595659A
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- dishwasher
- sliding plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明公开了一种洗碗机生产焊接装置,涉及焊接领域,包括圆盘,所述圆盘的底部均匀设置有支撑脚,所述支撑脚的外表面固定连接有支撑杆一,所述支撑杆一的顶部固定连接有支撑平台,所述圆盘的内壁滑动连接有外部焊接机构,所述外部焊接机构的底部固定连接有主电机,所述支撑平台的顶部放置有洗碗机外箱,所述洗碗机外箱的内壁固定连接有放碗架,所述圆盘的外表面固定连接有内部焊接机构,主电机会带动外部焊接机构发生旋转,从而使外部焊接机构对放置在支撑平台上洗碗机外箱进行点焊,之后当需要对洗碗机外箱的内壁进行焊接时,通过内部焊接机构进行焊接。
The invention discloses a dishwasher production welding device, which relates to the field of welding and comprises a disc, wherein support feet are evenly arranged on the bottom of the disc, a support rod 1 is fixedly connected to the outer surface of the support foot, a support platform is fixedly connected to the top of the support rod 1, an external welding mechanism is slidably connected to the inner wall of the disc, a main motor is fixedly connected to the bottom of the external welding mechanism, an outer box of a dishwasher is placed on the top of the support platform, a bowl rack is fixedly connected to the inner wall of the outer box of the dishwasher, an internal welding mechanism is fixedly connected to the outer surface of the disc, the main motor can drive the external welding mechanism to rotate, so that the external welding mechanism performs spot welding on the outer box of the dishwasher placed on the support platform, and then when the inner wall of the outer box of the dishwasher needs to be welded, the welding is performed by the internal welding mechanism.
Description
技术领域Technical Field
本发明涉及焊接技术领域,具体为一种洗碗机生产焊接装置。The invention relates to the technical field of welding, in particular to a welding device for producing a dishwasher.
背景技术Background Art
焊接装置配备了高精度的焊接机械臂,能够灵活地在各个角度进行焊接,确保焊缝的均匀和牢固。同时,还设有专门的定位夹具,能够快速、精准地固定洗碗机的各个部件,减少焊接过程中的误差。焊接电源采用了先进的逆变技术,输出稳定的焊接电流,有效保证了焊接质量。并且,装置还配备了高效的冷却系统,确保在长时间连续工作时,焊接设备的温度保持在正常范围内,延长设备的使用寿命。为了确保焊接过程中的安全性和环保性,该装置还配备了完善的防护装置和烟尘处理系统,有效保护操作人员的健康,并减少对环境的污染。The welding device is equipped with a high-precision welding robot arm, which can flexibly weld at various angles to ensure uniform and firm welds. At the same time, it is also equipped with a special positioning fixture that can quickly and accurately fix the various components of the dishwasher to reduce errors during the welding process. The welding power supply adopts advanced inverter technology to output a stable welding current, which effectively guarantees the welding quality. In addition, the device is also equipped with an efficient cooling system to ensure that the temperature of the welding equipment remains within the normal range during long-term continuous work, extending the service life of the equipment. In order to ensure safety and environmental protection during the welding process, the device is also equipped with a complete protective device and a smoke and dust treatment system to effectively protect the health of operators and reduce pollution to the environment.
由于是针对于洗碗机的焊接装置,洗碗机中的放置架是适配于不同半径大小的碗的,在焊接过程中需要根据不同半径的放置架进行旋转式的焊接,如何实现不同半径的旋转式焊接是需要考虑的问题。Since it is a welding device for dishwashers, the placement rack in the dishwasher is suitable for bowls of different radius sizes. During the welding process, rotary welding is required according to the placement racks of different radiuses. How to achieve rotary welding of different radiuses is a problem that needs to be considered.
发明内容Summary of the invention
针对现有技术的不足,本发明解决其技术问题所采用的技术方案是:本发明所述的一种洗碗机生产焊接装置,包括圆盘,所述圆盘的底部均匀设置有支撑脚,所述支撑脚的外表面固定连接有支撑杆一,所述支撑杆一的顶部固定连接有支撑平台,所述圆盘的内壁滑动连接有外部焊接机构,所述外部焊接机构的底部固定连接有主电机,所述支撑平台的顶部放置有洗碗机外箱,所述洗碗机外箱的内壁固定连接有放碗架,所述圆盘的外表面固定连接有内部焊接机构;In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve the technical problems is as follows: a dishwasher production welding device described in the present invention comprises a disc, the bottom of the disc is evenly provided with supporting feet, the outer surface of the supporting feet is fixedly connected to a supporting rod 1, the top of the supporting rod 1 is fixedly connected to a supporting platform, the inner wall of the disc is slidably connected to an external welding mechanism, the bottom of the external welding mechanism is fixedly connected to a main motor, a dishwasher outer box is placed on the top of the supporting platform, the inner wall of the dishwasher outer box is fixedly connected to a bowl rack, and the outer surface of the disc is fixedly connected to an internal welding mechanism;
所述内部焊接机构包括支撑板一,所述支撑板一的顶部固定连接有支撑柱一,所述支撑柱一的顶部固定连接有插板,所述插板的外表面均匀设置有插槽,所述插槽的内壁设置有插入板,所述插入板以插入的方式置于插槽中,所述插入板的外表面固定连接有支撑杆二,所述支撑杆二的外表面固定连接有旋转焊接机构,所述支撑杆二远离插入板的一端固定连接有挡块一;The internal welding mechanism comprises a support plate 1, a support column 1 is fixedly connected to the top of the support plate 1, a plug plate is fixedly connected to the top of the support column 1, slots are evenly arranged on the outer surface of the plug plate, an insert plate is arranged on the inner wall of the slot, the insert plate is inserted into the slot, a support rod 2 is fixedly connected to the outer surface of the insert plate, a rotary welding mechanism is fixedly connected to the outer surface of the support rod 2, and a stopper 1 is fixedly connected to one end of the support rod 2 away from the insert plate;
所述旋转焊接机构包括滑动板一,所述滑动板一的底部对称设置有收集板,所述滑动板一靠近插入板的一端固定连接有把手,所述滑动板一的两端固定连接有铲动机构,所述滑动板一的顶部均匀设置有旋转机构;The rotary welding mechanism comprises a sliding plate 1, a collecting plate is symmetrically arranged at the bottom of the sliding plate 1, a handle is fixedly connected to one end of the sliding plate 1 close to the insertion plate, shoveling mechanisms are fixedly connected to both ends of the sliding plate 1, and a rotating mechanism is evenly arranged on the top of the sliding plate 1;
所述旋转机构包括内槽,所述内槽均匀设置在滑动板一上,所述内槽的底部转动连接有转轴一,所述转轴一的底部固定连接有分扇叶一,所述内槽的顶部固定连接有隔板,所述转轴一的顶部固定连接有旋转盘,所述转轴一靠近旋转盘的一端固定连接有齿轮一,所述旋转盘的顶部均匀设置有插入洞,所述插入洞的内壁设置有焊接枪,所述旋转盘的顶部固定连接有预热机构。The rotating mechanism includes an inner groove, which is evenly arranged on a sliding plate; the bottom of the inner groove is rotatably connected to a rotating shaft; the bottom of the rotating shaft is fixedly connected to a fan blade; the top of the inner groove is fixedly connected to a partition; the top of the rotating shaft is fixedly connected to a rotating disk; one end of the rotating shaft close to the rotating disk is fixedly connected to a gear; the top of the rotating disk is evenly provided with insertion holes; the inner wall of the insertion hole is provided with a welding gun; and the top of the rotating disk is fixedly connected to a preheating mechanism.
优选的,所述滑动板一的内壁与支撑杆二的外表面滑动连接。Preferably, the inner wall of the sliding plate 1 is slidably connected to the outer surface of the supporting rod 2.
优选的,所述预热机构包括加热板,所述旋转盘的顶部固定连接有支撑板二,所述支撑板二的外表面固定连接有支撑柱二,所述支撑板二靠近支撑柱二的一侧固定连接有伸缩弹簧,所述伸缩弹簧远离支撑板二的一端固定连接有滑动块,所述滑动块的顶部固定连接有剐蹭板,所述支撑柱二远离支撑板二的一端固定连接有挡块二,所述挡块二的外表面固定连接有支撑板三,所述支撑板三的顶部均匀设置有毛刷。Preferably, the preheating mechanism includes a heating plate, the top of the rotating disk is fixedly connected to a support plate 2, the outer surface of the support plate 2 is fixedly connected to a support column 2, the side of the support plate 2 close to the support column 2 is fixedly connected to a telescopic spring, the end of the telescopic spring away from the support plate 2 is fixedly connected to a sliding block, the top of the sliding block is fixedly connected to a scratch plate, the end of the support column 2 away from the support plate 2 is fixedly connected to a stopper 2, the outer surface of the stopper 2 is fixedly connected to a support plate 3, and brushes are evenly arranged on the top of the support plate 3.
优选的,所述加热板的底部与旋转盘的顶部固定连接,所述剐蹭板的底部与加热板的顶部相接触。Preferably, the bottom of the heating plate is fixedly connected to the top of the rotating disk, and the bottom of the scratch plate is in contact with the top of the heating plate.
优选的,所述铲动机构机构包括侧板,所述侧板的外表面固定连接有通电磁块,所述侧板远离通电磁块的一端固定连接有支撑杆三,所述支撑杆三的外表面滑动连接有滑动板二,所述滑动板二的顶部固定连接有磁块,所述滑动板二的两端对称设置有齿条,所述滑动板二的底部固定连接有铲动板,所述侧板的底部与滑动板一的两端固定连接,所述铲动板的底部与滑动板一的顶部相接触。Preferably, the shoveling mechanism includes a side plate, an outer surface of the side plate is fixedly connected to an electromagnetic block, an end of the side plate away from the electromagnetic block is fixedly connected to a support rod three, an outer surface of the support rod three is slidably connected to a sliding plate two, the top of the sliding plate two is fixedly connected to a magnetic block, racks are symmetrically provided at both ends of the sliding plate two, the bottom of the sliding plate two is fixedly connected to a shoveling plate, the bottom of the side plate is fixedly connected to the two ends of the sliding plate one, and the bottom of the shoveling plate is in contact with the top of the sliding plate one.
优选的,所述外部焊接机构焊接机构包括旋转臂,所述旋转臂的底部与主电机的输出端固定连接,所述旋转臂远离主电机的一端固定连接有伺服电机一,所述伺服电机一的输出端固定连接有丝杆,所述丝杆的转动连接有弧板,所述弧板的外表面与圆盘的顶部滑动连接,所述丝杆的外表面螺纹连接有焊接机构,所述弧板的顶部固定连接有吸收机构。Preferably, the external welding mechanism comprises a rotating arm, the bottom of the rotating arm is fixedly connected to the output end of the main motor, the end of the rotating arm away from the main motor is fixedly connected to a servo motor 1, the output end of the servo motor 1 is fixedly connected to a screw rod, the rotation of the screw rod is connected to an arc plate, the outer surface of the arc plate is slidingly connected to the top of the disc, the outer surface of the screw rod is threadedly connected to the welding mechanism, and the top of the arc plate is fixedly connected to an absorption mechanism.
优选的,所述焊接机构包括滑动板三,所述滑动板三的内壁与丝杆的外表面螺纹连接,所述滑动板三的外表面固定连接有伸缩杆,所述伸缩杆远离滑动板三的一端固定连接有支撑块,所述支撑块的外表面固定连接有气管一,所述气管一远离支撑块的一端固定连接有存气筒,所述存气筒的底部固定连接有底板,所述底板的外表面与弧板的外表面固定连接,所述支撑块靠近气管一的一端固定连接有出气管,所述支撑块远离伸缩杆的一侧固定连接有焊接头,所述焊接头的顶部固定连接有电线一,所述电线一远离焊接头的一端固定连接有控制板,所述支撑块的外表面设置有辅助机构。Preferably, the welding mechanism includes a sliding plate three, the inner wall of the sliding plate three is threadedly connected to the outer surface of the screw rod, the outer surface of the sliding plate three is fixedly connected to a telescopic rod, the end of the telescopic rod away from the sliding plate three is fixedly connected to a support block, the outer surface of the support block is fixedly connected to an air pipe one, the end of the air pipe one away from the support block is fixedly connected to an air storage cylinder, the bottom of the air storage cylinder is fixedly connected to a bottom plate, the outer surface of the bottom plate is fixedly connected to the outer surface of the arc plate, the end of the support block close to the air pipe one is fixedly connected to an air outlet pipe, the side of the support block away from the telescopic rod is fixedly connected to a welding head, the top of the welding head is fixedly connected to an electric wire one, the end of the electric wire one away from the welding head is fixedly connected to a control panel, and the outer surface of the support block is provided with an auxiliary mechanism.
优选的,所述辅助机构包括伺服电机二,所述伺服电机二的输出端固定连接有电机转轴,所述电机转轴的外表面固定连接有齿轮二,所述支撑块的内壁转动连接有转轴二,所述转轴二的一侧固定连接有缠绕杆,所述缠绕杆的外表面缠绕有铜丝,所述转轴二的外表面固定连接有齿轮三,所述转轴二靠近出气管的一端固定连接有风扇叶二,所述支撑块的底部均匀设置有控向板,所述铜丝的外表面与控向板的内壁滑动连接。Preferably, the auxiliary mechanism includes servo motor 2, the output end of servo motor 2 is fixedly connected to the motor shaft, the outer surface of the motor shaft is fixedly connected to gear 2, the inner wall of the support block is rotatably connected to shaft 2, one side of shaft 2 is fixedly connected to a winding rod, the outer surface of the winding rod is wound with copper wire, the outer surface of shaft 2 is fixedly connected to gear 3, the end of shaft 2 close to the air outlet pipe is fixedly connected to fan blade 2, control plates are evenly arranged on the bottom of the support block, and the outer surface of the copper wire is slidably connected to the inner wall of the control plate.
优选的,所述伺服电机二的外表面与支撑块三的内壁固定连接,所述齿轮二和齿轮三相互啮合。Preferably, the outer surface of the servo motor 2 is fixedly connected to the inner wall of the support block 3, and the gear 2 and the gear 3 are meshed with each other.
优选的,所述吸收机构包括支撑柱三,所述支撑柱三的顶部固定连接有抽气装置,所述抽气装置的底部均匀设置有进气口,所述抽气装置的外表面固定连接有气管二,所述气管二的底部固定连接有过滤筒,所述过滤筒的底部固定连接有支撑板四,所述支撑板四远离过滤筒的一端与弧板的外表面固定连接,所述过滤筒的顶部固定连接有出气管二,所述出气管二上设置有处理筒,所述出气管二的底部与存气筒的顶部固定连接,所述过滤筒的内壁设置有过滤板一,所述过滤筒的内壁中部固定连接有过滤板二,所述气管二贯穿过滤板一的顶部并延伸至另一侧。Preferably, the absorption mechanism includes a support column three, the top of the support column three is fixedly connected with an air extraction device, the bottom of the air extraction device is evenly provided with an air inlet, the outer surface of the air extraction device is fixedly connected with an air pipe two, the bottom of the air pipe two is fixedly connected with a filter cartridge, the bottom of the filter cartridge is fixedly connected with a support plate four, the end of the support plate four away from the filter cartridge is fixedly connected to the outer surface of the arc plate, the top of the filter cartridge is fixedly connected with an air outlet pipe two, a treatment cartridge is provided on the air outlet pipe two, the bottom of the air outlet pipe two is fixedly connected to the top of the air storage cartridge, the inner wall of the filter cartridge is provided with a filter plate one, the middle part of the inner wall of the filter cartridge is fixedly connected with a filter plate two, and the air pipe two passes through the top of the filter plate one and extends to the other side.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明通过设置旋转机构,在需要对放置碗的碗架进行焊接时,通过把手将滑动板一放入到洗碗机外箱中后,由于放置不同碗的大小不同,所需焊接碗架的大小也不同,通过铲动机构的运动会带动转轴一发生旋转,从而带动旋转盘发生旋转,在焊接前将焊接枪放入所需焊接碗大小半径的插入洞中,从而方便后续焊接特定大小的放置架,同时底部的风扇叶一也会被带动发生旋转,从而将焊接产生的烟气向上吹动,方便后续被吸收机构收集净化。1. The present invention is provided with a rotating mechanism. When it is necessary to weld the bowl rack for placing bowls, after the sliding plate 1 is placed into the outer box of the dishwasher through the handle, since the sizes of different bowls placed are different, the sizes of the bowl racks required for welding are also different. The movement of the shoveling mechanism will drive the rotating shaft 1 to rotate, thereby driving the rotating disk to rotate. Before welding, the welding gun is placed in the insertion hole with a radius of the required welding bowl size, so as to facilitate the subsequent welding of the placement rack of a specific size. At the same time, the fan blade 1 at the bottom will also be driven to rotate, so as to blow the smoke generated by the welding upwards, so as to facilitate the subsequent collection and purification by the absorption mechanism.
2、本发明通过设置预热机构,在旋转盘旋转的第一圈,预热机构会先工作,加热器会在焊接前对焊接部位进行局部快速预热,预热可以降低焊接应力,提高焊缝的融合性和强度,减少焊接缺陷,在旋转盘开始旋转后,离心力会使伸缩弹簧产生拉伸,从而使滑动块的沿着支撑柱二移动,从而带动剐蹭板先将加热板上的灰尘污渍给铲掉,从而避免后续加热效果变弱,之后剐蹭板会与毛刷产生接触,毛刷会将剐蹭板上沾附的灰尘刮落,从而实现自清理。2. The present invention sets a preheating mechanism. In the first circle of rotation of the rotating disk, the preheating mechanism will work first. The heater will quickly preheat the welding part locally before welding. Preheating can reduce welding stress, improve the fusion and strength of the weld, and reduce welding defects. After the rotating disk starts to rotate, the centrifugal force will stretch the telescopic spring, so that the sliding block moves along the second support column, thereby driving the scratch plate to scrape off the dust and stains on the heating plate first, so as to avoid the weakening of the subsequent heating effect. After that, the scratch plate will come into contact with the brush, and the brush will scrape off the dust attached to the scratch plate, thereby realizing self-cleaning.
3、本发明通过设置铲动机构,通过两侧的通电磁块吸附滑动板二上的磁块,从而控制滑动板二沿着支撑杆三进行一次来回的运动,在移动的过程中由于齿条和齿轮一的配合,会带动转轴一发生旋转,从而使转轴一发生一次顺时针旋转和一次逆时针旋转,顺势旋转是预热的过程,逆时针旋转是焊接的过程,随着滑动板二的移动,铲动板也会将焊接掉落在滑动板二上的碎屑铲到收集板上。3. The present invention sets a shoveling mechanism, and the magnetic blocks on the sliding plate 2 are attracted by the electromagnetic blocks on both sides, so as to control the sliding plate 2 to move back and forth along the support rod 3. During the movement, the cooperation of the rack and the gear 1 will drive the rotating shaft 1 to rotate, so that the rotating shaft 1 will rotate clockwise and counterclockwise. The clockwise rotation is the preheating process, and the counterclockwise rotation is the welding process. As the sliding plate 2 moves, the shoveling plate will also shovel the debris dropped on the sliding plate 2 during the welding onto the collecting plate.
4、本发明通过设置焊接机构,通过丝杆的转动带动滑动板三移动,从而控制焊接头对洗碗机外箱外壁进行点焊,在焊接的过程中,伺服电机二会带动电机转轴和齿轮一发生旋转,从而带动齿轮三和转轴二发生旋转,进而带动分扇叶二发生旋转并产生风力将进入支撑块内的氩气从出气管流出,同时缠绕杆也会将铜丝沿着控向板方向移动,从而使铜丝融化并在焊接处凝固,从而实现焊接效果。4. The present invention sets a welding mechanism, and drives the sliding plate three to move by the rotation of the screw rod, thereby controlling the welding head to perform spot welding on the outer wall of the dishwasher outer box. During the welding process, the servo motor two will drive the motor shaft and the gear one to rotate, thereby driving the gear three and the shaft two to rotate, and then driving the fan blade two to rotate and generate wind force to make the argon gas entering the support block flow out from the air outlet pipe. At the same time, the winding rod will also move the copper wire along the direction of the control plate, so that the copper wire will melt and solidify at the welding point, thereby achieving the welding effect.
5、本发明通过设置吸收机构,在抽气装置将废气通过进气口吸入后,会通过汽管二进入到过滤板筒中,气体中的杂质和金属小颗粒会被过滤在过滤板一和过滤板二之间,同时过滤筒中的氯化亚铜的盐酸溶液会与废气中的一氧化碳产生络合物,从而净化废弃,之后净化过后的废弃会通过出气管二进入到处理筒中并与活性炭产生反应,吸附掉氧气和二氧化碳,并最终进入到存气筒中,从而实现氩气的再利用。5. The present invention sets an absorption mechanism. After the exhaust device sucks the waste gas through the air inlet, it will enter the filter plate cylinder through the steam pipe 2. The impurities and small metal particles in the gas will be filtered between the filter plate 1 and the filter plate 2. At the same time, the cuprous chloride hydrochloric acid solution in the filter cylinder will produce a complex with the carbon monoxide in the waste gas, thereby purifying the waste. After that, the purified waste will enter the treatment cylinder through the outlet pipe 2 and react with the activated carbon to adsorb oxygen and carbon dioxide, and finally enter the gas storage cylinder, thereby realizing the reuse of argon.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2是本发明的结构仰视图。FIG. 2 is a bottom view of the structure of the present invention.
图3是本发明的结构剖视图。FIG3 is a cross-sectional view of the structure of the present invention.
图4是本发明内部焊接机构的结构示意图。FIG. 4 is a schematic structural diagram of the internal welding mechanism of the present invention.
图5是本发明内部焊接机构的结构剖视图。FIG. 5 is a cross-sectional view of the structure of the internal welding mechanism of the present invention.
图6是本发明旋转焊接机构的结构示意图。FIG. 6 is a schematic structural diagram of the rotary welding mechanism of the present invention.
图7是本发明旋转机构的结构示意图。FIG. 7 is a schematic structural diagram of the rotating mechanism of the present invention.
图8是本发明预热机构的结构示意图。FIG8 is a schematic structural diagram of the preheating mechanism of the present invention.
图9是本发明铲动机构的结构示意图。FIG. 9 is a schematic structural diagram of the shoveling mechanism of the present invention.
图10是本发明外部焊接机构的结构示意图。FIG. 10 is a schematic structural diagram of the external welding mechanism of the present invention.
图11是本发明焊接机构的结构示意图。FIG. 11 is a schematic structural diagram of the welding mechanism of the present invention.
图12是本发明辅助机构的结构示意图。FIG. 12 is a schematic structural diagram of the auxiliary mechanism of the present invention.
图13是本发明吸收机构的结构示意图。FIG. 13 is a schematic structural diagram of the absorption mechanism of the present invention.
图14是本发明吸收机构的部分结构示意图。FIG. 14 is a partial structural schematic diagram of the absorption mechanism of the present invention.
图中:1、圆盘;2、支撑脚;3、主电机;4、外部焊接机构;5、支撑杆一;6、内部焊接机构;7、洗碗机外箱;8、放碗架;9、支撑平台;61、支撑板一;62、支撑柱一;63、插板;64、插槽;65、插入板;66、支撑杆二;67、旋转焊接机构;68、挡块一;671、滑动板一;672、收集板;673、把手;674、旋转机构;675、铲动机构;6741、内槽;6742、转轴一;6743、风扇叶一;6744、隔板;6745、齿轮一;6746、旋转盘;6747、插入洞;6748、焊接枪;6749、预热机构;67491、加热板;67492、支撑板二;67493、伸缩弹簧;67494、支撑柱二;67495、滑动块;67496、剐蹭板;67497、挡块二;67498、支撑板三;67499、毛刷;6751、侧板;6752、通电磁块;6753、支撑杆三;6754、滑动板二;6755、磁块;6756、齿条;6757、铲动板;41、旋转臂;42、伺服电机一;43、丝杆;44、弧板;45、焊接机构;46、吸收机构;451、滑动板三;452、伸缩杆;453、支撑块;454、气管一;455、存气筒;456、底板;457、出气管;458、焊接头;459、辅助机构;4510、电线一;4511、控制板;4591、伺服电机二;4592、电机转轴;4593、齿轮二;4594、转轴二;4595、齿轮三;4596、风扇叶二;4597、缠绕杆;4598、铜丝;4599、控向板;461、支撑柱三;462、抽气装置;463、进气口;464、气管二;465、过滤筒;466、出气管二;467、支撑板四;468、处理筒;469、过滤板一;4610、过滤板二。In the figure: 1, disc; 2, support foot; 3, main motor; 4, external welding mechanism; 5, support rod 1; 6, internal welding mechanism; 7, dishwasher outer box; 8, dish rack; 9, support platform; 61, support plate 1; 62, support column 1; 63, plug plate; 64, slot; 65, insert plate; 66, support rod 2; 67, rotating welding mechanism; 68, stopper 1; 671, sliding plate 1; 672, collecting plate; 673, handle; 674, rotating mechanism; 675, shoveling mechanism; 6741, inner groove; 676, inner groove; 677, inner groove; 678, inner groove; 679, inner groove; 680, inner groove; 681, inner groove; 682, inner groove; 683, inner groove; 684, inner groove; 685, inner groove; 686, inner groove; 687, inner groove; 688, inner groove; 689, inner groove; 690, inner groove; 691, inner groove; 692, inner groove; 693, inner groove; 694, inner groove; 695, inner groove; 696, inner groove; 697, inner groove; 698, inner groove; 699, inner groove; 691 ...9, inner groove; 691, inner groove; 691, inner groove; 692, inner groove; 693, inner groove; 694, inner groove; 695, inner groove; 696, inner groove; 697, inner groove; 69 742, shaft 1; 6743, fan blade 1; 6744, partition; 6745, gear 1; 6746, rotating disk; 6747, insertion hole; 6748, welding gun; 6749, preheating mechanism; 67491, heating plate; 67492, support plate 2; 67493, telescopic spring; 67494, support column 2; 67495, sliding block; 67496, scratch plate; 67497, stopper 2; 67498, support plate 3; 67499, brush; 6751, side plate; 6752, Electromagnetic block; 6753, support rod three; 6754, sliding plate two; 6755, magnetic block; 6756, rack; 6757, shovel plate; 41, rotating arm; 42, servo motor one; 43, screw rod; 44, arc plate; 45, welding mechanism; 46, absorption mechanism; 451, sliding plate three; 452, telescopic rod; 453, support block; 454, air pipe one; 455, air storage cylinder; 456, bottom plate; 457, air outlet pipe; 458, welding head; 459, auxiliary mechanism; 4510, wire one; 45 11. Control board; 4591. Servo motor 2; 4592. Motor shaft; 4593. Gear 2; 4594. Shaft 2; 4595. Gear 3; 4596. Fan blade 2; 4597. Winding rod; 4598. Copper wire; 4599. Direction control board; 461. Support column 3; 462. Exhaust device; 463. Air inlet; 464. Air pipe 2; 465. Filter cartridge; 466. Air outlet pipe 2; 467. Support plate 4; 468. Processing cartridge; 469. Filter plate 1; 4610. Filter plate 2.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
实施例一,使用图1-图14对本发明一实施方式的一种洗碗机生产焊接装置进行如下说明。Embodiment 1: A dishwasher production welding device according to an embodiment of the present invention is described as follows using FIGS. 1 to 14 .
如图1-图3所示,本发明的一种洗碗机生产焊接装置,包括圆盘1,圆盘1的底部均匀设置有支撑脚2,支撑脚2的外表面固定连接有支撑杆一5,支撑杆一5的顶部固定连接有支撑平台9,圆盘1的内壁滑动连接有外部焊接机构4,外部焊接机构4的底部固定连接有主电机3,支撑平台9的顶部放置有洗碗机外箱7,洗碗机外箱7的内壁固定连接有放碗架8,圆盘1的外表面固定连接有内部焊接机构6;As shown in Fig. 1 to Fig. 3, a dishwasher production welding device of the present invention comprises a disc 1, support feet 2 are evenly arranged on the bottom of the disc 1, a support rod 5 is fixedly connected to the outer surface of the support foot 2, a support platform 9 is fixedly connected to the top of the support rod 5, an external welding mechanism 4 is slidably connected to the inner wall of the disc 1, a main motor 3 is fixedly connected to the bottom of the external welding mechanism 4, a dishwasher outer box 7 is placed on the top of the support platform 9, a dish rack 8 is fixedly connected to the inner wall of the dishwasher outer box 7, and an internal welding mechanism 6 is fixedly connected to the outer surface of the disc 1;
在一种洗碗机生产焊接装置工作时,首先主电机3会带动外部焊接机构4发生旋转,从而使外部焊接机构4对放置在支撑平台9上洗碗机外箱7进行点焊,之后当需要对洗碗机外箱7的内壁进行焊接时,通过内部焊接机构6进行焊接。When a dishwasher production welding device is working, first the main motor 3 will drive the external welding mechanism 4 to rotate, so that the external welding mechanism 4 will spot weld the dishwasher outer box 7 placed on the supporting platform 9. Then, when the inner wall of the dishwasher outer box 7 needs to be welded, the internal welding mechanism 6 will be used for welding.
如图4-图5所示,内部焊接机构6包括支撑板一61,支撑板一61的顶部固定连接有支撑柱一62,支撑柱一62的顶部固定连接有插板63,插板63的外表面均匀设置有插槽64,插槽64的内壁设置有插入板65,插入板65以插入的方式置于插槽64中,插入板65的外表面固定连接有支撑杆二66,支撑杆二66的外表面固定连接有旋转焊接机构67,支撑杆二66远离插入板65的一端固定连接有挡块一68;As shown in FIGS. 4-5 , the internal welding mechanism 6 includes a support plate 61, a support column 62 is fixedly connected to the top of the support plate 61, a plug plate 63 is fixedly connected to the top of the support column 62, slots 64 are evenly arranged on the outer surface of the plug plate 63, an insert plate 65 is arranged on the inner wall of the slot 64, the insert plate 65 is inserted into the slot 64, a support rod 66 is fixedly connected to the outer surface of the insert plate 65, a rotary welding mechanism 67 is fixedly connected to the outer surface of the support rod 66, and a stopper 68 is fixedly connected to the end of the support rod 66 away from the insert plate 65;
在需要对放置碗的碗架进行焊接时,通过把手673将滑动板一671放入到洗碗机外箱7中后,由于放置不同碗的大小不同,所需焊接碗架的大小也不同,可以通过将插入板65插入不同高度的插槽64,从而改变旋转焊接机构67的高度位置。When it is necessary to weld the bowl rack for placing bowls, after putting the sliding plate 671 into the outer box 7 of the dishwasher through the handle 673, since the sizes of different bowls are different, the sizes of the bowl racks required for welding are also different, and the height position of the rotating welding mechanism 67 can be changed by inserting the insertion plate 65 into the slots 64 of different heights.
如图7所示,旋转焊接机构67包括滑动板一671,滑动板一671的底部对称设置有收集板672,滑动板一671靠近插入板65的一端固定连接有把手673,滑动板一671的两端固定连接有铲动机构675,滑动板一671的顶部均匀设置有旋转机构674;As shown in FIG. 7 , the rotary welding mechanism 67 includes a sliding plate 671, a collecting plate 672 is symmetrically arranged at the bottom of the sliding plate 671, a handle 673 is fixedly connected to one end of the sliding plate 671 close to the inserting plate 65, shoveling mechanisms 675 are fixedly connected to both ends of the sliding plate 671, and a rotating mechanism 674 is evenly arranged on the top of the sliding plate 671;
旋转机构674包括内槽6741,内槽6741均匀设置在滑动板一671上,内槽6741的底部转动连接有转轴一6742,转轴一6742的底部固定连接有分扇叶一,内槽6741的顶部固定连接有隔板6744,转轴一6742的顶部固定连接有旋转盘6746,转轴一6742靠近旋转盘6746的一端固定连接有齿轮一6745,旋转盘6746的顶部均匀设置有插入洞6747,插入洞6747的内壁设置有焊接枪6748,旋转盘6746的顶部固定连接有预热机构6749。The rotating mechanism 674 includes an inner groove 6741, which is evenly arranged on the sliding plate 671. The bottom of the inner groove 6741 is rotatably connected to a rotating shaft 6742, the bottom of the rotating shaft 6742 is fixedly connected to a fan blade, the top of the inner groove 6741 is fixedly connected to a partition plate 6744, the top of the rotating shaft 6742 is fixedly connected to a rotating disk 6746, the end of the rotating shaft 6742 close to the rotating disk 6746 is fixedly connected to a gear 6745, the top of the rotating disk 6746 is evenly provided with insertion holes 6747, the inner wall of the insertion hole 6747 is provided with a welding gun 6748, and the top of the rotating disk 6746 is fixedly connected to a preheating mechanism 6749.
滑动板一671的内壁与支撑杆二66的外表面滑动连接。The inner wall of the sliding plate 1 671 is slidably connected to the outer surface of the supporting rod 2 66 .
通过铲动机构675的运动会带动转轴一6742发生旋转,从而带动旋转盘6746发生旋转,在焊接前将焊接枪6748放入所需焊接碗大小半径的插入洞6747中,从而方便后续焊接特定大小的放置架,同时底部的风扇叶一6743也会被带动发生旋转,从而将焊接产生的烟气向上吹动,方便后续被吸收机构46收集净化The movement of the shoveling mechanism 675 drives the rotating shaft 6742 to rotate, thereby driving the rotating disk 6746 to rotate. Before welding, the welding gun 6748 is placed in the insertion hole 6747 of the required welding bowl size radius, so as to facilitate the subsequent welding of a specific size of the placement rack. At the same time, the fan blade 6743 at the bottom is also driven to rotate, so as to blow the smoke generated by welding upwards, so as to facilitate the subsequent collection and purification by the absorption mechanism 46.
如图8所示,预热机构6749包括加热板67491,旋转盘6746的顶部固定连接有支撑板二67492,支撑板二67492的外表面固定连接有支撑柱二67494,支撑板二67492靠近支撑柱二67494的一侧固定连接有伸缩弹簧67493,伸缩弹簧67493远离支撑板二67492的一端固定连接有滑动块67495,滑动块67495的顶部固定连接有剐蹭板67496,支撑柱二67494远离支撑板二67492的一端固定连接有挡块二67497,挡块二67497的外表面固定连接有支撑板三67498,支撑板三67498的顶部均匀设置有毛刷67499。As shown in Figure 8, the preheating mechanism 6749 includes a heating plate 67491, a support plate 2 67492 is fixedly connected to the top of the rotating disk 6746, a support column 2 67494 is fixedly connected to the outer surface of the support plate 2 67492, a telescopic spring 67493 is fixedly connected to the side of the support plate 2 67492 close to the support column 2 67494, a sliding block 67495 is fixedly connected to the end of the telescopic spring 67493 away from the support plate 2 67492, a scratch plate 67496 is fixedly connected to the top of the sliding block 67495, a stopper 2 67497 is fixedly connected to the end of the support column 2 67494 away from the support plate 2 67492, a support plate 3 67498 is fixedly connected to the outer surface of the stopper 2 67497, and brushes 67499 are evenly arranged on the top of the support plate 3 67498.
在旋转盘6746旋转的第一圈,预热机构6749会先工作,加热器会在焊接前对焊接部位进行局部快速预热,预热可以降低焊接应力,提高焊缝的融合性和强度,减少焊接缺陷,在旋转盘6746开始旋转后,离心力会使伸缩弹簧67493产生拉伸,从而使滑动块67495的沿着支撑柱二67494移动,从而带动剐蹭板67496先将加热板67491上的灰尘污渍给铲掉,从而避免后续加热效果变弱,之后剐蹭板67496会与毛刷67499产生接触,毛刷67499会将剐蹭板67496上沾附的灰尘刮落,从而实现自清理。In the first circle of rotation of the rotating disk 6746, the preheating mechanism 6749 will work first, and the heater will quickly preheat the welding part locally before welding. Preheating can reduce welding stress, improve the fusion and strength of the weld, and reduce welding defects. After the rotating disk 6746 starts to rotate, the centrifugal force will stretch the telescopic spring 67493, so that the sliding block 67495 moves along the support column 67494, thereby driving the scratch plate 67496 to first scrape off the dust and stains on the heating plate 67491, so as to avoid the subsequent weakening of the heating effect. After that, the scratch plate 67496 will come into contact with the brush 67499, and the brush 67499 will scrape off the dust attached to the scratch plate 67496, thereby realizing self-cleaning.
加热板67491的底部与旋转盘6746的顶部固定连接,剐蹭板67496的底部与加热板67491的顶部相接触。The bottom of the heating plate 67491 is fixedly connected to the top of the rotating disk 6746 , and the bottom of the scratch plate 67496 is in contact with the top of the heating plate 67491 .
如图9所示,铲动机构675机构包括侧板6751,侧板6751的外表面固定连接有通电磁块6752,侧板6751远离通电磁块6752的一端固定连接有支撑杆三6753,支撑杆三6753的外表面滑动连接有滑动板二6754,滑动板二6754的顶部固定连接有磁块6755,滑动板二6754的两端对称设置有齿条6756,滑动板二6754的底部固定连接有铲动板6757,侧板6751的底部与滑动板一671的两端固定连接,铲动板6757的底部与滑动板一671的顶部相接触。As shown in Figure 9, the shoveling mechanism 675 includes a side plate 6751, the outer surface of the side plate 6751 is fixedly connected to the electromagnetic block 6752, the end of the side plate 6751 away from the electromagnetic block 6752 is fixedly connected to the support rod three 6753, the outer surface of the support rod three 6753 is slidably connected to the sliding plate two 6754, the top of the sliding plate two 6754 is fixedly connected to the magnetic block 6755, the two ends of the sliding plate two 6754 are symmetrically provided with racks 6756, the bottom of the sliding plate two 6754 is fixedly connected to the shoveling plate 6757, the bottom of the side plate 6751 is fixedly connected to the two ends of the sliding plate one 671, and the bottom of the shoveling plate 6757 is in contact with the top of the sliding plate one 671.
通过两侧的通电磁块6752吸附滑动板二6754上的磁块6755,从而控制滑动板二6754沿着支撑杆三6753进行一次来回的运动,在移动的过程中由于齿条6756和齿轮一6745的配合,会带动转轴一6742发生旋转,从而使转轴一6742发生一次顺时针旋转和一次逆时针旋转,顺势旋转是预热的过程,逆时针旋转是焊接的过程,随着滑动板二6754的移动,铲动板6757也会将焊接掉落在滑动板二6754上的碎屑铲到收集板672上The electromagnetic blocks 6752 on both sides attract the magnetic blocks 6755 on the sliding plate 2 6754, thereby controlling the sliding plate 2 6754 to move back and forth along the support rod 3 6753. During the movement, the rack 6756 and the gear 1 6745 cooperate to drive the shaft 1 6742 to rotate, thereby causing the shaft 1 6742 to rotate clockwise and counterclockwise. The clockwise rotation is the preheating process, and the counterclockwise rotation is the welding process. As the sliding plate 2 6754 moves, the shoveling plate 6757 will also shovel the debris dropped on the sliding plate 2 6754 during welding onto the collecting plate 672
具体工作流程如下:The specific workflow is as follows:
工作时,通过把手673将滑动板一671放入到洗碗机外箱7中后,通过两侧的通电磁块6752吸附滑动板二6754上的磁块6755,从而控制滑动板二6754沿着支撑杆三6753进行一次来回的运动,在移动的过程中由于齿条6756和齿轮一6745的配合,会带动转轴一6742发生旋转,从而使转轴一6742发生一次顺时针旋转和一次逆时针旋转,顺势旋转是预热的过程,逆时针旋转是焊接的过程,随着滑动板二6754的移动,铲动板6757也会将焊接掉落在滑动板二6754上的碎屑铲到收集板672上,通过铲动机构675的运动会带动转轴一6742发生旋转,从而带动旋转盘6746发生旋转,在焊接前将焊接枪6748放入所需焊接碗大小半径的插入洞6747中,从而方便后续焊接特定大小的放置架,同时底部的风扇叶一6743也会被带动发生旋转,从而将焊接产生的烟气向上吹动,在旋转盘6746旋转的第一圈,预热机构6749会先工作,加热器会在焊接前对焊接部位进行局部快速预热,预热可以降低焊接应力,提高焊缝的融合性和强度,减少焊接缺陷,在旋转盘6746开始旋转后,离心力会使伸缩弹簧67493产生拉伸,从而使滑动块67495的沿着支撑柱二67494移动,从而带动剐蹭板67496先将加热板67491上的灰尘污渍给铲掉,从而避免后续加热效果变弱,之后剐蹭板67496会与毛刷67499产生接触,毛刷67499会将剐蹭板67496上沾附的灰尘刮落。During operation, after the sliding plate 1 671 is placed into the outer box 7 of the dishwasher through the handle 673, the magnetic blocks 6755 on the sliding plate 2 6754 are attracted by the electromagnetic blocks 6752 on both sides, so as to control the sliding plate 2 6754 to move back and forth along the support rod 3 6753. During the movement, due to the cooperation of the rack 6756 and the gear 1 6745, the rotating shaft 1 6742 will be driven to rotate, so that the rotating shaft 1 6742 will rotate clockwise and counterclockwise. The forward rotation is the preheating process, and the counterclockwise rotation is the welding process. As the sliding plate 2 6754 moves, the shoveling plate 6757 will also shovel the debris dropped on the sliding plate 2 6754 onto the collecting plate 672. The movement of the shoveling mechanism 675 will drive the rotating shaft 1 6742 to rotate, thereby driving the rotating disk 6746 to rotate. Before welding, put the welding gun 6748 into the required welding bowl size. The small radius insertion hole 6747 is used to facilitate the subsequent welding of a placement rack of a specific size. At the same time, the fan blade 6743 at the bottom will also be driven to rotate, thereby blowing the smoke generated by welding upward. In the first circle of rotation of the rotating disk 6746, the preheating mechanism 6749 will work first, and the heater will perform local rapid preheating of the welding part before welding. Preheating can reduce welding stress, improve the fusion and strength of the weld, and reduce welding defects. After the rotating disk 6746 starts to rotate, the centrifugal force will cause the telescopic spring 67493 to stretch, thereby causing the sliding block 67495 to move along the support column 67494, thereby driving the scratch plate 67496 to first scrape off the dust and stains on the heating plate 67491, thereby avoiding the subsequent weakening of the heating effect. After that, the scratch plate 67496 will come into contact with the brush 67499, and the brush 67499 will scrape off the dust attached to the scratch plate 67496.
实施例二,使用图1-图14对本发明一实施方式的一种洗碗机生产焊接装置进行如下说明。Embodiment 2: A dishwasher production welding device according to an embodiment of the present invention is described as follows using FIGS. 1 to 14 .
如图10所示,本发明的一种洗碗机生产焊接装置,在实施例一的基础上,外部焊接机构4焊接机构45包括旋转臂41,旋转臂41的底部与主电机3的输出端固定连接,旋转臂41远离主电机3的一端固定连接有伺服电机一42,伺服电机一42的输出端固定连接有丝杆43,丝杆43的转动连接有弧板44,弧板44的外表面与圆盘1的顶部滑动连接,丝杆43的外表面螺纹连接有焊接机构45,弧板44的顶部固定连接有吸收机构46。As shown in Figure 10, a dishwasher production welding device of the present invention is based on the first embodiment. The external welding mechanism 4 and the welding mechanism 45 include a rotating arm 41. The bottom of the rotating arm 41 is fixedly connected to the output end of the main motor 3, and the end of the rotating arm 41 away from the main motor 3 is fixedly connected to a servo motor 42. The output end of the servo motor 42 is fixedly connected to a screw rod 43, and the screw rod 43 is rotatably connected to an arc plate 44. The outer surface of the arc plate 44 is slidably connected to the top of the disc 1, the outer surface of the screw rod 43 is threadedly connected to the welding mechanism 45, and the top of the arc plate 44 is fixedly connected to an absorption mechanism 46.
主电机3会带动旋转臂41发生旋转,同时伺服电机一42会带动丝杆43发生旋转,通过丝杆43的转动带动滑动板三451移动,从而控制焊接头458对洗碗机外箱7外壁进行点焊。The main motor 3 drives the rotating arm 41 to rotate, and the servo motor 1 42 drives the screw rod 43 to rotate. The rotation of the screw rod 43 drives the sliding plate 3 451 to move, thereby controlling the welding head 458 to spot weld the outer wall of the dishwasher outer box 7.
如图11所示,焊接机构45包括滑动板三451,滑动板三451的内壁与丝杆43的外表面螺纹连接,滑动板三451的外表面固定连接有伸缩杆452,伸缩杆452远离滑动板三451的一端固定连接有支撑块453,支撑块453的外表面固定连接有气管一454,气管一454远离支撑块453的一端固定连接有存气筒455,存气筒455的底部固定连接有底板456,底板456的外表面与弧板44的外表面固定连接,支撑块453靠近气管一454的一端固定连接有出气管457,支撑块453远离伸缩杆452的一侧固定连接有焊接头458,焊接头458的顶部固定连接有电线一4510,电线一4510远离焊接头458的一端固定连接有控制板4511,支撑块453的外表面设置有辅助机构459。As shown in FIG11 , the welding mechanism 45 includes a sliding plate 3 451, the inner wall of the sliding plate 3 451 is threadedly connected to the outer surface of the screw rod 43, the outer surface of the sliding plate 3 451 is fixedly connected to a telescopic rod 452, the end of the telescopic rod 452 away from the sliding plate 3 451 is fixedly connected to a support block 453, the outer surface of the support block 453 is fixedly connected to an air pipe 1 454, the end of the air pipe 1 454 away from the support block 453 is fixedly connected to an air storage cylinder 455, and the bottom of the air storage cylinder 455 is fixedly connected to It is connected to a base plate 456, the outer surface of the base plate 456 is fixedly connected to the outer surface of the arc plate 44, the end of the support block 453 close to the air pipe 454 is fixedly connected to the air outlet pipe 457, the side of the support block 453 away from the telescopic rod 452 is fixedly connected to the welding head 458, the top of the welding head 458 is fixedly connected to the wire 4510, the end of the wire 4510 away from the welding head 458 is fixedly connected to the control board 4511, and the outer surface of the support block 453 is provided with an auxiliary mechanism 459.
如图12所示,辅助机构459包括伺服电机二4591,伺服电机二4591的输出端固定连接有电机转轴4592,电机转轴4592的外表面固定连接有齿轮二4593,支撑块453的内壁转动连接有转轴二4594,转轴二4594的一侧固定连接有缠绕杆4597,缠绕杆4597的外表面缠绕有铜丝4598,转轴二4594的外表面固定连接有齿轮三4595,转轴二4594靠近出气管457的一端固定连接有风扇叶二4596,支撑块453的底部均匀设置有控向板4599,铜丝4598的外表面与控向板4599的内壁滑动连接。As shown in Figure 12, the auxiliary mechanism 459 includes a servo motor 4591, the output end of the servo motor 4591 is fixedly connected to the motor shaft 4592, the outer surface of the motor shaft 4592 is fixedly connected to the gear 2 4593, the inner wall of the support block 453 is rotatably connected to the shaft 2 4594, one side of the shaft 2 4594 is fixedly connected to a winding rod 4597, the outer surface of the winding rod 4597 is wound with a copper wire 4598, the outer surface of the shaft 2 4594 is fixedly connected to the gear 3 4595, the end of the shaft 2 4594 close to the air outlet pipe 457 is fixedly connected to the fan blade 2 4596, and the bottom of the support block 453 is evenly provided with control plates 4599, and the outer surface of the copper wire 4598 is slidably connected to the inner wall of the control plate 4599.
在焊接的过程中,伺服电机二4591会带动电机转轴4592和齿轮一6745发生旋转,从而带动齿轮三4595和转轴二4594发生旋转,进而带动分扇叶二发生旋转并产生风力将进入支撑块453内的氩气从出气管457流出,从而保护焊接时不受外界气体的影响,同时缠绕杆4597也会将铜丝4598沿着控向板4599方向移动,从而使铜丝4598融化并在焊接处凝固,从而实现焊接效果。During the welding process, servo motor 2 4591 will drive motor shaft 4592 and gear 1 6745 to rotate, thereby driving gear 3 4595 and shaft 2 4594 to rotate, and then driving fan blade 2 to rotate and generate wind force to make the argon gas entering the support block 453 flow out from the air outlet pipe 457, thereby protecting the welding from the influence of external gas. At the same time, the winding rod 4597 will also move the copper wire 4598 along the direction of the control plate 4599, so that the copper wire 4598 melts and solidifies at the welding point, thereby achieving the welding effect.
伺服电机二4591的外表面与支撑块453三的内壁固定连接,齿轮二4593和齿轮三4595相互啮合。The outer surface of the servo motor 2 4591 is fixedly connected to the inner wall of the support block 453 3 , and the gear 2 4593 and the gear 3 4595 are meshed with each other.
如图13-图14所示,吸收机构46包括支撑柱三461,支撑柱三461的顶部固定连接有抽气装置462,抽气装置462的底部均匀设置有进气口463,抽气装置462的外表面固定连接有气管二464,气管二464的底部固定连接有过滤筒465,过滤筒465的底部固定连接有支撑板四467,支撑板四467远离过滤筒465的一端与弧板44的外表面固定连接,过滤筒465的顶部固定连接有出气管二466,出气管二466上设置有处理筒468,出气管二466的底部与存气筒455的顶部固定连接,过滤筒465的内壁设置有过滤板一469,过滤筒465的内壁中部固定连接有过滤板二4610,气管二464贯穿过滤板一469的顶部并延伸至另一侧。As shown in FIGS. 13 and 14 , the absorption mechanism 46 includes a support column 3 461, the top of the support column 3 461 is fixedly connected to an air extraction device 462, the bottom of the air extraction device 462 is evenly provided with air inlets 463, the outer surface of the air extraction device 462 is fixedly connected to an air pipe 2 464, the bottom of the air pipe 2 464 is fixedly connected to a filter cartridge 465, the bottom of the filter cartridge 465 is fixedly connected to a support plate 467, and the support plate 467 is away from the filter cartridge 465. One end is fixedly connected to the outer surface of the arc plate 44, the top of the filter cylinder 465 is fixedly connected with an air outlet pipe 466, the air outlet pipe 466 is provided with a processing cylinder 468, the bottom of the air outlet pipe 466 is fixedly connected to the top of the air storage cylinder 455, the inner wall of the filter cylinder 465 is provided with a filter plate 1 469, the middle part of the inner wall of the filter cylinder 465 is fixedly connected with a filter plate 2 4610, and the air pipe 464 passes through the top of the filter plate 1 469 and extends to the other side.
在抽气装置462将废气通过进气口463吸入后,会通过汽管二进入到过滤板筒中,气体中的杂质和金属小颗粒会被过滤在过滤板一469和过滤板二4610之间,同时过滤筒465中的氯化亚铜的盐酸溶液会与废气中的一氧化碳产生络合物,从而净化废弃,之后净化过后的废弃会通过出气管二466进入到处理筒468中并与活性炭产生反应,吸附掉氧气和二氧化碳,并最终进入到存气筒455中,从而实现氩气的再利用。After the exhaust device 462 sucks the exhaust gas through the air inlet 463, it will enter the filter plate cylinder through the steam pipe two, and the impurities and small metal particles in the gas will be filtered between the filter plate one 469 and the filter plate two 4610. At the same time, the cuprous chloride hydrochloric acid solution in the filter cylinder 465 will produce a complex with the carbon monoxide in the exhaust gas, thereby purifying the waste. The purified waste will then enter the treatment cylinder 468 through the outlet pipe two 466 and react with the activated carbon to adsorb oxygen and carbon dioxide, and finally enter the gas storage cylinder 455, thereby realizing the recycling of argon.
具体工作流程如下:The specific workflow is as follows:
工作时,主电机3会带动旋转臂41发生旋转,同时伺服电机一42会带动丝杆43发生旋转,通过丝杆43的转动带动滑动板三451移动,从而控制焊接头458对洗碗机外箱7外壁进行点焊,伺服电机二4591会带动电机转轴4592和齿轮一6745发生旋转,从而带动齿轮三4595和转轴二4594发生旋转,进而带动分扇叶二发生旋转并产生风力将进入支撑块453内的氩气从出气管457流出,同时缠绕杆4597也会将铜丝4598沿着控向板4599方向移动,从而使铜丝4598融化并在焊接处凝固,从而实现焊接效果,最后在抽气装置462将废气通过进气口463吸入后,会通过汽管二进入到过滤板筒中,气体中的杂质和金属小颗粒会被过滤在过滤板一469和过滤板二4610之间,同时过滤筒465中的氯化亚铜的盐酸溶液会与废气中的一氧化碳产生络合物,从而净化废弃,之后净化过后的废弃会通过出气管二466进入到处理筒468中并与活性炭产生反应,吸附掉氧气和二氧化碳,并最终进入到存气筒455中。During operation, the main motor 3 drives the rotating arm 41 to rotate, and the servo motor 1 42 drives the screw rod 43 to rotate, and the rotation of the screw rod 43 drives the sliding plate 3 451 to move, thereby controlling the welding head 458 to spot weld the outer wall of the dishwasher outer box 7, and the servo motor 2 4591 drives the motor shaft 4592 and the gear 1 6745 to rotate, thereby driving the gear 3 4595 and the shaft 2 4594 to rotate, and then drives the fan blade 2 to rotate and generate wind force to make the argon gas entering the support block 453 flow out from the air outlet pipe 457, and at the same time the winding rod 4597 also moves the copper wire 4598 along the direction of the control plate 4599 Move, so that the copper wire 4598 melts and solidifies at the welding point, thereby achieving the welding effect. Finally, after the exhaust gas is sucked in by the exhaust device 462 through the air inlet 463, it will enter the filter plate cylinder through the steam pipe two, and the impurities and small metal particles in the gas will be filtered between the filter plate one 469 and the filter plate two 4610. At the same time, the hydrochloric acid solution of cuprous chloride in the filter cylinder 465 will produce a complex with the carbon monoxide in the exhaust gas, thereby purifying the waste. After that, the purified waste will enter the treatment cylinder 468 through the outlet pipe two 466 and react with the activated carbon to absorb oxygen and carbon dioxide, and finally enter the gas storage cylinder 455.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
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CN116511671A (en) * | 2023-05-08 | 2023-08-01 | 湖南创研工业技术研究院有限公司 | Resistance seam welding equipment and welding method for inner container of dish washer |
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CN109759756A (en) * | 2019-03-11 | 2019-05-17 | 杨满笑 | A kind of dish-washing machine and its liner welding method |
CN213531429U (en) * | 2020-11-06 | 2021-06-25 | 苏州菩提树智能清洗设备有限公司 | Welding jig is used in production of commercial dish washer |
CN116352266A (en) * | 2023-04-07 | 2023-06-30 | 绍兴职业技术学院 | Dish washer shell welding system |
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